U.S. patent application number 11/559830 was filed with the patent office on 2008-04-24 for bricks for pipe laying and construction work using this.
This patent application is currently assigned to PIP Co., Ltd.. Invention is credited to Young-Chun Lee.
Application Number | 20080092465 11/559830 |
Document ID | / |
Family ID | 39314170 |
Filed Date | 2008-04-24 |
United States Patent
Application |
20080092465 |
Kind Code |
A1 |
Lee; Young-Chun |
April 24, 2008 |
BRICKS FOR PIPE LAYING AND CONSTRUCTION WORK USING THIS
Abstract
The present invention relates to a brick for pipe laying that is
comprised of pipe entrance or pipe groove on the body that has the
following characteristics; it is designed to make it easy for the
pipe to go in and out of the pipe entrance or pipe groove; it
enables the mason work to be carried out by using the standard
bricks; it eliminates a series of drilling work thus, saves the
labor cost and the construction time; it does not create dust
during the construction work so it is more pleasant to carry out
the work; it not only prevents the occurrence of cracks on the wall
owing to no vibration but also reduces the chances of making
mistakes and carry out the construction work more precisely
following the specified drawings; especially when connecting the
hot/cold water pipes to the pump dwelling it prevents from
collapsing; it simplifies the construction progress dramatically;
and it is also suitable for the pipe work that is constructed to
water dwelling that is formed different heights each.
Inventors: |
Lee; Young-Chun;
(Gyeonggi-Do, KR) |
Correspondence
Address: |
BEYER WEAVER LLP
P.O. BOX 70250
OAKLAND
CA
94612-0250
US
|
Assignee: |
PIP Co., Ltd.
|
Family ID: |
39314170 |
Appl. No.: |
11/559830 |
Filed: |
November 14, 2006 |
Current U.S.
Class: |
52/220.2 |
Current CPC
Class: |
E04C 1/397 20130101 |
Class at
Publication: |
52/220.2 |
International
Class: |
E04C 2/52 20060101
E04C002/52 |
Foreign Application Data
Date |
Code |
Application Number |
Oct 20, 2006 |
KR |
10-2006-0102570 |
Oct 20, 2006 |
KR |
10-2006-0102575 |
Oct 27, 2006 |
KR |
10-2006-0104987 |
Claims
1. A brick for pipe laying comprising a body (10) that fills the
right place where the pipe formed in a shape of
rectangular-haxadron passes; and A pipe entrance (20) which is
formed to go through one side of above body (10), and which is
installed for the pipe (30) to go through the said pipe entrance
(20) so that it provides an easy pipe construction environment.
2. As claimed in claim 1, a brick for pipe laying of enabling the
construction of pipe entrance (20) which is formed with two or
several of them to allow the pipes such as water pipe,
communication pipe, and electricity pipe to pass each pipe entrance
(20).
3. As claimed in claim 1, a brick for pipe laying that has the
chracteristic of the said pipe entrance (20) being able to
accommodate a number of pipes (30) inside and also adjust to
different sizes of other standard facilities such as an electric
box, filling up type of toilet water tank, aircon box, filling up
gas box, etc.
4. As claimed in claim 1 or claim 3, a brick for pipe laying that
is from the front of above body (10) to the pipe entrance (20) it
can cut to the box size that fills upper and lower part to form a
incision part (50) that opens to the front, and locate the blocks
with above incision (50) between the blocks that are laid in a row
during the construction, and install the filling-up box with the
above incision parts (50).
5. As claimed in claim 4, a brick for pipe laying that has the
characteristic that the above body (10) is formed with incision
groove (71)(72) that is induced to the horizontal direction at the
front upper and lower part, the above pipe entrance (20) is formed
with a fragmented groove (73) to the horizontal direction at the
center of interior of side wall that is formed with above incision
groove (71)(72), and by cutting the above incision (71)(72) it
makes it easy to form the incision part (50).
6. A body (10) that is formed as a rectangular-haxadron shape that
is filled in the right path for the pipe. a brick for pipe laying
that is composed of the pipe groove that is formed in a multi-level
on one side of the above body (10), depending on the pipe location
or method, building the above body (10) by laying the bricks on
top-bottom-left-right it enables the pipe (30) to go in and out of
pipe groove (60) so that it provides an easy pipe construction
environment.
