U.S. patent application number 11/625515 was filed with the patent office on 2007-06-14 for plate material packing box, plate material transporting method, and plate material loading or unloading method.
This patent application is currently assigned to ASAHI GLASS CO., LTD.. Invention is credited to Kazuhiro AOKI.
Application Number | 20070131574 11/625515 |
Document ID | / |
Family ID | 35785333 |
Filed Date | 2007-06-14 |
United States Patent
Application |
20070131574 |
Kind Code |
A1 |
AOKI; Kazuhiro |
June 14, 2007 |
PLATE MATERIAL PACKING BOX, PLATE MATERIAL TRANSPORTING METHOD, AND
PLATE MATERIAL LOADING OR UNLOADING METHOD
Abstract
A plate material packing box capable of preventing dirt from
entering thereinto, easily storable in a storage room with a low
ceiling by reducing the height dimension during transportation, and
capable of transporting plate materials efficiently and constantly;
a plate material transporting method using such a plate material
packing box; and a plate material loading or unloading method. The
packing box comprises a pedestal 3 having an upper lining, a plate
material storage box 14 put on the pedestal 3, and an upper cover 2
enclosing the plate material storage box 14 on the pedestal 3 and
being detachable from the pedestal 3, wherein the plate material
storage box 14 is an upwardly open support having a bottom plate 15
to have a plurality of plate materials G put thereon in a
substantially horizontally stacked state, and side plate 16a to 16d
along four sides of its periphery, the upper cover 2 is a
downwardly open box having a top plate 6 covering the upper surface
of the plate material storage box 14 and side frames 5 along four
sides of its periphery; a vibration damper 17 is interposed between
the pedestal 3 and the bottom plate 5; and a cushion material 20 is
installed between the top plate 6 and the plate materials G put on
the bottom plate 15.
Inventors: |
AOKI; Kazuhiro;
(Yokohama-shi, JP) |
Correspondence
Address: |
OBLON, SPIVAK, MCCLELLAND, MAIER & NEUSTADT, P.C.
1940 DUKE STREET
ALEXANDRIA
VA
22314
US
|
Assignee: |
ASAHI GLASS CO., LTD.
Tokyo
JP
|
Family ID: |
35785333 |
Appl. No.: |
11/625515 |
Filed: |
January 22, 2007 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
PCT/JP05/13422 |
Jul 21, 2005 |
|
|
|
11625515 |
Jan 22, 2007 |
|
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Current U.S.
Class: |
206/454 ;
206/521 |
Current CPC
Class: |
B65D 81/052 20130101;
B65D 2519/0086 20130101 |
Class at
Publication: |
206/454 ;
206/521 |
International
Class: |
B65D 85/48 20060101
B65D085/48; B65D 81/02 20060101 B65D081/02 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 23, 2004 |
JP |
2004-216475 |
Feb 23, 2005 |
JP |
2005-047131 |
Claims
1. A plate material packing box comprising a pedestal having an
upper lining, a plate material storage box put on the pedestal, and
an upper cover enclosing the plate material storage box on the
pedestal and being detachable from the pedestal, wherein the plate
material storage box is an upwardly open support having a bottom
plate to have a plurality of plate materials put thereon in a
substantially horizontally stacked state, and side plates along
four sides of its periphery; the upper cover is a downwardly open
box having a top plate covering the upper surface of the plate
material storage box and side frames along four sides of its
periphery; a vibration damper is interposed between the pedestal
and the bottom plate; and is a cushion material is installed
between the top plate and the plate materials put on the bottom
plate.
2. A plate material packing box comprising a pedestal having an
upper lining, a plate material storage box put on the pedestal,
side frames fixed along the periphery of the plate material storage
box on the pedestal, and an upper cover detachable from the side
frames, wherein the plate material storage box is an upwardly open
support having a bottom plate to have a plurality of plate
materials put thereon in a substantially horizontally stacked
state, and a side plate provided along one side of its periphery;
the upper cover is a top plate covering the upper surface of the
plate material storage box; a vibration damper is interposed
between the pedestal and the bottom plate; and a cushion material
is installed between the top plate and the plate materials put on
the bottom plate.
