U.S. patent application number 11/494959 was filed with the patent office on 2008-01-31 for media tray.
This patent application is currently assigned to HEWLETT-PACKARD COMPANY. Invention is credited to Alexander C. Charney Cohen, Paul C. Coffin, Bruce G. Johnson, Gregory K. Justice.
Application Number | 20080023909 11/494959 |
Document ID | / |
Family ID | 38985390 |
Filed Date | 2008-01-31 |
United States Patent
Application |
20080023909 |
Kind Code |
A1 |
Justice; Gregory K. ; et
al. |
January 31, 2008 |
Media tray
Abstract
Various embodiment and methods relating to a media tray are
disclosed.
Inventors: |
Justice; Gregory K.;
(Vancouver, WA) ; Charney Cohen; Alexander C.;
(Vancouver, WA) ; Coffin; Paul C.; (Battleground,
WA) ; Johnson; Bruce G.; (LaCenter, WA) |
Correspondence
Address: |
HEWLETT PACKARD COMPANY
P O BOX 272400, 3404 E. HARMONY ROAD, INTELLECTUAL PROPERTY ADMINISTRATION
FORT COLLINS
CO
80527-2400
US
|
Assignee: |
HEWLETT-PACKARD COMPANY
|
Family ID: |
38985390 |
Appl. No.: |
11/494959 |
Filed: |
July 28, 2006 |
Current U.S.
Class: |
271/207 ;
271/162 |
Current CPC
Class: |
B65H 2601/26 20130101;
B65H 31/22 20130101; B65H 1/04 20130101; B65H 2402/515 20130101;
B65H 2801/06 20130101 |
Class at
Publication: |
271/207 ;
271/162 |
International
Class: |
B65H 31/00 20060101
B65H031/00 |
Claims
1. An apparatus comprising: a first media tray configured to be
releasably connected to a media interaction device at a first
connection point, wherein the first tray is configured to separate
from the device at the first connection point in response to a
downward force on the first tray exceeding a first threshold and
prior to substantial plastic deformation of the tray or the media
interaction device.
2. The apparatus of claim 1 further comprising a flexible tether
extending from the tray and configured to be connected to the
device.
3. The apparatus of claim 1 further comprising an edge step
configured to extend between and space the tray from the device
when the tray is connected to the device.
4. The apparatus of claim 1 further comprising the media
interaction device.
5. The apparatus of claim 1 further comprising a second media tray
configured to be releasably connected to a media interaction
device, wherein the second tray is configured to separate from the
device in response to a force on the second tray exceeding a second
threshold.
6. The apparatus of claim 1, wherein the tray is configured to be
connected to the media interaction device with an applied
connection force and wherein the threshold force is less than the
applied connection force.
7. The apparatus of claim 1, wherein the tray is configured to be
connected to the media interaction device by being translated along
a first axis towards the media interaction device and to separate
from the media interaction device by rotating about a second axis
perpendicular to the first axis.
8. The apparatus of claim 7, wherein the first axis is inclined
above horizontal.
9. The apparatus of claim 1, wherein the first threshold is a force
within a range of between about 9 and about 48 pounds.
10. The apparatus of claim 1 further comprising a bracket
configured to be coupled to the media interaction device, the
bracket including one of a tongue and a grooved structure, wherein
the tray includes the other of a tongue and a grooved structure,
the grooved structure receiving the tongue to connect the tray to
the bracket.
11. The apparatus of claim 1, wherein one of the tongue and the
grooved structure includes a protrusion and the other of the tongue
and the grooved structure includes a corresponding indent, wherein
the protrusion is configured to flex during insertion of the tongue
into the grooved structure and to snap into the intent upon
insertion of the tongue by a predetermined extent into the grooved
structure.
12. The apparatus of claim 10, wherein the grooved structure
includes beams on opposite sides of a groove, the beams being cored
out.
13. The apparatus of claim 1 further comprising a bracket
configured to be coupled to the media interaction device, the
bracket having one of a mounting recess and a mounting projection,
wherein the tray has the other of a mounting recess and a mounting
projection, wherein the mounting projection is received within the
mounting recess, wherein the mounting projection includes an angled
upward facing surface and a downward and facing curved surface and
wherein the mounting recess includes a downward facing angled
surface and an upward facing curved surface.
14. A method comprising: connecting a tray to a media interaction
device; and separating the tray from the media interaction device
at a connection point using downward force from a load on the tray
that exceeds a threshold prior to substantial plastic deformation
of the tray or the media interaction device.
15. The method of claim 14 further comprising tethering the tray
from the media interaction device after the tray is separated from
the media interaction device.
16. The method of claim 14 further comprising spacing a leading
edge of the tray from the media interaction device by an edge
strip.
