U.S. patent application number 10/587072 was filed with the patent office on 2007-07-12 for drum washing machine.
This patent application is currently assigned to Toshiba Consumer Marketing Corporation. Invention is credited to Tatsuo Ioku, Hiroshi Nishimura, Hisao Tatsumi.
Application Number | 20070157677 10/587072 |
Document ID | / |
Family ID | 34805454 |
Filed Date | 2007-07-12 |
United States Patent
Application |
20070157677 |
Kind Code |
A1 |
Tatsumi; Hisao ; et
al. |
July 12, 2007 |
Drum washing machine
Abstract
A drum washing machine includes a water tub (10), a rotating tub
(14) mounted in the water tub (10) to be rotated about a transverse
axis, an elastic support (11) for elastically supporting the water
tub (14), and an auxiliary baffle (23) formed on the inner
peripheral wall of the rotating tub (14) so as to be close to one
of the end plates of the rotating tub and away from the other end
plate of the rotating tub (14). The auxiliary baffle (23) extends
in a direction of axis of the rotating tub (14). The auxiliary
baffle (23) moves laundry in the rotating tub (14) near a center of
gravity of a member of vibration system applying load to the
elastic support (11).
Inventors: |
Tatsumi; Hisao; (Nagoya,
JP) ; Nishimura; Hiroshi; (Seto, JP) ; Ioku;
Tatsuo; (Kasugai, JP) |
Correspondence
Address: |
PILLSBURY WINTHROP SHAW PITTMAN, LLP
P.O. BOX 10500
MCLEAN
VA
22102
US
|
Assignee: |
Toshiba Consumer Marketing
Corporation
Tokyo
JP
|
Family ID: |
34805454 |
Appl. No.: |
10/587072 |
Filed: |
December 9, 2004 |
PCT Filed: |
December 9, 2004 |
PCT NO: |
PCT/JP04/00183 |
371 Date: |
July 21, 2006 |
Current U.S.
Class: |
68/142 ; 68/140;
68/23.1 |
Current CPC
Class: |
D06F 37/06 20130101 |
Class at
Publication: |
068/142 ;
068/140; 068/023.1 |
International
Class: |
D06F 23/00 20060101
D06F023/00; D06F 35/00 20060101 D06F035/00; D06F 21/00 20060101
D06F021/00 |
Foreign Application Data
Date |
Code |
Application Number |
Jan 23, 2004 |
JP |
2004-015351 |
Claims
1. A drum washing machine comprising a water tub (10), a rotating
tub (14) provided in the water tub (10) to be rotated about a
transverse axis, elastic supporting means (11) for elastically
supporting the water tub (10), and an auxiliary baffle (23)
provided on an inner peripheral wall of the rotating tub (14) so as
to be close to one of both axial end plates of the rotating tub
(14) and spaced away from the other end plate of the rotating tub
(14), the auxiliary baffle (23) extending in a direction of axis of
the rotating tub (14), characterized in that the auxiliary baffle
(23) moves laundry in the rotating tub (14) near a center of
gravity of a member of vibration system applying load to the
elastic supporting means (11).
2. The drum washing machine according to claim 1, characterized in
that the auxiliary baffle (23) has an inclined face (23b) inclined
at the inner peripheral wall side from one end plate side of the
rotating tub (14) to the other end plate side.
3. The drum washing machine according to claim 1, characterized in
that the rotating tub (14) has a rotational shaft comprising an
inclined shaft having both ends one of which is located higher than
the other, and the auxiliary baffle is provided on the inner
peripheral wall of the rotating tub so as to be close to said one
end plate located higher than the other.
4. The drum washing machine according to claim 1, characterized in
that the baffle (23) includes a first baffle close to one of the
end plates of the rotating tub (14) and a second baffle close to
the other end plate of the rotating tub (14), and the first and
second baffles are opposed to each other in the direction of axis
of the rotating tub (14).
5. The drum washing machine according to claim 4, characterized in
that the center of gravity of the vibration system member is
located nearer to the one end plate side than an axial center of
the rotating tub (14), and the second baffle is larger than the
first baffle.
6. The drum washing machine according to claim 1, further
comprising a plurality of main baffles (20, 21, 22) provided on an
axial center of the inner peripheral wall of the rotating tub (14)
so as to extend in a direction of axis of the rotating tub (14),
characterized in that a peripheral position of the auxiliary baffle
(23) with respect to the rotating tub (14) differs from peripheral
positions of the main baffles (20, 21, 22) with respect to the
rotating tub (14).
