U.S. patent application number 11/743736 was filed with the patent office on 2007-11-08 for carton with vent openings.
Invention is credited to Andrea Coltri-Johnson.
Application Number | 20070257096 11/743736 |
Document ID | / |
Family ID | 38565869 |
Filed Date | 2007-11-08 |
United States Patent
Application |
20070257096 |
Kind Code |
A1 |
Coltri-Johnson; Andrea |
November 8, 2007 |
Carton With Vent Openings
Abstract
A blank and/or carton that provide(s) at least one aperture in
at least one end flap to allow exchange of air between an inside of
a carton formed from the blank and the outside of the formed carton
is provided. The blank and/or carton can include more than one
aperture in an end flap, in adjacent end flaps, in end flaps at
both ends of the blank or carton, in end flaps at either the
exiting end of the carton, the non-exiting end, or both. A method
of exchanging air is also described.
Inventors: |
Coltri-Johnson; Andrea;
(Marietta, GA) |
Correspondence
Address: |
WOMBLE CARLYLE SANDRIDGE & RICE, PLLC
ATTN: PATENT DOCKETING 32ND FLOOR, P.O. BOX 7037
ATLANTA
GA
30357-0037
US
|
Family ID: |
38565869 |
Appl. No.: |
11/743736 |
Filed: |
May 3, 2007 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60797508 |
May 4, 2006 |
|
|
|
Current U.S.
Class: |
229/242 ;
229/122 |
Current CPC
Class: |
B65D 2571/00574
20130101; B65D 5/4295 20130101; B65D 5/5445 20130101; B65D
2571/00141 20130101; B65D 2571/0066 20130101 |
Class at
Publication: |
229/242 ;
229/122 |
International
Class: |
B65D 17/00 20060101
B65D017/00; B65D 5/00 20060101 B65D005/00 |
Claims
1. A carton comprising: a top panel, a bottom panel, a first side
panel, and a second side panel; a first side panel end flap at a
peripheral portion of the first side panel; a second side panel end
flap at a peripheral portion of the second side panel; and at least
one aperture formed in either the first side panel end flap or the
second side panel end flap.
2. The carton of claim 1 further comprising: a dispensing flap
defined at least partially by a tear line.
3. The carton of claim 2 wherein the tear line comprises a portion
of the first side panel, the first side panel end flap, the top
panel, the second side panel, and the second side panel end
flap.
4. The carton of claim 2 including a finger flap in the top
panel.
5. The carton of claim 4 wherein the finger flap is disposed along
the tear line in the top panel.
6. The carton of claim 2 wherein the tear line extends across the
first side panel end flap to the aperture and then continues across
the first side panel end flap to a peripheral portion.
7. The carton of claim 2 wherein the tear line extends across the
second side panel end flap to the aperture and then continues
across the second side panel end flap to a peripheral portion.
8. The carton of claim 1 wherein the first side panel end flap and
the second side panel end flap are at a first end of the carton,
wherein the carton further comprises a third side panel end flap at
a second end of the first side panel opposite the first side panel
end flap and a fourth side panel end flap at the second end of the
second side panel opposite the second side panel end flap.
9. The carton of claim 8 further comprising at least one aperture
formed in either the third side panel end flap or the fourth side
panel end flap.
10. A blank comprising: a first side panel connected to a top panel
by a first fold line; the top panel connected to a second side
panel by a second fold line; the second side panel connected to a
bottom panel by a third fold line; a first transverse fold line at
a first peripheral edge of the first side panel, the top panel, the
second side panel, and the bottom panel; a first side panel end
flap at the first peripheral edge of the first side panel; a second
side panel end flap at the first peripheral edge of the second side
panel; and at least one aperture formed in either the first side
panel end flap or the second side panel end flap.
11. The blank of claim 10 further comprising: an adhesive panel
connected to the bottom panel by a fourth fold line.
12. The blank of claim 10 further comprising: an adhesive panel
connected to the first side panel by a fourth fold line.
13. The blank of claim 10 further comprising: a second transverse
fold line at a second peripheral edge of the first side panel, the
top panel, the second side panel, and the bottom panel, the second
peripheral edge disposed on an end of the blank opposite the first
peripheral edge.
14. The blank of claim 13 further comprising: a third side panel
end flap at the second peripheral edge of the first side panel; a
fourth side panel end flap at the second peripheral edge of the
second side panel; and at least one aperture formed in either the
third side panel end flap or the fourth side panel end flap.
15. The blank of claim 10 further comprising: a dispensing flap
defined at least partially by a tear line.
16. The blank of claim 15 wherein the tear line comprises a portion
of the first side panel, the first side panel end flap, the top
panel, the second side panel, and the second side panel end
flap.
17. The blank of claim 15 including a finger flap in the top
panel.
