U.S. patent application number 12/123003 was filed with the patent office on 2008-10-16 for large capacity pill bottle with improved child resistance.
This patent application is currently assigned to ONE WORLD DESIGN & MANUFACTURING GROUP. Invention is credited to Matthew Coe, Richard Costa, Hung Mach.
Application Number | 20080251531 12/123003 |
Document ID | / |
Family ID | 39852788 |
Filed Date | 2008-10-16 |
United States Patent
Application |
20080251531 |
Kind Code |
A1 |
Coe; Matthew ; et
al. |
October 16, 2008 |
LARGE CAPACITY PILL BOTTLE WITH IMPROVED CHILD RESISTANCE
Abstract
A pill bottle that includes a first annular wall disposed within
an interior portion of the bottle has an outer surface with a
plurality of circumferentially spaced, vertically oriented ribs
that project outwardly from that surface. A second annular wall is
disposed within the interior portion of the bottle in enclosing
relation to the first annular wall. The outer and inner surface of
the second annular wall undulate so as to define series of troughs
and ridges. An adjacent pair of the ribs is located in spaced
confronting relation to each of the troughs so as to define a
plurality of pill wells. Each pill is arranged and oriented so as
to be "on-end" within the bottle. A method is provided for
dispensing pills from a bottle.
Inventors: |
Coe; Matthew; (Annandale,
NJ) ; Costa; Richard; (Bedminster, NJ) ; Mach;
Hung; (Fort Lee, NJ) |
Correspondence
Address: |
DUANE MORRIS, LLP;IP DEPARTMENT
30 SOUTH 17TH STREET
PHILADELPHIA
PA
19103-4196
US
|
Assignee: |
ONE WORLD DESIGN &
MANUFACTURING GROUP
Warren
NJ
|
Family ID: |
39852788 |
Appl. No.: |
12/123003 |
Filed: |
May 19, 2008 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11693452 |
Mar 29, 2007 |
|
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12123003 |
|
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60885732 |
Jan 19, 2007 |
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Current U.S.
Class: |
221/265 ;
215/223 |
Current CPC
Class: |
B65D 83/0454 20130101;
B65D 2215/04 20130101 |
Class at
Publication: |
221/265 ;
215/223 |
International
Class: |
B65D 83/04 20060101
B65D083/04; B65D 55/02 20060101 B65D055/02 |
Claims
1. A pill bottle comprising: a pill carriage including (i) a first
annular wall disposed within an interior portion of said pill
carriage and having an outer surface with a plurality of
circumferentially spaced, vertically oriented ribs that project
outwardly from said outer surface, (ii) a second annular wall
disposed within an interior portion of said pill carriage in
enclosing relation to said first annular wall, and having a outer
surface and an inner surface that undulate so as to define a series
of troughs and ridges wherein an adjacent pair of said ribs is
located in spaced confronting relation to each of said troughs so
as to define a plurality of pill wells thereby allowing a pill to
be stored within one of said pill wells resting upon at least one
of a tip and an edge; and (iii) an internal annular wall having an
outer surface with a plurality of circumferentially spaced,
vertically oriented protrusions that project outwardly from said
outer surface; and a base cap having a bottom wall with a
peripheral edge and an annular wall projecting from said peripheral
edge so as to define a receptacle space such that said pill
carriage is received within said receptacle space with said
plurality of pill wells being selectively accessible.
2. A pill bottle according to claim 1 wherein all but one of said
pill wells are at least partially covered by a dial closure
disposed in overlying rotatable relation to said internal annular
divider.
3. A pill bottle according to claim 2 wherein said dial closure
defines an opening in a top surface that communicates with a
corresponding opening in a bottom surface through a dosage access
chimney that is sized to receive one pill at a time.
4. A pill bottle according to claim 2 wherein a counter window is
defined adjacent to a peripheral edge of said dial closure and a
dosage-counter disk is assembled to an under side of said dial
closure.
5. A pill bottle according to claim 4 wherein a top surface of said
dosage-counter disk includes indicia that are representative of
time period intervals wherein at least one of said indicia is
visible through said counter window.
6. A pill bottle according to claim 4 wherein a top surface of said
dosage-counter disk includes indicia that are representative of
time period intervals wherein at least one of said indicia is
visible through said counter window and further wherein an
incremental rotation of said dial closure causes a corresponding
incremental rotation of said dosage-counter disk so as to position
a next one of said indicia within said counter window.
7. A pill bottle according to claim 5 wherein a gear projects
downwardly from a bottom surface of said dosage-counter disk in
annular relation to a center of said dosage-counter disk.
8. A pill bottle according to claim 7 wherein a gear is defined on
an upper surface of said an internal annular wall that is
complementary to said gear that projects downwardly from said
bottom surface of said dosage-counter disk.
9. A pill bottle according to claim 1 wherein said base cap
includes an annular wall projecting outwardly from a bottom surface
so as to be located in surrounding relation to an outer portion of
said pill carriage.
10. A pill bottle according to claim 2 wherein a removable closure
seal is disposed in overlying relation to said dial closure.
11. A pill bottle according to claim 10 wherein said removable
closure seal is covered by a cap having means for child-resistant
removal of said cap from said pill bottle.
12. A pill bottle according to claim 9 wherein said pill carriage
includes a plurality of ratchet lugs projecting outwardly from a
bottom surface in radially spaced relation to a central hub.
13. A pill bottle according to claim 1 wherein said internal
annular divider comprises at least one of a plurality of discreet
posts and discreet vertical walls.
14. A pill bottle according to claim 12 wherein said base cap
includes a plurality of drive beams that extend radially outwardly
from a central hub in spaced relation to one another on said bottom
surface so that each of said plurality of drive beams engages a
corresponding one if said ratchet lugs disposed on said bottom
surface.