7. As claimed in claim 6, a brick for pipe laying that the above
pipe groove (60) is formed by distancing a upper length (h) and a
lower length (k) to form a slope (61), and through the above slope
(61), it is also effective to use for the pipe path on the
slope.
8. As claimed in claim 6 and 7, a brick for pipe laying that has
the characteristics where the above pipe groove (60) accommodates a
number of pipes.
9. A brick for pipe laying that is comprised of a mason work step
where a pipe brick (100) formed with pipe entrance (20) on one side
and pipe wall (100A) formed with pipe groove (60) formed with
multi-level on one side are located horizontally and vertically to
form the path for the pipe (30) to go through the said pipe
entrance and pipe groove (60), and laid together with standard
bricks (80) of rectangular haxadron; a cutting step to form the
incision part (50) to the size of filling-up box (90) so that it
enables the installation of filling-up box (90) inside of pipe
entrance (20) of said pipe brick (100); a fixing step that fixes
the filling-up box (90) to the interior of pipe wall (100) through
above precision part by filling up; a pipe connection step that
installs pipe (30) to be induced to the pipe entrances (20) of pipe
wall (100A) and pipe groove (60) of pipe wall (100A) and connects
pipe (30) to above filling up box (90); a gap filling step that
finishes the work by filling the empty space of incision part (50)
where the pipe wall (100A) installed with pipe (30) and incision
parts (50) of pipe wall (100A) which is installed with filling up
box (90) with cement and mortar.
10. As claimed in claim 9, at the above mason step, it uses the
construction method that installs the electric wire tube (36) of
hollow from the ground to the certain height in advance to enable
the above electric wire tube (36) to pass the said pipe entrance
(20) by laying the pipe bricks (100) vertically.
11. As claimed in claim 9, at the above incision step, it uses the
construction method of using the pipe brick that requires the
fragmentation of bricks to different sizes to install structure
such as electric box, filling-up type toilet water tank, aircon box
and filling-up gas box, etc inside of each pipe enterance
(20a)(20b) of pipe brick (100),
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to a brick for pipe laying and
construction work using this, more specifically, it is a system
that applies to a variety of pipe-fitting construction on the wall
for the installation of water works, electricity, etc. that has
simplified the mason and piping work substantially thus, has an
effect of reducing the labor and material costs, etc., while
preventing the danger of having wall crack during/after the
construction.
[0003] 2. Background of the Related Art
[0004] In general, a brick is formed as a flat length-wise
hexahedron, that a number of bricks are made to the wall laying
them by intersecting each other or laminating them by facing each
other. Such mason work that lays the bricks by intersecting
requires an adhesive such as mortar that is a mixture of sand and
cement to a certain ratio.
[0005] Also, the wall unit constructed such as above requires a
variety of pipe work such as water work, electricity, telephone and
communication wires. The pipe work can be carried out in a way that
after finishing the mason work using a regular hexahedral brick,
install the pipes by drilling on the brick wall. To perform this
task, 4.about.5 workers have to work several days using hammer,
drill, chisel, etc.
[0006] However, such method requires a lot of labor work which
results in high labor cost, and due to dust created when drilling,
it requires additional vacuum to sock in dust to provide more
workable environment, it can also cause crack on the wall from the
vibration while drilling after completing the construction work as
well as delay the intended construction period due to too much
manual work involved. Another method of installing the pipes witch
involves the installation of pipes prior to mason work presents
other sets of problems. The pipe using this method cannot be fixed
securely as it is done in an open space thus, difficult to locate
the right place specified in the drawing, not to mention the
difficulty in laying the bricks around them after finishing the
installation. This requires the workers to be extra careful which
in turn, delays the overall construction time.
[0007] As illustrated in FIG. 1a, in case of pipe installation that
connects hot/cold water pipes to the water dwelling, an iron
reinforcing rod (102) is erected at the location of water dwelling
(101) to fix the water dwelling (101) and lay 0.5b brick wall (103)
on it then, connect the pipe (104) to the water dwelling (101) and
finish the work by filling the empty space with cement or
mortar.
