U.S. patent application number 11/739743 was filed with the patent office on 2008-10-30 for stent delivery catheter system and method of implanting a self-expanding stent with embolic protection.
This patent application is currently assigned to ABBOTT CARDIOVASCULAR SYSTEMS INC.. Invention is credited to Nianjiong Joan Bei, Keif Fitzgerald, Zhicheng Lin, Joanna Lubas, Patrick C. Saxton, Steven A. Tyler.
Application Number | 20080269868 11/739743 |
Document ID | / |
Family ID | 39887924 |
Filed Date | 2008-10-30 |
United States Patent
Application |
20080269868 |
Kind Code |
A1 |
Bei; Nianjiong Joan ; et
al. |
October 30, 2008 |
STENT DELIVERY CATHETER SYSTEM AND METHOD OF IMPLANTING A
SELF-EXPANDING STENT WITH EMBOLIC PROTECTION
Abstract
A catheter system and method for implanting an i such as a stent
at a treatment site in a patient's body lumen. The catheter
provides a complete system for stent delivery, dilatation, and
delivery and/or recovery of an expandable device, such as an
embolic protection device, adjacent to the treatment site in the
body lumen.
Inventors: |
Bei; Nianjiong Joan; (Foster
City, CA) ; Fitzgerald; Keif; (San Jose, CA) ;
Saxton; Patrick C.; (Santa Clara, CA) ; Lin;
Zhicheng; (Palo Alto, CA) ; Tyler; Steven A.;
(Portola Valley, CA) ; Lubas; Joanna; (Fremont,
CA) |
Correspondence
Address: |
FULWIDER PATTON LLP
HOWARD HUGHES CENTER, 6060 CENTER DRIVE, TENTH FLOOR
LOS ANGELES
CA
90045
US
|
Assignee: |
ABBOTT CARDIOVASCULAR SYSTEMS
INC.
Santa Clara
CA
|
Family ID: |
39887924 |
Appl. No.: |
11/739743 |
Filed: |
April 25, 2007 |
Current U.S.
Class: |
623/1.11 |
Current CPC
Class: |
A61F 2/011 20200501;
A61F 2/958 20130101; A61F 2002/9583 20130101; A61F 2230/0006
20130101; A61F 2/013 20130101; A61F 2230/008 20130101; A61F
2002/018 20130101 |
Class at
Publication: |
623/1.11 |
International
Class: |
A61F 2/06 20060101
A61F002/06 |
Claims
1. A method of implanting a self-expanding stent, with embolic
protection, in a patient's body lumen, comprising: a) introducing
within a patient's body lumen a self-expanding stent delivery
catheter system having a proximal end, a distal end, an elongated
shaft outer member with a lumen extending therein and a stent
sheath distal portion, a self-expanding stent radially restrained
in a collapsed configuration within the stent sheath distal portion
of the shaft outer member, and a balloon catheter dimensioned for
relative axial movement within the shaft outer member, the balloon
catheter having an elongated shaft with an inflation lumen and a
device receiving lumen and a balloon on a distal shaft section with
an interior in fluid communication with the inflation lumen such
that the balloon is inflatable from a noninflated to an inflated
configuration, and advancing the catheter system within the body
lumen on a core wire of embolic protection device, with the balloon
catheter releasably locked with respect to the shaft outer member
in a locked configuration such that the collapsed stent in the
stent sheath is coaxially disposed around the noninflated balloon
with an inner surface of the stent radially spaced from the outer
surface of the noninflated balloon; b) unlocking and proximally
retracting the stent sheath from the collapsed stent and
noninflated balloon therein, so that the collapsed stent radially
self-expands at a location in the body lumen proximal to an
operative distal end of the embolic protection device; c) inflating
the balloon in the radially self-expanded stent, to implant the
stent in a fully radially expanded configuration; d) deflating the
balloon, and recovering the embolic protection device by distally
advancing the catheter system distally from implanted stent to
position the operative distal end of the embolic protection device
therein and thereby radially collapse the operative distal end of
the embolic protection device; and e) slidably displacing the
catheter system with the outer member releasably locked to the
balloon catheter and with the collapsed embolic protection device
therein, for repositioning or removal from the patient's body
lumen.
2. The method of claim 1 wherein the balloon catheter has a
radially enlarged delivery distal tip configured to contain at
least a portion of the operative distal end of the expandable
embolic protection device in a collapsed configuration therein for
delivery of the device to the patient's body lumen, and including
after a) and before b) slidably advancing the balloon catheter,
together with the embolic protection device collapsed therein, out
the distal end of the stent and stent sheath, and proximally
retracting the balloon from the embolic protection device to
thereby deliver the embolic protection device by expanding the
operative distal end of the embolic protection device in the
patient's body lumen.
3. The method of claim 2 including inflating the balloon to
predilate the body lumen after the embolic protection device is
delivered and before the stent is self-expanded.
4. The method of claim 1 wherein the collapsed stent is free within
the stent sheath in a non-mounted configuration such that the inner
surface of the collapsed stent is exposed to and radially spaced
from the outer surface of the balloon, and wherein a stent stop
radially protrudes in the outer member lumen at the proximal end of
the collapsed stent such that longitudinal displacement of the
stent within the outer member proximally of the stent stop is
prevented by the stent stop.
