U.S. patent application number 11/703503 was filed with the patent office on 2007-06-14 for magnetic head structure with enlarged insulating layer.
Invention is credited to Kenichiro Aoki, Keiji Aruga, Toshinori Hoshino, Hiroshi Maeda, Toshiyuki Nakada.
Application Number | 20070133126 11/703503 |
Document ID | / |
Family ID | 34879965 |
Filed Date | 2007-06-14 |
United States Patent
Application |
20070133126 |
Kind Code |
A1 |
Aoki; Kenichiro ; et
al. |
June 14, 2007 |
Magnetic head structure with enlarged insulating layer
Abstract
A magnetic head structure has a coil and a magnetic pole
allowing a magnetic flux generated by the coil to be transmitted
therethrough and forming a magnetic gap. An insulating layer
surrounds the coil, and a protective layer covers the insulating
layer and the magnetic pole. The insulating layer has a volume
equal to or greater than a value which is determined with respect
to a thickness of the protective layer. It is preferable to
increase the volume of the insulating layer as the thickness of the
protective layer is made greater. By increasing the volume of the
insulating layer, the protrusion of a portion of a floating surface
of the magnetic head slider near the magnetic pole, toward the
disk, is reduced.
Inventors: |
Aoki; Kenichiro; (Kawasaki,
JP) ; Hoshino; Toshinori; (Kawasaki, JP) ;
Nakada; Toshiyuki; (Kawasaki, JP) ; Aruga; Keiji;
(Kawasaki, JP) ; Maeda; Hiroshi; (Kawasaki,
JP) |
Correspondence
Address: |
GREER, BURNS & CRAIN
300 S WACKER DR
25TH FLOOR
CHICAGO
IL
60606
US
|
Family ID: |
34879965 |
Appl. No.: |
11/703503 |
Filed: |
February 7, 2007 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10925564 |
Aug 25, 2004 |
|
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11703503 |
Feb 7, 2007 |
|
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Current U.S.
Class: |
360/123.09 ;
360/123.12; G9B/5.04; G9B/5.05; G9B/5.079; G9B/5.084;
G9B/5.231 |
Current CPC
Class: |
G11B 5/3133 20130101;
G11B 5/3106 20130101; G11B 5/3123 20130101; G11B 5/3136 20130101;
G11B 5/6005 20130101; G11B 5/127 20130101; G11B 5/17 20130101 |
Class at
Publication: |
360/126 |
International
Class: |
G11B 5/147 20060101
G11B005/147 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 30, 2004 |
JP |
2004-99055 |
Claims
1. A magnetic head structure comprising: a coil; a magnetic pole
allowing a magnetic flux generated by the coil to be transmitted
therethrough and forming a magnetic gap; an insulating layer
surrounding the coil; a protective layer covering the insulating
layer and the magnetic pole; and a material layer arranged in or on
the protective layer and having coefficient of thermal expansion
smaller than that of the protective layer.
2. The magnetic head structure according to claim 1, wherein the
material layer having coefficient of thermal expansion smaller than
that of the protective layer is arranged on the protective
layer.
3. The magnetic head structure according to claim 1, wherein the
material layer having coefficient of thermal expansion smaller than
that of the protective layer is arranged in the protective
layer.
4. The magnetic head structure according to claim 1, wherein the
material layer having coefficient of thermal expansion smaller than
that of the protective layer is arranged between the magnetic pole
and a shield.
5. The magnetic head structure according to claim 1, wherein the
material layers having coefficient of thermal expansion smaller
than that of the protective layer are arranged on the protective
layer, in the protective layer and between the magnetic pole and a
shield.
6. The magnetic head structure according to claim 1, wherein: the
material layer is situated between a substrate and a shield.
Description
[0001] This is a divisional of application Ser. No. 10/925,564,
filed Aug. 25, 2004.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention relates to a magnetic head
structure.
[0004] 2. Description of the Related Art
[0005] A magnetic disk apparatus includes a plurality of disks and
a plurality of magnetic head structures arranged between the disks.
The magnetic head structure is arranged in a magnetic head slider.
