U.S. patent application number 11/928710 was filed with the patent office on 2008-11-27 for unitary surgical device and method.
Invention is credited to Prasanna Malaviya, Mark Joseph Pelo, Pamela Lynn Plouhar, HERBERT E. SCHWARTZ, Amit K. Singla.
Application Number | 20080294193 11/928710 |
Document ID | / |
Family ID | 26974788 |
Filed Date | 2008-11-27 |
United States Patent
Application |
20080294193 |
Kind Code |
A1 |
SCHWARTZ; HERBERT E. ; et
al. |
November 27, 2008 |
UNITARY SURGICAL DEVICE AND METHOD
Abstract
Unitary surgical devices (10) are disclosed. One group of the
illustrated devices has a pair of biocompatible, bioresorbable
anchors (16,18) connected to fixed lengths suture. The anchors
(16,18) and fixed length of suture are connected to each other
prior to surgery. Another group of unitary surgical devices has a
pair of fixating mechanisms (15,17) connected to a base (21) prior
to surgery. The second group of illustrated devices generally
includes extracellular matrix material either as part of the base
(21) or supported on the base (21). The extracellular matrix
material serves as tissue regenerating material. In the second
group of unitary surgical devices, the fixating mechanisms
illustrated generally comprise suture, anchors or pre-formed holes
in the base. All of the illustrated unitary surgical devices are
useful in repairing a damaged meniscus. The first group of unitary
surgical devices can be used to approximate inner surfaces of a
tear in the meniscus. The second group of devices can be used
either as an insert to be placed between and approximated to the
inner surfaces of the tear or as an insert to replace a void in the
meniscus left after a meniscectomy.
Inventors: |
SCHWARTZ; HERBERT E.; (Ft.
Wayne, IN) ; Malaviya; Prasanna; (Ft. Wayne, IN)
; Singla; Amit K.; (Louisville, KY) ; Plouhar;
Pamela Lynn; (South Bend, IN) ; Pelo; Mark
Joseph; (Macy, IN) |
Correspondence
Address: |
PHILIP S. JOHNSON;JOHNSON & JOHNSON
ONE JOHNSON & JOHNSON PLAZA
NEW BRUNSWICK
NJ
08933-7003
US
|
Family ID: |
26974788 |
Appl. No.: |
11/928710 |
Filed: |
October 30, 2007 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
10483929 |
Jan 15, 2004 |
|
|
|
PCT/US02/22363 |
Jul 15, 2002 |
|
|
|
11928710 |
|
|
|
|
60388951 |
Jun 14, 2002 |
|
|
|
Current U.S.
Class: |
606/228 ;
606/224; 606/232 |
Current CPC
Class: |
A61L 27/3683 20130101;
A61F 2002/30751 20130101; A61L 27/18 20130101; A61L 27/3852
20130101; A61F 2230/0086 20130101; A61B 2017/0464 20130101; A61B
17/0642 20130101; A61L 27/18 20130101; A61L 27/3654 20130101; A61F
2/3872 20130101; A61B 2017/0646 20130101; A61B 17/0401 20130101;
A61B 2017/0647 20130101; A61F 2/30756 20130101; A61F 2230/0097
20130101; A61B 2017/06057 20130101; A61F 2002/30766 20130101; A61F
2/28 20130101; A61F 2/30749 20130101; A61F 2002/30294 20130101;
A61F 2002/30764 20130101; A61F 2230/0013 20130101; A61F 2002/30062
20130101; A61L 27/56 20130101; A61F 2002/30281 20130101; A61B
17/064 20130101; C08L 67/04 20130101; A61F 2210/0004 20130101; A61L
31/005 20130101; A61L 27/3633 20130101; A61F 2002/30131 20130101;
A61F 2/0063 20130101; A61B 2017/00004 20130101; A61F 2230/0091
20130101; A61F 2/3094 20130101; A61F 2/30965 20130101; A61B
2017/0458 20130101; A61F 2220/0025 20130101; A61B 2017/06176
20130101; A61F 2002/30429 20130101; A61F 2002/2817 20130101; A61L
2430/06 20130101; A61F 2002/30841 20130101; A61F 2002/30306
20130101; A61B 17/06166 20130101 |
Class at
Publication: |
606/228 ;
606/224; 606/232 |
International
Class: |
A61B 17/04 20060101
A61B017/04; A61B 17/06 20060101 A61B017/06 |
Claims
1. A unitary surgical device for surgical implantation in a patient
for regenerating tissue in the patient, the unitary surgical device
comprising a tissue repair element and a fixating member, the
tissue repair element comprising a base and a mass of tissue
regeneration material fixed to the base, wherein the fixating
member is associated with at least one of the base and the tissue
regeneration material.
2. The unitary surgical device of claim 1 wherein the fixating
member includes at least one of the following: a biocompatible
anchor fixed to the base; a biocompatible anchor fixed to the
tissue regeneration material; a length of suture fixed to the base;
and a length of suture fixed to the tissue regeneration
material.
3. The unitary surgical device of claim 1 wherein the base
comprises a panel with upper and lower surfaces.
4. The unitary surgical device of claim 3 wherein the panel has a
V-shaped configuration in cross-section and wherein the upper and
lower surfaces meet along an apex portion, the upper and lower
surfaces having end portions spaced distally from the apex portion
and from each other to provide a gap and wherein the tissue
regeneration material is positioned between the two surfaces of the
panel.
5. The unitary surgical device of claim 4 wherein the fixating
member is associated with an end portion of the panel.
6. The unitary surgical device of claim 4 wherein the tissue
regeneration material comprises a wedge of ECM material.
7. The unitary surgical device of claim 6 wherein the tissue
regeneration material comprises an ECM foam.
8. The unitary surgical device of claim 1 further including a
package holding the device, wherein the device is sterile.
9. A unitary surgical device for surgical implantation in a patient
for regenerating fibrocartilage tissue in the patient, the unitary
surgical device comprising: a base having at least two layers; and
a length of suture positioned between two of the layers of the
base; at least part of the unitary surgical device being made from
ECM material.
10. The unitary surgical device of claim 9 wherein at least part of
the unitary surgical device is made from a biocompatible
bioresorbable polymer.
11. The unitary surgical device of claim 9 wherein the ECM material
includes at least one of the following: laminar ECM; formed ECM;
ECM fibers; ECM foam; ECM wovens; ECM non-wovens; braided ECM; and
cross-linked ECM.
12. The unitary surgical device of claim 9 wherein the length of
suture includes two exposed ends, the unitary surgical device
further comprising an anchor at each exposed end of the suture.
13. A method of repairing a tear in the meniscus in the knee of a
patient, the meniscus having an articulating surface and a
non-articulating surface, the tear resulting in the meniscus having
two inner surfaces, the method comprising the acts of: providing a
unitary surgical device having a pair of resorbable anchors and a
fixed length of suture connecting each of the anchors; locating the
tear in the meniscus; implanting the unitary surgical device to
approximate the two inner surfaces of the meniscus at the tear,
with suture extending across the articulating surface of the
meniscus across the tear and the resorbable anchors being spaced
from the tear.
14. The method of claim 13 wherein at least one of the resorbable
anchors is positioned against a non-articulating surface of the
meniscus.
15. A method of preparing a unitary surgical device for use in
surgery comprising the acts of: providing a first biocompatible
anchor including at least one of the following: a bioresorbable
barbed dart; a bioresorbable tack; a bioresorbable backstop; and a
bioresorbable male locking member; providing a second biocompatible
anchor including at least one of the following: a bioresorbable
barbed dart; a bioresorbable tack; a bioresorbable backstop; and a
bioresorbable female locking member; and providing a biocompatible
tissue repair material including at least one of the following: a
fixed length of suture; a sheet of collagen-containing material;
laminar ECM material; formed ECM material; comminuted ECM material;
ECM fiber; ECM foam material; cross-linked ECM material; a sheet of
bioresorbable material; and a base and a different material secured
to the base, at least one of the base and the different material
including ECM material; securing the biocompatible tissue repair
material to the first anchor and to the second anchor to form a
unitary device; and sterilizing the unitary surgical device.
16. The method of claim 15 further comprising packaging the unitary
surgical device prior to sterilizing the unitary surgical device.
Description
[0001] This application is a divisional of and claims the benefit
of U.S. application Ser. No. 10/483,929, filed on Jan. 15, 2004,
which is a U.S. national counterpart application of international
application Serial No. PCT/US02/22363 filed Jul. 15, 2002, which
claims priority to U.S. Provisional Application No. 60/388,951,
filed on Jun. 14, 2002, all of which are incorporated by reference
herein in their entireties.
CROSS REFERENCE
[0002] Cross reference is made to copending U.S. patent application
Ser. No. 10/195,794 entitled "Meniscus Regeneration Device and
Method" (Attorney Docket No. 265280-71141, DEP-745); Ser. No.
10/195,719 entitled "Devices from Naturally Occurring Biologically
Derived Materials" (Attorney Docket No. 265280-71142, DEP-748);
Ser. No. 10/195,347 entitled "Cartilage Repair Apparatus and
Method" (Attorney Docket No. 265280-71143, DEP-749); Ser. No.
10/195,341 entitled "Hybrid Biologic/Synthetic Porous Extracellular
Matrix Scaffolds" (Attorney Docket No. 265280-71144, DEP-751); Ser.
No. 10/195,606 entitled "Cartilage Repair and Regeneration Device
and Method" (Attorney Docket No. 265280-71145, DEP-752); Ser. No.
10/195,354 entitled "Porous Extracellular Matrix Scaffold and
Method" (Attorney Docket No. 265280-71146, DEP-747); Ser. No.
10/195,334 entitled "Cartilage Repair and Regeneration Scaffolds
and Method" (Attorney Docket No. 265280-71180, DEP-763); and Ser.
No. 10/195,633 entitled "Porous Delivery Scaffold and Method"
(Attorney Docket No. 265280-71207, DEP-762), each of which is
assigned to the same assignee as the present application, each of
which is filed concurrently herewith, and each of which is hereby
incorporated by reference. Cross reference is also made to U.S.
patent application Ser. No. 10/172,347 entitled "Hybrid
Biologic-Synthetic Bioabsorbable Scaffolds" which was filed on Jun.
14, 2002, which is assigned to the same assignee as the present
application, and which is hereby incorporated by reference.
FIELD OF THE INVENTION
[0003] The present invention relates generally to surgical devices
for approximating, repairing or regenerating damaged or diseased
fibrocartilage, and to surgical methods using such devices.
BACKGROUND OF THE INVENTION
[0004] Articular cartilage is a type of hyaline cartilage that
lines the surfaces of the opposing bones in a diarthrodal joint
(e.g. knee, hip, shoulder, etc.). Articular cartilage provides a
near frictionless articulation between the bones, while also
functioning to absorb and transmit the compressive and shear forces
encountered in the joint. Further, since the tissue associated with
articular cartilage is aneural, these load absorbing and
transmitting functions occur in a painless fashion in a healthy
joint.
[0005] Human joints also have another type of cartilage present:
intra-articular fibrocartilage. Intra-articular fibrocartilage can
be present in the form of a discus articularis, that is, as a plate
or ring of fibrocartilage in the joint capsule separating the joint
surfaces (articular cartilage) of the bones of the joint. Such
fibrocartilage is present, for example, in the temporomandibular
joint, between vertebrae, and in the knee joint. In the knee joint,
the intra-articular fibrocartilage comprises the meniscus, a
crescent-shaped or semi-lunar-shaped disc of tissue that is located
between the femoral condyles and the tibial plateau. The meniscus
primarily functions as a shock absorber, absorbing the shock of
compressive and shear forces in the knee. The meniscus also
provides a substantially frictionless surface for articulation of
the knee joint.
[0006] When cartilage tissue is no longer healthy, there can be
debilitating pain in the joint. Cartilage health can be adversely
affected by disease, aging, or trauma. The adverse effects of
disease, aging and trauma can be in the form of a tear in the
cartilage or in the form of a breakdown of the cartilage
matrix.
[0007] In the knee, the meniscus is frequently damaged in twisting
injuries. It is also damaged with repetitive impact over time.
Meniscus degeneration can also occur by aging; as a person ages,
the meniscus can become soft in places, so that even common motions
like squatting can cause meniscal tears.
[0008] Common surgical procedures for treating meniscal damage
include tear repairs and meniscectomies. A tear repair is most
commonly performed when the tear is a clean longitudinal vertical
lesion in the vascular red zone of the meniscus. The basic strategy
is to stabilize the tear by limiting or eliminating radial
separation of the faces of the tear when the meniscus is load
bearing. Many devices and surgical procedures exist for repairing
meniscal tears by approximating the faces of the meniscus at the
tear. Examples of such devices and procedures are disclosed in the
following U.S. Pat. Nos.: 6,319,271; 6,306,159; 6,306,156;
6,293,961; 6,156,044; 6,152,935; 6,056,778; 5,993,475; 5,980,524;
5,702,462; 5,569,252; 5,374,268; 5,320,633; and 4,873,976.
[0009] Meniscectomies involve the surgical removal of part of the
meniscus. Such procedures have generally been performed in cases of
radial tears, horizontal tears, vertical longitudinal tears outside
the vascular zone, complex tears, or defibrillation. Although
meniscectomies provide immediate relief to the patient, in the long
term the absence of part of the meniscus can cause cartilage wear
on the condylar surface, eventually leading to arthritic conditions
in the joint.
