U.S. patent application number 11/677662 was filed with the patent office on 2008-03-20 for carry handle seat latch for child safety seat.
This patent application is currently assigned to BRITAX CHILD SAFETY, INC.. Invention is credited to Adrian Batchelor, Paul Brindley, Benjamin Shane Bustle, Jerry Wayne Campbell, W. Jake JR. Kozlowski, Dieter Maier, Troy Mason, Andrew Mendenhall, Hans Derek Ohren, Phillip Przybylo.
Application Number | 20080067845 11/677662 |
Document ID | / |
Family ID | 38459798 |
Filed Date | 2008-03-20 |
United States Patent
Application |
20080067845 |
Kind Code |
A1 |
Ohren; Hans Derek ; et
al. |
March 20, 2008 |
CARRY HANDLE SEAT LATCH FOR CHILD SAFETY SEAT
Abstract
A child safety seat assembly, including a base for being
positioned on a vehicle seat bottom. The base includes an
Isofix-type latch for attachment of the base to an Isofix bar of
the vehicle seat, and a separate seat belt lock-off for allowing
the base to be secured to the vehicle seat by means of the vehicle
seat belt. A child carrier is provided for being releasably
attached to the base. The carrier includes a handle for allowing
the carrier to be lifted and carried. The handle includes a
latching assembly for releasably locking the carrier to the base
and detaching the carrier from the base with a single hand.
Inventors: |
Ohren; Hans Derek; (Fort
Mill, SC) ; Przybylo; Phillip; (Waxhaw, NC) ;
Bustle; Benjamin Shane; (Charlotte, NC) ; Campbell;
Jerry Wayne; (Rock Hill, SC) ; Kozlowski; W. Jake
JR.; (Tega Cay, SC) ; Maier; Dieter; (Giengen
a.d. Brenz, DE) ; Batchelor; Adrian; (Berkshire,
GB) ; Brindley; Paul; (Wiltshire, GB) ; Mason;
Troy; (Brownsburg, IN) ; Mendenhall; Andrew;
(Mooresville, IN) |
Correspondence
Address: |
ADAMS INTELLECTUAL PROPERTY LAW, P.A.
Suite 2350 Charlotte Plaza
201 South College Street
CHARLOTTE
NC
28244
US
|
Assignee: |
BRITAX CHILD SAFETY, INC.
13501 South Ridge Drive
Charlotte
NC
28273
|
Family ID: |
38459798 |
Appl. No.: |
11/677662 |
Filed: |
February 22, 2007 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60777423 |
Feb 28, 2006 |
|
|
|
Current U.S.
Class: |
297/256.16 |
Current CPC
Class: |
B60N 2/2821 20130101;
B60N 2/2887 20130101; B60N 2/2824 20130101; B60N 2/2845
20130101 |
Class at
Publication: |
297/256.16 |
International
Class: |
B60N 2/26 20060101
B60N002/26 |
Claims
1. A child safety seat, comprising (a) a carrier having a seat
bottom and a seat back; (b) a base for receiving the carrier and
for permitting the carrier and base to be secured to each other and
as a unit to a vehicle seat; (c) a U-shaped carry handle attached
to opposing lateral sides of the carrier and adapted for lifting
and carrying the carrier, and further including a one-hand carry
handle release, comprising: (i) first and second carry handle
latches carried by respective first and second opposing ends of the
handle and adapted to latch complementary first and second latch
elements carried by the base; (ii) a connector extending from each
of the latches along the handle to a handle grip positioned on the
carry handle intermediate the first and second opposing ends of the
handle; and (iii) a release assembly mounted in the carry handle
proximate the handle grip and cooperating with the connector for
releasing the carry handle latches from the complementary latch
elements in the base upon manual operation of the release assembly
to thereby detach the carrier from the base.
2. A child safety seat according to claim 1, wherein the release
assembly includes a release lock and a release actuator for
allowing the carrier to be detached from the base only upon
operation of both the release lock and the release actuator.
3. A child safety seat according to claim 2, wherein: (a) the
release actuator comprises the handle grip mounted for rotation
about the longitudinal axis of the carry handle and cooperating
with the connector to release the carry handle latches from the
complementary latch elements in the base upon rotation of the
handle grip, and (b) the release lock comprises a button positioned
in an opening in the handle for normally interfering with rotation
of the handle when the button is in an elevated position and
allowing rotation of the handle when the button is in a depressed
position.
