U.S. patent application number 10/575086 was filed with the patent office on 2008-10-09 for automotive machine for producing carriageways.
Invention is credited to Karsten Buhr, Peter Busley, Guenter Haehn, Thomas Mannebach.
Application Number | 20080246328 10/575086 |
Document ID | / |
Family ID | 34442482 |
Filed Date | 2008-10-09 |
United States Patent
Application |
20080246328 |
Kind Code |
A1 |
Mannebach; Thomas ; et
al. |
October 9, 2008 |
Automotive Machine for Producing Carriageways
Abstract
In an automotive machine (1) for producing carriageways by
stabilizing insufficiently stable soils or by recycling road
surfaces, with a machine chassis (4) supported by a running gear
(2), a working drum (20) mounted to pivot in relation to the
machine chassis (4), the shaft of which is mounted in pivoting arms
(42) and runs transversely to the direction of travel, a cover (28)
surrounding the working drum (20), a combustion engine (32)
supported by the machine chassis with at least one output shaft
(34) for the drive power required for driving the working drum,
whereby at least one mechanical power transmission device (36)
transfers the drive power from the output shaft (34) to the working
drum (20), it is intended that the combustion engine (32) is
arranged in a fixed manner at the machine chassis (4) between the
pivoting arms (42) and that the at least one mechanical power
transmission device (36), together with the working drum (20)
mounted in the pivoting arms, can pivot about the axis of the
output shaft (34) of the combustion engine (32).
Inventors: |
Mannebach; Thomas;
(Langenfeld, DE) ; Busley; Peter; (Linz am Rhein,
DE) ; Buhr; Karsten; (Oberhonnefeld-Gierend, DE)
; Haehn; Guenter; (Koenigswinter, DE) |
Correspondence
Address: |
Vincent L. Ramik;Diller Ramik & Wight
7345 McWhorter Place: Suite 101
Annandale
VA
22003
US
|
Family ID: |
34442482 |
Appl. No.: |
10/575086 |
Filed: |
November 10, 2004 |
PCT Filed: |
November 10, 2004 |
PCT NO: |
PCT/EP2004/052902 |
371 Date: |
April 10, 2006 |
Current U.S.
Class: |
299/39.6 ;
404/92 |
Current CPC
Class: |
E01C 23/127 20130101;
E01C 23/088 20130101; Y10T 29/49826 20150115; E01C 23/065 20130101;
E01C 2301/30 20130101; E01C 21/00 20130101 |
Class at
Publication: |
299/39.6 ;
404/92 |
International
Class: |
E21C 25/10 20060101
E21C025/10 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 4, 2003 |
DE |
10357074.8 |
Claims
1. Automotive machine (1) for producing carriageways by stabilizing
insufficiently stable soils or by recycling road surfaces, with a
machine chassis (4) supported by a running gear (2). a working drum
(20) mounted to pivot in relation to the machine chassis (4), the
shaft of which is mounted in pivoting arms (42) and runs
transversely to the direction of travel, a cover (28) surrounding
the working drum (20), a combustion engine (32) supported by the
machine chassis (4) with at least one output shaft (34) for the
drive power required for driving the working drum (20), whereby at
least one mechanical power transmission device (36) transfers the
drive power from the output shaft (34) to the working drum (20),
characterized in that, the combustion engine (32) is arranged in a
fixed manner at the machine chassis (4) between the pivoting arms
(42), and that the at least one mechanical power transmission
device (36), together with the working drum (20) mounted in the
pivoting arms (42), can be pivoted about the axis of the output
shaft (34) of the combustion engine (32).
2. Machine in accordance with claim 1, characterized in that the
output shaft (34) of the combustion engine (32) is parallel to or
coaxial with the crankshaft axle (40) of the combustion engine
(32).
3. Machine in accordance with claim 1, characterized in that a
clutch or a clutch coupled to a pump transfer gearbox in a physical
unit is arranged between the output shaft (34) and the power
transmission device (36).