15. A pill bottle according to claim 1 including a movable closure
disposed in overlying relation to said pill wells.
16. A pill bottle comprising: a pill carriage including (i) a first
annular wall disposed within an interior portion of said pill
carriage and having an outer surface with a plurality of
circumferentially spaced, vertically oriented ribs that project
outwardly from said outer surface, (ii) a second annular wall
disposed within an interior portion of said pill carriage in
enclosing relation to said first annular wall, and having a outer
surface and an inner surface that undulate so as to define a series
of troughs and ridges wherein an adjacent pair of said ribs is
located in spaced confronting relation to each of said troughs so
as to define a plurality of pill wells thereby allowing a pill to
be stored within one of said pill wells resting upon at least one
of a tip and an edge; and (iii) an internal annular wall having an
outer surface with a plurality of circumferentially spaced,
vertically oriented protrusions that project outwardly from said
outer surface; a base cap having a bottom wall with a peripheral
edge and an annular wall projecting from said peripheral edge so as
to define a receptacle space such that said pill carriage is
received within said receptacle space with said plurality of pill
wells being selectively accessible; and a cap being integrally
connected to said pill carriage base with a living hinge.
17. A pill bottle according to claim 16 wherein said cap is formed
as an assembly comprising a retainer ring integrally connected to
said pill carriage base by said living hinge and a retainer ring
that is nestable within a recessed portion of said cap and is
integrally connected to said cap base by a second living hinge.
18. A pill bottle comprising: a pill carriage including (i) a first
annular wall disposed within an interior portion of said pill
carriage and having an outer surface with a plurality of
circumferentially spaced, vertically oriented ribs that project
outwardly from said outer surface, (ii) a second annular wall
disposed within an interior portion of said pill carriage in
enclosing relation to said first annular wall, and having a outer
surface and an inner surface that undulate so as to define a series
of troughs and ridges wherein an adjacent pair of said ribs is
located in spaced confronting relation to each of said troughs so
as to define a plurality of pill wells thereby allowing a pill to
be stored within one of said pill wells resting upon at least one
of a tip and an edge; and (iii) an internal annular wall having an
outer surface with a plurality of circumferentially spaced,
vertically oriented protrusions that project outwardly from said
outer surface; a base cap having a bottom wall with a peripheral
edge and an annular wall projecting from said peripheral edge so as
to define a receptacle space such that said pill carriage is
received within said receptacle space with said plurality of pill
wells being selectively accessible; and a closure cap being
integrally connected to said pill carriage base with a living
hinge.
19. A pill bottle according to claim 18 wherein said base cap
includes an annular wall projecting outwardly from a bottom surface
so as to be located in surrounding relation to an outer portion of
said pill carriage.
20. A pill bottle according to claim 19 wherein a removable closure
seal is disposed in overlying relation to said dial closure.
21. A pill bottle according to claim 19 wherein said removable
closure seal is covered by a cap having means for child-resistant
removal of said cap from said pill bottle.
22. A pill bottle according to claim 20 wherein said pill carriage
includes a plurality of ratchet lugs projecting outwardly from a
bottom surface in radially spaced relation to a central hub.
23. A pill bottle according to claim 20 wherein said internal
annular divider comprises at least one of a plurality of discreet
posts and discreet vertical walls.
24. A pill bottle according to claim 19 wherein said base cap
includes a plurality of drive beams that extend radially outwardly
from a central hub in spaced relation to one another on said bottom
surface so that each of said plurality of drive beams engages a
corresponding one if said ratchet lugs disposed on said bottom
surface.
25. A pill bottle according to claim 18 including a movable closure
disposed in overlying relation to said pill wells.
Description
[0001] This continuation-in-part application claims priority from,
and the benefit of U.S. patent application Ser. No. 11/693,452,
filed Mar. 29, 2007, which itself claimed priority from U.S.
Provisional Patent application Ser. No. 60/885,732, filed Jan. 19,
2007, and entitled Pill Bottle, the entirety of which application
is incorporated by reference herein.
FIELD OF THE INVENTION
[0002] The present invention generally relates to bottles suitable
for dispensing medications and, more particularly to a pill bottle
that provides senior-friendly access while meeting the standards
for child-resistant entry, and that also provides for improved
compound stability during shipment, storage, and dispensing of the
medication.
BACKGROUND OF THE INVENTION
[0003] It is well known that medications, e.g., pills, tablets, and
capsules must often be dispensed over a prescribed number of
consecutive days. In addition, it is also known that such
medication dispensers are required by law to be child-resistant
while at the same time being relatively easily opened by an elderly
or infirm person. Child-resistant containers are known, such as
screw-top bottles and flip-top bottles with locking mechanisms.
These prior art bottles are often difficult for the elderly to open
due to their diminishing manual dexterity. A traditional "amber"
bottle closed by a child resistant mechanism incorporated into its
cap or top of the bottle has been developed for the dispensing of
medication in pill form. These prior art pill bottles suffer from
many problems.
[0004] A prior art amber bottle typically poses a nuisance for a
user of limited dexterity. Often when using such prior art bottles,
multiple pills will be handled and put back into the bottle because
of difficulty in selecting one pill at a time. This inevitably
leads to contamination of the remainder of the pills in the bottle
from hand moisture or body oils, often leading to decreased
effective shelf-life of the medication. Thus, these bottle often
did not address completely or cure the issue of stability/integrity
of the medication. Also, with a traditional amber bottle the user
does not get any feedback as to whether or not a correct dose has
been taken.