[0010] U.S. Pat. No. 6,042,610 assigned to ReGen Biologics, Inc.,
hereby incorporated by reference, discloses the use of a collagen
scaffold device comprising a bioabsorbable material made at least
in part from purified natural fibers. The purified natural fibers
are cross-linked to form the device of that patent. The device
produced can be used to provide augmentation for a damaged
meniscus. Related U.S. Pat. Nos. 6,042,610; 5,735,903; 5,681,353;
5,306,311; 5,108,438; 5,007,934; 4,880,429 also disclose a meniscal
augmentation device for establishing a scaffold adapted for
ingrowth of meniscal fibrochondrocytes.
[0011] It is also known to use naturally occurring extracelluar
matrices (ECMs) to provide a scaffold for tissue repair and
regeneration. One such ECM is small intestine submucosa (SIS). SIS
has been described as a natural biomaterial used to repair,
support, and stabilize a wide variety of anatomical defects and
traumatic injuries. See, for example, Cook.RTM. Online News Release
provided by Cook Biotech Inc. at "www.cookgroup.com". The SIS
material is derived from porcine small intestinal submucosa that
models the qualities of its host when implanted in human soft
tissues. Further, it is taught that the SIS material provides a
natural matrix with a three-dimensional structure and biochemical
composition that attracts host cells and supports tissue
remodeling. SIS products, such as OASIS.TM. and SURGISIS.TM., are
commercially available from Cook Biotech Inc., Bloomington,
Ind.
[0012] Another SIS product, RESTORE.RTM. Orthobiologic Implant, is
available from DePuy Orthopaedics, Inc. in Warsaw, Ind. The DePuy
product is described for use during rotator cuff surgery, and is
provided as a resorbable framework that allows the rotator cuff
tendon to regenerate. The RESTORE Implant is derived from porcine
small intestine submucosa, a naturally occurring ECM composed
primarily of collagenous proteins, that has been cleaned,
disinfected, and sterilized. Other biological molecules, such as
growth factors, glycosaminoglycans, etc., have also been identified
in SIS. See: Hodde et al., Tissue Eng., 2(3): 209-217 (1996);
Voytik-Harbin et al., J. Cell. Biochem., 67: 478-491 (1997);
McPherson and Badylak, Tissue Eng., 4(1): 75-83 (1998); Hodde et
al., Endothelium 8(1): 11-24; Hodde and Hiles, Wounds, 13(5):
195-201 (2001); Hurst and Bonner, J. Biomater. Sci. Polym. Ed.,
12(11): 1267-1279 (2001); Hodde et al., Biomaterial, 23(8):
1841-1848 (2002); and Hodde, Tissue Eng., 8(2): 295-308 (2002).
During seven years of preclinical testing in animals, there were no
incidences of infection transmission from the implant to the host,
and the SIS material has not adversely affected the systemic
activity of the immune system. See: Allman et al., Transplant,
17(11): 1631-1640 (2001); Allman et al., Tissue Eng., 8(1):53-62
(2002).
[0013] While small intestine submucosa is available, other sources
of ECM are known to be effective for tissue remodeling. These
sources include, but are not limited to, stomach, bladder,
alimentary, respiratory, and genital submucosa. In addition, liver
basement membrane is known to be effective for tissue remodeling.
See, e.g., U.S. Pat. Nos. 6,379,710, 6,171,344, 6,099,567, and
5,554,389, hereby incorporated by reference. Further, while ECM is
most often porcine derived, it is known that these various ECM
materials can be derived from non-porcine sources, including bovine
and ovine sources. Additionally, the ECM material may also include
partial layers of laminar muscularis mucosa, muscularis mucosa,
lamina propria, stratum compactum layer and/or other such tissue
materials depending upon other factors such as the source from
which the ECM material was derived and the delamination
procedure.
[0014] The following patents, hereby incorporated by reference,
disclose the use of ECMs for the regeneration and repair of various
tissues: U.S. Pat. Nos. 6,379,710; 6,187,039; 6,176,880; 6,126,686;
6,099,567; 6,096,347; 5,997,575; 5,993,844; 5,968,096; 5,955,110;
5,922,028; 5,885,619; 5,788,625; 5,733,337; 5,762,966; 5,755,791;
5,753,267; 5,711,969; 5,645,860; 5,641,518; 5,554,389; 5,516,533;
5,460,962; 5,445,833; 5,372,821; 5,352,463; 5,281,422; and
5,275,826.
SUMMARY OF THE INVENTION
[0015] The present invention is directed toward devices and
surgical methods for the repair and regeneration of diseased or
damaged intra-articular fibrocartilage such as the meniscus in the
human knee joint.
[0016] In one aspect, the present invention provides a unitary
surgical device for implantation in a patient for repairing a body
tissue in the patient. The unitary surgical device comprises first
and second biocompatible anchors and biocompatible tissue repair
material extending between and connected to the first and second
anchors. The anchors and tissue repair material are connected to
each other prior to surgery. The first anchor includes at least one
of the following: a bioresorbable barbed dart; a bioresorbable
tack; a bioresorbable backstop; and a bioresorbable male locking
member. The second anchor includes at least one of the following: a
bioresorbable barbed dart; a bioresorbable tack; a bioresorbable
backstop; and a bioresorbable female locking member. The
biocompatible tissue repair material includes at least one of the
following: a fixed length of suture; a sheet of collagen-containing
material; laminar ECM material; formed ECM material; comminuted ECM
material; ECM fibers; ECM foam material; a sheet of bioresorbable
material; and a base connected to the first anchor and to the
second anchor and a different material secured to the base, at
least one of the base and the different material including ECM
material.
[0017] In another aspect, the present invention provides a unitary
surgical device for surgical implantation in a patient for
regenerating intra-articular fibrocartilage tissue in the patient.
The unitary surgical device comprises a first fixating mechanism, a
second fixating mechanism and tissue repair material extending
between and connected to the first and second fixating members
prior to surgery. The first fixating mechanism includes at least
one of the following: a length of suture; a bioresorbable barbed
dart; a bioresorbable tack; a bioresorbable backstop; and a
bioresorbable male locking member. The second fixating mechanism
includes at least one of the following: a length of suture; a
bioresorbable barbed dart; a bioresorbable tack; a bioresorbable
backstop; and a bioresorbable female locking member. The tissue
repair material includes at least one of the following: a sheet of
ECM material connected to the first anchor and the second anchor;
laminar ECM material connected to the first anchor and the second
anchor; ECM foam; comminuted ECM; ECM fibers; cross-linked ECM
material; formed ECM material; and a bioresorbable base connected
to the first anchor and the second anchor and a different material
on the base, where at least one of the base and the different
material includes ECM.
[0018] In another aspect, the present invention provides a unitary
surgical device for surgical implantation in a patient for
regenerating intra-articular fibrocartilage tissue in the patient.
The unitary surgical device comprises a base having at least two
layers and a length of suture disposed or positioned between the
layers of the base. At least part of the unitary surgical device is
made from ECM material.
[0019] In another aspect, the present invention provides a unitary
surgical device for surgical implantation in a patient for
regenerating meniscal tissue in the patient. The unitary surgical
device comprises a base having two panels. The two panels have a
V-shaped configuration in cross-section, and meet along an apex
portion. The two panels have end portions spaced distally from the
apex portion. The end portions are spaced from each other to
provide a gap. The unitary surgical device may also include tissue
regeneration material between the two panels of the base. The
unitary surgical device also includes opposing anchors on the end
portions of the base panels. The opposing anchors are suitable for
fixation to the native meniscus.
[0020] In another aspect, the present invention provides a unitary
surgical device for surgical implantation in a patient for
regenerating tissue in the patient. The unitary surgical device
comprises a base made of a bioresorbable polymer and ECM material
on the base. In addition, the unitary surgical device includes a
first fixating member secured to the base prior to surgery. The
first fixating member is suitable for fixation to the patient's
tissue.
[0021] In another aspect, the present invention provides a unitary
surgical device for surgical implantation in a patient for
regenerating tissue in the patient. The unitary surgical device
comprises a base made of ECM material and a first fixating member
secured to the base prior to surgery. The first fixating member is
suitable for fixation to the patient's tissue.
[0022] In another aspect, the present invention provides a unitary
surgical device for surgical implantation in a patient for
regenerating tissue in the patient. The unitary surgical device
comprises a base having two opposing edges and a plurality of holes
along one of the edges of the base. The unitary surgical devices
includes ECM material.
[0023] In another aspect, the present invention provides a method
of repairing a tear in the meniscus in the knee of a patient. The
meniscus has an articulating surface and a non-articulating
surface. The tear results in the meniscus having two inner
surfaces. The method comprises the acts of providing a unitary
surgical device having a pair of resorbable anchors and a fixed
length of suture connected to the anchors. After the tear in the
meniscus is located, the unitary surgical device is implanted to
approximate the two inner surfaces of the meniscus at the tear,
with suture extending across the articulating surface of the
meniscus across the tear and the resorbable anchors being spaced
from the tear.
[0024] In another aspect, the present invention provides a method
of repairing a damaged meniscus in the knee of a patient. The
meniscus has a non-articulating surface, a peripheral rim and an
inner portion. The method comprises the acts of providing a
wedge-shaped unitary surgical device including a fixating
mechanism. A portion of the damaged meniscus inward of the
peripheral rim of the meniscus is removed. The unitary surgical
device is implanted with a portion inward of the peripheral rim.
The unitary surgical device is fixated to the meniscus by fixating
at least part of the base of the unitary surgical device to the
meniscus with the fixating mechanism.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The invention will be better understood by reference to the
figures of the drawings wherein like numbers denote like parts
throughout and wherein:
[0026] FIG. 1 is a diagrammatic perspective view of a meniscus with
a tear;
[0027] FIG. 2 is a cross-section taken along line 2-2 of the
meniscus of FIG. 1;
[0028] FIG. 3 is a perspective view of a first embodiment of a
unitary surgical device of the present invention;
[0029] FIG. 4 is a cross-section of a torn meniscus showing the
unitary surgical device of FIG. 3 fixated to the meniscus;
[0030] FIG. 5 is a perspective view of a second embodiment of a
unitary surgical device of the present invention;
[0031] FIG. 6 is a cross-section of a torn meniscus showing the
unitary surgical device of FIG. 5 fixated to the meniscus;
[0032] FIG. 7 is a perspective view of a third embodiment of a
unitary surgical device of the present invention;
[0033] FIG. 8 is a cross-section of a torn meniscus showing the
unitary surgical device of FIG. 7 fixated to the meniscus;
[0034] FIG. 9 is a perspective view of a fourth embodiment of a
unitary surgical device of the present invention;
[0035] FIG. 10 is a cross-section of a torn meniscus showing the
unitary surgical device of FIG. 9 fixated to the meniscus;
[0036] FIG. 11 is an elevation of a fifth embodiment of a unitary
surgical device of the present invention;
[0037] FIG. 12 is a cross-section of a meniscus, after a partial
meniscectomy, showing the unitary surgical device of FIG. 11
fixated to the meniscus and at least partially filling the void
left by the partial meniscectomy;
[0038] FIG. 13 is a top plan view of a sixth embodiment of a
unitary surgical device of the present invention;
[0039] FIG. 14 is an elevation of the unitary surgical device of
FIG. 13;
[0040] FIG. 15 is a perspective diagrammatic view of a meniscus,
with a void left by a partial meniscectomy and with the unitary
surgical device of FIGS. 13-14 in the process of being
implanted;
[0041] FIG. 16 is a perspective diagrammatic view of the meniscus
of FIG. 15, shown with the unitary surgical device of FIGS. 13-15
fixated to the meniscus;
[0042] FIG. 17 is a cross-section of the meniscus and unitary
surgical device of FIG. 16, taken along line 17-17 of FIG. 16;
[0043] FIG. 18 is a top plan view of a seventh embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0044] FIG. 19 is a cross-section of a meniscus, after a partial
meniscectomy, showing the unitary surgical device of FIG. 18
fixated to the meniscus and at least partially filling the void
left by the partial meniscectomy;
[0045] FIG. 20 is an elevation of an eighth embodiment of a unitary
surgical device incorporating the teachings of the present
invention;
[0046] FIG. 21 is a cross-section of a meniscus, after a partial
meniscectomy, showing the unitary surgical device of FIG. 20
fixated to the meniscus and at least partially filling the void
left by the partial meniscectomy;
[0047] FIG. 22 is a top plan view of a ninth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0048] FIG. 23 is a perspective view of the unitary surgical device
of FIG. 22, shown with the top panel of the base folded over the
mass of tissue regeneration material;
[0049] FIG. 24 is a perspective diagrammatic view of a meniscus,
with a void left by a partial menisectomy;
[0050] FIG. 25 is a perspective diagrammatic view of a meniscus,
with a void left by a partial meniscectomy and with the unitary
surgical device of FIGS. 22-23 in the process of being
implanted;
[0051] FIG. 26 is a cross-section of a meniscus, after a partial
meniscectomy, showing the unitary surgical device of FIGS. 22-23
and 25 fixated to the meniscus and at least partially filling the
void left by the partial meniscectomy;
[0052] FIG. 27 is a top plan view of a tenth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0053] FIG. 28 is a bottom plan view of an eleventh embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0054] FIG. 29 is a perspective, partially cut-away view of a
meniscus with the unitary surgical device of FIG. 27 fixated to the
meniscus;
[0055] FIG. 29A is a bottom plan view of a twelfth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0056] FIG. 29B is a side elevation of the embodiment of FIG.