3. The plate material packing box according to claim 1, wherein the
bottom plate is formed to have a rectangular shape and inclined at
a prescribed angle to the upper surface of the pedestal with one or
two corners thereof being at the lowest point.
4. The plate material packing box according to claim 2, wherein the
bottom plate is formed to have a rectangular shape and inclined at
a prescribed angle to the upper surface of the pedestal with one or
two corners thereof being at the lowest point.
5. The plate material packing box according to claim 1, wherein the
bottom plate has a surface curved in a concave shape to have the
plate materials put thereon.
6. The plate material packing box according to claim 2, wherein the
bottom plate has a surface curved in a concave shape to have the
plate materials put thereon.
7. The plate material packing box according to claim 1, wherein the
bottom plate is downwardly curved or bent in a convex shape.
8. The plate material packing box according to claim 2, wherein the
bottom plate is downwardly curved or bent in a convex shape.
9. The plate material packing box according to claim 1, which has a
positioning means to set the position of another plate material
packing box to be put on the top plate, wherein the positioning
means comprises a plurality of guide members projecting upwardly
from the top plate and fixed to the top plate, and a plurality of
openings formed at the pedestal to engage with such guide
members.
10. The plate material packing box according to claim 2, which has
a positioning means to set the position of another plate material
packing box to be put on the top plate, wherein the positioning
means comprises a plurality of guide members projecting upwardly
from the top plate and fixed to the top plate, and a plurality of
openings formed at the pedestal to engage with such guide
members.
11. A plate material transporting method which comprises stacking a
plurality of plate materials in the plate material storage box of
the plate material packing box as defined in claim 1 and
transporting the plate materials.
12. A plate material transporting method which comprises stacking a
plurality of plate materials in the plate material storage box of
the plate material packing box as defined in claim 2 and
transporting the plate materials.
13. A plate material loading or unloading method which comprises,
in such a state that the upper cover of the plate material packing
box as defined in claim 1 is removed, lifting the plate material
packing box so that the bottom plate be at a prescribed angle to
the horizontal plane, and loading a plurality of plate materials in
the plate material storage box or unloading such plate materials
from the plate material storage box.
14. A plate material loading or unloading method which comprises,
in such a state that the upper cover of the plate material packing
box as defined in claim 2 is removed, lifting the plate material
packing box so that the bottom plate be at a prescribed angle to
the horizontal plane, and loading a plurality of plate materials in
the plate material storage box or unloading such plate materials
from the plate material storage box.
15. A plate material packing box comprising a pedestal having an
upper lining, a plate material storage box put on the pedestal, and
a vibration damper interposed between the pedestal and the plate
material storage box, wherein the plate material storage box
comprises a rectangular bottom plate to have a plurality of plate
materials put thereon in a horizontally stacked state, side plates
provided along mutually opposing two sides of the bottom plate and
inserting paper hold-down rolls provided along other mutually
opposing two sides of the bottom plate; the bottom plate is
downwardly curved or bent in a convex shape, and the bending line
at the apex of the bent surface or the generating line of the
curved surface is in parallel with the side plates; the pedestal is
provided with a positioning means for stacking plate material
packing boxes.
16. The plate material packing box according to claim 15, wherein
the side plates are provided along the long sides of the bottom
plate; one side plate is fixed to the bottom plate; and the other
side plate is rotatably or separably hinged to the bottom plate so
that the side provided with this side plate is openable and
closable.
17. The plate material packing box according to claim 15, wherein
stacking members consisting of pillars or walls are installed on
the pedestal around the plate material storage box, and the
positioning means comprises guide members provided at upper ends of
the stacking members and openings provided on the bottom surface
side of the pedestal to engage with the guide members.
