U.S. patent application number 10/583749 was filed with the patent office on 2007-06-28 for telescopic load-carrying device and method for the operation thereof.
Invention is credited to Rudolf Hansl, Josef Reischl.
Application Number | 20070144991 10/583749 |
Document ID | / |
Family ID | 34705520 |
Filed Date | 2007-06-28 |
United States Patent
Application |
20070144991 |
Kind Code |
A1 |
Hansl; Rudolf ; et
al. |
June 28, 2007 |
Telescopic load-carrying device and method for the operation
thereof
Abstract
The invention relates to a load-bearing means (11) for a
transport system, in particular for a shelf-stacking device with a
telescopic table (15) and a method of operating it. A top table
(18) and an intermediate table (17) can be displaced in linear
guide systems (42, 43, 44, 45) relative to one another and relative
to a bottom table (16) provided with a drive system (66). A
transmission system (68) is provided as a means of displacing the
top table (18) depending on the relative movement between the
bottom table (16) and the intermediate table (17). Guide systems
(42, 43, 44, 45) between the intermediate table (17) and the bottom
table (16) and between the intermediate table (17) and the top
table (18) form guide planes (47, 48) spaced apart from one
another, extending parallel with a bearing surface (26) of the top
table (18). Another guide plane (78) extends in an orientation
perpendicular thereto. Sprocket wheel means (69) and transmission
means (70) of the transmission system (68) are disposed in a
transmission plane (76) extending at an angle (77) with respect to
the bearing surface (26) and parallel with the displacement
direction.
Inventors: |
Hansl; Rudolf; (Linz,
AT) ; Reischl; Josef; (Gunskirchen, AT) |
Correspondence
Address: |
WILLIAM COLLARD;COLLARD & ROE, P.C.
1077 NORTHERN BOULEVARD
ROSLYN
NY
11576
US
|
Family ID: |
34705520 |
Appl. No.: |
10/583749 |
Filed: |
December 13, 2004 |
PCT Filed: |
December 13, 2004 |
PCT NO: |
PCT/AT04/00437 |
371 Date: |
December 4, 2006 |
Current U.S.
Class: |
211/121 |
Current CPC
Class: |
B66F 9/141 20130101;
B65G 1/0407 20130101 |
Class at
Publication: |
211/121 |
International
Class: |
A47F 5/02 20060101
A47F005/02 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 22, 2003 |
AT |
A 2068/2003 |
Claims
1-41. (canceled)
42. Load-bearing means (11) for a transport system, in particular
for a shelf-stacking device (1), with a telescopic table (15)
displaceable in a plane parallel with a support surface (6) for
accommodating at least one storage aid (4), e.g. container, box,
etc., with a bottom table (16) and with an intermediate table (17)
and top table (18) displaceable relative thereto and relative to
one another in linear guide systems (42, 43, 44, 45) disposed
preferably symmetrically by reference to a mid-plane (46), and with
a drive system (66) between the bottom table (16) and intermediate
table (17) and a transmission system (68) for displacing the top
table (18) depending on the relative movement between the bottom
table (16) and the intermediate table (17), and with the guide
systems (42, 43, 44, 45) between the intermediate table (17) and
the bottom table (16) and between the intermediate table (17) and
the top table (18) disposed in guide planes (47, 48) spaced apart
from one another and extending parallel with a bearing surface (26)
of the top table (18), and with at least one other guide system
(79, 80) form which forms a guide plane (78) oriented perpendicular
thereto and parallel with a displacement direction of the top table
(18), and the transmission system (68) incorporating transmission
means (70) is disposed in a transmission plane (76) extending at an
angle (77) with respect to a top face (62) of the top table (18)
and parallel with the displacement direction, wherein strip-shaped
guide projections (53) forming the guide planes (47, 48) extending
across an entire length (30) of the intermediate table (17) form a
top band incorporating the guide systems (42, 43) between the
intermediate table (17) and the top table (18) and a bottom band
incorporating the guide systems (44, 45) between the intermediate
table (17) and the bottom table (16).
43. Load-bearing means according to claim 42, wherein the bottom
table (16) and/or the intermediate table (17) and/or the top table
(18) is or are preferably made from fiber and/or fabric reinforced
plastic.
44. Load-bearing means according to claim 42, wherein the bottom
table (16) and/or intermediate table (17) and/or top table (18) is
or are made from light metal alloys, in particular from magnesium
alloy.
45. Load-bearing means according to claim 42, wherein the
intermediate table (17) and/or the top table (18) is a carbon fiber
reinforced composite component.
46. Load-bearing means according to claim 42, wherein the
intermediate table (17) and/or the top table (18) is a Kevlar fiber
reinforced composite component.
47. Load-bearing means according to claim 42, wherein the composite
material of the intermediate table (17) and/or the top table (18)
is made from plastic, in particular from polyester resins.
48. Load-bearing means according to claim 42, wherein reinforcing
elements of lightweight metal, steel, etc., are provided in the
composite material for the intermediate table (17) and/or the top
table (18).
49. Load-bearing means according to claim 42, wherein the guide
systems (42, 43, 44, 45, 79, 80) are provided in the form of roller
guides.
50. Load-bearing means according to claim 42, wherein the guide
systems (42, 43, 44, 45, 79, 80) are provided in the form of
anti-friction bearing guides.
51. Load-bearing means according to claim 42, wherein the guide
systems (42, 43, 44, 45, 79, 80) are provided with
friction-reducing and wear-resistant guide elements (55) forming
strip-shaped guide projections (53) between recesses (54).
52. Load-bearing means according to claim 42, wherein the guide
element (55) is provided in the form of a U-shaped anti-friction
section (56), in particular made from a plastic with good
anti-friction properties.
53. Load-bearing means according to claim 42, wherein a
friction-reducing, wear-resistant coating (58), in particular made
from plastic with good anti-friction properties, is provided on an
external surface of the guide elements (55).
54. Load-bearing means according to claim 42, wherein U-shaped
anti-friction sections (56) are secured to the guide projections
(53) by a positive and/or frictional clamping action.
