U.S. patent application number 11/789226 was filed with the patent office on 2007-08-23 for apparatus and method for creating cavities in interior body regions.
This patent application is currently assigned to Kyphon Inc.. Invention is credited to MarkA Reiley, Arie Scholten.
Application Number | 20070198020 11/789226 |
Document ID | / |
Family ID | 22000267 |
Filed Date | 2007-08-23 |
United States Patent
Application |
20070198020 |
Kind Code |
A1 |
Reiley; MarkA ; et
al. |
August 23, 2007 |
Apparatus and method for creating cavities in interior body
regions
Abstract
A shaft member is sized and configured for introduction through
a percutaneous access path into a cancellous bone volume. The shaft
has an elongated axis. A cutting blade is sized and configured to
be carried by the shaft member and project radially outward of the
elongated axis into contact with cancellous bone. The cutting blade
is capable of cutting cancellous bone in a path about the elongated
axis in response to rotation of the shaft member within cancellous
bone.
Inventors: |
Reiley; MarkA; (Piedmont,
CA) ; Scholten; Arie; (Fremont, CA) |
Correspondence
Address: |
Daniel D. Ryan;RYAN KROMHOLZ & MANION, S.C.
P.O. BOX 26618
Milwaukee
WI
53226
US
|
Assignee: |
Kyphon Inc.
|
Family ID: |
22000267 |
Appl. No.: |
11/789226 |
Filed: |
April 24, 2007 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10958944 |
Oct 5, 2004 |
|
|
|
11789226 |
Apr 24, 2007 |
|
|
|
10208391 |
Jul 30, 2002 |
6863672 |
|
|
10958944 |
Oct 5, 2004 |
|
|
|
09055805 |
Apr 6, 1998 |
6440138 |
|
|
10208391 |
Jul 30, 2002 |
|
|
|
Current U.S.
Class: |
606/79 |
Current CPC
Class: |
A61B 2017/00261
20130101; A61B 2017/320008 20130101; A61F 2/4611 20130101; A61B
17/320758 20130101; A61B 17/8805 20130101; A61B 50/30 20160201;
A61B 17/1644 20130101; A61B 17/32056 20130101; A61B 17/320016
20130101; A61B 2217/005 20130101; A61B 17/1617 20130101; A61B
2017/22014 20130101; A61F 2002/30583 20130101; A61F 2/4601
20130101; A61B 2217/007 20130101; A61F 2/441 20130101; A61B 17/1671
20130101; A61F 2/44 20130101; A61B 18/24 20130101; A61F 2210/0085
20130101; A61B 17/164 20130101; A61B 17/22012 20130101; A61F
2002/30677 20130101; A61B 2017/320733 20130101 |
Class at
Publication: |
606/079 |
International
Class: |
A61B 17/00 20060101
A61B017/00 |
Claims
1. An assembly comprising a shaft member sized and configured for
introduction through a percutaneous access path into a cancellous
bone volume, the shaft having an elongated axis, and a cutting
blade sized and configured to be carried by the shaft member and
project radially outward of the elongated axis into contact with
cancellous bone, the cutting blade being capable of cutting
cancellous bone in a path about the elongated axis in response to
rotation of the shaft member within cancellous bone.
2. An assembly according to claim 1 further including a tool to
convey a volume of bone filling material into cancellous bone cut
by the cutting blade.
3. An assembly according to claim 1 wherein the cutting blade
comprises a metal material.
4. An assembly according to claim 1 wherein the cutting blade
comprises a plastic material.
5. A system according to claim 1 wherein the cutting blade
comprises a curved surface.
6. A system according to claim 1 wherein the cutting blade defines
at least a portion of a loop.
7. A system according to claim 1 wherein the cutting blade
comprises a round cross section.
8. A system according to claim 1 wherein the cutting blade
comprises a rectilinear cross section.
9. A system according to claim 1 wherein the cutting blade is
pitched relative to the elongated axis.
10. A system according to claim 1 wherein at least a portion of the
cutting blade is radiopaque.
11. A system according to claim 1 wherein at least a portion of the
cutting blade includes a material that permits remote visualization
of the cutting blade.
12. A system according to claim 1 wherein the path cut by the
cutting blade forms, at least in part, a cavity.
13. A method comprising providing a tool comprising a shaft member
having an elongated axis and a cutting blade carried by the shaft
member and project radially outward of the elongated axis into
contact with cancellous bone, the cutting blade being capable of
cutting cancellous bone in a path about the elongated axis in
response to rotation of the shaft member within cancellous bone,
establishing a percutaneous access path leading into a cancellous
bone volume, introducing the tool through the access path, and
rotating the shaft to cut cancellous bone in a path about the
elongated axis.
14. A method according to claim 13 further including conveying a
bone filling material into cancellous bone cut by the cutting
blade.
15. A system according to claim 1 wherein rotation of the shaft
forms, at least in part, a cavity in cancellous bone.
Description
RELATED APPLICATIONS
[0001] This application is a divisional of application Ser. No.
10/958,944, filed Oct. 5, 2004, and entitled "Structures and
Methods for Creating Cavities in Interior Body Regions," which is a
divisional of application Ser. No. 10/208,391, filed Jul. 30, 2002
(now U.S. Pat. No. 6,863,672), which is a divisional of application
Ser. No. 09/055,805, filed Apr. 6, 1998 (now U.S. Pat. No.
6,440,138), each of which is incorporated herein by reference.