5. The method of claim 4 wherein the stent stop is fixedly secured
to the balloon catheter and is reversibly radially expandable, and
including deploying the stent stop from a collapsed to a radially
expanded configuration after a) and before b).
6. The method of claim 1 wherein recovering the embolic protection
device comprises advancing the shaft outer member distally to
collapse the operative distal end of the device within the stent
sheath distal portion of the shaft outer member.
7. The method of claim 6 wherein the shaft outer member is advanced
distally over the deflated balloon and then locked with respect to
the balloon catheter before being distally advanced over the
operative distal end of the device to collapse the device at a
location within the shaft outer member distal to the balloon.
8. The method of claim 1 wherein recovering the embolic protection
device comprises advancing the balloon catheter distally to
collapse the operative distal end of the device within a radially
enlarged recovery distal tip of the balloon catheter elongated
shaft.
9. A stent delivery catheter system, comprising: a) an elongated
shaft outer member having a lumen extending therein and a stent
sheath distal portion, and a self expanding stent which is radially
restrained in a collapsed configuration within the stent sheath
distal portion and which radially expands from the collapsed
configuration to an expanded configuration upon release of the
radially restraining force of the stent sheath distal portion of
the shaft outer member; and b) a balloon catheter dimensioned for
relative axial movement within the shaft outer member, which has an
elongated shaft having an inflation lumen and a device receiving
lumen, and a balloon on a distal shaft section having an interior
in fluid communication with the inflation lumen such that the
balloon is inflatable from a noninflated to an inflated
configuration, and which is releasably locked with respect to the
shaft outer member and slidably disposed therein in an unlocked
configuration, wherein the collapsed stent in the stent sheath is
coaxially disposed around the noninflated balloon and has an inner
surface radially spaced from the outer surface of the noninflated
balloon.
10. The catheter system of claim 9 wherein the collapsed stent is
free within the stent sheath in a non-mounted configuration such
that the inner surface of the collapsed stent is exposed to and
radially spaced from the outer surface of the balloon.
11. The catheter system of claim 10 including a stent stop radially
protruding in the outer member lumen, configured to prevent
longitudinal displacement of the stent within the outer member
proximally of the stent stop.
12. The catheter system of claim 11 wherein the stent stop is
fixedly secured to the balloon catheter and is reversibly radially
expandable to deploy from a collapsed to a radially expanded
configuration.
13. The catheter system of claim 9 wherein the balloon catheter has
a radially enlarged delivery distal tip configured to releasably
contain at least a portion of an expandable embolic protection
device in a collapsed configuration therein.
14. The catheter system of claim 9 wherein the stent sheath has an
inner diameter dimensioned to be slidably advanceable distally past
the deflated balloon.
15. The catheter system of claim 9 wherein the balloon catheter has
a radially enlarged recovery distal tip configured to slidably
receive at least a portion of an expanded embolic protection device
to collapse and thereby recover the device therein.
16. The catheter system of claim 9 wherein the shaft outer member
has a distal port at the distal end thereof, and a rapid-exchange
proximal port distally spaced from a proximal end of the outer
member, which are configured to slidably receive a device
therein.
17. The catheter system of claim 16 wherein the balloon catheter is
a rapid-exchange catheter, so that the device receiving lumen of
the balloon catheter extends from a distal port at the distal end
of the balloon catheter to a proximal port distally spaced from a
proximal end of the balloon catheter shaft and is configured to
slidably receive a wire therein, and the balloon catheter extends
within a proximal and a distal section of the shaft outer member to
the proximal end of the shaft outer member.
18. The catheter system of claim 17 wherein a proximal adapter
handle on the proximal end of the catheter system releasably locks
the balloon catheter to the outer member.
19. The catheter system of claim 16 wherein the balloon catheter is
an over-the-wire catheter, so that the device receiving lumen of
the balloon catheter extends from a distal port at the distal end
of the balloon catheter to a proximal port at a proximal end of the
balloon catheter shaft, and the balloon catheter extends within a
distal section of the outer member, and extends exterior to a
proximal section of the outer member located proximal to the
rapid-exchange proximal port of the outer member.
20. The catheter system of claim 9 wherein the shaft outer member
and the balloon catheter are both over-the-wire catheters, so that
the device receiving lumen of the balloon catheter extends from a
distal port at the distal end of the balloon catheter to a proximal
port at a proximal end of the balloon catheter shaft, and the
balloon catheter extends within a proximal and a distal section of
the shaft outer member to the proximal end of the shaft outer
member.
Description
CROSS-REFERENCES TO RELATED APPLICATIONS
[0001] None
BACKGROUND OF THE INVENTION
[0002] The present invention relates to interventional catheters,
and more particularly to stent delivery systems and methods.
[0003] The treatment of an occluded region of a patient's
vasculature commonly includes a percutaneous transluminal
interventional procedure such as inflating a catheter balloon
and/or implanting a stent inside the blood vessel at the site of
the stenosis. For example, in balloon angioplasty, the catheter
balloon is positioned across the lesion and inflated with fluid one
or more times to a predetermined size at relatively high pressures
(e.g. greater than 8 atmospheres) so that the stenosis is
compressed against the arterial wall and the wall expanded to clear
the passageway. Physicians frequently implant a stent inside the
blood vessel at the site of the lesion. Stents may also be used to
repair vessels having an intimal flap or dissection or to generally
strengthen a weakened section of a vessel.
