U.S. patent application number 11/924653 was filed with the patent office on 2008-07-31 for method and apparatus for braking and maneuvering.
This patent application is currently assigned to Delos Aerospace, LLC. Invention is credited to Steven SULLIVAN.
Application Number | 20080179146 11/924653 |
Document ID | / |
Family ID | 35059586 |
Filed Date | 2008-07-31 |
United States Patent
Application |
20080179146 |
Kind Code |
A1 |
SULLIVAN; Steven |
July 31, 2008 |
METHOD AND APPARATUS FOR BRAKING AND MANEUVERING
Abstract
Aircraft landing gear comprised of a wheel hub motor/generator
includes alternating rotors and stators mounted with respect to the
wheel support and wheel. The invention in certain embodiments can
provide motive force to the wheel when electrical power is applied,
e.g. prior to touch-down, thus decreasing the difference in
relative velocities of the tire radial velocity with that of the
relative velocity of the runway and reducing the sliding friction
wear of the tire. After touchdown the wheel hub motor/generator may
be used as a generator thus applying a regenerative braking force
and/or a motorized braking action to the wheel. The energy
generated upon landing may be dissipated through a resistor and/or
stored for later use in providing a source for motive power to the
aircraft wheels for taxiing and ground maneuvers of the aircraft.
Methods and apparatuses for nose gear steering and ABS braking
using the disclosed invention are described.
Inventors: |
SULLIVAN; Steven; (Ashburn,
VA) |
Correspondence
Address: |
Richard E. Kurtz, Esq.;Greenberg Traurig
12th Floor, 1750 Tysons Blvd.
McLean
VA
22102
US
|
Assignee: |
Delos Aerospace, LLC
Ashburn
VA
|
Family ID: |
35059586 |
Appl. No.: |
11/924653 |
Filed: |
October 26, 2007 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
11748154 |
May 14, 2007 |
|
|
|
11924653 |
|
|
|
|
11011756 |
Dec 15, 2004 |
7226018 |
|
|
11748154 |
|
|
|
|
10734216 |
Dec 15, 2003 |
7237748 |
|
|
11011756 |
|
|
|
|
Current U.S.
Class: |
188/164 |
Current CPC
Class: |
B60L 2240/30 20130101;
B64C 25/405 20130101; B64C 25/50 20130101; Y02T 50/823 20130101;
Y02T 50/80 20130101; B60L 2220/44 20130101; B64C 25/34 20130101;
B64C 25/42 20130101; B60L 7/26 20130101; B60L 2250/24 20130101 |
Class at
Publication: |
188/164 |
International
Class: |
B60L 7/18 20060101
B60L007/18 |
Claims
1. A wheeled vehicle having electric motor/generators, comprising:
at least one rotor and at least one stator arranged such that a gap
exists between said rotor and said stator, said rotor being
operably connected to a wheel of said wheeled ground vehicle for
rotation and said stator member being operably connected to an axle
or torque tube of said wheeled ground vehicle for non-rotational
support, the rotor member comprising a permanent magnet structure
with an associated magnetic flux field and the stator member
comprising current carrying conductors; said stator and said rotor
being configured such that interaction of their respective magnetic
flux fields causes at least one of: (a) conversion of electrical
energy into rotational torque energy when electrical power is
applied in controlled directions, sequences, and power levels at
input terminals of said current carrying conductors so as to create
an associated magnetic flux field within the current carrying
conductors that interacts with said rotor magnetic flux field thus
applying magnetic torque to said rotor of said wheel, and (b) the
conversion of rotational torque energy of said wheel into
electrical energy when relative motion exist between the permanent
magnets within the rotor and the current carrying conductors within
the stator electrical power is generated at terminals of said
current carrying conductors so as to create an associated magnetic
flux field within the current carrying conductors that interacts
with said rotor magnetic flux field thus applying magnetic counter
torque to said rotor; said stator and said rotor being further
configured to receive electrical power at a stator coil in such a
manner as to apply a braking effect by motoring the rotor
associated with said stator coil so as to oppose the rotor's
rotational motion.
2. The wheeled vehicle in accordance with claim 1, wherein the
wheeled vehicle comprises a vehicle that is one of: an aircraft, a
train, a bus, a truck, and a car.
3. The wheeled vehicle in accordance with claim 1, wherein: said
permanent magnet structure is segmented into alternating poles of
north and south poles interacting with said current carrying
conductors, said current carrying conductors being constructed of
coils and controlled by an electrical control system such that the
stator coils are associated with the same number of rotor poles and
wherein the coils of the stator section are similarly sized with
that of the associated permanent magnets within the rotor.
4. The wheeled vehicle in accordance with claim 1, wherein: said
permanent magnet structure is constructed of permanent magnets that
are in the same vector direction known as homopolar magnets with a
north and/or south pole interacting with said current carrying
conductors which is composed of electrically conductive material
that is arranged so as to create at least one of: motor action and
generator action by interacting with said rotor permanent magnet
flux field wherein the supplied electrical power is from an
electrical power source through an electrical control system such
that said electrically conductive material is supplied with direct
current power and controlled as to power level, direction and
duration via electrical connections and an electrical control
system to accomplish at least one of: motor action and generator
action.
5. The wheeled vehicle in accordance with claim 3, wherein:
generator action is provided to the wheel motor/generator by means
of an electrical power connection from the stator field coils to
the regenerative braking and polyphase rectification control and as
the relative motion occurs between the stator and rotor sections a
polyphase power signal is generated within the wheel
motor/generator stator coils and this power signal is sent to the
regenerative braking and polyphase rectification control which
converts the varying polyphase power signal into a DC signal based
upon control signals generated from the processor which is
dependent upon the input user control signals from the user brake
and motoring input control wherein processor control signal is such
that power storage and/or power dissipation is required then the DC
power signal is sent from the regenerative braking and polyphase
control to the power storage device and/or onboard power supply for
later use and/or sent to a power dissipation resistor for the
dissipation of the generated electrical power.