FIELD OF THE INVENTION
[0002] The invention relates to structures and procedures, which,
in use, form cavities in interior body regions of humans and other
animals for diagnostic or therapeutic purposes.
BACKGROUND OF THE INVENTION
[0003] Certain diagnostic or therapeutic procedures require the
formation of a cavity in an interior body region.
[0004] For example, as disclosed in U.S. Pat. Nos. 4,969,888 and
5,108,404, an expandable body is deployed to form a cavity in
cancellous bone tissue, as part of a therapeutic procedure that
fixes fractures or other abnormal bone conditions, both
osteoporotic and non-osteoporotic in origin. The expandable body
compresses the cancellous bone to form an interior cavity. The
cavity receives a filling material, which provides renewed interior
structural support for cortical bone.
[0005] This procedure can be used to treat cortical bone, which due
to osteoporosis, avascular necrosis, cancer, or trauma, is
fractured or is prone to compression fracture or collapse. These
conditions, if not successfully treated, can result in deformities,
chronic complications, and an overall adverse impact upon the
quality of life.
[0006] A demand exists for alternative systems or methods which,
like the expandable body shown in U.S. Pat. Nos. 4,969,888 and
5,108,404, are capable of forming cavities in bone and other
interior body regions in safe and efficacious ways.
SUMMARY OF THE INVENTION
[0007] The invention provides an apparatus and associated method
that comprise a shaft member sized and configured for introduction
through a percutaneous access path into a cancellous bone volume.
The shaft has an elongated axis. The apparatus and method also
include a cutting blade sized and configured to be carried by the
shaft member and project radially outward of the elongated axis
into contact with cancellous bone. The cutting blade is capable of
cutting cancellous bone in a path about the elongated axis in
response to rotation of the shaft member within cancellous
bone.
[0008] Features and advantages of the inventions are set forth in
the following Description and Drawings, as well as in the appended
Claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 is a side view of a rotatable tool having a loop
structure capable of forming a cavity in tissue, with the loop
structure deployed beyond the associated catheter tube;
[0010] FIG. 1A is an enlarged end view of the tool shown in FIG.
1;
[0011] FIG. 2 is a side view of the tool shown in FIG. 1, with the
loop structure retracted within the catheter tube;
[0012] FIG. 3 is a side view of the tool shown in FIG. 1, with the
loop structure deployed beyond the catheter tube to a greater
extent than shown in FIG. 1;
[0013] FIG. 4 is a side view of the tool shown in FIG. 1 inserted
within a guide sheath for deployment in a targeted treatment
area;
[0014] FIG. 5 is a side view of another rotatable tool having a
brush structure capable of forming a cavity in tissue, with the
brush structure deployed beyond the associated drive tube;
[0015] FIG. 5A is an enlarged end view of the tool shown in FIG.
5;
[0016] FIG. 6 is a side view of the tool shown in FIG. 5, with the
brush structure retracted within the drive tube;
[0017] FIG. 7 is a side view of the tool shown in FIG. 5, with the
brush structure deployed beyond the catheter tube to a greater
extent than shown in FIG. 5, and with the brush structure being
rotated to cause the associated bristles to flare outward;
[0018] FIG. 8 is a side view of the tool shown in FIG. 7, with the
brush structure deployed beyond the catheter tube to a greater
extent than shown in FIG. 7, and with the brush structure still
being rotated to cause the associated bristles to flare
outward;
[0019] FIG. 9 is a side view of an alternative tool having an array
of bristles carried by a flexible shaft, which is capable of
forming a cavity in tissue;
[0020] FIG. 10 is a side view of the tool shown in FIG. 9 as it is
being deployed inside a cannula;
[0021] FIG. 11 is the tool shown in FIG. 9 when deployed in a soft
tissue region bounded by hard tissue;
[0022] FIG. 12 is a side view of a tool having a rotatable blade
structure capable of forming a cavity in tissue;
[0023] FIG. 13 is a side view of an alternative curved blade
structure that the tool shown in FIG. 12 can incorporate;
[0024] FIG. 14 is a side view of an alternative ring blade
structure that the tool shown in FIG. 12 can incorporate;
[0025] FIG. 15 is a side view of the ring blade structure shown in
FIG. 14 while being introduced through a cannula;
[0026] FIG. 16 is a side view of a rotating tool capable of forming
a cavity in tissue, with an associated lumen to introduce a rinsing
liquid and aspirate debris;
[0027] FIG. 17 is a perspective side view of a tool having a linear
movement blade structure capable of forming a cavity in tissue,
with the blade structure deployed beyond the associated catheter
tube in an operative position for use;
[0028] FIG. 18 is an end view of the tool shown in FIG. 17, with
the blade structure shown in its operative position for use;
[0029] FIG. 19 is an end view of the tool shown in FIG. 17, with
the blade structure shown in its rest position within the catheter
tube;
[0030] FIG. 20 is a side view of the tool shown in FIG. 17, with
the blade structure shown in its rest position within the catheter
tube, as also shown in an end view in FIG. 18;
[0031] FIG. 21 is a side view of the tool shown in FIG. 17, with
the blade structure deployed beyond the associated catheter tube in
an operative position for use, as also shown in an end view in FIG.