[0004] Conventional stents typically fall into two general
categories of construction. The first type of stent is expandable
upon application of a controlled force, often through the inflation
of a catheter balloon or other expansion means on which the stent
is mounted, which expands the compressed stent to a larger diameter
to be left in place within the artery at the target site. The
second type is a self-expanding stent, formed, for example, of
shape-memory metals such as super-elastic nickel titanium (NiTi)
alloys which will automatically expand from a compressed state when
the stent is displaced from the restraining force of the delivery
catheter system.
[0005] Delivery and deployment of balloon expandable stents at a
desired location within the patient's body lumen typically involves
advancing a stent delivery balloon catheter through the patient's
vascular system until the balloon with the stent mounted thereon is
positioned within the treatment area, and then inflating the
balloon to expand the stent within the blood vessel. The balloon is
then deflated and the catheter withdrawn, leaving the expanded
stent within the blood vessel, holding open the passageway thereof.
In contrast, implanting self-expanding stents within the patient's
vasculature typically involves a method which is different than the
one for non-self-expanding stents, and in which the stent expands
upon the removal of the force of a radially restraining member. For
example, some prior art stent delivery systems for self-expanding
stents include a catheter with an inner tubular member upon which
the compressed or collapsed stent is mounted, and an outer
restraining sheath which is positioned over the compressed stent
prior to deployment. When the catheter is in position in the body
lumen, the outer sheath is moved in relation to the inner tubular
member of the catheter to uncover the compressed stent, allowing
the stent to radially self-expand to its expanded condition. Some
delivery systems utilize a "push-pull" technique in which the outer
sheath is retractable while the inner tubular member is pushed
forward or held in place. Still other systems use an actuating wire
which is attached to the outer sheath. When the actuating wire is
pulled to retract the outer sheath from over the collapsed stent,
the inner tubular member must remain stationary, preventing the
stent from moving axially within the body vessel. Thus, such
self-expanding stents can typically be at least partially expanded
without the need for application of a controlled force on the
stent, such as is applied through the inflation of the balloon
portion of a balloon catheter. However, self-expanding stent
delivery systems have been suggested in which inflation of a
balloon is required to deploy the self-expanding stent, for example
where the balloon is inflated to break or otherwise release the
radially restraining member (e.g., outer sheath) from around the
collapsed stent.
[0006] Implanting the stent may release emboli into the circulatory
system, which can be extremely dangerous to the patient. Debris
that is carried by the bloodstream to distal vessels of the brain
may cause these cerebral vessels to occlude, resulting in a stroke,
and in some cases, death. Thus, when performed in a carotid artery,
an embolic protection device to capture and collect released emboli
may be deployed downstream to the interventional catheter. For
example, embolic protection devices in the form of filters or traps
can be delivered in a collapsed configuration to a location
adjacent to the interventional procedure site, radially expanded to
open the mouth of the filter or trap, and after the interventional
procedure has been performed, the device is collapsed for removal
with the captured embolic material therein.
[0007] An essential step in effectively performing an
interventional procedure is properly positioning the catheter
system at a desired location within the patient's vasculature. The
catheter shaft must be able to transmit force along the length of
the catheter shaft to allow it to be pushed through the
vasculature. However, the catheter shaft must also retain
sufficient flexibility and low profile to allow it to track over a
guidewire through the often tortuous, narrow vasculature. Such
deliverability issues must be balanced against one another and
against other performance characteristics. As a result, one design
challenge has been making the procedure, including the delivery and
retrieval of the components of the catheter system, as quick and
easy as possible.
SUMMARY OF THE INVENTION
[0008] The invention is directed to a catheter system and method
for implanting an endoprosthesis such as a stent at a treatment
site in a patient's body lumen. The catheter provides a complete
system for stent delivery, dilatation, and recovery of an expanded
device, such as an embolic protection device, which is adjacent to
the treatment site in the body lumen. In one presently preferred
embodiment, the catheter system further provides for embolic
protection delivery.
[0009] A stent delivery catheter system of the invention generally
comprises an elongated shaft outer member with a lumen extending
therein and a stent sheath distal portion, a self expanding stent
radially restrained in a collapsed configuration within the stent
sheath distal portion of the outer member, and a balloon catheter
dimensioned for relative axial movement within the shaft outer
member. An expandable embolic protection device is constrained by
the balloon catheter shaft in the embodiment configured for embolic
protection delivery. The balloon catheter has an elongated shaft
having an inflation lumen and a device receiving lumen, and a
balloon on a distal shaft section having an interior in fluid
communication with the inflation lumen such that the balloon is
inflatable from a noninflated to an inflated configuration. The
balloon catheter is releasably locked with respect to the shaft
outer member and slidably disposed therein in an unlocked
configuration. The collapsed stent in the stent sheath is coaxially
disposed around the noninflated balloon, with an inner surface
radially spaced from the outer surface of the noninflated balloon.
The collapsed stent is implanted in a patient's body lumen upon
release of the radially restraining force of the stent sheath
portion of the outer member, which allows the collapsed stent to
radially expand from the collapsed configuration to an expanded
configuration. To ensure that the stent is fully expanded, the
balloon is configured for inflating within the expanded stent, to
implant the stent in a fully radially expanded configuration,
commonly referred to as a post-dilation or stent-touch up. The
catheter system may also be configured for a pre-dilation, in which
the balloon is inflated within the stenosis before the stent is
radially expanded.