The surface of the magnetic head slider facing the disk is called a
floating surface. The magnetic head structure comprises a coil, a
magnetic pole allowing a magnetic flux generated by the coil to be
transmitted therethrough and forming a magnetic gap, an insulating
layer surrounding the coil, and a protective layer covering the
insulating layer and the magnetic pole, with these members being
provided on a substrate forming the magnetic head slider. Also, a
shield and a reading element (MR element) are arranged on the
substrate.
[0006] When data are written into the disk, an electric current is
supplied to the coil. The electric current flowing through the coil
generates a magnetic flux, and the magnetic flux leaking in the
magnetic pole writes data in the disk. Also, when data are read
from the disk, data is read by the MR element. Recently, the flying
height (amount of the floating) of the magnetic head slider has
been reduced in order to increase the recording density, and the
flying height is ten and several nm, for example.
[0007] In the magnetic head structure, the substrate is made of
Al.sub.2O.sub.3--TiC, the coil is made of copper, the magnetic pole
and the shield are made of a magnetic material such as NiFe, the
protective layer is made of alumina, and the insulating layer is
made of a resin material such as a photoresist. In this manner, the
whole magnetic head structure is covered by a protective layer made
of alumina, and the coil and the insulating layer, which have
coefficients of thermal expansion different from that of the
protective layer, are arranged within the magnetic head
structure.
[0008] The coefficient of thermal expansion of alumina is
5.8.times.10.sup.-6, the coefficient of thermal expansion of copper
is 17.2.times.10.sup.-6, the coefficient of thermal expansion of
Permalloy as a magnetic material is 10.times.10.sup.-6, and the
coefficient of thermal expansion of a photoresist is
30-70.times.10.sup.-6. The coefficient of thermal expansion of
copper or a magnetic material is approximately two or three times
greater than that of alumina. The coefficient of thermal expansion
of photoresist is approximately 10 times greater than that of
alumina.
[0009] When the temperature of the interior in the magnetic disk
apparatus rises or when the temperature rises due to the supply of
the electric current, thermal deformation may occur in the magnetic
head structure due to the difference in coefficients of thermal
expansion of the constituent materials of the magnetic head
structure. Such thermal deformation may cause deformation of the
floating surface.
[0010] In considering the deformation in the floating surface, the
insulating layer comprising a photoresist and having the greatest
coefficient of thermal expansion expands to the greatest degree,
and therefore, such a phenomena occurs that a portion of the
floating surface where the magnetic pole protrudes toward the disk.
If the deformation in the floating surface occurs, the minimum
amount of the floating of the magnetic head slider is substantially
reduced, and it is possible that a portion of the floating surface
near the magnetic pole contacts the disk, and the reliability may
be reduced.
[0011] Therefore, it is desirable to reduce the protrusion of the
portion of the floating surface near the magnetic pole toward the
disk.
[0012] Conventionally, there is a proposal to reduce the protrusion
of the portion of the floating surface near the magnetic pole
toward the disk, by changing the materials of the insulating layer
and the protective layer. For example, the protective layer is
divided into two portions, in which a material having higher
Young's modulus is used for the portion near the floating surface
and a material having lower Young's modulus is used for the portion
remote from the floating surface (refer to Japanese Unexamined
Patent Publication (Kokai) No. 2000-306213, for example). Also,
these is a proposal to use a resin having a lower glass transition
temperature for the insulating layer (refer to Japanese Unexamined
Patent Publication (Kokai) No. 2000-306215, for example). However,
as there is a large difference between coefficient of thermal
expansion of the protective layer and that of the insulating layer,
as described above, the problems of the thermal deformation cannot
be fundamentally solved even if a difference between coefficient of
thermal expansion of the protective layer and that of the
insulating layer is slightly reduced.
SUMMARY OF THE INVENTION
[0013] The object of the present invention is to provide a magnetic
head structure by which the protrusion of a portion of a floating
surface near a magnetic pole toward a disk can be reduced.
[0014] A magnetic head structure, according to the present
invention, comprises a coil, a magnetic pole allowing a magnetic
flux generated by the coil to be transmitted therethrough and
forming a magnetic gap, an insulating layer surrounding the coil,
and a protective layer covering the insulating layer and the
magnetic pole, wherein the insulating layer has a volume equal to
or greater than a value which is determined with respect to a
thickness of the protective layer.