4. A child safety seat according to claim 2, wherein the release
actuator comprises a button positioned in a hole in the handle grip
and cooperating with the connector to release the carry handle
latches from the complementary latch elements in the base, the
button including release assembly having a first movement wherein
when the button is depressed into the hole out of interference with
the handle grip and a second movement wherein the button is
manually moved along the longitudinal axis of the carry handle to
retract the connector and release the carry handle latches.
5. A child safety seat according to claim 1, wherein the carry
handle latches comprise respective Isofix-type latches and the
complementary latch elements in the base comprise respective bars
positioned to receive the Isofix-type latches.
6. A child safety seat according to claim 1, wherein the carry
handle includes first and second handle position locks carried in
rotatably-mounted hubs on respective opposing ends of the carry
handle and manually moveable from a normally-locked position
wherein the carry handle is locked into a desired position in
relation to the carrier to an unlocked position wherein the carry
handle is permitted to rotate.
7. A child safety seat according to claim 1, wherein the release
assembly comprises a button positioned in an access hole in the
handle intermediate the carry handle latches and having a locked
position in an interference relation with the access hole whereby
the button prevents a slide positioned in the handle surrounding
the button and access hole from moving, and an unlocked, depressed
position whereby the button permits the slide to translate along
the handle to acuate the the connector for releasing the carry
handle latches from the complementary latch elements in the
base.
8. A child safety seat according to claim 1, wherein the connector
comprises a cable.
9. A child safety seat according to claim 1, wherein the connector
comprises a cable and the release actuator comprises a rotating
member that simultaneously pulls the cable of both the first and
second carry handle latches towards the handle grip.
10. A child safety seat according to claim 1, wherein the first and
second carry handle latches carried by respective first and second
opposing ends of the handle are carried by respective first and
second housings sized to fit into first and second complementary
slots formed in the base, and within which respective latch
elements are positioned for latching with the carry handle
latches.
11. A child safety seat according to claim 7, wherein the release
assembly comprises a button positioned in an access hole on a
bottom surface of the handle.
12. A child safety seat according to claim 7, wherein the release
assembly comprises a button positioned in an access hole on a top
surface of the handle.
13. A child safety seat, comprising (a) a carrier having a molded
plastic seat bottom and a seat back; (b) a molded plastic base for
releasably receiving the carrier; (c) a U-shaped carry handle
attached to opposing lateral sides of the carrier and adapted for
securing the carrier and base to each other, and lifting and
carrying the carrier, and further including a one-hand carry handle
release, comprising: (i) first and second carry handle Isofix
latches carried by respective first and second opposing ends of the
handle and adapted to latch complementary first and second Isofix
latch bars carried by the base; (ii) first and second connector
cables extending from each of the Isofix latches along an interior
void in the handle to a handle grip positioned on the carry handle
intermediate the first and second opposing ends of the handle; and
(iii) a release assembly, including an actuator button, mounted in
the carry handle proximate the handle grip and cooperating with the
connector cables for simultaneously releasing the carry handle both
first and second Isofix latches from the complementary first and
second Isofix latch bars in the base upon operation of the actuator
button of the release assembly to thereby detach the carrier from
the base.
14. A child safety seat according to claim 13, wherein the carry
handle includes first and second handle position locks carried in
rotatably-mounted hubs on respective opposing ends of the carry
handle and manually moveable from a normally-locked position
wherein the carry handle is locked into a desired position in
relation to the carrier to an unlocked position wherein the carry
handle is permitted to rotate.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of Provisional
Application No. 60/777,423, filed on Feb. 28, 2006.
TECHNICAL FIELD AND BACKGROUND OF INVENTION
[0002] This invention relates to child safety seats, particularly
those of the type principally intended to provide safe seating
conditions for infants and small children while riding in vehicles.
More particularly, this application discloses a carry handle
according to several embodiments that permits a user to safely and
easily detach the carrier from the base with one hand, as well as a
latch mechanism that securely latches the carrier to the base. This
type of seating product is regulated by governmental authorities in
order to provide a safe environment during vehicle operation. Many
such seats also provide features that permit the seat to be easily
removed from and installed in the vehicle, provide the ability for
the seat to be carried or attached to other conveyances, such as
strollers. As governmental regulations have changed, seats have
been designed to provide, for example, secure latching points to
the vehicle seat, rear-facing attachment to the vehicle seat,
separation and removal of a carrier portion from a base portion,
and adjustment of the carrier to accommodate the size of the
child's growth during the period of seat use that comply with these
regulations. Seats heretofore developed have incorporated some such
features piecemeal, and thus present countervailing disadvantages,
such as unnecessary weight and bulk, difficulty in removing the
carrier/base combination from, and attaching the carrier/base
combination to, the vehicle seat, or the carrier from the base, and
adjusting the carrier and/or base to accommodate the child's
growth.
