U.S. patent application number 11/589962 was filed with the patent office on 2008-05-01 for fluidly actuated sprag.
This patent application is currently assigned to CATERPILLAR INC.. Invention is credited to Jonathan L. Buelow, Eric R. Lauterbach, Daniel T. Mather, David P. Smith.
Application Number | 20080099304 11/589962 |
Document ID | / |
Family ID | 39328808 |
Filed Date | 2008-05-01 |
United States Patent
Application |
20080099304 |
Kind Code |
A1 |
Smith; David P. ; et
al. |
May 1, 2008 |
Fluidly actuated sprag
Abstract
A sprag is disclosed. The sprag is configured to operate in a
first mode allowing substantially mutual rotation of inner and
outer races about an axis and a second mode allowing relative
rotation between the inner and outer races. The sprag includes at
least one actuator configured to selectively extend and retract and
an outer surface configured to selectively lock the inner and outer
races together as a function of the at least one actuator
selectively extending.
Inventors: |
Smith; David P.; (Reddick,
IL) ; Lauterbach; Eric R.; (Joliet, IL) ;
Mather; Daniel T.; (Lockport, IL) ; Buelow; Jonathan
L.; (Woodridge, IL) |
Correspondence
Address: |
CATERPILLAR/FINNEGAN, HENDERSON, L.L.P.
901 New York Avenue, NW
WASHINGTON
DC
20001-4413
US
|
Assignee: |
CATERPILLAR INC.
|
Family ID: |
39328808 |
Appl. No.: |
11/589962 |
Filed: |
October 31, 2006 |
Current U.S.
Class: |
192/41A |
Current CPC
Class: |
F16D 41/07 20130101;
F16D 41/084 20130101 |
Class at
Publication: |
192/41.A |
International
Class: |
F16D 41/07 20060101
F16D041/07 |
Claims
1. A sprag configured to operate in a first mode allowing
substantially mutual rotation of inner and outer races about an
axis and a second mode allowing relative rotation between the inner
and outer races, comprising: at least one actuator configured to
selectively extend and retract; an outer surface configured to
selectively lock the inner and outer races together as a function
of the at least one actuator selectively extending.
2. The sprag of claim 1, wherein the at least one actuator is a
fluid actuator.
3. The sprag of claim 1, further including: a body; and a fluid
passageway disposed within the body and configured to communicate
pressurized fluid toward the at least one actuator.
4. The sprag of claim 1, further including a plurality of ridges on
the outer surface, the plurality of ridges being substantially
complimentary to a plurality of grooves on the inner and outer
races.
5. The sprag of claim 1, wherein the sprag is an input and at least
one of the inner and outer races is an output and the sprag is
configured to receive a substantially linear motion and impart a
substantially rotary motion to the inner and outer races as a
function of the substantially linear motion.
6. The sprag of claim 1, further including: a first part engaging
the inner race; and a second part engaging the outer race; wherein
the at least one actuator is operatively associated with the first
and second parts and configured to move the first and second parts
relative to one another.
7. The sprag of claim 1, wherein the at least one actuator is a
plurality of actuators and the sprag further includes a plurality
of springs.
8. The sprag of claim 1, wherein the sprag is disposed between the
inner and outer races and configured to operate in the first mode
as a function of pressurized fluid being selectively supplied to
the at least one actuator.
9. A method of transferring torque between an inner race and an
outer race comprising: transmitting a first force to at least one
sprag disposed between the inner and outer races; actuating the at
least one sprag to substantially lock the inner and outer races
together; and transferring the first force to the inner and outer
races via the at least one sprag.
10. The method of claim 9, wherein: the at least one sprag includes
first and second parts and at least one fluid actuator operatively
associated with the first and second parts; and actuating the at
least one sprag includes extending the at least one fluid
actuator.
11. The method of claim 9, further including moving the at least
one sprag in a substantially linear direction as a function of the
first force; and moving the inner and outer races in a
substantially rotary motion about an axis as a function of moving
the sprag in the substantially linear direction.
12. The method of claim 9, wherein: the at least one sprag includes
at least one fluid passageway disposed therein in fluid
communication with at least one fluid actuator; and actuating the
at least one sprag includes selectively supplying pressurized fluid
to the at least one fluid actuator.
