U.S. patent application number 12/218303 was filed with the patent office on 2008-11-06 for article with 3-dimensional secondary element.
This patent application is currently assigned to Easy Rhino Designs, Inc.. Invention is credited to Richard Mollo.
Application Number | 20080271227 12/218303 |
Document ID | / |
Family ID | 34920034 |
Filed Date | 2008-11-06 |
United States Patent
Application |
20080271227 |
Kind Code |
A1 |
Mollo; Richard |
November 6, 2008 |
Article with 3-dimensional secondary element
Abstract
An article having a generally domed-shaped crown and an exterior
surface. A secondary element extending from the exterior surface at
an intersection area between the crown and the secondary element. A
portion of the exterior surface of the crown typically being raised
above the intersection area to give the appearance that the
secondary element has torn, morphed, splashed, cracked or phase
changed, such as by melting, through the crown. The secondary
element is typically indicative of a particular sporting club and
the article is typically a helmet. The secondary element is also
typically integrally molded with the crown.
Inventors: |
Mollo; Richard; (Bound
Brook, NJ) |
Correspondence
Address: |
LERNER, DAVID, LITTENBERG,;KRUMHOLZ & MENTLIK
600 SOUTH AVENUE WEST
WESTFIELD
NJ
07090
US
|
Assignee: |
Easy Rhino Designs, Inc.
Bound Brook
NJ
|
Family ID: |
34920034 |
Appl. No.: |
12/218303 |
Filed: |
July 14, 2008 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10797347 |
Mar 10, 2004 |
7398562 |
|
|
12218303 |
|
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Current U.S.
Class: |
2/422 |
Current CPC
Class: |
A42B 3/0406 20130101;
A42B 1/004 20130101 |
Class at
Publication: |
2/422 |
International
Class: |
A42B 1/24 20060101
A42B001/24 |
Claims
1. Headgear comprising: a generally domed-shaped crown having an
exterior surface; and a decorative secondary element extending from
said exterior surface at an intersection area between said crown
and said secondary element; wherein a portion of said exterior
surface of said crown is raised above the intersection area to
evince an association between the secondary element and the manner
in which it extends from the crown.
2. The headgear of claim 1, wherein said secondary element and said
crown are integrally molded to one another.
3. The headgear of claim 1, wherein said secondary element is
indicia suggesting or identifying one of a particular sporting
club, a business name and a corporate logo.
4. The headgear of claim 1, wherein said secondary element is
indicia identifying one of a mascot and a team name.
5. The headgear of claim 1, wherein said secondary element is only
partially formed.
6. The headgear of claim 1, further comprising a facemask connected
to said crown.
7. The headgear of claim 1, wherein said raised portion of said
exterior surface of said crown gives the appearance of said
secondary element tearing through said crown.
8. The headgear of claim 1, wherein said raised portion of said
exterior surface of said crown gives the appearance of said
secondary element morphing out of said crown.
9. The headgear of claim 1, wherein said raised portion of said
exterior surface of said crown gives the appearance of said
secondary element splashing through said crown in a liquefied
state.
10. The headgear of claim 1, wherein said raised portion of said
exterior surface of said crown gives the appearance of said
secondary element cracking said crown.
11. The headgear of claim 1, wherein said raised portion of said
exterior surface of said crown gives the appearance of said
secondary element altering the phase of said crown.
12. The headgear of claim 11, wherein said phase altering is
melting.
13. The headgear of claim 1, wherein said intersection area is
non-linear.
14. The headgear of claim 1, wherein said intersection area is
non-geometric.
15. The headgear of claim 1, wherein said raised portion of said
exterior surface of said crown is jagged.
16. The headgear of claim 1, further comprising crown particles in
said raised portion, said crown particles having the appearance of
having been separated from said crown.
17. The headgear of claim 16, wherein the appearance of separation
is by cracking.
18. The headgear of claim 1, wherein said raised portion of said
exterior surface of said crown completely circumscribes said
intersection area.
19. The headgear of claim 1, wherein said secondary element is
non-elastomeric.
20. The headgear of claim 1, wherein said crown further includes an
interior surface, said headgear further comprising padding attached
to said interior surface.
21. The headgear of claim 1, wherein said crown and said secondary
element are monolithic.
22. The headgear of claim 1, wherein said secondary element is
horns to identify or suggest the Los Angeles Rams of the National
Football League.
23. The headgear of claim 1, wherein said secondary element is a
block of cheese to identify or suggest the Green Bay Packers of the
National Football League.
24. The headgear of claim 1, wherein said secondary element is a
dolphin fin to identify or suggest the Miami Dolphins of the
National Football League.
25. The headgear of claim 1, wherein said secondary element is a
rivet to identify or suggest the Pittsburgh Steelers of the
National Football League.
26. The headgear of claim 1, further comprising artwork adorning
said crown, wherein said secondary element is associated with said
artwork.
27. A helmet comprising: a generally domed-shaped crown having an
exterior surface; a facemask attached to said crown; and a
secondary element extending from said exterior surface of said
crown; wherein said secondary element and said crown are integrally
molded to one another.
28. The helmet of claim 27, wherein said crown and said secondary
element are monolithic.
29. The helmet of claim 27, wherein said secondary element is
non-elastomeric.
30. The helmet of claim 27, wherein said secondary element and said
crown are molded to give the appearance of said crown tearing from
pressure applied by said secondary element.
31. The helmet of claim 27, wherein said secondary element and said
crown are molded to give the appearance of said secondary element
morphing from said crown.
32. The helmet of claim 27, wherein said secondary element and said
crown are molded to give the appearance of said secondary element
splashing through said crown in a liquefied state.
33. The helmet of claim 27, wherein said secondary element and said
crown are molded to give the appearance of said secondary element
cracking said crown.
34. The helmet of claim 27, wherein said secondary element and said
crown are molded to give the appearance of said crown having
undergone a phase alteration.
35. An article for promoting a sporting club comprising a base
having a concave underside surface and a skirt at least partially
circumscribing said underside surface, wherein said article is
adapted to be attached to the convex crown of a helmet such that
said skirt extends above the attachment point of said concave
underside surface with said convex crown.