[0005] Blister packs, often referred to as "unit dosing" packages,
are also well known as offering a solution to some of the foregoing
problems. They are typically formed of polymers or other flexible
materials with a plurality of depressions or blisters that each
receive and dispense a pill or capsule. One side of a conventional
blister pack is covered with a foil material to seal and secure the
pill or capsule in place and so as to provide for compound
stability during storage. When finger pressure is applied against a
convex portion of the blister, the capsule breaks through the foil
material thereby releasing it for consumption. The blister pack
often ensured the stability of the medication by isolating and
sealing the pill in a single compartment. Unfortunately, blister
packs do not provide an adequate child-resistant dispenser. Also,
the elderly user may have difficulty releasing the medication from
the dispenser in the prescribed manner as a result of diminished
finger strength or flexibility.
[0006] In U.S. Pat. No. 3,809,221, issued to Compere, a rupturable
press-through blister type medicament or pill package is
"childproofed" by securing a strong flexible polymeric backing
sheet, such as polyethylene terephthalate, over the rupturable
sheet. This backing sheet ensures that the pill cannot be forced
through the package unless the backing sheet is first peeled off.
Here again, the elderly user may have difficulty releasing the
medication from the package in the prescribed manner as a result of
diminished finger strength.
SUMMARY OF THE INVENTION
[0007] The present invention provides a senior-friendly,
child-resistant pill bottle that includes a first annular wall
disposed within an interior portion of the bottle. The first
annular wall has an outer surface with a plurality of
circumferentially spaced, vertically oriented protrusions that
project radially outwardly from that surface. A second annular wall
is disposed within the interior portion of the bottle in enclosing
relation to the first annular wall. The outer and inner surface of
the second annular wall undulate so as to define a series of
troughs and ridges. Advantageously, an adjacent pair of the
protrusions is located in spaced confronting relation to each of
the troughs formed by the undulating surface of the second annular
wall so as to define a plurality of pill wells. In this way, each
pill may be arranged and oriented so as to be "on-end" or "on-edge"
within the bottle.
[0008] In another embodiment, a pill bottle is provided that
includes an annular wall disposed within an interior portion of the
bottle that has an outer surface with a plurality of
circumferentially spaced, vertically oriented ribs that project
outwardly from the outer surface. An annular divider is disposed
within an interior portion of the bottle in enclosing relation to
the annular wall. The annular divider has an outer surface and an
inner surface that undulate so as to define a series of troughs and
ridges wherein an adjacent pair of the ribs is located in spaced
confronting relation to each of the troughs so as to define a
plurality of pill wells thereby allowing each pill to be stored
resting upon a tip. A rotatable dial closure is disposed in
overlying relation to the pill wells that defines a chimney through
which successive ones of the pills are delivered upon incremental
rotation of the dial closure. A removable closure is disposed in
overlying relation to the rotatable dial closure.
[0009] In a further embodiment, a pill bottle is provided that
includes a first annular wall disposed within an interior portion
of the bottle that has an outer surface with a plurality of
circumferentially spaced, vertically oriented ribs that project
outwardly from the outer surface. A second annular wall is disposed
within an interior portion of the bottle in enclosing relation to
the first annular wall. The second annular wall has an outer
surface and an inner surface that undulate so as to define series
of troughs and ridges. An adjacent pair of the ribs is located in
spaced confronting relation to each of the troughs so as to define
a plurality of pill wells thereby allowing each pill to be stored
resting upon a tip. A rotatable dial closure is disposed in
overlying relation to the pill wells. The rotatable dial closure
defines a chimney through which successive ones of the pills are
delivered upon incremental rotation of the dial closure. The
rotatable dial closure also includes a dosage-counter disk
positioned on a dosage-counter snap tube so that it may be
selectively and incrementally rotated when the dial closure is
incrementally rotated so as to display an indicia within a counter
window so that a patient may determine whether they have taken
their medication on any given day.
[0010] In a yet further embodiment of the invention, a pill bottle
is provided that includes a pill carriage with a first annular wall
disposed within an interior portion of the pill carriage. The first
annular wall includes an outer surface with a plurality of
circumferentially spaced, vertically oriented ribs that project
outwardly from the outer surface. A second annular wall is disposed
within an interior portion of the pill carriage in enclosing
relation to the first annular wall, and has a outer surface and an
inner surface that undulate so as to define a series of troughs and
ridges. An adjacent pair of the ribs is located in spaced
confronting relation to each of the troughs so as to define a
plurality of pill wells thereby allowing a pill to be stored within
one of the pill wells resting upon at least one of a tip and an
edge. An internal annular wall includes an outer surface with a
plurality of circumferentially spaced, vertically oriented
protrusions that project outwardly from the outer surface. A base
cap is also provided that has a bottom wall with a peripheral edge
and an annular wall projecting from the peripheral edge so as to
define a receptacle space. In this way, the pill carriage is
received within the receptacle space, with the plurality of pill
wells being selectively accessible.
[0011] In another embodiment of the invention, a pill bottle is
provided that includes a pill carriage with a first annular wall
disposed within an interior portion of the pill carriage. The first
annular wall includes an outer surface with a plurality of
circumferentially spaced, vertically oriented ribs that project
outwardly from the outer surface. A second annular wall is disposed
within an interior portion of the pill carriage in enclosing
relation to the first annular wall, and has a outer surface and an
inner surface that undulate so as to define a series of troughs and
ridges. An adjacent pair of the ribs is located in spaced
confronting relation to each of the troughs so as to define a
plurality of pill wells thereby allowing a pill to be stored within
one of the pill wells resting upon at least one of a tip and an
edge. An internal annular wall includes an outer surface with a
plurality of circumferentially spaced, vertically oriented
protrusions that project outwardly from the outer surface. A base
cap is also provided that has a bottom wall with a peripheral edge
and an annular wall projecting from the peripheral edge so as to
define a receptacle space. In this way, the pill carriage is
received within the receptacle space, with the plurality of pill
wells being selectively accessible. A closure a cap is provided
that is integrally connected to the pill carriage base with at
least one living hinge.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] These and other features and advantages of the present
invention will be more fully disclosed in, or rendered obvious by
the following detailed description of the preferred embodiments of
the invention, which are to be considered together with the
accompanying drawings wherein like numbers refer to like parts and
further wherein:
[0013] FIG. 1 is a perspective view of a pill bottle formed in
accordance with the present invention;
[0014] FIG. 2 is a partially-exploded perspective view of the pill
bottle shown in FIG. 1;
[0015] FIG. 3 is a partially-exploded perspective view similar to
FIG. 2, with a peel-away foil seal removed from the mouth of the
pill container for clarity of illustration;
[0016] FIG. 4 is a perspective exploded view of the pill bottle
shown in FIGS. 1-3;
[0017] FIG. 5 is an alternative perspective exploded view of the
pill bottle shown in FIG. 4;
[0018] FIG. 6 is a top perspective view of a container formed in
accordance with the present invention;
[0019] FIG. 7 is a top plan view of the container shown in FIG.