18. The blank of claim 17 wherein the finger flap is disposed along
the tear line in the top panel.
19. The blank of claim 15 wherein the tear line extends across the
first side panel end flap to the aperture and then continues across
the first side panel end flap to a peripheral portion.
20. The blank of claim 15 wherein the tear line extends across the
second side panel end flap to the aperture and then continues
across the second side panel end flap to a peripheral portion.
21. The blank of claim 10 wherein at least one said aperture
includes at least a first aperture formed in the first side panel
end flap and at least a second aperture formed in the second side
panel end flap.
22. A method of forming a blank into a carton, wherein the blank
comprises a first side panel connected to a top panel by a first
fold line; the top panel connected to a second side panel by a
second fold line; the second side panel connected to a bottom panel
by a third fold line; a first transverse fold line at a first
peripheral edge of the first side panel, the top panel, the second
side panel, and the bottom panel; a first side panel end flap at
the first peripheral edge of the first side panel; a second side
panel end flap at the first peripheral edge of the second side
panel; and at least one aperture formed in either the first side
panel end flap or the second side panel end flap; the method
comprising folding the blank to form the carton; filling the carton
with containers; and closing the first side panel end flap and the
second side panel end flap to at least partially enclose the
containers in the carton, wherein the aperture expose the
containers in the carton to ventilation to allow exchange of air
between outside the carton and inside the carton.
23. The method of claim 22 wherein the blank further comprises a
dispensing flap defined at least partially by a tear line, the tear
line including a portion of the first side panel, the first side
panel end flap, the top panel, the second side panel, and the
second side panel end flap, the method further comprising:
separating the dispensing flap along the tear line to form an
opening in the carton.
24. The method of claim 23 wherein the blank further comprises a
finger flap disposed along the tear line in the top panel.
25. A method of exchanging air in an enclosed carton, the carton
comprising a top panel, a bottom panel, a first side panel, and a
second side panel; a first side panel end flap at a peripheral
portion of the first side panel; a second side panel end flap at a
peripheral portion of the second side panel; at least one aperture
formed in either the first side panel end flap or the second side
panel end flap, the method comprising: allowing air exchange
between inside the carton and outside the carton through the at
least one aperture.
Description
RELATED APPLICATION
[0001] This application claims the benefit of U.S. Provisional
Application No. 60/797,508, filed May 4, 2006, entitled "Carton
With Vent Openings," the entire disclosure of which is incorporated
herein by reference.
FIELD OF THE INVENTION
[0002] The present invention generally relates to a carrier or
carton with features, such as ventilation apertures or
openings.
BACKGROUND
[0003] Cartons, such as paperboard cartons used to hold, carry or
dispense articles are well known. These cartons usually are formed
or assembled by folding a paperboard carton blank that has been
cut, perforated, and creased in selective areas to achieve desired
features and characteristics. These features include tear lines,
handles, opening features, dispensers and other attributes. Such
opening features can be formed, for example, in the top panel, side
panel(s), or other panel, or, alternatively, in an end or ends of
the carton.
[0004] When fabricating a carrier or carton from the paperboard
carton blank, opposite ends of the blank typically are attached to
each other by glue or other adhesive, e.g. to form the bottom panel
of the carrier. End flaps are included on sides of some or all
panels and are folded inwardly to close the ends of the carton and
enclose articles, such as beverage containers, therewithin. These
end flaps can contain opening or dispensing features or can include
handles for carrying the carton.
SUMMARY
[0005] The present invention generally relates to a carton with
ventilation features formed in a panel or end wall. These
ventilation openings can be an opening or openings formed in, for
example, one end of an enclosed carton, in both ends of an enclosed
carton, overlapping from the end into a panel, overlapping through
two or more adjacent panels, or be in only one panel. The vent
openings can include a single opening formed in any end panel or
panels, or multiple openings formed in any end or panels, or a
combination of these. The vent openings, in general, provide
apertures or openings that allow exchange of air between the
interior and exterior of the carton to allow for the products
within the carton to be "chilled," "quick chilled," "heated," or,
in general, to maintain and encourage a temperature exchange as
opposed to a fully enclosed carton without the inclusion of such
apertures. Such apertures can provide temperature exchange of an
accelerated nature.