55. Load-bearing means according to claim 42, wherein the guide
elements (55) on the guide projections (53) are disposed in the
longitudinal direction extending on the intermediate table (17)
and/or top table (18) and/or bottom table (16) running across an
entire length (30) and co-operate with the groove-shaped recesses
(54) on the bottom table (16) and/or intermediate table (17) and/or
on the top table (18).
56. Load-bearing means according to claim 42, wherein the guide
projections (53) forming the parallel guide planes (47, 48) are
disposed on the middle table, preferably symmetrically by reference
to a mid-plane (46).
57. Load-bearing means according to claim 42, wherein a band width
(64) of the top band is bigger than a band width (65) of the bottom
band.
58. Load-bearing means according to claim 42, wherein a band width
(64) of the top band is shorter than a band width (65) of the
bottom band.
59. Load-bearing means according to claim 42, wherein groove-shaped
recesses (54) are provided in the top face and the bottom face of
the intermediate table (17) extending in the direction of
longitudinal extension to form the guide systems (79, 80) providing
lateral guidance in the other guide plane (78), which preferably
extends perpendicular to the guide planes (47, 48) and parallel
with the displacement direction.
60. Load-bearing means according to claim 42, wherein the
groove-shaped recesses(54) co-operate with the strip-shaped guide
projections (53) disposed on the top table (18) and bottom table
(16).
61. Load-bearing means according to claim 42, wherein the
strip-shaped guide projections (53) are provided with the guide
elements (55).
62. Load-bearing means according to claim 42, wherein U-shaped
complementary sections (57) are disposed in a positive or
frictional connection in the groove-shaped recesses (54) enclosing
the guide elements (55), which are preferably made from coated
metal or plastic with good anti-friction properties or coated
plastic.
63. Load-bearing means according to claim 42, wherein an angle (77)
between the transmission plane (76) and the top face (62) of the
top table (18) is between 10.degree. and 60.degree..
64. Load-bearing means according to claim 42, wherein locking
mechanisms (86) are disposed at opposite end regions (84, 85) of
the top table (18), preferably on side walls (59), and have locking
means which can be displaced relative to the top face (62) of the
top table (18) between a position more or less flush with it and a
position projecting beyond it.
65. Load-bearing means according to claim 42, wherein the locking
means is provided in the form of a double lever element (31) with a
hook-shaped lock projection (97) on the side wall (59) of the top
table (18) mounted so as to be pivotable about a pivot axis
(88).
66. Load-bearing means according to claim 42, wherein the locking
means is displaceably connected to a single lever element (89) in a
slide block system (96) on the side wall (59) which is pivotable
about a pivot axis (87).
67. Load-bearing means according to claim 42, wherein the single
lever element (89) is pivoted on an operating region (94)
projecting above the top face (62) of the top table (18) by means
of a load force, which causes the double lever element (91) to
pivot into a position in which the lock projection (97) projects
above the top face (62) of the top table (18).
68. Load-bearing means according to claim 42, wherein the single
lever element (89) is positioned in a non-operating position by
means of a spring system (92), preferably a leaf spring, in which
the operating region (94) projects above the top face (62) of the
top table (18) positioned against a stop means (93).
69. Load-bearing means according to claim 42, wherein the locking
means is designed to be displaceable between the non-operating
position and an operating position in which it projects above the
top face (62) of the top table (18).
70. Load-bearing means according to claim 42, wherein a projection
distance, e. g. a hook height (98), of a catch pawl (90) forming
the locking means is preferably bigger than or the same as a
vertical distance (100) between support surfaces (101) of the
endless conveyors (31, 32) and the bearing surface (26) of the top
table (18).
Description
[0001] The invention relates to a load-bearing means of the type
described in the introductory part of claim 1 and an operating
method of the type described in the introductory part of claim
40.
[0002] Document DE 42 05 856 A1 discloses a device for bearing
loads, with a telescopic load-bearing means comprising a bottom
part, a top part provided in the form of a slide and supports
disposed in between. The supports and the top part can be displaced
in a plane parallel with a support surface for the load relative to
one another and with respect to the bottom part in roller guides.
To this end, the supports have longitudinally extending guide
grooves in which the guide rollers rotatably mounted on the bottom
part and on the slide run. A frictional or non-positive driving
connection is also produced by friction gears or toothed gears
rolling on friction surfaces or toothed racks of the top part and
bottom part, which are mounted so as to rotate loosely on the
supports. A drive connection of this type enables the top part to
be displaced depending on the displacement of the supports by means
of a single drive acting between the bottom part and the slide.
[0003] Document DD 74 496 discloses a load-bearing means for
stacking devices, shelf-stacking devices or similar, which is of a
telescopic design and has a telescopic rail between a bottom part
and a top part with longitudinally oriented guide grooves for
accommodating guide rollers rotatably mounted on the top part and
on the bottom part and which enable the parts to be displaced and
guided relative to one another. A drive system comprises a
gear-toothed rack system for driving the telescopic rail relative
to the bottom part. A transmission system for displacing the top
part in relation to the displacement of the telescopic rails with
respect to the bottom part is provided in the form of gears,
rotatably mounted in the telescopic rail and in the bottom part,
and toothed racks disposed in the top part which mesh with one
another.
[0004] Document U.S. Pat. No. 4,458,808 A discloses another
telescopic table used as a load-bearing means with a stationary
frame and an intermediate frame which can be displaced linearly
relative to it in roller systems and a top table which can be
displaced relative to it in roller systems. A drive system in the
form of a chain and sprocket wheel is provided between the
stationary frame and the intermediate frame. In order to provide a
drive coupling for the top table, strand-shaped transmission means
in the form of chains are disposed in a complementary arrangement
between anchoring means on the top table and stationary frame and
sprocket wheels rotatably mounted on the intermediate frame. The
complementary disposition enables the top table to be moved at both
ends depending on the relative movement between the stationary
frame and the intermediate frame.