29A;
[0057] FIG. 30 is a perspective view of a thirteenth embodiment of
a unitary surgical device incorporating the teachings of the
present invention;
[0058] FIG. 31 is a is a cross-section of a meniscus, after a
partial meniscectomy, showing the unitary surgical device of FIG.
30 fixated to the meniscus and at least partially filling the void
left by the partial meniscectomy;
[0059] FIG. 32 is an elevation of a fourteenth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0060] FIG. 33 is a cross-section of a meniscus, after a partial
meniscectomy, showing the unitary surgical device of FIG. 32
fixated to the meniscus and at least partially filling the void
left by the partial meniscectomy;
[0061] FIG. 34 is a perspective view of a fifteenth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0062] FIG. 35 is an elevation of a sixteenth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0063] FIG. 36 is a cross-section of a meniscus, after a partial
meniscectomy, showing the unitary surgical device of FIG. 35
fixated to the meniscus and at least partially filling the void
left by the partial meniscectomy;
[0064] FIG. 37 is an elevation of a seventeenth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0065] FIG. 38 is a cross-section of a meniscus, after a partial
meniscectomy, showing the unitary surgical device of FIG. 37
fixated to the meniscus and at least partially filling the void
left by the partial meniscectomy;
[0066] FIG. 39 is an elevation of an eighteenth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0067] FIG. 40 is a cross-section of a meniscus, after a partial
meniscectomy, showing the unitary surgical device of FIG. 39
fixated to the meniscus and at least partially filling the void
left by the partial meniscectomy;
[0068] FIG. 41 is an enlarged cross-section through a part of a
laminar base of a unitary surgical device, such as the device of
FIG. 35, with an implanted tack used as one of the anchors of the
device;
[0069] FIG. 42 is a perspective view of a nineteenth embodiment of
a unitary surgical device incorporating the teachings of the
present invention;
[0070] FIG. 43 is an enlarged plan view of a mesh used as the base
of a unitary surgical device;
[0071] FIG. 44 is a top plan view of a twentieth embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0072] FIG. 45 is a top plan view of a twenty-first embodiment of a
unitary surgical device incorporating the teachings of the present
invention;
[0073] FIG. 46 is a cross-section through a torn meniscus, showing
the unitary surgical device of FIG. 44 in place within the meniscal
tear prior to approximation of the tissue;
[0074] FIG. 47 is a cross-section through a torn meniscus, showing
the unitary surgical device of FIG. 45 in place within the meniscal
tear prior to approximation of the tissue;
[0075] FIG. 48 is a cross-section through a torn meniscus, showing
the unitary surgical device of FIGS. 44 and 47 in place within the
meniscal tear after approximation of the meniscal tissue;
[0076] FIG. 49 is a cross-section through a torn meniscus, showing
the unitary surgical device of FIGS. 45 and 48 in place within the
meniscal tear after approximation of the meniscal tissue;
[0077] FIG. 50 is a perspective view of a twenty-second embodiment
of the unitary surgical device of the present invention;
[0078] FIG. 51 is a perspective view of a portion of a meniscus,
showing the unitary surgical device of FIG. 50 in use in repairing
a tear in the meniscus;
[0079] FIG. 52 is a cross-section of a meniscus, after a partial
menisectomy, showing the unitary surgical device of FIG. 37 fixated
to the meniscus and at least partially filling the void left by the
partial menisectomy; and
[0080] FIG. 53 is a perspective view of a twenty-third embodiment
of the unitary surgical device of the present invention, in place
on a meniscus[[.]]; and
[0081] FIG. 54 is a perspective view of the unitary surgical device
of FIGS. 28, 29, with the base shown diagrammatically.
DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
[0082] A variety of unitary surgical devices 10 utilizing the
principles of the present invention are illustrated in the
accompanying drawings. The illustrated surgical devices 10 are for
implantation in a patient for repairing a body tissue in the
patient. The illustrated embodiments would most commonly be used in
repairing intra-articular fibrocartilage, such as the meniscus of
the knee, although the invention is not so limited unless expressly
called for in the claims. A meniscus, or part of a meniscus, is
diagrammatically illustrated at 12 in the accompanying drawings
(FIGS. 1-2, 4, 6, 8, 10, 12, 15-17, 19, 21, 24-26, 29, 31, 33, 36,
38, 40, 46-49, 51 and 52). An example of a meniscal tear is shown
at 14 in FIGS. 1-2, 4, 6, 8, 10, 46, 47 and 51. The invention is
also expected to be useful in the treatment of damaged and diseased
intra-articular fibrocartilage in other body parts as well.
[0083] As used herein "unitary" refers to the fact that the
surgical devices 10 include at least one fixating element 15 and at
least one tissue repair element 20, as an integral unit, prior to
the time that the surgical devices are implanted in the patient.
Preferably, each unitary surgical device 10 also includes a second
fixating element 17. Thus, for example, suture may be incorporated
into the device prior to the time the device is implanted in the
patient. However, it should be understood that although at least
one of each element is included in the device, the surgeon may
choose to use additional material during surgery. For example, the
surgeon may opt during surgery to use an additional fixating
mechanism that was not an integral part of the original device, if
the surgeon believes that additional stabilization is necessary or
desirable.
[0084] As used herein, "tissue repair element" and "tissue repair
material" are intended to include materials such as suture, whether
of natural or synthetic origin, as well as tissue or cartilage
regeneration material. Tissue or cartilage regeneration material
encompasses naturally occurring extracellular matrix (ECM)
materials that provide a collagen scaffold for tissue repair and
regeneration. One such ECM material that may be used for the tissue
or cartilage regeneration material is submucosa, and small
intestine submucosa (SIS) in particular. Other bioremodelable
collagenous tissue matrices, whatever the source, are intended to
be included within "tissue regeneration material", including
purified collagenous tissues. As used herein, "SIS" is intended to
include small intestine submucosa unless otherwise limited.
Moreover, as used herein, "ECM" is intended to include all SIS, as
well as materials made from the other sources of submucosa
identified above (e.g., bladder, stomach and liver tissue from
bovine, ovine and porcine sources) and materials derived from liver
basement membrane (from whatever source) unless otherwise limited.
For the purposes of this invention, it is within the definition of
a naturally occurring ECM to clean, delaminate, and/or comminute
the ECM, to cross-link the collagen within the ECM, and to form a
foam or other structure from the ECM. It is also within the
definition of naturally occurring ECM to fully or partially remove
one or more components or subcomponents of the naturally occurring
matrix. However, it is not within the definition of a naturally
occurring ECM to extract or separate and purify the natural
components or subcomponents (e.g., collagen or growth factor) and
reform a matrix material from these extracted and purified
components or subcomponents. Also, while reference is made to SIS,
it is understood that other naturally occurring ECMs such as
stomach, bladder, alimentary, respiratory, and genital submucosa,
and liver basement membrane, for example, whatever the source
(e.g., bovine, porcine, ovine, etc.) are within the scope of this
invention. Thus, in this application, the terms "naturally
occurring extracellular matrix" or "naturally occurring ECM" are
intended to refer to extracellular matrix material that has been
cleaned, disinfected, sterilized, and optionally cross-linked. The
terms "naturally occurring ECM" and "naturally occurring
extracellular matrix" are also intended to include foam material
made from naturally occurring ECM as described in copending U.S.
patent application Ser. No. 10/195,354 entitled "Porous
Extracellular Matrix Scaffold and Method" (Attorney Docket No.
265280-71146, DEP-747), the toughened material made from naturally
occurring ECM as described in U.S. patent application Ser. No.
10/195,794 entitled "Meniscus Regeneration Device and Method"
(Attorney Docket No. 265280-71141, DEP-745), and the hardened
material made from naturally occurring ECM as described in U.S.
patent application Ser. No. 10/195,719 entitled "Devices from
Naturally Occurring Biologically Derived Materials" (Attorney
Docket No. 265280-71142, DEP-748), all filed concurrently herewith
as U.S. Provisional Patent Applications and incorporated by
reference below.
[0085] As used herein, bioresorbable, resorbable and bioabsorbable
are intended to be interchangeable. All three terms are intended to
mean materials that are naturally degradable in vivo over time. All
are intended to include both natural and man-made materials, and to
include new materials as they are developed, unless a specific
material or type of material is identified in the claims.
[0086] As used herein, "intra-articular fibrocartilage" is intended
to include the meniscus in the knee joint. It is also intended to
include fibrocartilage separating the joint surfaces (articular
cartilage) of the bones of other joints and separating the surfaces
of adjacent vertebrae. "Intra-articular fibrocartilage" thus
includes, for example, fibrocartilage in the temporomandibular
joint and between vertebrae. Although the embodiments of the
invention illustrated in FIGS. 11-23, 25-42, 44-47 and 53 are
shaped for use in the meniscus, it should be understood that the
principles of the present invention may be applied to surgical
devices to be used in repairing and regenerating damaged or
diseased intra-articular fibrocartilage in other joints in the
body.
[0087] ECM material, and combinations of ECM material and synthetic
materials, for use in the present invention can be prepared as
described in the following United States Patents, utility
applications for United States patents, and provisional
applications for United States Patents, the disclosures of which
are incorporated by reference herein: U.S. Pat. No. 4,902,508,
entitled "Tissue Graft Composition"; U.S. Pat. No. 4,956,178,
entitled "Tissue Graft Composition"; U.S. Pat. No. 5,281,422,
entitled "Graft for Promoting Autogenous Tissue Growth"; U.S. Pat.
No. 5,372,821, entitled "Graft for Promoting Autogenous Tissue
Growth"; U.S. Pat. No. 5,445,833, entitled "Tendon or Ligament
Graft for Promoting Autogenous Tissue Growth"; U.S. Pat. No.
5,733,337, entitled "Tissue Repair Fabric"; U.S. Pat. No.
5,788,625, entitled "Method of Making Reconstructive SIS Structure
for Cartilaginous Elements In Situ"; U.S. Pat. No. 5,922,028,
entitled "Multi-layered SIS Tissue Graft Construct for Replacement
of Cartilaginous Elements In Situ"; U.S. Pat. No. 5,955,110,
entitled "Multilayered Submucosal Graft Constructs and Method for
Making the Same"; U.S. Pat. No. 5,993,844, entitled "Chemical
Treatment, Without Detergents or Enzymes, of Tissue to Form an
Acellular collagenous Matrix"; U.S. Pat. No. 6,176,880, entitled
"Tissue Graft Construct for Replacement of Cartilaginous
Structures"; Publication No. US-2002-0038151-A1, published Mar. 28,
2002, entitled "Reinforced Small Intestine Submucosa"; Publication
No. US-2001-0002446-A1, published May 31, 2001, entitled "Tissue
Graft Construct for Replacement of Cartilaginous Structures"; U.S.
patent application Ser. No. 09/767,346, filed Jan. 23, 2001,
entitled "Tissue Graft Construct for Replacement of Cartilaginous
Structures"; U.S. Provisional Application Ser. No. 60/305,786,
entitled "Meniscus Regeneration Device and Method", filed on Jul.
16, 2001.
[0088] The "ECM" for use in the present invention can be
disinfected as described in U.S. Pat. No. 6,206,931, entitled
"Graft Prosthesis Materials" or U.S. Pat. No. 5,460,962, entitled
"Peracetic Acid Sterilization of Collagen or collagenous Tissue,"
which are incorporated by reference herein in their entireties, or
may be disinfected generally through the use of a disinfecting
agent such as a 0.15% peracetic acid in 20% ethanol solution.
[0089] As described above, ECM material as used herein includes
commercially available materials, unless otherwise expressly
limited. Such commercially available materials include those
available from DePuy Orthopaedics, Inc. of Warsaw, Ind. (e.g.,
RESTORE.RTM. Orthobiologic Implant), for example.
[0090] It should also be understood that "ECM" materials, including
"SIS", as used herein, are not limited to the materials or
processes described in the preceding paragraphs unless expressly
indicated otherwise; the patents, provisional applications, utility
applications and commercial products identified in the preceding
paragraphs are identified for purposes of illustration only.
[0091] Referring now to the illustrated embodiments of the present
invention, one group of unitary surgical devices 10 is illustrated
in FIGS. 3-10 and 50-52. As illustrated in FIGS. 3, 5, 7, 9 and 50,
each unitary surgical device 10 of this group includes two fixating
elements 15, 17: a first anchor 16 and a second anchor 18. Each
unitary surgical device also includes tissue repair material 20
extending between and connected to the first anchor 16 and second
anchor 18. The tissue repair material 20 is connected to the two
fixating members 15, 17 prior to surgery, and prior to terminal
sterilization of the unitary surgical devices. In this group, the
tissue repair material 20 comprises suture. A second group of
unitary surgical devices 10 is illustrated in FIGS. 11-23, 25-40,
42 and 44-49. As illustrated in FIGS. 11, 13, 15, 18, 20, 22, 23,
27, 28, 30, 34, 35, 37, 39, 44, 45 and 50, each illustrated unitary
surgical device 10 of this group also includes two fixating
elements 15, 17 and tissue repair material 20 extending between and
connected to the fixating members 15, 17. In this second group, the
tissue repair material 20 includes a tissue regeneration material
22; the tissue repair material 20 may also include other elements
such as suture or a base 21. In addition, in this second group,
although the fixating elements 15, 17 may include anchors 16, 18,
the fixating elements may also include suture, either alone or in
combination with the anchors 16, 18. Thus, the fixating members 15,
17 may comprise: one or more anchors 16, 18; one or more anchors
16, 18 combined with suture 16g, 18g; or suture 16g, 18g alone. All
of these elements in the second group are secured together prior to
surgery and prior to terminal sterilization of the unitary surgical
devices.