6;
[0020] FIG. 8 is a cross-sectional view of the pill bottle shown in
FIG. 1, as taken along line 8-8 in FIG. 1;
[0021] FIG. 9 is a top plan view of a container portion of a pill
bottle formed in accordance with the present invention having a
plurality of pills situated in pill wells within the container;
[0022] FIG. 10 is a top perspective view of a container formed in
accordance with an alternative embodiment of the present
invention;
[0023] FIG. 11 is a top plan view of the container shown in FIG.
10;
[0024] FIG. 12 is a top perspective view of a container formed in
accordance with a further alternative embodiment of the present
invention;
[0025] FIG. 13 is a top plan view of the container shown in FIG.
12;
[0026] FIG. 14 is a top perspective view of a container formed in
accordance with yet another alternative embodiment of the present
invention;
[0027] FIG. 15 is a top plan view of the container shown in FIG.
14;
[0028] FIGS. 16-19 are each a top plan view of a pill bottle formed
in accordance with one embodiment of the invention depicting a
typical succession of steps for releasing a first and then a second
pill from its respective pill well;
[0029] FIG. 20 is a cross-sectional view of a pill bottle formed in
accordance with the present invention and illustrating a
tablet-style pill arranged on its edge, ready for dispensing in
accordance with the methods of the present invention;
[0030] FIG. 21 is a perspective view of a pill bottle formed in
accordance with one alternative embodiment of the present
invention;
[0031] FIG. 22 is a perspective exploded view of the pill bottle
shown in FIG. 21;
[0032] FIG. 23 is an alternative perspective exploded view of the
pill bottle shown in FIG. 22;
[0033] FIG. 24 is a perspective exploded view of a pill bottle
formed in accordance with one alternative embodiment of cap
assembly; and
[0034] FIGS. 25-29 are a series of perspective, partially exploded
views of the pill bottle shown in FIG. 24.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0035] This description of preferred embodiments is intended to be
read in connection with the accompanying drawings, which are to be
considered part of the entire written description of this
invention. The drawing figures are not necessarily to scale and
certain features of the invention may be shown exaggerated in scale
or in somewhat schematic form in the interest of clarity and
conciseness. In the description, relative terms such as
"horizontal," "vertical," "up," "down," "top" and "bottom" as well
as derivatives thereof (e.g., "horizontally," "downwardly,"
"upwardly," etc.) should be construed to refer to the orientation
as then described or as shown in the drawing figure under
discussion. These relative terms are for convenience of description
and normally are not intended to require a particular orientation.
Terms including "inwardly" versus "outwardly," "longitudinal"
versus "lateral" and the like are to be interpreted relative to one
another or relative to an axis of elongation, or an axis or center
of rotation, as appropriate. Terms concerning attachments, coupling
and the like, such as "connected" and "interconnected," refer to a
relationship wherein structures are secured or attached to one
another either directly or indirectly through intervening
structures, as well as both movable or rigid attachments or
relationships, unless expressly described otherwise. The term
"operatively connected" is such an attachment, coupling or
connection that allows the pertinent structures to operate as
intended by virtue of that relationship. In the claims,
means-plus-function clauses, if used, are intended to cover the
structures described, suggested, or rendered obvious by the written
description or drawings for performing the recited function,
including not only structural equivalents but also equivalent
structures.
[0036] Referring to FIGS. 1-4, one embodiment of a senior-friendly,
child-resistant pill bottle 1 includes a cap assembly 3, a dial 9,
and a container 11. Cap assembly 3 includes a cap 4 having an
enlarged outer diameter so as to be easily gripped and a
child-resistant closure 5 (FIGS. 4 and 5). In another embodiment, a
senior-friendly, child-resistant pill bottle 2 includes a cap 4, a
dial 9, a pill carriage 10 and a container 15 (FIGS. 10 and 11).
These features are provided in pill bottles 1,2 to make the device
more senior-friendly, while at the same time meeting the applicable
child-resistance standards. A handle 12 is provided on dial 9 that
includes a dosage-access chimney or passageway 14 to allow the user
to eject one pill at a time for ingestion. A peel-away foil seal 7
sealingly engages the rim of container 11, above dial 9, so as to
prevent contamination and guard compound stability during storage
of pill bottles 1,2. Peel-away foil seal 7 must be removed before a
user is able to access the rotatable dial 9. Advantageously, each
pill 13 is preferably arranged and oriented "on-end" or "on-edge"
within container 11, so as to be arranged and oriented to rest
within the pill bottle on either a tip end (FIG. 9) or edge (FIG.
20).