[0006] These vent openings can be any shape, such as oval,
elliptical, circular, square, triangular, rectangular,
quadrilateral, having arced portions, in star formation(s), or any
design, trademarked or otherwise, any writing, trademarked or
otherwise, or any other shape or design. For example, the carton as
detailed herein, could enclose circular containers that house a
yogurt product with the name of the manufacturer, for example,
Dannon.RTM., embossed or cut through the end flap that forms a part
of an exiting end. The openings forming all or parts of the word
Dannon.RTM. could be formed in either end, any end flap, or any
panel. As another example, if the carton as detailed herein was
shaped in size to hold circular cans with a beverage contained
therewithin, Coca Cola.RTM. could be embossed or cut through one of
the end panel flaps. When the aperture of any size, or the design
or lettering, such as for identifying the product manufacturer is
included as an aperture in a panel or end flap, generally the
opening can be formed along, between, and/or substantially adjacent
the tear line that is used to form an opening in the container. The
opening or aperture or letters opening can be in a side panel end
flap to separate the tear line into a discontinuous or
non-continuous tear line that is spaced apart by the aperture,
hole, or opening. Oval or elliptical apertures are shown in the
figures in first side panel end flaps at the exiting end, with one
aperture shown along the tear line. The tear line extends from the
first side panel end flap into and across the first side panel,
into and across the top panel, into and across a second side panel,
and continues into the second side panel's end flap. The tear line
is shown as continuing on the other side of the aperture to a
peripheral area of the first side panel end flap.
[0007] The present invention can be combined with other carton
features, such as opening features formed to dispense articles from
the carton. The opening shown in the figures herein generally is
formed in a top portion of the carton and can include a section of
each side panel and a portion of an exiting end. The opening
generally is formed by separating the tear line to form a remainder
carton portion and detachable or hinged dispensing flap portion.
The side panel end flap portions that remain after the opening is
created can provide a retention feature for the enclosed carton to
retain articles therein prior to dispensing.
[0008] To dispense from the formed carton, the dispensing flap is
separated along a tear line to form an opening, typically through
the initial use of a finger flap, shown here in the figures in the
top panel. The opening is created along the tear line in the top
panel, the side panels, and in portions of the side panel end
flaps. The top panel end flap generally is removed in its entirety
when the opening is created by separation at the tear line. The
bottom panel end flaps and the remainder portions of the side panel
end flaps, which were not removed by creating of the opening, can
remain to form parts or entireties of retention features that
retain articles in the carton prior to intended dispensing.
[0009] The present invention can be used, for example, in
dispensing articles, which contain products such as food and
beverages. These articles can include beverage containers such as
cans, bottles, and PET containers, as well as other containers
being cylindrical, rectangular, parallelepiped, or of any other
shape, such as those used in packaging food stuffs.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a plan view of a blank from which a carton can be
formed in accordance with one embodiment.
[0011] FIG. 2 shows the blank of FIG. 1 formed into a sleeve.
[0012] FIG. 3 shows the opposite view of the sleeve of FIG. 2 and
the apertures in the end flaps.
[0013] FIG. 4 shows an exiting end with the gusset flaps being
closed.
[0014] FIG. 5 shows a perspective view of the closed exiting end of
the carton.
[0015] FIG. 6 shows a front view of the carton of FIG. 5 with vent
apertures in the exiting end and in the non-exiting end.
[0016] FIG. 7 shows the finger flap being activated in the top
panel.
[0017] FIG. 8 shows the removable portion being detached along the
tear line.
[0018] FIG. 9 shows the removable portion remaining hingedly
attached to the carton.
[0019] FIG. 10 shows the removable portion entirely removed from
the carton.
[0020] FIG. 11 shows an alternate embodiment of a blank that can be
formed into a carton.
DETAILED DESCRIPTION
[0021] For a more complete understanding, reference should be made
to the following detailed description and accompanying drawings,
wherein like reference numerals designate corresponding parts
throughout the figures.
[0022] Among other things, a carton blank, such as a paperboard
blank, which is cut to a specific shape, and creased, scored, cut,
or perforated in specific areas is shown. The carton blank defines
elongate panels between the creases or fold lines, and includes
flaps at the respective ends of the panels. The carton blank is
folded to form a sleeve when fully assembled, so that when the end
flaps are closed, the assembled carton has a front or forward end,
a rearward end, and a top wall, a bottom wall, front and rear
walls, and first and second side walls.
[0023] For purposes of illustration, a paperboard carton sized and
dimensioned to contain foodstuffs in cylindrical containers is
disclosed. The carton of the embodiment illustrated in FIGS. 1-10
is sized to hold 15 articles in either a staggered or a
nonstaggered configuration, although the blanks and cartons shown
should not be limited to any specific size or dimension. For
example, blanks and cartons sized and shaped to hold articles of
other configurations, such as that shown in FIG. 11 which is sized
to hold 24 articles, or other sizes such as those that could hold
other numbers of articles, such as 6, 8, 10, 21, 30, or more, would
work satisfactorily. Blanks and cartons that include various unique
features, including opening features that provide easy access to
the articles, tilt features that position the articles at the front
end of the carton, handle features, etc. are also within the
present scope
[0024] Also for purposes of illustration, the blanks and cartons
are shown with an opening(s) that can be formed by non-oblique
lines, i.e. lines that are shown as perpendicular to some panels
and parallel to other panels, and oblique lines. However, the
blanks and cartons should not be limited to any specific size,
dimension, orientation of the opening features, or opening formed
by the opening feature. For example, blanks and cartons with an
opening feature(s) formed with non-oblique and/or oblique lines
that extend through opposing panels, such as from a top panel,
through side panels, and that extend to the end panel would work
satisfactorily. In addition, for purposes of illustration, the
blanks and cartons shown herein include an end wall configuration
that provides an effective barrier to keep the bottles, cans, or
articles from rolling out of the formed carton.