7. The drum washing machine according to claim 6, characterized in
that the auxiliary baffle (23) and the main baffles (20, 21, 22)
are disposed so as to be spaced peripherally away from each other
with respect to the rotating tub (14).
8. The drum washing machine according to claim 1, characterized in
that the auxiliary baffle (23) extends so as to be tapered from one
of the end plates of the rotating tub (14) toward the other end
plate of the rotating tub (14).
9. The drum washing machine according to claim 1, characterized in
that the auxiliary baffle (23) has a radial dimension set at 30 mm
or above with respect to the rotating tub (14).
10. The drum washing machine according to claim 1, characterized in
that the auxiliary baffle (23) is disposed in a region of the inner
peripheral wall of the rotating tub (14) extending from one of the
end plates to a center of gravity of the member of vibration
system, and the auxiliary baffle (23) has an axial dimension set to
be not less than one eighth of an axial dimension of the rotating
tub (14).
Description
TECHNICAL FIELD
[0001] This invention relates to a drum washing machine with a
rotating tub rotated about a transverse axis.
BACKGROUND ART
[0002] A drum washing machine includes a rotating tub rotated about
a transverse or substantially horizontal axis and a water tub
accommodating the rotating tub. The rotating tub has an inner
peripheral wall provided with a plurality of baffles raising
laundry. In each of wash and rinse steps, water is reserved in the
water tub and the rotating tub accommodating laundry is rotated at
low speeds. As a result, the laundry in the rotating tub is raised
and then falls down repeatedly, whereby the laundry is washed by a
beat-wash manner. In a dehydration step, the rotating tub is
rotated at low speeds so that water contained in the laundry is
removed to some extent and thereafter, the rotational speed of the
rotating tub is gradually increased up to a maximum speed so that
the laundry is centrifugally dehydrated.
[0003] When laundry is put into the rotating tub to be one-sided
such that the laundry is one-sided in the rotating tub at the time
of start of washing operation, the one-sided state of laundry
cannot be solved even after a washing step progresses. A great
vibration is produced in the dehydration step when laundry is
one-sided particularly near both axial ends in the interior of the
rotating tub. In the conventional drum washing machines,
accordingly, a liquid balancer is provided to restrain production
of great vibration or noise due to an unbalanced state of laundry
or the rotating tub is rotated in the normal and reverse directions
at low speeds in an initial stage of the dehydration step so that
the unbalanced state is corrected. However, even when the
aforementioned method is adopted, vibration or noise cannot
sufficiently be suppressed in large types of drum washing machines
with large washing capacity.
[0004] JP-A-2002-31598 proposes a construction in which auxiliary
baffles are provided on a rear end plate of the rotating tub in a
drum washing machine with a rotating tub inclined frontward upward
in order that reduction in the cleaning performance due to the
unbalanced state of laundry may be restrained. Laundry tends to be
easily one-sided to an inner interior of the rotating tub when the
rotating tub is inclined frontward upward. According to the
foregoing construction, the laundry one-sided in the inner interior
of the rotating tub is sufficiently agitated, washing unevenness
can be restrained.
Patent document: JP-A-2002-31598
DISCLOSURE OF THE INVENTION
PROBLEM TO BE OVERCOME BY THE INVENTION
[0005] However, the aforementioned auxiliary baffles are provided
for the purpose of agitating laundry which is located at the inner
interior of the rotating tub and cannot be agitated by the
conventional baffles. That is, even when the auxiliary baffles are
provided, the washing operation is continued while the problem of
laundry being one-sided to the inner interior of the rotating tub
remains unsolved. As a result, large vibration or noise tends to
occur easily in the dehydration step.
[0006] Therefore, an object of the present invention is to provide
a drum washing machine which can suppress occurrence of vibration
or noise in the dehydration step.
MEANS FOR OVERCOMING THE PROBLEM
[0007] The present invention provides a drum washing machine
comprising a water tub, a rotating tub provided in the water tub to
be rotated about a transverse axis, elastic supporting means for
elastically supporting the water tub, and an auxiliary baffle
provided on an inner peripheral wall of the rotating tub so as to
be close to one of both axial end plates of the rotating tub and
spaced away from the other end plate of the rotating tub, the
auxiliary baffle extending in a direction of axis of the rotating
tub, characterized in that the auxiliary baffle moves laundry in
the rotating tub near a center of gravity of a member of vibration
system applying load to the elastic supporting means.