18. The plate material packing box according to claim 15, wherein
the vibration damper comprises a stretch absorber and a shrink
absorber, and the stretch absorber and the shrink absorber are
provided as regularly distributed over the entire lower surface of
the bottom plate.
19. A plate material transporting method which comprises stacking a
plurality of plate materials in the plate material storage box of
the plate material packing box as defined in claim 15 and
transporting the plate materials.
20. A plate material packing box comprising a pedestal having an
upper lining, a plate material storage box put on the pedestal, and
a vibration damper interposed between the pedestal and the plate
material storage box, wherein the plate material storage box
comprises a rectangular bottom plate to have a plurality of plate
materials put thereon in a horizontally stacked state via inserting
paper sheets, and hold-down plates are provided along the
respective four sides of the bottom plate to press the plate
materials from their side surfaces via inserting paper sheets
protruding from the plate materials.
21. The plate material packing box according to claim 20, wherein
each hold-down plate is detachable from the bottom plate or
openable as it falls down outside of the bottom plate.
22. The plate material packing box according to claim 20, wherein a
cushion material is provided between the inserting paper sheets and
the hold-down plates.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to a plate material packing
box designed to pack plate materials, particularly large size plate
materials for e.g. flat panel display (FPD) i.e. liquid crystal
display or plasma display, or large size plate materials as
intermediate products in the process for their production, and to
be unpacked after the transportation; a plate material transporting
method using such a plate material packing box; a plate material
loading method; and a plate material unloading method.
[0003] 2. Discussion of Background
[0004] In recent years, there has been an increasing need for large
size plate glass to be used for e.g. FPD glass. As a means to
transport such large size plate glass, a packing rack is known
wherein a plurality of plate glass are secured in a vertically
standing state (e.g. Patent Document 1).
[0005] However, with this packing rack, the plate glass is
transported in a standing state, and it sometimes happens that in
the case of air transportation, the height dimension is so large
(e.g. at least 2 m) that it cannot be smoothly stored in a storage
room in an airplane.
[0006] Further, in a case where plate glass is transported in a
standing state, in order to secure the stability of the packing
box, the dimension of one side of bottom surface is made large (for
example, 0.5 time the height of the packing box). However, in a
clean room in which a production of display panels is carried out,
the weight to be transportable by a forklift, is restricted.
Therefore, the number of plate glass to be put on one packing box
is restricted. Therefore, the volume and weight of the packing box
increases against the number of plate glass which can be put
thereon, whereby the transportation efficiency decreases.
[0007] Further, heretofore, it has been common to transport plate
glass in a bare state or in a state covered with a plastic bag.
Therefore, due to penetration of dust, etc. the plate glass surface
tends to get dirty or is likely to be scratched. Further, in a case
where plastic bags, etc. are used, it is necessary to separately
prepare such plastic bags, thus increasing the number of components
required for packing and making the preparation operation for
transportation or the operation for taking out the plate glass
after transportation cumbersome.
[0008] The foregoing description has been made with respect to
plate glass but the same applies also to plate materials such as
resin plates or metal plates.
[0009] Patent Document: JP-A-2000-272684
SUMMARY OF THE INVENTION
[0010] The present invention has been made in view of the
above-described situation, and it is an object of the present
invention to provide a plate material packing box capable of
preventing dust from entering into the packing box, easily storable
in a storage room with a low ceiling by reducing the height
dimension during transportation, and capable of carrying out
transportation of plate materials efficiently and constantly, a
plate material transporting method using such a plate material
packing box, and a plate material loading or unloading method.
[0011] To accomplish the above object, the present invention
provides the following plate material packing box, plate material
transporting method using such a plate material packing box, and
plate material loading or unloading method.
[0012] (1) A plate material packing box comprising a pedestal
having an upper lining, a plate material storage box put on the
pedestal, and an upper cover enclosing the plate material storage
box on the pedestal and being detachable from the pedestal, wherein
the plate material storage box is an upwardly open support having a
bottom plate to have a plurality of plate materials put thereon in
a substantially horizontally stacked state, and side plates along
four sides of its periphery; the upper cover is a downwardly open
box having a top plate covering the upper surface of the plate
material storage box and side frames along four sides of its
periphery; a vibration damper is interposed between the pedestal
and the bottom plate; and a cushion material is installed between
the top plate and the plate materials put on the bottom plate.