[0025] As shown in FIGS. 2-10, the carton formed from the blank of
FIG. 1 includes an opening feature at an exiting end and shows four
elliptical apertures, two formed in each of two opposite side panel
end flaps. However, one of ordinary skill in the art will
understand that the blanks and cartons should not be limited in any
manner to the use of only one opening feature or the number of
apertures shown in the side panel end flaps. Additionally, the
blanks and cartons should not be limited in any manner to the
orientation or placement of the aperture or apertures in the side
panel end flaps, as such could be in any side panel, top panel,
bottom panel, end flap, or in any combination of these. One of
ordinary skill in the art will also understand that the carton can
be of various sizes depending upon the number, configuration, and
size of containers or product to be stored, enclosed, or dispensed
therewithin.
[0026] FIG. 1 illustrates a blank that can be formed into a carton.
The blank generally is formed into a carton by folding along crease
or fold lines to form a carton sleeve with a bottom flap
overlapping and adhering to another bottom flap, with a top flap
overlapping and adhering to another top flap, or with an adhesive
flap overlapping and adhering to a bottom panel, top panel, or side
panel. The carton blank shown in FIG. 1 can be folded in this
manner to form the carton shown in FIGS. 2-10. A securing means,
such as an adhesive or compound generally is applied to secure the
flaps together to form a sleeve. Once the carton is formed into the
sleeve, articles, such as bottles, cans, or the like can be placed
into the sleeve and the end flaps on both ends can be closed. The
end flaps typically are also held together by glue or other means
at the non-exiting end and the end flaps at the exiting end are
secured to the top panel end flap with the side panel end flaps
only at portions above the tear line. The side panel end flaps at
the dispensing end also can be attached to the bottom panel end
flap.
[0027] FIG. 1 shows a blank 10 that includes a first side panel 12
connected to a top panel 16 by a fold line 14. Top panel 16 is
connected to a second side panel 20 by a fold line 18. Second side
panel 20 is connected to a bottom panel 24 by a fold line 22.
Bottom panel 24 is connected to a securing flap 28 by a fold line
26. In one possible scenario, generally, the securing flap 28 will
receive glue and be folded upwardly to be connected to the first
side panel 12 or will receive glue on an underside portion and
overlap onto first side panel 12. In this manner, either the
securing flap 28 or the first side panel 12 can receive the initial
glue for securing the securing flap to the first side panel 12.
[0028] Along peripheral portions of the panels 12, 16, 20, 24 and
separated along transverse fold lines 21 and 71, end flaps are
generally disposed. Specifically, bottom panel 24 is connected to
bottom panel end flaps 30 and 34 along fold line 21, second side
panel 20 is connected to second side panel end flaps 42 and 46
along fold line 21, top panel end flap 54 is connected to top panel
16 along fold line 21, and first side panel end flaps 60 and 64 are
connected to first side panel 12 along fold line 21. On the
opposite side of the blank 10, first side panel end flap 74 is
connected to first side panel 12 along fold line 71, top panel end
flaps 76 and 80 are connected to top panel 16 along fold line 71,
second side panel end flap 88 is connected to second side panel 20
along fold line 71, and bottom panel end flaps 96 and 98 are
connected to bottom panel 24 along fold line 71.
[0029] Bottom panel end flaps 30 and 34 are connected along a fold
line 32. Bottom panel end flap 34 is connected to gusset panel 38
by fold line 36 and gusset panel 38 is connected to second side
panel end flap 42 along fold line 40. Second side panel end flap 46
is connected to gusset panel 50 along fold line 48. Gusset panel 50
is connected to top panel end flap 54 along a fold line 52. Top
panel end flap 54 is connected to top panel end flap 58 along a
fold line 56. First side panel end flap 60 is connected to first
side panel end flap 64 along a tear line 62. Top panel end flap 76
is connected to top panel end flap 80 along a fold line 78. Top
panel end flap 80 is connected to gusset panel 84 along a fold line
82. Gusset panel 84 is connected to second side panel end flap 88
along a fold line 86. Second side panel end flap 88 is connected to
gusset panel 92 along a fold line 90. Gusset panel 92 is connected
to bottom panel 96 along a fold line 94. Bottom panel end flap 96
is connected to bottom panel end flap 98 along a fold line 97.