[0092] In both groups of devices, where at least one of the
fixating members 15, 17 includes an anchor, the anchor 16 may
comprise: a barbed dart, as illustrated at 16a in FIGS. 3-4, 7-8,
9-10, 30-34 and 50-52; a tack, as illustrated at 16b in FIGS.
35-36; a backstop, as illustrated at 16c in FIG. 5-6; a male
locking member, as illustrated at 16d in FIGS. 37-40; or a pair of
connected anchors such as the pair of barbed darts 16a connected by
a length of suture. The first fixating member 15 may also comprise
a length of suture, as shown at 16g in FIGS. 11-15, 17-23, 25-26,
28-29, 42 and 44. The first fixating member 15 may also comprise
combinations of anchors and other materials, such as a combination
of a barbed dart 16a as an anchor and a length of suture 16g, as
shown in FIGS. 30-31 and 46-47, or a combination of a male locking
member 16d and a length of suture 16g, as shown in FIGS. 39-40, for
example. Whatever form of fixating member is selected, each
material in the illustrated embodiments is a biocompatible and
bioabsorbable one, that is, one that will eventually be broken
down, assimilated, diminuted or excreted, or both assimilated and
diminuted or excreted by the body of the patient. If a second
fixating member 17 is used, it may include a second anchor 18. The
second anchor 18 may comprise a top hat-shaped fixating member, as
illustrated at 18a in FIGS. 3-4; a backstop, as illustrated at 18b
in FIGS. 5-8; barbed dart, as illustrated at 18c in FIGS. 9-10, 27,
30-31 and 50-51; a receiving opening, as shown at 18d in FIG. 34; a
tack, as illustrated at 18e in FIGS. 35-36; a female locking
member, as illustrated at 18f in FIGS. 37-40. The second fixating
member 17 may also comprise a length of suture, as shown at 18g in
FIGS. 13-23, 25-26, 28-29, 42 and 44-45. The second fixating member
17 may also comprise combinations of materials, such as a
combination of an anchor 18 such as a barbed dart 18c and a length
of suture 18g, as shown in FIGS. 30-31 and 46-47, for example. As
in the case of the first fixating member 15, whatever structure or
form is selected for the second fixating member 17, each material
in the illustrated embodiments is a biocompatible and bioabsorbable
one.
[0093] In unitary surgical devices 10 using two fixating members
15, 17, various combinations of the above-described anchors
16a-16g, 18a-18g can be used. For example, two anchors may be used
of the same or different shape, such as: a barbed dart 16a with a
top hat-shaped structure 18a, as shown in FIGS. 3-4; a barbed dart
16a with another barbed dart as shown at 16a and 18c in FIGS. 9-10;
a barbed dart with a backstop, as shown at 16a and 18b in FIGS.
7-8; a tack 16b can be used with another tack 18e, as shown in
FIGS. 35-36, or with some other structure. All of these
combinations may be used with suture as the tissue repair material
20 in the first group of embodiments, and all of them may be used
with the second group of embodiments as well. It should be
understood that these combinations are identified for purposes of
illustration only. The present invention is not limited to these
combinations unless expressly set forth in the claims.
[0094] A variety of materials may be used for the first and second
anchors 16, 18. For example, the anchors may be constructed of
biocompatible polymers, bioremodelable collagenous matrices and
combinations of such materials. Other materials, such as bioactive
agents, other biologically derived agents, biocompatible inorganic
materials, cells, and biological lubricants can also be included as
part of the anchors.
[0095] As used herein, "biocompatible polymer" and "biocompatible
polymers" is intended to include both synthetic polymers and
biopolymers (e.g., collagen). Examples of biocompatible polymers
include: polyesters of [alpha]-hydroxycarboxylic acids, such as
poly(L-lactide) (PLLA) and polyglycolide (PGA); poly-p-dioxanone
(PDO); polycaprolactone (PCL); polyvinyl alcohol (PVA);
polyethylene oxide (PEO); polymers disclosed in U.S. Pat. Nos.
6,333,029 and 6,355,699; and any other bioresorbable and
biocompatible polymer, co-polymer or mixture of polymers or
co-polymers that are utilized in the construction of prosthetic
implants. If other such polymers have therapeutic value in the
orthopaedic field, it is anticipated that at least some of them
will have use in the present invention, and at least some of them
should be included in "biocompatible polymers." In addition, as new
biocompatible, bioresorbable materials are developed, it is
expected that at least some of them will be useful materials from
which orthopaedic devices may be made. It should be understood that
the above materials are identified by way of example only, and the
present invention is not limited to any particular material unless
expressly called for in the claims.
[0096] "Bioremodelable collagenous tissue matrix" and "naturally
occurring bioremodelable collagenous tissue matrix" are intended to
include matrices derived from native tissue selected from the group
comprising skin, artery, vein, pericardium, heart valve, dura
mater, ligament, bone, cartilage, bladder, liver, stomach, fascia
and intestine, whatever the source. Although "naturally occurring
bioremodelable collagenous tissue matrix" is intended to refer to
matrix material that has been cleaned, processed, sterilized, and
optionally crosslinked, it is not within the definition of a
naturally occurring bioremodelable collagenous tissue matrix to
extract and purify the natural components or subcomponents (e.g.,
collagen) and reform or reconstitute a matrix material from
purified natural components or subcomponents.
[0097] It is understood and intended that there is substantial
overlap between "bioremodelable collagenous tissue matrices" and
"extracellular matrices"; the different expressions are used in
this specification and claims to ensure complete coverage of the
invention. It is believed that the teachings of the present
invention will be useful for materials falling with both
definitions.
[0098] Some commercially available products may be used as the
anchors 16, 18 in some of the illustrated embodiments. For example,
the backstop elements shown at 16c, 18b and 19 in FIGS. 5-8, 45, 47
and 50-52 and top-hat-shaped element 18a shown in FIGS. 3-4 may be
taken from the RAPIDLOC.TM. Meniscal Repair System available from
the MITEK.RTM. Products division of ETHICON, INC. of Westwood,
Mass.
[0099] In addition, the anchors 16a-16f, 18a-18f may be constructed
from a naturally occurring material such as naturally occurring
extracellular matrices (ECM), such as small intestine submucosa
(SIS). In such a case, each anchor 16a-16f, 18a-18f may be
configured as a monolithic structure formed from naturally
occurring ECM which is cured to be rigid and hardened. As such, it
should be appreciated that the ECM material from which the anchor
is fabricated is cured to produce a structure that possesses the
necessary hardness and toughness to be inserted into and through
the native meniscus and to be retained in the native meniscus for
at least a predetermined period of time.
[0100] ECM material with the necessary hardness and toughness for
use as the anchors may be fabricated by compacting comminuted or
shredded naturally occurring ECM material into bar or rod stock by
compressing the material together and then curing the material such
that it is very rigid and hardened. The curing may be accomplished
by simple air drying or by heated air drying of the formed stock.
The material may additionally be crosslinked to further improve its
mechanical properties.
[0101] As a specific example, one or more of the anchors 16a-16f,
18a-18f may be constructed with a cured and hardened SIS. In this
case, comminuted SIS material is placed in a container and allowed
to air dry for a predetermined period of time (e.g., as long as
several days) at room temperature. Over such a time, water
evaporates from the SIS material thereby shrinking the material.
The shrunk material is very tough and hard and, as a result, may be
machined as described herein.
[0102] It should be appreciated that other process parameters may
be established to facilitate the curing process. For example, a
curing profile utilizing predetermined amounts of heat and/or
pressure may be designed to facilitate the curing of the naturally
occurring ECM material (e.g., SIS).
[0103] Once the ECM material (e.g., SIS) is cured to a desired
hardness and toughness, it may be machined with conventional
machining equipment to desired shapes such as in the shape of a
barbed dart as illustrated in FIGS. 3-4, 7-10, 27, 30-33 and 46-47.
For example, the anchor 16a-16f, 18a-18f may be turned on a lathe
or similar equipment to produce the desired configuration of the
anchor, such as the barbed darts. However, based on the specific
design of the anchor, it should be appreciated that certain
features of the anchor (e.g., the barbed darts) may be separately
or additionally machined to produce a desired shape or geometry.
For example, various barb configurations may be formed on part of
the anchor, by, for example, use of a cutting machine.
[0104] In addition to conventional cutting machining techniques
(e.g., lathing and cutting), contemporary techniques may also be
utilized to form the cured naturally occurring ECM into the desired
configuration of the anchor 16a-16f, 18a-18f. For example, a
programmable laser cutting machine may be used to cut the raw stock
of cured ECM. Specifically, the laser cutting machine may be
programmed to cut the raw stock in a pattern which produces a
desired configuration of the anchor. In addition to providing for
cutting with precision tolerances, laser cutting also provides
other benefits. Such laser cutting of the ECM can produce barbed
darts having cut edges which are sealed and fused together to
enhance the attachment capability of the barbed darts.
[0105] It should be understood that the material selected for the
anchors 16a-16f, 18a-18f may also comprise mixtures or composites
of the materials described above. For example, the anchors 16a-16f,
18a-18f could comprise both a biocompatible polymer and ECM
material. With regard to the shape of the barbed darts 16a, 18c
that may be used with the present invention, reference is made to
barbed dart configuration shown in U.S. Pat. No. 5,702,463 as one
example of a shape of barbed dart that may be useful. It should be
understood that the shapes of the barbed darts 16a, 18c and other
anchors 16b-16f, 18a-18b, 18d-18f shown in the accompanying
drawings are provided for purposes of illustration only. The
present invention is not limited to any particular shape of barbed
dart or other anchor unless expressly set forth in the claims. It
should also be understood that the sizes of the anchors in the
drawings shown are provided for purposes of illustration only. The
actual sizes of the anchors may be different from those
illustrated, and may vary with the method used to implant them. For
example, the commercially available backstop is inserted through a
needle, as shown in the Mitek Products document "RAPIDLOC MENISCAL
REPAIR SYSTEM, Surgical Technique for Repair of Meniscal Tears". If
this technique and instrumentation is to be used to insert the
anchors of the present invention, then the anchors should be sized
accordingly. Typical barbed darts can be expected to be in the
range of about 1 mm in maximum diameter and about 3 mm in length.
It should be understood that these dimensions are provided for
purposes of illustration only; the present invention is not limited
to any particular size of anchor unless expressly set forth in the
claims.
[0106] Where the fixating elements 15, 17 include or consist of
suture 16g, 18g, such as in FIGS. 11-23, 25-31, 42 and 44, any
suitable suture material may be used, such as commercially
available suture. Acceptable suture may be obtained from the MITEK
PRODUCTS division of ETHICON, INC. of Westwood, Mass.; examples
include PANACRYL.TM. absorbable suture, ETHIBOND.RTM. EXCEL
polyester suture, PDS.RTM. polydioxanone suture and PROLENE.RTM.
polypropylene suture.
[0107] Whatever structure and material is chosen for the anchors
16, 18, the anchors are connected to a tissue repair material 20 in
the illustrated unitary surgical devices 10. The tissue repair
material 20 in the illustrated embodiments includes: suture; a
base; tissue regenerating material; or combinations of these
materials.
[0108] In the embodiments of FIGS. 3-10, the tissue repair material
20 comprises a fixed length of suture; the suture in the
illustrated embodiment has a length of about 4-5 mm. A surgical kit
could contain several unitary surgical devices 10, each with a pair
of anchors 16, 18 separated by a variety of fixed lengths of suture
20 as the tissue repair material. The lengths for the sutures
portions of the devices 10 in the kit could range, for example,
from 2 mm to about 1 cm. Alternatively, several kits could be
provided each with a plurality of unitary surgical devices of a
particular length. It should be understood that these lengths are
provided for purposes of illustration only; the present invention
is not limited to tissue repair material of these or any particular
lengths unless expressly called for in the claims. The suture used
for the tissue repair material 20 in these embodiments may be
standard commercially-available suture made of conventional
materials. Acceptable suture may be obtained from the sources
identified above. FIGS. 3-10 illustrate examples of such unitary
surgical devices 10 wherein the tissue repair material 20 comprises
suture.
[0109] Embodiments of the invention utilizing a base 21 as part of
the tissue repair material 20 are illustrated in FIGS. 11-23,
25-42, 44-47. The base component 21 of the tissue repair material
may comprise a third fixating member, such as backstop element 19
shown in FIG. 50. In addition, the base 21 may provide structural
support to the unitary surgical device 10. The base may comprise a
sheet, as shown in FIGS. 11-23, 25-42, and 44-45, and may be a
laminar sheet, as illustrated in FIG. 41. The base component may
comprise a formed structure, as illustrated in FIG. 42. The formed
structures could be laminar or could be formed in other manners as
disclosed below. The base component 21 may also comprise one or
more layers of mesh structures, for example, woven materials as
illustrated in FIG. 43, non-woven materials, knitted materials,
warp-knitted materials, braided materials, foamed materials and
combinations of those materials; if more than one layer of a mesh
structure is provided, the layers may be juxtaposed or spaced, with
other material sandwiched between the layers, for example. The base
material should have sufficient strength so that the connection to
the anchors 16, 18 and the connection of the anchors 16, 18 to the
patient's native tissue is maintained during implantation of the
unitary surgical device 10 and for a suitable period of time after
implantation. Generally, the base 21 should have sufficient
strength for a sufficient time to allow the healing process to
progress to the point where the structural stability provided by
the base 21 is no longer needed. However, in the claims no
particular strength should be implied the claims unless expressly
recited.