[0003] The present application discloses a child safety seat that
has been designed to be relatively light weight, compact, easy to
use, versatile and adaptable to a wide range of vehicle seating
types and features, while achieving a high standard of comfort and
safety. Within the basic design, provision has been made for the
addition or removal of features to achieve compliance with varying
governmental regulations. In particular, the seat can be provided
with fixed Isofix latches, tethered Isofix latches or seatbelt
locks.
[0004] The seat and its components as disclosed in the application
also have a novel and aesthetically pleasing appearance.
SUMMARY OF THE INVENTION
[0005] Therefore, it is an object of the invention to provide a
child safety seat.
[0006] It is another object of the invention to provide a child
safety seat that is lightweight and compact.
[0007] It is another object of the invention to provide a child
safety seat that has a wide range of adjustment and
adaptability.
[0008] It is another object of the invention to provide a child
safety seat that permits modification as required to comply with
different governmental regulations.
[0009] It is another object of the invention to provide a child
safety seat that is easily installed in and removed from a vehicle
seat.
[0010] It is another object of the invention to provide a child
safety seat that includes a carrier that is easily detached from a
base.
[0011] It is another object of the invention to provide a carrier
that can be attached to other conveyances such as strollers.
[0012] It is another object of the invention to provide a child
safety seat that presents an aesthetically pleasing appearance,
both as an integrated whole and as separate elements.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The description of the invention will proceed with reference
to the following drawings:
[0014] FIG. 1 is an overall perspective view of the child safety
seat including the padding and dress cover;
[0015] FIG. 2 is a separated view of the carrier portion and the
base portion of the child safety seat, with the padding and dress
cover removed for clarity;
[0016] FIG. 3 is an overall perspective view of the child safety
seat.
[0017] FIG. 4 is a left side elevation of the child safety
seat;
[0018] FIG. 5 is a right side elevation of the child safety
seat;
[0019] FIG. 6 is a front elevation of the child safety seat;
[0020] FIG. 7 is a rear elevation of the child safety seat;
[0021] FIG. 8 is a top plan view of the child safety seat;
[0022] FIG. 9 is a bottom plan view of the child safety seat;
[0023] FIG. 10 is a rear quarter, upwardly facing view of the child
safety seat;
[0024] FIG. 11 is a top plan view of the base, with top cover
removed for clarity;
[0025] FIG. 12 is a perspective view of the latching mechanism of
the base to the vehicle seat and the base to the carrier;
[0026] FIG. 13 is a fragmentary side elevation of the base
according to a modified embodiment with a leg prop;
[0027] FIG. 14 is a perspective view of the carrier handle;
[0028] FIG. 15 is an exploded view of the carrier handle shown in
FIG. 14;
[0029] FIG. 16 is a perspective view of the base with the leg prop
deployed;
[0030] FIG. 17 is a further separated view of the carrier portion
and the base portion of the child safety seat, with the padding and
dress cover removed for clarity;
[0031] FIG. 18 is a partial exploded view showing details of the
interior leveling and latch-tightening mechanisms of the base;
[0032] FIG. 19 is a further rear quarter, upwardly facing view of
the child safety seat;
[0033] FIG. 20 is a view of the details of the base, showing the
interior leveling and latch-tightening mechanisms.
[0034] FIG. 21 is a perspective view of a modified embodiment of
the child safety seat;
[0035] FIG. 22 is a separated view of the carrier portion and the
base portion of a child safety seat similar to the one shown in
FIG. 21, with the padding and dress cover removed for clarity;
[0036] FIG. 23 is a side elevation of the child safety seat shown
in FIG. 22;
[0037] FIG. 24 is a front elevation of the child safety seat shown
in FIG. 22;
[0038] FIG. 25 is a rear elevation of the child safety seat shown
in FIG. 22;
[0039] FIG. 26 is a top plan view of the child safety seat shown in
FIG. 22;
[0040] FIG. 27 is a bottom perspective view of the child safety
seat shown in FIG. 22, with parts broken away to reveal details of
the operation of the recline block adjustment;
[0041] FIG. 28 is a bottom perspective view of the child safety
seat shown in FIG. 22, with the top half of the base removed to
reveal further details of the operation of the recline block
adjustment;
[0042] FIG. 29 is a perspective view of the seat base shown in FIG.