36. The article of claim 35, wherein said skirt is adapted to give
the appearance of said article tearing through the helmet when
attached thereto.
37. The article of claim 35, wherein said skirt is adapted to give
the appearance of said article morphing from the helmet when
attached thereto.
38. The article of claim 35, wherein said skirt is adapted to give
the appearance of said article splashing through the helmet when
attached thereto.
39. The article of claim 35, wherein said skirt is adapted to give
the appearance of the helmet being cracked when attached
thereto.
40. The article of claim 35, wherein said skirt is adapted to give
the appearance of the helmet having undergone a phase alteration
when attached thereto.
41. The article of claim 35, wherein said skirt is non-geometric.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a divisional application of U.S.
application Ser. No. 10/797,347, filed on Mar. 10, 2004, the
disclosure of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
[0002] My invention relates broadly to articles, novelties,
paraphernalia and the like having three-dimensional secondary
elements connected thereto or integrally molded therewith, and
configured in a manner so as to be indicative of a sporting team.
It is well known that professional and amateur sporting clubs have
specific insignias, logos or mascots to distinctly identify each
club. In order to show their loyalty to the sporting club, fans of
the clubs often wear articles of apparel or display objects adorned
with images emblematic of such insignias, logos or mascots. For
sporting events requiring use of a helmet, such as football, one of
the most popular apparel or display items is a football helmet that
may be associated with a specific team. Such helmets are frequently
worn or displayed by fans.
[0003] The prior art abounds with helmets incorporating a
particular team's insignia, emblem or mascot. Often, fans simply
wear a helmet identical to those worn by the players on the field.
Unlike the present invention, these helmets only have
two-dimensional images, rather than three-dimensional
sculptures.
[0004] Helmets or baseball style hats having a three-dimensional
team insignias are known. Such helmets and hats are often adorned
with soft, spongy sculptures indicative of a particular team.
Heretofore, the sculptures have been attached to the hats or
helmets via non-permanent means, such as hook and loop type
fasteners, buttons, sewn seams, adhesives, and the like. Generally,
the transition between the hat or helmet and the sculptured portion
is very distinct. No apparent effort has been made to incorporate a
smooth transition from the sculpted image to the hat or helmet.
[0005] Helmets with three-dimensional sculptures adorned thereon
are also known, such as those used as motorcycle helmets. In use
for motorcycle helmets, the sculpted images are generally made from
rubbery or other soft or elastic material such as latex and simply
adhered to an existing helmet. Helmets of this type specifically
utilize rubbery or flexible material, as this material absorbs
impacts for increased safety and is less likely to be broken off
upon use. Again, no apparent attempt has been made to incorporate a
smooth transition from the sculpted image to the helmet. In
addition, there has been no apparent attempt to form the helmet and
sculpted object in such a manner as to give an impression that the
sculpted object is anything but simply adhered to the helmet.
[0006] It would therefore be desirable to have a novel article or
item of paraphernalia, preferably a helmet, which may be worn or
displayed and which incorporates a secondary element appearing to
effect the overall integrity of the helmet. For example, it would
be desirable to incorporate a secondary element with a helmet where
the secondary element is either extending from the torn article,
morphing from within the article, splashing through a "liquefied"
article, extending from a cracked article, or extending through an
article having undergone a phase change, such as by melting.
Preferably, these secondary elements would be associated with a
particular sporting team.
SUMMARY OF THE INVENTION
[0007] In one preferred embodiment, the present invention provides
for headgear comprising a generally domed-shaped crown having an
exterior surface and a decorative secondary element extending from
the exterior surface at an intersection area between the crown and
the secondary element. A portion of the exterior surface of the
crown may be raised above the intersection area to evince an
association between the secondary element and the manner in which
it extends from the crown.
[0008] The secondary element and the crown may be integrally molded
to one another.
[0009] The secondary element may be indicia suggesting or
identifying one of a particular sporting club, a business name and
a corporate logo.
[0010] The secondary element may be indicia identifying one of a
mascot and a team name.
[0011] The secondary element may be only partially formed.
[0012] The headgear may further comprise a facemask connected to
the crown.
[0013] The raised portion of the exterior surface of the crown may
give the appearance of the secondary element tearing through the
crown.
[0014] The raised portion of the exterior surface of the crown may
give the appearance of the secondary element morphing out of the
crown.
[0015] The raised portion of the exterior surface of the crown may
give the appearance of the secondary element splashing through the
crown in a liquefied state.
[0016] The raised portion of the exterior surface of the crown may
give the appearance of the secondary element cracking the
crown.
[0017] The raised portion of the exterior surface of the crown may
give the appearance of the secondary element altering the phase of
the crown. The phase altering may be melting.
[0018] The intersection area may be non-linear. The intersection
area may be non-geometric.
[0019] The raised portion of the exterior surface of the crown may
be jagged.
[0020] The headgear may further comprise crown particles in the
raised portion, the crown particles having the appearance of having
been separated from the crown. The appearance of separation may be
by cracking.
[0021] The raised portion of the exterior surface of the crown may
completely circumscribe the intersection area.
[0022] The secondary element may be non-elastomeric.
[0023] The crown may further include an interior surface with the
headgear further comprising padding attached to the interior
surface.
[0024] The crown and the secondary element may be monolithic.
[0025] The secondary element may be horns to identify or suggest
the Los Angeles Rams of the National Football League.
[0026] The secondary element may be a block of cheese to identify
or suggest the Green Bay Packers of the National Football
League.
[0027] The secondary element may be a dolphin fin to identify or
suggest the Miami Dolphins of the National Football League.
[0028] The secondary element may be a rivet to identify or suggest
the Pittsburgh Steelers of the National Football League.
[0029] The headgear may further comprise artwork adorning the
crown, wherein the secondary element may be associated with the
artwork.
[0030] In another embodiment, a helmet comprises a crown having a
generally domed-shaped first portion and a second portion raised
from the first portion. A secondary element may be attached to the
first portion at an attachment area and the second portion may
extend above the attachment area.
[0031] The crown and the secondary element may be integrally molded
to one another.
[0032] The secondary element may be indicative of a sporting
club.
