U.S. patent application number 11/182741 was filed with the patent office on 2007-08-09 for automated pipette machine.
Invention is credited to Andrew Angus, Fred Davis, Adam Donath, Richard Grant, Dirk Kurpershoek.
Application Number | 20070180935 11/182741 |
Document ID | / |
Family ID | 35637058 |
Filed Date | 2007-08-09 |
United States Patent
Application |
20070180935 |
Kind Code |
A1 |
Angus; Andrew ; et
al. |
August 9, 2007 |
Automated pipette machine
Abstract
A pipette nozzle is provided for use on a movable arm on an
automated pipette machine. The pipette nozzle includes a body
defining a passage therethrough. At least two seating surfaces are
provided on the body, including a first seating surface and a
second seating surface. The first seating surface is configured to
receive and sealingly mate with a first size of pipette tip in a
manner such that the first end of the passage is in fluid
communication with the first size of pipette tip. The second
seating surface is configured to receive and sealingly mate with a
second size of pipette tip in a manner such that the first end of
the passage is in fluid communication with the second size of
pipette tip. There is also provided an automated pipette machine
which includes a tip ejector system including an arm that is
movable between a first position and a second position, wherein in
the first position the arm is positioned to engage the tip during
movement of the nozzle along a selected path and to prevent
movement of the tip along the selected path while permitting the
nozzle to move along the selected path, so that the movement of the
nozzle along the selected path causes the nozzle and the tip to
disengage from each other, and wherein in the second position the
arm is positioned to avoid engagement with the tip during movement
of the nozzle. There is also provided an apparatus for use on an
automated pipette machine for transmitting pressure changes
produced by a pump on the machine to a pipette nozzle. The
apparatus comprises a housing defining a chamber a first conduit
and a second conduit. The first conduit extends into the chamber
and has a first opening positioned in the chamber. The first
conduit is fluidically connectible to the nozzle. The second
conduit extends into the chamber and has a first opening positioned
in the chamber. The second conduit is fluidically connectible to
the pump. The first opening of the first conduit is positioned
above the first opening of the second conduit. The chamber defines
at least a selected volume between the height of the first opening
of the first conduit and the height of the first opening of the
second conduit.
Inventors: |
Angus; Andrew; (Pearcedale,
AU) ; Davis; Fred; (Canterbury, AU) ; Donath;
Adam; (Richmond, AU) ; Grant; Richard; (St.
Kilda, AU) ; Kurpershoek; Dirk; (Seaford,
AU) |
Correspondence
Address: |
KRAMER & AMADO, P.C.
1725 DUKE STREET
SUITE 240
ALEXANDRIA
VA
22314
US
|
Family ID: |
35637058 |
Appl. No.: |
11/182741 |
Filed: |
July 18, 2005 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60588331 |
Jul 16, 2004 |
|
|
|
Current U.S.
Class: |
73/864.14 ;
73/864.01; 73/864.11 |
Current CPC
Class: |
B01L 2200/0689 20130101;
G01N 35/10 20130101; B01L 2200/023 20130101; B01L 3/0279
20130101 |
Class at
Publication: |
073/864.14 ;
073/864.01; 073/864.11 |
International
Class: |
B01L 3/02 20060101
B01L003/02; G01N 1/14 20060101 G01N001/14 |
Claims
1. A pipette nozzle for use on a movable arm on an automated
pipette machine, the pipette nozzle comprising: a body defining a
passage therethrough; a connecting portion on the body for
connecting the pipette nozzle to the movable arm; and at least two
seating surfaces on the body, including a first seating surface and
a second seating surface, wherein the first seating surface is
configured to receive and sealingly mate with a first size of
pipette tip in a manner such that the passage is in fluid
communication with the first size of pipette tip, and wherein the
second seating surface is configured to receive and sealingly mate
with a second size of pipette tip in a manner such that the passage
is in fluid communication with the second size of pipette tip.
2. A pipette nozzle as claimed in claim 1, wherein the first and
second sealing surfaces are frustoconical.
3. A pipette nozzle as claimed in claim 1, wherein the first and
second sealing surfaces are concentric.
4. An apparatus for use on an automated pipette machine for
transmitting pressure changes produced by a pump on the machine to
a pipette nozzle, the apparatus comprising: a housing defining a
chamber; a first conduit extending into the chamber and having a
first opening positioned in the chamber, wherein the first conduit
is fluidically connectible to the nozzle; and a second conduit
extending into the chamber and having a first opening positioned in
the chamber and wherein the second conduit is fluidically
connectible to the pump, wherein the first opening of the first
conduit is positioned above the first opening of the second conduit
and wherein the chamber defines at least a selected volume between
the height of the first opening of the first conduit and the height
of the first opening of the second conduit.
5. An apparatus for use on an automated pipette machine as claimed
in claim 4, wherein the housing includes two housing portions which
are sealingly connectable together.
6. An apparatus for use on an automated pipette machine as claimed
in claim 4, wherein the first opening of the first conduit is
positioned at least a selected height above the first opening of
the second conduit, wherein the selected height is based in part to
permit breakage of bubbles in the chamber while inhibiting liquid
from bubble breakage to enter the first conduit.
7. A tip ejector system for use on an automated pipette machine to
eject a pipette tip from a pipette nozzle on the machine, the tip
ejector system comprising: an arm that is movable between a first
position and a second position, wherein in the first position the
arm is positioned to engage the tip during movement of the nozzle
along a selected path and to prevent movement of the tip along said
selected path while permitting the nozzle to move along said
selected path, so that said movement of the nozzle along said
selected path causes said nozzle and said tip to disengage from
each other, and wherein in the second position the arm is
positioned to avoid engagement with the tip during movement of the
nozzle.
8. A tip ejector as claimed in claim 7, wherein the arm rotates in
a horizontal plane between the first and second positions.
9. A tip ejector as claimed in claim 8, wherein the arm defines a
slot, wherein the slot has a selected width that is sufficiently
large to fit a first portion of the pipette nozzle and sufficiently
small to prevent pass-through of at least a portion of the tip.