22, with the top cover removed to show internal elements;
[0043] FIG. 30 is a perspective view similar to FIG. 29 with parts
exploded away for clarity;
[0044] FIG. 31 is a perspective view, in cross section, of the
base;
[0045] FIG. 32 is a perspective view similar to FIG. 32 with parts
exploded away for clarity;
[0046] FIG. 33 is a perspective view of the seat base with the top
half exploded from the bottom half;
[0047] FIG. 34 is a perspective view of the child safety seat shown
in FIG. 21 from the bottom rear quarter;
[0048] FIG. 35 is a perspective view of the bottom half of the
base;
[0049] FIG. 36 is a perspective view of one embodiment of the carry
handle;
[0050] FIG. 37 is a top exploded view of the carrier release
mechanism of the carry handle;
[0051] FIG. 38 is a top perspective view of the carrier release
mechanism shown in FIG. 37;
[0052] FIG. 39 is a bottom perspective view of the carrier release
mechanism shown in FIG. 37;
[0053] FIG. 40 is a bottom exploded view of the carrier release
mechanism of the carry handle;
[0054] FIG. 41 is a perspective view of another embodiment of the
carry handle;
[0055] FIG. 42 is a perspective view of the handle grip of the
carry handle shown in FIG. 41; and
[0056] FIGS. 43-45 are sequential cutaway perspective views of the
handle grip shown in FIG. 42;
DESCRIPTION OF THE PREFERRED EMBODIMENT AND BEST MODE
[0057] Referring now to FIG. 1 of the drawings, where like
reference numerals indicate like or equivalent elements, a child
safety seat according to one preferred embodiment of the invention
is shown at broad reference numeral 10. The child safety seat 10
includes an infant carrier 12 that is releasably attached to a seat
base 14, as described and explained below. The carrier 12, as
shown, includes padding and a dress cover 13 that is omitted from
the remaining drawings for purposes of clarity, and to aid
description of the underlying features of the carrier 12.
[0058] Referring now to FIG. 2, the carrier 12 is molded of
high-impact plastic according to conventional plastic molding
techniques and includes a shell 16 with an upper back rest and head
rest portion 18, and a torso and leg rest portion 20. A head rest
insert 22 is positioned in the head rest portion 18 and is
preferably molded of a semirigid impact-absorbing material such as
expanded polystyrene (EPS). The interior side-to-side distance of a
preferred embodiment of the headrest insert 22 is approximately 310
mm. The headrest insert 22 is adapted for adjustment between a
lowered position shown in FIG. 2 and a raised position, not shown.
As is best shown in FIG. 7, the head rest insert 22 is adjusted by
means of an adjustment mechanism 24 that permits a controlled
sliding of the headrest insert 22 along the surface of the headrest
portion 18 of the shell 16. The back of the shell 16 also includes
a belt guide 25.
[0059] Shoulder harness slots 26, 28 accommodate a pair of shoulder
straps 30, 32, shown in FIG. 1, that extend through the back of the
shell 16 and pass over the shoulders of the seat occupant. The
shoulder straps 30, 32 gain access to the exterior of the carrier
12 through slots in the padding and dress cover 13. Referring to
the remaining drawings, the shoulder straps 30, 32 are tightened by
a latch 34, known as an "A-lock adjustor", positioned in an opening
36 in the leg rest portion 20 of the shell 16 that captures and
retains a single latch strap that extends past the latch 34 and is
tightened by pulling the strap through the latch 34. The latch
strap is released by depressing the latch 34 to release an
engagement with the strap to permit it to be withdrawn from the
latch 34 by pulling on the shoulder straps 30, 32.
[0060] The carrier 12 includes a pair of belt path inserts 40, 42
positioned on opposite sides of the carrier 12 that permit a
vehicle seat belt to be extended laterally over the carrier 12,
correctly positioned relative to the carrier 12 and retained in
that position. A pair of side adjust inserts 44, 46 are positioned
in the leg rest portion 20 of the carrier 12. The inserts 44, 46
include respective adjustment knobs 48, 50 that are positioned on
respective threaded adjustment studs, not shown, and reside on the
exterior surface of the carrier 12. By turning the knobs 48, 50,
the effective width of the leg rest portion 20 can be adjusted
inwardly or outwardly for maximum comfort and safety of the seat
occupant.
[0061] The carrier 12 is lifted and carried by means of a carry
handle 60 mounted to the carrier 12 by hubs 62, 64. As is best
shown in FIGS. 2, 14 and 15, rotation of the handle 60 to the
desired position is achieved by releasing a pair of handle position
locks 66, 68. Simultaneously depressing both of the position locks
66, 68 radially inwardly towards the respective hubs 62, 64
releases engagement between the position locks 66, 68 and
respective mating locking mechanisms in the hubs 62, 64 and allows
the handle 60 to be rotated as desired. Releasing the locks 66, 68
locks the handle 60 into the desired position.