[0033] The secondary element may be non-elastomeric.
[0034] The crown and the secondary element may be monolithic.
[0035] In yet another embodiment, a helmet may comprise a crown
having a generally domed-shaped first portion and a second portion
raised from the first portion. A secondary element may be attached
to the second portion at an attachment area and the second portion
may extend above the attachment area.
[0036] The crown and the secondary element are integrally molded to
one another.
[0037] The secondary element may be indicative of a sporting
club.
[0038] The secondary element may be non-elastomeric.
[0039] The crown and the secondary element may be monolithic.
[0040] In a further embodiment, a helmet may comprise a generally
domed-shaped crown having an exterior surface, a facemask attached
to the crown, and a secondary element extending from the exterior
surface of the crown. The secondary element and the crown may be
integrally molded to one another.
[0041] The crown and the secondary element may be monolithic.
[0042] The secondary element may be non-elastomeric.
[0043] The secondary element and the crown may be molded to give
the appearance of the crown tearing from pressure applied by the
secondary element.
[0044] The secondary element and the crown may be molded to give
the appearance of the secondary element morphing from the
crown.
[0045] The secondary element and the crown may be molded to give
the appearance of the secondary element splashing through the crown
in a liquefied state.
[0046] The secondary element and the crown may be molded to give
the appearance of the secondary element cracking the crown.
[0047] The secondary element and the crown may be molded to give
the appearance of the crown having undergone a phase
alteration.
[0048] In another embodiment, a helmet may comprise a generally
domed-shaped crown having an exterior surface, a facemask attached
to the crown, and a secondary element extending from the exterior
surface of the crown. The secondary element and the crown may be
integrally molded to one another and the secondary element may
appear to have morphed from the crown.
[0049] In still a further embodiment, an article for promoting a
sporting club may comprise a base having a concave underside
surface and a skirt at least partially circumscribing the underside
surface. The article may be adapted to be attached to the convex
crown of a helmet such that the skirt extends above the attachment
point of the concave underside surface with the convex crown.
[0050] The skirt may be adapted to give the appearance of the
article tearing through the helmet when attached thereto.
[0051] The skirt may be adapted to give the appearance of the
article morphing from the helmet when attached thereto.
[0052] The skirt may be adapted to give the appearance of the
article splashing through the helmet when attached thereto.
[0053] The skirt may be adapted to give the appearance of the
helmet being cracked when attached thereto.
[0054] The skirt may be adapted to give the appearance of the
helmet having undergone a phase alteration when attached
thereto.
[0055] The skirt may be non-geometric.
BRIEF DESCRIPTION OF THE DRAWINGS
[0056] The subject matter regarded as the invention is particularly
pointed out and distinctly claimed in the concluding portion of the
specification. The invention, however, both as to organization and
method of operation, together with features, objects, and
advantages thereof will be or become apparent to one with skill in
the art upon reference to the following detailed description when
read with the accompanying drawings. It is intended that any
additional organizations, methods of operation, features, objects
or advantages ascertained by one skilled in the art be included
within this description, be within the scope of the present
invention, and be protected by the accompanying claims.
[0057] In regard to the drawings,
[0058] FIG. 1 is a frontal view of a helmet in accordance with a
first embodiment of the present invention;
[0059] FIG. 2 is a side view of the helmet of FIG. 1;
[0060] FIG. 3 is a perspective view of the helmet of FIG. 1;
[0061] FIG. 4 is a rear view of the helmet of FIG. 1;
[0062] FIG. 5 is a bottom view of the helmet of FIG. 1;
[0063] FIG. 6 is a frontal view of a helmet in accordance with a
second embodiment of the present invention;
[0064] FIG. 7 is a side view of the helmet of FIG. 6;
[0065] FIG. 8 is a perspective view of the helmet of FIG. 6;
[0066] FIG. 9 is a frontal view of a helmet in accordance with a
third embodiment of the present invention;
[0067] FIG. 10 is a side view of the helmet of FIG. 9;
[0068] FIG. 11 is a frontal view of a helmet in accordance with a
fourth embodiment of the present invention;
[0069] FIG. 12 is a side view of the helmet of FIG. 11;
[0070] FIG. 13 is a frontal view of a helmet in accordance with a
fifth embodiment of the present invention; and,
[0071] FIG. 14 is a perspective view of the helmet of FIG. 13.
DETAILED DESCRIPTION
[0072] In the following is described the preferred embodiments of
my article with three-dimensional secondary element. In describing
the embodiments illustrated in the drawings, specific terminology
will be used for the sake of clarity. However, the invention is not
intended to be limited to the specific terms so selected, and it is
to be understood that each specific term includes all technical
equivalents that operate in a similar manner to accomplish a
similar purpose.
[0073] My invention is generally directed to articles having
three-dimensional secondary elements. Preferred articles include
helmets and hats. For ease of description, the concluding portions
of this specification will generally discuss my invention in regard
to the most preferred embodiment, that of a football helmet. It
will be appreciated, however, that various other types of helmets,
including sporting helmets such as hockey, baseball batting
helmets, skiing, skateboarding, in-line skating, roller skating,
motor sport helmets, climbing helmets, and the like may be
utilized. Various non-sport related helmets may also be included.
These include fireman's helmets, diving helmets, helmets for
individuals with certain medical conditions, and the like. Other
embodiments of the present invention may be directed to articles
which are neither helmets or hats. Such embodiments include
furniture such a headboards or chairs, office supplies such a
staplers or tape dispensers, or other articles of manufacture.
[0074] Although sharing ties with each other, my invention can be
broken down into general categories, which I refer to as tearing,
morphing, splashing, cracking, and phase altering. The categories
include similar characteristics that may not always be discussed
with regard to each embodiment. Rather, the differences between
embodiments will generally be detailed below.
[0075] Generally, the tearing category refers to helmets in which a
secondary element is extending either from within the helmet or
into the helmet and where the helmet appears to be torn by the
secondary element. A torn helmet is typically one that is molded to
included jagged edges which may also be bent slightly either into
the helmet in the instance where the secondary element extends into
the helmet, or out of the helmet in the instance where the object
extends from within the helmet. Examples of a helmet having
undergone a tearing effect are shown in FIGS. 1-5.