[0008] Also, as illustrated in FIG. 1b, there was also a method
that the upper part is formed with 0.5b mason wall (103) and the
lower part is formed with 1.0b mason wall (103a), however, the pipe
(104) which is coated is induced to the interior of wall unit, and
connect the water dwelling (101) to the iron reinforcement rod
(102) then, take the coat of pipe (104) off and connect to the
water dwelling (101) and fill the gap at the entrance.
[0009] Also, as illustrated in FIG. 1c, the upper part is formed
with 0.5b mason wall (103) and the lower part is formed with 1.0b
mason wall (103a) then operate the piping work in accordance to the
method illustrated in FIG. 1b.
[0010] However, when the construction work is carried out by the
methods specified in 1a, 1b, 1c, there used to be a number of
incidents where bricks got collapsed, and because the construction
work was complicated, it required extra expenditure in terms of
labor cost, time and material cost.
SUMMARY OF THE INVENTION
[0011] The present invention is designed to solve the said problems
and by installing the bricks to the right places with the bricks
formed with pipe entrance at the side and bricks formed with pipe
groove that has been induced, it eliminates a series of drilling
work by the workers thus, saves the labor cost and the construction
time; it does not create dust during the construction work so it is
more pleasant to carry out the work; it not only prevents the
occurrence of cracks on the wall owing to no vibration but also
reduces the chances of making mistakes and carry out the
construction work more precisely following the specified
drawings.
[0012] Also, the present invention is aimed to provide an
installation method by the use of pipe brick that has the following
characteristics: it is comprised of a mason work step where a pipe
brick formed with pipe entrance on one side and pipe wall formed
with pipe groove formed with multi-level on one side are located
horizontally and vertically to form the path for the pipe to go
through the said pipe entrance and pipe groove, and laid together
with standard bricks of rectangular haxadron; a cutting step to
form the incision part to the size of filling-up box so that it
enables the installation of filling-up box inside of pipe entrance
of said pipe brick; a fixing step that fixes the filling-up box to
the interior of pipe wall through above precision part by filling
up; a pipe connection step that installs pipe to be induced to the
pipe entrances of pipe wall and pipe groove of pipe wall and
connects pipe to above filling up box; a gap filling step that
finishes the work by filling the empty space of incision part where
the pipe wall installed with pipe and incision parts of pipe wall
which is installed with filling up box with cement and mortar.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings, which are included to provide a
further understanding of the invention and are incorporated in and
constitute a part of this application, illustrate embodiment(s) of
the invention and together with the description serve to explain
the principle of the invention. In the drawings:
[0014] FIG. 1a, 1b, 1c are the diagrams illustrating the condition
of conventional piping work;
[0015] FIG. 2 is a perspective view of brick for pipe laying of the
present invention;
[0016] FIG. 3 FIG. 3 is a installation view drawing illustrating
the condition of installation of the present invention;
[0017] FIG. 4a, 4b, 4c are the perspective view illustrating other
practical examples of the present invention;
[0018] FIG. 5a is a perspective view illustrating the other
practical examples of brick for pipe laying with a formation of
incision parts in accordance to the present invention;
[0019] FIG. 5b is a side view of FIG. 5a above;
[0020] FIG. 5c is a side view of the formation of a incision groove
and a fragmentation groove on brick for pipe laying of the present
invention;
[0021] FIG. 6 is a diagram illustrating the installation condition
in accordance to the FIG. 5a above;
[0022] FIG. 7 is a perspective view illustrating an practical
example that is formed with a pipeline groove on a brick for pipe
laying of the present invention;
[0023] FIG. 8a, 8b are the perspective view illustrating other
practical example of FIG. 7 above;
[0024] FIG. 9a, 9b, 9c are the diagram illustrating the
installation condition in accordance to FIG. 7 above;
[0025] FIG. 10 is a perspective view of other practical examples of
the present invention;
[0026] FIG. 11 is a diagram illustrating the condition of use of
FIG. 10 above;
[0027] FIG. 12 is a diagram illustrating other practical examples
of construction method in accordance to a practical example of the
present invention;
[0028] FIG. 13 is a diagram illustrating the construction method of
other practical use of the present invention; and
[0029] FIG. 14 is a perspective view of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0030] The brick for pipe laying of the present invention is in a
rectangular-hexadron shape that is designed to make it easy for the
pipe to go in and out of the body of pipe by forming the pipe
entrance or pipe groove, it is installed between the standard
bricks during mason work but at the path of piping. Also, for the
pipe construction of pre-existing old building, it can be used by
demolishing the original bricks then, install the bricks of present
invention between them so that it could guide the pipe;
[0031] Therefore, in comparison to the piping work by drilling the
existing wall or laying the bricks after installing pipes this
method can reduce substantially the work load of construction and
the overall expenditure that is associated with it such as labor
cost or material cost and also reduces the required working hours
that can bring forward the completion schedule of construction.