10. A tip ejector as claimed in claim 9, wherein the slot is a
first slot and said pipette tip is a first pipette tip, and wherein
the arm has at least a second slot, wherein the second slot has a
different width than the first slot, wherein the second slot has a
selected second width that is sufficiently large to fit a second
portion of the pipette nozzle and sufficiently small to prevent
pass-through of the at least a portion of a second tip.
11. A tip ejector as claimed in claim 7, wherein the automated
pipette machine includes a carousel, wherein the carousel has a
plurality of pipette receptacles, wherein the first position of the
arm is selectable based on the position of the receptacle into
which the pipette tip is to be ejected.
12. An automated pipette machine, comprising: A. a movable carousel
having a plurality of pipette receptacles; B. a movable pipette
machine arm with a pipette nozzle, the pipette nozzle including: a
body defining a passage therethrough; and at least two seating
surfaces on the body, including a first seating surface and a
second seating surface, wherein the first seating surface is
configured to receive and sealingly mate with a first size of
pipette tip in a manner such that the passage is in fluid
communication with the first size of pipette tip, and wherein the
second seating surface is configured to receive and sealingly mate
with a second size of pipette tip in a manner such that the passage
is in fluid communication with the second size of pipette tip; and
C. a tip ejector system including: a tip ejector arm that is
movable between a first position and a second position, wherein in
the first position the tip ejector arm is positioned to engage the
tip during movement of the nozzle along a selected path and to
prevent movement of the tip along said selected path while
permitting the nozzle to move along said selected path, so that
said movement of the nozzle along said selected path causes said
nozzle and said tip to disengage from each other, and wherein in
the second position the tip ejector arm is positioned to avoid
engagement with the tip during movement of the nozzle.
13. An automated pipette machine as claimed in claim 12, wherein
the tip ejector arm rotates in a horizontal plane between the first
and second positions.
14. An automated pipette machine as claimed in claim 13, wherein
the tip ejector arm defines a slot, wherein the slot has a selected
width that is sufficiently large to fit the first seating surface
of the pipette nozzle and sufficiently small to prevent
pass-through of at least a portion of the tip.
15. An automated pipette machine as claimed in claim 14, wherein
the slot is a first slot and said pipette tip is a first pipette
tip, and wherein the tip ejector arm has at least a second slot,
wherein the second slot has a different width than the first slot,
wherein the second slot has a selected second width that is
sufficiently large to fit the second seating surface of the pipette
nozzle and sufficiently small to prevent pass-through of the at
least a portion of a second tip.
16. An automated pipette machine as claimed in claim 12, wherein
the first position of the tip ejector arm is selectable based on
the position of the pipette receptacle into which the pipette tip
is to be ejected.
Description
FIELD OF THE INVENTION
[0001] This invention relates generally to automated apparatus for
handling chemical and biological fluids, and more particularly to
automatic pipette machines.
BACKGROUND OF THE INVENTION
[0002] Automatic pipette machines or robots are used in the
chemical and biological fields to automatically pipette fluids from
one place to another, without the need for direct human
involvement. Generally, automated pipette robots have three axes of
motion to allow a moveable tip head to access different containers
with fluid samples in a given area. One class of robots are known
as .theta.-z-.theta. robots which combine rotational (.theta.) and
vertical (z) motion of a robot arm holding the tip head with
rotational (.theta.) motion of a carousel that holds the samples,
thereby allowing the tip head to access the samples on the
carousel. A more common class of robots are x-y-z gantry style
robots (e.g. BioMek FX.TM., Qiagen.TM. Biorobots.TM.) where the
moveable tip head moves along one vertical axis and two orthogonal
horizontal axes of motion. To avoid contamination, many automatic
pipette machines use disposable pipette tips. Typically, the tip
head on these robots has one or more nozzles that receive a pipette
tip.
[0003] Typically, the tip heads on the automated pipette robots can
accommodate only one size of disposable pipette tip. However, a
given size of pipette tip is best suited for pipetting a limited
range of volumes of fluid. Some processes require that a wider
range of volumes of fluid be transferred from one place to another
than can be accommodated by the tip. In such instances, either the
pipette head must make multiple trips between the source and
destination locations in order to cumulatively transfer the
required volume, or human intervention is required to transfer the
volumes that cannot be effectively handled by the pipette machine.
It would be desirable to provide an automated pipette machine
capable of pipetting a wider range of volumes.
[0004] Automated pipette systems often use a hydraulic fluid in the
fluid lines that connect the pump to the pipette tip head because
hydraulic fluids are less compressible than air. As the liquid
volume in the pipette tip increases, the pressure drop between the
pump and the tip head increases. It is easier to calibrate the pump
to attain the desired pipette volume accuracy if most of the volume
in the line between the pump and the tip head is a hydraulic fluid.
In addition, for positive displacement pumps, the volume of liquid
the pump can draw into the tip with a single piston stroke is
higher using a hydraulic fluid.
[0005] Existing automated pipette technology is limited to
aspirating a maximum of approximately 1 mL of liquid. In these
machines, there is tubing of a relatively small diameter and of
sufficient length between the tip head and the pump to accommodate
up to 1 mL of air displaced from the pipette tip during aspiration.
Small diameter tubing is used so that if there is an interface
between hydraulic fluid and air in a section of the tubing that is
not horizontal, the hydraulic fluid does not flow down into the air
volume. If this occurs, then air can be inadvertently introduced
into the pump, causing a loss of volumetric dispensing accuracy.
Many analysis processes require that volumes significantly greater
than 1 mL be pipetted. To pipette larger volumes of fluid a longer
tube can be used while maintaining the diameter of the tube
constant so that the tube remains small enough in cross-section so
that no air is inadvertently introduced into the pump during
operation.
[0006] A longer tube, however, has several drawbacks associated
with it. For example, in a long length of tubing there is an
increased chance that as the hydraulic fluid is drawn into the
pump, there will be breaks at the air-hydraulic fluid interface
resulting in the formation of discrete bubbles between the main
interface and the nozzle. When the pump initiates the dispensing
step, these bubbles will be ahead of the main interface and may be
expelled from the nozzle, contaminating the tip and potentially
contaminating the fluid that the tip aspirated, and the fluid
volume into which the tip is dispensing. Additionally, a long
length of tubing provides increased pressure drop at a given fluid
flow-rate, which in turn, means that pump cavitation would occur at
a relatively lower flow-rate during aspiration. Furthermore, the
increased pressure drop reduces the maximum dispensing flow-rate.