[0010] In a presently preferred embodiment, the collapsed stent is
not mounted onto a component of the catheter system. Thus, the
collapsed stent is free within the stent sheath in a non-mounted
configuration, such that the inner surface of the collapsed stent
is exposed to and radially spaced from the outer surface of the
balloon. The catheter system is configured such that the balloon
only contacts the inner surface of the stent upon inflation of the
balloon after the stent has radially self-expanded following
retraction of the stent sheath.
[0011] Following expansion of the stent, the catheter system is
configured for recovering a reversibly expanded device such as an
embolic protection device which is adjacent to the treatment site
in the body lumen. For example, an embolic protection device having
a filter on the distal end of a core wire is typically deployed in
the patient's body lumen, prior to the stent expansion, in order to
filter or otherwise trap any embolic debris released when the stent
is subsequently implanted in the body lumen. In a presently
preferred embodiment, the stent sheath distal portion of the shaft
outer member is configured to be advanced distally through the
expanded stent to collapse the operative distal end (i.e., expanded
filter) of the embolic protection device therein, so that the
embolic protection device can be repositioned or removed from the
body lumen. Alternatively, although less preferred, the balloon
catheter can have a radially enlarged recovery distal tip
configured for collapsing the embolic protection device therein, to
thereby recover the embolic protection device within the balloon
catheter.
[0012] A method of implanting a self-expanding stent in a patient's
body lumen with embolic protection generally comprises introducing
within a patient's body lumen a self-expanding stent delivery
catheter system having a proximal end, a distal end, an elongated
shaft outer member with a lumen and a stent sheath distal portion,
a self-expanding stent radially restrained in a collapsed
configuration within the stent sheath distal portion of the outer
member, and a balloon catheter dimensioned for relative axial
movement within the shaft outer member. The balloon catheter is
releasably locked with respect to the shaft outer member in a
locked configuration as the catheter is advanced within the
patient's body lumen over a core wire of a device (e.g., an embolic
protection device). In the locked configuration, the collapsed
stent within the stent sheath is coaxially disposed around the
noninflated balloon, such that an inner surface of the stent is
radially spaced from the outer surface of the noninflated balloon.
At the desired location within the body lumen, the stent sheath is
unlocked to allow for proximally retracting the stent sheath from
the collapsed stent and noninflated balloon therein, so that the
collapsed stent radially spaced from the outer surface of the
noninflated balloon radially self-expands at the desired location
in the body lumen. In a presently preferred embodiment, the method
includes inflating the balloon for pre-dilation before the stent is
radially expanded, and/or inflating the balloon within the radially
self-expanded stent to implant the stent in a fully radially
expanded configuration. The method includes deflating the inflated
balloon, and recovering the embolic protection device by advancing
the catheter system distally beyond fully radially expanded stent
to position the operative distal end of the embolic protection
device therein and thereby radially collapse the operative distal
end of the embolic protection device. The catheter system can be
slidably displaced, with the outer member releasably locked to the
balloon catheter and with the collapsed embolic protection device
therein, for repositioning or removal from the patient's body
lumen.
[0013] The catheter system of the invention has flexibility and a
low profile despite providing the combined features of
self-expanding stent delivery, dilatation, and embolic protection
device recovery. Preferably, the catheter system has a profile not
greater than current conventional self-expanding stent delivery
systems. Thus, the catheter system has a low profile, and has
sufficient flexibility to facilitate advancement within the often
tortuous anatomy to a desired treatment site in the patient's body
lumen.
[0014] By advancing the balloon dilatation catheter together with
the collapsed self-expanding stent, the system and method of the
invention avoids the need to introduce and position a separate
balloon catheter for pre-dilating the lesion and/or post-dilating
the stent. Similarly, the need for a separate recovery catheter in
order to recover the deployed embolic protection device following
stent expansion is avoided. These and other advantages of the
invention will become more apparent from the following detailed
description and accompanying exemplary drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] FIG. 1 is an elevational, partially in section, view of a
rapid-exchange catheter system embodying features of the
invention.
[0016] FIGS. 2-4 are transverse cross sections of the catheter
system of FIG. 1, taken along lines 2-2, 3-3, and 4-4,
respectively.
[0017] FIG. 5 is an elevational, partially in section, view of an
alternative embodiment of the catheter system, in which the balloon
catheter is an over-the-wire catheter.
[0018] FIG. 6 is a transverse cross section of the catheter of FIG.
5, taken along line 6-6.
[0019] FIG. 7 is an elevational, partially in section, view of an
over-the-wire catheter system embodying features of the
invention.
[0020] FIGS. 8-12 illustrate the distal section of a catheter
system of the invention in a method of performing a medical
procedure in accordance with an embodiment of the invention, with
FIG. 8 illustrating the catheter system during delivery of an
embolic protection device in a patient's body lumen.
[0021] FIG. 9 illustrates the catheter distal portion positioned at
a treatment site in a patient's body lumen and proximal to a
deployed embolic protection device.
[0022] FIG. 10 illustrates the catheter system of FIG. 9 with the
stent sheath retracted to allow the stent to radially
self-expand.