[0005] Document US 2003/0185656 A1 discloses another load-bearing
device with synchronously displaceable telescopic sliding arms with
a middle carriage and a top carriage. The latter can be
displaceably guided in lateral and height guide track of a support
frame made from a hollow section and can be displaced relative to
the support frame and relative to one another. The lateral and
height guide tracks are formed by linear slide bearing systems.
Disposed between the stationary support frame and the middle
carriage in order to displace the latter, a chain and sprocket
wheel with a reversible drive motor is provided on the support
frame and the drive connection for displacing the top carriage
depending on the relative movement between the support frame and
the middle carriage is provided in the form of strand-shaped
transmission means running in a complementary arrangement and
preferably provided in the form of cogged belts, each with fixed
anchoring means on the support frame and top carriage and turned
around freely rotatable sprocket wheels disposed at opposite end
regions of the middle carriage.
[0006] The objective of the invention is to propose a telescopic
load-bearing means which, whilst being of a simple construction, is
distinctive due to a minimized construction height and low weight
and hence high capacity usage and short operating cycles.
[0007] This objective is achieved by the invention on the basis of
the features defined in the characterizing part of claim 1. The
surprising advantage of this approach is that, because of the
separately disposed guide planes for the height guide and a guide
plane for the lateral guide oriented perpendicular thereto,
combined with the guide plane of transmission means of a
transmission system extending at an angle to the guide planes, the
tables driven into the shelving region to deposit or retrieve
storage aids can be made to small cross-sectional dimensions. Due
also to the high guiding accuracy which can be achieved, the
driving-in height which has to be left free overall between a
storage aid bottom face and a storage aid top face can be kept
small, as a result of which a warehouse shelving system operated
using the storage aid proposed by the invention has a high stacking
factor, i.e. has a small proportion of non-usable empty capacity
relative to the total storage volume, which also means shorter
travel paths for the transport mechanism or for the shelf-stacking
device for comparable storage capacities, and all of these factors
make both the warehouse and the transport mechanism significantly
more economic.
[0008] Other embodiments defined in claims 2 to 7 are also of
advantage because high values can be achieved for the strength of
the load-bearing components for a low intrinsic weight, thereby
enabling high travel speeds of the shelf-stacking device and high
speed movements of the loading platform and telescopic table
carrying the load-bearing means to be achieved, whilst keeping
energy consumption low, thereby resulting in shorter stacking and
retrieval times and high capacity usage.
[0009] This being the case, fiber-reinforced composite components
are used, using plastic reinforced with glass, carbon or Kevlar
fibers as the composite material, resulting in a high modulus of
elasticity so that the components have a high bending resistance,
which means that the components can be made to smaller dimensions
than would otherwise be the case if using other materials, such as
Al alloy for example. Furthermore, in addition to achieving high
strength, another advantage is that a warehouse equipped in this
manner is more economic overall due to the use of less expensive
materials and production methods.
[0010] An embodiment of the type defined in claim 8 enables the use
of less expensive, standardized machine elements.
[0011] Also of advantage are the embodiments defined in claims 9 to
14 because the use of slide guides enables a clearance-free, smooth
and also low-wear bearing to be obtained, and using the specified
guide elements also makes assembly and subsequent maintenance
easier. It has proved to be of particular advantage to use plastic
sections as guide elements, made from plastic material with good
sliding properties or sections with an anti-friction layer on the
slide surfaces, which results in a particularly low-friction and
wear-resistant design of the guide systems.
[0012] The advantageous embodiment defined in claim 15 results in a
high bending and torsion resistance due to the fact that I-sections
of this type have a high moment of inertia, which means that
bending deformation of the telescopic table when accommodating a
load and the high bending moments which occur in the extracted
state can be kept low, enabling exact positioning and hence a free
drive-in height in the shelving, thereby minimizing the empty
volume of the warehouse overall.
[0013] As a result of another embodiment defined in claim 16, any
flexing of storage means, supported in a position higher than the
bearing surface of the top table on the endless conveyors running
at either side when the telescopic table in the retracted state,
does not detrimentally affect their stability on the load-bearing
means.
[0014] Advantage can be gained from another possible embodiment
defined in claim 18 because the guide systems can be simplified,
which means that the bottom table structure can be simplified and
the construction width of the telescopic table and hence of the
load-bearing means as well as the overall intrinsic weight can be
reduced.
[0015] As a result of the advantageous embodiments defined in
claims 19 to 21 , the same high guiding quality as that described
above can be achieved in respect of the lateral guide system for
the telescopic table components which can be displaced relative to
one another.
[0016] Also of advantage is an embodiment defined in claim 22,
whereby different materials which can be used for the top table
and/or bottom table avoid different coefficients of friction and
wear factors.
[0017] The embodiment defined in claim 23 guarantees a lower
construction height for the intermediate table and thus saves on
weight.
[0018] Claims 24 to 30 described advantageous embodiments, by means
of which the storage aids supported on the load-bearing means can
be secured without jolting, irrespective of their weight in the
empty state or loaded. One possible embodiment in this respect
comprises the specified lever arrangement, by means of which a
locking means can be automatically switched to a locked position by
acting on the load via the storage aid.
[0019] As may also be seen from claim 29 in particular, however, it
is also possible to use locking means which are displaced by means
of an independent drive system, for example an electromagnet.
[0020] As a result of the advantageous embodiment defined in claim
30, the storage aid is also secured on the top table of the
telescopic table in the retracted state, i.e. when the storage aids
are supported on the endless conveyors running at the side of the
telescopic table.
[0021] The embodiments defined in claims 31 to 33 permit different
drive options in order to satisfy the different requirements placed
on the drives.
[0022] In this respect, claim 34 defines an advantageous
embodiment, whereby an extraction length of the telescopic table is
made longer, so that the latter is able to move under storage aids
in the second row which are not exactly positioned, for example are
stowed at a bigger distance from the position of the first row, by
a reliable amount of projection.