Another drawback is that, for both the aspirating and dispensing
steps, the higher pressure drop through a long length of tubing may
increase the chance of leakage at connections between the different
tubes, the pump, and the nozzle, since higher (or lower) initial
pressures are required at the pump to achieve operation.
[0007] These drawbacks associated with longer tubing as described
above also apply to the use of small diameter tubing for 1 ml
machines that are currently in use. In other words, for any machine
that incorporates a length of relatively small diameter tubing
which functions as a reservoir for air during operation, the above
described problems are present.
[0008] It would be desirable to have a system that can transfer
volumes of fluid without incorporating long hydraulic fluid
lines.
[0009] Another drawback related to current automated pipette
machines relates to the disposal of used pipette tips. There are
currently various mechanisms proposed and in use for removing
disposable pipette tips from the pipette nozzle. However, many of
these mechanisms are relatively intricate, thereby increasing the
complexity of the pipette machines and the cost of manufacture.
Furthermore, many of the devices of the prior art eject the pipette
tip in an uncontrolled manner, usually into a disposal bin, thereby
making it impractical to reuse the tip if desired. For example, in
some analysis techniques, the same material is transferred in
non-consecutive steps, in which case reuse of the tip is desirable
since contamination is not an issue. It would be desirable to have
a pipette machine that is capable of reusing a pipette tip.
SUMMARY OF THE INVENTION
[0010] In a first aspect, the invention is directed to a pipette
nozzle for use on a movable arm on an automated pipette machine.
The pipette nozzle includes a body defining a passage therethrough.
The pipette nozzle includes a connecting portion on the body for
connecting the pipette nozzle to the movable arm. There are
provided at least two seating surfaces on the body, including a
first seating surface and a second seating surface. The first
seating surface is configured to receive and sealingly mate with a
first size of pipette tip in a manner such that the passage is in
fluid communication with the first size of pipette tip. The second
seating surface is configured to receive and sealingly mate with a
second size of pipette tip in a manner such that the passage is in
fluid communication with the second size of pipette tip.
[0011] In a second aspect, the invention is directed to an
apparatus for use on an automated pipette machine for transmitting
pressure changes produced by a pump on the machine to a pipette
nozzle. The apparatus includes a housing defining a chamber. The
apparatus further includes a first conduit extending into the
chamber and having a first opening positioned in the chamber. The
first conduit is fluidically connectible to the nozzle. The
apparatus further includes a second conduit extending into the
chamber and having a first opening positioned in the chamber,
wherein the second conduit is fluidically connectible to the pump.
The first opening of the first conduit is positioned above the
first opening of the second conduit. The chamber defines at least a
selected volume between the height of the first opening of the
first conduit and the height of the first opening of the second
conduit.
[0012] In a third aspect, the invention is directed to a tip
ejector system for use on an automated pipette machine to eject a
pipette tip from a pipette nozzle on the machine. The tip ejector
system includes an arm that is movable between a first position and
a second position. In the first position the arm is positioned to
engage the tip during movement of the nozzle along a selected path
thereby preventing movement of the tip along the selected path
while permitting the nozzle to move along the selected path, so
that the movement of the nozzle along the selected path causes the
nozzle and the tip to disengage from each other. In the second
position the arm is positioned to avoid engagement with the tip
during movement of the nozzle.
[0013] In a fourth aspect, the invention is directed to an
automated pipette machine including a movable carousel having a
plurality of pipette receptacles, a movable pipette machine arm
with a pipette nozzle attached thereto, and a tip ejector system.
The pipette nozzle includes a body defining a passage therethrough
and at least two seating surfaces on the body, including a first
seating surface and a second seating surface. The first seating
surface is configured to receive and sealingly mate with a first
size of pipette tip in a manner such that the passage is in fluid
communication with the first size of pipette tip. The second
seating surface is configured to receive and sealingly mate with a
second size of pipette tip in a manner such that the passage is in
fluid communication with the second size of pipette tip. The tip
ejector system includes a tip ejector arm that is movable between a
first position and a second position, wherein in the first position
the tip ejector arm is positioned to engage the tip during movement
of the nozzle along a selected path and to prevent movement of the
tip along the selected path while permitting the nozzle to move
along the selected path, so that the movement of the nozzle along
the selected path causes the nozzle and the tip to disengage from
each other, and wherein in the second position the tip ejector arm
is positioned to avoid engagement with the tip during movement of
the nozzle.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] For a better understanding of the present invention and to
show more clearly how it may be carried into effect, reference will
now be made by way of example to the accompanying drawings, in
which:
[0015] FIG. 1 is perspective view of an automated pipette machine
in accordance with an embodiment of the present invention;
[0016] FIG. 2 is a side view of a pipette arm of the machine in
FIG. 1;
[0017] FIG. 3 is a side view of a nozzle of the pipette arm in FIG.
2;
[0018] FIG. 4 is a cross-sectional view along section line 4-4
shown in FIG. 3;
[0019] FIG. 5 is a side view of the nozzle shown in FIG. 1, with a
first pipette tip mounted thereon;
[0020] FIG. 6 is a side view of the nozzle shown in FIG. 1, with a
second pipette tip mounted thereon;
[0021] FIG. 7 is a longitudinal cross section of the pipette arm of
FIG. 2;
[0022] FIG. 8 is a side view of a reservoir apparatus of the
pipette arm of FIG. 7;
[0023] FIG. 9 is a cross-sectional view along section line 9-9
shown in FIG. 8;
[0024] FIGS. 10a and 10b are schematic diagrams of the reservoir
apparatus of FIG. 8;
[0025] FIG. 11 is an elevation view of components of the pipette
machine of FIG. 1, which are involved in the ejection of a
disposable pipette tip from the nozzle;
[0026] FIGS. 12a, 12b, 12c and 12d are a series of elevation views
illustrating tip ejection of a first pipette tip from the pipette
nozzle shown in FIG. 1;
[0027] FIGS. 13a, 13b, 13c and 13d are a series of elevation views
illustrating tip ejection of a second pipette tip from the pipette
nozzle shown in FIG. 1;
[0028] FIGS. 14a and 14b are plan views of an ejector arm in
alignment with tip compartments on a carousel on the pipette
machine of FIG. 1; and
[0029] FIG. 15 is a side view of an alternative pipette arm for use
with the machine in FIG. 1.