[0110] The base 21 in any of the embodiments of FIGS. 11-23, 25-42,
44-47 could comprise a biocompatible polymer, a bioremodelable
collagenous matrix, a naturally occurring ECM (and in particular
SIS) or combinations of these materials. The tissue regeneration
material 22 may be carried by the base 21 or may comprise the base
21. The base could also comprise these materials together with
bioactive agents, other biologically derived agents, cells, a
biological lubricant, or a biocompatible inorganic material. In the
claims, no particular material or combination of materials should
be implied for the base unless expressly recited.
[0111] For a base 21 made out of or including a biocompatible
polymer, suitable polymers are defined above. These polymers can be
provided in the form of, for example, meshes of woven or non-woven
materials, laminar sheets, knitted materials, warp-knitted
materials, braided materials, or one or more layers of foamed
polymer. Reference is also made to the materials disclosed in
copending U.S. Ser. No. 10/195,341 entitled "Hybrid
Biologic/Synthetic Porous Extracellular Matrix Scaffolds" (Attorney
Docket No. 265280-71144, DEP-751), filed concurrently herewith,
along with U.S. patent application Ser. No. 10/172,347 entitled
"Hybrid Biologic-Synthetic Bioabsorbable Scaffolds" which was filed
on Jun. 14, 2002, both of which are incorporated by reference
herein in their entireties.
[0112] For a base 21 made out of or including ECM material, several
options are available. The ECM could comprise material derived from
a mammalian submucosa source, such as SIS. The ECM base could be
formed as a laminate structure, as illustrated in FIG. 41. The
layers may be laminated together and bonded by both mechanical
compression and application of vacuum and/or heated air which
accomplishes the bonding and also dries the product. Reference is
made to U.S. Pat. No. 5,955,110, which is incorporated by reference
herein in its entirety, for a description of a method of making
layered SIS material. A suitable SIS base may also be formed as
described in copending U.S. patent application Ser. No. 10/195,794
entitled "Meniscus Regeneration Device and Method" (Attorney Docket
No. 265280-71141, DEP-745), which is incorporated by reference
herein in its entireties. A vacuum plate or platen with a cavity in
a desired shape may be provided, with a vacuum pump connected to
the cavity by a tube. The cavity may be provided with a plurality
of openings leading to a manifold space within the platen which is
connected to the pump. Several layers of naturally occurring ECM,
such as SIS, are placed on the plate. These layers are preferably
initially in a moist and flexible state. These moist, flexible
layers are pulled down into the cavity by the vacuum to form a
molded recess for receiving a mass of biological material. A flat
vacuum plate or platen could also be used to form flat sheet forms
of ECM material. These and other techniques may be employed to form
the base into a desired shape, such as the wedge shape shown in
FIGS. 11-23, 25-26 and 30-40.
[0113] Other sheet forms of ECM are expected to be useful to
provide a base 21 or combination base 21 and tissue regeneration
material 22. For example, it is anticipated that one could make a
thick slurry of comminuted ECM fibers, dry the slurry into a sheet,
pocket or other form, such as the form illustrated in FIG. 42, for
example, and heat the material under combinations of pressure,
vacuum and heat to bond and dry the product. In addition, one or
more such sheets could be laminated together or with strips of ECM
material. It is expected that other shapes and forms could also be
formed of such materials. It is expected that other materials could
be intermixed with the ECM material as well; for example, the thick
slurry could include both ECM material and a biocompatible polymer
as a structural reinforcement, or the slurry of ECM material could
be supported on and fused with a supporting structure made of ECM
or some biocompatible polymer.
[0114] In any of the above examples, the material for the base,
such as ECM, can be crosslinked by known methods. For example,
chemical or physical crosslinking can be used. Chemical
crosslinking methods include the use of aldehydes, carbodiimides,
glycation agents, enzymes or the like. Physical crosslinking
methods include freeze-drying and fusion by physical means such as
heat (thermal crosslinking), radiation (ultraviolet or gamma
irradiation) or combinations such as by drying at elevated
temperatures (dehydrothermal crosslinking). Crosslinking may also
be used to impart to the base 21 biological lubricants such as
hyaluronic acid (HA).
[0115] A portion or all of the base 21 may be perforated to allow
easy chemical and cellular transfer. In addition, if desired,
cells, bioactive agents, biologically derived agents, biological
lubricants and biocompatible inorganic materials may be added to
the base.
[0116] The base 21 may also include a foamed or hybrid structure,
and may include other materials as disclosed in applications for
United States Patent filed concurrently herewith and previously
filed, which are incorporated by reference herein in their
entireties: U.S. patent application Ser. No. 10/172,347 entitled
"Hybrid Biologic-Synthetic Bioabsorbable Scaffolds" which was filed
on Jun. 14, 2002; Ser. No. 10/195,341 entitled "Hybrid
Biologic/Synthetic Porous Extracellular Matrix Scaffolds" (Attorney
Docket No. 265280-71144, DEP-751) filed herewith; Ser. No.
10/195,606 entitled "Cartilage Repair and Regeneration Device and
Method" (Attorney Docket No. 265280-71145, DEP-752) filed herewith;
and Ser. No. 10/195,354 entitled "Porous Extracellular Matrix
Scaffold and Method" (Attorney Docket No. 265280-71146, DEP-747)
filed herewith.
[0117] The base 21 may take any one of several shapes and
configurations. For example, as illustrated in FIGS. 27-29, the
base 21 may comprise a single substantially flat panel. As
illustrated in FIGS. 10-23, 25-26 and 30-40, the base 21 may
comprise two integral panels 24, 26 joined along a linear or curved
apex 28; the two illustrated panels 24, 25 diverge outward from the
apex 28 to define a wedge-shaped or V-shaped structure in
cross-section. The side edges 30, 32 of each panel 24, 26 may also
diverge outwardly from the apex 28, as shown in FIGS. 13, 18, 22-23
and 30. The base 21 may comprise a pillow-like structure, like a
sac made of the base material, with a mass of tissue regeneration
material held within the sac or pillow structure.
[0118] In each of the embodiments of FIGS. 11-23, 25-40,42 and
44-45, a mass of tissue regeneration material 22, such as ECM, is
included as part of the tissue repair material 20. In each of these
embodiments, the mass of tissue regeneration material 22 comprises
a separate mass that is secured to the base 21. In the embodiment
of FIG. 44, a plurality (three) of masses of tissue regeneration
material 22 are fixed to the base 21. In the embodiments of FIGS.
11-23, 25-26 and 30-40, a single mass of tissue regeneration
material 22 is positioned between the two panels 24, 26 near the
apex 28; the masses of tissue regeneration material 22 in these
illustrated embodiments are wedge-shaped or V-shaped in
cross-section, although it should be understood that other shapes
are within the scope of the invention. As illustrated in FIG. 42,
the mass of tissue regeneration material could also comprise a
loose pack of comminuted or shredded ECM material. As disclosed in
U.S. Provisional Patent Application Ser. No. 60/305,786, the SIS
material could comprise rolls of comminuted SIS. It should also be
understood that, depending on the material used for the base 21,
the unitary surgical device need not include any additional tissue
regeneration material; for example, if the base 21 comprises one or
more layers of ECM mesh or an ECM foam, then it may not be
necessary to include a separate mass of tissue regeneration
material.
[0119] If a separate mass of tissue regeneration material 22 is
used, it may be secured to the base 21 by use of a compatible
adhesive. Synthetic adhesives are commercially available, such as
polycaprolactone (PCL. Biological adhesives are also available,
such as commercially available materials containing
transglutaminase or fibrin, for example. Other biological adhesives
are also known, as described in U.S. Pat. No. 6,326,025 "Tissue
Reactive Adhesive Compositions" and in published U.S. Pat. Apps.
200200344533 "Bioerodable Polymeric Adhesives for Tissue Repair"
and 20020031551 "Bioerodable Polymeric Adhesives for Tissue
Repair." The adhesive can be applied to the tissue regeneration
material 22 and to the base 21. The tissue regeneration material 22
may be secured to a pillow or sac-like base by substantially
enclosing the mass of tissue regeneration material within the base
structure, such as by suturing three or four sides of the base
structure around the mass of tissue regeneration material, by using
a compatible adhesive around the perimeter of the base surrounding
the mass of tissue regeneration material. The tissue regeneration
material may also be secured to the base by positioning the tissue
regeneration material in a formed receiving structure or pocket, as
in the embodiment of FIG. 42. In addition, layers of SIS material
could be laminated around all or part of the mass of tissue
regeneration material. Chemical and physical cross-linking may also
be used to secure the mass of tissue regeneration material 22 to
the base 21. Chemical cross-linking methods of securing these
materials 21, 22 together include the use of aldehydes,
carbodiimides, glycation agents, enzymes (e.g., transglutaminase),
biologics (e.g. fibrin) or the like. Physical cross-linking methods
include freeze-drying and fusion by physical means such as heat
(thermal cross-linking), radiation (ultraviolet or gamma
irradiation) or combinations such as by drying at elevated
temperatures (dehydrothermal cross-linking).
[0120] The mass or plug of tissue regeneration material 22 may
comprise comminuted and/or lyophilized naturally occurring ECM
(e.g., SIS) with the desired porosity and material density. The
material density and/or porosity of the mass or plug may be varied
to control cell migration and proliferation. Additional examples of
materials that are usable for the mass of tissue regeneration
material include ECM (e.g., SIS) powder, ECM (e.g., SIS) fibers,
ECM (e.g., SIS) threads, ECM (e.g., SIS) mesh, ECM (e.g., SIS)
wovens, ECM (e.g., SIS) non-wovens, ECM (e.g., SIS) braided
materials, ECM (e.g., SIS) solutions, ECM (e.g., SIS) gel, ECM
(e.g., SIS) paste, ECM (e.g., SIS) foam, and combinations of such
materials. For the powder, solutions, gel and paste forms of SIS,
the material may be prepared as described in U.S. Pat. No.
5,352,463, entitled "Tissue Graft for Surgical Reconstruction of a
Collagenous Meniscus and Method Therefor", which is incorporated by
reference herein in its entirety. It should be understood that
separate reference in the above list to the forms of ECM should not
be taken to imply that the listed references are exclusive; for
example, ECM non-wovens, ECM threads and ECM foam may all include
ECM fibers.
[0121] The mass or plug of tissue regeneration material 22, and the
base 21, or the combination of the base and the tissue regeneration
material may include materials described in U.S. Pat. No. 6,179,872
B1, entitled "Biopolymer Matt for Use in Tissue Repair and
Reconstruction" and U.S. Pat. No. 6,153,292, entitled "Biopolymer
Foams for Use in Tissue Repair and Reconstruction", which are both
incorporated by reference herein in their entireties. The mass or
plug of tissue regeneration material 22 and the base, or the
combination of the base and the tissue regeneration material may
include materials disclosed in the following copending and
concurrently filed U.S. patent applications, which are incorporated
by reference herein: Ser. No. 10/195,794 entitled "Meniscus
Regeneration Device and Method" (Attorney Docket No. 265280-71141,
DEP-745); Ser. No. 10/195,719 entitled "Devices from Naturally
Occurring Biologically Derived Materials" (Attorney Docket No.
265280-71142, DEP-748); Ser. No. 10/195,347 entitled "Cartilage
Repair Apparatus and Method" (Attorney Docket No. 265280-71143,
DEP-749); Ser. No. 10/195,341 entitled "Hybrid Biologic/Synthetic
Porous Extracellular Matrix Scaffolds" (Attorney Docket No.
265280-71144, DEP-751); Ser. No. 10/195,606 entitled "Cartilage
Repair and Regeneration Device and Method" (Attorney Docket No.
265280-71145, DEP-752); Ser. No. 10/195,354 entitled "Porous
Extracellular Matrix Scaffold and Method" (Attorney Docket No.
265280-71146, DEP-747); Ser. No. 10/195,334 entitled "Cartilage
Repair and Regeneration Scaffolds and Method" (Attorney Docket No.
265280-71180, DEP-763); and Ser. No. 10/195,633 entitled "Porous
Delivery Scaffold and Method" (Attorney Docket No. 265280-71207,
DEP-762), along with U.S. patent application Ser. No. 10/172,347
entitled "Hybrid Biologic-Synthetic Bioabsorbable Scaffolds" which
was filed on Jun. 14, 2002.
[0122] The mass of plug of tissue regeneration material 22 could
also comprise other collagenous materials. For example, it is
expected that a commercial product such as the Collagen Meniscus
Implant made by ReGen Biologics, Inc. of Franklin Lakes, N.J. could
be combined with other elements of the present invention to form a
unitary surgical device. Other collagen scaffolds are described in
the following U.S. Pat. Nos.: 6,042,610; 5,735,903; 5,479,033;
5,306,311; 5,007,934; and 4,880,429.