[0062] The handle 60 also operates as the means of unlocking the
carrier 12 from the base 14. As best shown in FIGS. 1, 2, 14,15, 17
and 19, the handle 60 includes a centrally positioned handle
release 70 that also functions as a handle grip. The handle release
70, when rotated around the longitudinal axis of the handle 60,
operates a pair of cables 72, 74 connected to a pair of lock
attachments 76, 78. The lock attachments 76, 78 are secured to a
pair of downwardly extending "Isofix"-type latches 79. The cables
72, 74 operate to open the latches 79 when the handle release 70 is
rotated. A secondary release button 80, positioned in an opening 82
in the handle release 70 normally prevents rotation of the handle
release 70. The button 80 must be depressed and held in the
depressed position in order for the handle release 70 to be
rotated. When the handle release 70 is rotated, the Isofix latches
79 are opened and the carrier 12 may be lifted off of the base
14.
[0063] This feature substantially reduces the possibility that the
handle release 70 will inadvertently rotate and release the carrier
12 from the base 14 during an impact or sudden change in vehicle
speed or acceleration. It is not necessary to rotate the handle
release 70 when locking the carrier 12 to the base 13.
[0064] Lock indicator windows 82 (FIG. 4), and 84 (FIG. 5) permit a
visual confirmation that the carrier 12 has been properly locked
onto the base 14.
[0065] Referring now to FIGS. 2, 11 and 12, the Isofix latches of
the carrier 12 fit into respective slots 90, 92 in the base 14. The
slots 90, 92 contain respective locking bars 94, 96 that capture
the Isofix latches, and lock the carrier 12 and base 14 into a
single unitary structure. The carrier 12 and base 14 are further
stabilized and maintained in fixed position with relation to each
other by means of a pair of relatively large, elongate feet 98, 100
that fit into mating elongate recesses 102, 104 formed in the head
end of the base 14.
[0066] Referring now to FIGS. 2, 6 and 13, the base 14 includes a
curved anti-rebound bar 110 that projects outwardly and upwardly
from the foot end of the base 14 and engages the seat back of the
vehicle seat to which the seat 10 is attached. In the event of an
impact or sudden change in velocity of the vehicle in which the
seat 10 is carried, the anti-rebound bar 110 retards
inertia-induced rotation of the base 14 and the attached carrier 12
by transmitting rotational force applied to the seat 10 into the
seat back of the vehicle seat onto which the seat 10 is
attached.
[0067] The base 14 is leveled on the vehicle seat bottom by a level
adjustor knob 114. The knob 12, when turned, rotates a screw that
extends a block along the longitudinal axis of the base 14. The
block engages a slide that wedges against a recline block 116
positioned in the bottom surface of the base 14 and causes the base
14 to tilt. The carrier 12 mounted in the base 14 can thus be
positioned at an appropriate level position. A level indicator 118
positioned on either the base 14 or the carrier 12 (FIG. 5) permits
a visual indication and confirmation that the base 14 and carrier
12 are properly leveled. The level indicator 118 may be a "bubble"
type level, a pendulum-type level, or any other suitable means of
permitting adjustment of the seat 10 into a suitably level position
on the vehicle seat, and may be positioned on either one or both
sides of the carrier 12 or base 14.
[0068] Referring to FIG. 16, the base 14 may be secured to the
vehicle seat by either use of the vehicle seat belt or
"Isofix"-type latches. The base 14 includes a pair of spaced-apart
belt hooks 120, 122 and a belt lock-off 126 mounted on the top of a
housing 124 positioned on the foot end of the base 14. The belt
hooks 120 and 122 are slightly spaced from the curved upper surface
of the housing 124 and define spaces just sufficient to accommodate
the thickness of the seat belt. The seat belt is extended laterally
across the housing 124 under the belt hooks 120, 122 with the belt
lock-off 126 in an open position. The belt lock-off 126, positioned
between the two belt hooks 120, 122, is locked down over the seat
belt, preventing it from moving in either an extension or
retraction direction. The housing 124 also acts as a support for
the foot end of the carrier 12.
[0069] Alternatively, the base 14 may be secured to the vehicle
seat by means of Isofix latches 130, 132. As is best shown in FIGS.