DETAILED DESCRIPTION OF THE DRAWINGS
[0030] In the accompanying drawings, like numerals indicate the
same elements. It will be understood that the present disclosure is
an exemplification of the principles of the invention and does not
limit the invention to the illustrated embodiments. Therefore,
specific details disclosed herein are not to be interpreted as
limiting, but rather as a basis for the claims and as a
representative basis for teaching one skilled in the art to employ
the present invention.
[0031] Referring to FIG. 1, there is illustrated an automated
pipette machine 10, which may also be referred to as an automated
pipette robot 10, in accordance with an embodiment of the present
invention. The automated pipette machine 10 has a moveable arm 12
and a carousel 14. The carousel 14 has a plurality of apertures 16
of varying size and shape for receiving sample or reagent
containers 17, or one or more carriers 18 which are themselves
configured to support sample or reagant containers 17. Containers
17 that may be carried by the carriers 18 include, for example,
test tubes, vials and the like. Disposable pipette tips 23 may also
be provided on the carousel 14 and may be held in one or more
carriers 19.
[0032] Referring to FIG. 2, arm 12 includes a pipette head 20 upon
which is mounted a nozzle 22 for holding a disposable pipette tip
23. Referring to FIG. 1, the machine 10 may move arm 12 and/or
carousel 14 in any way known in the art to provide access by the
arm 12 to fluid held in the containers 17 on the carousel 14. For
example, the pipette machine 10 may be a .theta.-z-.theta. robot
where the rotational (.theta.) and vertical (z) motion of the arm
12 is combined with rotational (.theta.) motion of the carousel 14
to provide access by the arm 12 to containers 17 on the carousel 14
and to dispose the pipette tip 23 in carrier 19 or the carousel 14.
Alternatively, the automated pipette machine 10 may, for example,
be an x-y-z gantry style machine having an arm that is movable
along three orthogonal axes, eg. a vertical axis and two orthogonal
horizontal axes. An alternative configuration of the arm 12 is
shown in FIG. 15.
[0033] Reference is made to FIGS. 3 and 4, which show the pipette
nozzle 22. The tip nozzle 22 may connect to the pipette head 20 in
any suitable way. For example, the nozzle 22 may include a
connecting portion 24 at a first end 26. The connecting portion 24
may, for example, include a bore 42 (FIG. 4), for connecting by
press-fit to a corresponding external surface on the pipette head
20.
[0034] Reference is made to FIGS. 5 and 6. The nozzle 22 may be
sized to hold one or more different sizes of pipette tip 23. For
example, the nozzle 22 may be sized to hold a first pipette tip 25
as shown in FIG. 5, and a second pipette tip 27 as shown in FIG. 6.
The first tip 25 may have a larger internal volume than the second
tip 27, and may thus be sized for holding a relatively greater
quantity of fluid than the second tip 27. The first tip 25 has a
nozzle-mating end 38, which may have a larger internal
cross-section than a nozzle-mating end 39 for the second tip 27.
The nozzle-mating ends 38 and 39 of the tips 25 and 27 may be
slightly tapered.
[0035] The nozzle 22 has a first seating surface 30 and a second
seating surface 32, which are configured for receiving the first
and second disposable pipette tips 25 and 27 respectively. The
first seating surface 30 may be adjacent to the cylindrical portion
24. The second seating surface 32 is sized for receiving the
smaller tips 27. The second sealing surface 32 is positioned closer
to the end 37 than is the first sealing surface 30. A tapered
shoulder 34 separates the first and second seating surfaces 30 and
32. A terminal taper portion 36 is positioned at the distal or
remote end 37 of the nozzle 22. Preferably, the first and second
seating surfaces 30 and 32 are co-axial; however, they need not be,
provided that the transverse cross-sectional periphery of the
second seating portion is within the transverse cross-sectional
periphery of the first seating portion.
[0036] The first seating surface 30 may be frustoconical, having a
slight taper towards its axis A in the direction toward the remote
end 37 to facilitate insertion of the nozzle 22 into the first
pipette tip 25. The interior surface at the nozzle-mating end 38 of
the first tip 25 and the first seating surface 30 are configured to
sealingly mate together. For example, the large seating portion 32
may be shaped and dimensioned to provide a leak resistant seal with
a 5 mL disposable pipette tip such as a 5 mL tip by Macro Tips for
Gilson.TM., Rainin.TM. and Pipetman.TM. Pipettors manufactured by
USA Scientific.
[0037] In similar fashion to the first seating surface 30, the
second seating surface 32 may be frustoconical, having a slight
taper towards its axis A in the direction toward the remote end 37,
which sealingly mates with the interior surface at the
nozzle-mating end 39 of the second tip 27. For example, the second
seating portion 32 may be configured to provide a leak resistant
seal with a 1 mL disposable pipette tip such as a 1100 .mu.L level
sensing tip manufactured by Qiagen.TM., or a 1100 .mu.L tip for
Qiagen.TM. and Rosys.TM. robots manufactured by USA Scientific. A
level sensing tip is not necessary if the instrument is not able to
sense liquid levels through the tip head, however tips designed for
robotic systems such as the Qiagen.TM. Biorobots.TM. have a narrow
profile that is useful for accessing fluid at the bottom of
relatively full containers without causing the fluid to overflow,
or from accessing fluid in narrow, deep containers.