13. The method of claim 9, wherein the at least one sprag includes
a plurality of fluid actuators, the method further including:
selectively supplying pressurized fluid to the plurality of fluid
actuators to actuate the at least one sprag; and releasing the at
least one sprag as a function of selectively ceasing to supply
pressurized fluid to the plurality of fluid actuators.
14. A sprag comprising: an outer surface configured to selectively
engage inner and outer races; an inner surface supported on a pin;
first and second parts each forming at least a portion of the outer
surface; at least one fluid actuator and at least one biasing
member; wherein the at least one fluid actuator affects movement of
the first and second parts with respect to one another to
selectively allow the outer surface to engage the inner and outer
races as a function of pressurized fluid selectively supplied to
the at least one fluid actuator.
15. The sprag of claim 14, further including a plurality of ridges
disposed on the outer surface and configured to be substantially
complimentary to a plurality of grooves disposed on the inner and
outer races.
16. The sprag of claim 15, wherein the plurality of ridges
configured to be substantially complimentary to the plurality of
grooves disposed on the inner race are staggered with respect to
the plurality of ridges configured to be substantially
complimentary to the plurality of grooves disposed on the outer
race.
17. The sprag of claim 14, wherein the at least one fluid actuator
is a piston-cylinder arrangement and the at least one biasing
member is a spring.
18. The sprag of claim 14, further including at least one fluid
passageway disposed within the sprag and configured to communicate
pressurized fluid to the at least one fluid actuator.
19. The sprag of claim 18, wherein the pin member includes a fluid
passageway therein configured to communicate pressurized fluid from
a source toward the at least one fluid passageway disposed within
the sprag.
20. The sprag of claim 14, wherein; the first and second parts form
a body; the body includes a first radial dimension on a first side
thereof and a second radial dimension on a second side thereof, the
first dimension being greater than the second dimension; and the at
least one fluid actuator is configured to expand the first and
second parts to enlarge the first dimension.
Description
CROSS REFERENCED APPLICATIONS
[0001] This application is related to co-pending application titled
"Fluid Motor" filed Oct. 31, 2006 and having a patent application
number of ______.
TECHNICAL FIELD
[0002] The present disclosure relates to a motor and, more
particularly, to a fluid motor.
BACKGROUND
[0003] Sprags and similar devices are often used to transfer rotary
movement from a drive member, e.g., an inner race, and a reaction
member, e.g., an outer race in a first direction, e.g., clockwise,
and to not transfer rotary movement therebetween in a second
direction opposite the first direction, e.g., counter-clockwise.
Typically a sprag includes a partially arcuate outer surface that
is biased into frictional engagement with an inclined surface
associated with either or both of an outer surface of the inner
race and/or an inner surface of the outer race. Upon movement of
the drive member in the biasing direction, the sprag becomes wedged
between and substantially locks the drive and reaction members
together. Upon movement of the drive member in the non-biasing
direction, the sprag overcomes the biasing force, moves away from
the inclined surface, and establishes sliding contact between the
drive and reaction members. Thus, when the sprag substantially
locks the drive and reaction members together, torque applied to
the drive member is transferred to the reaction member, and when
the sprag establishes sliding contact between the drive and
reaction members, torque applied to the drive member is not
transferred to the reaction member.
[0004] U.S. Pat. No. 5,482,144 ("the '144 patent") issued to
Vranish discloses a three dimensional roller locking sprag. The
sprag of the '144 patent includes two pairs of curved peripheral
side surfaces which respectively contact a pair of mutual diverging
side wall surfaces of a groove disposed within a drive member and a
reaction member. The sprag of the '144 patent substantially locks
the drive and reaction members together for torque transfer
therebetween in a first direction and establishes a sliding contact
therebetween in a second direction.
[0005] Although the sprag of the '144 patent may transfer torque
from the drive member to the reaction member in a first direction,
movement of the drive member is required to lock and thus transfer
torque to the reaction member. Additionally, the sprag of the '144
patent passively transfers torque from the drive member to the
reaction member. Furthermore, the frictional engagement of the
sprag of the '144 patent in a substantially locked position may be
insufficiently small to transfer relatively large torques between
the drive and reaction members.
[0006] The present disclosure is directed to overcoming one or more
of the shortcomings set forth above.