[0013] According to the above plate material packing box, a
vibration damper is provided between the pedestal and the bottom
plate, and a cushion material is further provided between the top
plate and the plate materials, whereby the plate materials can be
transported in a stabilized state where a vibration from the
exterior is scarcely transmitted to the plate materials. Further,
this plate material packing box is based on the premise that plate
materials are transported in a horizontally flatly stacked state,
and as compared with the conventional vertical type transportation
mode, sufficient loading efficiency can be provided to a conveying
means, and even in a case where the ceiling of the storage section
of the conveying means is low, an interference with the ceiling is
less likely to occur.
[0014] Further, the plate material storage box will be covered from
above and below by the upper lining of the pedestal, and the side
frames and the top plate of the upper cover, whereby deposition of
foreign matters such as dust on the plate materials can be
prevented.
[0015] (2) A plate material packing box comprising a pedestal
having an upper lining, a plate material storage box put on the
pedestal, side frames fixed along the periphery of the plate
material storage box on the pedestal, and an upper cover detachable
from the side frames, wherein the plate material storage box is an
upwardly open support having a bottom plate to have a plurality of
plate materials put thereon in a substantially horizontally stacked
state, and a side plate provided along one side of its periphery;
the upper cover is a top plate covering the upper surface of the
plate material storage box; a vibration damper is interposed
between the pedestal and the bottom plate; and a cushion material
is installed between the top plate and the plate materials put on
the bottom plate.
[0016] According to the above plate material packing box, the side
frames are fixed to the pedestal side, and the top plate being the
upper cover is detachable from the side frames and is openable or
closable at the time of loading or unloading the plate materials,
whereby three side plates of the plate material storage box are
omitted to make the construction simple, and at the same time, a
cushion material may be provided between the above-mentioned side
frames and the plate materials corresponding to the omitted side
plates along three sides, whereby the plate materials can be held
stably on the bottom plate.
[0017] (3) The plate material packing box according to the above
(1) or (2), wherein the bottom plate is formed to have a
rectangular shape and inclined at a prescribed angle to the upper
surface of the pedestal with one or two corners thereof being at
the lowest point.
[0018] According to the above construction, the bottom plate is
inclined at a prescribed angle to the upper surface of the pedestal
with one or two corners thereof being at the lowest point, whereby
the positions of individual plate materials on the bottom plate can
be settled on the lowest point side, and displacement among the
plate materials can be prevented. Here, the number of corners to be
the lowest point is preferably one from such a viewpoint that the
positions of a plurality of plate glass can be thereby readily
aligned.
[0019] (4) The plate material packing box according to any one of
the above (1) to (3), wherein the bottom plate has a surface curved
in a concave shape to have the plate materials put thereon.
[0020] When the surface of the bottom plate on which the plate
materials are to be put, is formed as curved in a concave shape in
this manner, the plate materials sagged in a concave shape by flat
stacking, will be held stably on the concave surface of the bottom
plate, and displacement can be prevented against vibration in a
transverse direction, and a stabilized packing state can be
maintained.
[0021] (5) The plate material packing box according to any one of
the above (1) to (3), wherein the bottom plate is downwardly curved
or bent in a convex shape.
[0022] When the surface of the bottom plate on which the plate
materials are to be put, is formed as downwardly curved or bent in
a convex shape in this manner, the plate materials sagged in a
concave shape by flat stacking, will be held stably along the
bottom plate, and displacement can be prevented even against
vibration in a transverse direction, and a stabilized packing state
can be maintained.