6. The wheeled vehicle in accordance with claim 5, wherein: The
regenerative braking and polyphase rectification control may also
be used to provide polyphase electrical power to the motorized
braking control which is controlled by processor control signals in
applying motorized braking commands wherein polyphase power signals
are applied to stator field coils of wheel motor/generator so as to
supply electrical power increasing the braking effect by motoring
the rotor in the opposite direction to that of the rotor rotational
direction thus providing for a motorized braking effect.
7. The wheeled vehicle in accordance with claim 3, wherein: motor
action is provided to the wheel motor/generator by means of Hall
effect sensors used to indicate the position of the permanent
magnets within the rotor disk wherein the magnets are alternating
north and south poles and aligned with associated stator field
coils wherein the position information of the rotor disk is sent to
the processor for proper timing of control signals which are sent
to the optical isolators which are then sent to the polyphase
brushless commutation driver control which applies power from the
power storage device and/or onboard power supply to the stator
field coils such that a motor action is produced either in the
forward or reverse directions dependent upon the input from the
user brake and motoring input control which provides information to
the processor through the optical isolators so as to initiate user
input for forward or reverse motor action within the in wheel
motor/generator and the input from the parking brake controller to
the processor is such that it indicates whether the parking brake
system is engaged or not and an alarm will activate if the parking
brake is engaged and user input from the user brake and motoring
input control is initiating motor action and if the parking brake
is disengaged the processor will allow motor action in the forward
or reverse direction as per the user input from the user brake and
motoring input control.
8. The wheeled vehicle in accordance with claim 3, wherein: the
control systems are configured to store the generated electrical
power from the wheel motor/generator thus providing regenerative
braking wherein a few moments later the stored energy is applied to
the wheel motor/generators via the control system to cause motor
action in the opposite direction than that of the rotational
direction of the rotor, thus providing motorized braking.
9. The wheeled vehicle in accordance with claim 8, wherein: the
system is configured to repeat the regenerative braking process
during a single braking event.
10. The wheeled vehicle in accordance with claim 3, wherein: ABS
control algorithms account for non-linearity in brake torque due to
temperature variation and dynamics of the magnetic flux field
interactions wherein external disturbances such as changes in
frictional coefficient and contact surfaces are accounted for, and
the influences of tire wear and system components aging wherein
these influential factors effect mathematical models used to
control the highly dynamic nature of ABS to make control achievable
wherein the system is then modified to attain the desired control
status as defined by test wherein influential dynamic factors are
accounted for in a rule-based description of ABS allowing for an
"intelligent" control and for faster development of system
code.
11. The wheeled vehicle in accordance with claim 4, wherein: ABS
control algorithms account for non-linearity in brake torque due to
temperature variation and dynamics of the magnetic flux field
interactions wherein external disturbances such as changes in
frictional coefficient and contact surfaces are accounted for, and
the influences of tire wear and system components aging wherein
these influential factors effect mathematical models used to
control the highly dynamic nature of ABS to make control achievable
wherein the system is then modified to attain the desired control
status as defined by test wherein influential dynamic factors are
accounted for in a rule-based description of ABS allowing for an
"intelligent" control and for faster development of system
code.
12. The wheeled vehicle in accordance with claim 1, wherein: the
generated electrical output power is dissipated within an energy
dissipation device through a control system such that the stator
coil windings supply an output power signal that is applied to said
energy dissipation device.
Description
[0001] This application is a continuation of U.S. patent
application Ser. No. 11/748,154 filed May 14, 2007, which is a
continuation of U.S. patent application Ser. No. 11/011,756 filed
Dec. 15, 2004, which is a continuation-in-part of U.S. patent
application Ser. No. 10/734,216 filed Dec. 15, 2003, the entire
disclosures of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The Invention relates to aircraft landing gear and, more
specifically to an integrated wheel hub motor/generator,
regenerative braking and/or motorized braking method for an
aircraft landing gear system, which reduces wear of the braking
system and the associated tires while improving stability of said
aircraft and reducing the need for maintenance due to wear.
[0004] 2. Related Art
[0005] It is known in the field of aircraft wheel and brake
assemblies to provide a non-rotatable wheel support, a wheel
mounted to the wheel support for rotation, and a brake disk stack
using friction braking to convert rotary motion of said disks into
friction heat energy which creates wear of said disks. Various
brake actuation configurations and methods are known, as in U.S.
Pat. Nos. 4,381,049, 4,432,440, 4,542,809, 4,567,967, 4,596,316,
4,865,162 and 6,615,958.
[0006] The current state of the art for providing braking systems
for aircraft uses stators and rotors, which are forced into
physical contact with each other thus generating friction heat that
introduces wear of the associated disks and requires periodic
maintenance to replace the worn parts.
[0007] The primary drawback of carbon disk brakes of the latest
designs is that a greater volume of carbon material is needed to
absorb the same amount of heat energy as that of steel disk brakes.
Another drawback of carbon disk brakes is the diminished braking
capacity due to moisture contamination of the carbon surfaces due
to rain and the high replacement cost after they are worn.