[0032] As illustrated in FIGS. 2 and 3, the brick for pipe laying
of the present invention which is in a rectangular hexadron shape
is comprised of a body (10) that fills to the right place where the
pipe passes; a pipe entrance (20) which is formed to go through one
side of above body (10); which is installed for the pipe (30) to go
through the said pipe entrance (20) so that it provides an easy
pipe construction environment.
[0033] The above body is formed in a rectangular hexadron shape,
the same as the regular bricks. Mass production of above body (10)
with standard size is possible, and in order to be compatible with
the standard bricks, it is ideal to form them with the size of
length (a) * width (b) * thickness (c) of 255 mm * 90 mm * 124 mm
respectively. Thus, lay 4 standard bricks on the length (a)
direction and applies adhesive such as mortar to fill the gap then,
the length is identical to the regular bricks that it can carry out
the mason work more precisely and conveniently. However, it can
also be interchanged with the conventional bricks with the size of
210 mm * 100 mm * 60 mm or a variety of other exterior structure of
building construction as well.
[0034] Also, as illustrated in FIG. 4a, it can be used by forming
the length (a) of body (10) approximately to the half. Therefore,
when constructing the pipes by seperating them that have different
use, it is efficient to connect two halved body and use them.
[0035] The above pipe entrance (20) is formed by going through the
side of above body (10). It is ideal to form the pipe entrance's
(20) upper and lower part to an arch shape to enhance the
destructive power of block itself. The pipe entrance (20) has to be
formed by distancing it at least 25 mm from the upper and lower
part of above body (10). That is, in case the length (a) of above
body (10) is 255 mm, the length (d) of pipe entrance (20) should be
205 after leaving 25 mm each to distance it from upper and lower
part of body (10) so that it does not break due to the heavy load
of brick.
[0036] Also, the pipe entrance (20) is ideal to be formed by
distancing it at least 25 mm from the left and right of above body
(10). That is, in case the width (b) of above body (10) is 90 mm,
the width (e) of pipe entrance (20) should be 40 mm after leaving
25 mm each to distance it from the left and right so that it
prevents the breaking due to the heavy load of block.
[0037] The pipe entrance (20) is formed to allow all kinds of pipes
(30) such as water pipe, electric pipe, communicational pipe, etc
to go in and out easily, so it is constructed, through the side of
exterior wall that is completed with the mason work, for the pipes
to reach the destination easily.
[0038] As illustrated in FIG. 3, by placing the brick for pipe
laying of present invention in a row, it can be used efficiency on
the pipe (30) that passes horizontally. Between blocks, an adhesive
(31) such as mortar is used which is the same as the conventional
method.
[0039] Also, other characteristics of present invention is that,
the above pipe entrance (20) is formed two or several of them thus,
it is possible to construct other pipes (30) such as the water
pipe, communicational pipe and electric pipe to pass each of pipe
entrances (20).
[0040] As illustrated in FIG. 4b, by forming two of pipe entrances
(20a) (20b) on the side of body (10) each, each of above pipe
entrances (20a) (20b) can pass other types of pipes (30). Interior
of regular wall unit, there are all kinds of wires such as internet
cables, water pipe tubes, and etc. thus, and it has an advantage of
organizing the variety of pipes that are interchangeable to each
other during construction.