[0008] In the above-described construction, the auxiliary baffle
has an inclined face inclined at the inner peripheral wall side
from one end plate side of the rotating tub to the other end plate
side.
EFFECT OF THE INVENTION
[0009] Upon rotation of the rotating tub in a washing operation,
laundry located both axial ends of the rotating tub is moved to a
central interior of the rotating tub by the action of the auxiliary
baffle. Consequently, since unbalance is prevented from occurring
at both axial ends of the rotating tub during the dehydrating step,
occurrence of large vibration can be suppressed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a perspective view of a drum washing machine in
accordance with one embodiment of the present invention;
[0011] FIG. 2 is a longitudinal side section of the drum washing
machine;
[0012] FIG. 3 is a perspective view of a rotating tub with a drum
lid being eliminated;
[0013] FIG. 4 is an enlarged perspective view of an auxiliary
baffle;
[0014] FIG. 5 is a view explaining the difference between a
centrifugal force applied to laundry located at an outer peripheral
position and a centrifugal force applied to laundry located at an
inner peripheral position in the rotating tub;
[0015] FIG. 6 is a view explaining a centrifugal force applied to
laundry and moment of inertia about the center of gravity;
[0016] FIG. 7 is a graph showing differences in entanglement rates
upon completion of drying between a case where an auxiliary baffle
is provided and a case where no auxiliary baffle is provided;
[0017] FIG. 8 is a graph showing differences in vibration produced
in the dehydration step between a case where an auxiliary baffle is
provided and a case where no auxiliary baffle is provided and
further between different sizes of auxiliary baffles;
[0018] FIG. 9 is a graph showing differences in the vibration
amplitude when an auxiliary baffle 23 takes different values of
height; and
[0019] FIG. 10 is a graph showing differences in the vibration
amplitude when an auxiliary baffle 23 takes different values of
axial dimension.
DESCRIPTION OF REFERENCE SYMBOLS
[0020] Reference symbol 1 designates a drum washing machine, 10 a
water tub, 11 suspension (elastic supporting means), 14 a rotating
tub, 15 a tub shaft, 20, 21 and 22 main baffles, 23 an auxiliary
baffle, and 23a and 23b inclined faces.
BEST MODE FOR CARRYING OUT THE INVENTION
[0021] The invention will be described in more detail with
reference to the accompanying drawings. FIGS. 1 to 10 illustrate
one embodiment of the invention. The invention is applied to a drum
washing machine of the open top type in the embodiment. Referring
to FIGS. 1 and 2, a washing machine 1 in accordance with the
embodiment of the invention comprises a base plate 2, an outer
cabinet 3 fixed on the base plate 2 and a top cover 5 attached to
an upper part of the outer cabinet 3 and having an access opening 4
through which laundry is put into and taken out of a rotating tub.
The outer cabinet 3 comprises a main body 6 and a front panel 7.
The top cover 5 is provided with an outer lid 8 opening and closing
the access opening 4. The outer lid 8 is formed into a foldable
type and includes a front lid 8a and a rear lid 8b. An operation
panel 9 is provided on a right front of the top cover 5.
[0022] A generally cylindrical water tub 10 is elastically
supported by a plurality of suspensions 11 (corresponding to
elastic supporting means) in the outer cabinet 3. Each suspension
11 comprises a damper 11a and a suspension coil spring 11b. The
water tub 10 has an opening 13 formed in an upper part thereof. The
opening 13 is opened and closed by an inner lid 12. When the
opening 13 is closed by the inner lid 12, a watertight seal is
provided between the inner lid 12 and the opening 13.
[0023] A generally cylindrical rotating tub 14 is rotatably
supported in the water tub 10. The rotating tub 14 has a diameter
of about 520 mm and an axial dimension of about 400 mm. The
rotating tub 14 serves as a washing tub, dehydrating tub and drying
tub. The rotating tub 14 has a peripheral wall formed with a number
of small holes (not shown). A pair of substantially horizontally
extending tub shafts 15 (shown only in FIG. 5) are mounted on left
and right end plates of the rotating tub 14 respectively. The tub
shafts 15 are rotatably supported on bearings (not shown) provided
on the left and right end plates of the water tub 10 respectively.
The tub shafts 15 extend substantially horizontally. An electric
motor (not shown) is mounted on the left end plate of the water tub
10. The motor has a rotating shaft coupled to an end of the tub
shaft 15 supported by the left end plate of the water tub 10. Thus,
the rotating tub 14 is directly driven by the motor. Reference
symbol "O" in FIG. 2 designates a center of the tub shaft 15,
namely, an axis passing through center of rotation of the rotating
tub 14.