18;
[0032] FIG. 22 is a side view of a tool having a linear movement
energy transmitter capable of forming a cavity in tissue, with the
energy transmitter deployed beyond the associated catheter tube in
an operative position for use;
[0033] FIG. 23 is a top view of a human vertebra, with portions
removed to reveal cancellous bone within the vertebral body, and
with a guide sheath located for postero-lateral access;
[0034] FIG. 24 is a side view of the vertebra shown in FIG. 23;
[0035] FIG. 25 is a top view of the vertebra shown in FIG. 23, with
the tool shown in FIG. 1 deployed to cut cancellous bone by
rotating the loop structure, thereby forming a cavity;
[0036] FIG. 26 is a top view of the vertebra shown in FIG. 23, with
the tool shown in FIG. 5 deployed to cut cancellous bone by
rotating the brush structure, thereby forming a cavity;
[0037] FIG. 27 is a side view of the vertebra shown in FIG. 23,
with the tool shown in FIG. 17 deployed to cut cancellous bone by
moving the blade structure in a linear path, thereby forming a
cavity;
[0038] FIG. 28 is a side view of the vertebra shown in FIG. 23,
with the tool shown in FIG. 22 deployed to cut cancellous bone
using an energy transmitter, which is both rotatable and movable in
a linear path, thereby forming a cavity;
[0039] FIG. 29 is a side view of the vertebra shown in FIG. 23,
after formation of a cavity by use of one of the tools shown in
FIGS. 25 to 28, and with a second tool deployed to introduce
material into the cavity for therapeutic purposes;
[0040] FIG. 30 is a plan view of a sterile kit to store a single
use cavity forming tool of a type previously shown; and
[0041] FIG. 31 is an exploded perspective view of the sterile kit
shown in FIG. 30.
[0042] The invention may be embodied in several forms without
departing from its spirit or essential characteristics. The scope
of the invention is defined in the appended claims, rather than in
the specific description preceding them. All embodiments that fall
within the meaning and range of equivalency of the claims are
therefore intended to be embraced by the claims.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0043] The systems and methods embodying the invention can be
adapted for use virtually in any interior body region, where the
formation of a cavity within tissue is required for a therapeutic
or diagnostic purpose. The preferred embodiments show the invention
in association with systems and methods used to treat bones. This
is because the systems and methods which embody the invention are
well suited for use in this environment. It should be appreciated
that the systems and methods which embody features of the invention
can be used in other interior body regions, as well.
I. Rotatable Cavity Forming Structures
[0044] A. Rotatable Loop Structure
[0045] FIG. 1 shows a rotatable tool 10 capable of forming a cavity
in a targeted treatment area. The tool 10 comprises a catheter tube
12 having a proximal and a distal end, respectively 14 and 16. The
catheter tube 12 preferable includes a handle 18 to aid in gripping
and maneuvering the tube 12. The handle 18 can be made of a foam
material secured about the catheter tube 12.
[0046] The catheter tube 12 carries a cavity forming structure 20
at its distal end 16. In the illustrated embodiment, the structure
20 comprises a filament 22 of resilient inert material, which is
bent back upon itself and preformed with resilient memory to form a
loop.
[0047] The material from which the filament 22 is made can be
resilient, inert wire, like stainless steel. Alternatively,
resilient injection molded inert plastic or shape memory material,
like nickel titanium (commercially available as Nitinol.TM.
material), can also be used. The filament 22 can, in cross section,
be round, rectilinear, or an other configuration.
[0048] As FIG. 1A shows, the filament 22 radiates from slots 24 in
a base 26 carried by the distal end 16 of the catheter tube 12. The
free ends 28 of the filament 22 extend through the catheter tube 12
and are connected to a slide controller 30 near the handle 18.
[0049] As FIG. 2 shows, sliding the controller 30 aft (arrow A)
retracts the filament 22 through the slots 24, which progressively
decreases the dimensions of the loop structure 20. As FIG. 2 shows,
in its farthest aft position, the filament 22 is essentially fully
withdrawn and does not project a significant distance beyond the
distal end 16 of the catheter tube 12.
[0050] As FIG. 3 shows, sliding the controller 30 forward (arrow F)
advances the filament 22 through the slots 24. The loop structure
20 forms, which projects beyond the distal end 16 of the catheter
tube 12. As it is advanced progressively forward through the slots
24, the dimensions of the loop structure 20 progressively increase
(compare FIG. 1 to FIG. 3). The controller 30 can include indicia
32, through which the physician can estimate the dimensions of the
loop structure 20.
[0051] In use (see FIG. 4), the catheter tube 12 is carried for
axial and rotational movement within a guide sheath or cannula 34.
The physician is able to freely slide the catheter tube 12 axially
within the guide sheath 34 (arrow S in FIG. 4). As FIG. 4 shows,
when fully confined by the guide sheath 34, the loop structure 20,
if projecting a significant distance beyond the distal end 16, is
collapsed by the surrounding sheath 34. When free of the guide
sheath 34, the loop structure 20 springs open to assume its normal
dimension. Thereafter, the physician can operate the controller 30
to alter the dimension of the loop structure 20 at will.
[0052] When free of the guide sheath 34, the physician is also able
to rotate the deployed loop structure 20, by rotating the catheter
tube 12 within the guide sheath 34 (arrow R in FIG. 4). As will be
described in greater detail alter, rotation of the loop structure
20 slices or cut through surrounding tissue mass.
[0053] The materials for the catheter tube 12 are selected to
facilitate advancement and rotation of the loop structure 20. The
catheter tube 12 can be constructed, for example, using standard
flexible, medical grade plastic materials, like vinyl, nylon,
polyethylenes, ionomer, polyurethane, and polyethylene
tetraphthalate (PET). The catheter tube 12 can also include more
rigid materials to impart greater stiffness and thereby aid in its
manipulation and torque transmission capabilities. More rigid
materials that can be used for this purpose include stainless
steel, nickel-titanium alloys (Nitinol.TM. material), and other
metal alloys.