[0076] A morphed helmet is one in which a secondary element appears
to be formed or otherwise molded from the helmet itself. The
transition from the helmet itself into the secondary element is
typically smooth and continuous. Colorings, such as images or
emblems, may also morph such that they smoothly transition from the
helmet to the extending object. Although the helmet crown itself
may morph to some degree, it is preferred that the general
appearance and functionality of the helmet be retained. Examples of
a helmet having undergone a morphing effect are shown in FIGS.
6-8.
[0077] The splashed helmet gives the impression of a secondary
element splashing through a helmet, such as would occur if the
helmet were liquified. The splashing may either be into the helmet,
so as to form a splash or ripple of the type formed when a diver
dives into a pool, or from the helmet so as to form a wave or a
wake of the type a boat forms as it sails across water. Examples of
a helmet having undergone the splashing effect are shown in FIGS.
9-10.
[0078] A helmet which gives the impression of being cracked is
similar to that previously described as being torn. However, in a
cracked helmet, the helmet itself generally does not bend or
otherwise distort a great enough degree to give the impression of
having been torn. Rather, a cracked helmet retains the general
shape of an undisturbed helmet, but includes cracked edges, which
may bend slightly, as the secondary object penetrates through.
Particles broken from the cracked helmet may also appear, such as
in the examples shown in FIGS. 11 and 12.
[0079] A helmet which gives the impression of having undergone a
phase altering effect is one that has had the material comprising
the helmet altered from its conventional phase, such as from a
solid to a liquid by melting. Portions of the helmet may appear as
a free flowing liquid, such as shown in the examples presented in
FIGS. 14 and 15, where a secondary object which has been heated is
shown to be piercing a helmet with localized melted areas.
[0080] I have found it most advantageous to create my novel helmet
through the use of a retrofitting process incorporating
manufactured helmets readily available in the marketplace. Of
course, it may also be possible to form the helmet of my invention
directly, without retrofitting a conventional helmet. Such direct
formation is likely preferred for a mass produced set of helmets
meeting the specifications herein detailed.
[0081] The method I utilize for constructing the inventive helmet
is described below. In no means is this method intended to be the
only method possible. In addition, each of the steps I performed
was performed in the order indicated. Nevertheless, the steps may
be performed in different orders, with equally successful results.
The present listing is in no means intended to be exclusive of
other orders of operation, or additional or fewer steps.
[0082] I first obtain a sport helmet of the type readily available
in the marketplace. I then remove all of the hardware and padding,
including the facemask, padding and chinstrap assemblies. I also
remove all adhesive logos, such as the vinyl logos typically
applied to helmets of this type. I then mount the helmet on a
temporary base.
[0083] In order to mount the helmet on a temporary base I drill a
1/4'' diameter hole in the uppermost portion of the crown of the
helmet. I also drill 1/8'' diameter holes on the front left and
front right sides of the helmet approximately 3/4'' down from the
middle and 2'' back from the front edge, in the vicinity of the
conventional ear hole. Utilizing a 4''.times.4''.times.6'' wooden
block securing a 1/4'' diameter threaded rod approximately 11/2' in
length extending outwardly from the block, I create a mount for the
helmet. I secure the helmet onto the threaded rod by first
installing a nut on the rod, then placing the helmet over the rod
through the 1/4'' diameter hole drilled in the top of the helmet
crown, and then securing the helmet with a second nut placed over
the top of the crown. Washers may also be used between the helmet
and the nuts.
[0084] While the initial steps may be utilized for any helmet, the
following steps will be described with relation to a helmet formed
with three-dimensional ram horns tearing through the crown, such as
might be produced for fans of the St. Louis Rams of the National
Football League or the Colorado State Rams of National Collegiate
Athletic Association. A helmet of the type produced by this
procedure is shown in FIGS. 1-5.
[0085] Once secured on the wooden base, I then coat the outside of
the helmet with a thin layer of petroleum jelly. I then place 1/8''
diameter aluminum armature wire through each of the 1/8'' diameter
holes previously drilled on the left and right sides of the helmet.
The ends of the armature wire are then anchored on the inside of
the helmet by bending the wire into the helmet, against the inner
surface. The remainder of the wire exterior to the crown of the
helmet is formed into the configuration of ram horns. Each of the
armature wires is then built up with layers of a two-part epoxy
putty shaped to form ram horns. At the point of intersection
between the helmet and the newly formed horns, the epoxy putty is
molded and feathered into a skirt to create the illusion that the
horns are tearing through the helmet. Additional epoxy is then
added to the skirt at the intersection of the helmet and the horn
to represent the torn portion of the helmet now folded over to give
the appearance of having been torn away by the sudden growth of the
ram horn. Once all of the epoxy dries, fine details are added using
files and rotary tools.
[0086] At this point in the process the horned helmet is then ready
to be molded. In order to form the mold, I clean off the horned
sculpture with brushes and air supplied from an air gun. I also use
a clean, dry cloth with rubbing alcohol to clean off any remaining
dust or debris. I then drill holes to accommodate a size
4.times.1'' long sheet metal screw on the bottom outside curve of
each horn. On each screw I place a 5/16'' outside diameter by
3/16'' inside diameter rubber vent to approximately 3'' in length.
I then apply a thin coat of petroleum jelly over the horn
sculptures, the helmet, and the vent tubes.
[0087] The left side horn and the left side helmet are then covered
with a rubber molding compound. I follow this by covering the right
side horn and the right side of the helmet with a rubber molding
compound, being careful not to permit the two sides to touch. By
successively layering the rubber molding material, I build the
material up to a thickness of approximately 1/4'' around each horn,
the helmet, and the vent tubes. Once the molding compound is dry, I
straighten out each armature from inside the helmet and remove the
rubber mold and horns together as a single piece per side.
[0088] On the base of each horn (the portion previously touching
the helmet), I apply a second tube using the same process
previously described. This tube is intended to be used as a fill
tube, and is slipped over the armature wire. Approximately 3/4''
from the fill tube I drill another hole to accommodate a size
4.times.1'' long sheet metal screw. I then place a third tube,
identical to the others, over this screw. I apply a thin coat of
petroleum jelly around the base of the horn, the vent tubes, and
the edge of the rubber mold around the base of the horn. Finally, I
apply a rubber molding compound to the base of the horn, the outer
edge of the rubber mold, and around the tubes while keeping the
openings clear. The horn mold is now ready to be cast.