SUMMARY OF THE INVENTION
[0007] In one aspect, the present disclosure is directed to a sprag
configured to operate in a first mode allowing substantially mutual
rotation of inner and outer races about an axis and a second mode
allowing relative rotation between the inner and outer races. The
sprag includes at least one actuator configured to selectively
extend and retract and an outer surface configured to selectively
lock the inner and outer races together as a function of the at
least one actuator selectively extending.
[0008] In another aspect, the present disclosure is directed to
method of transferring torque between an inner race and an outer
race. The method includes transmitting a first force to at least
one sprag. The at least one sprag is disposed between the inner and
outer races. The method also includes actuating the at least one
sprag to substantially lock the inner and outer races together and
transferring the first force to the inner and outer races via the
at least one sprag.
[0009] In yet another aspect, the present disclosure is directed to
a sprag. The sprag includes an outer surface configured to
selectively engage inner and outer races. The sprag also includes
an inner surface supported on a pin, first and second parts each
forming at least a portion of the outer surface, and at least one
fluid actuator and at least one biasing member. The at least one
fluid actuator affects movement of the first and second parts with
respect to one another to selectively allow the outer surface to
engage the inner and outer races as a function of pressurized fluid
selectively supplied to the at least one fluid actuator
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a diagrammatic side-view illustration of an
exemplary fluid motor in accordance with the present
disclosure;
[0011] FIG. 2 is a diagrammatic sectional illustration of a sprag
assembly along view 2-2 of the fluid motor of FIG. 1;
[0012] FIG. 3 is a diagrammatic side-view illustration of a sprag
along view 3-3 of the sprag assembly of FIG. 2;
[0013] FIG. 4 is a diagrammatic side-view illustration of an
exemplary adjustment mechanism for the sprag assembly of the fluid
motor of FIG. 1; and
[0014] FIG. 5 is a diagrammatic illustration of the fluid motor of
FIG. 1 operatively connected to an output.
DETAILED DESCRIPTION
[0015] FIG. 1 illustrates an exemplary fluid motor 10. Fluid motor
10 may include an outer race 12, an inner race 14, and a plurality
of sprag assemblies 16. Fluid motor 10 may include a longitudinal
axis 18 defining a rotational axis substantially about which outer
race 12 and inner race 14 may be configured to rotate. Outer race
12 also may be disposed radially outward of inner race 14 and sprag
assemblies 16 may be arranged between outer and inner races 12, 14.
Outer race 12 may include an outer surface thereof having a toothed
profile configured to mesh with one or more conventional gears. It
is contemplated that inner race 14 may include an inner surface
thereof having a toothed profile configured to mesh with one or
more conventional gears and/or both an outer surface of outer race
12 and an inner surface of inner race 14 may have toothed profiles.
It is further contemplated that outer and inner races 12, 14 may be
configured to be connected directly to a shaft, e.g., welded to the
shaft, connected to a sprocket, e.g., configured as a friction or
toothed pulley, and/or configured to be connected to any other
device to which rotary motion is desired to be delivered and
connected via any manner known in the art.
[0016] As will be explained below in detail, each of sprag
assemblies 16 may be selectively fixed to outer and inner races 12,
14 to cause substantially mutual rotation of outer and inner races
12, 14 about axis 18. This mutual rotation of outer and inner races
12, 14 may be a function of pressurized fluid selectively supplied
to one or more of sprag assemblies 16. It is contemplated that
adjusting the amount, pressure, and timing of the pressurized fluid
selectively supplied to sprag assemblies 16, may establish a
variable rotational output from fluid motor 10.
[0017] FIG. 2 illustrates a partial view of a first sprag assembly
20 taken along view 2-2 of FIG. 1. First sprag assembly 20 may
include a first sprag 22 rotationally supported on a first sprag
pin 24 that may be fixedly connected at opposite ends thereof to
first ends of first and second links 26, 28. First and second links
26, 28 may be connected at a substantially center location thereof
to an actuator pin 30. A longitudinal axis 32 of actuator pin 30
may define a sprag assembly center line about which first sprag
assembly 22 may be substantially symmetrical. That is, first and
second links 26, 28 may be connected at second ends thereof to a
second sprag pin supporting a second sprag (not illustrated). It is
contemplated that first and second links 26, 28 may include any
shape, e.g., elongate, and may be fixed to first sprag pin 24 and
the second sprag pin (not illustrated) via any suitable method,
e.g., cotter pin, stamped, welded, or brazed.