[0054] The filament 22 preferably carries one or more radiological
markers 36. The markers 36 are made from known radiopaque
materials, like platinum, gold, calcium, tantalum, and other heavy
metals. At least one marker 36 is placed at or near the distal
extremity of the loop structure 20, while other markers can be
placed at spaced apart locations on the loop structure 20. The
distal end 16 of the catheter tube 12 can also carry markers. The
markers 36 permit radiologic visualization of the loop structure 20
and catheter tube 12 within the targeted treatment area.
[0055] Of course, other forms of markers can be used to allow the
physician to visualize the location and shape of the loop structure
20 within the targeted treatment area.
[0056] B. Rotatable Brush
[0057] FIG. 5 shows an alternative embodiment of a rotatable tool
38 capable of forming a cavity in a targeted treatment area. The
tool 38 comprises a drive shaft 40, which is made from stiffer
materials for good torsion transmission capabilities, e.g.,
stainless steel, nickel-titanium alloys (Nitinol.TM. material), and
other metal alloys.
[0058] The distal end 42 of the drive shaft carries a cavity
forming structure 44, which comprises an array of filaments forming
bristles 46. As FIG. 5A shows, the bristles 46 extend from
spaced-apart slots 48 in a base 50 carried by the distal end 42 of
the drive shaft 40.
[0059] The material from which the bristles 46 is made can be
stainless steel, or injection molded inert plastic, or shape memory
material, like nickel titanium. The bristles 46 can, in cross
section, be round, rectilinear, or an other configuration.
[0060] The proximal end 52 of the drive shaft 40 carries a fitting
54 that, in use, is coupled to an electric motor 56 for rotating
the drive shaft 40, and, with it, the bristles 46 (arrows R in
FIGS. 7 and 8). When rotated by the motor 46, the bristles spread
apart (as FIG. 7 shows), under the influence of centrifugal force,
forming a brush-like structure 44. The brush structure 44, when
rotating, cuts surrounding tissue mass in the targeted treatment
area.
[0061] The free ends 58 of the bristles 46 extend through the drive
shaft 40 and are commonly connected to a slide controller 60. As
FIG. 6 shows, sliding the controller 60 aft (arrow A in FIG. 6)
shortens the distance the bristles 46 extend from the base 50. As
FIGS. 7 and 8 show, sliding the controller 60 forward (arrow F in
FIG. 8) lengthens the extension distance of the bristles 46. Using
the controller 60, the physician is able to adjust the dimension of
the cutting area (compare FIG. 7 and FIG. 8).
[0062] The array of bristles 46 preferably includes one or more
radiological markers 62, as previously described. The markers 62
allow radiologic visualization of the brush structure 44 while in
use within the targeted treatment area. The controller 60 can also
include indicia 64 by which the physician can visually estimate the
bristle extension distance. The distal end 42 of the drive shaft 40
can also carry one or more markers 62.
[0063] The drive shaft 40 of the tool 38 is, in use, carried for
axial and rotational movement within the guide sheath or cannula
34, in the same manner shown for the tool 10 in FIG. 4. The
physician is able to freely slide the drive shaft 40 axially within
the guide sheath to deploy it in the targeted treatment area. Once
connected to the drive motor 56, the drive shaft 40 is free to
rotate within the guide sheath 34 to form the brush structure
44.
[0064] FIG. 9 shows an alternative embodiment of a rotatable tool
138 having an array of filaments forming bristles 140, which is
capable of forming a cavity in a targeted treatment area. The tool
138 includes a flexible drive shaft 142, which is made, e.g., from
twisted wire filaments, such stainless steel, nickel-titanium
alloys (Nitinol.TM. material), and other metal alloys.
[0065] The bristles 140 radially extend from the drive shaft 142,
near its distal end. The bristles 140 can be made, e.g., from
resilient stainless steel, or injection molded inert plastic, or
shape memory material, like nickel titanium. The bristles 140 can,
in cross section, be round, rectilinear, or an other
configuration.
[0066] As FIG. 10 shows, the tool 138 is introduced into the
targeted tissue region through a cannula 144. When in the cannula
144, the resilient bristles 140 are compressed rearward to a low
profile, enabling passage through the cannula. When free of the
cannula 144, the resilient bristles 140 spring radially outward,
ready for use.
[0067] The proximal end of the drive shaft 142 carries a fitting
146 that, in use, is coupled to an electric motor 148. The motor
148 rotates the drive shaft 142 (arrow R in FIG. 11), and, with it,
the bristles 140.
[0068] As FIG. 11 shows, when deployed inside an interior body
cavity with soft tissue S (e.g., cancellous bone bounded by hard
tissue H (e.g., cortical bone), the physician can guide the tool
138 through the soft tissue S by allowing the rotating bristles 140
to ride against the adjoining hard tissue H. The flexible drive
shaft 142 bends to follow the contour of the hard tissue H, while
the rotating bristles 140 cut adjoining soft tissue S, forming a
cavity C.
[0069] In the illustrated embodiment, the drive shaft 142 carries a
pitched blade 151 at its distal end. The blade 151 rotates with the
drive shaft 142. By engaging tissue, the blade 151 generates a
forward-pulling force, which helps to advance the drive shaft 142
and bristles 140 through the soft tissue mass.
[0070] In the illustrated embodiment, the bristles 140, or the
cannula 144, or both include one or more radiological markers 153,
as previously described. The markers 153 allow radiologic
visualization of the bristles 140 while rotating and advancing
within the targeted treatment area.