[0008] Furthermore, aircraft are required to maneuver within the
defined taxies, runways and terminals. One such requirement is the
180-degree turn that places an upper limit on the aircraft allowed
for a particular runway based upon the width of the runway and the
ability of said aircraft in conducting a 180-degree turn there on
within the physical width of said runway. Current landing gear
provides limited abilities to perform such 180-degree turns.
[0009] One significant concern in aircraft brake design is the
dissipation of kinetic energy of aircraft within the braking system
of the landing gear system during landing and rejected takeoff
conditions. Ultimately, it is the rolling friction present between
the tires and the landing surface, which slows the aircraft, thus
brake capacity requirements are based upon maximum landing weight
of the aircraft and the rolling friction. Braking systems of the
prior art are relatively inflexible with respect to the manner in
which they generate the required braking force.
OBJECTS OF THE INVENTION
[0010] Accordingly, it is an object of the invention to provide an
improved system and method for braking and maneuvering in landing
gear of aircraft.
[0011] It is a further object of the invention to overcome the
limitations and drawbacks associated with prior art systems for
braking and maneuvering in landing gear of aircraft.
[0012] A further object of the invention is to reduce wear of the
components involved in the landing gear and braking system, add
stability to the aircraft structure, and increase reliability,
while reducing the needed maintenance associated with current
friction braking systems.
[0013] It is a further object of the invention to reduce the need
for friction brake disks within the landing gear of aircraft.
[0014] It is yet a further object of the invention to provide a
system and method for recovering kinetic energy from aircraft and
convert such energy into electrical power.
[0015] It is a still further object of the invention to provide a
system and method for aircraft landing gear, which permits a
reduced turn radius for the aircraft.
[0016] Another objective is to reduce the wear of the tires of said
aircraft due to sliding friction wear due to touchdown by closely
matching the landing gear tires' radial velocity with that of the
relative ground velocity such that when touchdown occurs the
difference in velocity is greatly minimized, thus greatly reducing
the sliding friction wear of said tires associated with the
touchdown of the landing gear tires with the runway landing
surface. This sliding friction, which is present in the current
state of the art, creates an associated wear that affects tire
performance thus affecting safety.
[0017] A further object is to provide a means of motive force for
the purpose of conducting taxiing and ground maneuvers of said
aircraft, which contributes to increased efficiency,
maneuverability, stability and safety of said aircraft.
[0018] A further object is to provide a means of motive force for
the purpose of assisting in takeoff, which reduces the required
takeoff distance for the aircraft, which also contributes to
increased efficiency, maneuverability, stability and safety of said
aircraft.
SUMMARY OF THE INVENTION
[0019] The present invention provides a unique means of aircraft
braking wherein the use of regenerative braking and/or motorized
braking is applied in a manner, which creates advantages over prior
art friction braking systems. This is accomplished by integrating a
wheel hub motor/generator within the wheel and axle structures
wherein the braking action is provided for by the magnetic torque
interactions of the stator and rotor disk sections of said wheel
hub motor/generator. Kinetic energy of said aircraft is converted
into electrical power, which may be dissipated through a resistor
and/or stored for later use when the aircraft is taking off,
taxiing and performing other ground maneuvers, or may be used at
the time of landing to increase the effectiveness of the
electromagnetic braking system by instituting the use of motorized
braking action, thus increasing the overall efficiency of the
braking system and adding stability and safety to said
aircraft.
[0020] Moreover, it has been discovered that other features present
have applications to reduce landing gear tire wear of aircraft by
using the wheel hub motor/generator as a motor prior to landing to
match the tire radial velocity with that of the relative ground
velocity such that when touchdown occurs that there is minimal
difference in the two velocities such that sliding friction wear is
greatly minimized thus improving life time of landing gear tires
thus increasing the performance of said landing gear tires, which
adds to the controllability and safety of said aircraft. There is
an added benefit in that when the landing gear wheels are motorized
in flight they provide a gyroscopic stabilizing effect, which
dramatically stabilizes the aircraft depending upon the speed of
rotation of, said landing gear wheels.
[0021] In one embodiment, a wheel hub motor/generator disks stack
includes alternating rotor and stator disks wherein each rotor disk
is coupled to the wheel for rotation and each stator disk is
coupled to the axle and/or torque tube for support that is static
in relation to the tire rotation. In a preferred embodiment the
wheel hub motor/generator functions as a brake by means of
generator action also known as regenerative braking wherein
magnetic torque interactions between the rotor disk and stator disk
sections apply a braking force to the wheel and tire assembly and
the electrical power generated is stored for later use.
[0022] The wheel hub motor/generator may have mounted thereon a
plurality of associated stator and rotor disk members which may be
activated or deactivated individually, sequentially or in unison
with the application of an electrical current or generation of
electrical current in varying directions depending upon the need
for motor and/or regenerative and/or motorized braking action. In
one such case electromagnetic braking is applied by using
associated rotor and stator disks as a generator and from which the
output power from the stator is applied to another stator disk in
such a manner as to increase the braking effect of the associated
rotor of said other stator disk, thus accomplishing motorized
braking action or motoring of a disk or disks which is acting as a
generator within the same, or other wheel hub motor/generator, disk
stack as that of the generating disk or disks.
[0023] The method of motor/generator electrical interconnections of
different stator disk or disks within the same, or other wheel hub
motor/generator, disk stack or motorized braking method as
disclosed herein can be varied in numerous combinations of
generator disk or disks and motor disk or disks within the present
invention and is unique in the area of disk type axial flux
motor/generators and offers flexibility in aircraft applications by
allowing for the electrical and/or physical addition of disk or
disks or removal of disk or disks based upon the aircraft landing
weight and/or landing gear design needs. This electrical
interconnection of disks in which any disk within the wheel hub
motor/generator disk stack may act as a motor or as a generator or
in any combination thereof is known as motorized braking method as
proposed within the present invention, which adds flexibility to
the design of aircraft landing gear. Incorporating the use of disk
type axial flux motor/generators greatly reduces design cost due to
this flexibility in motoring and braking of said
motor/generator.