[0038] The terms `leak resistant seal` and `sealingly mate`, which
are used throughout this document in connection with the seal
between the pipette tip 23 and the nozzle 22 mean that a seal is
provided that does not allow air to pass into the pipette tip such
that fluid does not inadvertently drip from the tip; or a seal
that, if it does allow air to pass into the pipette tip, the rate
at which the air passes into the tip is slow enough so that fluid
does not inadvertently drip from the tip in the time it takes to
transfer the volume of fluid from one vessel to another.
[0039] Referring to FIG. 4, a fluid passageway 40 extends through
the nozzle 22, and may include the first bore 42, a second bore 43
having a diameter smaller than the first bore 42, and a third bore
44 having a diameter smaller than the second bore 43. The first
bore 42 may be used for connecting the nozzle 22 to the pipette
head 20 (see FIG. 7). For example, the first bore 42 may be sized
to frictionally engage by press-fit the external surface 105 on the
pipette head 20.
[0040] Reference is made to FIGS. 5 and 6. To acquire a pipette tip
23 for use in a fluid transfer operation, the nozzle 22 and the
selected pipette tip 23 are brought into alignment such that the
longitudinal axis A of the nozzle 22 is aligned centrally with the
open end of the pipette tip 23. The nozzle 22 is moved toward, and
inserted into the pipette tip 23 until the tip 23 is firmly seated
on the appropriate seating portion 30 or 32 to form a leak
resistant seal between the nozzle 22 and the pipette tip 23. The
terminal taper 36 serves to guide the pipette tip nozzle 22 into
the tip 23 in the event that the nozzle 22 is not precisely aligned
with the nozzle-mating end 38 or 39 of the pipette tip 23 during
tip acquisition. If the nozzle 22 is being inserted into a first
tip 25, the tapered shoulder 34 serves to further guide the nozzle
22 into the tip 25 if they are not precisely aligned.
[0041] The embodiment described herein is of a tip head with a
nozzle that can accommodate two sizes of pipette tips. However,
based on the disclosure of the present invention, it will be
appreciated by one skilled in the art that the nozzle of the
present invention may be constructed with three or more seating
surfaces, to accommodate a corresponding number of sizes of pipette
tip 23.
[0042] In an alternative embodiment that is not shown, the first
and second seating surfaces on the nozzle may alternatively have
other shapes than frustoconical. For example, the surfaces may be
cylindrical. In embodiments, wherein the first and second seating
surfaces are cylindrical, they are preferably provided with
`lead-in` surfaces, which may be a conical or frustoconical
shoulder at each of their leading edges to facilitate insertion of
the nozzle into a pipette tip. The nozzle-mating ends of the
pipette tips may correspondingly be cylindrical, and may optionally
be fitted with sealing members therein for sealingly mating with
the seating surfaces.
[0043] The nozzle 22 may be made from a suitable stainless steel as
will be appreciated by one skilled in the art.
[0044] Referring to FIG. 7, the pipette head 20 includes a
reservoir system 111 in accordance with another embodiment of the
present invention. The reservoir system 111 may include a first
housing portion 110 and a second housing portion 112, together
forming a housing 107. The reservoir system 111 also includes a
fluid reservoir 100, which may be slideably mounted within the
housing 107 and may be generally cylindrical in shape. The
reservoir 100 has an abutment surface 101, which may be positioned
proximate one end. The abutment surface 101 may be frustoconical in
shape, tapering to a smaller diameter in a downward direction. It
is alternatively possible, however, for the abutment surface 101 to
have another shape instead of being frustoconical. For example, the
abutment surface 101 may extend in a plane that is transverse to a
longitudinal axis Ar of the reservoir 100. The abutment surface 101
mates with a retainer surface 124 on the second housing portion 112
thereby assisting in retaining the reservoir 100 within the housing
107.
[0045] The reservoir 100 further includes a shoulder 103 which
faces away from the abutment surface 101, and which may be
immediately adjacent the abutment surface 101. The shoulder 103 is
discussed further below.
[0046] The reservoir system 111 further includes a connector
surface 105 for connecting with a pipette nozzle, such as nozzle
22, although other suitable nozzles may be used instead of the
nozzle 22. When a nozzle, such as nozzle 22 is connected to the
pipette head 20, it should be configured so as not to interfere
with the motion of the reservoir 100 with respect to the housing
107, which will be described further below.
[0047] The reservoir 100 includes a fluid chamber 102, a pump-side
port 104 and a pipette-side port 106. Regarding terms of spatial
reference used herein, the reservoir 100 in the illustrations
should be regarded as being oriented along a vertical axis that is
perpendicular to an imagined horizontal surface. Accordingly, the
pump side port 104 is located at top or upper end 108 of the
reservoir 100, and the pipette-side port 106 is located at bottom
or lower end 109 of the reservoir 100.
[0048] The first housing portion 110 has an inner surface 116, and
the second housing portion 112 has an inner surface 118. The
housing portions 110 and 112 may be connected together by any
suitable means, such as by a threaded connection 114.
[0049] A slide surface 117 slidably receives the reservoir 100. The
slide surface 117 may be positioned in the first housing portion
110. The rest of the inner surface 116 may be spaced from the
reservoir 100 so that the slide surface 117 is the only portion of
the inner surface 116 that contacts the reservoir 100.
[0050] The majority of the inner surface 118 is larger than the
reservoir 100, and provides sufficient spacing from the reservoir
to permit a spring 120 to be positioned around the reservoir 100.
The inner surface 118 includes the retainer surface 124 which
engages the abutment surface 101 on the reservoir 100 to retain the
reservoir 100 in the housing 107.
[0051] An internal shoulder 119 is positioned in the housing 107.
The shoulder 119 may be defined at the junction between the first
and second housing portions 110 and 112.
[0052] The spring 120 may be a compression spring which is captured
between the internal shoulder 119 and the shoulder 103 on the
reservoir 100. The spring 120 thereby exerts a biasing force on the
reservoir 100 driving the abutment surface 101 to seat against the
retainer surface 124. The spring 120 dampens the forces exerted
upon the pipette nozzle 22 and the arm 12 overall as the nozzle 22
is inserted into a pipette tip 23, and facilitates the sealing of
the pipette tip 23 onto the nozzle 22. As the robot arm presses the
nozzle onto the tip, the spring, which is pre-compressed to exert a
force of at least 40 N, preferably 55 N, compresses further, such
that the force of the nozzle on the tip does not vary greatly over
several mm of vertical travel. In this example the force applied by
the nozzle on the tip increases approximately 1.5 N/mm of
additional compression of the spring.