[0071] C. Rotatable Blade Structure
[0072] FIG. 12 shows an alternative embodiment of a rotatable tool
106 capable of forming a cavity in a targeted treatment area. The
tool 106, like the tool 38, comprises a generally stiff drive shaft
108, made from, e.g., stainless steel, nickel-titanium alloys
(Nitinol.TM. material), and other metal alloys, for good torsion
transmission capabilities.
[0073] The distal end of the drive shaft 108 carries a cavity
forming structure 110, which comprises a cutting blade. The blade
110 can take various shapes.
[0074] In FIGS. 12 and 13, the blade 110 is generally L-shaped,
having a main leg 112 and a short leg 116. In the illustrated
embodiment, the main leg 112 of the blade 110 is pitched radially
forward of the drive shaft axis 114, at a small forward angle
beyond perpendicular to the drive shaft. The main leg 112 may
possess a generally straight configuration (as FIG. 12 shows), or,
alternatively, it may present a generally curved surface (as FIG.
13 shows). In the illustrated embodiment, the short leg 116 of the
blade 110 is also pitched at a small forward angle from the main
leg 112, somewhat greater than perpendicular.
[0075] In FIG. 14, the blade 110 takes the shape of a continuous
ring 126. As illustrated, the ring 126 is pitched slightly forward,
e.g., at an angle slightly greater than perpendicular relative to
the drive shaft axis 114.
[0076] The material from which the blade 110 is made can be
stainless steel, or injection molded inert plastic. The legs 112
and 116 of the blade 110 shown in FIGS. 12 and 13, and the ring 126
shown in FIG. 14, can, in cross section, be round, rectilinear, or
another configuration.
[0077] When rotated (arrow R), the blade 110 cuts a generally
cylindrical path through surrounding tissue mass. The forward pitch
of the blade 110 reduces torque and provides stability and control
as the blade 110 advances, while rotating, through the tissue
mass.
[0078] Rotation of the blade 110 can be accomplished manually or at
higher speed by use of a motor. In the illustrated embodiment, the
proximal end of the drive shaft 108 of the tool 106 carries a
fitting 118. The fitting 118 is coupled to an electric motor 120 to
rotate the drive shaft 108, and, with it, the blade 110.
[0079] As FIG. 15 shows, the drive shaft 108 of the tool 108 is
deployed subcutaneously into the targeted tissue area through a
guide sheath or cannula 124. Connected to the drive motor 120, the
drive shaft 108 rotates within the guide sheath 34, thereby
rotating the blade 110 to cut a cylindrical path P in the
surrounding tissue mass TM. The blade 110 can be advanced and
retracted, while rotating, in a reciprocal path (arrows F and A),
by applying pushing and pulling forces upon the drive shaft 108.
The blade 110 can also be withdrawn into the cannula 124 to allow
changing of the orientation of the cannula 124. In this way,
successive cylindrical paths can be cut through the tissue mass,
through rotating and reciprocating the blade 110, to thereby create
a desired cavity shape.
[0080] The blade 110, or the end of the cannula 124, or both can
carry one or more radiological markers 122, as previously
described. The markers 122 allow radiologic visualization of the
blade 110 and its position relative to the cannula 34 while in use
within the targeted treatment area.
[0081] D. Rinsing and Aspiration
[0082] As FIG. 16 shows, any of the tools 10, 38, 106, or 138 can
include an interior lumen 128. The lumen 128 is coupled via a
Y-valve 132 to a external source 130 of fluid and an external
vacuum source 134.
[0083] A rinsing liquid 136, e.g., sterile saline, can be
introduced from the source 130 through the lumen 128 into the
targeted tissue region as the tools 10, 38, or 106 rotate and cut
the tissue mass TM. The rinsing liquid 136 reduces friction and
conducts heat away from the tissue during the cutting operation.
The rinsing liquid 136 can be introduced continuously or
intermittently while the tissue mass is being cut. The rinsing
liquid 136 can also carry an anticoagulant or other anti-clotting
agent.
[0084] By periodically coupling the lumen 128 to the vacuum source
134, liquids and debris can be aspirated from the targeted tissue
region through the lumen 128.
II. Linear Movement Cavity Forming Structures
[0085] A. Cutting Blade
[0086] FIGS. 17 to 21 show a linear movement tool 66 capable of
forming a cavity in a targeted treatment area. Like the tool 10,
the tool 66 comprises a catheter tube 68 having a handle 70 (see
FIG. 20) on its proximal end 72 to facilitate gripping and
maneuvering the tube 68.
[0087] The catheter tube 68 carries a linear movement cavity
forming structure 74 at its distal end 76. In the illustrated
embodiment, the structure 56 comprises a generally rigid blade 78,
which projects at a side angle from the distal end 76 (see FIGS. 17
and 21). The blade 78 can be formed from stainless steel or cast or
molded plastic.
[0088] A stylet 80 is carried by an interior track 82 within the
catheter tube 68 (see FIGS. 18 and 19). The track 82 extends along
the axis of the catheter tube 68. The stylet 80 is free to move in
a linear aft path (arrow A in FIG. 20) and a linear forward path
(arrow F in FIG. 21) within the track 82. The stylet 80 is also
free to rotate within the track 82 (arrow R in FIG. 17).