[0024] As noted above, one concern in aircraft brake design is the
dissipation of kinetic energy of aircraft within the braking system
of the landing gear system during landing and rejected takeoff
conditions; ultimately, it is the rolling friction present between
the tires and the landing surface which slows the aircraft, and
thus brake capacity requirements are based upon maximum landing
weight of the aircraft and the rolling friction. The method of
motorized braking in accordance with the invention introduces
flexibility in generating the required braking force that is
lacking in the present state of the art braking systems, and allows
for more efficient designs in that an overloaded aircraft can
increase the amount of braking capacity by means of altering the
electrical connections through switching controls thus increasing
the safety of the aircraft.
[0025] Furthermore, by implementing the use of disk type axial flux
wheel hub motor/generators within the landing gear said aircraft is
able to reduce the turn radius in which a 180-degree turn may be
accomplished by means of motoring one set of landing gear in one
direction and motoring the other set of landing gear in the
opposite direction, this method of turning thus allows said
aircraft to complete a 180-degree turn within a smaller turning
radius as opposed to that of the current state of the art landing
gear, due to the fact that the center of rotation of the present
invention is located between the main landing gear on the center
line of said aircraft and not at the intersection of the lines
extending from the axes of the nose gear and landing gear as with
current state of the art landing gear. This feature provides for
reduced runway surface wear due to the lack of need to lock up the
brakes on the pivoting landing gear assembly and eliminates the
associated wear of the tires of the pivoting landing gear assembly
due to the sliding friction, which is present in the current state
of the art.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The invention is explained in greater detail below with
reference to an exemplary embodiment that is illustrated in the
accompanying figures.
[0027] FIG. 1 is a cross sectional view of an embodiment of a disk
type axial flux wheel hub motor/generator in accordance with the
invention.
[0028] FIG. 2 is a flow chart representing one possible
implementation of switching controls used to implement the landing
gear method in accordance with the invention.
[0029] FIG. 3 is a block diagram illustrating a method and
apparatus for fuzzy logic ABS control in accordance with the
invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0030] FIG. 1. Shows the cross sectional view of a possible disk
stack axial flux type wheel hub motor/generator used to accomplish
the needed electromagnetic braking and/or motoring of the landing
gear wheels. The rotors 1 are coupled to the wheel 4 and rotate
with the wheel 4. The stator disks 2, which may be constructed of
an electrically conductive material, are coupled to the shaft 3
and/or central torque tube, and are stationary with respect to the
wheel in which said disks are electrically isolated from each other
except through available electrical connections (not shown). The
rotor disks 1, which may be constructed of an electrically
conductive material or may be constructed of permanent magnets, are
coupled to the wheel 4. The wheel 4 is supported by means of a
bearing set 5, which may be comprised of inboard and outboard
bearing sets or a sleeve, air, or magnetic type bearing.
[0031] In the preferred embodiment, prior to touchdown the wheel 4
is motorized by applying power with a radial flow of electrical
current through the stator disk 2 which generates an axial magnetic
flux field which interacts with the axial magnetic flux field of
the rotor disk 1 permanent magnets which are of a high energy
density such as neodymium which are substantially located within
the rotor disk 1 with an axial flux orientation in which all said
permanent magnets are in the same vector direction. This embodiment
develops a magnetic torque between the rotor disk 1 and stator disk
2, which causes the wheel 4 to experience a motor action. The
stator disk 2 and/or rotor disk 1 may be comprised of aluminum,
which may be coated with copper, which may be further coated with
silver and/or may be comprised of any other alloy combination such
as beryllium, copper and/or conductive polymer for increased
strength. The electrical connections required are not shown, as the
provision of electrical connections is well known. Such electrical
connection may include, e.g., rolling contacts and/or sliding
carbon brushes. Alternatively, a brushless design may be used in
order to accomplish the motor/generator action due to axial
magnetic flux interactions described herein.
[0032] FIG. 2 shows the flow of the switching controls system
signals and power signals used to accomplish the needed signals to
control motoring and/or braking of the aircraft landing gear wheel
hub motor/generator within a brushless design.
[0033] In the case of providing motor action to the wheel hub
motor/generator the Hall effect sensors 1 are used to indicate the
position of the permanent magnets within the rotor disk wherein the
magnets are alternating north and south poles with the flux aligned
axially and aligned with associated stator field coils. The
position information of the rotor disk is sent to the processor 3
for proper timing of control signals which are sent to the optical
isolators 5 which are then sent to the polyphase brushless
commutation driver control 10 which applies power from the power
storage device and/or onboard power supply 9 to the stator field
coils within a single stator disk 12 such that a motor action is
produced either in the forward or reverse directions dependent upon
the input from the user brake and motoring input control 7 which
provides information to the processor 3 through the optical
isolators 5 such as to initiate user input for forward or reverse
motor action within the wheel hub motor/generator and the input
from the parking brake controller 4 to the processor 3 is such that
it indicates whether the parking brake system is engaged or not. An
alarm 2 will activate if the parking brake is engaged and user
input from the user brake and motoring input control 7 is
initiating motor action. If the parking brake is disengaged the
processor 3 will allow motor action in the forward or reverse
direction as per the user input from the user brake and motoring
input control 7.