[0023] FIG. 11 illustrates the catheter system of FIG. 10 with the
balloon inflated.
[0024] FIG. 12 illustrates the balloon catheter system of FIG. 11
with the stent sheath distally advanced to radially collapse the
embolic protection device filter therein.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] FIG. 1 is an elevational, partially in section, view of a
rapid exchange catheter system 10 embodying features of the
invention, generally comprising an elongated shaft outer member 11
having a lumen 12 extending therein and a stent sheath distal
portion 13, a self-expanding stent 14, and a balloon catheter 15
which is dimensioned for relative axial movement (i.e.,
longitudinally slidable) within the shaft outer member 11. The
self-expanding stent 14 is radially restrained in a collapsed
configuration within the stent sheath distal portion 13, and
radially expands from the collapsed configuration to an expanded
configuration upon release of the radially restraining force of the
stent sheath distal portion 13 of the shaft outer member 11. The
balloon catheter 15 has an elongated shaft 16 having an inflation
lumen 17, and a device receiving lumen 18 configured for slidably
receiving a device therein such as the core wire 20 of an embolic
protection device 21 or a guidewire (not shown). A balloon 19 on a
distal section of the shaft 16 has an interior in fluid
communication with the inflation lumen 17 such that the balloon is
inflatable from a noninflated to an inflated configuration. The
balloon catheter 15 is releasably locked with respect to the shaft
outer member 11 and slidably disposed therein in an unlocked
configuration.
[0026] The catheter system 10 is slidably disposed on the core wire
20 of the embolic protection device 21, and in the embodiment of
FIG. 1 is configured to advance the contained embolic protection
device 21 to a desired location in the patient's body lumen 50 with
the balloon in the low-profile noninflated configuration and the
stent collapsed within the shaft outer member 11. The catheter
system can alternatively be slidably advanced over the core wire 20
of a previously delivered embolic protection device 21. At the
desired location, the catheter system 10 allows for deploying the
embolic protection device, pre-dilating the lesion, implanting the
stent 14, and then recovering the embolic protection device 21 by
radially collapsing the operative distal end thereof within a lumen
of the catheter system 10, as discussed in more detail below. FIG.
1 illustrates the balloon 19 in the noninflated configuration and
the stent 14 in the collapsed configuration within the stent sheath
distal portion 13 of the shaft outer member 11, after the catheter
system 10 has been advanced to the desired treatment location in
the body lumen 50, located proximally adjacent to the deployed
operative distal end of the embolic protection device 21. FIGS. 2-4
illustrate transverse cross sections of the catheter of FIG. 1,
taken along lines 2-2, 3-3, and 4-4, respectively. For ease of
illustration, the noninflated balloon 19 is shown radially spaced
from the outer surface of the section of the shaft 16 extending
within the inflatable interior of the balloon 19, although it
should be understood that the noninflated balloon is typically
collapsed onto the shaft 16 to a low profile configuration for
advancement within the patient's body lumen 50.
[0027] The stent sheath portion 13 of the outer member 11 is
configured to releasably retain the stent in a radially collapsed
configuration for delivery within the body lumen 50. The outer
member 11 can have a uniform composition and diameter along the
entire length of the outer member 11 (including along the stent
sheath distal portion 13), or alternatively a variable composition
and/or diameter along its length. The collapsed stent 14 in the
stent sheath portion 13 of the shaft outer member 11 is coaxially
disposed around the noninflated balloon 19 and has an inner surface
radially spaced from the outer surface of the noninflated balloon
19. Thus, the collapsed stent 14 is free within the stent sheath
portion 13 of the shaft outer member 11 in a non-mounted
configuration such that the inner surface of the collapsed stent 14
is exposed to and radially spaced from the outer surface of the
balloon 19 and remaining components of the catheter system 10
extending through the collapsed stent 14.
[0028] In the illustrated embodiment, the balloon catheter shaft 16
comprises an outer tubular member 23 having the inflation lumen 17
therein and an inner tubular member 24 having the device receiving
lumen 18 therein, although a variety of suitable shaft
configurations can be used as are conventionally known. The device
receiving lumen 18 of the balloon catheter 15 extends from a distal
port 26 at the distal end of the balloon catheter 15 to a proximal
port 27. The balloon catheter 15 has a radially enlarged delivery
distal tip configured to releasably retain the operative distal end
of the embolic protection device 21 in a collapsed configuration
therein for delivery within the body lumen 50. In the embodiment
illustrated in FIG. 1, the balloon catheter 15 is a rapid-exchange
type catheter, so that the device receiving lumen 18 of the balloon
catheter 15 extends within the balloon catheter distal shaft
section to the proximal port 27 distally spaced from a proximal end
of the balloon catheter shaft 16. In an alternative embodiment
illustrated in FIG. 5, the balloon catheter 15 is an over-the-wire
type catheter, so that the device receiving lumen 18 extends to the
proximal end of the balloon catheter shaft 16. Specifically, in the
catheter system 10' of FIG. 5, the inner tubular member 24 proximal
port 27 (not shown in FIG. 5) is at the proximal end of the shaft
16. In the catheter system 10' of FIG. 5, the shaft outer member 11
has rapid-exchange proximal port 29 similar to the embodiment of
FIG. 1. Alternatively, FIG. 7 illustrates an over-the-wire catheter
system 10'' embodying features of the invention, as discussed in
more detail below.