17. The method of claim 1, wherein connecting the tray to the media
interaction device includes linearly moving the tray towards the
media interaction device along an axis and wherein separating the
tray from the media interaction device includes pivoting the tray
about a second axis perpendicular to the first axis.
18. The method of claim 1, wherein the tray is connected to the
media interaction device using a first connection force less than
the force from the load on the tray that results in the tray being
separated from the media interaction device.
19. The method of claim 14 wherein separating the tray from the
media interaction device is at a threshold of between about 9
pounds and about 48 pounds.
20. An apparatus comprising: means for supporting sheets of media
relative to a media interaction device; and means for connecting
the means for supporting to the media interaction device at a
connection point and for separating the means for supporting from
the media interaction device at the connection point in response to
a downward load on the means for supporting exceeding a threshold
prior to substantial plastic deformation of the means for
connecting.
Description
BACKGROUND
[0001] Media interaction devices may include trays for supporting
sheets of media being supplied to the device or discharged from the
device. Excessive forces or loads on such trays may cause
substantial damage to the trays and to the device itself.
BRIEF DESCRIPTION OF THE DRAWINGS
[0002] FIG. 1 is a schematic illustration of a media interaction
device according to an example embodiment.
[0003] FIG. 2 is a schematic illustration of the media interaction
device of FIG. 1 illustrating separation of trays according to an
example embodiment.
[0004] FIG. 3 is a fragmentary top perspective view of another
embodiment of the media interaction device of FIG. 1 according to
an example bottoming.
[0005] FIG. 4 is a side elevational view of a job separator
assembly of the device of FIG. 3 according to an example
embodiment.
[0006] FIG. 5 is an enlarged fragmentary exploded view of a portion
of the job separator assembly of FIG. 4 according to an example
embodiment.
[0007] FIG. 6 is a fragmentary perspective view of a bracket and
tether of the assembly of FIG. 4 according to an example
embodiment.
[0008] FIG. 7 is a fragmentary perspective view of a portion of a
tray of the assembly of FIG. 4 according to an example
embodiment.
[0009] FIG. 8 is a perspective view of a tether of the assembly of
FIG. 4 according to an example embodiment.
[0010] FIGS. 9A-9F are fragmentary perspective views illustrating
separation of the tray from a remainder of the media interaction
device according to an example embodiment.
DETAILED DESCRIPTION OF THE EXAMPLE EMBODIMENTS
[0011] FIG. 1 schematically illustrates media interaction system 10
according to one example embodiment. Media interaction device 10 is
configured to interact with sheets of media. Media interaction
device includes housing 12, media input 14, media transport 16,
interaction element 18, finishing elements 22, 24 and 26 and media
outputs 32, 34 and 36. Housing 12 comprises one or more structures
supporting and at least partially enclosing media transport 16,
interaction element 18 and finishing elements 22, 24 and 26.
Housing 12 serves as a frame or supporting structure for media
input 14 and media outputs 32, 34 and 36. Housing 12 may have a
variety of different sizes, shapes and configurations.
[0012] Media input 14 comprises an arrangement of components or
structures configured to facilitate supplying media interaction
device 10 with sheets of media. In the example embodiment
illustrated, media input 14 is substantially similar to media
outputs 34, 36 and 38. Media input 14 includes edge strip 44, tray
46 and tether 48. Edge strip 44 comprises a platform or ledge
projecting from housing 12 proximate to media transport 16. Edge
step 44 extends between tray 46 and housing 12 so as to space tray
46 from housing 12. Strip 44 enhances separation of tray 46 from
housing 12 to reduce the likelihood of damage to housing 12. In
other embodiments, edge strip and 44 may be omitted and tray 46 may
be directly connected to housing 12.
[0013] Tray 46 comprises one of more structures forming a platform
and providing a surface upon which sheets of media to be interacted
upon may be placed, stored and loaded into media interaction device
10. Tray 46 is releasably connected to edge strip 44. Tray 46 is
configured to separate or break-away from edge strip 44 in response
to a load or force upon tray 46 exceeding a predetermined threshold
value prior to substantial plastic deformation of tray 46 or of
those portions connecting tray 46 to device 10. For purposes of
this disclosure, the term "plastic deformation" means a deformation
or bending of a structure such that the structure does not
resiliently return to its original shape after the force that bent
or deformed the structure has ceased. For purposes of this
disclosure, with respect to the connection between a tray and a
media interaction device or edge strip, a "substantial plastic
deformation" is a plastic deformation to an extent such that the
tray may no longer be reconnected to the media interaction device
or such that even if the tray can be reconnected, the tray may no
longer support similar loads of media without separation from the
device as before such deformation.