[0041] Also, according to other characteristics of present
invention, the above pipe entrance (20) can accommodate a number of
pipes inside and also adjust the size of pipe entrance (20) to fit
other facilities that has different sizes such as electric box,
filling up type toilet water tank, aircon box, filling-up gas box
and etc.
[0042] Also, as illustrated in FIG. 4c, by forming the size of each
pipe entrances (20a) (20b) differently that it enables the
efficient construction work that is corresponding to all kinds of
pipes (30) that have different sizes.
[0043] In accordance to other characteristics of present invention,
above body (10) is cut to the box size that fills from the front of
the body to the upper and lower part of pipe entrance (20) to form
the incision part (50) that opens to the front, and locate the
blocks with above incision (50) between the blocks that are laid in
a row during the construction, and install the filling-up box with
the above incision parts (50).
[0044] As illustrated in FIG. 5a, 5b, above incision part (50) is
cut from the front of body to the upper and lower part of pipe
entrance (20), but it is cut in accordance to the size of box that
needs to be filled. FIG. 6 illustrates the water dwelling (41) that
supplies hot/cold water by connecting to the hot/cold pipe (32)
(33) that is fixed to the interior of wall unit through the above
incision part (5)). Thus, it can fix structure of water dwelling,
electric box and etc. through the above incision part (50) that is
open, more easily, and since it is not necessary to build the
separate reinforcement rod to fix the structure, it is more
efficient.
[0045] Also, in accordance to other characteristics of the present
invention, the above body (10) is formed with incision groove
(71)(72) that is induced to the horizontal direction at the front
upper and lower part, the above pipe entrance (20) is formed with a
fragmented groove (73) to the horizontal direction at the center of
interior of side wall that is formed with above incision groove
(71)(72), and by cutting the above incision (71)(72) it makes it
easy to form the incision part (50).
[0046] As illustrated in FIG. 5c, the above incision groove
(71)(72) is formed on the upper and lower part of body (10) to make
it easy to form, that is, it induces to the same line as upper and
lower part of pipe entrance (20). Place a chisel on the incision
groove (71) (72) and hit it with hammer which makes the cutting
work very easy. Above fragmented groove (72) is formed in the
center of body (10) that it is easy to fragment the bricks.
[0047] The present invention provides a brick for pipe laying that
has the characteristics of a body (10) that is formed as a
rectangular-haxadron shape that is filled in the right path for the
pipe; a pipe groove (60) that is formed in a multi-level on one
side of the above body (10A); depending on the pipe location or
method, building the above body (10) by laying the bricks on
top-bottom-left-right it enables the pipe (30) to go in and out of
pipe groove (60) so that it provides an easy pipe construction
environment.
[0048] As illustrated in FIG. 7, the above pipe groove (60) is
formed from the end of front part of above body (10A) and induced
to inside and cut at certain depth. Thus, the brick for pipe laying
of present invention has a L shape when the pipe groove (60) is
placed on the ground facing upwards. The depth (d) of pipe groove
(60) has a variety of form but, considering the strength of brick
it is ideal to form it 40 mm .about.45 mm thick. That is, the depth
(d) of pipe groove (60) should be half of the width (b) of body
(10). The length (e) of pipe groove (60) is ideal to be 95 mm, the
half-length (a) of body (10).
[0049] The above body (10A) is formed in a rectangular hexadron
shape, the same as the regular bricks. Mass production of above
body (10A) with standard size is possible, and in order to be
compatible with the standard bricks, it is ideal to form them with
the size (length (a) * width (b) * thickness (c)) of 190 mm * 90 mm
* 57 mm respectively. Thus, for the thickness (c) direction, lay 2
standard bricks and applies adhesive such as mortar to fill the gap
then, the length is identical to the regular bricks that it can
carry out the mason work more precisely and conveniently. However,
it can also be interchanged with the conventional bricks with the
size of 210 mm * 100 mm * 60 mm or a variety of other exterior
structure of builing construction as well.
[0050] As illustrated in FIG. 8a, the thickness (c) of above body
(10A) is formed to 57 mm to match with the thickness of regular
brick so that the mason work can be carried out at an equal level,
and it is also to promote the efficient construction work by
bridging the gap between the brick of pipe laying of present
invention and the regular bricks. The brick for pipe laying of
present invention with 124 mm thickness can be cut to 57 mm at the
construction site so that it can be used for a variety of
applications.