[0015] In this arrangement, it is possible to reduce the protrusion
of a portion of a floating surface near a magnetic pole, toward a
disk, by increasing the volume of the insulating layer to more than
a certain value. It will be usually conceived that the amount of
the thermal expansion may increase when the volume of the
insulating layer is increased, so that the amount of the protrusion
of a portion of a floating surface near a magnetic pole toward a
disk will be increased. The inventors of the present application
have found that the expansion of the insulating layer in the high
temperature state occurs not only in the direction toward the
floating surface but also in the direction transverse to the
floating surface. If the volume of the insulating layer is
increased, a component of the insulating layer, which expands in
the direction transverse to the floating surface, locally presses
upward the protective layer located above the insulating layer, so
that a moment, which causes a portion of the protective layer on
the side of the floating surface to rotate, occurs. By this moment,
the outer edge of the floating surface deforms toward the disk and
the protrusion of a portion of a floating surface near a magnetic
pole toward a disk is restricted. Therefore, by increasing the
volume of the insulating layer having a greater coefficient of
thermal expansion, it is possible to reduce the protrusion of a
portion of a floating surface near a magnetic pole toward a disk.
Also, it is necessary to increase the volume of the material of the
insulating layer as the thickness of the protective layer covering
the insulating layer is greater, in order to deform the protective
layer to reduce the protrusion of a portion of a floating surface
near a magnetic pole toward a disk.
[0016] A magnetic head structure, according to the present
invention, comprises a coil, a magnetic pole allowing a magnetic
flux generated by the coil to be transmitted therethrough and
forming a magnetic gap, an insulating layer surrounding the coil,
and a protective layer covering the insulating layer and the
magnetic pole, wherein the coil has an inner coil part and an outer
coil part and the width of the outer coil part is greater than two
times the width of the inner coil part.
[0017] In this arrangement, the coil has a wider portion (the outer
coil part), and the resistance of the coil is reduced. As the
resistance of the coil is reduced, the amount of the heat generated
by the coil is reduced, and as a result, the amount of the
expansion of the insulating layer is reduced and the thermal
deformation of the magnetic head structure is also reduced.
Therefore, it is possible to reduce the protrusion of the portion
of the floating surface, near the magnetic pole, toward the
disk.
[0018] A magnetic head structure, according to the present
invention, comprises a coil, a magnetic pole allowing a magnetic
flux generated by the coil to be transmitted therethrough and
forming a magnetic gap, an insulating layer surrounding the coil, a
protective layer covering the insulating layer and the magnetic
pole, and a material layer arranged in or on the protective layer
and having coefficient of thermal expansion smaller than that of
the protective layer.
[0019] In this arrangement, the material layer having coefficient
of thermal expansion smaller than that of the protective layer
suppresses the thermal expansion of the whole magnetic head
structure, and therefore, it is possible to reduce the protrusion
of a portion of a floating surface, near a magnetic pole, toward a
disk.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will now be explained with reference
to the accompanying drawings, in which:
[0021] FIG. 1 is a schematic view illustrating a part of a magnetic
disk apparatus according to an embodiment of the present
invention;
[0022] FIG. 2 is a perspective view illustrating the magnetic head
slider;
[0023] FIG. 3 is a cross-sectional view illustrating the magnetic
head structure;
[0024] FIG. 4 is a cross-sectional view illustrating a modified
example of the magnetic head structure;
[0025] FIG. 5 is a cross-sectional view illustrating a modified
example of the magnetic head structure;
[0026] FIG. 6 is a cross-sectional view illustrating a modified
example of the magnetic head structure;
[0027] FIG. 7 is a cross-sectional view illustrating a modified
example of the magnetic head structure;
[0028] FIG. 8 is a cross-sectional view illustrating a modified
example of the magnetic head structure;
[0029] FIG. 9 is a view illustrating a thermal deformation of a
magnetic head structure according to the prior art and illustrating
the principle of the present invention;
[0030] FIG. 10 is a view illustrating the relationship between the
volume of the insulating layer and the displacement of the portion
of the floating surface near the magnetic pole when the thickness
of the protective layer is changed;
[0031] FIG. 11 is a view illustrating the displacement of the
portion of the floating surface of the present invention and that
of the prior art;
[0032] FIG. 12 is a view illustrating the upper coil of the
two-layered coil;
[0033] FIG. 13 is a view illustrating the lower coil of the
two-layered coil;
[0034] FIG. 14 is a view illustrating the displacement of the
portion of the floating surface of the present invention and that
of the prior art;
[0035] FIG. 15 is a cross-sectional view illustrating the magnetic
head structure according to another embodiment of the present
invention;
[0036] FIG. 16 is a cross-sectional view illustrating a modified
example of the magnetic head structure;
[0037] FIG. 17 is a cross-sectional view illustrating a modified
example of the magnetic head structure; and
[0038] FIG. 18 is a view illustrating the displacement of the
portion of the floating surface of the present invention and that
of the prior art.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0039] The preferred embodiment of the present invention will now
be explained with reference to the accompanying drawings. FIG. 1 is
a schematic view illustrating a part of a magnetic disk apparatus
according to an embodiment of the present invention. FIG. 2 is a
perspective view illustrating the magnetic head slider.