[0023] The embodiments of transmission systems defined in claims 35
and 36 also enable different ways of transmitting movement between
the top table and the middle table depending on the relative
movement between the middle table and the bottom table and
guarantee a transmission ratio of 1:2, i.e. a displacement path and
a displacement speed of the middle table relative to the bottom
table is transmitted to the top table in a ratio of 1:2.
[0024] Claims 37 to 39 define other advantageous embodiments which
guarantee exact final positioning of the load-bearing means in the
height direction even if there are variances between a theoretical
desired position and an actual position of the free retraction
section between the storage aids stowed in the shelf due to
deformations caused by a changing load state of the shelf, for
example, which means that the vertical distance between a top edge
of a storage aid and a bottom edge of the storage aid stored on top
of it, needed in order to drive the telescopic table in, can be
designed with a lower plus tolerance with respect to the structural
height of the components to be drive in. This makes it possible to
stow the storage aids more densely by reference to the total volume
of the warehouse, thereby making it more economic.
[0025] The invention further relates to a method of stowing and
retrieving goods with storage aids in or from a shelf, of the type
outlined in the introductory part of claim 40.
[0026] In a known method of stowing and retrieving goods with
storage aids in or from shelves using a telescopic load-bearing
system, position data for every shelf compartment is stored in a
central control system on the basis of X and Y co-ordinates.
[0027] The objective of the invention is to propose a method of
stowing and retrieving goods with storage aids and a telescopic
load-bearing system by means of which more refined end positioning
can be achieved rapidly before retracting the telescopic
load-bearing means in order to minimize empty storage space.
[0028] This objective is achieved by the invention on the basis of
the features defined in the characterizing part of claim 40. The
surprising advantage of this approach is that significant overall
storage volumes can be saved.
[0029] Also of advantage are the features defined in claim 41 which
result in higher economic efficiency but also guarantee reliable
operation for turning goods around.
[0030] To provide a clearer understanding, the invention will be
described in more detail below with reference to examples of
embodiments illustrated in the appended drawings.
[0031] Of these:
[0032] FIG. 1 is a view in elevation showing a shelving system and
a transport system, in particular a shelf-stacking device, with a
telescopic load-bearing system proposed by the invention disposed
on a loading platform;
[0033] FIG. 2 is a schematic diagram showing a plan view of the
shelving system illustrated in FIG. 1 with the shelf-stacking
device;
[0034] FIG. 3 is a schematic diagram of a part-region of a shelving
system with load-bearing means as proposed by the invention;
[0035] FIG. 4 is a plan view of the load-bearing means with the
telescopic table driven into a shelf;
[0036] FIG. 5 shows a section of the load-bearing means along line
V-V indicated in FIG. IV;
[0037] FIG. 6 is a front view of a locking mechanism of the
load-bearing means proposed by the invention;
[0038] FIG. 7 shows a plan view of the locking mechanism;
[0039] FIG. 8 shows a front view of the locking mechanism with a
load-bearing means to be secured;
[0040] FIG. 9 shows a detail of a warehouse shelf with a angled
section of the shelf, designed to obtain an adjustment to the
actual position of the load-bearing means, viewed in section along
line IX-IX indicated in FIG. 4.
[0041] Firstly, it should be pointed out that the same parts
described in the different embodiments are denoted by the same
reference numbers and the same component names and the disclosures
made throughout the description can be transposed in terms of
meaning to same parts bearing the same reference numbers or same
component names. Furthermore, the positions chosen for the purposes
of the description, such as top, bottom, side, etc., relate to the
drawing specifically being described and can be transposed in terms
of meaning to a new position when another position is being
described. Individual features or combinations of features from the
different embodiments illustrated and described may be construed as
independent inventive solutions or solutions proposed by the
invention in their own right.
[0042] FIGS. 1 and 2 is a view in elevation showing a transport
system, in particular a shelf-stacking device 1, and a shelving
system 2 which in this example comprises a vertical racking system
with shelves 3, 3' for stowing storage aids 4, in particular
containers, boxes, etc. The shelf-stacking device 1 in this example
is designed so that it can be moved in a shelving aisle 5 between
two shelves 3 spaced at a distance apart from one another in the
alley direction--indicted by double arrow 9--along rails 7 running
along a support surface 6 and a running gear system, not
illustrated, on a head 8 of the shelving system 2 and at least one
drive system. Shelf-stacking devices 1 of this type with a
load-bearing means 11 which can be moved in the vertical
direction--indicated by double arrow 10--are already generally
known from the prior art, for example from patent specifications DE
44 05 952 A1 or DE 195 34 291 A1.
[0043] However, it should be pointed out that the load-bearing
means 11 proposed by the invention may also be used on other
devices, elevator vehicles, etc. in order to service a warehouse or
for conveying goods transported in storage aids.
[0044] The load-bearing means 11, which can be displaced in the
direction of the height of a mast 12 extending perpendicular to the
support surface 6, is guided by means of vertical and/or lateral
guide members, not illustrated in detail, and can be essentially
vertically displaced along the guide tracks by means of a drive
system 13. The load-bearing means 11 is equipped with a telescopic
table 15 which can be displaced in a plane extending parallel with
the support surface 6--indicated by double arrow 14--which
preferably comprises a bottom table 16, an intermediate table 17
and a top table 18. From its position in the shelving aisle 5, it
is used to stow and retrieve storage aids 4 selectively in or from
the shelves 3 disposed on either side, which are double-row shelves
as illustrated, and to do so irrespectively of whether the
load-bearing means 4 adjacent to the shelving aisle 5 or the
storage aid 4 farther away from the shelving aisle 5 or both
together have to be stowed or retrieved. As may be seen from FIG.
1, each of the shelves 3 has several shelf uprights 19 disposed
vertically with respect to the support surface and shelf
compartments 20 between them spaced apart from one another in
vertical planes. Angled sections 21 are oriented horizontally and
parallel with the support surface 6 and enable storage in several
rows within a shelf compartment 20. It should be pointed out that
the shelves 3 may naturally be provided in the form of individual
shelves, although this is not illustrated, but the more economic
solution is that of the double shelves illustrated in the
embodiment described as an example here.
