U.S. patent application number 11/381762 was filed with the patent office on 2007-11-08 for component gable vent.
This patent application is currently assigned to Bluegrass Products, LLC. Invention is credited to Michael Vagedes.
Application Number | 20070256372 11/381762 |
Document ID | / |
Family ID | 38659944 |
Filed Date | 2007-11-08 |
United States Patent
Application |
20070256372 |
Kind Code |
A1 |
Vagedes; Michael |
November 8, 2007 |
COMPONENT GABLE VENT
Abstract
A vent is formed from vent panels which are configured with one
or more slats. The custom-sized gable vent is formed by cutting
sections of the slatted vent panel. The sections of slatted vent
panel interfit to provide the desired height of the vent. Trim
channel is cut and sized to surround the vent. The structure is
assembled by fastening the individual components to the wall of a
building. The trim channels can be either J channel, when the vent
is intended to abut another surface, or T channel, when vinyl
siding abuts the vent. This provides the builder the flexibility to
form a gable vent of a desired size and shape at the job site.
Further, the slatted vent panels are designed to connect directly
to siding. This allows the slatted vent panels to be attached to
the wall of a building in the same manner as siding.
Inventors: |
Vagedes; Michael; (Florence,
KY) |
Correspondence
Address: |
WOOD, HERRON & EVANS, LLP
2700 CAREW TOWER
441 VINE STREET
CINCINNATI
OH
45202
US
|
Assignee: |
Bluegrass Products, LLC
Florence
KY
|
Family ID: |
38659944 |
Appl. No.: |
11/381762 |
Filed: |
May 5, 2006 |
Current U.S.
Class: |
52/198 |
Current CPC
Class: |
F24F 7/02 20130101; F24F
13/082 20130101 |
Class at
Publication: |
052/198 |
International
Class: |
E04B 7/00 20060101
E04B007/00; E04H 12/28 20060101 E04H012/28 |
Claims
1. A method of forming a vent comprising: cutting at least one
slatted foraminous panel to form a desired shape; cutting a
plurality of trim members sized to surround at least a portion of
said desired shape; and attaching said trim members to a building
wall to form a trim frame; positioning said at least one slatted
panel within said trim frame.
2. The method claimed in claim 1 further comprising abutting siding
against one or more of said trim members and fastening said siding
to said building wall.
3. The method claimed in claim 1 comprising cutting a plurality of
slatted panels and interfitting an upper portion of a lower panel
with a lower portion of an upper panel to form a combined panel of
said desired shape.
4. A vent panel having upper and lower edges configured to mate
with vinyl siding, said upper edge having a nail flange and a
channel below said nail flange, said lower edge having an upturned
edge, said vent panels having a configuration establishing a
plurality of solid slatted portions separated by foraminous
portions and wherein said solid slatted portions are configured to
prevent water flow through said foraminous portions.
5. A composite wall vent comprising a plurality of interlocking
vent panels; said vent panels including a lower C-shaped member and
an upper edge having a nail flange and a channel adapted to receive
a C-shaped member of an adjacent panel; slat members between upper
and lower edges of said panel having solid outer portions and lower
portions and an inwardly extended portion, said inwardly extended
portion having a plurality of vent holes; said vent panels
surrounded by a plurality of separate channeled trim sections.
6. The vent claimed in claim 5 wherein a solid portion of said
slatted portion extends below said vent holes.
7. The vent claimed in claim 6 wherein at least one of said trim
members is a T channel.
8. The vent claimed in claim 7 wherein at least one of said trim
members is a J channel.
9. A kit adapted to be formed into a gable vent comprising a
plurality of sections of slatted panels, said sections having upper
and lower interfitting edges and a section of trim channel having a
length effective to circumscribe a portion of said slatted vent
panels.
10. A building wall comprising a plurality of courses of siding; an
uppermost course of siding having an upper edge; at least one
course of the vent panel claimed in claim 4 wherein the lower edge
of said vent panel having a C shaped portion engaged in a channel
in said upper edge of said uppermost course of siding.
Description
BACKGROUND OF THE INVENTION
[0001] Gable vents are used on the walls of buildings generally
beneath the pinnacle of the roof line. There are many types of
gable vents, formed from various materials such as metal, plastic
and wood. There are also a variety of different shapes and sizes.