[0037] Senior-friendly, child-resistant pill bottle 1 ensures
compound stability while providing easy and safe access to the
stored medication by using the peel-away foil seal during initial
shipping and storage and rotatable dial 9 after removal of the
peel-away seal to allow for only one pill to be exposed to the
environment at a time. This construction minimizes the possibility
of contamination of yet undisturbed pills. Senior-friendly,
child-resistant pill bottle 1 also provides a benefit in the
manufacturing of the prescription medication and its packaging. The
arrangement of pill wells within the bottle is such that a
conventional blister pack machine of the type currently in use by
pharmaceutical packagers may be used with the present invention
without need for modifications to the packaging machines or
assembly process. The larger child-resistant cap allows for a
larger space for patient information, making it easier for the
patient to read the information that is usually on the often
rounded, vertically oriented face of a conventional pill
bottle.
[0038] More particularly, enlarged cap 4 of cap assembly 3 includes
a brim 16 having an annular wall 18 projecting outwardly from a
bottom surface 20. Brim 16 often includes a recess 22 that is sized
and shaped to receive a label or other identifier of the type well
known in the art. Bottom surface 20 includes one or more integrally
molded drive lugs 24 that are circularly disposed adjacent to the
interior surface of annular wall 18. Child-resistant closure 5
comprises a circular base 27 and a peripheral annular wall 29, and
is complementarily sized and shaped so as to be fitted within cap
4. Circular base 27 has an outer diameter that is less than the
inner diameter of annular wall 18 of cap 4. Annular wall 29
projects downwardly from the peripheral edge of the bottom surface
of circular base 27. A plurality of ratchet lugs 30 are integrally
formed with, and circularly disposed about a top surface 32 of
circular base 27 in complementary relation to drive lugs 24 on
bottom surface 20 of cap 4. The inner surface of annular wall 18
often includes a thread or bayonet-type mount 23.
[0039] Referring to FIGS. 4 and 5, dial 9 includes a shield 35
having a top surface 37, a bottom surface 39, and a central opening
40. Handle 12 comprises two diametrically opposed grips 41a and 41b
that each project upwardly from top surface 37, with central
opening 40 disposed between them. Grip 41a defines an opening 43 in
a top surface 45 that communicates with a corresponding opening 46
in bottom surface 39, through dosage access chimney 14. A counter
window 50 is defined adjacent to a peripheral edge of dial 9. An
axle-tube 52 projects downwardly from bottom surface 39 in coaxial
annular relation to central opening 40. A dial ratchet 54 and a
dosage counter snap-tube 55 each project downwardly from bottom
surface 39 in substantially opposed spaced relation to one another
about axle-tube 52 (FIG. 5). Dosage-counter snap tube 55 is central
located within a dosage counter recess 58 formed in bottom surface
39 of dial 9, which forms a corresponding prominence on top surface
37 of dial 9. In one embodiment of the invention, a dosage-counter
disk 60 is assembled to the under side of dial 9. The top surface
of dosage-counter disk 60 has indicia 62, e.g., numbers or letters,
etc., that are representative of time period intervals such as days
of the week or months of the year. A gear 64 projects downwardly
from the bottom surface of dosage-counter disk 60, often in annular
relation to the center of dosage-counter disk 60.
[0040] In one embodiment, container 11 includes a mouth 70, an
annular gear wall 72, an annular divider 74, an annular container
wall 76, and a base wall 77. More particularly, mouth 70 is defined
by an annular wall 80 that includes a rim 82 and an outer surface
that often includes a thread or bayonet-type mount 83 that
complements thread or bayonet-type mount 23 on the inner surface of
annular wall 18 of enlarged cap 4. A snap tube 85 projects upwardly
from a central portion of base wall 77. Annular gear wall 72
comprises an outer surface 88 and an inner surface 90, and projects
upwardly from base wall 77 in radially-spaced, coaxial relation to
snap tube 85. A plurality of circumferentially spaced, vertically
oriented protrusions, e.g., ribs 92, project radially outwardly
from outer surface 88. A plurality of circumferentially arranged
dial gear-teeth 94 project inwardly from inner surface 90 of
annular gear wall 72. A plurality of circumferentially arranged
dosage counter gear-teeth 96 project inwardly from inner surface 90
of annular gear wall 72 and are positioned atop dial gear-teeth
94.
[0041] Annular divider 74 is preferably, but not always formed as a
continuous annular wall that projects upwardly from base wall 77.
One embodiment comprises an outer surface 98 and an inner surface
100, and projects upwardly from base wall 77 in radially-spaced,
coaxial relation to both snap tube 85 and annular gear wall 72.
Advantageously, both outer surface 98 and inner surface 100
continuously undulate radially relative to snap tube 85 so as to
define, e.g., a sinusoidally alternating series of troughs 102 and
ridges 104. Each trough 102 defined by outer surface 98 corresponds
to a ridge 104 defined by inner surface 100, likewise each ridge
104 defined by outer surface 98 corresponds to a trough 102 defined
by inner surface 100. Troughs 102 and ridges 104 may define a
smooth, sinusoidal curve or a more angular, saw tooth shape. A
confronting pair of adjacent ribs 92a,92b is located in spaced
confronting relation to each of troughs 102 defined by inner
surface 100 so as to define a plurality of pill wells 108 between
annular gear wall 72 and annular divider 74. In another embodiment,
annular divider 72 may be formed as a series of annularly arranged,
spaced barriers 105 or posts 106 instead of a continuous undulating
wall (FIGS. 10-15).
[0042] Annular container wall 76 comprises an outer surface and an
inner surface 114, and projects upwardly from the peripheral edge
of base wall 77 in radially-spaced, coaxial relation to both snap
tube 85, annular gear wall 72, and annular divider 74. A plurality
of circumferentially spaced, vertically oriented ribs 120 project
outwardly from inner surface 114. A confronting pair of adjacent
ribs 120a,120b is located in spaced confronting relation to each of
troughs 102 defined by outer surface 98 of annular divider 74 so as
to define a plurality of pill wells 122 between annular divider 74
and annular container wall 76. In preferred embodiments of the
invention, pill wells 108, 122 combine to allow for the arrangement
of a plurality of pills 13 so as to define a first circle of pills
(located in pill wells 108) that is concentrically surrounded by a
second circle of pills (located in pill wells 122) with the first
circle of pills being angularly off-set with respect to the second
circle of pills, i.e., clockwise or counter-clockwise, by an
angular incremental amount, e.g., between about 3.degree. and about
9.degree., with about 6.degree. being preferred (FIGS. 9, and
16-19). This arrangement of pills 13 and dial closure 9 within
senior-friendly, child-resistant pill bottle 1 advantageously
provides for a minimum exposure of yet to be dispensed pills during
dispensing of a single pill.