4. Machine in accordance with claim 1, characterized in that an
operator's platform (10) is arranged in front of the combustion
engine (32) in the direction of travel.
5. Machine in accordance with claim 4, characterized in that the
running gear (2) shows front and rear wheels (6, 8) and that the
operator's platform (10) is arranged in a transversely movable
manner in front of the axles of the front wheels (8).
6. Machine in accordance with claim 1, characterized in that at
least one of the pivoting arms (42) mounted to pivot in the machine
chassis (4) receives the power transmission device (36) between the
combustion engine (32) and the working drum (20).
7. Machine in accordance with claim 6, characterized in that the
working drum (20) is additionally coupled to a lifting device (50)
that consists of a link mechanism (52, 56, 58) and is attached to
the machine chassis (4).
8. Machine in accordance with claim 7, characterized in that the
working drum (20) is coupled to a lifting device (50) on both front
ends, whereby the movement of both lifting devices is
synchronized.
9. Machine in accordance with claim 7, characterized in that the
lifting device (50) shows two pull rods (52) running parallel to
each other, which are flexibly mounted on both sides of the working
drum (20).
10. Machine in accordance with claim 9, characterized in that the
lifting device (50) shows at least one two-armed lever (54), the
one lever arm (56) of which is connected to the free end of the
pull rods (52) and the other lever arm (58) of which is flexibly
coupled to a piston cylinder unit (60) attached to the machine
chassis (4).
11. Machine in accordance with claim 10, characterized in that one
two-armed lever (54) is intended for each pull rod (52) and that
both levers (54) are connected to each other in a non-rotatable
manner by a coupling device (64) that runs parallel to the shaft of
the working drum (20) and is mounted in the machine chassis
(4).
12. Machine in accordance with claim 6, characterized in that the
combustion engine (32) is mounted between the front and rear wheels
(6, 8) of the running gear (2) in the machine chassis (2).
13. Machine in accordance with claim 2, characterized in that a
clutch or a clutch coupled to a pump transfer gearbox in a physical
unit is arranged between the output shaft (34) and the power
transmission device (36).
14. Machine in accordance with claim 8, characterized in that the
lifting device (50) shows two pull rods (52) running parallel to
each other, which are flexibly mounted on both sides of the working
drum (20).
Description
BACKGROUND OF THE INVENTION
[0001] The invention relates to an automotive machine for producing
carriageways in accordance with the pre-characterizing clause of
claim 1. Such machines are needed for the conditioning of material,
namely the stabilization of insufficiently stable soils, the
pulverization of hard asphalt pavements to the recycling of bound
or unbound carriageway surfaces.
[0002] The known construction machines mostly show a working drum
that revolves in a working chamber and is generally arranged in a
height-adjustable manner for adjustment to the required milling
depth and the surface to be worked. An adjustment of the slope can
be effected by means of the running gear.
[0003] Adapted to the particular applications, the particular
processes, such as removing and crushing the milled carriageway
material, adding binding agents, mixing and spreading added
materials, take place in this working chamber that is confined by a
cover. A detailed explanation of the tasks to be solved by such
machines and of the problems occurring can be inferred from WO
96/24725, which is referred to herewith in terms of content.
[0004] In the construction machine described therein, the cover is
firmly attached to the machine chassis. The combustion engine for
the drive power is mounted on a pivoting bracket, in the pivoting
arms of which the milling drum is also mounted on both sides. The
device, consisting of pivoting bracket with combustion engine and
pivoting arms with milling drum, is mounted to pivot in the machine
chassis. This arrangement influences any energy, substance and
signal flow from and to the combustion engine in an unfavourable
manner.
[0005] A further prior art is known from DE 3921875. The machine
described therein shows a milling drum mounted between two pivoting
arms that is surrounded by a height-adjustable cover. The
combustion engine for the drive shows a hydraulic pump for the
milling drive and a drive pump, both of which are coupled to a
combustion engine arranged in front of the front axle of the
running gear in a longitudinal direction. Here, the combustion
engine is arranged in a fixed manner at the machine chassis but in
an unfavourable manner in front of the operator's platform, which
impedes the view, and in particular in front of the front axle,
which adversely affects the position of the machine's centre of
gravity. Furthermore, the hydraulic drive of the milling drum has a
poor efficiency.