[0018] First sprag assembly 22 may also include first and second
actuator assemblies 34, 36 configured to actuate and displace first
sprag 22. First actuator assembly 24 may include a piston 38
operatively connected to actuator pin 30 and configured to
reciprocate within a cylinder 40 operatively connected to a housing
52. Piston 38 may reciprocate within cylinder 40 as a function of
pressurized fluid selectively supplied to cylinder 40 on opposite
sides of piston 38. Specifically, piston 38 may be disposed within
cylinder 40 and may define first and second fluid chambers 44, 46.
Pressurized fluid may be selectively supplied to first and second
fluid chambers 44, 46 in any suitable manner, such as, via a
hydraulic circuit 42. For example, hydraulic circuit 42 may include
a source of pressurized fluid (not illustrated), a fluid reservoir
(not illustrated), and at least one valve (not illustrated)
configured to selectively fluidly connect first and second chambers
44, 46 with either the source of pressurized fluid or the fluid
reservoir. It is contemplated that the source of pressurized fluid
and/or the fluid reservoir may include an accumulator.
[0019] As is known in the art, piston 38 may be urged toward a
first direction 48 with respect to housing 52 if second fluid
chamber 46 is fluidly connected to the source of pressurized fluid
and first fluid chamber 44 is fluidly connected with the reservoir.
Conversely, piston 38 may be urged toward a second direction 50
with respect to housing 52 if first fluid chamber 44 is fluidly
connected with the source of pressurized fluid and second chamber
46 is fluidly connected with the reservoir. It is contemplated that
second fluid actuator 36 may be substantially similar to first
fluid actuator 34 in structure and operation and thus is not
further described. It is also contemplated that first and second
fluid actuators 34, 36 may include any type of piston-cylinder
arrangement known in the art and housing 52 may or may not form a
structural part thereof. It is further contemplated that the stroke
of piston 38, e.g., the reciprocal motion of piston 38 with respect
to cylinder 40, may be any length.
[0020] Piston 38 may also include first and second fluid
passageways 54, 56 disposed therein and configured to fluidly
communicate pressurized fluid selectively supplied to first and
second fluid chambers 44, 46 toward third and fourth fluid
passageways 58, 60, respectively. Third and fourth fluid
passageways 58, 60 may be disposed within actuator pin 30 and
configured to fluidly communicate pressurized fluid from first and
second fluid passageways 54, 56 toward first and second link
passageways 62, 64, respectively. Second link passageway 64 may be
disposed within first link 26 and configured to fluidly communicate
pressurized fluid from second and fourth fluid passageways 56, 60,
and thus second fluid chamber 46, toward sprag pin passageway 66.
First link passageway 62 may also be disposed within first link 26
and configured to fluidly communicate pressurized fluid toward a
sprag pin passageway disposed in the second sprag pin (not
illustrated). As such, second fluid passageway 56, fourth fluid
passageway 60, second link passageway 62 and sprag pin passageway
66 may establish a first fluid path configured to communicate
pressurized fluid selectively supplied to second fluid chamber 46
toward first sprag 22. It is contemplated that first fluid
passageway 54, third fluid passageway 58, first link passageway 62,
and the sprag pin passageway disposed within the second sprag pin
(not illustrated) may define a second fluid path configured to
communicate pressurized fluid selectively supplied to first fluid
chamber 44 toward the second sprag. It is also contemplated that
the fluid connections between any of the fluid communicating
passageways may include any type of fluid connection known in the
art, such as, for example, a partial or full circumferential groove
disposed adjacent an end of an upstream or downstream
passageway.
[0021] First sprag 22 may be rotationally supported on sprag pin 24
and may include a sprag passageway 68 disposed therein and in fluid
communication with sprag pin passageway 66. Sprag passageway 68 may
be configured to communicate pressurized fluid from sprag pin
passageway 66 toward one or more sprag actuators 70. First sprag 22
may also include one or more ridges 72, 73 on an outer surface
thereof. Ridges 72, 73 may be complimentary in shape and configured
to selectively engage grooves 74, 76 disposed on the inner surface
of outer race 12 and the outer surface of inner race 14,
respectively. It is contemplated that ridges 72, 73 and grooves 74,
76 may include any quantity and/or any shape, e.g., arcuate,
triangular, square or rectangular stepped, and may be regularly or
irregularly spaced with respect to an axial axis of first sprag 22.