[0024] The peripheral wall of the rotating tub 14 is formed with an
opening 17 (see FIG. 3) opened and closed by a drum lid 16. The
drum lid 16 comprises a main plate 18 pivoting about a fulcrum 18a
(FIG. 2) and an auxiliary plate 19 pivoting about a fulcrum 19a.
The main and auxiliary plates 18 and 19 are linked by a link
mechanism (not shown) so as to be opened and closed. When the drum
lid 16 is closed (state as shown in FIG. 2), a distal end of the
main lid 18 overlaps a distal end of the auxiliary plate 19. The
drum lid 16 is held in the closed state by locking means (not
shown). When the rotating tub 14 is stationary, the opening 17 is
opposed to the opening 13 of the water tub 10.
[0025] Referring to FIGS. 2 and 3, a plurality of, for example,
three, main baffles 20 to 22 each of which has a generally
triangular section are provided on the inner peripheral wall of the
rotating tub 14. The main baffles 20 to 22 are disposed
substantially at regular intervals. The two main baffles 20 and 21
are disposed at both sides of the opening 17 so as to sandwich the
opening 17. Each of these main baffles has a length set at about
230 mm. The other main baffle 22 is disposed so as to be opposed to
the opening 17 with the center of rotation of the tub 14 being
located therebetween. The main baffle 22 has a length set at about
320 mm. Each of the main baffles 20 to 22 has a height (radial
dimension of the rotating tub 14) set at about 30 mm. The main
baffles 20 to 22 are disposed near the axial middle of the inner
peripheral wall so as to be spaced away from both end plates by the
same distance. The longer main baffle 22 encloses a counterweight
to balance itself with the drum lid 16 although the counterweight
is not shown.
[0026] Referring to FIGS. 2 to 4, two pairs of auxiliary baffles 23
(first and second baffles) are provided between the main baffles 20
and 21 and between the main baffles 21 and 22 on the inner
peripheral wall of the rotating tub 14 respectively. The auxiliary
baffles 23 of each pair are disposed on the left and right ends of
the inner peripheral wall of the rotating tub 14 respectively so as
to be axially opposed to each other. Each auxiliary baffle 23 is
fixed to the inner peripheral wall of the rotating tub 14 by screws
so as to be in contact with the left or right end plate of the tub.
Each auxiliary baffle 23 generally has the shape of a triangular
pyramid and is tapered from either end plate of the rotating tub 14
toward the axial middle of the inner peripheral wall of the tub.
Each auxiliary baffle 23 has a narrow inclined face 23a extending
from either one end plate of the rotating tub 14 toward the other
end plate and inclined to the inner peripheral wall side. Each
auxiliary baffle 23 further has triangular inclined faces 23b
extending from the inclined face 23a toward the inner peripheral
wall of the rotating tub 14 and inclined to both peripheral sides
respectively.
[0027] Reference symbol "H1" designates a height of a portion of
each auxiliary baffle 23 in contact with either end plate of the
rotating tub 14 (radial dimension of the rotating tub 14) as shown
in FIG. 4. The height H1 is set at about 65 mm. Further, reference
symbol "H2" designates a length of the inner peripheral wall of the
rotating tub 14. The length H2 is set at about 100 mm. The inner
peripheral wall of the rotating tub 14 has an opening (not shown)
formed in a portion thereof located between the main baffle 22 and
the auxiliary baffle 23 disposed between the baffles 21 and 22.
Laundry which has entered a space between the water tub 10 and the
rotating tub 14 is recovered through the opening. The opening is
closed by a cover 25.
[0028] In the outer cabinet 3 are provided a water supply for
supplying water into the water tub 10, drainage for draining water
from the water tub 10, and a drier for dehumidifying and heating
air in the rotating tub 14, returning hot air into the rotating tub
14 thereby to dry laundry, although not shown. In the embodiment,
of components of the drum washing machine 1, members of the
vibration system include the water tub 10, rotating tub 14,
electric motor, etc. applying load to the suspensions 11. The
members of the vibration system have a center of gravity located at
an axial middle of the rotating tub 14.
[0029] The operation of the drum washing machine will now be
described. An overall operation of the drum washing machine is
controlled by a control microcomputer (not shown) accommodated in
the outer cabinet 3. When laundry is put into the rotating tub and
start of operation is instructed, the control microcomputer carries
out steps of a previously determined operation course. For example,
when the washing operation starts with a standard operation course
being set, the control microcomputer carries out wash, rinse,
dehydration and drying steps sequentially.