[0043] In another embodiment of a senior-friendly child-resistant
pill bottle 2, in addition to a cap 4, a dial 9, and a
dosage-counter disk 60, a pill carriage 5 fits within a base cap 15
so as to provide for an alternative twist and turn child-resistance
mechanism (FIGS. 21, 22, and 23). More particularly, a base cap 15
includes a brim 132 having an annular wall 134 projecting outwardly
from a bottom surface 136 (FIG. 21). A clutch-hub 138 also projects
outwardly from a central portion of bottom surface 136 so that
annular wall 134 is located in radially spaced relation to the
outer surface of clutch-hub 138. A free end portion of clutch-hub
138 includes a plurality of slots 139 that together define a
plurality of resilient, curved cantilever beams 141. Each such
cantilever beam 141 has an outwardly chamfered guide surface 143
defined at the interior edge of its free end. A plurality of drive
beams 145 extend radially outwardly from a lower portion of the
outer surface of clutch-hub 138 in spaced relation to one another
on bottom surface 136 of base cap 15. The end of each drive beam
145 is supported adjacent to the interior surface of annular wall
134 by a collar 146.
[0044] Pill carriage 5 includes a mouth 170, an annular gear wall
172, an annular divider 174, an annular container wall 176, an
annular base wall 177, and a central base wall 178. More
particularly, mouth 170 is defined by an annular wall 180 that
includes a rim 182 and an outer surface that often includes a
thread or bayonet-type mount 183 that complements a thread or
bayonet-type mount 23 on the inner surface of annular wall 18 of
enlarged cap 4. A snap tube 185 projects upwardly from a central
portion of a central base wall. Annular gear wall 172 comprises an
outer surface and an inner surface 190, and projects upwardly from
central base wall 178 in radially-spaced, coaxial relation to snap
tube 185. A plurality of circumferentially spaced, vertically
oriented protrusions, e.g., ribs 192, project radially outwardly
from the outer surface of annular gear wall 172. A plurality of
circumferentially arranged dial gear-teeth 194 project upwardly
adjacent to the inner surface 190 of annular wall 180, and a
plurality of circumferentially arranged dosage counter gear-teeth
196 project inwardly from the inner surface of annular gear wall
172.
[0045] Annular divider 174 is preferably, but not always formed as
a continuous annular wall that projects upwardly from the inner
peripheral edge of base wall 177. Advantageously, both the outer
surface and inner surface of annular divider 174 continuously
undulate radially relative to snap tube 185 so as to define, e.g.,
a sinusoidally alternating series of troughs 102 and ridges 104.
Each trough 102 defined by the outer surface of annular divider 174
corresponds to a ridge defined by inner surface of annular divider
174. A confronting pair of adjacent ribs 192 is located in spaced
confronting relation to annular divider 174 on annular gear wall
172 so as to define a continuous pill well between annular gear
wall 172 and annular divider 174.
[0046] Annular container wall 176 comprises an outer surface and an
inner surface that also continuously undulates radially relative to
snap tube 185 so as to define, e.g., a sinusoidally alternating
series of troughs and ridges. Annular container wall 176 projects
upwardly from the outer peripheral edge of annular base wall 177 in
radially-spaced, coaxial relation to both snap tube 185, annular
gear wall 172, and annular divider 174. The outer surface of
annular base wall 177 includes a plurality of ratchet lugs 203.
Plurality of ratchet lugs 203 are integrally formed with, and
circularly disposed about the outer surface of annular base wall
177 in complementary relation to plurality of drive beams 145
located on bottom surface 136 of base cap 15.
[0047] A clutch-insert 208 projects outwardly from a central
portion of the bottom surface of central base wall 178 so that
annular base wall 177 is located in radially spaced relation to the
outer surface of clutch-insert 208 (FIG. 22). A free end portion of
clutch-insert 208 may include a plurality of ribs 209 arranged in
complementary circumferential relation to plurality of slots 139
defined in clutch-hub 138. The free edge of clutch-insert 208 has
an inwardly chamfered annular guide surface 210.
[0048] As a result of this construction, when base cap 15 is
compressed against dial 9 with fill carriage 5 positioned
therebetween, each of plurality of drive beams 145 engages a
corresponding ratchet lug 203 disposed on the outer surface of
annular base wall 177. At the same time, clutch-insert 208 enters
clutch-hub 138 such that ribs 209 are received within corresponding
slots 139. The foregoing movement is facilitated by the
complementary engagement of chamfered guide surface 143 of
clutch-hub 138 and chamfered annular guide surface 210 of
clutch-insert 208. Once in this position, dial 9 is rotated so as
to expose a pill 13 according to the methodology disclosed
hereinafter. Once a pill 13 has been dislodged from pill well 200,
base cap 15 is released from its engagement with pill carriage 5
such that dial 9 is disengaged from pill carriage 5 thus providing
a child-resistant closure.