[0006] U.S. Pat. No. 5,354,147 describes a prior art with the
features of the pre-characterizing clause. Of disadvantage here are
the considerable design effort and the unfavourable weight
distribution of the machine weight due to the combustion engine
installed in front of the front axle. The arrangement of the engine
in a longitudinal direction requires an additional gearbox, which
makes the machine more expensive and more susceptible and reduces
the efficiency of the milling drum drive.
[0007] Starting from a prior art in accordance with U.S. Pat. No.
5,354,147, the purpose of the invention consists in creating an
automotive machine for producing carriageways that facilitates a
mechanical direct drive of the working drum at a generally more
stiff drive system and improved position of the centre of
gravity.
[0008] The characteristics of claim 1 serve to provide a solution
to this purpose.
[0009] The invention provides in a favourable manner that the
combustion engine is arranged in a fixed manner at the machine
chassis between the pivoting arms and that at least one mechanical
power transmission device, together with the working drum mounted
in the pivoting arms, can be pivoted about the output shaft of the
combustion engine.
[0010] The advantage of the mechanical drive is that, due to the
direct coupling of the combustion engine and the milling drum, an
increased torque can be realized and drive losses are reduced,
since no mechanical energy needs to be converted into hydraulic
energy first and then back again into mechanical energy. At the
same time, the drive system is stiffer when compared to a hydraulic
drive system.
[0011] Arranging the output shaft of the combustion engine parallel
to the shaft of the working drum allows the working drum with the
power transmission device to be pivoted about the axis of rotation
of the output shaft in a favourable manner without requiring
additional mechanical elements. In doing so, the combustion engine
can be installed transversely to the direction of travel in a
favourable manner. Because the combustion engine is attached to the
machine chassis in a fixed manner, suction and exhaust pipes as
well as supply lines (e.g. for fuel, cooling liquid, engine
electrics, hydraulics, etc.) need not be designed in a flexible
manner.
[0012] Arranging the combustion engine between the support of the
pivoting arms in the machine chassis has the advantage of a
space-saving design and enables the power transmission device to be
coupled directly to the output shaft at the combustion engine.
[0013] Between the output shaft and the power transmission device,
a clutch can also be arranged in combination with a pump transfer
gearbox.
[0014] In one preferred embodiment, it is intended that the output
shaft of the combustion engine is arranged coaxially with the
crankshaft axle of the combustion engine.
[0015] An operator's platform is preferably arranged in front of
the combustion engine in the direction of travel. In a particularly
favourable design, the operator's platform can be arranged in front
of the front wheels. This arrangement has the additional advantage
that the operator's platform can be movable in transverse
direction.
[0016] The running gear can show front and rear wheels, whereby the
front or the rear or all wheels are driven. The operator's platform
can preferably be arranged in front of the axles of the front
wheels.
[0017] The running gear preferably shows front steerable and/or
rear steerable wheels.
[0018] The arrangement of the combustion engine between the drive
axles is favourable for the weight distribution and enables the
contact pressure on the working drum to be increased.
[0019] It is understood that the running gear can also show other
drive means, e.g. track chains, in lieu of wheels. The preferred
embodiment is provided with individual wheels that can, however,
also be jointly controlled.
[0020] At least one of the pivoting arms, which are mounted to
pivot in the machine chassis, receives the power transmission
device between the combustion engine and the working drum.
[0021] In principle, however, there is also the possibility of
guiding the output shaft through both sides of the transversely
installed combustion engine and to provide a power transmission
device in both pivoting arms. If a mechanical power transmission
device is intended on one side only, the pivoting arm on the other
side can be designed in a flat manner so that milling close to the
edge is possible on this so-called zero side, i.e. the distance of
the front edge of the working drum from an obstacle can be
minimized on this zero side.