[0053] Referring to FIG. 9, the pipette-side port 106 communicates
with passage 40 of the pipette nozzle 22. Mounted within the
pipette-side port 106 and the passage 40 is a first conduit 128,
which may be a tube having a first end with a first opening 129
near the upper end 108 of the chamber 102 and having a second end
at the remote end 37 of the nozzle 22 or which may extend 1-2 mm
beyond the end 37 of the nozzle 22. The first opening 129 of the
first conduit 128 is open and in fluid communication with the
chamber 102. The first conduit 128 extends through the nozzle to
its second end whereat it has a second opening 137 which may be
flush with the remote end 37 of the nozzle 22, or which may extend
1-2 mm beyond the end 37 of the nozzle 22. The first conduit 128
provides fluid communication between the chamber 102 and the inside
of a pipette tip 23 when one is mounted on the nozzle 22.
[0054] Mounted within the pump-side port 104 is a second conduit
130, which may be a tube, which extends into the fluid chamber 102
and has an end with a first opening 131 near the lower end of the
chamber 102. The opening 131 provides fluid communication between
the second conduit 130 and the chamber 102. To facilitate the
assembly of the tubes 128 and 130 within the chamber 102, the
reservoir 100 may be made from two portions 143 and 145 which are
joined by means of a threaded connection 141. An O-ring seal 142
may be incorporated into the threaded connection to provide an
airtight seal between the portions 143 and 145. The second conduit
130 communicates fluidically with a pump (not shown) that provides
the pressure differential required for drawing fluid into the
pipette tip or expelling fluid therefrom. The other end of the
second conduit 130 may communicate with another conduit 133, which
is attached to reservoir 100 via a mounting screw 125. The threaded
connector (ie. the mounting screw 125), seals with the reservoir
100 by compressing an o-ring between the reservoir 100 and the
connector 125.
[0055] Referring to FIG. 9, the reservoir 100 includes the
pipette-side port 106 which communicates with passage 40 of the
pipette nozzle. Mounted within the pipette-side port 106 and the
passage 40 is a first conduit 128, which may be a tube, which
extends from the remote end 37 of the nozzle 22 into the fluid
chamber 102, having an end with a first opening 129 near the upper
end of the chamber 102. Accordingly, the first conduit 128 is in
fluid communication with the inside of a pipette tip 23 when one is
mounted on the nozzle 22. The first opening 129 of the first
conduit 128 is open and in fluid communication with the chamber
102. The first conduit 128 has another end which extends through
the nozzle 22 and which has a second opening 137 which may be flush
with the end 37 of the nozzle 22.
[0056] Mounted within the pump-side port 104 is a second conduit
130, which may be a tube, which extends into the fluid chamber 102
and has an end with a first opening 131 near the lower end of the
chamber 102. The opening 131 provides fluid communication between
the second conduit 130 and the chamber 102. To facilitate the
assembly of the tubes 128 and 130 within the chamber 102, the
reservoir 100 may be made from two portions 143 and 145 which are
joined by means of a threaded connection 141. An O-ring seal 142
may be incorporated into the threaded connection to provide an
airtight seal between the portions 143 and 145. The other end of
the second conduit 130 communicates fluidically with a pump (not
shown) that provides the pressure differential required for drawing
fluid into the pipette tip or expelling fluid therefrom. The other
end of the second conduit 130 may be positioned for example to
communicate with another conduit 133 which is mounted to the
reservoir 100 by means of a mounting screw 125, which in turn
communicates with the pump.
[0057] There are several suitable pumps that would be known to
persons skilled in the art, such as, for example, model 3.6/120 or
3.6/265 manufactured by DRD Diluter Corporation. Other pumps that
would be suitable include single piston positive displacement pumps
such as Series 3500 pumps from Scivex.TM. with 3.0 or 5.0 mL pump
volume and shallow thread pitch. The DRD pump is a dual piston
design which allows for accurate low and high volume dispensing,
with higher flow-rate high volume dispensing.
[0058] Reference is made to FIGS. 10a and 10b. In operation, the
fluid chamber 102 contains a selected volume of hydraulic fluid
134. The volume of the chamber 102 should be selected such that the
total volume of hydraulic fluid 134 held in the chamber 102 and the
conduits 128 and 130 is greater than the maximum volume to be
pipetted. In this way the pump will not draw air into its piston
(or into the pumping mechanism if not a piston-type pump).
Preferably, the volume in the chamber 102 and tubing 128 and 130
are selected based on the maximum desired fluid handling volume so
that there is less fluid wasted during priming which is described
below. For example, to handle a maximum volume of 5 mL, the
preferred volume of the chamber is and tubing is 6.7 mL.
[0059] In order to draw fluid into a pipette tip 23 that is mounted
on the pipette nozzle 22, the pump (not shown) is made to apply
suction to the second conduit 130 to aspirate a desired volume of
hydraulic fluid 134 from the chamber 102. The withdrawal of the
fluid 134 from the chamber 102 creates a negative pressure
differential between the chamber 102 and the pipette tip 23, and
results in fluid 135 being drawn into the pipette tip 23 from a
container 17 (see FIG. 1) until an equilibrium in pressure in the
system is reached. To expel fluid 135 from the pipette tip 23, the
pump is made to apply pressure to the second conduit 130 which
injects hydraulic fluid 134 into the chamber 102, creating a
positive pressure differential between the chamber 102 and the
pipette tip 23, causing the pipette tip 23 to expel fluid 135 until
an equilibrium pressure is reached. The volume of hydraulic fluid
134 that is withdrawn from or injected into the chamber 102 is
proportional to the volume of fluid 135 that is aspirated into or
expelled from the pipette tip 23.