[0034] In the case of providing generator action from the wheel hub
motor/generator an electrical power connection is provided for from
the stator field coils within a single stator disk 12 to the
regenerative braking and polyphase rectification control 11 and as
the relative motion occurs between the stator and rotor sections a
polyphase power signal is generated within the wheel hub
motor/generator stator coils and this power signal is sent to the
regenerative braking and polyphase rectification control 11 which
converts the varying polyphase power signal into a DC signal based
upon control signals generated from the processor 3 which is
dependent upon the input user control signals from the user brake
and motoring input control 7. If the processor control signal is
such that power storage and/or power dissipation is required then
the DC power signal is sent from the regenerative braking and
polyphase control 11 to the power storage device and/or onboard
power supply 9 for later use and/or sent to a power dissipation
resistor 13 for the dissipation of the generated electrical power.
The regenerative braking and polyphase rectification control 11 may
also be used to provide polyphase electrical power to the motorized
braking control 6 which is controlled by processor 3 control
signals in applying motorized braking commands as described within
the preferred embodiment wherein polyphase power signals are
applied to stator field coils of other stator disk 8 within the
same or other wheel hub motor/generator disk stack such as to
supply electrical power to stator field coils of other stator disk
8 which are experiencing generator action thus increasing the
braking effect by motoring the disk in the opposite direction to
that of the rotor rotational direction thus providing for a
motorized braking effect which is unique in the area of brushless
axial flux motors and generators.
[0035] Brushless axial flux motors and generators are well known in
which the use of segmented rotor and stator sections are used.
Variations of brushless axial flux motors and generators are taught
within the following U.S. Pat. Nos. 4,223,255, 4,567,391 4,585,085,
6,046,518, 6,064,135 6,323,573 B1, 6,617,748 B2 and 6,633,106 B1
also within the following application publications US 2003/0159866
A1 and US 2002/0171324 A1. Any axial flux type motor/generator also
known as disk or pancake motors may be used incorporating the
method of motorized braking as described within the patent
including those which have yet to be issued patents. The rotors or
stators are generally composed of permanent magnet segments such
that there exist alternating north and south poles with the flux
aligned axially. The rotor or stator sections generally consists of
stator or rotor coils within a single stator or rotor disk attached
to the stator or rotor disk with hall effect sensors which are also
attached to the stator or rotor disk, which is also segmented as
such to align the coil sets with that of the permanent magnets used
within the rotor or stator. The stator or rotor coils within a
single disk require controlled application of currents to said
coils from a polyphase brushless commutation driver control such as
to cause motor action. The control signals applied to such
polyphase brushless commutation driver controls are generated from
a processor through optical isolation using position information
provided for by the Hall effect sensors. Such brushless motors may
also be used in regenerative braking to supply electrical current
by means of generator action and the electrical current path is
provided for by means of electrical switching controls wherein the
electrical power generated is stored for later use via a control
system.
[0036] The possible forms of axial flux motors and/or generators
may be summarized as follows. Generally the windings may be either
stationary or rotary in which the windings may be incorporated into
the following structures. One such possible structure is a slotted
laminated or composite iron core material with the windings located
within slots. Another possible structure is a slotless structure in
which the windings are wound into coils those are embedded within
an ironless structure such as carbon or may be wound around a
laminated or composite iron core material. A further possible
structure is a solid structure in which induced currents circulate
within a solid conducting material, which may or may not be a
ferromagnetic material. Windings for a disk structure may be of
printed circuit type and/or stamped from copper sheet and/or may be
of copper windings wound into individual coils, which may or may
not be of a litz wire construction.
Uses
[0037] The instant after touch down the wheel hub motor/generator
which is used as a motor may be converted so as to be used as a
generator by discontinuing the application of power to the stator
disk and drawing power from said stator disk due to the generator
action that takes place when the magnetic field of the rotor disk
is in relative motion with that of the stator disk such relative
motion is due to the kinetic energy of the aircraft and by using
well-known electrical switching action and controls such as
electronically controlled switches such as IGBT's or IGCT's and/or
electromechanical type relays such that generated electrical power
may be stored as in regenerative braking and/or dissipated as in
dynamic braking and/or applied to other stator disk which increases
the braking effect by means of motorized braking.
[0038] The generated electrical current from the stator disk may be
stored on the airplane by means of battery, capacitor banks or
other suitable electrical power storage devices such as a gyro
and/or toroidal coil or coils that are electrically connected to
the stator disk through the implementation of control electronics
and/or physical contacts, thus allowing for dissipation and/or
storage of electrical power generated for the purpose of supplying
electrical power for later use.
[0039] Electromagnetic braking in its motorized braking method is
preferably applied by using associated rotor and stator disk or
disks as a generator whose output is applied to another stator disk
or disks which then produces a motor action which is in direct
opposition to the rotational direction of the wheel which generates
a motorized braking action that exceeds that of regenerative
braking alone, thus decreasing the braking distance and increasing
the safety of the aircraft.
[0040] The method of motorized braking is preferably accomplished
by two means. The first means is by the generated electrical power
from one stator disk due to the relative motion of the associated
rotor disk that may be applied to another stator disk within the
wheel hub motor/generator disk stack in such a manner as to
increase the braking effect by motoring the other associated rotor
disk of said other stator disk in the opposite direction, thus
accomplishing motorized braking or motoring of a disk or disks
within the same or other wheel hub motor/generator disk stack as
that of the generating disk or disks. The second means uses stored
and/or onboard generated and/or external electrical power such that
power is applied to the stator disk through provided electrical
connections such that motor action is applied to the rotor disks in
the opposite direction of rotation of the wheel thus accomplishing
motorized braking or motoring of disk or disks within the wheel hub
motor/generator. The two means above may be combined to produce the
desired braking.