[0040] The magnetic disk apparatus 10 includes magnetic disks 12
and magnetic head sliders 14. The magnetic head slider 14 has a
floating surface 16 and a floating rail (not shown). In operation,
the disk rotates in the direction shown by the arrow X, and the
magnetic head slider 14 floats with respect to the disk 14 with the
floating amount Y and the pitch angle Z. The floating amount Y is
approximately 10 nm, for example.
[0041] The magnetic head slider 14 comprises a substrate 18 forming
a slider body and a magnetic head structure 20 provided on the
substrate 18. The magnetic head structure 20 is formed by
laminating thin films of several materials. The magnetic head
structure 20 has a coil 22 formed on the end of the substrate 18,
and a magnetic pole 26 allowing a magnetic flux generated by the
coil 22 to be transmitted therethrough and forming a magnetic gap
24. Also, a shield 28 and a reading element (MR element) 30 are
arranged on the substrate 18.
[0042] When data are written into the disk 12, an electric current
is supplied to the coil 22. The electric current flowing through
the coil 22 generates a magnetic flux, and the magnetic flux
leaking in the magnetic gap 24 of the magnetic pole 26 writes data
in the disk 12. Also, when data are read from the disk 12, data is
read by the reading element 30. Recently, the amount of the
floating of the magnetic head slider 14 has been reduced in order
to increase the recording density, and the amount of the floating
is ten and several nm, for example.
[0043] FIG. 3 is a cross-sectional view illustrating the magnetic
head structure 20. The substrate 18 corresponds to only a part of
the substrate 18 shown in FIGS. 1 and 2. The magnetic head
structure 20 has the coil 22 and the magnetic pole 26. The coil 22
is of a two-layered structure comprising an upper coil 22U and a
lower coil 22L, and the central portions of the upper coil 22U and
the lower coil 22L are connected to each other. Also, two layers of
the shield 28 are provided on the substrate 18, and the reading
element (MR element) 30 is arranged between the two layers of the
shield 28.
[0044] Also, the magnetic head structure 20 includes an insulating
layer 32 surrounding the coil 22, and a protective layer 34
covering the insulating layer 32 and the magnetic pole 22. The
insulating layer 32 comprises a two-layered structure corresponding
to the two-layered coil 22 (22U and 22L). These elements are formed
by laminating thin films of respective materials. The protective
layer 34 has a considerable thickness and is also formed between
the above described several layers.