[0030] More specifically, in each of the wash and rinse steps, the
control microcomputer drives the water supply so that water is
supplied into the water tub 10 until a predetermined water level is
reached, and thereafter, the control microcomputer drives the motor
so that the rotating tub 14 is rotated alternately in the normal
and reverse directions at low speeds. When the motor is to be
stopped, the control microcomputer controls the motor so that the
opening 17 is opposed to the opening 13 of the water tub 17. When
the rotating tub 14 is rotated alternately in the normal and
reverse directions at low speeds, laundry accommodated in the
rotating tub 14 is raised with the water in the water tub 10 by the
main baffles 20 to 22 and thereafter, falls down repeatedly,
whereby wash and rinse steps are carried out. In this case, since
the laundry contains a sufficient amount of water and are
accordingly heavy, the laundry located at both axial ends of the
rotating tub 14 can be moved near the main baffles 20 to 22 by the
auxiliary baffles although the auxiliary baffles 23 have a smaller
action of raising the laundry than the main baffles 20 to 22.
Furthermore, when the laundry is moved near the main baffles 20 to
22 by the auxiliary baffles 23, a mechanical force is applied to
the laundry located at each axial end of the rotating tub 14 such
that the laundry is pressed, whereupon the cleaning performance can
be improved.
[0031] In the dehydration step, the control microcomputer drives
the drainage so that water is drained from the water tub 10 and
thereafter drives the motor so that the rotating tub 14 is rotated
in one direction at a low speed of about 40 rpm. The laundry
containing a large amount of water upon completion of draining are
located at a lower interior of the rotating tub 14. Accordingly,
when the rotating tub 14 is rotated at the low speed, the laundry
is raised by the main baffles 20 to 22 and then falls down
repeatedly. As a result, a certain amount of water contained in the
laundry is extracted.
[0032] The control microcomputer then drives the motor so that the
rotating tub 14 is rotated at a speed ranging from 60 to 80 rpm in
one direction. In this case, the laundry is moved in the rotating
tub 14 by the main baffles 20 to 22 and auxiliary baffles 23,
sticking uniformly to an entire inner peripheral wall of the
rotating tub 14. More specifically, the laundry located near an
axially central interior of the rotating tub 14 is raised by the
main baffles 20 to 22. The laundry then sticks to the inner
peripheral wall of the rotating tub 14 or falls down depending upon
a magnitude of centrifugal force applied to the laundry.
[0033] FIG. 5 explains a centrifugal force applied to laundry S in
the rotating tub 14. A centrifugal force F applied to the laundry S
is defined as: F=mr.omega..sup.2 (1) where reference symbol "r"
designates a distance from the central rotation axis O of the
rotating tub 14 to the center of gravity of the laundry S,
reference symbol "m" the mass of laundry S and reference symbol
".omega." a turning angle velocity. The centrifugal force F is in
proportion to the distance r as shown in equation (1). When a large
amount of laundry S is accommodated in the rotating tub 14, a
distance r1 from the center of gravity of laundry S1 located at the
outer peripheral side to the central rotation axis O is larger than
a distance r2 from the center of gravity of laundry S2 located at
the inner peripheral side to the central rotation axis O
(r1>r2). Accordingly, a centrifugal force applied to the laundry
S1 becomes larger than a centrifugal force applied to the laundry
S2. As a result, of the laundry raised by the main baffles 20 to
22, the laundry located at the outer peripheral side sticks to the
inner peripheral wall without falling down, whereas the laundry
located at the inner peripheral side falls down. Consequently, the
laundry in the rotating tub 14 is gradually dispersed, sticking to
the inner peripheral wall.
[0034] On the other hand, water has been extracted from the laundry
located at each axial end side of the rotating tub 14 such that the
laundry has a light weight. Accordingly, the laundry is raised by
the auxiliary baffles 23. In this case, since each auxiliary baffle
23 has the shape of the triangular pyramid, the laundry is moved by
the inclined faces 23a near the axial center of the rotating tub 14
and further moved by the inclined faces 23b from the peripheral
both sides of each auxiliary baffle 23 near the axial center.
Consequently, the laundry is gathered near the axial center of the
rotating tub 14. The laundry gathered near the axial center of the
rotating tub 14 is caused to stick uniformly to the inner
peripheral surface of the rotating tub 14 by the action of the
above-described main baffles 20 to 22.