[0030] Gusset panels 38, 50, 84, and 92 are generally engaged
during the construction process and, along with the respective fold
lines, enable inward folding of the respective end flaps to create
closed ends, which generally occurs once product has been inserted
into the sleeve formed from the blank 10. To this end, apertures
35, 55, 85, and 95 are formed in the gusset panels between
respective fold lines to enable folding of the gusset panels to be
easier. Specifically, aperture 35 is created between bottom panel
24, bottom panel end flap 34, gusset panel 38, second side panel
end flap 42, and second side panel 20. Aperture 55 is created
between top panel 16, top panel end flap 54, gusset panel 50,
second side panel end flap 46, and second side panel 20. Aperture
85 is created between top panel 16, top panel end flap 80, gusset
panel 84, second side panel end flap 88, and second side panel 20.
Aperture 95 is created between second side panel 20, second side
panel end flap 88, gusset panel 92, bottom panel end flap 96, and
bottom panel 24. Alternatively, the gusset panels 38, 50, 84, 92,
and/or associated apertures 35, 55, 85, 95 may be omitted.
[0031] A dispensing flap 100 can be created in portions of the
blank and is shown being generally comprised of a continuous, or a
series of substantially continuous, or a series of substantially
aligned tear lines, perforations, cut lines, score lines, cut score
lines, or any other type of tear line that will enable formation of
an aperture in a fully constructed sleeve or carton. Generally, the
dispenser flap 100 can be detached at or along such tear lines to
create an opening, can act as a reclosable flap to be detached
partially from and remain hingedly attached to the enclosed carton,
or can be removed entirely from a remainder portion of the carton.
As shown in FIG. 1, dispensing flap 100 includes a tear line 44
between second side panel end flap 42 and second side panel end
flap 46. The tear line at least partially defining dispensing flap
100 continues from tear line 44 across fold line 21 into second
side panel 20 as tear line 102 and proceeds to a turn in second
side panel 20 to continue as tear line 104 to and across fold line
18. As shown in FIG. 1, the turn from tear line 102 to tear line
104 is shown in a general 90-degree orientation, but such tear
lines and orientations should not be limited to such configuration.
The tear line defining the dispensing flap 100 continues as tear
line 106 in top panel 16, which is shown with an arcuate
configuration that bulges in a convex manner in a direction or
manner toward fold line 71 in top panel 16. Tear line 106 continues
across top panel 16 to and across fold line 14 to continue along as
tear line 108. The tear line defining the dispensing flap 100 then
turns, in a like manner and shown in a like configuration, though
not limited thereto, as tear line 110 in first side panel 12 to and
across fold line 21 and into first side panel end flaps to
"separate" first side panel end flap 60 from first side panel end
flap 64 as tear line 62 that extends to a peripheral portion of the
first side panel end flaps. Generally, the tear line 62 is
separated by or at aperture 66 formed in portions of first side
panel end flaps 60 and 64.
[0032] Dispensing flap 100 can include portions or panels or
subpanels within or along the blank as defined by tear lines 44,
102, 104, 106, 108, 110, and 62. Specifically, subpanel 112 is
formed as part of second side panel 20, subpanel 114 is formed as
part of top panel 16, and second subpanel 116 is formed as part of
first side panel 12, second side panel end flap 46 is formed
adjacent second side panel end flap 42 and first side panel end
flap 60 is formed adjacent first side end panel 64.
[0033] The dispensing flap 100 can be separated along the tear
lines in any known manner, but detachment typically initially
starts at finger flap 118, which is shown being formed adjacent,
and with a peripheral portion thereof by, tear line 106, and being
bounded at an opposite portion by fold lines 120 and 122.
Generally, fold lines 120 and 122 are shown as substantially
concentric arcs formed in blank 10 and ease initiation of the
finger flap 118 once tear line 106 is separated in top panel 16 to
initiate removal or separation of dispensing flap 100 from the
carton.
[0034] The blank 10 also includes apertures 66, 68, 70, 72, in
first side panel end flaps 60, 64, and 74. These apertures, 66, 68,
70, and 72 are shown in elliptical configurations, but should not
be limited in any manner to the size, number, orientation, or
position of such apertures. Generally, aperture 66 is shown as
separating portions of the tear line 62 from one another, portions
of first side panel end flap 60, and portions of the first side
panel end flap 64. Apertures 66 and 68 are shown in a generally
parallel orientation. Apertures 70 and 72 are also shown in a
generally parallel orientation and are formed in portions of first
side panel end flap 74. In addition, blank 10 is shown with
apertures 66 and 72 parallel to apertures 68 and 70 in reference to
fold line 14.