[0014] The predetermined threshold value at which tray 46 separates
from edge strip 44 and a remainder of media interaction device 10
is chosen such that tray 46 may support acceptable quantities of
media to be interacted upon, such as a predetermined weight of a
stack of the sheets, and such that tray 46 will separate or
breakaway from edge strip 44 and a remainder of device 10 when the
load upon tray 46 is so great that damage to tray 46 or damage to
the connection between tray 46 and edge strip 44 may otherwise
occur. In such a scenario, tray 46 is configured to separate from
edge strip 44 (or housing 12 when edge strip 44 is omitted) to
preserve tray 46 and the connecting structures. After breaking
away, tray 46 may be reconnected to edge strip 44.
[0015] In the particular illustrated embodiment in which tray 46 is
cantilevered, tray 46 is configured to break away or separate in
response to the connection of tray 46 and edge strip 44
experiencing a torque exceeding a predetermined threshold torque.
The torque experienced by tray 46 is a product of the downward
force imposed upon tray 46 and the distance separating the center
of gravity of sheets of media, which may impose at least some of
the downward force upon tray 46, from the connection point. The
threshold torque is the product of a predetermined threshold force
and the distance separating an expected location of the center of
gravity of sheets and the connection point. Since most sheets held
by the tray will have the same center of gravity regardless of how
large the stack of sheets is, separation of tray 46 is largely
dependent upon the downward force imposed by the sheets. In certain
circumstances, downward forces imposed upon tray 46 may have other
sources such as other items shelved upon tray 46 or manual downward
forces. In other embodiments in which tray 46 is not cantilevered,
tray 46 may be configured to separate in response to experiencing a
force exceeding a threshold independent of the location of applied
force.
[0016] Although tray 46 is schematically illustrated as angled
upward above horizontal, in other embodiments, tray 46 may be
horizontal. Although tray 46 is schematically illustrated as a
generally flat or planar plate, in other embodiments, tray 46 may
have upwardly or downwardly extending sidewalls for containing or
aligning such sheets of media upon tray 46. In yet other
embodiments, tray 46 may alternatively comprise a non-cantilevered
storage structure for media to be interacted upon. For example,
tray 46 may alternatively comprise a media drawer, bin or the like.
In such embodiments where tray 46 is not cantilevered, edge strip
44 may be omitted and tray 46 may alternatively be configured so as
to not breakaway or separate from a remainder of media interaction
device 10 in response to a load exceeding a threshold.
[0017] Tether 48 comprises a flexible member coupled between tray
46 and housing 12. For purposes of this disclosure, the term
"coupled" shall mean the joining of two members directly or
indirectly to one another. Such joining may be stationary in nature
or movable in nature. Such joining may be achieved with the two
members or the two members and any additional intermediate members
being integrally formed as a single unitary body with one another
or with the two members or the two members and any additional
intermediate member being attached to one another. Such joining may
be permanent in nature or alternatively may be removable or
releasable in nature.
[0018] Tether 48 suspends tray 46 after tray 46 has separated from
media interaction device 10 in substantially all other respects.
Tether 48 reduces an extent to which tray 46 falls and may serve to
reduce potential damage to tray 46 after such separation. In other
embodiments, tether 48 may be connected to edge strip 44 and an
exterior of housing 12. In yet other embodiments, tether 48 may be
omitted.
[0019] Media transport 16 comprises one or more structures or one
or more mechanisms configured to engage and transport or move
sheets of media from media input 14 relative to interaction element
18, selectively to one of finishing elements 22, 24, 26 and
selectively to one of outputs 32, 34 and 36. In one embodiment,
media transport 16 includes one or more rollers, belts and the like
operably coupled to a motor (not shown) and driven by the motor so
as to frictionally engage and move such sheets of media. In other
embodiments media transport 16 may have other configurations.
[0020] Interaction element 18 comprises one or more devices
configured to interact with sheets of media in one or more
fashions. In one embodiment, interaction element 18 may comprise
one or more inkjet printheads configured to eject ink or other
fluid upon media in predetermined patterns or images. In one
embodiment, media transport 16 may be configured to redirect
printed upon sheets back to interaction element 18 for duplex
printing. In another embodiment, interaction element 18 may
comprise an electrophotographic printing device configured to apply
toner to sheets of media on one or more sides. In yet another
embodiment, interaction element 18 may be configured to scan or
read data or images from sheets of media. In particular
embodiments, interaction element 18 may be configured to perform
multiple functions, such as scanning and printing. In some
embodiments, interaction element 18 may be omitted, wherein media
interaction device 10 interacts with media solely with either
finishing elements 22, 24 and 26.
[0021] Finishing elements 22, 24 and 26 comprise elements
configured to perform additional different interaction operations
upon sheets of media. Examples of such additional interaction
operations include stapling, folding, collating and the like. In
particular embodiments, media transport 16 may be configured to
move sheets of media to more than one of finishing elements 22, 24
and 26 before such sheets of media are discharged to one of outputs
32, 34 and 36. In yet other embodiments, media interaction device
10 may omit finishing elements 22, 24 and 26, wherein media outputs
32, 34 and 36 may be used to receive and separate different batches
or sets of interacted upon media.