[0045] The substrate 18 is made of Al.sub.2O.sub.3--TiC, the coil
22 is made of copper, the magnetic pole 26 and the shield 28 are
made of a magnetic material such as NiFe, the protective layer 34
is made of alumina, and the insulating layer 32 is made of a resin
material such as a photoresist. The whole magnetic head structure
20 is covered by the protective layer 34 such as alumina, and the
coil 22 and the insulating layer 32, which have coefficients of
thermal expansion different from that of the protective layer 34,
are arranged within the magnetic head structure 20. The coefficient
of thermal expansion of alumina forming the protective layer 34 is
5.8.times.10.sup.-6, the coefficient of thermal expansion of copper
forming the coil 22 is 17.2.times.10.sup.-6, the coefficient of
thermal expansion of Permalloy as a magnetic material forming the
magnetic pole 26 and the shield 28 is 10.times.10.sup.-6, and the
coefficient of thermal expansion of a photoresist forming the
insulating layer 32 is 30-70.times.10.sup.-6. The coefficient of
thermal expansion of copper or a magnetic material is approximately
two or three times greater than that of alumina. The coefficient of
thermal expansion of photoresist is approximately 10 times greater
than that of alumina.
[0046] The insulating layer 32 has a volume equal to or greater
than a value which is determined with respect to a thickness of the
protective layer 34, so that the protrusion of a portion of the
floating surface 16 where the magnetic pole 26 is positioned is
reduced. In FIG. 3, the insulating layer 32 has a uniform thickness
and is formed longer than the region where the coil 22 is provided
in the cross-section of FIG. 3. That is, the insulating layer 32
has a volume considerably greater than a volume necessary to
insulate the coil 22.
[0047] FIG. 9 is a view illustrating a thermal deformation of a
magnetic head structure according to the prior art and illustrating
the principle of the present invention. The constituent elements of
the magnetic head structure are represented by reference numerals
identical to those of FIG. 3. The volume of the insulating layer 32
of FIG. 9 is smaller than that of the insulating layer 32 of FIG.
3. FIG. 9 is a view in which the thermal deformation is calculated,
using the definite element method. In FIG. 9, it will be understood
that a thermal deformation occurs, due to mainly the difference
between the coefficient of thermal expansion of the insulating
layer 32 and that of the protective layer 34. In particular, the
deformation occurs such that a portion 16A of the floating surface
16 near the magnetic pole 26 protrudes to the greatest degree
toward the disk 12, as shown by the arrow A. The amount of the
floating of the magnetic head slider 14 is about ten and several
nm, and if the amount of the protrusion of the portion 16A becomes
greater, it can be said that the minimum amount of the floating of
the magnetic head slider 14 is substantially reduced, and the
portion 16A of the floating surface 16 where the coil 22 is
positioned may contact the disk 12.
[0048] In the present invention, the protective layer 34 is
deformed in a manner as shown by the broken line in FIG. 9, by
increasing the volume of the insulating layer more than a certain
value, and it is possible to reduce the protrusion of the portion
16A of the floating surface 16 near the magnetic pole 26 in the
direction shown by the arrow A. Therefore, the reliability of the
operation of the magnetic head structure 20 is further
improved.
[0049] It will be usually conceived that the amount of the thermal
expansion of the insulating layer 32 may increase when the volume
of the insulating layer 32 is increased, so that the amount of the
protrusion of the portion 16A of the floating surface 16 near the
magnetic pole 26 will be increased. The inventors of the present
application have found that the expansion of the insulating layer
32 in the high temperature state occurs not only in the direction
toward the floating surface 16 but also in the direction transverse
to the floating surface 16.
[0050] If the volume of the insulating layer 32 is increased, a
component of the insulating layer 32, which expands in the
direction transverse to the floating surface 16, locally presses
upward a part of the protective layer 36 located above the
insulating layer 32, so that a moment M, which causes a portion of
the protective layer 32 on the side of the floating surface 16 to
rotate, occurs. By this moment M, the outer edge of the floating
surface 16 (left upper end of the protective layer 34 in FIG. 9),
deforms toward the disk 12 and the protrusion of the portion 16A of
the floating surface 16 near the magnetic pole 26 toward the disk
12 is restricted.
[0051] Therefore, by increasing the volume of the insulating layer
32 having a greater coefficient of thermal expansion, it is
possible to reduce the protrusion of the portion 16A of the
floating surface 16 near the magnetic pole 26 toward the disk 12.
Also, it is necessary to increase the volume of the material of the
insulating layer 32, as the thickness of the protective layer 34
covering the insulating layer 32 is greater, in order to deform the
protective layer 34 so as to reduce the protrusion of the portion
16A of the floating surface 16 near the magnetic pole 26 toward the
disk 12.