[0123] Porous ECM (e.g., SIS) foam for the tissue regeneration
material 22 may be fabricated by lyophilizing (i.e., freeze-drying)
comminuted ECM (e.g., SIS) suspended in water. The material density
and pore size of the resultant foam may be varied to fit the needs
of the design by controlling, amongst other things, the rate of
freezing of the comminuted ECM suspension and/or the amount of
water in which the comminuted ECM is suspended at the on-set of the
freezing process.
[0124] The following is a specific example of a process for
fabricating an exemplary ECM foam. It should be understood that the
present invention is not limited to the materials, devices, or
process steps of the following example unless expressly called for
in the claims. The first step in developing a foam with a desired
pore size and density is the procurement of comminuted ECM. To do
this, scissor-cut ECM runners (e.g., SIS runners about 6 inches
long) are positioned in a 1700 series Comitrol.TM. machine which is
commercially available from Urschel Laboratories of Valparaiso,
Ind. The ECM material is processed and thereafter collected in a
receptacle at the output of the machine. The material is then
processed through the machine a second time under similar
conditions. Water is introduced during the process, and the
resultant material is a "slurry" of ECM fiber (thin, long fibers
about 200 microns thick.times.1-5 mm long) suspended substantially
uniformly in water. It should be understood that this size of ECM
fiber is identified as an illustrative example only; the invention
is not limited to a particular size of ECM fiber material unless
the claims expressly call for a particular size.
[0125] Generally, the process parameters for the comminution
process should be selected to produce ECM material that is capable
of commingling, intermixing or intertwining, rather than producing
a powder. Process parameters that can be varied using the
above-identified 1700 series Comitrol.TM. machine include the
choice of blade used, whether water is used, the amount of water
used, the speed at which the blades turn and the number of times
the material is passed through the machine. As an example, cutting
head 140084-10 and a Vericut, sealed impeller from Urschel
Laboratories may be used, with a flow of water of about two (2)
gallons per minute, with the cutting head run at a constant speed
of about 9300 rpm. A first pass through the machine at these
parameters will produce fibrous ECM material of varying sizes, and
a second pass will produce ECM fibers of more uniform size. To test
the comminuted material to determine whether it is appropriate for
the production of an ECM foam, the comminuted ECM suspension or
slurry is then centrifuged, excess water is poured off and the
remaining slurry is poured into a dish. By hand, a small amount of
the comminuted ECM material in the dish is pinched between the
thumb and index finger and gently lifted from the dish; if the
comminuted SIS material is fibrous, at least a small amount of
additional ECM, beyond the portion pinched between the thumb and
index finger, will lift along with the material that has been
pinched. This additional comminuted ECM material lifts with the
material that is between the thumb and index finger because the
individual pieces of comminuted ECM material are commingled or
intertwined. Such material should be suitable for the production of
a foam. It is expected that other shapes and sizes of ECM material,
and mixtures of shapes and sizes of ECM material, may be useful in
producing an ECM foam. For example, it is expected that one could
comminute ECM to produce ECM flakes that can intermingle to form an
appropriate slurry.
[0126] As used herein, unless the claims are otherwise expressly
limited, the terms "cohesive ECM pieces" and "cohesive SIS pieces"
are intended to include ECM and SIS material that has been
comminuted or otherwise processed to produce ECM and SIS pieces
that are capable of commingling or intertwining (in the wet or dry
state) to form a cohesive mass of discrete elements, regardless of
the shape or shapes of the individual ECM or SIS pieces. One method
of demonstrating that the ECM material comprises cohesive pieces is
the "pinch test" described above. Examination of the final ECM foam
product produced may also provide evidence that the base material
comprised cohesive ECM pieces.
[0127] As used herein, "pieces" is intended to include any fiber,
strip, ribbon, sliver, filament, shred, bit, fragment, part, flake,
slice, cut, chunk, or other portion of solid or solid-like
material. "ECM fiber" and "SIS fiber" are also intended to include
ECM and SIS material that has been comminuted or otherwise
processed to produce a material wherein at least some of the
individual pieces of ECM and SIS material have lengths greater than
their widths and thicknesses. It should be understood that unless
otherwise expressly limited by the claims, use of the terms "ECM
pieces" and "SIS pieces" should be construed to mean that the
material includes such pieces, but should not be considered to
imply that the material consists of such pieces exclusively. Such
terms should also not be construed to imply that any particular
process has been used to produce the material.
[0128] After the suspension has been formed, the suspension of SIS
fibers is dried. To do so, a lyophilization process (freeze drying)
is used. In particular, the suspension of SIS fibers is frozen at a
controlled temperature drop rate to control the size of the formed
ice crystals. Without allowing the material to thaw, the process of
lyophilization sublimes ice crystals directly to vapor under vacuum
and low temperatures. This process leaves voids in the spaces
previously occupied by ice crystals. These voids and the SIS
fibrous material form a network of compartments with SIS material
defining interconnected walls of the network compartments. One
exemplary machine for performing such a freeze drying process is a
Virtis Genesis.TM. Series lyophilizer which is commercially
available from SP Industries, Inc. of Gardiner, N.Y.
[0129] The process parameters of the lyophilization process may be
varied to produce foams of varying pore sizes and material
densities. For example, to produce foams having a relatively small
pore size and a relative high material density, the SIS fibrous
material may be tightly compacted by removing the water in a
substantially uniform manner so as to achieve a relatively high
density. Thereafter, the SIS fibrous material is flash-frozen using
liquid nitrogen prior to lyophilization of the SIS. To produce
foams having a moderate pore size and a moderate material density,
the SIS fibrous material is first tightly compacted by removing the
water in a substantially uniform matter so as to achieve a
relatively high density. Thereafter, the SIS is frozen at a
relatively fast rate (e.g., >-1.degree. C./min.) to a
temperature of about -80.degree. C. prior to lyophilization of the
SIS.
[0130] As shown in the photomicrographs (FIGS. 1-3) in co-pending
U.S. patent application Ser. No. 10/195,344 entitled "Porous
Extracellular Matrix Scaffold and Method" (Attorney Docket No.
265280-71146, DEP-747), filed by Prasanna Malaviya, Herbert
Schwartz and Pamela Plouhar, the result of using the
above-described process and materials is an ECM foam comprising a
three-dimensional web of naturally occurring ECM defining a
plurality of three-dimensional pores. The foam has
three-dimensional pores throughout its height, width and thickness;
the three-dimensional pores are interconnected to define a
plurality of interconnected passageways. These interconnected
passageways may be used for movement of cells such as chondrocytes
in vivo. These interconnected passageways can also be used for the
introduction of bioactive agents, biologically derived agents
(e.g., stimulants), cells, biocompatible inorganic materials,
biocompatible polymers and/or biological lubricants that may be
combined with the foam as described below prior to implantation.
The interconnected passageways defined by the three-dimensional
pores also serve as passageways for materials used during the
manufacturing process, such as compounds used for chemical
cross-linking the foam.
[0131] The tissue regeneration material 22 may be chemically
cross-linked with, for example, aldehydes, carbodiimides, glycation
agents, enzymes (e.g., transglutaminase), biologics (e.g., fibrin)
or the like. The tissue regeneration material 22 may also be
physically cross-linked, by, for example: freeze-drying, heat
fusion (thermal cross-linking), radiation fusion (ultraviolet or
gamma irradiation) or combinations of fusion techniques such as by
drying at elevated temperatures (dehydrothermal cross-linking).
[0132] The base 21 and/or the mass of tissue regeneration material
22 may also be impregnated with bioactive agents, biologically
derived agents, cells, biocompatible polymers, biocompatible
inorganic materials and biological lubricants. The materials could
be crosslinked or otherwise affixed to the ECM base and/or mass.
Alternatively, cells (e.g., fibrochondrocytes) may be cultured on
the ECM base and/or mass, and as a result, subsequently be
implanted as part of the unitary surgical device at the time of
implantation. For the meniscus repair device, any such cells are
preferably fibrochondrocytes or mesenchymal stem cells.
[0133] "Bioactive agents" include one or more of the following:
chemotactic agents; therapeutic agents (e.g., antibiotics,
steroidal and non-steroidal analgesics and anti-inflammatories,
anti-rejection agents such as immunosuppressants and anti-cancer
drugs); various proteins (e.g., short chain peptides, bone
morphogenic proteins, glycoprotein and lipoprotein); cell
attachment mediators; biologically active ligands; integrin binding
sequence; ligands; various growth and/or differentiation agents
(e.g., epidermal growth factor, IGF-I, IGF-II, TGF-.beta. I-III,
growth and differentiation factors, vascular endothelial growth
factors, fibroblast growth factors, platelet derived growth
factors, insulin derived growth factor and transforming growth
factors, parathyroid hormone, parathyroid hormone related peptide,
bFGF; TGF.sub..beta. superfamily factors; BMP-2; BMP-4; BMP-6;
BMP-12; sonic hedgehog; GDF5; GDF6; GDF8; PDGF); small molecules
that affect the upregulation of specific growth factors;
tenascin-C; hyaluronic acid; chondroitin sulfate; fibronectin;
decorin; thromboelastin; thrombin-derived peptides; heparin-binding
domains; heparin; heparan sulfate; DNA fragments and DNA plasmids.
If other such substances have therapeutic value in the orthopaedic
field, it is anticipated that at least some of these substances
will have use in the present invention, and such substances should
be included in the meaning of "bioactive agent" and "bioactive
agents" unless expressly limited otherwise. It should be understood
that the above agents are identified by way of example only, and
the present invention is not limited to any particular agent unless
expressly called for in the claims.
[0134] "Biologically derived agents" include one or more of the
following: bone (autograft, allograft, and xenograft) and derivates
of bone; cartilage (autograft, allograft and xenograft), including,
for example, meniscal tissue, and derivatives; ligament (autograft,
allograft and xenograft) and derivatives; derivatives of intestinal
tissue (autograft, allograft and xenograft), including for example
submucosa; derivatives of stomach tissue (autograft, allograft and
xenograft), including for example submucosa; derivatives of bladder
tissue (autograft, allograft and xenograft), including for example
submucosa; derivatives of alimentary tissue (autograft, allograft
and xenograft), including for example submucosa; derivatives of
respiratory tissue (autograft, allograft and xenograft), including
for example submucosa; derivatives of genital tissue (autograft,
allograft and xenograft), including for example submucosa;
derivatives of liver tissue (autograft, allograft and xenograft),
including for example liver basement membrane; derivatives of skin
(autograft, allograft and xenograft); platelet rich plasma (PRP),
platelet poor plasma, bone marrow aspirate, demineralized bone
matrix, insulin derived growth factor, whole blood, fibrin and
blood clot. Purified ECM and other collagen sources are also
intended to be included within "biologically derived agents." If
other such substances have therapeutic value in the orthopaedic
field, it is anticipated that at least some of these substances
will have use in the present invention, and such substances should
be included in the meaning of "biologically-derived agent" and
"biologically-derived agents" unless expressly limited otherwise.
It should be understood that the above agents are identified by way
of example only, and the present invention is not limited to any
particular agent unless expressly called for in the claims.
[0135] "Cells" include one or more of the following: chondrocytes;
fibrochondrocytes; osteocytes; ostoeblasts; osteoclasts;
synoviocytes; bone marrow cells; mesenchymal cells; stromal cells;
stem cells; embryonic stem cells; precursor cells derived from
adipose tissue; peripheral blood progenitor cells; stem cells
isolated from adult tissue; genetically transformed cells; a
combination of chondrocytes and other cells; a combination of
osteocytes and other cells; a combination of synoviocytes and other
cells; a combination of bone marrow cells and other cells; a
combination of mesenchymal cells and other cells; a combination of
stromal cells and other cells; a combination of stem cells and
other cells; a combination of embryonic stem cells and other cells;
a combination of precursor cells isolated from adult tissue and
other cells; a combination of peripheral blood progenitor cells and
other cells; a combination of stem cells isolated from adult tissue
and other cells; and a combination of genetically transformed cells
and other cells. If other cells are found to have therapeutic value
in the orthopaedic field, it is anticipated that at least some of
these cells will have use in the present invention, and such cells
should be included within the meaning of "cell" and "cells" unless
expressly limited otherwise. It should be understood that the above
cells are identified by way of example only, and the present
invention is not limited to any particular type of cell unless
expressly called for in the claims.
[0136] "Biological lubricants" include: hyaluronic acid and its
salts, such as sodium hyaluronate; glycosaminoglycans such as
dermatan sulfate, heparan sulfate, chondroitin sulfate and keratan
sulfate; synovial fluid and components of synovial fluid, including
mucinous glycoproteins (e.g., lubricin), tribonectins, articular
cartilage superficial zone proteins, surface-active phospholipids,
lubricating glycoproteins I, II; vitronectin; and rooster comb
hyaluronate. "Biological lubricant" is also intended to include
commercial products such as ARTHREASE.TM. high molecular weight
sodium hyaluronate, available in Europe from DePuy International,
Ltd. of Leeds, England, and manufactured by Bio-Technology General
(Israel) Ltd., of Rehovot, Israel; SYNVISC.RTM. Hylan G-F 20,
manufactured by Biomatrix, Inc., of Ridgefield, N.J. and
distributed by Wyeth-Ayerst Pharmaceuticals of Philadelphia, Pa.;
HYLAGAN.RTM. sodium hyaluronate, available from Sanofi-Synthelabo,
Inc., of New York, N.Y., manufactured by FIDIA S.p.A., of Padua,
Italy; and HEALON.RTM. sodium hyaluronate, available from Pharmacia
Corporation of Peapack, N.J. in concentrations of 1%, 1.4% and 2.3%
(for opthalmologic uses). If other such substances have therapeutic
value in the orthopaedic field, it is anticipated that at least
some of these substances will have use in the present invention,
and such substances should be included in the meaning of
"biological lubricant" and "biological lubricants" unless expressly
limited otherwise. In addition, as new biological lubricants are
identified or developed, it is expected that at least some of them
will be useful materials for the present invention. It should be
understood that the above materials are identified by way of
example only, and the present invention is not limited to any
particular material unless expressly called for in the claims.