[0045] As also illustrated in FIG. 1, an incoming conveyor system
22, in particular a roller conveyor, is provided upstream of the
shelf-stacking device 1, preferably at the beginning and/or the end
of the shelving aisles 5, for transporting the storage aids 4. The
storage aids 4 are conveyed in the direction towards the
shelf-stacking device 1--indicated by arrow 23.
[0046] Downstream of the shelf-stacking device 1 is an outgoing
conveyor system 24, in particular a roller conveyor. The storage
aids 4 are transported away from the shelf-stacking device
1--indicated by arrow 25. Instead of roller conveyors, it would
naturally also be possible to use belt conveyors. The incoming
conveyor system 22 disposed upstream of the shelf-stacking device 1
may be an accumulation roller conveyor system of a type known from
the prior art so that the storage aids 4, e.g. containers, boxes,
can be conveyed on the basis of an accumulation system.
[0047] As may be seen from FIGS. 1 and 2, the top table 18 of the
telescopic table 15 can be telescopically extracted and retracted
in both directions by reference to the displacement direction of
the shelf-stacking device 1. If at least one storage aid 4 has to
be transferred from the loading platform 11 into a shelf
compartment 20 or transferred from the shelf compartment 20 to the
loading platform 11, the shelf-stacking device 1 together with its
loading platform 10 is positioned in front of the relevant shelf
compartment 20 in the aisle direction--indicated by double arrow
9--and the vertical direction of the mast 12 so that a bearing
surface 26 of the top table 18 for the storage aids 4 is positioned
slightly underneath one of the support surfaces 27 formed by the
angled sections 21 and centrally in front of the at least one
storage aid 4 to be stowed or retrieved. After driving the top
table 18 into the shelf 3, the storage aid 4 is lifted by raising
the loading platform 11. After the lifting operation, the top table
18 is retracted until it assumes a central position with respect to
the stationary bottom table 16.
[0048] Alternatively, the load-bearing means 11 can be used to pick
up at least one storage aid 4 from the incoming conveyor system 22
and to transfer at least one storage aid 4 disposed on the
load-bearing means 11 to the outgoing conveyor system 24 downstream
of the shelf-stacking device 1, in which case the shelf-stacking
device 1 and the load-bearing means 11 are positioned in front of
the incoming or outgoing conveyor system 22; 24 in the aisle
direction--indicated by double arrow 9--and in the vertical
direction so that the bearing surface 26 of the top table 18
extends parallel with the support surface 6 and flush with a
conveyor plane 28 of the incoming or outgoing conveyor system 22;
24 and the telescopic table 15 is positioned centrally with respect
to the at least one storage aid 4 to be picked up, after which the
at least one storage aid 4 can be moved onto the telescopic table
15 or moved off it.
[0049] FIG. 3 is a simplified, schematic diagram illustrating a
region of the shelving system 2 with the stowed storage aids 4,
e.g. empty containers 29, and the shelf-stacking device 1 with the
load-bearing means 11 incorporating the telescopic table 15.
Extending on either side of the telescopic table 15 across a
retracted length 30 of the telescopic table 15 is a two-track
conveyor with synchronously driven endless conveyors 31, 32 e.g.
belt conveyors. A total width 33 approximately corresponds to an
external dimension 34 of the storage aid 4. A width 35 of the top
table 18 is shorter than a free space between legs 36 of the
bearing sections 21 for the storage aids 4 in the shelf 3 extending
towards one another and secured to the shelf uprights 19 in the
direction extending parallel with the support surface 6 and in the
direction of a shelf depth. A distance 37 between the bearing
sections 21 spaced apart in the vertical direction of the shelf
uprights 19 is bigger than a 1 vertical dimension 39 of the storage
aid 4 by the amount of the driving-in height 8 required and the
required driving-in height 38 is dependent on a total height 40 of
the top table 15 and intermediate table 16 and the positioning
accuracy of the loading platform 11 to be obtained. Features
enabling the driving-in height 38 to be minimized using control and
regulation means will be discussed in more detail below, because
these features are very important as a means of minimizing unusable
storage capacities and an essential factor in terms of warehouse
capacity usage.
[0050] FIGS. 4 and 5 provide a detailed illustration of the
telescopic table 15 disposed on a support frame 41 of the
shelf-stacking device 1 and between the endless conveyors 31, 32.
It comprises the bottom table 16 secured to the support frame 41,
the intermediate table 17 and top table 18. The top table 18 and
the intermediate table 17 can be displaced relative to the bottom
table 16 and relative to one another in linearly extending guide
systems 42, 43, 44, 45, disposed more or less symmetrically with
respect to a mid-plane 46 extending vertically and in the
displacement direction of the intermediate table 17 and top table
18 and parallel with one another and form spaced-apart guide planes
47, 48 for the displaceable mounting of the top table 18 on the
intermediate table 17 and of the intermediate table 17 on the
bottom table 16, parallel with the bearing surface 26 of the top
table 18.
[0051] The guide systems 42, 43, 44, 45 are provided in the form of
strip-shaped, stepped side faces 49, 50, 51, 52 projecting out from
the intermediate table 17 and guide projections 53 extending across
the length 30 and groove-shaped recesses 54 of the top table 18 and
of the bottom table 16. In order to obtain the best possible
sliding properties and low wear independently of the properties of
the material used for the bottom table 16, intermediate table 17
and top table 18, special guide elements 55 in the form of
anti-friction sections 56 are disposed on the strip-shaped guide
projections 53--preferably attached by a positive or frictional
connection and clamping action, one the one hand, and complementary
sections 57 enclosing the anti-friction sections 56 in the
groove-shaped recesses 54 on the other hand. Accordingly, in a
preferred embodiment, U-sections made from plastic with good
anti-friction properties are provided as the anti-friction sections
56 and the complementary sections 57 are preferably metal sections.
Surfaces acting as sliding surfaces may optionally be provided with
a low-friction, wear-resistant coating 58.