It is also contemplated that ridges 73 may be staggered with
respect to ridges 72 according to any amount of offset
therebetween. It is further contemplated that the description above
and below with respect to first sprag 22 is equally applicable to
each sprag of the plurality of sprag assemblies 16.
[0022] FIG. 3 illustrates an side-view of first sprag 22 taken
along line 3-3 of FIG. 2. Each of sprag actuators 70 may include a
piston 78 configured to reciprocate within a cylinder 80 as a
function of pressurized fluid selectively supplied to cylinder 80
from sprag passageway 68. First sprag 22 may additionally include a
first part 22a and a second part 22b and movement of piston 78
within cylinder 80 in a first direction 84 may urge first part 22a
away from second part 22b and thus cause first sprag 22 to
frictionally engage and substantially lock outer and inner races
12, 14 together. First sprag 22 may further include a plurality of
springs 82 (only one of which is illustrated) configured to oppose
the movement of piston 78 within cylinder 80 in the first direction
84 and urge first part 22a away from second part 22b. First sprag
22 may be oblong in shape including a first or long dimension end
86 in which actuators 70 may be disposed and a second or short
dimension end 88 in which springs 82 may be disposed. As such,
movement of piston 78 in first direction 84 may overcome the bias
of springs 80 and may urge first and second parts 22a, 22b away
from one another expanding the long dimension end 86 and thus
fixedly engaging sprag 22 with outer and inner races 12, 14.
Conversely, springs 80 may urge first and second parts 22a, 22b
away from one another expanding the short dimension end 88 when
pressurized fluid is selectively not supplied to cylinder 78, which
may not fixedly engage sprag 22 with outer and inner races 12, 14.
It is contemplated that the size of long dimension end 86 and short
dimension end 88 may be any desired length to achieve any desired
amount of fixed engagement and/or non-engagement of sprag 22 with
respect to outer and inner races 12, 14. It is also contemplated
that actuators 70 may, alternatively, include any type of actuator
and springs 80 may include any type of biasing element configured
to urge first and second parts 22a 22b toward outer and inner races
12, 14. It is further contemplated that first sprag 22 may include
any quantity of actuators 70 and springs 82, e.g., three, and may
or may not include the same quantity of actuators 70 and springs
82.
[0023] FIG. 4 illustrates an exemplary adjustment mechanism 90
configured to vary the amount of movement of piston 38 transferred
to first and second links 26, 28. Specifically, adjustment
mechanism 90 may include first and second adjusting plates 92, 94
configured to be movable with respect to one another via an
adjusting actuator 96. Adjusting actuator 96 may include a
piston-cylinder arrangement connected at one end thereof to first
adjusting plate 92 and another end thereof connected to second
adjusting plate 94. As such, actuation, e.g., extension and
retraction of adjusting actuator 96, may cause first and second
adjusting plates 92, 94 to move relative to one another. Movement
between plates 92 and 94 may cause a first slot 98 disposed within
first adjusting plate 92 to move relative to a second slot 100
disposed within second adjusting plate 94. First slot 98 may be
disposed substantially at an angle with respect to second slot 100
and arranged so as to at least partially overlap second slot 100.
For example, first and second slots 98, 100 may form a
substantially "X" shape. It is contemplated that first and second
slots 98, 100 may be any shape, e.g., substantially linear or
arcuate.
[0024] Adjustment mechanism 90 may also include a pivot pin 102
disposed within first and second slots 98, 100 and configured to
reciprocate along a pivot direction 104. Specifically, pivot pin
102 may be configured to move as a function of first adjusting
plate 92 moving relative to second adjusting plate 94. For example,
as adjusting actuator 96 extends, first and second adjusting plates
92, 94 may move in a first direction resulting in pivot pin 102
moving along pivot direction 104 toward sprag assembly 20 as first
and second slots 98, 100 overlap at progressively different
locations. Similarly, as adjusting actuator 96 retracts, first and
second adjusting plates 92, 94 may move in a second direction
resulting in pivot pin 102 moving along pivot direction 104 away
from sprag assembly 20 as first and second slots 98, 100 overlap at
progressively different locations.