11-13, the latches 130, 132 are fixed to the base 14 and mate to
Isofix bars positioned behind the vehicle seat bottom that are now
required on many vehicles. A ratchet mechanism 134 permits the
extension and retraction of the Isofix latches 130, 132 as needed
to secure the seat 10 to the vehicle seat. As is shown in FIG. 12,
an adjuster 136 permits the extension position of the Isofix
latches 130, 132 to be adjusted as needed to accommodate the
vehicle seat to which the base is to be affixed. The housing 124
also provides storage for the tethered Isofix latches 130, 132.
[0070] In an alternative embodiment, FIGS. 2-5, the Isofix latches
140, 142 are affixed to tethers, not shown, that are joined to a
single tether that is positioned in a Isofix lock-off 146
positioned at the mid-point of the base 14 between the front and
rear ends. The Isofix latches 130, 132 may thus be extended to
provide sufficient slack to allow them be latched onto the Isofix
bars behind the vehicle seat, and then retracted by pulling on the
single tether in the area of the Isofix lock-off 146. Pulling the
tether draws the base 14 towards the vehicle seat, and, when
suitably tight, the Isofix lock-off 146 is used to lock the tether
into a fixed position and thus secure the base 14 in the desired
position.
[0071] As is best shown in FIGS. 13 and 16, the base 14 may
optionally include a foot prop 150. The foot prop 150 is pivotally
mounted to a mounting point 152 the bottom of the base 14 and, when
extended, as shown in FIG. 16 permits the head end of the seat 10
to be supported by engagement of an enlarged foot prop base 153
with the floor of the vehicle directly in front of the rear vehicle
seat. The foot prop 150 is adjusted by extending or retracting a
pair of telescoping tubes 154, 156 to accommodate varying rear seat
bottom heights. The foot prop 150 can be retracted and folded under
the base 14. The foot prop 150 is retained in this position by a
hook 158 that is received in a hole 160 in the bottom of the base
14, shown in FIG. 10.
[0072] The tubes 154 and 156 are retained in the desired telescoped
position by spaced grooves formed in their surfaces. The grooves
extend along only a portion of the axially-extending surfaces, and
by rotating one of the tubes 154, 156 relative to the other, they
can be slid into the desired position where they together form the
appropriate length, and then rotated to interlock the grooves. This
is preferable to tubes having openings that must be aligned and
then locked in position with a locking pin or other locking
device.
[0073] The foot prop 150 may alternatively have adjustable tubes
that are tightened in position by a friction lock or other similar
tightening device.
[0074] FIGS. 16-20 show further details of a preferred embodiment
of the child safety seat according to this application.
[0075] Referring now to FIGS. 21-45, an alternative embodiment of
the child safety seat is shown and described. In particular, as
shown in FIGS. 21-28 a child safety seat according to one preferred
embodiment of the invention is shown at broad reference numeral
200. The child safety seat 200 includes an infant carrier 202 that
is releasably attached to a seat base 204, as described and
explained below. The carrier 202, as shown, includes padding and a
dress cover that is omitted from the drawings for purposes of
clarity, and to aid description of the underlying features of the
carrier 202.
[0076] The carrier 202 is molded of high-impact plastic according
to conventional techniques and includes a shell 206 with an upper
back rest and head rest portion 208, and a torso and leg rest
portion 210. A head rest insert 212 is positioned in the head rest
portion 208 and is preferably molded of a semirigid
impact-absorbing material such as expanded polystyrene (EPS). The
interior side-to-side distance of a preferred embodiment of the
headrest insert 212 is approximately 310 mm.
[0077] As is best shown in FIG. 23, the head rest insert 212 is
adjusted by means of an adjustment mechanism 214 that permits a
controlled sliding of the headrest insert 212 along the surface of
the headrest portion 208 of the shell 206. The back of the shell
206 also includes a belt guide 207.
[0078] Shoulder harness slots 218, 220 accommodate a pair of
shoulder straps, not shown, that extend through the back of the
shell 206 and pass over the shoulders of the seat occupant. The
shoulder straps gain access to the exterior of the carrier 202
through slots in the padding and dress cover, as with the
embodiment shown in FIGS. 1-20.
[0079] The shoulder straps are tightened by a latch 222, known as
an "A-lock adjustor", positioned in an opening 224 in the leg rest
portion 210 of the shell 206 that captures and retains a single
latch strap that extends past the latch 224 and is tightened by
pulling the strap through the latch 224. The latch strap is
released by depressing the latch 224 to release an engagement with
the strap to permit it to be withdrawn from the latch 224 by
pulling on the shoulder straps.