[0089] In order to make the reinforcing cast, I first cut and soak
approximately one hundred 1''.times.3'' strips of burlap fabric in
cold water for 15 minutes each. I then wring out each strip until
they are slightly damp. I also apply a thin coat of petroleum jelly
around the entire outside of the ram horn mold and tubes.
[0090] The burlap strips are then soaked in plaster of paris for a
short time. I take the strips and apply them to the outside of the
rubber molds in three separate casting sections--one on the left
side of the horn mold, one on the right side of the horn mold, and
one on the base. Between the application of sections I wait for the
previous section to dry. I also apply petroleum jelly to ensure
that the three sections do not stick to each other. At this point
it is helpful to note that while building the casts around the
tubes, I make sure that each of the holes remain open. I build this
cast thickness to about 11/2'', and then repeat for the other
molds.
[0091] In order to remove the sculpture from the mold, I use a
screwdriver with a slotted head to pry away the casts, being
careful not to apply enough pressure to break the mold. I then
remove the rubber mold base by pulling it off of the casts. I
utilize a razor knife to cut through the molding on the edge of the
horn and then remove the sculptured horn. Each of these steps is
then repeated for the other horn.
[0092] I then clean the inside of each rubber mold with soapy water
and a sponge or cloth. The rubber molds are then rinsed off with
clean water and air dried.
[0093] In order to cast the final plastic horn, I spray the inside
of the rubber mold and the base of the mold, including the vent and
fill tubes, with two thin coats of universal mold release. I
assemble the rubber molds together with the plaster casts. Using a
crank strap, I fasten the plaster cast together. I then prepare a
60 cc syringe for filling the molds.
[0094] I prepare the syringe by fastening a new fill tube to the
syringe with electrical tape. I then remove the plunger from the
syringe and spray a thin coat of universal mold release into the
interior of the syringe and the plunger. I cover the outside of the
fill tube with a thin coat of petroleum jelly. The syringe is then
filled with an uncured rigid urethane casting compound. After
inserting the fill tube of the syringe into the fill hole of the
mold, I fill the mold until the urethane casting compound reaches
the uppermost portion of the top vent tube. I then permit the
casting compound to dry and remove the plaster cast and the rubber
mold from the final plastic horn. I then repeat these steps for the
second horn.
[0095] In order to mount the horns to the helmet, I obtain a second
new helmet and remove all the hardware and padding. I do not remove
the vinyl ram horn logo yet. Rather, I take a razor knife and cut
along the outline of the vinyl horn logo to score, or otherwise cut
a groove into, the helmet. Once the helmet is scored, I remove the
vinyl ram logo.
[0096] The entire helmet may then be sanded on both its inside and
outside surfaces using 400-600 grit wet sandpaper. While sanding, I
am careful not to entirely sand away the scored outline of the
logo. The helmet may then be cleaned with tap water, dried, and
then cleaned with rubbing alcohol. Once completely cleaned and
dried, the scored ram logo may be outlined with blue automotive
tape which is typically 1/16'' to 1/8'' thick. This outlining is
typically repeated five times in order to build up the thickness of
the tape. It will be appreciated that the outlining is conducted on
the outside of the logo such that the tape creates a wall
surrounding the logo.
[0097] Metalset A-4 epoxy may then be used to fill the inside of
the walled-in logo. A Popsicle stick may be utilized to level the
epoxy to the height of the outlined tape. Once the initial layer is
dried, the epoxy may be sanded, cleaned and recoated with
additional epoxy until the logo is the correct thickness and
smoothness. The tape outline may then be removed and the logo wet
sanded. The helmet is now prepared for application of the ram
horns.
[0098] Once the helmet is prepared, I take one horn and aligned it
onto the helmet. I then draw a pencil outline onto the helmet
around the base of the horn. Using 200-400 grit sandpaper, I sand
the base of the horn. I then clean the helmet and the base of the
horn with rubbing alcohol and apply Metalset A-4 to the base of the
horn and within the pencil outline of the horn base previously
traced on the helmet. I then align the ram horn onto the helmet and
sand the base of the horn and the helmet to blend the two together.
I add more Metalset A-4 and re-sand the base of the horn and the
helmet until they completely blend as one. I then lightly wet sand
the horn with 400 grit sandpaper. At this point, the raw helmeted
horn is completed, and it is ready for painting.
[0099] In order to paint the helmeted horn, I clean the horns and
the helmet inside and out with DuPont.RTM. 2319S Plastic-Prep. I
then spray the helmet and horns with two coats of DuPont.RTM. 2322S
Plastic Adhesion Promoter. I then apply two coats of DuPont.RTM.
white paint.
[0100] Once each of those components dries, I spray the helmet with
its finish color both inside and outside with 2-3 light coats of
paint. The helmet color for this particular helmet for use by a St.
Louis Rams fan is blue, although other colors may obviously be used
for other teams, or for so-called "alternate" uniforms of the St.
Louis Rams. Once the helmet itself is painted, I mask off the
helmet and begin to paint the horns.
[0101] In order to paint the horns, I spray the horns with a series
of various colors until I obtain the desired effect. I finish off
the horns with a matt finish clear coat. I then apply a clear coat
of gloss finish to the helmet itself. To complete the project, I
reinstall the helmet hardware and padding, to achieve the finished
result.
[0102] This procedure is understandably most appropriate for a
limited production run of horned helmets. Other procedures, which
are likely more appropriate for mass production, but which would be
prohibitively expensive for a limited run, include casting the
entire helmet in a multi part mold, preferably a two-part mold.
This two-part mold could have half of the helmet with one horn in a
first mold and the other half of the helmet with the other horn in
a second mold. The two halves could be joined at the center-line of
the helmet, connecting the right and left sides, and sonic welded
to form a complete helmet. Once completed, the helmet may be
painted. Alternatively, the entire mold may be produced in the
anticipated finished color for the helmet, with only the horns,
both three-dimensional and those on the helmet itself, being
painted. Finally, the horns may be molded and simply adhered to the
helmet with the skirt area "hiding" the intersection area of the
horn and the helmet.