Many of these are specifically designed for use with vinyl siding.
Such structures are disclosed in, for example, U.S. Pat. Nos.
6,076,321 and 5,673,526. There are various types of siding such as
aluminum and vinyl siding, as well as interlocking siding panels
such as shaker panels.
[0002] Prior art vents are generally factory assembled. A
non-standard sized vent, generally, must be specially ordered. Such
specially ordered vents are very expensive. It also takes extra
time to order and receive these. They can slow down a remodeling
job.
SUMMARY OF THE INVENTION
[0003] The present invention is premised on the realization that
gable vents can be formed and assembled on site utilizing
pre-formed interlocking vent panels in combination with trim
channels. More particularly the trim channels can be J channels and
used where the vent abuts another surface, or can be T channels and
used where the vent abuts siding. The vent can have any shape or
size and would be manufactured at the job site to prevent any
delay. The vent panels of the present invention can also be
attached to a building, replacing a portion of the siding and
connected directly to lower, as well as upper, runs of siding.
[0004] The objects and advantages of the present invention will be
further appreciated in light of the following detailed description
and drawings, in which:
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] FIG. 1 is a perspective view of a building wall
incorporating the present invention;
[0006] FIG. 2 is a cross sectional view taken at lines 2-2 of FIG.
1;
[0007] FIG. 3 is an exploded view of the vent of the present
invention;
[0008] FIG. 4 is a perspective view of a vent panel according to
the present invention;
[0009] FIG. 5 is a perspective view of a J channel for use in the
present invention;
[0010] FIG. 6 is a perspective view of a T channel for use in the
present invention;
[0011] FIG. 7 is a perspective view of an alternate view of the
present invention;
[0012] FIG. 8 is a cross sectional view partially broken away taken
at lines 8-8 of FIG. 7; and
[0013] FIG. 9 is a cross sectional view of an alternate
embodiment.
DETAILED DESCRIPTION OF THE INVENTION
[0014] As shown in the Figures, a gable vent 10 is affixed to a
building wall 12. The gable vent 10 includes slatted panels 14
surrounded by sections of J channel 16 or, in certain cases, T
channel 18.
[0015] The slatted panels 14, which can be formed in the same
manner as vinyl siding, include an upper edge 26 and a lower edge
28. The upper edge 26 includes a hook or channel 30 and an upper
nail flange 32. The slatted panels 14 include a plurality of slat
members 34a, 34b, 34c. A variety of different cross sections can be
manufactured. The slat members include an outwardly sloped portion
36, an outer planar portion 38 which leads to an inwardly extended
solid portion 40. Each slat member 34 further includes an upwardly
extended portion 42 followed by an inwardly extended foraminous
portion 44 and a downwardly extended innermost foraminous portion
46 which is co-planar with the nail flange 32 and lies along a
plane which is the rearmost portion of the slatted panels 14.
[0016] Below foraminous portion 46 is the second slat member 34b.
As shown in FIG. 4, there are three slat members per panel. The
number of slat members is a matter of choice.
[0017] The slatted panels 14 are configured to be directly
connectable to any bottom lock siding, with the bottom most
inwardly extending foraminous surface 48 terminating in an upwardly
extended edge 50. As shown in FIG. 8, this upwardly extended edge
50 will interlock with exterior siding. To interlock with vinyl
siding, edge 50 includes an inward bend or ridge 51, as shown in
FIG. 2. This upwardly extended edge 50 is also designed to interfit
with the channel 30 of the next lower adjacent panel 49. The upper
and lower edges can be modified to interlock with any type of
interlocking exterior siding.
[0018] These panels allow airflow through the foraminous sections
44 and 46, however water is blocked by the solid portions of the
slats. As shown solid portion 40 is below the level of the lowest
row of holes 45 in portion 46. The inwardly extended solid portion
40 can also include a drain hole 41, if desired.
[0019] In the assembled vent 10 the slatted panels 14 are
surrounded by the J channel 16 and/or the T channel 18 sections,
depending upon the design. The J channels 16 include a nail flange
60, a side portion 62 and a return portion 64, which terminates in
a coved edge 68. The T channels 18 include first and second opposed
nail flanges 74 and 76 separated by a vertical central wall 78.