[0137] "Biocompatible inorganic materials" include materials such
as hydroxyapatite, all calcium phosphates, alpha-tricalcium
phosphate, beta-tricalcium phosphate, calcium carbonate, barium
carbonate, calcium sulfate, barium sulfate, polymorphs of calcium
phosphates, ceramic particles and combinations of such materials.
If other such substances have therapeutic value in the orthopaedic
field, it is anticipated that at least some of these substances
will have use in the present invention, and such substances should
be included in the meaning of "biocompatible inorganic material"
and "biocompatible inorganic materials" unless expressly limited
otherwise.
[0138] It is expected that various combinations of bioactive
agents, biologically derived agents, cells, biological lubricants,
biocompatible inorganic materials, biocompatible polymers can be
used with the anchors, bases, and tissue repair material (including
tissue regeneration material) of the present invention.
[0139] The unitary surgical devices 10 of FIGS. 11-23, 27-40 and 42
may be sized to fit the standard gap 70 left in the meniscus by a
meniscectomy so that one unitary surgical device can be implanted
to fill this gap 70. It may be desirable to make a plurality of
sizes of such unitary surgical devices 10 to encompass the standard
range of gaps 70 left by meniscectomies. In addition, it may be
desirable to plan to be able to use more than one unitary surgical
device 10 to fill the gap 70 left by the meniscectomy, so that a
plurality of unitary surgical devices 10 may be implanted adjacent
to or overlapping with one another to fill the gap 70 during the
surgery.
[0140] To make a unitary surgical device 10 that includes two
anchors 16, 18 connected by a length of suture as the tissue repair
material 20, the anchors may be formed as described above. The
anchors 16a-16g, 18a-18g may be formed to include, or machined to
include an opening so that one end of each length of suture may be
secured to one anchor. For example, the anchors 16, 18 could be
tubular so that one end of suture can be threaded through each
anchor and then knotted to secure them together. Or, the anchors
could have a hole through which the suture end is threaded and then
knotted.
[0141] To make a unitary surgical device 10 that includes both a
laminar base and suture, as in the embodiments of FIGS. 22-23,
25-26 and 30-31, threads of suture 34 may be placed between two
layers of base material prior to completely forming the base so
that the suture threads 34 become integral with the base 21 during
the forming process. As illustrated, the lengths of the suture
threads 34 should be great enough so that the suture ends extend
substantially beyond the parallel end edges 36, 38 of the unitary
surgical device to define the first fixating element 15 and second
fixating element 17 at the opposite ends of the suture thread 34.
As illustrated, a plurality of suture threads may be made integral
with each base. In the embodiments of FIGS. 22-23 and 30-31, three
long strands of suture 34 are used, so that the resulting unitary
surgical device has a total of six fixating elements: the first
fixating element 15, the second fixating element 17, a third
fixating element 40, a fourth fixating element 42, a fifth fixating
element 44, and a sixth fixating element 46. The three suture
threads 34 for this embodiment may be aligned so that one length of
suture is positioned along the longitudinal centerline of the base,
and additional lengths of suture are positioned between the
longitudinally-aligned thread and the long edges 30, 32 of the base
21, and aligned with the shape of the long edges 30, 32 of the base
21. The laminar base 21 may then be made as described in the
provisional application with each suture thread 34 in place between
two layers. The finished unitary surgical device 10 will include
the suture affixed to the base. The base 21 of FIG. 22 may then be
folded about axis 48 to form the wedge-shaped structure shown in
FIG. 23, with the linear apex 28 at the axis 48. If desired,
additional anchors such as barbs, tacks, or backstops, for example,
could be secured to the free ends of the suture, as illustrated in
the embodiment of FIGS. 30-31. It should be understood that fewer
or more strands of suture may be used for the devices illustrated
in FIGS. 22-23 and 30-31; for example, two strands of suture could
be used, or four strands of suture could be used.
[0142] For non-laminar bases, the suture threads 34 could be
positioned in or on the base material prior to final forming of the
base. The base may then be formed as described above with the
suture formed as an integral part of the base. In any case, suture
could also be adhered to the base or could be sewn to the base.
[0143] To make the embodiments of FIGS. 34-38, an anchor such as a
barb may be positioned on the surface of base laminates, as shown
in FIG. 41, where anchor 16b is shown on layers 23i-23l of
laminate. Then, additional layers, such as layers 23a-23h shown in
FIG. 41, may be placed on the initial base laminate 23i-23l,
surrounding part of the anchor 16b. The unitary surgical device may
then be formed with the anchor 16b becoming secured to at least
some of the layers of the base as the layers are dried, heated and
compressed. Other forms of anchor can be positioned on the base
during fabrication of the base so that completion of the base also
secures the anchors to the base to form a unitary structure.
[0144] Any of the anchors could also be secured to the base after
the base is formed by, for example, using an adhesive to secure the
anchor to the base. Suitable adhesives for this purpose include
commercially available materials such as those containing fibrin or
transglutaminase. It should be understood that other methods for
securing the anchors to the base are within the scope of this
invention; the invention is not limited to any particular method of
securing the elements together unless expressly called for in the
claims.
[0145] All of the illustrated embodiments of the invention may be
prepared for use in surgery by providing prepackaged unitary
surgical devices or kits. Thus, for example, after making any of
the illustrated embodiments of unitary surgical device, a single
unitary surgical device can be packaged and terminally sterilized,
so that the surgeon may simply open the package and implant the
device. It may be desirable to prepackage a kit including several
unitary surgical devices of different sizes. As discussed above,
for the embodiments of FIGS. 3-10, a kit could include several
unitary surgical devices 10, each with a pair of anchors 16, 18
separated by a variety of fixed lengths of suture 20 as the tissue
repair material. For the embodiments of FIGS. 11-23, 25-40,42 and
44-45, 53, each device could be made in a plurality of sizes, such
as small, medium and large; a kit could comprise a group of unitary
surgical devices of all sizes or a group of unitary surgical
devices all of one size, for example. Conventional commercially
available packaging materials and sterilization techniques can be
used. For example, gamma irradiation or electron beam irradiation
can be used for this terminal sterilization. It should be
understood however, that the present invention is not limited to
any particular packaging material or sterilization technique unless
expressly called for in the claims.
[0146] If any of the embodiments are to be seeded with living cells
such as chondrocytes, the terminally sterilized implant can
subsequently be seeded with living cells and packaged in an
appropriate medium for the cell type used. For example, a cell
culture medium comprising Dulbecco's Modified Eagles Medium (DMEM)
can be used with standard additives such as non-essential
aminoacids, glucose, ascorbic acid, sodium pyrovate, fungicides,
antibiotics, etc., in concentrations deemed appropriate for cell
type, shipping conditions, etc.
[0147] Use of the illustrated embodiments of the invention is
described below. All of the embodiments of the present invention
may be used in surgical repair of a damaged meniscus 12, as
illustrated in FIGS. 1-2, where the meniscal injury is illustrated
as a meniscal tear 14 extending down from the top bearing surface
50 of the meniscus 12 between the inner arcuate edge 52 of the
meniscus 12 and the back or outer arcuate surface 54 of the
meniscus 12. It should be understood that the drawings show the
meniscus 12 in simplified form for purposes of illustration
only.
[0148] The first group of illustrated unitary surgical repair
devices, illustrated in FIGS. 4-10, are useful for surgical
meniscal repairs. With each of these devices, the objective is the
same: to position the anchors 16, 18 beyond the tear 14, and to
position the tissue repair material 20, comprising suture in the
embodiments of FIGS. 4-10, across the tear 14. For each of these
embodiments, a surgical kit would generally be provided with
several unitary surgical devices 10, with varying lengths of
suture, provided in the kit. The meniscal tear is evaluated and the
meniscus is prepared in the standard manner. From the initial
evaluation, the surgeon determines the length of device that is
needed to extend across the meniscal injury for the particular
patient, and then selects one of the devices from the surgical kit.
Using the embodiments illustrated in FIGS. 4 and 8, at least one of
the anchors, such as first anchor 16, is positioned within the
meniscus 12, while the second anchor 18 is positioned on the back
arcuate surface 54 of the meniscus, with the suture 20 connecting
the anchors and extending across the tear 14. The first anchor 16
is pushed far enough into the meniscus to approximate the two inner
surfaces 56, 58 of the meniscal tear 14. The shapes of the anchors
16, 18 hold their final position. Neither anchor is exposed on a
bearing surface of the meniscus. For the embodiments of FIGS. 4 and
8, preferably the anchor 18 that bears against the back non-bearing
surface 54 of the meniscus is positioned first, and then the anchor
16 that extends into the interior of the meniscus is positioned. A
tubular needle such as that used with the RAPIDLOC.TM. Meniscal
Repair System could be employed. Such a device could have a cable
or similar structure running through the needle and connected to a
trigger or similar device to selectively to implant one of the
anchors. The surgeon could insert the needle through the top
articular surface 50 of the meniscus, and push the needle through
the body of the meniscus until reaching the back surface 54. The
trigger may then be operated to release one of the anchors, such as
anchor 18 in FIG. 4, against the back surface 54 of the meniscus.
At this stage, a length of suture 20 extends out of the top surface
50 of the meniscus and extends to the other anchor 16. The surgeon
may then use a pair of forceps of similar device and push the
anchor 16 through the top surface 50 and into the body of the
meniscus until the two surface 56, 58 at the tear are approximated.
Both anchors 16, 18 should then stay in place, holding the meniscus
as shown in FIG. 4 so that the meniscus can heal. Similar surgical
procedures may be used to implant the embodiments of the unitary
surgical devices 10 illustrated in FIGS. 6 and 10. It should be
understood that this surgical technique is provided by way of
example only, and that the present invention is not limited to any
particular surgical technique unless expressly called for in the
claims. Additional unitary surgical devices 10 can be implanted
until all the tissue surfaces are adequately approximated and the
tear is stabilized.
[0149] In some instances, it may be desirable to facilitate healing
of the torn meniscus by using a unitary surgical device 10 of the
type shown in FIGS. 44 and 45. With these embodiments of the
invention, the base 21 and tissue regeneration material 22 are
thin, and nearly planar in cross section. The anchoring devices 16,
18 are used for delivering the unitary surgical device to the
proper location in the meniscal tear 14, between the two inner
surfaces 54, 56 of the meniscal tear 14. With these devices, the
first anchor 16, or first and second anchors 16, 18, are inserted
on the end of one or two needles (not shown), and the needles are
pushed through the inner surface 58 of the meniscal tear 14 and
through the body of the meniscus and out through the back side 54
of the meniscus 12. The anchoring device or devices 16, 18 are
moved through the back 54 of the meniscus until one of the faces 60
of the unitary surgical device 10 is juxtaposed with the inner
surface 58 of the meniscal tear 14, as shown in FIGS. 46 and 47.
The remaining suture at the back of the meniscus may be cut off,
removed and discarded. Once the unitary surgical device 10 is in
place in the meniscal tear 14 as shown in FIGS. 46-47, the surgeon
may then approximate the meniscal inner surface 56 and the opposite
face 62 of the base 21 of the unitary surgical device 10, and
secure the parts in this position using suture or another unitary
surgical device, such as one of the devices of FIGS. 4-10. FIGS. 48
and 49 illustrate the meniscus with the tear 14 approximated to the
implanted unitary surgical device 10. In FIG. 48, the surfaces of
the meniscus and the implanted unitary surgical device are secured
together with suture, shown at 64, while in FIG. 49, the surfaces
are secured together with another unitary surgical device 10 of the
type shown in FIG. 4.
[0150] Instruments that may be used in delivering the unitary
surgical devices of FIG. 45 may include a Meniscal Applier (REF
228000) available from the Mitek Products division of Ethicon,
Inc., of Westwood, Mass. The Mitek Meniscal Applier may be modified
to provide a greater curvature if desired. 90.degree. mosquito
forceps may also be used to implant the unitary surgical
devices.
[0151] If the injury or damage to the meniscus 12 is so severe that
a meniscectomy or partial meniscectomy is necessary, the surgeon
may remove a portion of the meniscus as illustrated in FIGS. 15 and
24. Generally, the surgeon will remove the damaged or diseased
tissue, as shown in FIGS. 15 and 24, leaving a generally
wedge-shaped void 70. It should be understood that the
illustrations in FIGS. 15 and 24 are simplified for purposes of
illustration; the actual area of removed tissue may look different
from that illustrated. The portion of the meniscus that is removed
is from the inner arcuate edge 52 of the meniscus to a position
inward of the back arcuate surface 54 of the meniscus, so that an
arcuate portion of the back 54 of the meniscus remains after the
meniscectomy. This back portion to the meniscus, shown at 72 in
FIGS. 15-17, 19, 21, 24-26, 29, 31, 33, 36, 38 and 40. Although the
meniscectomy can extend to the highly vascularized red zone of the
meniscus, the back portion 72 can include more than red zone
tissue.