[0103] Referring now to the Figures, various embodiments of my
novel invention are shown. FIG. 1 depicts a frontal view of helmet
100 in accordance with a first embodiment of the present invention.
As shown in FIG. 1 the helmet 100 is a football helmet and
generally comprises each of the elements of a conventional football
helmet. In that regard, helmet 100 comprises a domed or generally
bowl-shaped crown 102 with earpieces 104 extending therefrom.
[0104] The helmet 100 also comprises a face mask 106 connected to
both the crown 102 and the earpieces 104 by a plurality of mounting
straps 108. Each mounting strap 108 is generally formed of a strip
of material, preferably plastic, which is wrapped around the face
mask 106 and secured to the crown 102 or earpiece 104 by screws
110. It will be appreciated that the face mask 106 includes an
upper portion 112 and a lower portion 114. The upper portion 112
generally consists of a single bar around which the mounting straps
108 may wrap. The lower portion 114 extends outwardly from the
crown 102 and earpiece 104 and may consist of a series of bars
forming a grid. One familiar with the game of football will readily
note that a variety of face mask 106 styles may be utilized, each
generally adapted to be suitable to the particular position of the
player utilizing the particular facemask.
[0105] Mounted to the interior surface 116 of the crown 102 is
padding 118. The crown 102 of the helmet 100 is also adorned with
an insignia 120, which in this case comprises a pair of painted ran
horns.
[0106] In addition to the conventional elements previously
described, the helmet 100 of this embodiment also includes a pair
of horns 122 tearing out from the exterior surface 124 of the crown
102. The crown 102 of the helmet 100 is shown to tear at an
intersection area 121, or point where the horn 122 meets the crown,
as if the horns grew from within the helmet through the interior
surface 116 and the exterior surface 124. Portions of the crown 102
are thus shown to extend above the generally domed, or bowl-like
crown. These raised, or torn portions 126, generally form a skirt
and circumscribe the intersection area 121 between the horn 122 and
the crown 102 consisting of peaks 123 and valleys 125 of material
formerly forming the intact crown 102 such that the raised area is
jagged. Preferably, the intersection area 121 and raised portions
126 are non-geometric, so as to promote a natural appearance of the
horns 122 having sprouted from within the helmet 100.
[0107] FIG. 2 depicts a side view of the helmet 100 shown in FIG.
1. In this view, the torn portion 126 of the crown 102 is clearly
shown as if having been peeled away to permit the horn 122 to
extend therefrom. In this embodiment, the horn 122 first extends
rearwardly, away from face mask 106 in a direction generally down
toward earpiece 104 and then begins to curl forward toward the face
mask, resembling the shape of the emblem 120 conventionally used by
the St. Louis Rams.
[0108] FIG. 3 depicts a perspective view of helmet 100 in
accordance with the first embodiment of the present invention,
while FIG. 4 depicts a rear view thereof. Each of these views shows
how the torn portion 126 of helmet 100 circumscribes the horns 122,
and how the intersection area 121 is adapted to smoothly transition
from the crown 102 to the horns.
[0109] As shown in FIG. 5, a bottom view of helmet 100, and as
previously discussed, the interior surface 116 of helmet 100 may
include padding 118. As conventionally used in football helmets,
this padding 118 may comprise upper padding 118a, generally located
in the crown 102 portion of the helmet, and lower padding 118b
generally located below the upper padding and extending down into
the earpiece 104 to protect the ears. Additional padded sections
may wrap around the edge 128 of the crown 102 and earpiece 104.
These additional padded sections include the forehead padding 118c
and spine padding 118d.
[0110] It is preferable that no portion of the horns 122 extend
through the interior surface 116 of the crown. This enables the
helmet 100 to be worn, if so desired and if suitably sized.
Preferably, helmets in accordance with this invention, such as
helmet 100, are miniature sized and are not typically worn. Rather,
they may be displayed or carried and exhibited to show an
allegiance to a particular sporting team.
[0111] FIG. 6 depicts a frontal view of a helmet 200 in accordance
with a second embodiment of the present invention. This embodiment
is particularly suited for use by fans of the Green Bay Packers of
the National Football League. Like the previous embodiment, this
helmet 200 includes a crown 202, earpieces 204, and face mask 206.
Rather than having horns as the previous embodiment, helmet 200
includes a fictitious block of cheese 250 mounted upon the crown
202, as if the cheese 250 morphed out of the crown 202. The cheese
250 is generally triangular with a leading point 252 facing toward
the front of the helmet. Angled back toward the rear of the helmet
are trailing points 253, 255. The top surface 254 of the cheese 250
is generally flat, while the bottom surface (not shown) is also
generally flat and parallel to the top surface. At the area of
intersection 221 of the crown 202 and the bottom surface (not
shown) of the cheese 250, the crown 202 is blended into the cheese
such that a chamfered portion 256 is created.
[0112] In addition to being triangular, the cheese may be adorned
with various craters 258, such as those conventionally existing in
a block of Swiss cheese. In addition, the crown portion 202 of the
helmet 200 may include craters 258. The overall effect of the
cheese 250 mounted upon the crown 202 is intended to be that of a
block of cheese having morphed from the crown 202. As such, the
transition area, or area of intersection 221, between the crown and
the cheese 250 is preferably smooth and continuous, such as by
chamfering.
[0113] FIG. 7 depicts a side view of the helmet 200. As with the
previous embodiment, the helmet 200 may be adorned with an emblem
220 corresponding to the particular team in which the helmet
represents. In addition to the emblem 220, certain embodiments,
such as this one, may include painted stripes 230 along the center
line of the helmet 200, from front to back. In this case, the
stripe 230 also extends over the cheese 250 to further promote the
appearance of the cheese having morphed from the helmet 200.