Extended from the central wall is a first return portion 80 leading
to a coved edge 82 and a second return portion 84 leading to a
second coved edge 86.
[0020] To form a gable vent incorporating the slatted panels 14, T
channels 18, and J channels 16, one must cut channels 18, 16 and
vent panels 14 to the desired shape and size. As shown in FIG. 3,
the vent 10 includes two upper J channel sections 92 and 94 which
abut the soffit 95 of the building. These sections 92 and 94, of
course, are formed with mitered cuts 96. As shown, the remaining
portion of the trim frame is formed from three T channel sections
98, 100 and 102, again formed with mitered cuts 96 to establish a
continuous frame. The central portion of the gable vent 10 includes
upper and lower vent panels 106 and 104. In this embodiment, only
two vent panels 14 are shown. If needed, one to four, or more, vent
panels 14 could be employed in a single vent. The vent panels 14
are cut, as shown, to the desired shape.
[0021] The individual sections are then assembled. The frame
members, the two J channels 92 and 94, and the three T channels 98,
100, and 102, must be nailed in position first by extending nails
or other fasteners through the nailing flanges of the respective
trim members. Then, the lower vent panels 104 is placed in position
and nailed or fastened to the wall by fasteners which extend
through the vent panels 14 into any support structure. The support
structure may be plywood along the peripheral edges where the vent
panel 14 is located, or may be two-by-four structures located
behind where the vent 10 will be located. The second, or upper,
vent panel 106 is then slid into position with the lower edge 28
fitting within the channel 30 of the upper edge 26 of the vent
panel 104. A fastener (not shown) can be extended at an angle
through the uppermost edge of the vent panel, again into some
supporting wood structure behind the vent structure.
[0022] Siding 110 is then attached to the side wall 12 in a typical
manner, with edges 111 of the siding 110 fitting within the outer
channel 103 of the T channels 98, 100 and 102 forming a finished
edge. This will complete the siding on wall 12. If T channels are
not employed, the entire vent can be surrounded by J channel
sections and separate J channels can be used where siding abuts the
vent.
[0023] The slotted panels 14 are designed to allow airflow through
the holes in sections 44 and 46 of the panel. Furthermore, due to
the fact that portions 40 and 42 of the slatted member extends
below the holes in sections 44 and 46, water is prevented from
passing into the building.
[0024] FIG. 7 shows an alternate embodiment of the present
invention. In this embodiment, the slatted panels 14 are fastened
to the side of the wall 12 in the same manner as siding. As shown
in this drawing, lower courses of siding 110 which do not include
vent holes are positioned on the building followed by upper courses
of the slatted panel 14. Because the upper and lower edges 26 and
28 of the slatted panels 14 are configured to interfit with
corresponding upper and lower edges 114 and 116 of siding, the
slatted panels 14 are installed in the same manner as the siding
and are attached directly to adjacent courses of siding. Since both
the upper and lower edges 26 and 28 of panels 14 are identical to
the upper and lower edges 114 and 116 of siding, the panels 14 can
be positioned anywhere siding is installed. As shown in FIG. 7 the
siding 110 is below the panels 14. As shown in FIG. 9, the siding
110 can also be above the slatted panels 14, if desired. Again, if
used with different interlocking siding, such as shaker panels, the
upper and lower edges would be formed to mate the selected
siding.
[0025] The slatted panels 14 themselves can generally be extruded
vinyl panels which are, again, formed in the same manner as vinyl
siding. Likewise the T channels 16 and J channels 18 are extruded
sections formed in the same manner as typical J channels from the
same vinyl material. Alternately, these can all be formed from
aluminum or other plastics.
[0026] Thus, the present invention enables one to assemble a
custom-sized and shaped gable vent on site. The formed gable vent
will have the appearance of a pre-formed gable vent, but should not
be nearly as expensive as a factory-assembled, custom, gable vent.
Because the vent is formed on site, there would be no delay.
Further, the present invention allows one to provide venting on any
area where vinyl siding could be used.
[0027] This has been a description of the present invention along
with the preferred method of practicing the present invention.
However, the invention itself should only be defined by the
appended claims, WHEREIN
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