[0025] Adjustment mechanism 90 may also include a pivot link 106
pivotally connected at a first end thereof to pivot pin 102 via a
slot 108, pivotally connected at a second end thereof to link 26,
and pivotally connected at a location between the first and second
ends to actuator pin 30. As such, movement of piston 38 as a
function of pressurized fluid selectively supplied to first or
second fluid chambers 44, 46 may result in pivot link 106 pivoting
about pivot pin 102 and thus causing link 26 to reciprocate along a
direction 110 substantially perpendicular to pivot direction 104.
For example, pivot link 106 may act as an adjustable lever arm
configured to transfer reciprocal movement of piston 38 to
reciprocal movement of link 26 as a function of the position of
pivot pin 102, which in turn may be adjusted by adjustment actuator
96 moving first and second adjustment plates 92, 94 relative to one
another. It is contemplated that the ratio of lengths of slot 108
and pivot pin 106 may provide a range of lever arm ratios to
provide a range of ratios between piston 38 movement and link 26
movement. It is also contemplated that the length of pivot link 106
and slot 108 may be any desired length and may be configured to
provide any lever arm ratio. For example, the ratio of the length
of slot 108 to the length of pivot link 106 may be approximately
1:2 to provide an adjustable lever arm ratio from a maximum amount
of the movement of piston 38 transferred to link 26 to
approximately half of the movement of piston 38 transferred to link
26. It is contemplated that link 26 may, alternatively, include a
plurality of links and may or may not be configured to pivot about
actuator pin 30.
[0026] FIG. 5 illustrates fluid motor 10 operatively connected to
an output 200. Specifically, fluid motor 10 may be operatively
connected to output 200 via gear teeth disposed on the outer
surface of outer race 12. The structure and operation of gear teeth
is well known in the art and, as such, is not further explained.
Additionally, a plurality of fluid motors 10, 10a, 10b, 10c may
each be operatively connected to output 200. Fluid motors 10a, 10b,
10c may be substantially similar to fluid motor 10 and may be
similarly configured to provide rotary motion. As such, fluid
motors 10, 10a, 10b, 10c may together establish a combined fluid
motor configured to impart rotary motion to output 200. It is
contemplated that any quantity of fluid motors 10, 10a, 10b, 10c
may be operatively connected to output 200 and may or may not be
connected in series with each other.
INDUSTRIAL APPLICABILITY
[0027] The disclosed fluid motor 10 may be applicable to system
where rotary motion is desired. Fluid motor 10 may convert
hydraulic potential energy into mechanical kinetic energy and may
be configured to provide a localized rotary motion to one or more
components. The operation of fluid motor 10 is explained below.
[0028] Referring to FIGS. 1 and 4, fluid motor 10 may be
operatively connected to output 200 and configured to rotate output
200. For example, output 200 may be a gear, sprocket, or other
suitable output device connected to fluid motor 10 via any suitable
connection, e.g., directly meshing gear teeth or a belt.
Alternatively, output 200 may be directly connected to one or more
components of fluid motor 10, e.g., a shaft directly connected to
inner race 14. As such, fluid motor 10 may be configured to rotate
output 200 in either a clockwise or a counter-clockwise direction
and in either drive or retarding load conditions.
[0029] Referring to FIG. 2, pressurized fluid may be selectively
communicated from hydraulic circuit 42 toward first and second
fluid chambers 44, 46 to displace piston 38 in either direction 50
or direction 48. Specifically, pressurized fluid may be delivered
to second fluid chamber 46 to move piston 38 in direction 48.
Additionally, pressurized fluid communicated to second fluid
chamber 46 may be communicated along the first fluid path, e.g.,
passageways 56, 60, 64, communicated to sprag pin passageway 66,
sprag passageway 68, and to actuators 70. Each of pistons 78, e.g.,
the piston for each of actuators 70, may move in direction 84 and
expand the large dimension end of first sprag 22 and thus lock
outer and inner races 12, 14 together. With first sprag 22 locking
outer and inner races 12, 14 and first sprag 22 connected to
actuator pin 30 and thus piston 38 via a linkage system, e.g., link
26, movement of piston 38 resulting from pressurized fluid
communicated to second fluid chamber 46 may urge sprag 22 in a
substantially linear direction with respect to axis 18 (see FIG. 1)
and thus cause outer and inner races 12, 14 to rotate about axis
18. That is, movement of piston 38 may be transferred to first
sprag 22 and thus to outer and inner races 12, 14 tangentially to
axis 18. It is contemplated that pistons 78 may actuate first sprag
22 to engage and lock outer and inner races 12, 14 substantially at
the same time as the pressurized fluid communicated to second fluid
chamber 46 moves piston 38 in direction 48. It is also contemplated
that movement of piston 38 in direction 48 may correspond to a
counter-clockwise direction of outer and inner races 12, 14 and
thus of fluid motor 10 (see FIG. 1.).