[0089] The far end of the stylet 80 is coupled to the blade 78. The
near end of the stylet 80 carries a control knob 84. By rotating
the control knob 84, the physician rotates the blade 78 between an
at rest position, shown in FIGS. 19 and 20, and an operating
position, shown in FIGS. 17, 18, and 21. When in the at rest
position, the physician can push or pull upon the control knob 84
to move the blade 78 in a linear path within the catheter tube (see
FIG. 20). By pushing on the control knob 84, the physician can move
the blade 78 outside the catheter tube 68, where it can be rotated
into the operating condition (see FIG. 21). When in the operating
position, pushing and pulling on the control knob 84 moves the
blade in linear strokes against surrounding tissue mass.
[0090] In use, the catheter tube 68 is also carried for sliding and
rotation within the guide sheath or cannula 34, in the same manner
shown in FIG. 4. The physician is able to freely slide the catheter
tube 68 axially within the guide sheath 34 to deploy the tool 66 in
the targeted treatment site. When deployed at the site, the
physician can deploy the blade 78 in the operating condition
outside the catheter tube 68 and slide the blade 78 along tissue in
a linear path. Linear movement of the blade 78 along tissue cuts
the tissue. The physician is also able to rotate both the catheter
tube 68 within the guide sheath 34 and the blade 78 within the
catheter tube 68 to adjust the orientation and travel path of the
blade 78.
[0091] The blade 78 can carry one or more radiological markers 86,
as previously described, to allow radiologic visualization of the
blade 78 within the targeted treatment area. Indicia 88 on the
stylet 80 can also allow the physician to visually approximate the
extent of linear or rotational movement of the blade 78. The distal
end 76 of the catheter tube 68 can also carry one or more markers
86.
[0092] B. Energy Transmitters
[0093] FIG. 22 shows an alternative embodiment of a linear movement
tool 90 capable of forming a cavity in a targeted treatment area.
The tool 90 is physically constructed in the same way as the linear
movement tool 66 just described, so common reference numerals are
assigned.
[0094] However, for the tool 90 shown FIG. 22, the far end of the
stylet 80 carries, not a cutting blade 78, but instead a
transmitter 92 capable of transmitting energy that cuts tissue
(shown by lines 100 in FIG. 22). A connector 94 couples the
transmitter 92 to a source 96 of the energy, through a suitable
energy controller 98.
[0095] The type of energy 100 that the transmitter 92 propagates to
remove tissue in the targeted treatment area can vary. For example,
the transmitter 92 can propagate ultrasonic energy at harmonic
frequencies suitable for cutting the targeted tissue.
Alternatively, the transmitter 92 can propagate laser energy at a
suitable tissue cutting frequency.
[0096] As before described, the near end of the stylet 80 includes
a control knob 84. Using the control knob 84, the physician is able
to move the transmitter 92 in a linear path (arrows A and F in FIG.
22) between a retracted position, housed with the catheter tube 68
(like the blade 78 shown in FIG. 20), and a range of extended
positions outside the catheter tube 68, as shown in FIG. 22).
[0097] As also described before, the catheter tube 68 of the tool
90 is, in use, carried for sliding and rotation within the guide
sheath or cannula 34. The physician slides the catheter tube 68
axially within the guide sheath 34 for deployment of the tool 90 at
the targeted treatment site. When deployed at the site, the
physician operates the control knob 84 to linearly move and rotate
the transmitter 92 to achieve a desired position in the targeted
treatment area. The physician can also rotate the catheter tube 68
and thereby further adjust the location of the transmitter 92.
[0098] The transmitter 92 or stylet 80 can carry one or more
radiological markers 86, as previously described, to allow
radiologic visualization of the position of the transmitter 92
within the targeted treatment area. Indicia 88 on the stylet 80 can
also allow the physician to visually estimate the position of the
transmitter 92. The distal end 76 of the catheter tube 68 can also
carry one or more markers 86.
III. Use of Cavity Forming Tools
[0099] Use of the various tools 10 (FIGS. 1 to 4), 38 (FIGS. 5 to
8) , 138 (FIGS. 9 to 11) , 106 (FIGS. 12 to 15), 66 (FIGS. 17 to
21), and 90 (FIG. 22) will now be described in the context of
deployment in a human vertebra 150.
[0100] FIG. 23 shows the vertebra 150 in coronal (top) view, and
FIG. 24 shows the vertebra 150 in lateral (side) view. It should be
appreciated, however, the tool is not limited in its application to
vertebrae. The tools 10, 38, 138, 106, 66, and 90 can be deployed
equally as well in long bones and other bone types.
[0101] As FIGS. 23 and 24 show, the vertebra 150 includes a
vertebral body 152, which extends on the anterior (i.e., front or
chest) side of the vertebra 150. The vertebral body 152 includes an
exterior formed from compact cortical bone 158. The cortical bone
158 encloses an interior volume of reticulated cancellous, or
spongy, bone 160 (also called medullary bone or trabecular
bone).
[0102] The vertebral body 152 is in the shape of an oval disk. As
FIGS. 23 and 24 show, access to the interior volume of the
vertebral body 152 can be achieved. e.g., by drilling an access
portal 162 through a side of the vertebral body 152, which is
called a postero-lateral approach. The portal 162 for the
postero-lateral approach enters at a posterior side of the body 152
and extends at angle forwardly toward the anterior of the body 152.
The portal 162 can be performed either with a closed, minimally
invasive procedure or with an open procedure.
[0103] Alternatively, access into the interior volume can be
accomplished by drilling an access portal through either pedicle
164 (identified in FIG. 23). This is called a transpedicular
approach. It is the physician who ultimately decides which access
site is indicated.