[0060] The fluidic system described above comprising tubing 128 and
130 and the reservoir 102 connects the nozzle 22 (FIG. 9b) to the
pump (not shown) and attains a known starting condition through a
priming action during start-up, and periodic flushing action while
performing processes. The need to prime and flush the fluidic
system will be understood by those skilled in the art. The nozzle
22 (FIG. 9b) does not hold a tip during priming and flushing
actions. The priming action generally consists of a series of steps
that are repeated several times. A valve (not shown) to the tubing
130 that connects the pump (not shown) to the pump hydraulic fluid
reservoir (not shown) is opened and a valve (not shown) to the
nozzle 22 (FIG. 9b) is closed. The hydraulic fluid 134 is
preferably sterile deionized water, but can be any other suitable
fluid known to those skilled in the art, such as saline solution. A
selected volume is drawn into the pump. The valve to the hydraulic
fluid is then closed and the valve to the nozzle 22 is opened, and
the maximum volume of hydraulic fluid is expelled. Usually three
complete cycles of these steps are used to ensure that the complete
volume of water in the fluidic system between the nozzle and the
pump (not shown) is replaced and that most of the air is displaced
from the system between the pump hydraulic fluid reservoir and the
nozzle 22, including all of the tubing 128 and 130, the reservoir
100 and the pump (not shown).
[0061] Generally, a flushing action is performed after the priming
action described above, as well as periodically as needed, to put
the system at a known fluidic starting condition. The flushing step
consists of drawing a selected volume eg. 500 .mu.L of hydraulic
fluid 134 into the pump and then expelling this volume through the
nozzle in the same manner as for the flushing operation. The pump
then slowly draws in a 200 .mu.L volume of air. This air volume
provides a fluidic gap between the nozzle and the hydraulic fluid
and serves to reduce the chance that the hydraulic fluid will be
expelled into a pipette tip thereby contaminating the tip and
potentially contaminating the fluid 135 that the tip aspirates
during a fluid manipulation step. The air volume is preferably
small relative to the maximum desired pipetting volume to avoid a
large compressible volume between the nozzle and pump.
[0062] By providing an indirect fluid connection between the pump
(not shown) and the nozzle 22 by use of the reservoir system 102 of
the present invention, the automated pipette machine 10 is able to
handle a wider range of volumes than would otherwise be possible,
without having to utilize an extraordinary length of tubing as in
devices of the prior art. Fluid handling robots that rely on a
continuous length of tubing to hold the air volume displaced from a
disposable tip during an aspiration step have several other
disadvantages relative to the present system with a reservoir. For
example, in a long length of tubing there is an increased chance
that as the hydraulic fluid is drawn into the pump, there will be
breaks at the air-hydraulic fluid interface resulting in the
formation of discrete bubbles between the main interface and the
nozzle. When the pump initiates the dispensing step, these bubbles
will be ahead of the main interface and may be expelled from the
nozzle 22, contaminating the tip 23 and potentially contaminating
the fluid that the tip 23 aspirated, and hence the fluid volume
into which the tip 23 is dispensing. In a system with a reservoir
100, these bubbles will break in the chamber 102. The combination
of relatively short lengths of tubing and the reservoir provide a
relatively lower overall pressure drop than a system of the prior
art having a similar total internal volume, that relies entirely on
small-diameter tubing between the pump and the tip for holding
hydraulic fluid and air. Accordingly, the reduced pressure drop in
turn reduces the risk of cavitation of the pump at higher flow
rates. Further, the system of the present invention can provide
higher flow rates for a given pump, or a similar flow rate to prior
art systems using relatively lower-performance pumps, which may
thus be less expensive, and which may consume less energy.
Furthermore, since a selected flow rate can be achieved at a
relatively lower pressure drop than for systems of the prior art,
the risk of leakage either in or out of the system is reduced.
[0063] FIGS. 11-14 show selected components of the pipette machine
10 to illustrate the structure and operation of the tip ejector
system 200 in accordance with another embodiment of the present
invention. The tip ejector system 200 includes an ejector arm 204
which cooperates with the carousel 14 and the arm 12 during the
ejection of a tip 23 from the pipette nozzle 22.
[0064] A pipette tip carrier 220 holds one or more sizes of
disposable pipette tips 23. For example, the carrier 220 shown in
FIG. 11 has a plurality of apertures 222 for holding first tips 25
and a plurality of apertures 223 for holding second tips 27. The
tip ejection system described and illustrated herein is adapted to
be used with the dual-tip nozzle 22 that is described above.
However, it will be understood that the tip ejector system 200 may
be used with other configurations of nozzles 22, such as, for
example, with nozzles that are adapted to receive only one size of
tip.
[0065] During the operation of acquiring a pipette tip 23 for use
in a fluid transfer operation, the nozzle 22 and a pipette tip 23
are brought into alignment by the rotation of the carousel 14
and/or the rotation of the arm 12 such that the nozzle 22 is
aligned for insertion into the nozzle-mating end 38 or 39 of the
pipette tip 23. The nozzle 22 is then moved toward and inserted
into the pipette tip 23 until the tip 23 is firmly seated on the
appropriate seating surface--the first seating surface 30 (see FIG.
12d), or the second seating surface 32 (see FIG. 13d)--so as to
form a leak resistant seal between the nozzle 22 and the pipette
tip 23. The nozzle 22 is then moved away from the carousel 14 which
withdraws the mounted pipette tip 23 from its tip compartment in
the tip carrier. The movement of the nozzle 22 may be in any
suitable direction, such as, for example, vertically, ie. in the
z-direction.
[0066] The ejector arm 204 may engage the tips 23 during ejection
in any suitable way, while permitting the movement of the arm 12.
For example, the ejector arm may have first and second open-ended
slots 205 and 207. The first slot 205 has an end portion 206, which
may be semi-circular and which is adapted to clear the outer
diameter of the first seating portion 30 of the nozzle 22 at all
conditions of positional tolerance while being simultaneously small
enough to interfere with the shoulder 213 of a corresponding
pipette tip 25. The second slot 207 has an end portion 208, which
may be semi-circular and which is adapted to clear the outer
diameter of the small seating portion 32 of the nozzle at all
conditions of positional tolerance while being simultaneously small
enough to interfere with the shoulder 215 of a corresponding
pipette tip 27. It will be apparent to persons skilled in the art
that the slotted member 204 may have more or fewer slots of
different sizes to correspond with the number and size of the
pipette tips 23 being used.