[0049] In preferred embodiments of the invention, a second annular
pill well allows for the arrangement of a plurality of pills 13 so
as to define a first circle of pills (located adjacent to an outer
surface of annular divider 174) that is concentrically surrounded
by a second circle of pills (located on an inner surface of annular
divider 174) with the first circle of pills being angularly off-set
with respect to the second circle of pills, i.e., clockwise or
counter-clockwise, by an angular incremental amount, e.g., between
about 3.degree. and about 9.degree., with about 6.degree. being
preferred (FIG. 21). This arrangement of pills 13 and dial closure
9 within senior-friendly, child-resistant pill bottle 2
advantageously provides for a minimum exposure of yet to be
dispensed pills during dispensing of a single pill.
[0050] Referring to FIGS. 24 and 25, senior-friendly,
child-resistant pill bottle 2 may be formed with an alternative cap
assembly 230 that forms a closure for pill carriage 5, and includes
an enlarged cap 234 and a retaining ring 236 that are attached to
one another by a first living hinge 238, and to an outer portion of
annular wall 180 of container 5 by a second living hinge 240. More
particularly, enlarged cap 234 defines an annular wall 242
projecting outwardly from a peripheral edge of a central wall 246.
Annular wall 242 and an exposed edge of central wall 246 together
define a slot 248 that is formed so as to accommodate first living
hinge 238. First living hinge 238 is cantilevered to the exposed
edge of central wall 246 so as to be capable of being pivoted
radially outwardly relative to slot 248 and central wall 246.
Retaining ring 236 has an outer diameter that is less than the
inner diameter of annular wall 242 of cap 234, and defines a
central through-opening 252. In other words, retainer ring 236 is
integrally connected to pill carriage 5 and cap 234 by living
hinges so as to be nestable within a recessed portion of cap 234.
First living hinge 238 is also cantilevered to an outer
circumferential edge of retaining ring 236 so as to be capable of
being pivoted at least 180.degree. relative to retaining ring 236.
Second living hinge 240 is also cantilevered to an outer
circumferential edge of retaining ring 236 so as to be capable of
being pivoted at least 180.degree. relative to retaining ring 236,
but at a location along retaining ring 236 that is diametrically
opposed to first living hinge 238. Second living hinge 240 forms a
compound hinge mechanism that includes a first joint 254 formed
adjacent to retainer ring 236 and a second joint 256 formed
adjacent to the outer portion of annular wall 180 of pill carriage
5, with a plate 258 extending therebetween. In this way, plate 258
of second living hinge 240 is capable of rotating away from the
outer portion of annular wall 180 during operation.
[0051] In operation, cap assembly 230 may be fully extended from
pill carriage 5 (FIG. 24) such that mouth 170 of pill carriage 5 is
arranged so as to open upwardly, with cap 234 arranged so as to
open downwardly. In this position, first living hinge 238 is
arranged so as to be approximately 90.degree. with respect to slot
248 and approximately coplanar with central wall 246. Also in this
position, retainer ring 236 is located between cap 234 and pill
carriage 5. With dial 9 and dosage counter disc 60 assembled to
pill carriage 5, cap 234 is pivoted about first living hinge 238
such that first living hinge 238 moves toward slot 248. As this
occurs, retainer ring 236 enters and is positioned within cap 234
so as to be located upon the peripheral edge of central wall 246
adjacent to the bottom portion of annular wall 242. In this
position, first living hinge 238 is positioned within slot 248 so
as to form a portion of annular wall 242.
[0052] With retainer ring 236 is positioned in the bottom of cap
234 (FIGS. 25, 26, and 28) cap 234 may then be pivoted upon second
living hinge 240, so as to rotate by about a 180.degree., allowing
annular wall 180 of pill carriage 5 to slip within cap 230. Annular
wall 180 is located in coaxial, concentric spaced relation to
annular wall 242, with rim 82 engaging retainer ring 236. A latch
260 or the like that is located on the outer surface of annular
wall 80 (FIGS. 24-29) engages a complementary structure on the
interior surface of annular wall 242 so as to effect a
releasably-closed engagement between cap 230 and pill carriage 5.
In order to open senior-friendly, child-resistant pill bottle 2,
incorporating cap assembly 230, the user simply detaches locking
feature 260 and unfolds cap assembly 230 by first pivoting the
combined retainer ring 236 and cap 234 about second living hinge
240.
[0053] Senior-friendly, child-resistant pill bottle 1 or
senior-friendly, child-resistant pill bottle 2 may be charged with
medication by any number of conventional packaging machines and
methods. By way of example only, senior-friendly, child-resistant
pill bottle 1 may be filled with pills 13 in a packaging machine of
the type that has a portion suitable for separating a quantity of
loose pills 13 into individualized compartments to thereby
separately feed each pill 13 through a chute in an end-to-end
orientation so as to be positioned such that each pill 13 may be
individually positioned within a pill well 108,122. Loose pills 13
may also be separated into pairs or larger groupings for gang
insertion into pill wells 108,122. In a preferred arrangement,
where prolate, oblong or elliptically shaped pills are being
packaged and stored within container 11, troughs 102 and ribs
92,120 advantageously combine to allow for "on-end" storage of
pills 13 within container 11, i.e., pills that are arranged and
oriented to rest within the pill bottle on a tip end so that each
pill has its long axis aligned with a vertical orientation, that is
often substantially parallel to annular divider 72. This
arrangement of pills 13 advantageously provides for the minimum
pill surface area to be exposed to outside environments during
handling of container 11. The foregoing methodology would also be
appropriate for use with senior-friendly, child-resistant pill
bottle 2. Of course, senior-friendly, child-resistant pill bottle 1
or senior-friendly, child-resistant pill bottle 2 may house and
dispense a very wide variety of pills, tablets, and lozenges, i.e.,
any shaped cake of a fixed amount of a compressed powdered drug,
usually intended to be swallowed whole or dissolved in the mouth,
and of widely varying sizes, shapes, and compositions. Once pill
wells 108, 122, or 200 have been fully charged with pills 13, dial
9 may be assembled to container 11.