[0022] Media outputs 32, 34 and 36 and are configured to receive
interacted upon media from device 10 and to present such sheets of
media for withdrawal from device 10. Media outputs 32, 34 and 36
separate different batches are sets of media. In the exam
illustrated, media outputs 32, 34 and 36 are vertically arranged
and cantilevered along an exterior of housing 12. Although the
interaction device 10 is illustrated as including three in media
outputs, and other environments, media interaction device 10 may
include greater or fewer than three media outputs and such media
outputs and other arrangements along an exterior of housing 12.
[0023] Media outputs 32, 34 and 36 are each substantially identical
to one another. Each of media output 32, 34, 36 includes edge strip
of 54, tray 56 and tether 58. Edge strip 54 comprises a platform or
ledge projecting from housing 12 proximate to media transport 16.
Edge strip 54 extends between tray 56 and housing 12 so as to space
tray 56 from housing 12. Edge strip 54 enhances separation of tray
56 from housing 12 to reduce likelihood of damage to housing 12. In
other embodiments, edge strip 54 may be omitted and tray 56 may be
directly connected to housing 12.
[0024] Tray 56 comprises one of more structures forming a platform
and providing a surface upon which sheets of discharged media may
be placed and stored. Tray 56 is releasably connected to edge strip
54. Tray 56 is configured to separate or break-away from edge strip
54 in response to a load or force upon tray 56 exceeding a
predetermined threshold value. The predetermined threshold value at
which tray 56 separates from edge strip 54 and a remainder of media
interaction device 10 is chosen such that tray 56 may support
acceptable quantities of discharged media, such as a predetermined
weight of a stack of sheets and such that tray 56 will separate or
breakaway from edge strip 54 when the load upon tray 56 is so great
that damage to tray 56 or damage to the connection between tray 56
and edge strip 54 may otherwise occur. In such a scenario, tray 56
is configured to separate from edge strip 54 (or housing 12 when
edge strip 54 is omitted) to preserve tray 56 and the connecting
structures. After breaking away, tray 56 may be reconnected to edge
strip 54.
[0025] Although tray 56 is schematically illustrated as angled
upward above horizontal, in other embodiments, tray 56 may be
horizontal. Although tray 56 is schematically illustrated as a
generally flat or planar plate, in other embodiments, tray 56 may
have upwardly or downwardly extending sidewalls for containing or
aligning such sheets of media upon tray 56.
[0026] Tether 58 comprises a flexible member coupled between tray
56 and housing 12. For purposes of this disclosure, the term
"coupled" shall mean the joining of two members directly or
indirectly to one another. Such joining may be stationary in nature
or movable in nature. Such joining may be achieved with the two
members or the two members and any additional intermediate members
being integrally formed as a single unitary body with one another
or with the two members or the two members and any additional
intermediate member being attached to one another. Such joining may
be permanent in nature or alternatively may be removable or
releasable in nature.
[0027] Tether 58 suspends tray 56 after tray 56 has separated from
media interaction device 10 in substantially all other respects.
Tether 58 reduces an extent to which tray 56 falls and may serve to
reduce potential damage to tray 56 after such separation. In other
embodiments, tether 58 may be connected to edge strip 54 in lieu of
housing 12. In yet other embodiments, tether 58 may be omitted.
[0028] FIG. 2 schematically illustrates operation of media outputs
32, 34 and 36 in response to a load (represented by arrow 66)
resulting from a stack 68 of media exceeding a predetermined
threshold value. FIG. 2 further illustrates trays 56 of media
outputs 34 and 36 also experiencing a load from other stacks of 68
of media. The predetermined threshold value is selected such that
tray 56 will separate from its associated edge strip 54 prior to
damage to tray 56 or edge strip 54. At the same time, the
predetermined threshold value is set such that each tray 56 may
accommodate an expected load or force from a stack of discharged
media. In one embodiment, the predetermined threshold value is
between about 9 pounds and about 48 pounds and nominally between
about 12 pounds and 37 pounds. In other embodiments, the
predetermined threshold may have other values depending upon the
materials and configuration of tray 56 and structures connecting
tray 56 to edge strip 54 or to housing 12.
[0029] As further shown by FIG. 2, in response to a load 66 greater
than the predetermined threshold value, tray 56 of media output 32
separates from edge stop and 54 of media output 32. This may result
in tray 56 of media output 32 contacting and applying a load to a
tray of an underlying media output. As a result, the tray 56 of the
underlying media output 34 may separate and apply a load to tray 56
of the underlying media output. This, domino effect may occur for
each of media outputs associated with media interaction device 10.
In yet other embodiments, trays 56 of different media outputs may
be sufficiently spaced such that separation of one tray may not
result in separation of adjacent trays.