[0052] FIG. 10 is a view illustrating the relationship between the
volume of the insulating layer 32 (insulator volume) and the
displacement of the portion 16A of the floating surface 16 near the
magnetic pole 26 (displacement of point A) when the thickness of
the protective layer 34 is changed. The displacement of the portion
16A is the amount of the protrusion, measured in the direction of
the arrow A in FIG. 9. The thicknesses of the protective layer 32
are 6.25 .mu.m, 12.5 .mu.m, and 25 .mu.m. From the result shown in
FIG. 10, it will be understood that the amount of the protrusion of
the portion 16A has a local minimum value at a certain value of the
volume of the protective layer 34. Also, the local minimum value of
the protrusion of the portion 16A shifts to the side where the
volume of the protective layer 34 becomes greater, as the thickness
of the protective layer 34 is greater.
[0053] Therefore, the characteristic feature of the present
invention is to aim for a reduction of the amount of the protrusion
of the portion 16A, using this mechanism. However, if the volume of
the insulating layer (photoresist) 32 is too large, the effect of
reducing the amount of the protrusion of the portion 16A cannot be
expected, and it is important to set the volume of the insulating
layer 32 within the certain range including the local minimum
value, in accordance with the thickness of the protective layer
34.
[0054] As a result of analyzing the result of FIG. 10, it has been
found preferable that the volume of the insulating layer 32 is in
the range of 10 times to 40 times of a value defined by the cube of
L, where L is the thickness of the protective layer 34 and is
smaller than 25 .mu.m. In this case, the thickness L is a thickness
of a portion of the protective layer 34 above the magnetic pole 26,
as shown in FIG. 3. Note that this result is optimum in the
magnetic head structure 20 in which the thickness of the protective
layer 34 is smaller than 25 .mu.m.
[0055] FIG. 11 is a view illustrating the displacement of the
portion of the floating surface of the present invention and that
of the prior art. The magnetic head structure 20 of the present
invention is constructed such that the thickness of the protective
layer 34 is 12.5 .mu.m and the volume of the insulating layer 32 is
3.26 E-05 mm.sup.3. The conventional magnetic head structure is
constructed such that the thickness of the protective layer 34 is
12.5 .mu.m and the volume of the insulating layer 32 is 2.85 E-06
mm.sup.3 (standard volume of the insulating layer arranged around
the coil 22). According to the present invention, the amount of the
protrusion of the portion 16A is reduced by approximately 30%.
[0056] In increasing the volume of the insulating layer 32, it is
not necessary to intensively arrange the material of the insulating
layer 32 at one portion, but it is possible to arrange the material
of the insulating layer 32 into a plurality of divided portions.
FIGS. 4 to 8 show examples of the magnetic head structure in which
the material of the insulating layer 32 is differently arranged and
the volume of the insulating layer 32 is increased.
[0057] FIG. 4 is a cross-sectional view of the magnetic head
structure. In FIG. 4, the volume of the upper part of the
insulating layer 32 surrounding the upper coil 22U is increased,
and the volume of the lower part of the insulating layer 32
surrounding the lower coil 22L is maintained unchanged with respect
to the conventional one.
[0058] FIG. 5 is a cross-sectional view of the magnetic head
structure. In FIG. 5, the volume of the upper part of the
insulating layer 32 surrounding the upper coil 22U is maintained
unchanged with respect to the conventional one, and the volume of
the lower part of the insulating layer 32 surrounding the lower
coil 22L is increased.
[0059] FIG. 6 is a cross-sectional view of the magnetic head
structure. In FIG. 6, the volume of the upper part of the
insulating layer 32 surrounding the upper coil 22U and the volume
of the lower part of the insulating layer 32 surrounding the lower
coil 22L are maintained unchanged with respect to conventional
ones, and an additional insulating layer 32A is provided in a plane
substantially coplanar with the plane of the insulating layer
32.