[0029] The shaft outer member 11 has a distal port 28 at the distal
end of the outer member, a proximal port (not shown) at the
proximal end of the outer member, and a rapid-exchange proximal
port 29 distally spaced from the proximal end of the outer member
which is configured to slidably receive a device therethrough such
as the core wire 20 of the embolic protection device 21 as
illustrated in the embodiment of FIG. 1, or the balloon catheter
shaft 16 and core wire 20 as illustrated in the embodiment of FIG.
5. In the illustrated embodiments, the shaft outer member 11
comprises a tubular member 30 which form a proximal section of the
outer member 11, and a polymeric tubular member 32 which forms a
distal section of the outer member 11. Tubular member 30 is
typically formed of a relatively high strength material providing
axial support for force transmission (pushability), with single or
multiple lumens therein. A polymeric outer layer 31 is provided on
the axial supporting tubular member 30. The tubular member 30 is
typically a metallic tube, although a variety of high strength
members can alternatively be used including high strength or
reinforced polymeric members such as a coil, or braided material.
Additionally, depending upon the support provided by the balloon
catheter shaft 16, the high strength (stiff) tubular member 30 of
the shaft outer member 11 may be omitted, as for example, in an
embodiment in which the balloon catheter shaft 16 has a high
strength tube (e.g., hypotube) proximal shaft section.
[0030] A proximal adapter 33 on the proximal end of the shaft outer
member 11 and balloon catheter shaft 16, has a port 34 configured
for connecting to a source of inflation fluid (not shown) for
inflating the balloon 19. In the embodiment illustrated in FIG. 1,
the proximal adapter 33 functions as a handle having a mechanism
which can be activated to move the shaft outer member 11 relative
to the balloon catheter shaft 16 therein. The proximal adapter
handle 33 also typically has a lock mechanism to releasably secure
the shaft outer member 11 to the balloon catheter shaft 16. Such
handle mechanisms are generally known and typically include a thumb
wheel, trigger, lever or other activation mechanism for advancing
and/or retracting a shaft. A variety of suitable mechanisms may be
used to clamp or otherwise releasably lock the shaft outer member
11 to the balloon catheter shaft 16 as are conventionally known,
typically in the form of a clamp or other locking mechanism at or
near the proximal end of the shaft outer member 11. The proximal
adapter handle 33, operatively connected to both the shaft outer
member 11 and balloon catheter shaft 16, preferably constrains the
rotation of the balloon catheter 15 within the outer member 11 to
thereby hold the proximal port 27 of the balloon catheter device
receiving lumen 18 rotationally aligned with the outer member
rapid-exchange proximal port 29. As a result, extending the core
wire 20 of the embolic protection device 21 through the
rotationally aligned ports 27 and 29 is facilitated, so that the
core wire 20 extends along the exterior of the proximal section of
the outer member 11. In the embodiment of FIG. 5, the shaft outer
member 11 and balloon catheter 15 do not meet at a common proximal
adapter handle. Rather, the balloon catheter has a proximal adapter
35 on the proximal end of the balloon catheter shaft 16 with a port
36 configured for connecting to a source of inflation fluid (not
shown) for inflating the balloon 19, and a proximal adapter handle
37, similar to handle 33 of FIG. 1, is on the proximal end of the
shaft outer member 11. In the embodiment of FIG. 5, a collar 38 on
the proximal shaft sections of the shaft outer member 11 and
balloon catheter shaft 16 is configured to releasably hold the
shaft outer member 11 and balloon catheter shaft 16 together.
[0031] Activation of the mechanism of the handle 33 causes the
shaft outer member 11 to be proximally retracted from its FIG. 1
position relative to the stent 14 and balloon catheter 15 therein,
to thereby radially self-expand the stent 14 in the body lumen 50.
In the retracted position, the distal end of the shaft outer member
11 is typically located proximally adjacent to the proximal end of
the balloon. During retraction of the shaft outer member, a stent
stop 39 is configured to prevent longitudinal displacement of the
stent 14 within the outer member 11 proximally of the stent stop
39. A variety of suitable designs can be used including stent stops
which are permanently mounted to the balloon catheter shaft and
which may or may not be deployable. In embodiments illustrated in
FIGS. 1 and 5, stent stop 39 is a deployable (i.e., reversibly
radially collapsible) cone shaped member fixedly secured to the
balloon catheter shaft at a location proximally adjacent to the
proximal end of the balloon. An activation wire 40 secured to the
distal end of the stent stop 39 can be used to reversibly radially
expand/collapse the stent stop 40. In FIGS. 1 and 5, the stent stop
39 is illustrated in the expanded configuration which prevents
proximal movement of the collapsed stent 14 during proximal
retraction of the shaft outer member 11 from around the stent 14 to
implant the stent 14 in the body lumen 50. In the radially
collapsed configuration (see e.g., FIG. 8) the deployable stent
stop 39 is radially collapsed sufficiently to allow the balloon
catheter 15 to be slidably advanced distally of the collapsed stent
14, in order to deploy the embolic protection device 21 and/or
predilate the lesion prior to radial expansion of the stent 14.