[0035] In order to create the opening with the dispensing flap 100,
generally, a user will insert a finger or other object into the
finger flap 118 or other opening starting feature. Alternative
configurations of access opening and access opening starting
features are contemplated and included herein.
[0036] FIG. 2 shows blank 10 of FIG. 1 being formed into a carton
or sleeve. Second side panel 20 with corresponding side panel end
flaps 42 and 88 are shown in FIG. 2. FIG. 3 shows the other side of
the formed carton or sleeve of FIG. 2 with the apertures 66 and 68
in side panel end flaps 60 and 64 and with apertures 70 and 72 in
side panel end flap 74.
[0037] FIG. 4 shows the exiting end being formed by closing the
side panel end flaps. As shown in FIG. 4, side panel end flaps 42
and 46 are closed inwardly with gusset panel 50 and top panel end
flap 54 folding about fold line 52 with the cooperation of aperture
55, and gusset panel 38 and bottom panel end flap 34 folding about
fold line 36 with the cooperation of aperture 35. These flaps and
panels are folded inwardly until gusset panel 50 and top panel end
flap 54, and gusset panel 38 bottom panel end flap 54 are adjacent.
Generally, during manufacture or prior to folding blank 10, glue or
another adhesive will be placed onto gusset panel 50 or top panel
end flap 54 and onto gusset panel 38 or bottom panel end flap 54 to
secure such together at closing of the exiting end. Top panel end
flap 58 and bottom panel end flap 30 are folded toward one another
before closing the exiting end. Sections of the end flaps can be
adhered to respective other sections of the other end flaps to
create retention features to retain the containers within an
enclosed carton until dispensing is desired.
[0038] FIG. 5 shows the enclosed carton with all flaps and panels
on the exiting end closed. Following the progression of end flap
closing from FIG. 4, first side panel end flaps 60 and 64 are
closed over second side panel end flaps 42 and 46, top panel end
flaps 54 and 58, and bottom panel end flaps 30 and 34 to enclose
fully the exiting end of the carton. The end flaps of the
non-exiting end are closed in substantially the same manner as the
end flaps of the exiting end, with gusset panels 84 and 92 and top
end flaps 76 and 80 and bottom panel end flaps 96 and 98 being
closable through interaction with the gussets. The non-exiting end
can also include vent apertures 70 and 72 in end flap 74 to provide
openings to exchange air from the interior of the carton to the
exterior of the carton in a manner that is substantially similar to
that provided by apertures 66 and 68 at the exiting end.
Optionally, the non-exiting end could be modified to be a second
exiting end with a second opening area formed by a second
dispensing flap, similar or dissimilar to the one formed in the
non-exiting end. Such second exiting end could function in a manner
similar to the exiting end as detailed hereinabove.
[0039] FIG. 6 shows a front view of the carton of FIG. 5 at the
exiting end looking through apertures 66 and 68 through the carton
and through apertures 70 and 72 of the non-exiting end. FIG. 7
shows the finger flap 118 being activated in the top panel 16. The
finger flap 118 is shown bounded by tear line 106 and fold lines
120 and 122. FIG. 8 shows the removable portion being detached
along the tear lines in the top panel 16 and first and second side
panels 12 and 20.
[0040] FIG. 9 shows the dispensing flap 100 remaining hingedly
attached to the carton at the exiting end. The dispensing flap
could be hinged to reclose the dispensing flap to cover or reclose
the carton. Alternatively, the dispensing flap 100 can be entirely
removed from the remainder portion of the carton as shown in FIG.
10 by detachment along tear line 62 in first side panel end flaps
60 and 64 and along tear line 44 in second side panel end flaps 42
and 46.
[0041] FIG. 11 shows an alternate blank embodiment that can be
formed into a carton. The blank generally is formed into a carton
by folding along crease or fold lines to form a carton sleeve with
a bottom flap overlapping and adhering to another bottom flap, with
a top flap overlapping and adhering to another top flap, or with an
adhesive flap overlapping and adhering to a bottom panel, top
panel, or side panel. A securing means, such as an adhesive or
compound generally is applied to secure the flaps together to form
a sleeve. Once the carton is formed into the sleeve, articles, such
as bottles, cans, or the like can be placed into the sleeve and the
end flaps on both ends can be closed. The end flaps typically are
also held together by glue or other means at the non-exiting end
and the end flaps at the exiting end are secured to the top panel
end flap with the side panel end flaps only at portions above the
tear line. The side panel end flaps at the dispensing end also can
be attached to the bottom panel end flap.
[0042] FIG. 11 shows a blank 210 that includes a first side panel
212 connected to a top panel 216 by a fold line 214. Top panel 216
is connected to a second side panel 220 by a fold line 218. Second
side panel 220 is connected to a bottom panel 224 by a fold line
222. Bottom panel 224 is connected to a securing flap 228 by a fold
line 226. In one possible scenario, generally, the securing flap
228 will receive glue and be folded upwardly to be connected to the
first side panel 212 or will receive glue on an underside portion
and overlap onto first side panel 212. In this manner, either the
securing flap 228 or the first side panel 212 can receive the
initial glue for securing the securing flap to the first side panel
212.