[0030] In the example illustrated, trays 56 are configured to
separate from edge strips 54 by pivoting downward under the force
of gravity and a load upon such trays as indicated by arrows 70.
Upon separation, tethers 58 limit the degree to which trays 56 fall
to reduce damage to trays 56. In other embodiments, trays 56 may be
permitted to fall in the absence of tethers 58. Although not
illustrated, in those embodiments in which media input 14 is
similar to media outputs 32, 34 and 36, media input 14 may also
separate or breakaway in response to experiencing a load greater
than a predetermined threshold.
[0031] FIGS. 3-9 illustrate media interaction device 110, another
embodiment of media interaction device 10. Media interaction device
110 includes housing 112, media input 14, media transport 16,
interaction element 18 and finishing elements 22, 24, 26, and job
separator assembly 130 providing media outputs 132, 134, 136 and
138. Housing 112 is similar to housing 12 described above with
respect to FIG. 1. Housing 112 supports and at least partially
encloses remaining elements of media interaction device 110.
Housing 112 further supports job separator assembly 130 along an
exterior of housing 112. Media input 14, media transport 16,
interaction element 18 and finishing elements 22, 24 and 26 are
illustrated and described above with respect to device 10 in FIG.
1.
[0032] Job separator assembly 130 comprises an arrangement of
components or structures coupled to housing 112 and configured to
receive and separate discharged media. In the example illustrated,
job separator assembly 130 is removably coupled to housing 112.
FIGS. 4 and 5 illustrate job separator assembly 130 in more detail.
As shown by FIGS. 4 and 5, job separator assembly 130 includes
brackets 200, an edge strip 204 for each of media outputs 132-138,
a tray 206 for each of media outputs 132-138 and a tether 208 for
each of media outputs 132-138.
[0033] As shown by FIG. 5, each bracket 200 comprises an elongate
beam configured to be releasably mounted to housing 112 (shown in
FIG. 3) in a vertical orientation. Brackets 200 are mounted to
housing 112 on opposite sides of housing 112 by prongs 212. In
other embodiments, brackets 200 may be mounted in to housing 112 in
other fashions. For example, brackets 200 may be mounted to housing
112 by fasteners, welding, bonding and the like. In some
embodiments, brackets 200 may alternatively be integrally formed as
part of a single unitary body with housing 112. Although brackets
200 are illustrated as separate components, in other embodiments,
both brackets 200 may alternatively be joined or formed together
prior to being connected to housing 112.
[0034] Brackets 200 releasably connect trays 206 to housing 112 and
a remainder of device 110. Brackets 200 generally include multiple
horizontally aligned mounting portions 214 for each media output
132-138. Each mounting portion 214 includes a mounting cavity 216,
tongue 218 and tether portion 219. Mounting cavity 216 comprises an
opening extending into the beam structure of bracket 200. Mounting
cavity 216 includes upper portion 220, middle portion 222 and lower
portion 224. Upper portion 220, federal portion to 22 and lower
portion to 24 are each configured to bear against similarly shaped
portions of tray 206 when tray 206 is connected to bracket 200.
Upper portion 220 facilitates connection of tray 206 to bracket 200
and is generally a downwardly facing angled surface. Upper portion
220 extends at an angle above horizontal to facilitate downward
linear insertion of tray 206 into cavity 216. Middle portion 222
extends between upper portion 220 and lower portion 224. In the
particular example illustrated, tether 208 extends from middle
portion 222. Lower portion 224 facilitates separation of tray 206
from bracket 200 and is generally an upwardly facing arcuate or
curved surface. Lower portion 224 facilitates rotation of tray 206
about a substantially horizontal axis in response to a downward
force or load upon tray 206. In other embodiments, mounting cavity
216 may have other configurations.
[0035] Tongue 218 assists in retaining tray 206 to bracket 200 in
the absence of a load upon tray 206 exceeding the threshold. Tongue
218 is shown in more detail in FIG. 6. As shown in FIG. 6, tongue
218 extends downwardly from upper portion 220 and extends along an
axis generally parallel to the surface of upper portion 220. Tongue
218 has a generally inverted T-shape and includes neck portion 230,
head portion 232 and protrusion 234. Neck portion 230 extends from
upper portion 220 between upper portion 220 and head portion 232.
Head portion 232 extends from neck portion 230 and has an enlarged
width so as to form a pair of opposite channels 236. Protrusion 234
comprises a projection extending within each of channels 236. As of
the described in more detail hereafter, tongue 218 is received
within a corresponding groove of tray 206 and protrusion 234
projects into a corresponding detent or indent of tray 206 to
assist in securing and retaining tray 206 to bracket 200.