[0022] The working drum is coupled to a lifting device showing a
link mechanism and attached to the machine chassis, by means of
which the milling depth can be set.
[0023] The working drum can be coupled to one lifting device each
on both front ends, whereby the movements of both lifting devices
are synchronized.
[0024] In detail, the lifting device can show two pull rods running
parallel to each other that are flexibly mounted at the pivoting
arms on both sides at the working drum.
[0025] The lifting device can show at least one two-armed lever,
one lever arm of which is connected to the free end of the pull
rods and the other lever arm of which is flexibly coupled to a
piston cylinder unit that is attached to the machine chassis.
[0026] The link mechanism enables the transmission of high forces
due to the leverage ratio and enables a large stroke at a low
design height.
[0027] In case of an arrangement of two-armed levers on both sides,
it is intended that both levers are connected to each other in a
non-rotatable manner by a coupling device that runs parallel to the
shaft of the working drum and is mounted in the machine chassis,
e.g. a connecting pipe.
[0028] In the following, embodiments of the invention are explained
in more detail with reference to the drawings. The following is
shown:
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] FIG. 1 is a side view of the machine in accordance with the
invention in which the working drum is in an idle position.
[0030] FIG. 2 is an illustration in accordance with FIG. 1 in which
the working drum is in the milling position.
[0031] FIG. 3 is a top view of the machine in accordance with the
invention.
[0032] FIG. 4 is a second embodiment with a cover attached to the
machine chassis in a fixed manner.
[0033] FIG. 5 is a top view of the machine in accordance with FIG.
4.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0034] FIG. 1 shows the machine 1 for producing and working
carriageways by stabilizing insufficiently stable soils or by
recycling road surfaces, with a machine chassis 4 supported by a
running gear 2. The running gear 2 shows two each rear and front
wheels 6, 8 that are attached to lifting columns 12 in a
height-adjustable manner and that can be raised and lowered
independently of each other or simultaneously. It is understood
that other drive means, e.g. track chains, can also be provided in
lieu of the wheels 6, 8. The lifting columns 12 are attached to the
machine chassis 4.
[0035] Both axles of the running gear formed by the front and rear
wheels 6, 8 respectively can be steerable.
[0036] As can be seen from FIGS. 1 and 2, an operator's platform 10
for one operator is arranged at the machine chassis 4 above the
front wheels 8 or in front of the front wheels 8, whereby a
combustion engine 32 for the travel drive and for driving a working
drum 20 is arranged behind the driver. In this way, the operator's
platform 10 can be ergonomically optimized for the machine
operator.
[0037] The working drum 20 which rotates in opposition to the
direction of travel and the shaft of which extends transversely to
the direction of travel, is mounted to pivot in relation to the
machine chassis 4 so that it can be pivoted from an idle position,
as depicted in FIG. 1, to a working position, as depicted in FIG.
2, by means of pivoting arms 42 arranged on both sides. Each
pivoting arm 42 is mounted in the machine chassis 4 at one end and
receives the support of the working drum 20 at its other end.
[0038] It is also possible to operate the machine 1 in a reverse
direction, whereby milling then takes synchronous to the direction
of travel.
[0039] The working drum 20 is, for example, equipped with cutting
tools not depicted in the drawings in order to be able to work a
ground surface 14.
[0040] The working drum 20 is surrounded by a cover 28 that, as can
be seen from FIG. 1, can be raised together with the working drum
20 by means of the pivoting arms 42.
[0041] In the operating position, as can be seen from FIG. 2, the
cover 28 rests on the ground surface 14 to be worked while the
working drum 20 can be pivoted further down in accordance with the
milling depth. In this way, a mixing chamber 24 with a variable
mixing chamber volume that depends upon the milling depth results
between the cover 28 and the working drum 20. The working drum 20
shows swivelling flaps 25, 27 at its front and rear edges. The
front flap in the direction of travel is opened, and the rear flap
in the direction of travel can be used as a scraper blade.