[0054] More particularly, dial 9 is oriented so that axle-tube 52
is aligned in confronting coaxial relation with snap tube 85 of
container 11. Once in this position, dial 9 is moved toward
container 11 until snap tube 85 enters and securely engages an
inner portion of axle-tube 52. At the same time, dial ratchet 54
slips into operative engagement with one of the corresponding dial
gear teeth 94 disposed upon inner surface 90 of annular gear wall
72, or dial gear-teeth 194 of senior-friendly, child-resistant pill
bottle 2. As a result of this construction, when grips 41a and 41b
are rotated clockwise, dial 9 freely rotates clockwise about snap
tube 85 within container 11, but is restrained from rotating
counterclockwise by the operative engagement of dial ratchet 54
with one of the corresponding dial gear teeth 94, or dial
gear-teeth 194 of senior-friendly, child-resistant pill bottle 2.
In this way, chimney 14 within grip 41a may be selectively and
incrementally positioned above a selected one of pill wells 108,122
so as to gain access and release of a pill 13 from container 11. In
the same way, positioning chimney 14 above a previously visited and
now empty pill well 108, 122 is prevented by the interaction of
dial ratchet 54 and corresponding dial gear teeth 94, or dial
gear-teeth 194 of senior-friendly, child-resistant pill bottle 2
(FIGS. 16-19 and 21-22).
[0055] Referring to FIGS. 16 through 19, when chimney 14 is located
in position so that a pill 13 located in a pill well 122 (FIG. 16)
may freely exit container 11 through chimney 14, a next pill 13
that is located in an adjacent pill well 108 will be partially
blocked from entering chimney 14 by the edge 123 of shield 35 that
defines opening 46 (FIGS. 4, 5, and 16-19). Once dial 9 is advanced
(rotated) a next incremental, angular amount, e.g., 2.degree.,
4.degree., 6.degree., etc., (FIG. 18 chimney 14 moves into
alignment over that next adjacent pill 13, e.g., located in a pill
well 108, which may then enter chimney 14 for access by the patient
(FIG. 19).
[0056] Once dial 9 has been rotatably secured to snap tube 85,
peel-away foil seal 7 is sealingly attached to rim 82 of container
11 thereby ensuring compound stability for the medications stored
within container 11. Peel-away foil seal 7 often has a tab 95
extending from a peripheral portion to facilitate its removal from
mouth 70 of container 11. Cap assembly 3 is then positioned above
peel-away foil seal 7 and mouth 70 of container 11 so that circular
base 27 of child-resistant closure 5 is aligned in confronting
coaxial relation with mouth 70 of container 11. In this position,
plurality of ratchet lugs 30 are positioned in confronting adjacent
relation to bottom surface 20 and drive lugs 24 of cap 4. Cap
assembly 3 is then moved toward mouth 70 of container 11 until
thread or bayonet-type mount 23 of child-resistant closure 5 engage
corresponding complementary thread or bayonet-type mount 83 located
on annular wall 80 of container 11.
[0057] In some embodiments of the invention, dial 9 has
dosage-counter disk 60 positioned on dosage-counter snap tube 55 so
that it may be selectively and incrementally rotated. When snap
tube 85 of dial 9 enters and securely engages the inner portion of
axle-tube 52, gear 64 on the underside of dosage-counter disk 60
slips into operative engagement with one of the corresponding
dosage-counter gear teeth 96 disposed above dial gear-teeth 94 on
annular gear wall 72. As a consequence of a differential gear
relationship between dial gear teeth 94, or dial gear-teeth 194 of
senior-friendly, child-resistant pill bottle 2, and dosage-counter
gear teeth 96, dosage-counter disk 60 may be advanced, i.e.,
rotated, a predetermined amount depending upon the interval between
dosages of the medication delivered by pill 13. For example, when
pill bottle 1 is first used, dial 9 is rotated so as to position an
appropriate indicia 62, e.g., a day-of-the-week symbol (FIGS.
16-19) within counter window 50 to initialize the day that the
patient begins their treatment with the medication. If the first
day is a Monday, dial 9 is rotated with respect to container 11
thereby causing rotation of dosage-counter disk 60 resulting from
the interaction of dosage-counter gear teeth 96 with dial gear
teeth 94, or dial gear-teeth 194 of senior-friendly,
child-resistant pill bottle 2. Once the marking for Monday appears
through counter window 50, the patient may dispense a pill 13 from,
e.g., pill well 108 via chimney 14 in grip 41a.
[0058] In the following days, the patient merely rotates dial 9
with respect to container 11 in a clockwise motion an angular
incremental amount, e.g., between about 2.degree. and about
10.degree. depending upon the size of the pills being stored, so as
to position chimney 14 above a successive next pill 13 in. e.g., a
next successive pill well 108 or 122. The patient simply checks
counter window 50 to determine whether they have taken their
medication on any given day. It should be understood that when pill
wells 108, 122 are fully charged with pills 13, many days' dosage
of medication may be supplied in a single pill bottle 1, e.g., 28
days, 31 days, 40 days, 60 days, etc. The correspondence of indicia
62 on dosage-counter disk 60 with the dispensing of medication is
achieved by adjusting the gear ratio between dial gear teeth 94 and
dosage-counter gear teeth 96. For example, a gear ratio of 7 to 28
will allow for a proper number of revolutions of dosage-counter
disk 60 upon 4 revolutions of dial 9 with respect to container 11
to provide four weeks of daily administered drug dispensing. It
should be noted that a wide variety of gear ratios between dial
gear teeth 94 and dosage-counter gear teeth 96 are available to
suit a wide variety of daily dosage regimens prescribed by a
physician, and are therefore within the scope and spirit of the
present invention.
[0059] It is to be understood that the present invention is by no
means limited only to the particular constructions herein disclosed
and shown in the drawings, but also comprises any modifications or
equivalents within the scope of the claims.
* * * * *