[0036] Tether portion 219 comprises that portion of bracket 200
from which tether 208 extends. In the particular example
embodiments illustrated, tether portion 219 comprises a recess
configured to receive projections of tether 208 such a tether 208
is snapped to bracket 200. As a result, tether 208 may be
separately fabricated and more easily assembled to bracket 200
without tools. In other embodiments, tether portion 219 of bracket
200 may alternatively be configured to facilitate securement of
tether 208 to bracket 200 by fasteners, adhesives or welding. In
still other embodiments, tether portion 219 may be in integrally
formed as part of a single unitary body with tether 208.
[0037] Edge strip 204 comprises a platform or ledge configured to
be releasably connected to housing 112 so as to project from
housing 112 (shown in FIG. 3) proximate to media transport 16. Edge
strip 204 extends between tray 206 and housing 112 so as to space
tray 206 from housing 112. Edge strip 204 includes an edge 238
configured to mate with with a corresponding leading edge 241 of
tray 206 and upper surface 242 which is substantially coplanar with
an upper surface 242 of tray 206 to facilitate unobstructed
movement of sheets of media across the upper surfaces of both edge
strip 204 and tray 206. By separating or spacing edge 241 of tray
206 from housing 112, edge strip 204 enhances separation of tray
206 from housing 112 to reduce likelihood of damage to housing
112.
[0038] In the particular example embodiment illustrated, edge strip
204 is releasably connected to housing 112 (shown in FIG. 3) by
prongs 240 which are configured to be inserted into corresponding
openings (not shown) in housing 112. In other embodiments, edge
strip 204 may be releasably connected to housing 112 in other
fashions. For example, edge strip 204 may alternatively be
connected to housing 112 by fasteners, welds, adhesive bonds in the
like. In still other embodiments, edge strip 204 may be integrally
formed as part of a single unitary body with portions of housing
112. In other embodiments, edge strip 204 may be omitted and tray
206 may be directly connected to housing 112.
[0039] Tray 206 comprises one of more structures forming a platform
and providing a surface upon which discharged sheets of media t are
stored and are separated. Each tray 206 is releasably connected to
a mounting portion 214 of bracket 200. Each tray 206 is configured
to separate or break-away from brackets 200 in response to a load
or force upon tray 206 exceeding a predetermined threshold value.
The predetermined threshold value at which tray 206 separates from
brackets 200 and a remainder of media interaction device 10 is
chosen such that tray 206 may support acceptable quantities of
media to be interacted upon, such as a predetermined weight of a
stack of the sheets and such that tray 206 will separate or
breakaway from brackets 200 when the load upon tray 206 is so great
that damage to tray 206 or damage to the connection between tray
206 and brackets 200 may otherwise occur. In is such a scenario,
tray 206 is configured to separate from brackets 200 to preserve
tray 206 and the connecting structures.
[0040] In the particular illustrated embodiment in which tray 206
is cantilevered, tray 206 is configured to break away or separate
in response to the connection of tray 206 to bracket 200
experiencing a torque exceeding a predetermined threshold torque.
The torque experienced by tray 206 is a product of the downward
force imposed upon tray 206 and the distance separating the center
of gravity of sheets of media, which may impose at least some of
the downward force upon tray 206, from the connection point. The
threshold torque is the product of a predetermined threshold force
and the distance separating an expected location of the center of
gravity of sheets and the connection point. Since most sheets held
by the tray will have the same center of gravity regardless of how
large the stack of sheets is, separation of tray 206 is largely
dependent upon the downward force imposed by the sheets. In certain
circumstances, downward forces imposed upon tray 206 may have other
sources such as other items shelved upon tray 206 or manual
downward forces. In other embodiments in which tray 206 is not
cantilevered, tray 206 may be configured to separate in response to
experiencing a force exceeding a threshold independent of the
location of applied force.
[0041] In one embodiment, the predetermined threshold value is
between about 9 pounds and about 48 pounds and nominally between
about 12 pounds and 37 pounds spaced from the connection between
bracket 200 and tray 206 by about 210 mm. In other embodiments, the
predetermined threshold may have other values depending upon the
materials and configuration of tray 206, the structures connecting
tray 206 to edge strip 204 or to housing 112 and the anticipated
dimensions of media that will be supported by tray 206. After
breaking away, tray 206 may be reconnected to brackets 200.
[0042] Although tray 206 is illustrated as angled upward above
horizontal, in other embodiments, tray 206 may be horizontal.
Although tray 206 is illustrated as a generally flat or planar
plate, in other embodiments, tray 206 may have upwardly or
downwardly extending sidewalls for strengthening tray 206 or for
containing or aligning such sheets of media upon tray 206.
[0043] FIG. 7 illustrates a first side of a tray 206 in more
detail. As shown in FIG. 5, tray 206 has a second substantially
identical side. As shown by FIG. 7, tray 206 includes platform 250
and mounting portions 254. Platform 250 comprises that portion of
tray 206 configured to support sheets of media. Platform 250
includes leading edge 241 and upper surface 242. As noted above,
leading edge 241 mates with edge 238 of edge strip 204 once tray
206 is connected to bracket 200. Upper surface 242 is substantially
coplanar with upper surface 239 of edge strip 204. Upper surface
242 supports sheets of media.