[0060] FIG. 7 is a cross-sectional view of the magnetic head
structure. In FIG. 7, the volume of the upper part of the
insulating layer 32 surrounding the upper coil 22U and the volume
of the lower part of the insulating layer 32 surrounding the lower
coil 22L are maintained unchanged with respect to the conventional
ones, and an additional insulating layer 32B is provided above the
insulating layer 32. The additional insulating layer 32A or 32B
does not directly insulate the coil 22, but is made from the same
material as the insulating layer 32 and has the effect similar to
that when the volume of the insulating layer 32 is increased.
[0061] FIG. 8 is a cross-sectional view of the magnetic head
structure. In FIG. 8, the single layer coil 22 is provided, and the
volume of the single layer insulating layer 32 surrounding the coil
22U is increased. In the case of the single layer coil 22 too, an
effect similar to that of the multi-layered coil 22 is
obtained.
[0062] FIG. 12 is a view illustrating the upper coil of the
two-layered coil, and FIG. 13 is a view illustrating the lower coil
of the two-layered coil. The inner end of the upper coil 22U and
the inner end of the lower coil 22L are connected to each other.
The upper coil 22U and the lower coil 22L of FIGS. 12 and 13 can be
used as the upper coil 22U and the lower coil 22L of FIGS. 3 to 7,
or they can be used as the conventional two-layered coil.
[0063] Each of the upper coil 22U and the lower coil 22L has a
connecting line 22a and a coil portion 22b. The coil portion 22b
has an outer coil part 22i and an outer coil part 22o. Each of the
upper coil 22U and the lower coil 22L is formed such that the width
W of the outer coil part 22o is greater than two times of the width
w of the inner coil part 22i.
[0064] Also, the width of a portion 22n of the connecting line 22a
near the outer coil part 22o is greater than the width of the outer
coil part 22o. In particular, in the upper coil 22U, the width of a
portion 22n of the connecting line 22a near the outer coil part 22o
is greater than the width of other portion 22p of the connecting
line 22a.
[0065] In this arrangement, the coil 22 has a wider portion (the
outer coil part 220), and the resistance of the coil 22 is reduced.
As the resistance of the coil 22 is reduced, the amount of the heat
generated by the coil 22 is reduced and, as a result, the amount of
the expansion of the insulating layer 32 is reduced and the thermal
deformation of the magnetic head structure 20 is also reduced.
Therefore, it is possible to reduce the protrusion of the portion
16A of the floating surface 16 at which the coil 22 is positioned
(see FIG. 9).
[0066] In this manner, when an electric current is supplied to the
coil 22, the coil 22 generates heat due to the resistance thereof,
the temperature rises and, as a result, the portion 16A protrudes.
The amount of the protrusion of the portion 16A when an electric
current is supplied to the coil 22 is proportional to the amount of
the generated heat (temperature rise). Therefore, the reduction of
the resistance of the coil 22 leads to the reduction of the amount
of the generated heat, i.e., to the reduction of the amount of the
protrusion. In the present invention, the resistance of the coil 22
is reduced, by adopting such a structure that the connecting line
22a and the outer coil part 22o of the coil 22 are widely
spread.
[0067] In the embodiment of the present invention, the width of the
outer coil part 22o is greater than two times of the width of the
inner coil part 22i, and the size of the connecting line 22a is
maintained substantially constant from its leading end to a
position near the connecting point to the outer coil part 22o, and
the size of the connecting line 22a is enlarged at a position just
before the connecting point to the outer coil part 22o.
[0068] FIG. 14 is a view illustrating the displacement of the
portion of the floating surface of the present invention and that
of the prior art. When an electric current of DC 60 mA is supplied,
the maximum temperature of embodiment of the present invention in
which coil 22 is enlarged is reduced by 21%, compared with that of
the prior art in which coil 22 is not enlarged. An experiment was
carried out, and the results obtained are described in Table 1
below. TABLE-US-00001 TABLE 1 No Coil Enlargement Coil Enlargement
Resistance (.OMEGA.) 3.0 2.4 Amount of Generated 10.8 8.6 Heat (mW)
Maximum Rising 13.0 10.3 Temperature (.degree. C.)