[0042] The maximum lowering of the cover 28 is determined by a
limiting device 70 that consists, for example, of two threaded bars
arranged at a lateral distance to each other and guided vertically
through the machine chassis 4, whereby the limitation of the
maximum possible downward lowering can be set by means of nuts on
the threaded bar, which rest on the machine chassis 4.
[0043] The arrangement of the limiting device 70 in the top view
can be seen from FIG. 3.
[0044] Accordingly, it is intended that such a cover 28 rests on
the ground surface 14 in a floating manner. Alternatively, the
cover 28 can be attached to the machine chassis 4 in a fixed
manner, as shown in the embodiments of FIGS. 4 and 5.
[0045] In this case, the running gear must show lifting columns 12
in order to be able to perform a height adjustment of the cover by
means of the lifting columns.
[0046] Lifting columns 12 for the wheels 6, 8 are, on the other
hand, not compulsory in the embodiments shown in FIGS. 1 to 3.
[0047] A lifting device 50 for the working drum 20 consists, in
detail, of two pull rods 52, flexibly attached at the front ends of
the working drum on both sides, which run parallel to each other
and are articulated at one or two two-armed levers 54 that are
mounted in the machine chassis 4.
[0048] The two-armed lever 54 is flexibly connected at one lever
arm 56 to the free end of the pull rods 52 and at the other lever
arm 58 to a piston cylinder unit 60 that is attached to the machine
chassis 4.
[0049] The lever arms 56, 58 of the two-armed lever 54 run at an
angle of approx. 90.degree. or more to each other. The two-armed
levers 54, preferably arranged on both sides, are connected to each
other in a non-rotatable manner via a coupling device 64 mounted in
the machine chassis 4, preferably a pipe rod, so that a synchronous
and parallel movement of the pull rods 52 is effected when
actuating the at least one piston cylinder unit 60. In this way, it
is ensured that the lifting device on both sides of the working
drum 20 moves in a uniform manner and cannot tilt.
[0050] It is understood that two levers connected to the coupling
device 64 in a non-rotatable manner can also be provided in lieu of
one two-armed lever 54. FIGS. 1 and 4 show two alternative types of
a two-armed lever.
[0051] The combustion engine 32 is arranged between the pivoting
arms 42 in such a way that the output shaft 34, which preferably
runs coaxially with the crankshaft 40, simultaneously forms the
axis of rotation for the pivoting arms 42, the working drum 20 and
the power transmission device 36 arranged in at least one pivoting
arm 42.
[0052] A clutch is preferably arranged between the output shaft 34
and the power transmission device 36 in order to be able to
disconnect the working drum drive. Alternatively, a clutch can also
be used in connection with a pump transfer gearbox.
[0053] The combustion engine 32 is preferably installed
transversely to the direction of travel in a space-saving manner
between the pivoting arms 42.
[0054] The power transmission device 36 preferably consists of belt
drives, whereby one belt pulley is located on the output shaft 34
and another one is coupled to the working drum 20. The drive belts
are then additionally deflected and tensioned via a tension pulley,
as can be seen from FIGS. 1 and 2.
[0055] FIGS. 4 and 5 show a second embodiment in which the
operator's platform 10 is arranged farther in front of the front
wheels 8 or in front of the axles of the front wheels 8
respectively, and can thus be moved transversely in a favourable
manner. As can be seen from FIG. 5, the operator's platform 10 can
be moved even beyond the outer perimeter of the machine on one side
of the machine, preferably the zero side.
[0056] This is also of particular advantage when a working drum 20
is used that extends beyond the frame width of the machine chassis.
Such a working drum 20 is used, for example, when stabilizing
insufficiently stable ground surfaces, as in this case the
efficient working width can be increased due to the reduced
performance requirements.
[0057] Deviating from the embodiment of FIGS. 1 to 3, the cover is
articulated at the machine chassis 4 in a fixed manner so that a
height adjustment of the cover can be effected solely by means of
the lifting columns 12 for the wheels 6 and 8.
* * * * *