[0041] The axial flux wheel hub motor/generator may be used to
provide for motor action to the aircraft landing gear wheels thus
providing a gyroscopic stabilization effect to the aircraft. In a
landing sequence the aircraft would deploy the landing gear and
then apply a forward rotary motion to the aircraft landing gear
wheels, which will stabilize the aircraft due to the gyroscopic
effect thus increasing the stability and safety of the
aircraft.
[0042] Another embodiment uses eddy current braking as opposed to
electromagnetic braking wherein the rotor disk are constructed of
aluminum, aluminum alloy, steel, copper, beryllium, silver or any
combination thereof of various constructions and the stator disk
may be constructed as described above in the electromagnetic case
of the previous preferred embodiment wherein the braking is
accomplished by applying electrical current to the stator disk such
that the magnetic field of the stator disk induces eddy currents
within said rotor disk such that there is developed a magnetic
torque which generates a braking action upon the wheel of said
aircraft.
[0043] Any combination of the above embodiments may be used in
addition to that of friction braking systems currently used, thus
increasing the life and aiding the usefulness of the friction
braking system as well as reducing the associated maintenance cost
by reducing the rate of wear and the number of friction disk
required. Cooling systems used for friction braking systems may
also be employed in the above embodiments and embodiment
combinations if needed.
[0044] In the case of a landing event the pilot deploys the landing
gear and the landing gear wheel hub motor/generator is applied
power by the pilot input controls such as to cause a forward
rotation of the landing gear tires. The rotational velocity of a
landing gear tire for a 130-mile per hour landing event for a
typical 747 aircraft would be approximately 48 rad/sec in order to
match the tire and ground velocities thus greatly reducing the
sliding friction wear of said tires. The instant after touchdown
the control systems are used to store the generated electrical
power from the wheel hub motor/generator thus providing
regenerative braking. Then a few moments later the stored energy is
applied to the wheel hub motors via the control system to cause
motor action in the opposite direction than that of the rotational
direction of the rotor thus providing for motorized braking. To
cause the aircraft to come to a complete stop you could use
motorized braking and disengage when forward motion has stopped and
then apply Direct Current that would be applied to the stator disk
such that each stator field coil would aid the magnetic flux
present due to the permanent magnetic flux of the rotor which would
also be used to apply a parking brake force to the landing gear
wheels when parked at the terminal.
[0045] In the case of a takeoff event the pilot would initiate
input controls such as to cause a forward rotation of the landing
gear tires and power up the jet engines. This would cause the
aircraft to travel down the runway faster than with the use of the
jet engines alone thus reducing the needed runway distance for
takeoff for a particular aircraft.
[0046] In the case of rejected takeoff all braking systems would
engage in a manor such as to maximize the braking capacity of the
aircraft.
[0047] In the case of the 180-degree turn ground maneuver the pilot
would initiate input controls such as to cause one set of landing
gear to be powered in the forward direction and the other set of
landing gear to be powered in the opposite direction thus
accomplishing the turning of said aircraft which is terminated
under the control of the pilot.
[0048] In the case of aircraft carrier operations power supplied is
from and external source of power via an attachment to the aircraft
such as that used to propel or launch aircraft off an aircraft
carrier. The means of electrical connection can be a direct
physical contact connector or a non-contact type that employs the
use of magnetic induction to transfer the energy from a ground
track to the aircraft. In such an implementation in commercial
aircraft ground tracks could be incorporated into the runways of an
airport such as to allow for power transfer and/or provide for a
means in which aircraft control personnel could directly control
ground movements of aircraft by controlling the power supplied to
the aircraft wheel hub motor/generator thus increasing the level of
control for the aircraft control personnel.
[0049] Other embodiments are within the scope of the present
invention. For example, the system may be very flexible in control
such as allowing one stator-rotor disk set to be able to supply
another stator-rotor disk set such as to accomplish motorized
braking. The motorized braking may be accomplished by applying a
rotational torque in the opposite direction as that of the
rotational motion due to the landing event.
[0050] One possible use would be as follows: in a landing event the
wheels would be spun up to landing speed and the instant after
touchdown the power application would be removed and the wheels
would act as generators. The system would store this energy and
then a few moments later the stored energy may be applied to the
stator-rotor sets such as to apply rotational torque in the
opposite rotational direction thus accomplishing motorized braking.
This may generate a nonlinear torque curve for the landing event
which could be fully computer controlled so as to increase the
effective level of braking.
[0051] As another example, the present invention need not utilize
axial flux motors. Any electrical motor-generator device known in
the art may be applied to the various landing gear assembly
embodiments disclosed to achieve their corresponding benefits.
[0052] Besides the advantages listed, such as the ability to
control the magnitude of braking depending on a voltage applied to
the stator-rotor sets, the present invention includes other
advantages. For example, where two or more wheels of a main landing
gear may be rotated differentially and/or in opposite directions,
the "turning radius" or width of runway needed by an aircraft to
turn 180.degree. decreases, thus making available smaller landing
strips that otherwise would not be available to an aircraft. This
in turn will allow aircrafts to take more direct travel paths,
being able to rely on additional landing strips in case of
emergency, thus reducing flight times and fuel consumption.