[0114] FIG. 8 depicts a perspective view of the helmet 200. In
addition to those elements previously discussed as being included
on a conventional helmet, the helmet 200 also includes a chin strap
232 that may mounted to each earpiece 204. Generally, the chin
strap 232 is mounted by use of a male snap member (not shown)
mounted on the earpiece 204 which may connect to a female snap
member 234 forming a portion of the chin strap 232, as in a
conventional helmet. As further shown in FIG. 8, the cheese 250 is
integrally molded to the crown 202, forming a chamfered section 256
circumscribing the intersection area 221 of the crown and the
cheese.
[0115] Also shown in FIG. 8 is an ear hole 205 provided through the
earpiece 205. It will be appreciated that the ear hole 205 permits
one wearing the helmet 200 to be capable of hearing sounds
emanating from outside the helmet.
[0116] FIG. 9 depicts a frontal view of a helmet 300 in accordance
with a third embodiment of the present invention. This embodiment
is particularly suited for fans of the Miami Dolphins of the
National Football League. In this embodiment, the crown 302 is
molded such that a fin 350, such as that of a dolphin, appears to
be splashing through the crown 302. In the areas directly adjacent
the fin 350, the crown 302 is rippled to give the appearance of it
being liquified. These liquified areas 352 blend seamlessly into
the crown 302. The liquified area 352 completely circumscribes the
fin 350 at the intersection of the fin and the crown 302.
[0117] FIG. 10 depicts a side view of the helmet 300 in accordance
with the third embodiment of the present invention. As shown
clearly in FIG. 10, the liquefied portion 352 includes peaks 353
and valleys 355, just as a real wave.
[0118] FIG. 11 depicts a helmet 400 in accordance with a fourth
embodiment of the present invention. This particular helmet 400 is
particularly suited for use by fans of the Pittsburgh Steelers of
the National Football League.
[0119] In this embodiment, a rivet 450 appears to have been punched
through the crown 402 of the helmet 400. To simulate this forceful
penetration, the helmet 400 is shown to have cracked, including
cracked particles 452 and splintered edges 454. The splintered
edges 454 are formed from the crown 402 and curl out slightly at
the point of intersection between the intact crown 402 and the
rivet 450, such that the crown and the rivet blend seamlessly
together. As with the other embodiments, the crown 402 and the
secondary element protruding therefrom, in this case the rivet 450,
are typically integrally molded.
[0120] The rivet 450 typically appears in the form of a
conventional rivet. As such, it includes a mushroom shaped head 456
at its distal end 458 and a cylindrical shaft 460 extending from
the mushroom shaped head 456 to the proximal end 462. As shown in
FIG. 11, a portion of the cylindrical shaft 460 may penetrate
through the crown 402 in two locations, such that it extends from
an exterior surface 424 of the helmet 400 through the interior
surface 416 and back out the exterior surface.
[0121] The mushroom shaped head 456 of the rivet 450 may include an
emblem 420 associated with a particular sporting team, such as the
Pittsburgh Steelers.
[0122] FIG. 12 depicts a side view of the helmet 400. In this view,
it is clearly shown that the splintered edges 454 may be spaced
apart by open sections 464 to give the appearance of the proximal
end 462 of the rivet 450 having been punched through the crown 402
so as to crack the crown. As previously stated, the splintered
edges 454 may bend or otherwise deform in deformed areas 466 at the
intersection of the crown 402 and the rivet 450. These deformed
areas 466 help to give the appearance of the rivet 450 having
penetrated the crown 402.
[0123] In addition, it should be clear that the cracked particles
452 may be broken completely away from the crown 402. Each is
preferably integrally molded with the rivet 450.
[0124] In a fifth embodiment of the present invention, such as
shown in FIG. 13, a rivet 550 may give the appearance of having
been heated beyond the melting point of the material comprising the
crown 502 of the helmet 500 and then having been passed through the
crown 502 by melting the crown. In this regard, the crown 502 may
form melted areas 566 at the points where the rivet 550 intersects
the crown 502. FIG. 14 depicts a perspective view of the helmet 500
in accordance with the fifth embodiment. In order to give the
appearance of having been heated, the rivet 550 may be painted a
bright color consisting of yellows and oranges.
[0125] The five embodiments depicted are intended to display only
the preferred embodiments of the present invention. Generally,
these embodiments include a secondary element either extending from
a torn helmet, morphing from within a helmet, splashing through a
"liquified" helmet, extending from a cracked helmet, or extending
through a helmet having undergone a phase change, such as by
melting. In addition to the embodiments shown, the following
describes examples of helmet compositions that might be considered
for use in the present invention for the various teams of the
National Football League. In no event is this list to be considered
as complete. Rather, it details exemplary embodiments of the
inventor. [0126] Chicago Bears: The helmet may have bear claws
(painted in full color to be realistic) tearing out of the helmet
from right to left. The claws may protrude out of the tears. The
helmet may be molded with jagged edges to represent tearing of the
helmet and logos. [0127] Cincinnati Bangles: The helmet may have
tiger claws (painted in full color to be realistic) tearing out of
the helmet from back to the front, hitting and cracking the face
mask. The helmet may be molded with jagged edges to represent
tearing of the helmet and logos. [0128] Buffalo Bills: The helmet
may have buffalo horns (painted in full color to be realistic)
tearing out of the left and right helmet logos. The helmet may be
molded with jagged edges to represent tearing of the helmet and
logos. [0129] Denver Broncos: The helmet may have a mane of horse
hair flowing from the front of the helmet to the back. The mane may
be painted in team colors. [0130] Tampa Bay Buccaneers: The helmet
may have wooden planks molded out of plastic conforming to the
shape of the helmet. The planks may be painted to look like an old
wooden pirate ship. Alternatively, a skull may be molded to the
back of the helmet. The skull may be shown wearing turban like head
gear emblazoned team colors. [0131] Arizona Cardinals: The helmet
may include a cardinal's head bursting (as if breaking out of an
egg) out of the right side logo. Bumps and dents may be included on
the helmet to look like the bird was pecking at the inside of the
helmet prior to his escape. The helmet paint may be chipped and
cracked around the bumps and dents. [0132] San Diego Chargers: Most
of the helmet paint may be cracked. Large and small sections of the
paint may be missing to expose storm clouds and lightning. [0133]
Kansas City Chiefs: The helmet may include an arrow hitting the
back of a helmet split the helmet in two. The helmet may show tears
along the path of the arrow. Alternatively, the helmet may include
an arrowhead split in half each with each half being molded to, and
mounted on, one side of the helmet. Mounted at the rear of each
arrowhead may be a split arrow shaft molded to the contour of the
helmet. The arrow shaft may become one at the back of the helmet.