[0035] Thus, the laundry in the rotating tub 14 is gradually
dispersed to the entire inner peripheral wall surface such that the
unbalanced condition is reduced. As the result of the foregoing
operation, an amount of laundry located near the axial center of
the rotating tub 14 becomes larger than an amount of laundry
located near both ends of the tub.
[0036] When determining that the laundry has stuck uniformly to the
inner peripheral wall of the rotating tub 14, the control
microcomputer drives the motor so that the rotational speed of the
rotating tub 14 is increased to about 100 rpm. This determination
is made, for example, by detecting variations in the rotational
speed (rotation unevenness) of the motor during one turn of the
rotating tub. The rotational speed (100 rpm) is set at a rotational
speed at which the centrifugal force applied to all the laundry in
the tub 14 exceeds the gravitational acceleration. Accordingly, in
this case, the rotating tub 14 is rotated while all the laundry has
stuck to the inner peripheral wall of the rotating tub 14.
[0037] Subsequently, the control microcomputer drives the motor so
that the rotational speed of the tub 14 is increased to a maximum
speed ranging from 900 to 1200 rpm. As a result, the laundry
sticking to the inner peripheral wall of the rotating tub 14 is
rotated together with the rotating tub 14, whereby the laundry is
centrifugally dehydrated. When large vibrations are produced at a
plurality of resonance points appearing during the increase in the
rotational speed of the tub 14 from 100 rpm to the maximum speed,
the control microcomputer decreases the rotational speed of the tub
14 so that the laundry in the tub 14 is moved, so that an operation
is carried out to correct the unbalanced condition resulting in the
resonant vibration. After correction of the unbalanced condition,
the control microcomputer again increases the rotational speed of
the rotating tub 14 up to the maximum speed.
[0038] FIG. 5 explains vibration produced during dehydration. The
magnitude of the vibration produced during dehydration depends upon
an exciting force. The magnitude of the exciting force depends upon
a centrifugal force applied to the laundry S and moment of inertia
M about the center of gravity acting upon the laundry S. The moment
of inertia M is defined as: M=FL=mr.omega..sup.2L (2) where
reference symbol "G" designates a plane which passes the center of
gravity of the vibration system and is perpendicular to the central
rotation axis O, and reference symbol "L" designates a distance
from the plane G to the center of gravity of the laundry S.
Reference symbol "F" designates the centrifugal force acting upon
the laundry as described above. As shown by equation (2), the
moment of inertia M is in proportion to the distance r and distance
L. Further, the centrifugal force F is in proportion to the
distance r as described above. Accordingly, the vibration due to
the unbalanced condition near the axial center of the rotating tub
14 becomes smaller than the vibration due to the unbalanced
condition at each of both axial ends in the rotating tub 14.
[0039] Since the laundry is gathered near the axial center of the
rotating tub 14 in the embodiment, the unbalanced condition exists
near the axial center in the interior of the rotating tub 14,
namely, near the center of gravity of the vibration system.
Consequently, vibration produced in the dehydration step can be
reduced as compared with the conventional drum washing machine in
which the unbalanced condition occurs at each of axial ends of the
rotating tub.
[0040] In the drying step, the control microcomputer drives the
motor so that the rotating tub 14 is rotated alternately in the
normal and reverse directions at low speeds and drives the drier.
As a result, hot air is supplied into the rotating tub 14 so that
moisture contained in the laundry is extracted. Air containing
moisture is dehumidified and heated and thereafter, again returned
into the rotating tub 14. The laundry in the rotating tub 14 is
dried by the aforementioned air circulation.
[0041] Furthermore, when the rotating tub 14 is rotated alternately
in the normal and reverse directions at low speeds, the laundry in
the tub is raised by the main baffles 20 to 22 and then caused to
fall down by the hot air flowing in the tub while spreading.
Further, the auxiliary baffles 23 moves the laundry fallen in the
spread state near the axial center of the rotating tub 14. In other
words, the laundry is caused to move in the rotating tub 14 while
being dispersed and gathered. Consequently, since the laundry is
efficiently brought into contact with the hot air flowing in the
rotating tub 14, the drying efficiency can be improved.
[0042] An experiment conducted by the inventors shows that when
laundry is agitated by the main baffles 20 to 22 and auxiliary
baffles 23, twisting and entanglement of laundry can be reduced
upon completion of the drying step.