[0152] With part of the meniscus 12 removed, the surgeon may opt to
use one of the embodiments of the unitary surgical device 10
illustrated in FIGS. 11-23, 25-40 and 42. Considering each
embodiment in order, the unitary surgical device 10 of the FIG. 11
embodiment is wedge shaped in cross-section, and may be placed so
that the tissue regeneration material and the base 21 fit within
the void 70 left after part of the meniscus has been removed. The
first and second anchors 16, 18 comprise two lengths of suture
secured to a disc 73 of biocompatible and bioabsorbable material.
The first and second anchoring sutures extend through a part of the
tissue regeneration material 22, and out through the lower face of
the base 21. These anchoring sutures 16, 18 may be pushed through
the back portion 72 of the meniscus as shown in FIG. 12, and pulled
tight until the back surface 74 of the device 10 is juxtaposed with
the front surface 76 of the back portion 72 of the meniscus. The
ends of the two anchoring sutures 16, 18 may then be tied against
the back surface 54 of the meniscus 12 as shown in FIG. 12.
[0153] In the embodiment of FIG. 13, the base 21 is somewhat larger
than the wedge of tissue regeneration material 22, extending
rearward of the back surface 74 of the tissue regeneration material
22 and forming upper and lower projections 80, 82 as shown in FIG.
14. In this embodiment, the first and second anchoring sutures 16,
18 comprise a length of suture extending substantially across one
dimension of the base 21 at the back of the base, and out through
holes 78 in the base 21. The two anchor sutures 16, 18 may be
inserted with a needle or similar device (not shown) through the
front surface 76 of the back red portion 72 of the meniscus, or
through the bottom surface of the body of the meniscus. The two
anchoring sutures 16, 18 may be pushed through the body of the
meniscus and through the arcuate back surface 54, where they may be
tied off, as shown in FIG. 17. As shown in FIGS. 16-17, the unitary
surgical device substantially fills the void 70 left by the
meniscectomy. As shown in FIG. 17, the front surface 76 of the
vascularized portion 72 of the meniscus abuts the back surface 74
of the tissue regeneration material 22 so that the blood vessels
may deliver cells and other materials to the tissue regeneration
material 22 for the healing process.
[0154] The anchoring sutures 16, 18 may also be along the top of
the base 21, as shown in the embodiment of FIGS. 18-19, and the
upper projection 80 may be greater than the lower projection 82. It
should be understood that the lower projection could also be made
to be greater than the upper projection 80.
[0155] As shown in FIGS. 20-21, the anchoring sutures 16, 18 can
also be connected directly to the back surface 74 of the mass of
tissue regeneration material 22. To make such a unitary surgical
device 10, these anchoring sutures 16, 18 could be positioned prior
to final forming of the tissue regeneration material, adhered to
the tissue regeneration material or mechanically attached to the
tissue regeneration material, such as by sewing the suture to the
tissue regeneration material; any of these methods of securing the
anchors 16, 18 to the tissue regeneration material 22 would be
performed prior to implantation of the unitary surgical device.
Also as shown in FIG. 20, the top portion of the base 21 need not
be secured to the mass of tissue regeneration material 22, the top
portion of the base 21 could instead be sutured to the back
vascularized portion 72 of the meniscus, as shown at 86 in FIG.
21.
[0156] As shown in the embodiment of FIGS. 22-23, 25 and 26, a
plurality of anchors 16, 18, 40, 42, 44, 46 may be provided. As
shown in FIGS. 25-26, the unitary surgical device 10 of FIGS. 22-23
may be implanted by extending one group of sutures 16, 40, 44 over
the top of the vascularized portion 72 of the meniscus, one group
of sutures 18, 42, 46 under the vascularized portion 72 of the
meniscus, and moving the unitary surgical device toward the
vascularized portion 72, so that the unitary surgical device 10
fills the void 70 in the meniscus. All of the sutures 16, 18, 40,
42, 44, 46 may than be anchored to the back surface 54 of the
vascularized portion of the meniscus as shown in FIG. 26. As can be
seen from FIG. 26, in this embodiment the upper projection 80 and
under projection 82 both cover the portion of the upper surface 50
between the surfaces 76 and 54 and the portion of the lower surface
88 of the meniscus between the surfaces 76 and 54.
[0157] As shown in the embodiment of FIGS. 28-29, the unitary
surgical device 10 need not be wedge shaped. The base 21 could
comprise a flat sheet with a pillow or other mass of tissue
regeneration material 22 shaped to fill the void 70 left by the
meniscectomy. The unitary surgical device 10 may then be fixated to
the meniscus 12 by using a needle to push the anchoring sutures 16,
18 through the top surface 50 of the meniscus, and then through the
body of the meniscus and out through the back surface 54 of the
meniscus, where the anchoring sutures 16, 18 may be tied, thereby
fixating the unitary surgical device to the meniscus. The unitary
surgical device 10 of the FIG. 42 embodiment may be fixated in a
similar manner.
[0158] In addition, as shown in the embodiment of FIGS. 29A-29B, a
flat base 21 could be provided with a wedge or otherwise shaped
mass of tissue regeneration material 22 fixed to the base. The base
21 could include two fixating members 15, 17 comprising, for
example, two lengths of suture 16g, 18g. A third fixating member 77
could also be included in the unitary surgical device. In the
embodiment of FIGS. 29A-29B, the third fixating member 77 comprises
a backstop and a length of suture affixed to the mass of tissue
regeneration material 22, with the length of suture extending
through the mass of tissue regeneration material as in the
embodiment of FIGS. 11-12.
[0159] As shown in FIG. 27, a unitary surgical device substantially
like that shown in FIGS. 28-29 may be provided with barbed darts
affixed to the ends of sutures to define the first and second
anchors 16, 18. The unitary surgical device 10 of the FIG. 27
embodiment may be fixated to the meniscus 12 in a manner similar to
that shown in FIG. 29, except instead of tying the ends of suture
for fixation, the barbed darts 16, 18 may be pressed into the body
of the meniscus to thereby fixate the device 10 to the
meniscus.
[0160] The embodiment of FIGS. 30-31 is similar to the embodiment
of FIGS. 22-23 and 25-26, except in the embodiment of FIGS. 30-31,
each anchor 16, 18, 40, 42, 44, 46 includes a barbed dart at the
end of a length of suture. To implant this embodiment, the anchors
16, 18, 40, 42, 44, 46 are moved over and under the portion of the
meniscus behind the void 70 and the barbed darts are pushed into
the body of the meniscus through the back 54 of the meniscus. The
barbed darts are pushed in until the unitary surgical device is
properly fixated. The barbs on the darts prevent the darts from
being pulled out.
[0161] The embodiment of FIGS. 32-33 is similar to that of FIGS.
20-21, except that instead of using suture as the first and second
anchors 16, 18, barbed darts are affixed to extend outward from the
back 74 of the mass of tissue regeneration material 22. To implant
this unitary surgical device, the upper and lower projections 80,
82 are moved over and under the surfaces 50, 88 of the vascularized
portion 72 of the meniscus behind the void 70 until the barbed
darts enter the face 76 of the meniscus at the back of the void 70
created during the meniscectomy. The barbs on the dart fixate the
implant in place against the meniscus. It should be understood that
although only one anchoring barbed dart 16 is illustrated in FIGS.
22-23, it is contemplated that more than a single anchoring device
may be used in this embodiment. In addition, although the top panel
24 of the base 21 may be affixed to the mass of tissue regeneration
material by adhesion, cross-linking, mechanical fixation or the
like, the top panel 24 can also be free from such connection and
can be surgically fixated to the body of the meniscus as described
above with respect to the embodiment of FIGS. 20-21.
[0162] In the embodiment of FIG. 34, the first and second anchors
comprise mating darts and holes. The darts extend upward from the
bottom projection 82 and the mating holes are in the upper
projection 80. The darts are long enough to extend through the body
of part of the meniscus. The embodiment of FIG. 34 may be fixated
by placing the device 10 in the void 70 in the meniscus,
positioning the bottom projection 82 under part of the meniscus so
that the darts extend upward through the meniscus and exit the top
of the meniscus. The top panel 24 of the base 21 may then be
pressed down so that the tops of the darts extend through the holes
and lock the top and bottom portions of the base together and to
the meniscus.
[0163] In the embodiment of FIGS. 35-36, the first and second
anchors 16, 18 comprise tacks, and an additional pair of tacks are
provided as third and fourth anchors 40, 42. In the embodiment of
FIGS. 35-36, the mass of tissue regeneration material 22 is affixed
to the top panel 24 of the base 21 by adhesive, cross-linking
(chemical or physical) or through mechanical means. The tacks are
provided on both the upper and lower projections 80, 82. When
implanted, the mass of tissue regeneration material fits within the
void 70 left after the meniscectomy, and the projections 80, 82 are
positioned over and under the upper and lower surfaces 50, 88 of
the meniscus 12, between the surfaces 76 and 54 of the meniscus.
The tacks extend into the body of the meniscus between the surfaces
76 and 54, thereby fixating the unitary surgical device 10 to the
meniscus.
[0164] In the embodiment of FIGS. 37-38, the unitary surgical
device is implanted in a manner similar to the other embodiments.
The device 10 is positioned so that the void 70 is substantially
filled by the mass of tissue regeneration material 22. Then, the
top panel 24 is moved to place the upper projection 80 over the top
surface 50 of the portion of the meniscus behind the void 70 and
the bottom panel is moved to place the lower projection 82 under
the lower surface 88 of the meniscus behind the void 70. The female
locking member 18 is pushed upward through the lower surface 88 and
into the body of the meniscus, and the male locking member 16 is
pushed downward through the upper surface 50 into the body of the
meniscus until at least part of the male locking member 16 is
received in the female locking member 18, thereby fixating the
device 10 to the meniscus.
[0165] In the embodiment of FIGS. 39-40, the device 10 may be
fixated by first implanting the female locking member 18 using a
hollow needle delivery system, like that described above for
implanting the device 10 of FIGS. 3 and 4. The female locking
member 18 is pushed through the surface 76, through the body of the
meniscus and out through the surface 54. The suture extends through
this passageway and through part of the implant, such as through
the mass of tissue regeneration material 22 and through the top
panel 24 of the base. The device 10 may be moved into position with
the mass of tissue regeneration material located in the void 70 and
against the vascularized portion 72 of the meniscus. The male
locking member 16 is then pushed into the female locking member,
thereby fixating the unitary surgical device 10 to the meniscus
12.
[0166] The embodiment of FIG. 50 may be used either as a means of
approximating the inner surfaces of a meniscal tear, as shown in
FIG. 51, or as a means of fixating a tissue regenerating implant
after a partial meniscectomy, as shown in FIG. 52. To approximate
the surfaces of a tear as shown in FIG. 51, the base 20 (backstop
element 19 in FIG. 50) may be inserted using a commercially
available device such as a Mitek Meniscal Applier, as described
above. Additional standard equipment may then be used to move the
first and second anchors 16a, 18c through the non-articulating
outer surface 54 of the meniscus, up through the upper articulating
surface 50 of the meniscus, across the tear 14, and back into the
body of the meniscus until the anchors 16a, 18c are embedded in the
meniscus. To fixate a separate tissue regenerating implant as
illustrated in FIG. 52, the unitary surgical device 10 of FIG. 50
may be inserted as described above, or could be inserted from the
outer, non-articulating side of the meniscus. The anchors 16a, 18c
could be pushed through the outer non-articulating surface 54 of
the meniscus, through the body of the meniscus, up through the
upper articulating surface 50 of the meniscus and through the
overlying upper portion 80 of the top panel 24 of the implant. The
anchors 16a, 18c may then be moved across a portion of the upper
surface of the top panel 24 of the implant and back into the body
of the outer portion 72 of the meniscus to fixate the implant in
place.
[0167] An additional embodiment of a unitary surgical device is
illustrated in FIG. 53. In this embodiment, the upper projection 80
has a plurality of pre-formed holes along the outer edge. Each hole
could thereby comprise a fixating member, as shown at 15 and 17
FIG. 53. These holes could be pre-formed in the base 21 so that the
surgeon may easily and quickly suture the unitary surgical implant
10 of FIG. 53 to the outer vascular area 72 of the meniscus through
the holes 15, 17, as shown in FIG. 53. To implant such a device,
the a length of suture, shown at 90 in FIG. 53, with a backstop,
shown at 92 in FIG. 53, could be used. The backstop 92 could be
positioned against the outer arcuate surface 54 of the meniscus,
and then the suture 90 could be stitched to both the unitary
surgical device 10 and the vascularized area 72 of the meniscus
using, for example, a corkscrew needle (not shown). With such
pre-formed holes in the unitary surgical device, there is little
risk of damaging the device during implantation.
[0168] Additional surgical techniques can be employed in implanting
surgical device of the type described in copending U.S. patent
application Ser. No. 10/195,794 entitled "Meniscus Regeneration
Device and Method" (Attorney Docket No. 265280-71141, DEP-745) by
Prasanna Malaviya, Herbert Schwartz, David Whalen, Mark Pelo, Phil
Jenks, Pamela Plouhar and Jerry Lower.
[0169] While only specific embodiments of the invention have been
described and shown, it is apparent that various alternatives and
modifications can be made thereto. Moreover, those skilled in the
art will also recognize that certain additions can be made to these
embodiments. It is, therefore, the intention in the appended claims
to cover all such alternatives, modifications and additions as may
fall within the true scope of the invention.
* * * * *