[0080] The carrier 202 includes a pair of belt path inserts 230,
232 positioned on opposite sides of the carrier 202 that permit a
vehicle seat belt to be extended laterally over the carrier 12,
correctly positioned relative to the carrier 202 and retained in
that position. A pair of side adjust inserts 234, 236 are
positioned in the leg rest portion 204 of the carrier 202. The
inserts 234, 236 include respective adjustment knobs 238, 240 that
are positioned on respective threaded adjustment studs, not shown,
and reside on the exterior surface of the carrier 202 outboard of
the belt path inserts 230, 232. By rotating the knobs 238, 240, the
effective width of the leg rest portion 210 can be adjusted
inwardly or outwardly for maximum comfort and safety of the
occupant.
[0081] The carrier 202 is lifted and carried by means of a carry
handle 250 mounted to the carrier 202 by hubs 252, 254. As is best
shown in FIGS. 21 and 25, rotation of the handle 250 to the desired
position is achieved by releasing a pair of handle position locks
256, 258. Depressing both of the position locks 256, 258
simultaneously radially inwardly towards the respective hubs 252,
254 releases engagement between the position locks 256, 258 and
respective mating locking mechanisms 259A, 259B in the hubs 252,
254 and allows the handle 250 to be rotated as desired. Releasing
the locks 256, 258 locks the handle 250 into the desired
position.
[0082] The handle 250 also operates as the means of unlocking the
carrier 202 from the base 14. Several embodiments of a handle
release are shown and described.
[0083] The handle 250 shown in FIGS. 21-28 and 36-40 includes a
centrally positioned handle release 251 that also functions as a
handle grip. Note that the handle release 251 may be either on a
top surface of the handle 250, as in, for example, FIG. 1, or on
the bottom surface, as shown in FIG. 15. Refer to the explanation
above with reference to FIG. 15 for an explanation of the operation
of handle release 251, which operates in the same manner described
with reference to FIG. 15, above.
[0084] Referring now to FIGS. 37 through 40, one embodiment of a
handle release is shown in an exploded view at 260 and includes a
slide button top cover 262 that fits onto the center portion of the
handle 250. A button 264 is mounted on a slide actuation spring 266
carried on a slide button bottom plate 268. The slide bottom plate
268 is mounted on a slide support 270, the other side of which
supports a cable swivel plate 272. The cable swivel plate 272 is
maintained in a normally neutral, locked position by a torsion
spring 274 and the button 264, which extends upwardly into the
slide button top cover 262. When the button 264 is depressed, the
joined slide button top cover 262 and slide button bottom plate 268
are freed to move laterally along the handle 250, interfacing with
and rotating a pivot 276. When the pivot 276 is thus rotated, the
cables, omitted but attached and located at 278A, 278B, are pulled,
releasing the locking mechanisms 259A, 259B.
[0085] Referring to FIGS. 41-45, another embodiment of a handle
release is shown. Handle 250 includes a handle release 280 that has
to two-motion release carried out by first depressing a button 282
out of interference relation with a slot 284 in the underside of
the handle release 280, and then sliding the button 282 in one
direction in the slot 284 to pull the cables 285 and open the
Isofix latches.
[0086] More specifically, the button 282 is shown in the normal,
latched position in FIG. 42 and in the cutaway view of FIG. 43. The
sidewalls of the slot 284 permit the button 282 to be depressed,
but prevent sliding movement. In FIG. 44, the button 282 is
depressed so that the peripheral edges of the button 282 are below
the level of the slot 284 and reside within a slide button carrier
288. The slide button carrier 288 is mounted on a cable slide plate
290 that has an outwardly-projecting lug 292 that engages an
upwardly-projecting lug 294 on a cable swivel 296. When the cable
slide plate 290 slides, the lug 292 engages the lug 294, causing it
to rotate sufficiently to retract the cables 285 and unlatch the
carrier 202 from the base 204. Compare FIGS. 44 and 45.
[0087] Features of the base 204 are now described with reference to
FIGS. 21-35. Isofix latches 300 of the carrier 202 fit into
respective slots 302, 304 in the base 204. The slots 302, 304
contain respective locking bars 306, 308 that capture the Isofix
latches 300, and lock the carrier 202 and base 204 into a single
unitary structure. The carrier 202 and base 204 are further
stabilized and maintained in fixed position with relation to each
other by means of a pair of relatively large, elongate feet 310,
312 that fit into mating elongate recesses 314, 316 formed in the
head end of the base 204.