[0067] The ejector arm 204 may extend in a generally horizontal
plane. The ejector arm 204 is connected to a drive mechanism (not
shown) and controller which control and drive its movement between
first and second positions. The ejector system 200 may be
configured to provide motion, eg. rotary motion, of the ejector arm
204 in a horizontal plane. Alternatively, in an embodiment that is
not shown, the ejector system 200 may be configured to provide
linear motion to the ejector arm 204 in a horizontal plane. As
another alternative, the ejector system 200 could provide motion to
the ejector arm 204 along a path that is not along a horizontal
plane.
[0068] In the embodiment shown in FIG. 11, there is provided an
elongate vertical member 202 which is connected to a drive motor or
actuator (not shown) that causes the rotation of the vertical
member 202 about its axis in response to signals received from the
controller (not shown) that operates on programmed instructions.
Precise movement and control of the ejector arm 204 may be
accomplished by any means known in the art.
[0069] The slots 205 and 207 on the ejector arm 204 are positioned
such that, by the coordinated movement of the carousel 14 and the
ejector arm 200, a selected slot 205 or 207 can be made to be in
alignment with the selected tip compartment 222 or 223 on the
carousel 14 wherein an imaginary center of the semicircular end 206
or 208 of the slot 205 or 207 intersects a central vertical axis of
the tip compartment 222 or 223, as illustrated in FIGS. 14a and 14b
respectively. In a particular embodiment, this alignment can occur
at the same time as the tip compartment is positioned such that the
tip head is able to lower a tip into the compartment.
[0070] FIGS. 12a, 12b, 12c and 12d illustrate the ejection of a
first pipette tip 25 from the first seating surface 30 of the
nozzle 22. FIGS. 13a, 13b, 13c and 13d illustrate the ejection of a
second pipette 27 from the second seating surface 32 of the nozzle
22.
[0071] The mounted pipette tip 25 or 27 and a corresponding tip
compartment (222 or 223) are brought into alignment by the rotation
of the carousel 14 and/or the rotation of the arm 12 such that the
longitudinal axis of the tip is centrally aligned with the opening
of the tip compartment FIGS. 12a and 13a). The pipette tip 25 or 27
is then lowered partially into the tip compartment 222 or 223 until
the shoulder (213 or 215) is slightly below the horizontal plane of
the slot (205 or 207) on the ejector arm 204 that corresponds to
the size of the pipette tip being used (FIGS. 12b and 13b). The
ejector arm 204 is rotated to swing the horizontal member 224
toward the nozzle until the slot (205 or 207) surrounds the nozzle
in the region just above the shoulder (213 or 215) of the pipette
tip (25 or 27) (FIGS. 12c and 13c). The pipette head 20 is moved
vertically upward whereby the horizontal member 224 interferes with
the shoulder (213 or 215) of the pipette tip 25 or 27 and dislodges
it from the nozzle 22; the pipette tip 25 or 27 falls into the tip
compartment 222 or 223 (FIGS. 12d and 13d). The pipette head 20 is
able to pick up another pipette tip 25 or 27 if suitable once the
ejector arm is withdrawn from the area above the carousel,
including the pipette tip that was discharged if reuse of the tip
25 or 27 is suitable.
[0072] The pipette tips 25 and 27 have been described as including
a shoulder which is engaged by the tip ejector arm of the present
invention during tip ejection. It is optionally possible for the
tips to be made with shoulders that extend only partially or
fractionally around the circumference of the tips, while still
functioning to engage the ejector arm during tip ejection.
[0073] The described and illustrated embodiment of the tip ejector
system 200 is shown used in conjunction with a dual pipette tip
nozzle. However, the present invention may be practiced in
embodiments that accommodate other configurations of pipette heads
and tip nozzles. For example, a tip ejector system in accordance
with the present invention may be used where there are two
independent tip heads each with a nozzle that accommodates
different sized pipette tips but that engages a corresponding notch
in the ejector arm during a tip ejecting operation. Also, a tip
ejector system in accordance with the present invention may be used
in conjunction with a single nozzle tip head by using, for example,
an ejector arm with one appropriately dimension slot, or in
conjunction with a tip head that accommodates multiple pipette tips
of the same size by using a stripping arm with a number of
appropriately dimensioned slots that correspond to the number of
tips on the tip head and spaced appropriately on the ejector arm so
as to engage the shoulder on each tip. Furthermore, the tip ejector
system of the present invention may be used in conjunction with a
tip head having nozzles that are able to accommodate more than two
different sized pipette tips wherein the ejector arm has
appropriately sized and positioned notches.
[0074] Most automated pipetting robots have three axes of motion to
allow the tip head to access the fluid in different containers in a
given area. The tip ejector system 200 described herein is used
with a .theta.-z-.theta. robot where the rotational (.theta.) and
vertical (z) motion of a robot arm holding the tip head is combined
with rotational (.theta.) motion of the carousel to allow the tip
head to access a given point on the carousel. Because the tip
stripping operations must occur on the carousel where the
horizontal arc described by the rotation of end 37 of the tip
nozzle intersects the horizontal arcs described by the rotation of
the tip stripping slots 205 and 207, rotation of the carousel
allows stripping actions to occur at points on circles concentric
with the point of rotation of the carousel. However the tip ejector
system 200 described herein could alternatively be used with the
more common x-y-z gantry style robot (e.g. BioMek FX.TM.,
Qiagen.TM. Biorobots.TM.) where the tip head has one vertical and
two orthogonal horizontal axes of motion. For use with an x-y-z
robot the ejector arm could rotate as described. Alternatively
however, the ejector arm could be made to move linearly in, for
example, a horizontal plane.
[0075] While the above description constitutes the preferred
embodiments, it will be appreciated that the present invention is
susceptible to modification and change without departing from the
fair meaning of the accompanying claims.
* * * * *