[0044] Mounting portions 254 extend on opposite sides of platform
250 and are configured to releasably mount to mounting portions 214
of brackets 200. Each mounting portion 254 generally includes
mounting projection 256, groove 258 and tether portion 259.
Mounting projection 256 comprises a structure configured to be
received within mounting cavity 216 of bracket 200. In the example
illustrated, mounting projection 256 is configured to mate with
corresponding opposite surfaces of mounting cavity 216 when tray
206 is connected to bracket 200. Mounting projection 256 includes
upper portion 260, middle portion 262 and lower portion 264. Upper
portion 260 comprises upwardly facing angled surface configured to
abut upper portion 220 of mounting cavity 216 (shown in FIG. 6).
Upper portion 260 cooperates with upper portion 220 to during
linear insertion of mounting projection 256 into mounting cavity
216. Middle portion 262 comprises a substantially linear surface
extending between upper portion 260 and lower portion 264. Middle
portion 262 is configured to abut and substantially mate with
middle portion 222 of mounting cavity 216. Lower portion 264
comprises a substantially arcuate or curved downwardly facing
surface configured to abut lower portion 224 of mounting cavity
216. Lower portion 264 cooperates with upper portion 224 to
facilitate rotation of tray 206 about a substantially horizontal
axis in response to loads upon tray 206 exceeding a threshold.
[0045] Groove 258 comprises an elongate channel configured to
slidably receive tongue 218 (shown in FIG. 5). Groove 258 slides
along tongue 218 to guide insertion of mounting projection 256 into
mounting cavity 216. Groove 258 further assists in retaining and
securing tray 206 to bracket 200. Groove 258 is partially formed by
two opposing beams 270 which are cored out to have internal
cavities 272. Internal cavities 272 facilitate molding of beams 270
while at least partially maintaining a desired rigidity or strength
of beams 270. In other embodiments, beams 270 may omit such
coring.
[0046] Beams 270 serve as clips to clamp about tongue 218 to assist
in retaining tray 206 to brackets 200. At the same time, beams 270
are configured to spread apart and flex in response to a
predetermined threshold load upon tray 206, permitting tongue 218
to be withdrawn from between beams 270. Beams 270 cooperate with
one another to form head receiving portion 274, captured portions
276 and indents 278. Head receiving portion 274 is an elongate
channel configured to slidably receive head portion 232 of tongue
218. Captured portions 276 comprise elongate bars configured to
slide along and within grooves 236 of tongue 218. Captured portions
276 bear against head portion 232 to retain tray 206 to bracket
200. Captured portions 276 spread apart to permit head portion 232
to pass therebetween during separation of tray 206. Indents 278
comprise detents configured to receive protrusions 234 of tongue
218 (shown in FIG. 6).
[0047] Tether portion 259 comprises that portion of mounting
projection 256 from which tether 208 extends. Tether portion 259
includes cavity 284 and recess 286. Cavity 284 comprises an opening
above recess 286 configured to receive and store a length of tether
208 while mounting projection 256 is received within mounting
cavity 216 and while tray 206 is mounted to bracket 200. Recess 286
comprises an opening having a reduced mouth configured to receive a
portion of tether 208 to facilitate snapping of tether 208 to
mounting projection 256. In other embodiments, recess 286 may be
omitted where tether 208 is secured to tray 206 in other fashions
such as with fasteners, adhesives or welds or where tether 208 is
integrally formed as part of a single unitary body with mounting
projection 256 of tray 206. In still other embodiments, mounting
projection 256 may omit tether portion 259 where tether 208 extends
from another portion of tray 206.
[0048] As shown by FIG. 5, tether 208 extends between bracket 200
and tray 206. Tether 208 suspends tray 206 after tray 206 has
separated from bracket 200 in substantially all other respects.
Tether 208 reduces an extent to which tray 206 falls and may serve
to reduce potential damage to tray 206 after such separation. In
other embodiments, tether 208 may be omitted.