[0051] Also, as illustrated in FIG. 8b, the length (e) of pipe
groove (60) of 140 mm can be adjusted to the condition, number and
type of pipe appropriately. As such, the depth (d) and the length
(e) of pipe groove (60) can be adjusted to the size in accordance
to the type and the kind of pipe that it has a wider extent of
application.
[0052] The detailed explanation for the installation by giving an
ideal example of practical use of brick for pipe laying of the
present invention is as follows.
[0053] As illustrated in FIG. 9a, by laying the bricks for pipe
laying of the present invention vertically, it can be used to pipe
(30) that passes vertically. Using the adhesive (31) such as mortar
between the bricks, the mason work is carried out the same way as
the regular mason work.
[0054] Also, as illustrated in FIG. 9b, by laying the bricks for
pipe laying of the present invention horizontally, it can be used
to pipe (30) that passes horizontally.
[0055] Also, as illustrated in FIG. 9c, by facing the bricks that
are laid vertically with those laid horizontally, it can be used
efficiently for the parts where a pipe (30) is vertical or is
curved to a certain degree.
[0056] Also in accordance to other characteristics of present
invention, as illustrated in FIG. 10, the above pipe groove (60)
forms a slop (61) by differentiating the height (h) of upper part
and the length (k) of lower part, and through the above slop (61),
it can be used efficiently for the slopped pipe path.
[0057] The above slop (61) is formed to lean at a certain angle to
the side-wall of above pipe groove (60). The slope, as illustrated
in FIG. 11, is formed to accommodate the pipe (30) that is sloped
to a certain degree, thus it can be used efficiently for a variety
of pipe path.
[0058] Also, in accordance to other characteristics of present
invention, the above pipe groove (60) can accommodate a number of
pipes.
[0059] It can construct a variety of pipes that is connected to
such as water dwelling and electric box, filling-up toilet water
tank, aircon box, etc together by passing a number of pipes to the
above pipe groove (60) that it has an advantage of carrying out a
number of pipe works in a small space.
[0060] Also, in the present invention, a brick for pipe laying that
is comprised of a mason work step where a pipe brick (100) formed
with pipe entrance (20) on one side and pipe wall (100A) formed
with pipe groove(60) formed with multi-level on one side are
located horizontally and vertically to form the path for the pipe
(30) to go through the said pipe entrance and pipe groove (60), and
laid together with standard bricks (80) of rectangular haxadron; a
cutting step to form the incision part (50) to the size of
filling-up box (90) so that it enables the installation of
filling-up box (90) inside of pipe entrance (20) of said pipe brick
(100); a fixing step that fixes the filling-up box (90) to the
interior of pipe wall (100) through above precision part by filling
up; a pipe connection step that installs pipe (30) to be induced to
the pipe entrances (20) of pipe wall (100A) and pipe groove (60) of
pipe wall (100A) and connects pipe (30) to above filling up box
(90); a gap filling step that finishes the work by filling the
empty space of incision part (50) where the pipe wall (100A)
installed with pipe (30) and incision parts (50) of pipe wall
(100A) which is installed with filling up box (90) with cement and
mortar.
EFFECTS OF THE PRESENT INVENTION
[0061] As shown in the above, the brick for pipe laying and the
construction using this in accordance to the present invention is
conducting the pipe work after building the pipe brick to the right
place where the pipe goes through to enable the mason work to be
carried out by using the standard bricks, eliminates a series of
drilling work thus, saves the labor cost and the construction time
does not create dust during the construction work so it is more
pleasant to carry out the work and prevents the occurrence of
cracks on the wall owing to no vibration but also reduces the
chances of making mistakes and the construction work is carried out
more precisely following the specified drawings.
[0062] Especially when connecting the hot/cold water pipes to the
pump dwelling it prevents from collapsing; it simplifies the
construction progress dramatically; and it is also suitable for the
pipe work that is constructed to water dwelling that is formed
different heights each. On the whole, it is a very useful invention
that provides an excellent construction environment.
* * * * *