[0052] In addition to the advantage of improving anti-friction
properties and resistance to wear, the guide elements 55 are parts
which can be easily replaced in a maintenance situation and also
simplify the process of producing the guide projections 53 and the
recesses 54 on the tables.
[0053] The groove-shaped recesses 54 of the top table 18 are
provided in the form of approximately C-shaped contouring of side
walls 59 bounding the top table 18 in the width 35.
[0054] In order to provide guide systems 44, 45 in which the
intermediate table 17 can be guided relative to the bottom table
16, it has support strips 60 extending across the length 30, which
are attached to the bottom table 16 and project in the direction of
the intermediate table 17 and, facing one another, the
groove-shaped recesses 54 for the guide projections 53
incorporating the guide elements 55.
[0055] In terms of its cross-section incorporating the integrally
formed guide projections 53 constituting the guide planes 47, 48,
the intermediate table 17 corresponds to that of an essentially
flat I-beam with a top and bottom band, which results in a high
section modulus in order to absorb bending force under load in the
extracted state.
[0056] It is of particular advantage to use by preference
fiber-reinforced composite components--or alternatively components
incorporating reinforcing elements strengthened with fabric or made
from metal--for the intermediate table 17 and the top table 18 for
reasons of both bending resistance and achieving a lower weight, as
well as cheaper production and material options. The fibers which
might be used include carbon fibers, glass fibers and Kevlar
fibers, for example. The composite material might be plastic, in
particular polyester resin by preference. Naturally, it would also
be possible to use light metal alloys such as Al or Mg alloys.
[0057] In order to achieve a short construction height 61 between a
top face 62 of the top table 18 and a bottom face 63 of the bottom
table 16, the guide projections 53 also have a stepped offset and a
band width 64 of what might be termed the top band is bigger than a
band width 65 of what would be termed the bottom band. This results
in an offset arrangement of the guide systems 42, 43 and guide
systems 44, 45 with respect to the mid-plane 46 and hence a
space-saving overall disposition of the guide systems 42, 43 and
guide systems 44, 45 and also a space-saving overall construction
of the telescopic table 15 and thus the low construction height
61.
[0058] In a manner known from the prior art, in order to achieve
the relative displacement between the intermediate table 17 and the
top table 18 as a function of the relative displacement between the
bottom table 16 and the middle table 17 produced by a drive system
66--which in the embodiment illustrated as an example is a traction
drive 67--transmission systems 68 are provided, with strand-shaped
transmission means 70 such as belts, cables, chains, etc.,
extending round rotatably mounted sprocket wheel means 69 in
opposite end regions of the intermediate table 17.
[0059] In a known manner, two of these transmission systems 68 are
provided in total, in which a respective strand-shaped transmission
means 70, such as a cable, belt, chain, etc. in a complementary
disposition leads from a fixing means 71 on the top table 18 and
round an approximately 180.degree. turn of the sprocket wheel means
69 to another fixing means 72, with the transmission means 70 on
the bottom table 16 preferably secured by a clamping mechanism 73.
In order to keep the construction height 61 short for the purpose
of the invention, a theoretical transmission plane 76 formed by the
sprocket wheel means 69 and by the strands 74, 75 of the
transmission means 70 guided by it in opposite directions subtends
an angle 77 with the bearing surface 26 of the top table 18, which
angle 77 is between approximately 10.degree. and 60.degree..
[0060] It should also be pointed out that, instead of the
illustrated transmission system 68 with a disc-shaped sprocket
wheel means 69 and a strand-shaped transmission means 70, the same
function could be achieved by providing toothed racks fixedly
mounted on the bottom table 16 and top table 18 and a number of
freely rotatable gears disposed in the intermediate table 17 so
that they mesh with the toothed racks.
[0061] As may be seen from FIG. 5, in order to provide a relative
movement that stays on track, i.e. to counteract a lateral guide
clearance, at least one other guide plane 78 is provided
perpendicular to the guide planes 47, 48 and parallel with the
displacement direction, which in the embodiment illustrated as an
example here is provided in the form of two guide systems 79, 80
laterally offset from one another, as described above, and
groove-shaped recesses 54 in the intermediate table 17 extending in
the longitudinal direction in which the guide projections 53
incorporating the guide elements 58 connected to the top table 18
and the bottom table 16 project. This ensures an exact lateral
guidance across the entire displacement path.
[0062] However, a corresponding lateral guide and hence the
vertically extending guide plane 78 can also be achieved by
designing the guide systems 42, 43, 44, 45 with virtually no
lateral clearance.
[0063] As mentioned above, the drive system 66 in the embodiment
illustrated as an example here is a traction drive 67 with an
endlessly circulating multiple chains, in particular a triplex
chain, disposed on the bottom table 16 and has a chain strand 82
guided parallel with a bottom face 81 of the intermediate table 17.
External chains of the triplex chain are guided by means of drive
and sprocket wheel gears, whilst the middle strand is secured to
the bottom face 81 of the intermediate table 17 and meshes with
toothed racks 83 extending in the direction of the longitudinal
extension. In order to produce high driving forces and in
particular to absorb high acceleration and deceleration forces, the
chain may be what is known as a quad chain which meshes with two
toothed racks extending parallel.
[0064] With a drive system of this type in which the driving and
sprocket gears mesh with external strands of the chain and at least
one middle chain strand meshes with the toothed rack 38 across the
entire length of the run, the total displacement path of the
telescopic table 15 can be made longer than is the case with a
chain drive with an endlessly circulating chain by some 10% to 25%,
reducing the limit of an overlap needed in the guide systems. This
extension of the total displacement path therefore increases the
range of the telescopic table, so that in the event of double
storage, the top table can be reliably moved underneath the storage
aid deposited in the second position, even if it has been deposited
slightly farther away from the shelf middle than intended as
standard.
[0065] This results in a tried and tested drive system 66, although
it should be pointed out that other solutions may naturally also be
used for the drive, including, amongst other examples, a spindle
drive or a rack and pinion gear.