[0030] Movement of fluid motor 10 in a clockwise direction may be
established by selectively communicating pressurized fluid to first
fluid chamber 44, the second fluid path, e.g., passageways 54, 58,
62, the sprag pin passageway of the second sprag, and communicated
to the sprag passageway of the second sprag and the respective
actuators therein. It is contemplated that the operation of the
second sprag is substantially similar to that of first sprag 22 and
as such is not further explained. It is also contemplated that
pressurized fluid may be selectively and substantially
simultaneously supplied to respective first fluid chambers, e.g.,
fluid chambers 44 or 46, of both first and second fluid actuators
34, 36, along first and second fluid paths, and combined within
respective sprag pin passageways, e.g., sprag pin passageway 66,
for selective communication to respective sprags, e.g., first sprag
22.
[0031] Referring again to FIG. 1, pressurized fluid may be
selectively supplied to additional sprag assemblies 16. For
example, pressurized fluid may be supplied to the next adjacent
counter-clockwise sprag assembly with respect to first sprag
assembly 22 to further rotate outer and inner races 12, 14 in the
counter-clockwise direction. As such, pressurized fluid may be
selectively supplied to fluid chambers in the fluid actuator
respectively associated with the next adjacent counter-clockwise
sprag assembly similarly to that as explained above with respect to
first sprag 22. Thus, first sprag assembly 22 may rotate outer and
inner races 12, 14 a first degree of rotation about axis 18, e.g.,
40 degrees, and the next adjacent counter-clockwise sprag assembly
may rotate outer and inner races 12, 14 a second degree of rotation
about axis 18, e.g., 40 degrees. It is contemplated that subsequent
actuation of adjacent counter-clockwise sprag assemblies may also
rotate outer and inner races 12, 14 subsequent degrees of rotation
to achieve any number of degrees of rotational movement of outer
and inner races 12, 14, e.g., 360 degrees. It is also contemplated
that similar actuation of adjacent clockwise sprag assemblies may
rotate outer and inner races 12, 14 in a clockwise direction
similar to the manner in which outer and inner races 12, 14 may be
rotated in the counter-clockwise direction. It is further
contemplated that subsequent actuation of each of the sprag
assemblies 16 may establish an actuation sequence that may be
repeated any number of times to substantially continuously rotate
outer and inner races 12, 14.
[0032] Selectively omitting the actuation one or more of the sprag
assemblies 16 during actuation sequences may provide an
adjustability of the rotational output fluid motor 10. For example,
actuation all of sprag assemblies 16 may provide a maximum
rotational output torque of fluid motor 10, selectively omitting
one or more of sprag assemblies 16 may provide decreased rotational
output torque of fluid motor 10, and actuating only one of sprag
assemblies 16 may provide a minimum rotational output torque of
fluid motor 10. It is contemplated that rotational output speed of
motor 10 may inversely correspond to the rotational output torque.
For example, if fluid motor 10 includes nine sprag assemblies 16,
selectively omitting one or more sprag assemblies 16 may provide
nine step change ratios, e.g., 9:9, 8:9, 7:9, 6:9, 5:9, 4:9, 3:9,
2:9, and 1:9, each corresponding to the rotational degree each
sprag assembly rotates outer and inner races 12, 14 and the
combined rotational output, e.g., torque and speed, for an
actuation sequence. It is also contemplated that the different step
change ratios may be achieved by selectively not supplying
pressurized fluid to one or more of the fluid actuators, e.g.,
fluid actuators 34 and 36, associated with a respective sprag
assembly, e.g., first sprag assembly 22, during a particular
actuation sequence.