[0104] As FIGS. 23 and 24 show, the guide sheath 34 (earlier shown
in FIG. 4) is located in the access portal 162. Under radiologic or
CT monitoring, a selected one of the tools 10, 38, 66, or 90 can be
introduced through the guide sheath 34.
[0105] A. Deployment and Use of the Loop Tool in a Vertebral
Body
[0106] When, for example, the loop tool 10 is used, the loop
structure 20 is, if extended, collapsed by the guide sheath 34 (as
shown in FIG. 4), or otherwise retracted within the catheter tube
12 (as FIG. 2 shows) during passage through the guide sheath
34.
[0107] Referring to FIG. 25, when the loop tool 10 is deployed
outside the guide sheath 34 in the cancellous bone 160, the
physician operates the controller 30 in the manner previously
described to obtain a desired dimension for the loop structure 20,
which can be gauged by radiologic monitoring using the on-board
markers 36. The physician manually rotates the loop structure 20
through surrounding cancellous bone 160 (as indicated by arrows R
in FIG. 25). The rotating loop structure 20 cuts cancellous bone
160 and thereby forms a cavity C. A suction tube 102, also deployed
through the guide sheath 34, removes cancellous bone cut by the
loop structure 20. Alternatively, the catheter tube 12 can include
an interior lumen 128 (as shown in FIG. 16) to serve as a suction
tube as well as to convey a rinsing liquid into the cavity as it is
being formed.
[0108] Synchronous rotation and operation of the controller 30 to
enlarge the dimensions of the loop structure 20 during the
procedure allows the physician to achieve a create a cavity C of
desired dimension. Representative dimensions for a cavity C will be
discussed in greater detail later.
[0109] B. Deployment and Use of the Brush Tool in a Vertebral
Body
[0110] When, for example, the brush tool 38 is used, the physician
preferable withdraws the bristles 46 during their passage through
the guide sheath 34, in the manner shown in FIG. 6.
[0111] Referring to FIG. 26, when the brush tool 38 is deployed in
cancellous bone 160 free of the guide sheath 34, the physician
advances the bristles 46 a desired distance (as shown in FIG. 5),
aided by radiologic monitoring of the markers 62, or the indicia 32
previously described, or both. The physician connects the drive
shaft 40 to the motor 56 to rotate the bristles 46, creating the
brush structure 44. As FIG. 26 shows, the rotating brush structure
44 cuts cancellous bone 160 and forms a cavity C. The suction tube
102 (or a lumen 128 in the drive shaft 40, as shown in FIG. 16)
introduces a rinsing fluid (with an anticoagulant, if desired) and
removes cancellous bone cut by the brush structure 44. By
periodically stopping rotation of the brush structure 44 and
operating the controller 60 (previously described) to increase the
forward extension of the bristles 46, the physician able over time
to create a cavity C having the desired dimensions.
[0112] C. Deployment and Use of the Linear Tools in a Vertebral
Body
[0113] When, for example, one of the linear movement tools 66 or 90
are used, the physician preferable withdraws the blade 78 or the
transmitter 92 into the catheter tube 68 in the manner shown in
FIG. 20, until the distal end 76 of the catheter tube 68 is free of
the guide sheath 34.
[0114] Referring to FIG. 27, using the blade tool 66, the physician
operates the stylet 80 forward (arrow F) and aft (arrow A) to move
the blade 78 in a linear path through cancellous bone 160. The
blade 78 scrapes loose and cuts cancellous bone 160 along its path,
which the suction tube 102 removes. A cavity C is thereby formed.
Synchronous rotation (arrow R) and linear movement (arrows F and A)
of the blade 78 allow the physician to create a cavity C having a
desired dimension.
[0115] Referring to FIG. 28, using the energy transmitting tool 90,
the physician rotates (arrow R) and pushes or pulls upon the stylet
80 (arrows F and A) to position the energy transmitter 92 at
desired locations in cancellous bone 160. The markers 86 aid the
location process. Transmission by the transmitter 92 of the
selected energy cuts cancellous bone 160 for removal by the suction
tube 102. A cavity C is thereby formed. Through purposeful
maneuvering of the transmitter 92, the physician achieves a cavity
C having the desired dimension.
[0116] D. Deployment of Other Tools into the Cavity
[0117] Once the desired cavity C is formed, the selected tool 10,
38, 66, 90, 106, or 138 is withdrawn through the guide sheath 34.
As FIG. 29 shows, an other tool 104 can now be deployed through the
guide sheath 34 into the formed cavity C. The second tool 104 can,
for example, perform a diagnostic procedure. Alternatively, the
second tool 104 can perform a therapeutic procedure, e.g., by
dispensing a material 106 into the cavity C, such as, e.g., bone
cement, allograft material, synthetic bone substitute, a
medication, or a flowable material that sets to a hardened
condition. Further details of the injection of such materials 106
into the cavity C for therapeutic purposes are found in U.S. Pat.
Nos. 4,969,888 and 5,108,404 and in copending U.S. patent
application Ser. No. 08/485,394, which are incorporated herein by
reference.
[0118] E. Bone Cavity Dimensions
[0119] The size of the cavity C varies according to the therapeutic
or diagnostic procedure performed.
[0120] At least about 30% of the cancellous bone volume needs to be
removed in cases where the bone disease causing fracture (or the
risk of fracture) is the loss of cancellous bone mass (as in
osteoporosis). The preferred range is about 30% to 90% of the
cancellous bone volume. Removal of less of the cancellous bone
volume can leave too much of the diseased cancellous bone at the
treated site. The diseased cancellous bone remains weak and can
later collapse, causing fracture, despite treatment.