[0043] Along peripheral portions of the panels 212, 216, 220, 224
and separated along transverse fold lines 221 and 271, end flaps
are generally disposed. Specifically, bottom panel 224 is connected
to bottom panel end flaps 230 and 234 along fold line 221, second
side panel 220 is connected to second side panel end flaps 242 and
246 along fold line 221, top panel end flap 254 is connected to top
panel 216 along fold line 221, and first side panel end flaps 260
and 264 are connected to first side panel 212 along fold line 221.
On the opposite side of the blank 210, first side panel end flap
274 is connected to first side panel 212 along fold line 271, top
panel end flaps 276 and 280 are connected to top panel 216 along
fold line 271, second side panel end flap 288 is connected to
second side panel 220 along fold line 271, and bottom panel end
flaps 296 and 298 are connected to bottom panel 224 along fold line
271.
[0044] Bottom panel end flaps 230 and 234 are connected along a
fold line 232. Bottom panel end flap 234 is connected to gusset
panel 238 by fold line 236 and gusset panel 238 is connected to
second side panel end flap 242 along fold line 240. Second side
panel end flap 246 is connected to gusset panel 250 along fold line
248. Gusset panel 250 is connected to top panel end flap 254 along
a fold line 252. Top panel end flap 254 is connected to top panel
end flap 258 along a fold line 256. First side panel end flap 260
is connected to first side panel end flap 264 along a tear line
262. Top panel end flap 276 is connected to top panel end flap 280
along a fold line 278. Top panel end flap 280 is connected to
gusset panel 284 along a fold line 282. Gusset panel 284 is
connected to second side panel end flap 288 along a fold line 286.
Second side panel end flap 288 is connected to gusset panel 292
along a fold line 290. Gusset panel 292 is connected to bottom
panel 296 along a fold line 294. Bottom panel end flap 296 is
connected to bottom panel end flap 298 along a fold line 297.
[0045] Gusset panels 238, 250, 284, and 292 are generally engaged
during the construction process and, along with the respective told
lines, enable inward folding of the respective end flaps to create
closed ends, which generally occurs once product has been inserted
into the sleeve formed from the blank 210. To this end, apertures
235, 255, 285, and 295 are formed in the gusset panels between
respective fold lines to enable folding of the gusset panels to be
easier. Specifically, aperture 235 is created between bottom panel
224, bottom panel end flap 234, gusset panel 238, second side panel
end flap 242, and second side panel 220. Aperture 255 is created
between top panel 216, top panel end flap 254, gusset panel 250,
second side panel end flap 246, and second side panel 220. Aperture
285 is created between top panel 216, top panel end flap 280,
gusset panel 284, second side panel end flap 288, and second side
panel 220. Aperture 295 is created between second side panel 220,
second side panel end flap 288, gusset panel 292, bottom panel end
flap 296, and bottom panel 224. Alternatively, the gusset panels
238, 250, 284, 292 and/or associated apertures 235, 255, 285, 295
may be omitted.
[0046] A dispensing flap 300 can be created in portions of the
blank and is shown being generally comprised of a continuous, or a
series of substantially continuous, or a series of substantially
aligned tear lines, perforations, cut lines, score lines, cut score
lines, or any other type of tear line that will enable formation of
an aperture in a fully constructed sleeve or carton. Generally, the
dispenser flap 300 can be detached at or along such tear lines to
create an opening, can act as a reclosable flap to be detached
partially from and remain hingedly attached to the enclosed carton,
or can be removed entirely from a remainder portion of the carton.
Dispensing flap 300 includes a tear line 244 between second side
panel end flap 242 and second side panel end flap 246. The tear
line at least partially defining dispensing flap 300 continues from
tear line 244 across fold line 221 into second side panel 220 as
tear line 302 and proceeds to a turn in second side panel 220 to
continue as tear line 304 to and across fold line 218. The turn
from tear line 302 to tear line 304 is shown in a general 90-degree
orientation, but such tear lines and orientations should not be
limited to such configuration. The tear line defining the
dispensing flap 300 continues as tear line 306 in top panel 216,
which is shown with an arcuate configuration that bulges in a
convex manner in a direction or manner toward fold line 271 in top
panel 216. Tear line 306 continues across top panel 216 to and
across fold line 214 to continue along as tear line 308. The tear
line defining the dispensing flap 300 then turns, in a like manner
and shown in a like configuration, though not limited thereto, as
tear line 310 in first side panel 212 to and across fold line 221
and into first side panel end flaps to "separate" first side panel
end flap 260 from first side panel end flap 264 as tear line 262
that extends to a peripheral portion of the first side panel end
flaps. Generally, the tear line 262 is separated by or at aperture
266 formed in portions of first side panel end flaps 260 and
264.