[0043] FIG. 7 is a bar graph showing comparison of entanglement
rates at the time of completion of the drying step between the drum
washing machine (P in FIG. 7) having the main baffles 20 to 22 and
auxiliary baffles 23 and a drum washing machine (Q in FIG. 7)
having only the main baffles 20 to 22. The Axis of abscissas
represents an amount of laundry and the axis of ordinates
represents an entanglement rate. The entanglement rate T (%) is
obtained from the following equation: T={(T1-T0)/T0}.times.100
where T0 and T1 are averages of time periods in sec. required for
taking all the laundry comprised of a plurality of pieces of
bleached cotton cloth out of the rotating tub 14 before and after a
washing operation one by one to the rhythm with a metronome
respectively. As obvious from FIG. 7, an entanglement rate is lower
in the drum washing machine with the auxiliary baffles 23 than in a
washing machine without auxiliary baffles 23.
[0044] The following effects can be achieved from the foregoing
embodiment. Since the rotating tub 14 is provided with the
auxiliary baffles 23, laundry can be moved near the axial center in
the rotating tub 14 during the dehydration step, namely, near the
center of gravity of the vibration system. Consequently, occurrence
of vibration and noise can be restrained in the dehydration step.
Further, since the laundry located at both axial ends of the tub 14
is efficiently moved near the axial center by the auxiliary baffles
23, an operating time for correction of unbalanced condition can be
shortened.
[0045] In the drying step, laundry is moved in the rotating tub 14
while being dispersed and gathered by cooperation of the main
baffles 20 to 22 and the auxiliary baffles 23. Particularly in the
foregoing embodiment, since the main baffles 20 to 22 and the
auxiliary baffles 23 are spaced from each other, these baffles
efficiently cooperate to move the laundry. Consequently, the drying
efficiency can be improved and the entanglement of laundry can be
reduced. Further, the experiment conducted by the inventors shows
that an amount of wrinkle produced on the laundry at the time of
completion of the drying is smaller in the drum washing machine
with the auxiliary baffles 23 than in the drum washing machine
without auxiliary baffles. This results from the reduced
entanglement rate in the drying step. Accordingly, the laundry can
be finished in a more favorable condition.
[0046] FIG. 8 shows the results of an experiment conducted by the
inventors regarding differences in amplitude of vibration produced
during dehydration depending upon provision or non-provision of the
auxiliary baffles 23 and the sizes of the tub. In FIG. 8, the axis
of abscissas represents an amount of laundry (kg) and the axis of
ordinates represents amplitude of vibration (mm). Further, in FIG.
8, polygonal lines P1 to P4 represent the drum washing machine with
the main baffles 20 to 22 and auxiliary baffles 23, and polygonal
line Q represents a drum washing machine with only the main baffles
20 to 22. (60 mm, 40 mm), (60 mm, 65 mm), (100 mm, 40 mm) and (100
mm, 65 mm) are combinations of the lengths (H1, H2; and see FIG. 4)
of auxiliary baffles of the drum washing machine corresponding to
the polygonal lines P1 to P4.
[0047] As obvious from FIG. 8, the amplitude of vibration produced
during dehydration is smaller in the drum washing machine with the
main baffles 20 to 22 and auxiliary baffles 23 than in the drum
washing machine with only the main baffles 20 to 22. Furthermore,
of the drum washing machines with auxiliary baffles 23, the drum
washing machine as represented by the polygonal line P4, namely,
the drum washing machine of the embodiment has the smallest
amplitude. Consequently, the vibration produced during dehydration
can be reduced to a large extent.
[0048] The invention should not be limited by the foregoing
embodiment but may be modified as follows. The height (H1) and the
length (H2) of each auxiliary baffle 23 should not be limited by
the above-described dimensions. FIGS. 9 and 10 are graphs made on
the basis of the experimental results of FIG. 8 in order that
differences in the vibration amplitude due to the differences in
the height and the length of each auxiliary baffle 23 may be
investigated. More specifically, the graph of FIG. 9 is made on the
basis of the experimental results (corresponding to polygonal lines
P1 and P2 in FIG. 8) regarding the drum washing machine with the
auxiliary baffles 23 having the same length (60 mm) and different
heights. The Axis of abscissas in FIG. 9 represents the height of
each auxiliary baffle 23 in mm and the axis of ordinates represents
a reduced amount of amplitude in the drum washing machine without
auxiliary baffles. Further, the graph of FIG. 10 is made on the
basis of the experimental results (corresponding to polygonal lines
P1 and P3 in FIG. 8) regarding the drum washing machine with the
auxiliary baffles 23 having the same height (40 mm) and different
lengths. The Axis of abscissas in FIG. 10 represents the length of
each auxiliary baffle 23 in mm and the axis of ordinates represents
a reduced amount of amplitude in the drum washing machine without
auxiliary baffles in mm. Further, polygonal lines K1 to K4 in FIGS.