[0066] Generally speaking, it should be said that the design of the
shelf-stacking device 1 with the loading platform 11 and the
telescopic table 15, in particular due to the lightweight
construction of the loading platform 11, is intended to provide
high transport efficiency due to high displacement speeds, in order
to minimize stowage and retrieval times. In order to take account
of the high accelerations needed for this purpose and the inertial
forces which occur as a result, a locking mechanism 86 is provided
at opposite end regions 84, 85 of the top table 18, as a means of
securing the storage aid 4 to prevent it from falling off the
telescopic table 15, as may be seen from FIGS. 4 and 5, which is
preferably provided on the longitudinal side walls 59 of the top
table 18.
[0067] FIGS. 6 and 7 described below illustrate a detail of one
possible design of a locking mechanism 86 whilst FIG. 8 illustrates
the operating mode for securing a storage aid 4 accommodated on the
top table 18.
[0068] In this example of an embodiment, the locking mechanism 86
is a lever arrangement with a single lever element 89 which can be
pivoted relative to the top face 62 of the top table 18 about
parallel pivot axes 87 and about another pivot axis 88, and a
double lever element 91 with a catch pawl 90. The locking mechanism
86 also has a spring system 92 and a stop means 93, by means of
which a basic position of the single lever element 89 extends by
means of an operating region 94 spaced at a distance apart from the
pivot axis 87 beyond the top face 62 of the top table 18, and in
this position is positioned by the spring force of the spring
system 92 against the stop means 93, in particular against a stop
bolt 95 projecting along the side wall 59. The single lever element
89 is displaceably connected to the double lever element 91 in a
mutually engaging slide block system 96. Opposite the slide block
system 96 by reference to the pivot axis 88 of the double lever
element 91, the other lever has a hook-shaped lock projection 97,
which does not project beyond the top face 62 of the top table 18
in the basic position.
[0069] As may be seen from FIG. 8, when the storage aid 4 is
accommodated on the top table 18, the double lever element 91 is
pivoted with the operating region 94 against the action of the
spring system 92 about the pivot axis 87 due to the weight of the
storage aid 4 into a position in which the operating region 94 is
flush with the top face 62. Due to the slide block system 96
between the single lever element 89 and the double lever element
91, this causes a pivoting movement of the double lever element 91
about the pivot axis 88, as a result of which the hook-shaped lock
projection 97 is moved into the end position in which it projects
above the top face 62 of the top table 18 by a hook height 98 and
thus secures the storage aid 4, preventing it from slipping as the
top table 18 is displaced--as indicated by arrow 99.
[0070] It should be pointed out that such locking mechanisms 86 are
provided on both side walls 59 and the end region 84, 85, so that
the storage aid is reliably secured on the top table 18
irrespective of the direction in which the top table 18 is
displaced.
[0071] It should also be pointed out that the described locking
mechanism 86 is but one embodiment and that it would also be
perfectly possible to use other designs whereby a locking mechanism
is moved in a vertical direction with respect to the top face 62 of
the top table from a position in which it does not project beyond
the top face 62 into a position in which it does project beyond it.
Naturally, this locking mechanism could also be operated by means
of a separate drive, for example by means of an electromagnet or
electric motor.
[0072] With regard to the hook height 98 by which there is a
projection above the bearing surface 26 of the top table 18, it is
necessary to make allowance for a distance 100 by which the support
surface 101 of the storage aid 4 on the endless conveyor 31,
32--which is a two-track conveyor as mentioned above--stands above
the bearing surface 26--as may be seen
[0073] from FIG. 5--because the storage aids 4 lie on the slightly
raised support surface 101 of the endless conveyors 31, 32 when the
telescopic table 15 is in the retracted state. Allowance must
therefore be made for this distance 100 when choosing the
dimensions of the hook height 98.
[0074] To add to the explanations given in connection with FIG. 4,
an inventive embodiment of the angled sections 21 for supporting
the storage aids 4 in the shelf 3 will be explained in more detail
with reference to FIG. 9. Accordingly, a leg 102 is provided on at
least one of the oppositely lying angled sections 21 by means of
which it is secured to the shelf upright 19, at its end region
facing the load-bearing means 11, forming an inlet ramp due to an
angled design and, adjoining it in the form of another geometric
development, a flat positioning point 103 in a plane extending
perpendicular to the displacement direction of the telescopic table
15--indicated by double arrow 14. This positioning point 103 is
therefore of a height 104 corresponding to a leg height of the
angled section 21.
[0075] A height distance 105 extending in the vertical direction
between the support surfaces 27 of the angled sections 21 thus
corresponds to the vertical dimension 39 of the storage aids 4 plus
the requisite driving-in height 38, which is made up of the total
height 40 of the intermediate table 17 and the top table 18 plus a
safety space which depends on the positioning accuracy of the
shelf-stacking device 1 with the load-bearing means 11.
[0076] In order to keep this positioning accuracy within the
narrowest limits and thus minimize the non-usable empty storage
capacity, a preferably optical electronic position detecting unit
106 equipped with light sensors 107 facing the positioning point
103 is provided on the load-bearing means 11, preferably on the
stationary bottom table 16 mounted by means of a strut.
[0077] The position detecting unit 106 is preferably provided with
two light sensors 107 disposed facing one another at a vertical
distance 109, which distance 109 is slightly smaller than the
height 104 of the positioning point 103.
[0078] The purpose of such a layout and design of a position
detecting unit 106 in conjunction with a control unit 110 which has
an integrated computer 111 and is connected to a primary central
computer 112 via cables or, as illustrated here, wirelessly and has
a signaling connection to the control and regulating unit 113 of
the shelf-stacking device 1, is to obtain a fine positioning of the
load-bearing means 11 from a theoretically pre-set desired position
to an actual position by reference to the shelf space, thereby
enabling the drive-in cross-section for the load-bearing means 11
to be minimized.
[0079] Depending on the type of light sensors used, another option
would be to provide reflective light sensors, in which case the
distance 109 should be selected so that it is slightly shorter than
the height 104.