The helmet may be molded with jagged plastic to represent tearing
of the helmet. [0134] Indianapolis Colts: The helmet may include
two horse shoes molded to look as if a horse had kicked back from
the inside of the helmet. This gives the appearance that the force
stretched the helmet, or morphed the helmet. There are no breaks or
tears in the helmet. The paint around this stretched or morphed
area may be cracked or missing. [0135] Dallas Cowboys: The helmet
may morph into a ten gallon hat molded and fastened to the top of
the helmet. A three-dimensional old fashion sheriff's bade (star)
may represent the Cowboy logo. Alternatively, the helmet may be
molded to represent cowhide. The helmet may then be morphed to give
the appearance that the cowhide was branded. [0136] Miami Dolphins:
As shown with respect to the third embodiment, a dolphin fin may be
molded with the top of the helmet. The dolphin fin may be molded so
as to give the appearance of the helmet having been "liquefied"
such that the fin is moving through water. Further molding may give
the appearance of water flowing around the fin. This area may be
painted such that the paint fades gradually from the color of
seawater to the helmet color. [0137] Philadelphia Eagles: The
helmet may include two wings tearing out of the front left and
right helmet logo. The helmet may include jagged edges to represent
tearing of the helmet and logos. [0138] Atlanta Falcons: Two falcon
claws may tear out of the left and right helmet logos pushing
forward as if to catch their prey. The helmet may be molded with
jagged edges to represent tearing of the helmet and logo. [0139]
New York Giants: The statue of liberty crown may tear out of the
helmet. The helmet may be molded with jagged edges to represent
tearing of the helmet and logo. [0140] Jacksonville Jaguars: Claws
may stretch or morph the helmet to give the appearance of trying to
break the helmet from the inside. The claws may not tear through
helmet. The paint may be cracked and chipped around the stretched
portions. [0141] New York Jets: The helmet may be ripped or torn to
as if the helmet was going through a high speed forward motion. The
peeled back team logo may reveal the skin of a jet plane.
Alternatively, the helmet may be morphed to include a visor and
oxygen mask to give the appearance of a cross between a sport
helmet and a pilot's helmet. [0142] Detroit Lions: The helmet may
include a molded lion mane (front of the helmet) and lion tail
(back of the helmet) morphed from the helmet. Alternatively, lion
claws may be shown to tear out of the helmet. The helmet may be
molded with jagged edges to represent tearing of the helmet and
logo. [0143] Tennessee Titans: The helmet may include a shield
stretching or morphing from the side of the helmet. The shield may
transition from the colors of the Titans' logo to a metallic color,
such as silver. In addition, portions of the helmet may crack.
[0144] Green Bay Packers: As shown in the second embodiment, a
wedge cut piece of cheese may be morphed from the top of the
helmet. The helmet may include nicks and half cut circles to match
the cheese wedge. Alternatively, wooden planks may be molded to the
helmet to give the appearance of a crate with broker plank as if
something is trying to break out. [0145] Carolina Panthers: The
helmet may include the head of a panther tearing out the right side
logo. The helmet may be molded with jagged edges to represent
tearing of the helmet and logo. [0146] New England Patriots: The
helmet may be molded to include a patriot hat morphed from the
helmet. The logo on the helmet may be morphed to give the
appearance of a patch a soldier might have worn. [0147] Oakland
Raiders: The helmet may include two swords tearing through the
helmet. One sword may enter from the front left and extend to the
back right while the other enters from the back left and exits the
front right, such that the swords meet in the center tearing the
helmet along their path. The helmet may be molded with jagged edges
to represent tearing of the helmet and logo. Alternatively, a skull
molded to the back of the helmet wearing turban may be morphed from
the helmet. [0148] St. Louis Rams: As in the first embodiment, two
ram horns may tear out of the left and right side logos. The helmet
may be molded with jagged edges to represent tearing of the helmet
and logos. [0149] Baltimore Ravens: A raven may tear out of the
helmet right side logo. One claw of the Raven may be pushing down
on the torn helmet and the raven's head may push up on the torn
helmet trying to make its way out. The helmet may be molded with
jagged edges to represent tearing of the helmet and logos. [0150]
Washington Redskins: The redskin logo may be molded in three
dimensions (like a coin). Full color and three-dimensional feathers
may extend off the logo. [0151] New Orleans Saints: The Saints logo
made to look like stained glass, and may extend, or morph, from the
helmet in three-dimensions. [0152] Seattle Seahawks: The head of a
hawk may stretch, or morph, the helmet in an attempt to "get out"
from within the helmet. The paint may crack around this stretching.
[0153] Pittsburgh Steelers: As shown in the fourth embodiment, a
rivet may be shown to give the appearance of having been punched
through a helmet. The helmet may be cracked in the penetrated
areas. Alternatively, as shown in the fifth embodiment, a molten
metal rivet may be driven through a helmet, which is locally melted
in the areas where the rivet contacts the helmet. The rivet may be
painted to look red hot. A three-dimensional steel logo may be
engraved in the head of the rivet. [0154] Houston Texans: Steer
horns may tear through the left and right side logos of the helmet.
[0155] Tennessee Titans: Swords may be shown to tear out of the
helmet. The helmet may include jagged edges to represent such
tearing. [0156] Minnesota Vikings: Viking horns may tear through
the left and right side logos of the helmet. The helmet may include
jagged edges to represent such tearing. Alternatively, the helmet
may include a Viking morphing from the helmet.
[0157] Although the invention herein has been described with
reference to particular embodiments, it is to be understood that
these embodiments are merely illustrative of the principles and
applications of the present invention. It is therefore to be
understood that numerous modifications may be made to the
illustrated embodiments and that other arrangements may be devised
without departing from the spirit and scope of the present
invention as defined by the appended claims.
* * * * *