[0049] As shown by FIG. 8, tether 208 includes bracket connecting
portion 290, tray connecting portion 292 and flexible intermediate
length 294. Bracket connecting portion 290 comprises a pair of
resiliently flexible prongs configured to resiliently flex during
insertion of portion 290 into tether portion 219 of bracket 200 and
to snap connecting portion 290 to bracket 200. Tray connecting
portion 292 also comprises a pair of resiliently flexible prongs or
hooks configured to inwardly flex during insertion of connection
portion 292 into recess 286 and to return to their original shape
so as to snap and secure tether 208 to mounting projection 256 of
tray 206. Intermedia length 254 is formed from a sufficiently
flexible material to permit tray 206 to fall and separate from
bracket 200 while suspending tray 206 from bracket 200 upon
separation of tray 206. In the embodiment illustrated, tether 208
is integrally formed as a single unitary body. In other
embodiments, tether 208 before for multiple structures joined to
one another. Although tether 208 is configured to be releasably
connected to bracket 200 and to be releasably connected to tray 206
without tools, in other embodiments, tether 208 may be fastened,
welded or joined to one or both of bracket 200 and tray 206 or
maybe integrally formed as part of a single unitary body with one
or both of bracket 200 and tray 206.
[0050] FIG. 5 illustrates connection of tray 206 to bracket 200.
Initially, portion 290 of tether 208 is secured to portion 219 of
bracket 200. Portion 292 of tether 208 is secured to portion 259 of
tray 206. Tray 206 is oriented and located so as to position
mounting projections 256 opposite to corresponding mounting
cavities 216 of bracket 200. Tray 206 is linearly moved in the
direction indicated by arrow 300 to insert mounting projection 256
into mounting cavity 216. During such insertion, upper portion 260
is slid along upper portion 220. Portions 276 slide within channels
236 until encountering protrusions 234. Beams 270 flex apart until
protrusions 234 are received within indents 278. Protrusions 234
and indents 278 reduce the likelihood of tray 206 walking off of
bracket as tray 206 is repeatedly loaded and unloaded. In addition,
the snapping of protrusions 234 into indents 278 provide a person
with feedback when reassembling tray 206 to bracket 200 to indicate
when tray 206 has been properly reassembled to bracket 200. In a
particular example illustrated, protrusions 234 are located along
tongue 218 so as to contact and snap into indents 278 at a location
where little or no other forces are being communicated between tray
206 and bracket 200 due to a small dead zone created by slight
twisting of beams 270. In other embodiments, protrusions 234 and
indents 278 may be at other locations or may be omitted.
[0051] FIGS. 9A-9F illustrate separation of tray 206 from bracket
200 and device 110 (shown in FIG. 3) in response to a load upon
tray 206 exceeding a predetermined threshold. As shown by FIGS.
9A-9C, beams 270 flex in response to a threshold exceeding load so
as to spread apart and release head in 232 of tongue 218. As beams
270 flex, mounting projection 256 rotates about a substantially
horizontal axis 304, permitting tray 206 to pull away from or break
away from bracket 200 and edge strip 204 (shown in FIG. 5). As
shown in FIGS. 9D-9F, continued rotation of tray 206 about axis 304
results in complete release of tongue 218. Tray 206 continues
rotating to eventually fall away from bracket 200. Tether 208
remains secured between bracket 200 and tray 206 to limit the
extent to which tray 206 falls to reduce potential damage to tray
206. Because tray 206 separates from bracket 200 in response to a
load exceeding a predetermined threshold, substantial damage to
tray 206 or bracket 200 is reduced, extending the life of tray 206
and bracket 200.
[0052] According to one example embodiment, each beam 270 has a
length of about 23 mm and a height of about 8 mm. Mounting
projection 256 has a width of about 24 mm. Tray 206 At least
mounting projections 256 of tray 206 are integrally formed as a
single unitary body out of a polymeric material such as Cycoloy
C1110HF commercially available from GE Plastics. In a particular
example illustrated, such material has a tensile modulus of 2.482
GPa and a flexural strength of 86.9 MPa. In the example embodiment,
beams 270 are configured to deflect or flex approximately 1 mm
during release of tongue 218. In other embodiments, tray 206 and
bracket 200 may have other dimensions and may be formed from other
materials.
[0053] Although bracket 200 is illustrated as including mounting
cavity 216 while tray 206 includes mounting projection 256, in
other embodiments, this relationship may be reversed. Although
bracket 200 is illustrated as including tongue 218 while tray is
illustrated as including groove 258, in other embodiments, this
relationship may also be reversed. Although bracket 200 is
illustrated as including four mounting portions 214, in other
embodiments, bracket 200 may alternatively include greater or less
than four mounting portions 214.
[0054] Although the present disclosure has been described with
reference to example embodiments, workers skilled in the art will
recognize that changes may be made in form and detail without
departing from the spirit and scope of the claimed subject matter.
For example, although different example embodiments may have been
described as including one or more features providing one or more
benefits, it is contemplated that the described features may be
interchanged with one another or alternatively be combined with one
another in the described example embodiments or in other
alternative embodiments. Because the technology of the present
disclosure is relatively complex, not all changes in the technology
are foreseeable. The present disclosure described with reference to
the example embodiments and set forth in the following claims is
manifestly intended to be as broad as possible. For example, unless
specifically otherwise noted, the claims reciting a single
particular element also encompass a plurality of such particular
elements.
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