[0053] As another example of an advantage, taxiing by aircrafts,
particularly jet aircrafts, is very inefficient because jet engine
efficiencies increase with increased speed. Therefore, the ability
of the stator-rotor sets to convert electrical energy (whether
stored onboard in an electrical energy storage device or offboard
and transferred via, e.g., induction) to rotational energy of the
wheel may help to alleviate some of the inefficiencies of operating
an aircraft's jet engines at low speeds. Further, not only may the
electrically operated wheels be used in taxiing and takeoff
assistance, but they may also reduce or eliminate the need for tow
motors which are conventionally used to move aircrafts in manners
otherwise difficult (e.g., in reverse).
[0054] As another example of an advantage, the ability of the
system to spin up the landing gear wheels to a speed that
approximately matches the aircraft's speed upon landing reduces the
"jolt" or impulse that typically results when the stationary wheels
of conventional aircraft quickly and violently speed up upon the
aircraft's touchdown. Reducing or eliminating this jolt has the
advantages of added passenger comfort, reduced tire and landing
strip wear, and may also provide a stabilizing gyroscopic
effect.
[0055] The motor action of the wheel hub motor/generator may be
used as a source of motive power for the deployment or extension of
the landing gear in preparation for a landing event or for
retracting of the landing gear after take off, wherein the motor
act is transmitted through a mechanical linkage to cause the
positioning of and locking of the landing gear. Such a system may
be implemented using a screw drive mechanism or other such
mechanical means to provide for the transmission of movement from
the wheel hub motor/generator to the movement of the landing gear
struts or support assembly into a down and locked position in the
case of a landing event and an up and secure position after a take
off event.
[0056] Other considerations in application of the present invention
include the following. First, the assembly may include both a nose
gear and a main landing gear. The nose gear may have many or all of
the same features as the main landing gear, such as one or more
motor-generators (such as axial flux motor-generators), that may be
controllable by a processor. Further, the nose gear may comprise
two or more wheels that may be rotated differentially, depending on
a steering signal from a user and processed by the processor.
[0057] Prior steering methods of aircraft are by either
differential braking and/or turning the nose gear. Differential
braking uses applied brakes to one side of the aircraft or the
other as required to turn the aircraft along with an input from the
pilot as to the nose gear direction by means of a hand wheel and/or
rudder input. Differential braking causes severe ground or runway
erosion and constant use can result in landing gear failure. Prior
nose wheel steering angles are limited to plus or minus 60 degrees
which is imposed by the available methods such as push-pull
actuators, rack and pinion, rotary actuators, and multiplying
linkage mechanical systems, which experience wear an require
maintenance. Such mechanical actuators can cause movement of the
nose gear while in flight if there is a failure of the self
centering system.
[0058] Rotating two or more wheels of the nose gear differentially
provides for turning of the nose gear only when the tries are in
physical contact with the ground or runway which provides the
required torque to steer the wheels without any forward motion of
the aircraft. This steering may be accomplished by means of
motoring one nose wheel hub motor/generator in one direction and
motoring the other nose wheel hub motor/generator in the other
direction thus allowing for positioning of the nose gear in any
position desired by the pilot through the input of the handwheel.
Alternatively, the respective nose wheel hub motor/generators may
be turned in the same direction at different speeds.
[0059] This new steering method thus provides for an increase in
maneuverability and a reduction in weight along with the added
feature of increased reliability. When the aircraft is in motion
and in contact with the ground both tires are rotating in the same
direction and upon an input from the pilot from the handwheel one
tire will be caused to rotate faster than the other tire thus
providing for a differential in input power to the wheel hub
motor/generators thus allowing for steering of the nose gear in any
desired direction while moving. Prior methods used in nose gear of
aircraft generate uneven wear of the nose gear tires during the
landing event thus creating an imbalance in the nose gear tires.
This imbalance of the nose gear tires can generate a shimmy on the
nose gear wheels.
[0060] By incorporating the use of the method of tire wear
reduction the performance of the nose gear steering system is
increased due to the reduced shimmy which is due to the uneven wear
of the nose gear tires upon a landing event thus providing for an
increase in stability over current methods used.
[0061] Another consideration is that the nose gear, which is often
used to help in steering, may be more capable of steering where it
is forced strongly against the landing strip, particularly
immediately after touchdown, so the system could include a fin or
spoiler, or the equivalent, configured to direct air upward to help
increase the force of the nose gear and front of the aircraft
toward the landing strip.
[0062] In another aspect, the invention provides improved ABS
braking. A significant advantage of an electromagnetic braking
system is the fact that the feedback signal is a 1000 times faster
that those within a hydraulic system thus allowing for an increase
in effective braking capacity of an ABS thus increasing the level
of safety and also contributes to an increased level of reliability
as electromagnetic devices are inherently more reliable than
hydraulic devices. The electromagnetic braking system is also
inherently anti-locking.
[0063] There are several means of producing an Anti-lock Braking
System (ABS) and any conventional ABS or improved ABS may be
incorporated within the present invention so as to produce the
desired braking of the aircraft. One such possible means will be
described that implements the use of fuzzy logic as a possible
control means.
[0064] In recent years fuzzy logic control techniques have been
applied to a wide range of systems. Many electronic control systems
in Anti-lock Brake Systems (ABS) are currently being pursued. These
electronically controlled systems realize superior characteristics
through the use of fuzzy logic based control rather than
traditional control algorithms.
[0065] ABS is implemented to ensure optimal control and minimal
stopping distances during hard or emergency braking. The number of
aircraft equipped with ABS has been increasing continuously over
the years and ABS is now accepted as an essential contribution to
aircraft safety. The methods of control utilized by ABS are
responsible for improved system performance, and improving ABS
capability is a goal of aircraft manufacturers.