[0069] FIG. 15 is a cross-sectional view illustrating the magnetic
head structure according to another embodiment of the present
invention. As in the magnetic head structure 20 of the former
embodiment, the magnetic head structure 20 of this embodiment has a
coil 22, a magnetic pole 26 allowing a magnetic flux generated by
the coil 22 to be transmitted therethrough and forming a magnetic
gap 24, an insulating layer 32 surrounding the coil 22, and a
protective layer 34 covering the insulating layer 32 and the
magnetic pole 26. Also, a two-layered shield 28 is arranged on the
substrate 18 and a reading element (MR element) 30 is arranged
between two layers of the shield 28. The coil 22 is formed on the
substrate 18 via the shield 28 and a part of the protective layer
34.
[0070] Further, the magnetic head structure 20 comprises at least
one material layer 36 arranged in or on the protective layer 34 and
having coefficient of thermal expansion smaller than that of the
protective layer 34. The material layer 36 having smaller
coefficient of thermal expansion is preferably arranged in one
continuous layer, rather than being discontinuously arranged in one
layer. In FIG. 15, one material layer 36 having smaller coefficient
of thermal expansion is arranged on the surface of the substrate
18. In this case, a part of the protective layer 34 is formed on
the material layer 36 having smaller coefficient of thermal
expansion, and the shield 28 is formed on the part of the
protective layer 34. Also, another one material layer 36 having
smaller coefficient of thermal expansion is arranged on the surface
of the protective layer 34. For example, the material layer 36
having smaller coefficient of thermal expansion comprises Invar.
Alternatively, the material layer 36 having smaller coefficient of
thermal expansion comprises a material having smaller coefficient
of thermal expansion such as aluminum nitride (AlN), or a composite
structure of an insulating material and Invar.
[0071] The thermal expansion of the material layer 36 having
smaller coefficient of thermal expansion is small when the
temperature rises because the amount of thermal expansion is small,
and suppresses the thermal expansion of the insulating layer 32 in
the direction perpendicular to the floating surface 16, whereby it
is possible to reduce the protrusion of the portion 16A of the
floating surface 16 near the magnetic pole. That is, by providing
the material layer 36 having smaller coefficient of thermal
expansion, the insulating layer 32 the amount of the thermal
expansion of which is greater is prevented from expanding to the
greater extent in the direction perpendicular to the floating
surface 16, and the protrusion of the portion 16A of the floating
surface 16 near the magnetic pole is reduced. The insulating layer
32 can expand in the direction parallel to the floating surface
16.
[0072] FIG. 18 is a view illustrating the displacement of the
portion of the floating surface of the present invention and that
of the prior art. According to the embodiment of the present
invention, the displacement (the amount of the protrusion) of the
portion 16A of the floating surface 16 near the magnetic pole is
greatly reduced, compared with that of the prior art.
[0073] FIG. 16 is a cross-sectional view illustrating a modified
example of the magnetic head structure. The magnetic head structure
of FIG. 16 is similar to that of FIG. 15, except for the material
layer 36 having smaller coefficient of thermal expansion. In FIG.
16, the material layer 36 having smaller coefficient of thermal
expansion is arranged within the protective layer. The operation
and the effect of this example are similar to those of the example
of FIG. 15.
[0074] FIG. 17 is a cross-sectional view illustrating a modified
example of the magnetic head structure. The magnetic head structure
of FIG. 16 is similar to that of FIG. 15, except for the material
layer 36 having smaller coefficient of thermal expansion. In FIG.
17, the material layer 36 having smaller coefficient of thermal
expansion is arranged between the magnetic pole 26 and the upper
shield 28. The operation and the effect of this example are similar
to those of the example of FIG. 15.
[0075] In this manner, the material layer 36 having smaller
coefficient of thermal expansion is arranged on the surface of the
protective layer 34. Alternatively, the material layer 36 having
smaller coefficient of thermal expansion is arranged within the
protective layer. Alternatively, the material layers 36 having
smaller coefficient of thermal expansion are arranged on the
surface of the protective layer 34 and between the substrate 18 and
the protective layer 34. Alternatively, the material layer 36
having smaller coefficient of thermal expansion is arranged on the
surface of the protective layer 34 and between the magnetic pole 26
and the shield 28. Alternatively, the material layer 36 having
smaller coefficient of thermal expansion is arranged at any
position within the protective layer 34 as a layer parallel to the
insulating layer 32.
* * * * *