[0033] Referring to FIG. 4, the various step change ratios of fluid
motor 10 may be further varied by adjustment mechanism 90 as a
function of the ratio of slot 108 to lever arm 106. For example, if
the ratio of slot 108 to lever arm 106 is 1:2, fluid motor 10 may
include a continuously variable output ratio from a maximum output
to approximately one half a corresponding rotational degree a sprag
assembly rotates outer and inner races 12, 14, e.g., 1/2 of 40
degrees or 20 degrees. For example, if fluid motor 10 includes nine
sprag assemblies 16 and thus nine step change ratios, selective
actuation of adjustment plates 92, 94 and thus the ratio of lever
arm 106 may provide substantially continuously variable ratios
between the maximum ratio, e.g., 9:9, and the minimum ratio, e.g.,
1:9. Specifically, the position of pivot 102 may be adjusted to
reduce the effective length of pivot arm 106, and thus the amount
of movement of piston 38 transferred to outer and inner races 12,
14, without selectively omitting actuation of one or more sprag
assemblies 16. That is, actuating nine sprag assemblies and
adjusting pivot 102 from a maximum lever arm to a 8/9ths lever arm
may provide a substantially continuous ratio from 9:9 to 8:9 or the
actuation of only eight of the nine sprag assemblies. Actuation of
eight sprag assemblies and adjusting pivot 102 from the maximum
lever arm to a 7/8ths lever arm may provide a substantially
continuous ratio from 9:8 to 7:9 or the actuation of only seven of
the nine sprag assemblies. Subsequent actuation of fewer sprag
assemblies and similarly adjusting pivot 102 to vary the lever arm
to a corresponding fraction may provide substantially continuously
variable output to a minimum of 1/2 of the actuation of one sprag
assembly, e.g., actuating only one of the nine sprag assemblies and
adjusting pivot 102 to vary the lever arm from a maximum to a 1/2
lever arm. It is contemplated that fluid motor may include any
quantity of sprag assemblies 16 and the timing associated with
selectively supplying pressurized fluid thereto may be adjusted to
provide a substantially continuous rotary motion of outer and inner
races 12, 14. It is also contemplated that the various step changes
of motor 10 may be further varied by adjusting the displacement
stroke of piston 38 via hydraulic circuit 42.
[0034] Referring again to FIG. 4, multiple fluid motors 10, 10a,
10b, 10c may be connected to output 200 to further increase the
continuousness of rotary motion delivered thereto. Specifically,
the timing of supplying pressurized fluid to one or more sprag
assemblies of respective fluid motors may be staggered to further
increase the continuousness of the rotary motion. For example, a
first sprag assembly of fluid motor 10 may be actuated to rotate
outer and inner races 12, 14, then a first sprag assembly of fluid
motor 10a may be actuated to rotate outer and inner races thereof,
then a first sprag assembly of fluid motor 10b may be actuated to
rotate outer and inner races thereof, and then fluid motor 10c may
be similarly actuated and the sequence repeated for subsequent
sprag assemblies. It is contemplated that the first sprag assembly
of a subsequent fluid motor, e.g., fluid motor 10b, may be actuated
any time after the actuation of the first sprag assembly of a
previous fluid motor, e.g., fluid motor 10. It is also contemplated
that fluid motors 10, 10a, 10b, 10c may each include the same or
different quantities of sprag assemblies. It is also contemplated
that fluid motors 10, 10a, 10b, 10c may be actuated in any sequence
and adjusted according to desired drive directions, speeds, and/or
loads with respect to output 200. It is further contemplated that
rotational energy may be recoverable by operatively connecting one
or more of fluid motors 10, 10a, 10b, 10c and/or output 200 to an
energy storage device such as, for example, an accumulator, a
flywheel, a generator, and/or other energy storage device known in
the art.
[0035] Because sprag 22 may be hydraulically actuated, it actively
locks outer and inner races 12, 14 for substantially mutual
rotation about axis 18 potentially reducing the occurrence of lost
motion inherent commonly associated with passive sprags.
Additionally, because sprag 22 may be actively actuated, it may be
configured as an input member converting tangential motion to
rotary motion. Furthermore, because sprag 22 may be hydraulically
actuated, may include ridges 72, 73, and may include ridges 72, 73
staggered with respect to one another, it may provide increased
frictional engagement with outer and inner races 12, 14 potentially
allowing for increased torque transfer over passively actuated
sprags.
[0036] It will be apparent to those skilled in the art that various
modifications and variations can be made to the disclosed fluidly
actuated sprag. Other embodiments will be apparent to those skilled
in the art from consideration of the specification and practice of
the disclosed method and apparatus. It is intended that the
specification and examples be considered as exemplary only, with a
true scope being indicated by the following claims and their
equivalents
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