[0088] The base 204 includes a curved anti-rebound bar 320 that
projects outwardly and upwardly from the foot end of the base 204
and engages the seat back of the vehicle seat to which the seat 200
is attached. In the event of an impact or sudden change in velocity
of the vehicle in which the seat 200 is carried, the anti-rebound
bar 320 retards inertia-induced rotation of the base 204 and the
attached carrier 202 by transmitting rotational force applied to
the seat 200 into the seat back of the vehicle seat onto which the
seat 200 is attached.
[0089] Referring now to FIGS. 27 and 28, the base 204 is leveled on
the vehicle seat bottom by a level adjustor knob 322. The knob 322,
when turned, rotates a screw 324 mounted in a recline rod nut 326.
The recline rod nut 326 is mounted between a pair of parallel
tracks 328, 330 that extend part-way along the length of the base
204. The recline rod nut 326 carries a recline shaft 332 that
extends along the length of the base 204 and into a recline block
334.
[0090] As is best shown in FIG. 27, the recline shaft 332 enters
the recline block 334 and is attached to a pair of levers 336, 338
pivotally mounted in the recline block 334. As the level adjustor
knob 322 is turned to retract the recline shaft 332, the levers
336, 338 pivot and the free ends of the levers 336, 338 bear
downwardly against the bottom surface of the recline block 334
causing it to extend from the base 204 and lift head end of the
base 204. Turning the level adjustor knob 322 in the opposite
direction lowers the recline block 334. See also FIGS. 33 and
35.
[0091] Referring now to FIGS. 29-32, the base 204 also includes
elements whereby the seat 200 may be secured to the vehicle seat by
either use of the vehicle seat belt or "Isofix"-type latches. The
base 204 includes a pair of spaced-apart belt hooks 350, 352 and a
belt lock-off 354 mounted on the top of a housing 356 positioned on
the foot end of the base 204. The belt hooks 350 and 352 are
slightly spaced from the curved upper surface of the housing 356
and define spaces just sufficient to accommodate the thickness of
the seat belt. The seat belt is extended laterally across the
housing 356 under the belt hooks 350, 352 with the belt lock-off
354 in an open position. The belt lock-off 354, positioned between
the two belt hooks 350, 352 is then locked down over the seat belt,
preventing it from moving in either an extension or retraction
direction. The housing 356 also acts as a support for the foot end
of the carrier 202 and contains the recline block 334.
[0092] Alternatively, the base 204 may be secured to the vehicle
seat by means of Isofix latches 360, 362 positioned on opposite
ends of a latch connecting belt 364 that is positioned on the
housing 356. The latches 360, 362 are thus fixed to the base 204
and mate to Isofix bars, not shown, positioned behind the vehicle
seat bottom, that are now required on many vehicles.
[0093] The latch connecting belt 364 is joined at its midpoint to a
single latch tensioning belt 372 that extends along the length of
the base 204. The latch tensioning belt 372 is positioned in a
"A-lock" 374, a commonly-used lock-off device, positioned at the
mid-point of the base 204 between the front and rear ends that
permits the extension and retraction of the Isofix latches 360, 362
as needed to secure the base 204 of the seat 200 to the vehicle
seat. The A-lock 374 is protected by a cover 375 and includes an
A-lock button 376. The A-lock 374 includes a pivoted latch member,
not shown, that bears against the latch tensioning belt 372 such
that the latch tensioning belt 372 can be pulled for tightening the
Isofix latches 360, 362, but will resist loosening of the tension
on the latch tensioning belt 372. When tension must be released on
the latch tensioning belt 372, depressing the button 376 releases
the pivoted latch member so that the latch tensioning belt 372 will
pass through the A-lock 374 towards the latch connecting belt
364.
[0094] The Isofix latches 360, 362 may thus be extended to provide
sufficient slack to allow them be latched onto the Isofix bars
behind the vehicle seat, and then retracted by pulling on the latch
tensioning belt 372, thereby drawing the base 204 towards the
vehicle seat. When released, the A-lock 374 maintains the latch
tensioning belt 372 in the desired, tensioned position and thus
secures the base 204 in the desired position.
[0095] The base 204 may optionally include a foot prop 150
substantially as shown as described in FIGS. 13 and 16 with
reference to the seat 10 and its base 14.
[0096] An improved child safety seat is described above. Various
details of the invention may be changed without departing from the
scope of the invention. Furthermore, the foregoing description of
the preferred embodiment of the invention and best mode for
practicing the invention are provided for the purpose of
illustration only and not for the purpose of limitation, the
invention being defined by the claims.
* * * * *