[0047] Dispensing flap 300 can include portions or panels or
subpanels within or along the blank as defined by tear lines 244,
302, 304, 306, 308, 310, and 262. Specifically, subpanel 312 is
formed as part of second side panel 220, subpanel 314 is formed as
part of top panel 216, and second subpanel 316 is formed as part of
first side panel 212, second side panel end flap 246 is formed
adjacent second side panel end flap 242 and first side panel end
flap 260 is formed adjacent first side end panel 264.
[0048] The dispensing flap 300 can be separated along the tear
lines in any known manner, but detachment typically initially
starts at finger flap 318, which is shown being formed adjacent,
and with a peripheral portion thereof by, tear line 306, and being
bounded at an opposite portion by fold lines 320 and 322.
Generally, fold lines 320 and 322 are shown as substantially
concentric arcs formed in blank 210 and ease initiation of the
finger flap 318 once tear line 306 is separated in top panel 216 to
initiate removal or separation of dispensing flap 300 from the
carton.
[0049] The blank 210 also includes apertures 266, 268, 270, and 272
in first side panel end flaps 260, 264, and 274. These apertures
266, 268, 270, and 272 are shown in elliptical configurations, but
should not be limited in any manner to the size, number,
orientation, or position of such apertures. Generally, aperture 266
is shown as separating portions of tear line 262, portions of first
side panel end flap 260, and portions of the first side panel end
flap 264. Apertures 266 and 268 are shown in a generally parallel
orientation. Apertures 270 and 272 are also shown in a generally
parallel orientation and are formed in portions of first side panel
end flap 274. In addition, blank 210 is shown with apertures 266
and 272 parallel to apertures 268 and 270 in reference to fold line
214.
[0050] In order to create the opening with the dispensing flap 300,
generally, a user will insert a finger or other object into the
finger flap 118 or other opening starting feature. Alternative
configurations of access opening and access opening starting
features are contemplated and included herein.
[0051] According to common practice, the various features of the
drawings discussed herein are not necessarily drawn to scale.
Dimensions of various features and elements in the drawings may be
expanded or reduced. The dimensions provided on FIGS. 1 and 11 are
exemplary dimensions that may be altered, for example, to
accommodate various container forms or types, diverse container
types or sizes, diverse container types or sizes enclosed within a
single carton (e.g. large and small, short and tall, containers in
a single enclosed carton).
[0052] The present blanks or cartons can be formed, for example,
from coated paperboard and similar materials. For example, the
interior and/or exterior sides of the blanks or cartons can be
coated with a clay coating. The clay coating may then be printed
over with product, advertising, price coding, and other information
or images. The blanks or cartons may then be coated with a varnish
to protect any information printed on the blanks or cartons. The
blanks or cartons may also be coated with, for example, a moisture
barrier layer, on either or both sides of the blanks or
cartons.
[0053] Further, the blanks or cartons may be constructed of
paperboard of a caliper such that it is heavier and more rigid than
ordinary paper. The blanks or cartons can also be constructed of
other materials, such as cardboard, hard paper, or any other
material having properties suitable for enabling the carrier
package to function at least generally as described above. The
blanks or cartons can also be laminated to, or coated with, one or
more sheet-like materials at selected panels or panel sections.
[0054] The fold or tear lines detailed herein can be any
substantially linear, although not necessarily straight, form of
weakening, such as those that facilitate folding therealong. More
specifically, but not for the purpose of narrowing scope thereof,
fold and tear lines include: a score line, such as lines formed
with a blunt scoring knife, or the like, which creates a crushed
portion in the material along the desired line of weakness; a cut
that extends partially into a material along the desired line of
weakness, and/or a series of cuts that extend partially into and/or
completely through the material along the desired line of weakness;
and various combinations of these features. In situations where
cutting is used to create a fold line, typically the cutting will
not be overly extensive in a manner that might cause a reasonable
user to consider incorrectly the fold line to be a tear line.
[0055] The present blanks or cartons may be described as having one
or panels adhered together by glue. The term "glue" is intended to
encompass all manner of adhesives commonly used to secure carton
panels in place.
[0056] The blanks and cartons have been described in terms of
configurations and methodologies considered by the inventors to be
the best mode. The embodiments shown are presented as examples only
and should not be construed as limiting the scope of the blanks or
cartons. A wide variety of additions, deletions, and modifications
to the illustrated and described embodiments might be made by those
of skill in the art without departing from the spirit and scope
herein, which is circumscribed only by the claims.
* * * * *