[0080] The described layout is crucial to a fine positioning of the
load-bearing means 11 in the Y axis, the broken lines in FIG. 9
showing the position of the light sensors 107 after a desired
positioning operation and the solid lines illustrating the
situation after adjusting the position to the ACTUAL position, as
will be described in more detail below.
[0081] However, a fine positioning system of this type may also be
used for the X axis, in which case such positioning points 103 are
preferably provided on both of the angled sections 21 lying
opposite one another and two position detecting units 106 are
provided on the load-bearing means 11, which are placed more or
less in the middle between the light sensors 107 set at the
distance 109, as may be seen from FIG. 9, and at least one other
light sensor 107 is provided, which scan a cut-out 115 in the
positioning point 103 in pairs, for example, in order to detect any
deviation in position in the X axis.
[0082] In principle, the load-bearing means 11 is moved on the
basis of a rule conforming to positional data stored in the central
computer 112, in other words on the basis of a desired position,
for retrieving the storage aid 4. In order to make allowance for
any variances between the desired position and the current actual
position, such as might occur due to bearing loads, heat expansion
of the shelf system and the bodywork, the signals of the light
sensors 107 obtained by means of the position detecting unit 106
are analyzed in the control unit 110 or in the central computer 112
in accordance with a stored position matrix, which results in
appropriate activation commands for the drive systems of the
shelf-stacking device 1 to displace it in the direction of the X
axis and of the load-bearing means 11 and to displace it in the Y
axis and thus regulate it to the exact actual position on the basis
of the signals from the optical electronic detection unit 106,
where the light beams 114 emitted by the light sensors 107 hit the
surface 108 of the positioning points 103.
[0083] The embodiments illustrated as examples represent possible
design variants of the load-bearing means and it should be pointed
out at this stage that the invention is not specifically limited to
the design variants specifically illustrated, and instead the
individual design variants may be used in different combinations
with one another and these possible variations lie within the reach
of the person skilled in this technical field given the disclosed
technical teaching. Accordingly, all conceivable design variants
which can be obtained by combining individual details of the design
variants described and illustrated are possible and fall within the
scope of the invention.
[0084] For the sake of good order, finally, it should be pointed
out that, in order to provide a clearer understanding of the
structure of the load-bearing means, it and its constituent parts
are illustrated to a certain extent out of scale and/or on an
enlarged scale and/or on a reduced scale. The objective underlying
the independent inventive solutions may be found in the
description.
[0085] Above all, the individual embodiments of the subject matter
illustrated in FIG. 1 to 9 constitute independent solutions
proposed by the invention in their own right. The objectives and
associated solutions proposed by the invention may be found in the
detailed descriptions of these drawings.
List of Reference Numbers
[0086] 1 Shelf-stacking device [0087] 2 Shelving system [0088] 3
Shelf [0089] 4 Storage aid [0090] 5 Shelving aisle [0091] 6 Support
surface [0092] 7 Rail [0093] 8 Head [0094] 9 Double arrow [0095] 10
Double arrow [0096] 11 Load-bearing means [0097] 12 Mast [0098] 13
Drive system [0099] 14 Double arrow [0100] 15 Telescopic table
[0101] 16 Bottom table [0102] 17 Intermediate table [0103] 18 Top
table [0104] 19 Shelf upright [0105] 20 Shelf compartment [0106] 21
Angled section [0107] 22 Incoming conveyor system [0108] 23 Arrow
[0109] 24 Outgoing conveyor system [0110] 25 Arrow [0111] 26
Bearing surface [0112] 27 Support surface [0113] 28 Conveyor plane
[0114] 29 Empty container [0115] 30 Length [0116] 31 Endless
conveyor [0117] 32 Endless conveyor [0118] 33 Total width [0119] 34
External dimension [0120] 35 Width [0121] 36 Leg [0122] 37 Distance
[0123] 38 Driving-in-height [0124] 39 Vertical dimension [0125] 40
Total height [0126] 41 Support frame [0127] 42 Guide system [0128]
43 Guide system [0129] 44 Guide system [0130] 45 Guide system
[0131] 46 Mid-plane [0132] 47 Guide plane [0133] 48 Guide plane
[0134] 49 Side face [0135] 50 Side face [0136] 51 Side face [0137]
52 Side face [0138] 53 Guide projection [0139] 54 Recess [0140] 55
Guide element [0141] 56 Anti-friction section [0142] 57
Complementary section [0143] 58 Coating [0144] 59 Side wall [0145]
60 Support strip [0146] 61 Construction height [0147] 62 Top face
[0148] 63 Bottom face [0149] 64 Bandwidth [0150] 65 Band width
[0151] 66 Drive system [0152] 67 Traction drive [0153] 68
Transmission system [0154] 69 Pulley block means [0155] 70
Transmission means [0156] 71 Fixing means [0157] 72 Fixing means
[0158] 73 Clamping mechanism [0159] 74 Strand [0160] 75 Strand
[0161] 76 Transmission plane [0162] 77 Angle [0163] 78 Guide plane
[0164] 79 Guide system [0165] 80 Guide system [0166] 81 Bottom face
[0167] 82 Chain strand [0168] 83 Toothed rack [0169] 84 End region
[0170] 85 End region [0171] 86 Locking mechanism [0172] 87 Pivot
axis [0173] 88 Pivot axis [0174] 89 Single lever element [0175] 90
Catch pawl [0176] 91 Double level element [0177] 92 Spring system
[0178] 93 Stop means [0179] 94 Operating region [0180] 95 Stop bolt
[0181] 96 Slide block system [0182] 97 Lock projection [0183] 98
Hook height [0184] 99 Arrow [0185] 100 Vertical distance [0186] 101
Support system [0187] 102 Leg [0188] 103 Positioning point [0189]
104 Height [0190] 105 Height distance [0191] 106 Position detecting
unit [0192] 107 Light sensor [0193] 108 Surface [0194] 109 Distance
[0195] 110 Control unit [0196] 111 Computer [0197] 112 Central
computer [0198] 113 Control and regulating unit [0199] 114 Light
beam [0200] 115 Cut-out
* * * * *