Alternatively, a stent stop which is not fixedly mounted onto the
balloon catheter can be used. For example, a stent stop comprising
a separate concentric sheath outside of the balloon catheter 15 and
inside of the shaft outer member 11 allows for movement of the
balloon catheter 15 distally from the collapsed stent 14 without
requiring radial deployment of the stent stop, as discussed in more
detail below regarding the embodiment of FIG. 7.
[0032] FIG. 7 is an elevational, partially in section, view of an
over-the-wire catheter system 10'' embodying features of the
invention, with similar components having the same reference
numerals as in the embodiment of FIG. 1. In the over-the-wire
catheter system 10'' both the shaft outer member 11 and the balloon
catheter 15 are over-the-wire-type catheters, i.e., without
rapid-exchange proximal ports 27 and 29 distally spaced from the
proximal ends thereof. The over-the-wire catheter system 10'' of
the embodiment of FIG. 7 has a stent stop 41 comprising a separate
concentric sheath outside of the balloon catheter 15 and inside of
the shaft outer member 11. Unlike the radially deployable stent
stop 39 of the embodiment of FIG. 1, the stent stop 41 is a tube
which not reversibly collapsible. However, the stent stop 41 is not
fixedly secured to the balloon catheter 15 and therefore allows for
movement of the balloon catheter 15 distally from the collapsed
stent 14 for embolic protection delivery and/or predilation.
Similar to the rapid exchange embodiment, the catheter system 10''
is configured for slidably advancing, with the core wire 20 of the
embolic protection device 21 therein, to a desired location in the
patient's body lumen 50 with the balloon in the low-profile
noninflated configuration and the stent collapsed within the shaft
outer member 11.
[0033] FIGS. 8-12 illustrate the balloon catheter system 10,
partially in section, during a method of performing a procedure in
accordance with an embodiment of the invention, in which the
self-expanding stent 14 is implanted in the patient's body lumen 50
and then the catheter system 10 is used to recover the radially
expanded embolic protection device 21 previously deployed in the
body lumen 50. Specifically, the catheter system 10 is advanced
within the body lumen 50 to implant the stent 14 therein at a
treatment site located proximal to the distal end of the deployed
embolic protection device 21. The embolic protection device 21 is
preferably delivered using the catheter system 10 of the invention.
The catheter system of the invention is configured to allow for
embolic protection delivery and/or predilation in the embodiments
which have a deployable stent stop or a concentric sheath stent
stop. In contrast, embodiments which have a nondeployable stent
stop fixedly secured within the shaft outer member (e.g., fixedly
secured to the balloon catheter 15) do not allow for the balloon
catheter to be advanced distally from the collapsed stent and thus
are not configured for embolic protection delivery or for
predilation. Therefore, in alternative embodiments, the embolic
protection device 21 is delivered and deployed in the body lumen 50
using a delivery catheter (not shown) which is then removed prior
to positioning of the balloon catheter system of the invention.
Details regarding embolic protection devices and delivery systems
can be found in U.S. Pat. No. 6,695,813 incorporated by reference
herein in its entirety.
[0034] FIG. 8 illustrates the system 10 advanced in the body lumen
50 and into position for delivery of the embolic protection device
21. Specifically, the catheter system 10 is advanced with the
embolic protection device collapsed within the distal delivery tip
of the balloon catheter 15. Preferably, the system 10 is introduced
and advanced within the body lumen 50 with the shaft outer member
11 releasably locked to the balloon catheter 15, and with the stent
stop 39 in a collapsed configuration. Once at the desired treatment
site, the method includes unlocking and distally advancing the
balloon catheter 15 from the shaft outer member 11 and collapsed
stent 14 to position the distal end of the balloon catheter distal
to the stent implantation site as illustrated in FIG. 8. The
balloon catheter 15 is then proximally retracted from the embolic
protection device 21 to thereby radially expand the operative
distal end of the embolic protection device 21 in the body lumen
50. The illustrated embolic protection device 21 is of the type
having a self-expanding filter 22 which is on a distal section of
the elongated core wire 20, and FIG. 9 illustrates the device 21
with the filter 22 radially expanded into contact with the vessel
wall inner surface such that the filter 22 will trap embolic
material in the body lumen 50.
[0035] With the balloon 19 spaced distally from the shaft outer
member 11, the balloon can be inflated in a predilation procedure
which dilates the lesion prior to implanting the stent 14.
Preferably, the balloon material is highly elastic such that the
balloon deflates to a low profile following the predilation to
facilitate positioning the collapsed stent within the predilated
lesion around the deflated balloon. Alternatively, if the deflated
balloon profile is significantly bigger than the original balloon
profile (not highly elastic) the balloon cannot perform the
predilation function or the deflated balloon must be advanced
distal to the lesion following predilation to allow for stent
deployment.
[0036] Following embolic protection delivery and optional
predilation of the lesion, the shaft outer member 11 with the
collapsed stent 14 therein is advanced into position for stent
implantation at the lesion. Once at the desired treatment site, the
stent stop 39 is deployed using activation wire 40, to a radially
expanded diameter equal to a diameter of the collapsed stent 14 as
illustrated in FIG. 9. A variety of suitable mechanisms can be used
to deploy the stent stop 39 which may be biased to the deployed or
the collapsed configuration. In a presently preferred embodiment,
the stent stop 39 has a biased (i.e., relaxed) radially collapsed
configuration. With the stent stop 39 radially expanded at the
proximal end of the collapsed stent, the method includes unlocking
and proximally retracting the outer member 11 from the collapsed
stent 14 and noninflated balloon 19 therein, so that the collapsed
stent 14 radially expands at a location in the body lumen proximal
to the operative distal end (e.g., filter 22) of the embolic
protection device 21. FIG. 10 illustrates the shaft outer member 11
in the fully retracted configuration and the stent 14 in the
radially self-expanded configuration in the body lumen 50. After
the stent self-expands, the deployable stent stop 39 is preferably
radially collapsed to the collapsed configuration (see FIG.