[0066] Electronic control units (ECUs), wheel speed sensors, and
brake modulators are major components of an ABS module. Wheel speed
sensors transmit pulses to the ECU with a frequency proportional to
wheel speed. The ECU then processes this information and regulates
the brake accordingly. The ECU and a control algorithm are
partially responsible for how well the ABS system performs which
may implement a fuzzy logic control algorithm for use in an ABS
system.
[0067] Since ABS systems are nonlinear and dynamic in nature they
are a prime candidate for fuzzy logic control. For most runway
surfaces, as a braking force is applied to the wheel system of the
aircraft, the longitudinal relationship of friction between
aircraft and runway surface rapidly increases. Wheel slip under
these conditions is largely considered to be the difference between
vehicle velocity and a reduction of wheel velocity during the
application of braking force. Brakes work because friction acts
against slip. The more slip given enough friction, the more braking
force is brought to bear on the aircrafts momentum. Unfortunately,
slip can and will work against itself during a RTO or on wet or icy
surfaces where the coefficient of surface friction varies. If
braking force continues to be applied beyond the runway surface's
useful coefficient of friction, the brake effectively begins to
operate in a non-friction environment. Increasing brake force in a
decreasing frictional environment often results in full wheel
lockup. It has been both mathematically and empirically proven a
sliding wheel produces less friction than the rolling friction of a
moving wheel.
[0068] ABS control algorithms should account for non-linearity in
brake torque due to temperature variation and dynamics of the
magnetic flux field interactions. Also, external disturbances such
as changes in frictional coefficient and runway surface should be
accounted for, not to mention the influences of tire wear and
system components aging. These influential factors increase system
complexity, in turn effecting mathematical models used to describe
systems. As the model becomes increasingly complex equations
required to control ABS also become increasingly complicated. Due
to the highly dynamic nature of ABS many assumptions and initial
conditions are used to make control achievable. Once control is
achieved the system is implemented in prototype demonstration
setups and tested. The system is then modified to attain the
desired control status as defined by the test setup.
[0069] Due to the nature of fuzzy logic, influential dynamic
factors are accounted for in a rule-based description of ABS. This
type of "intelligent" control allows for faster development of
system code. A recent article entitled "Fuzzy Logic Anti-Lock Brake
System for a Limited Range Coefficient of Friction Surface," 1993
IEEE, addresses some of the issues associated with initial
development of fuzzy ABS from the perspective of a system
manufacturer.
[0070] FIG. 3 is a block diagram illustrating a method and
apparatus for fuzzy logic ABS control in accordance with the
invention. The Inputs to the Fuzzy logic ABS are represented in
FIG. 3 and consist of:
[0071] 1. The Brake: This block represents the brake pedal
deflection/assertion. This information is acquired in a digital or
analog format and also indicates the position of the parking
brake.
[0072] 2. The landing mode: This indicates if the aircraft is in
the landing mode can also program in specific runway data as data
input to system.
[0073] 3. The take-off: This input registers if the aircraft is
prepared for take-off, and if the engine is running or not.
[0074] 4. Feed-back: This block represents the set of inputs
concerning the state of the ABS system such as temperature,
electrical current levels generated and or applied to the wheel hub
motor/generators among others.
[0075] 5. Wheel speed: In a typical application this will represent
a set of 4 input signals from each wheel hub motor/generator within
each main landing gear assembly that convey the information
concerning the speed of each wheel. This information is used to
derive all necessary information for the control algorithm
[0076] 6. Data Input and viable weighting allows for various input
data to be combined and assessed as to validity and proper
weighting before begin sent onto the ABS control algorithms
installed within the Main program Interface Engine.
[0077] 7. The Main program Interface Engine can be updated as such
improvements are made available to process the input data for use
by the Electronic Control Unit that outputs data to the indicators
for the pilot such as a possible error signal and the Pulse Width
Modulation Controller that controls the power applied to the wheel
hub motor/generators of the braking system.
[0078] Acceleration and slip for each wheel may be calculated by
combining the signals from each wheel. These signals are then
processed in the Fuzzy logic ABS system to achieve the desired
control and such architecture is such as to take advantage of
improved math execution timing as such improvements are made
available.
[0079] When Dynamic Braking is active wherein Dynamic Braking
consist of using the wheel hub motor/generator as a generator and
applying the output power to a resistor bank it may be setup such
that the braking system releases the Automatic Braking System on
the wheel hub motor/generators, since both braking systems could
result in too much resistance and cause the wheels to slide thus
causing flat areas on the tires of the wheels. Another variation
would be Blended braking. Blended braking is used to make braking
even more efficient. Created by feedback Electronics of the ABS,
blended braking will use some Automatic Braking Systems while in
the lower range of Dynamics and at the higher Amperage of the
Dynamics use the less Automatic Braking if used. In full Dynamics
the Automatic Brake could be such as to be completely released.
Blended braking is tied into the wheel slip and other braking
control circuits such as acceleration rates and velocity on the
wheel hub motor/generator.
[0080] Although exemplary embodiments of this invention have been
described, it in no way limits the scope within this invention.
Those skilled in the art will readily appreciate that any
modifications are possible and are to be included within the scope
of this invention as defined in the following claims. In the
claims, where means plus function clause are used, they are
intended to cover the structural concepts described herein as
performing the recited function and not only structural equivalents
but also equivalent structures.
[0081] The method of the invention as described herein above in the
context of the preferred embodiments is not to be taken as limited
to all of the provided details thereof, since modifications and
variations thereof may be made without departing from the spirit
and scope of the invention. For example, the principles of the
invention in their broader aspects may be applied to other motive
and/or braking systems for electric vehicles such as trains, buses,
trucks, cars, and boats or other electrically driven devices, which
require braking.
* * * * *