9 and 10 are made on the basis of data in the cases where an amount
of laundry is 1 kg, 3 kg, 5 kg and 8 kg.
[0049] As obvious from FIGS. 9 and 10, the reduced amount of
vibration is increased as the height of each baffle 23 becomes
larger or as the length of each baffle 23 becomes larger. In
consideration of the variations of about 0.5 mm in the amplitude of
vibration produced during the dehydration step, the vibration
reduction effect becomes significant when a reduced amount of
vibration exceeds 0.5 mm. Accordingly, regarding four amounts of
laundry used in the experiment, each auxiliary baffle for which a
reduced amount of vibration exceeds 0.5 mm has the height of not
less than about 30 mm and the length of not less than about 50
mm.
[0050] The height of each auxiliary baffle affects its action of
raising laundry and has a relation with a thickness of the laundry.
Since a general thickness of laundry is about 30 mm, it is
preferable to set the height of each auxiliary baffle at 30 mm or
above. The length of each baffle affects its action of moving
laundry from the axial ends of the rotating tub near the center of
gravity of the vibration system. The length of each baffle also has
a relation with an axial dimension of the rotating tub and a
distance from an end of the rotating tub to the center of gravity
of the vibration system. In the foregoing embodiment, the axial
dimension of the rotating tub 14 is 400 mm and the distance from
the end plate of the rotating tub 14 to the center of gravity is
200 mm. Accordingly, the length of each auxiliary baffle from which
a significant vibration reduction can be achieved is not less than
one eighth of the length of the rotating tub 14 and not less than a
quarter of the distance from the end plate to the center of
gravity. In this case, the auxiliary baffles 23 need to be disposed
in a region of the inner peripheral wall surface of the rotating
tub 14 from the plane G (see FIG. 5).
[0051] Further, the auxiliary baffles disposed at both axial sides
of the rotating tub may or may not be opposed to each other.
Further, the auxiliary baffles may be provided on the inner
peripheral wall so as to be located close to the end plate of the
rotating tub but need not be in contact with the end plate.
[0052] In a drum washing machine with the central rotation axis of
the rotating tub is inclined forwardly upward, auxiliary baffles
located close to the front end plate may be provided on the front
of the inner peripheral wall of the rotating tub in order that the
laundry in the rotating tub may be one-sided to the inner or rear
interior of the rotating tub.
[0053] In a drum washing machine in which the center of gravity of
the vibration system is shifted from the axial center of the
rotating tub, it is preferred that a pair of auxiliary baffles
axially opposed to each other have different axial dimensions
respectively. More specifically, when the center of gravity is
one-sided to one side relative to the axial center of the rotating
tub, the auxiliary baffle disposed at an axial one side of the
peripheral wall should have a smaller axial dimension than the
auxiliary baffle disposed at the other side of the peripheral wall.
However, each auxiliary baffle needs to be disposed in the region
between the plane G passing the center of gravity and the end
plate.
[0054] Each baffle may be made by pressing the peripheral wall or
the end plate. In this case, since the auxiliary baffles may be
formed integrally with the rotating tub, the number of assembly
steps can be reduced. Furthermore, each auxiliary baffle should not
be limited to the shape of triangular pyramid but may be formed
into the shape of a semicircular pyramid.
[0055] The invention may be a drum washing machine having an access
opening in the front. In this case, auxiliary baffles may be
provided on a front part of the peripheral wall of the rotating tub
so as to be located close to the front end plate of the rotating
tub. The rotating tub with an opening in the front is rotated about
a rotational shaft provided on the rear thereof. Accordingly, when
laundry gathers to the front interior in the rotating tub, the
vibration caused by the rotating tub is increased and a large
moment is applied to the rotational shaft or a shaft bearing.
However, when the auxiliary baffles are provided on the front part
of the peripheral wall of the rotating tub, the laundry can be
prevented from gathering to the front interior of the rotating tub
and accordingly, an occurrence of vibration can be suppressed.
APPLICABILITY OF INDUSTRIAL USE
[0056] As obvious from the foregoing, since the drum washing
machine of the present invention can suppress occurrence of
vibration, the drum washing machine is useful as a household
washing machine used in a quiet environment.
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