11).
[0037] The method typically includes inflating the balloon within
the self-expanded stent, commonly referred to as a
post-dilatation/stent touch-up, to thereby implant the stent 14 in
a fully radially expanded configuration. FIG. 11 illustrates the
balloon 19 inflated within the stent 14 in order to radially expand
the stent 14 to the fully expanded configuration to thereby implant
the stent 14 in the body lumen 50, with the embolic protection
device 21 remaining deployed distal to the stent 14 to capture any
embolic material released during the procedure. The balloon 19,
configured for radially expanding stent 14, typically has a
relatively high working pressure (for example, a nominal pressure
of about 6 to about 12 atm), and a relatively high wall strength,
to expand the stent 14 without rupturing.
[0038] After the stent touch-up, the balloon 19 is deflated, and
the method includes recovering the embolic protection device 21 by
advancing the catheter system 10 distally beyond implanted stent 14
to position the operative distal end 22 of the embolic protection
device 21 therein and thereby radially collapse the operative
distal end 22 of the embolic protection device 21. In the
embodiment illustrated in FIG. 12, recovering the embolic
protection device 21 comprises advancing the shaft outer member 11
distally to an advanced position to collapse the operative distal
end 22 of the device 21 within the stent sheath portion 13 of the
outer member 11. Typically, the shaft outer member 11 is advanced
distally over the deflated balloon 19 and then locked with respect
to the balloon catheter 15 before being distally advanced further
to collapse the operative distal end 22 of the device 21 within the
stent sheath 13. The stent sheath distal portion 13 thus typically
has an inner diameter dimensioned to be slidably advanceable
distally past the deflated balloon 19. However, the embolic
protection device 21 can be recovered within an alternative
component of the catheter system 10. For example, although less
preferred, recovering the embolic protection device can
alternatively comprise advancing the balloon catheter 15 distally
to collapse the operative distal end 22 of the device 21 within a
radially enlarged recovery distal tip of the balloon catheter
elongated shaft 16. A radially enlarged recovery distal tip would
typically be similar to the radially enlarged delivery distal tip
of the embodiment of FIG. 1, although generally with a larger
diameter to facilitate receiving the expanded operative distal end
22 of the embolic protection device 21 (which may have embolic
debris therein).
[0039] Following recovery of the embolic protection device 21
within the catheter system 10, the catheter system 10 can be
repositioned or removed from the patient's body lumen 50,
preferably with the shaft outer member releasably locked to the
balloon catheter 15.
[0040] The catheter system components can be formed by conventional
techniques, for example by extruding materials already found useful
in intravascular catheters such a polyethylene, polyvinyl chloride,
polyesters, polyamides, polyimides, polyurethanes, and composite
materials. The various components may be joined using conventional
bonding methods such as by fusion or adhesive bonding. A variety of
suitable self-expanding stents as are conventionally known can be
used with the catheter system of the invention, and details
regarding self-expanding stents can be found in U.S. Pat. No.
http://patft.uspto.gov/netacgi/nph-Parser?Sect2=PTO1&Sect2=HITOFF&p=1&u=%-
2Fnetahtml%2FPTO%2Fsearch-bool.html&r=1&f=G&1=50&d=PALL&RefSrch=yes&Query=-
PN%2F6375676-h0#h0http://patft.uspto.gov/netacgi/nph-Parser?Sect2=PTO1&Sec-
t2=HITOFF&p=1&u=%2Fnetahtml%2FPTO%2Fsearch-bool.html&r=1&f=G&1=50&d=PALL&R-
efSrch=yes&Query=PN%2F6375676-h2#h26,375,676, incorporated by
reference herein in its entirety.
[0041] While the present invention is described herein in terms of
certain preferred embodiments, those skilled in the art will
recognize that various modifications and improvements may be made
to the invention without departing from the scope thereof. For
example, although discussed primarily in terms of recovery of an
embolic protection filter having a frame of spaced apart,
longitudinal struts, alternative reversibly expandable devices can
be recovered using a catheter system of the invention, including
embolic protection devices not having this frame-type construction.
Thus, the catheter system 10 of the invention can be configured for
recovering a variety of deployed devices, which are recovered by
radially collapsing from an expanded configuration, and which are
configured for a variety of purposes including, for example, drug
or fluid delivery, and temporary support of the body lumen.
Additionally, although the balloon catheter shaft 16 is illustrated
as having an inner and outer tubular member 24, 23, a variety of
suitable shaft configurations may be used including a dual lumen
extruded shaft having a side-by-side lumens extruded therein.
Moreover, although individual features of one embodiment of the
invention may be discussed herein or shown in the drawings of the
one embodiment and not in other embodiments, it should be apparent
that individual features of one embodiment may be combined with one
or more features of another embodiment or features from a plurality
of embodiments of the invention.
* * * * *
References