[0121] However, there are times when a lesser amount of cancellous
bone removal is indicated. For example, when the bone disease being
treated is localized, such as in avascular necrosis, or where local
loss of blood supply is killing bone in a limited area, the
selected tool 10, 38, 66, 90, 106, or 138 can remove a smaller
volume of total bone. This is because the diseased area requiring
treatment is smaller.
[0122] Another exception lies in the use of a selected tool 10, 36,
66, 90, 106, or 138 to improve insertion of solid materials in
defined shapes, like hydroxyapatite and components in total joint
replacement. In these cases, the amount of tissue that needs to be
removed is defined by the size of the material being inserted.
[0123] Yet another exception lays the use of a selected tool 10,
36, 66, 90, 106, or 138 in bones to create cavities to aid in the
delivery of therapeutic substances, as disclosed in copending U.S.
patent application Ser. No. 08/485,394. In this case, the
cancellous bone may or may not be diseased or adversely affected.
Healthy cancellous bone can be sacrificed by significant compaction
to improve the delivery of a drug or growth factor which has an
important therapeutic purpose. In this application, the size of the
cavity is chosen by the desired amount of therapeutic substance
sought to be delivered. In this case, the bone with the drug inside
is supported while the drug works, and the bone heals through
exterior casting or current interior or exterior fixation
devices.
IV. Single Use Sterile Kit
[0124] A single use of any one of the tools 10, 38, 138, 106, 66,
or 90 creates contact with surrounding cortical and cancellous
bone. This contact can damage the tools, creating localized regions
of weakness, which may escape detection. The existence of localized
regions of weakness can unpredictably cause overall structural
failure during a subsequent use.
[0125] In addition, exposure to blood and tissue during a single
use can entrap biological components on or within the tools.
Despite cleaning and subsequent sterilization, the presence of
entrapped biological components can lead to unacceptable pyrogenic
reactions.
[0126] As a result, following first use, the tools may not meet
established performance and sterilization specifications. The
effects of material stress and damage caused during a single use,
coupled with the possibility of pyrogen reactions even after
resterilization, reasonably justify imposing a single use
restriction upon the tools for deployment in bone.
[0127] To protect patients from the potential adverse consequences
occasioned by multiple use, which include disease transmission, or
material stress and instability, or decreased or unpredictable
performance, each single use tool 10, 38, 66, 90, 106, or 138 is
packaged in a sterile kit 500 (see FIGS. 30 and 31) prior to
deployment in bone.
[0128] As FIGS. 30 and 31 show, the kit 500 includes an interior
tray 508. The tray 508 holds the particular cavity forming tool
(generically designated 502) in a lay-flat, straightened condition
during sterilization and storage prior to its first use. The tray
508 can be formed from die cut cardboard or thermoformed plastic
material. The tray 508 includes one or more spaced apart tabs 510,
which hold the tool 502 in the desired lay-flat, straightened
condition.
[0129] The kit 500 includes an inner wrap 512, which is
peripherally sealed by heat or the like, to enclose the tray 508
from contact with the outside environment. One end of the inner
wrap 512 includes a conventional peal-away seal 514 (see FIG. 31),
to provide quick access to the tray 508 upon instance of use, which
preferably occurs in a sterile environment, such as within an
operating room.
[0130] The kit 500 also includes an outer wrap 516, which is also
peripherally sealed by heat or the like, to enclosed the inner wrap
512. One end of the outer wrap 516 includes a conventional
peal-away seal 518 (see FIG. 31), to provide access to the inner
wrap 512, which can be removed from the outer wrap 516 in
anticipation of imminent use of the tool 502, without compromising
sterility of the tool 502 itself.
[0131] Both inner and outer wraps 512 and 516 (see FIG. 31) each
includes a peripherally sealed top sheet 520 and bottom sheet 522.
In the illustrated embodiment, the top sheet 520 is made of
transparent plastic film, like polyethylene or MYLAR.TM. material,
to allow visual identification of the contents of the kit 500. The
bottom sheet 522 is made from a material that is permeable to EtO
sterilization gas, e.g., TYVEC.TM. plastic material (available from
DuPont).
[0132] The sterile kit 500 also carries a label or insert 506,
which includes the statement "For Single Patient Use Only" (or
comparable language) to affirmatively caution against reuse of the
contents of the kit 500. The label 506 also preferably
affirmatively instructs against resterilization of the tool 502.
The label 506 also preferably instructs the physician or user to
dispose of the tool 502 and the entire contents of the kit 500 upon
use in accordance with applicable biological waste procedures. The
presence of the tool 502 packaged in the kit 500 verifies to the
physician or user that the tool 502 is sterile and has not be
subjected to prior use. The physician or user is thereby assured
that the tool 502 meets established performance and sterility
specifications, and will have the desired configuration when
expanded for use.
[0133] The kit 500 also preferably includes directions for use 524,
which instruct the physician regarding the use of the tool 502 for
creating a cavity in cancellous bone in the manners previously
described. For example, the directions 524 instruct the physician
to deploy and manipulate the tool 502 inside bone to cut cancellous
bone and form a cavity. The directions 524 can also instruct the
physician to fill the cavity with a material, e.g., bone cement,
allograft material, synthetic bone substitute, a medication, or a
flowable material that sets to a hardened condition.
[0134] The features of the invention are set forth in the following
claims.
* * * * *