[0023] (6) The plate material packing box according to any one of
the above (1) to (5), which has a positioning means to set the
position of another plate material packing box to be put on the top
plate, wherein the positioning means comprises a plurality of guide
members projecting upwardly from the top plate and fixed to the top
plate, and a plurality of openings formed at the pedestal to engage
with such guide members.
[0024] The plate material packing box is thus provided with the
positioning means between the packing boxes, whereby displacement
among a plurality of plate material packing boxes in a flatly
stacked state will be eliminated. Further, as the positioning
means, a plurality of guide members projecting upwardly from the
top plate and fixed to the top plate, and a plurality of openings
formed on the pedestal to engage with the guide members, are
provided, whereby in a state where a plurality of flat material
packing boxes are flatly stacked, the openings of each plate
material packing box (except for the packing box at the lowest
position) are engaged with guide members of a plate material
packing box located beneath, whereby the packing boxes will be
supported in a stabilized state.
[0025] (7) A plate material transporting method which comprises
stacking a plurality of plate materials in the plate material
storage box of the plate material packing box as defined in any one
of the above (1) to (6) and transporting the plate materials.
[0026] The plate materials are thus transported in such a state
that a plurality of plate materials are stacked in the plate
material storage box of the plate material packing box, whereby
many large size plate materials can be transported all at once in a
package low in height in a stabilized state.
[0027] (8) A plate material loading or unloading method which
comprises, in such a state that the upper cover of the plate
material packing box as defined in any one of the above (1) to (6)
is removed, lifting the plate material packing box so that the
bottom plate be at a prescribed angle to the horizontal plane, and
loading a plurality of plate materials in the plate material
storage box or unloading such plate materials from the plate
material storage box.
[0028] Thus, in such a state that the upper cover of the plate
material packing box is removed, the plate material packing box is
lifted so that the bottom plate be at a prescribed angle to the
horizontal plane, and plate materials are then loaded, whereby the
plate materials can be easily loaded. Likewise, by lifting the
plate material packing box so that the bottom plate be at a
prescribed angle to the horizontal plane and unloading the plate
materials from the plate material storage box, it is possible to
easily take out the plate materials.
[0029] (9) A plate material packing box comprising a pedestal
having an upper lining, a plate material storage box put on the
pedestal, and a vibration damper interposed between the pedestal
and the plate material storage box, wherein
[0030] the plate material storage box comprises a rectangular
bottom plate to have a plurality of plate materials put thereon in
a horizontally stacked state, side plates provided along mutually
opposing two sides of the bottom plate and inserting paper
hold-down rolls provided along other mutually opposing two sides of
the bottom plate;
[0031] the bottom plate is downwardly curved or bent in a convex
shape, and the bending line at the apex of the bent surface or the
generating line of the curved surface is in parallel with the side
plates;
[0032] the pedestal is provided with a positioning means for
stacking plate material packing boxes.
[0033] According to the above plate material packing box, the
portions protruding from the edges of the plate materials, of the
protective inserting paper sheets covering the respective upper
surfaces of the stacked plate materials, are held down to the
bottom plate and secured by the inserting paper hold-down rolls,
whereby the plate materials are certainly secured on the bottom
plate via the inserting paper sheets, and vibration on the bottom
plate will be suppressed. Accordingly, a cushion material or an
upper cover to cover the top surface of the stacked plate materials
will be unnecessary, and the number of components can be reduced,
whereby the construction will be simplified, and at the same time,
the size and weight reduction can be attained.
[0034] Further, the bottom plate is downwardly curved or bent in a
convex shape or in a V-shape, whereby the plate materials put on
the bottom plate will be prevented from displacement in an oblique
direction to the bottom plate by vibration, and the plate materials
can further certainly be secured.
[0035] Further, the pedestal is provided with a positioning means,
whereby it is possible to certainly position the stacked boxes and
to prevent displacement even without the upper cover.
[0036] (10) The plate material packing box according to the above
(9), wherein the side plates are provided along the long sides of
the bottom plate; one side plate is fixed to the bottom plate; and
the other side plate is rotatably or separably hinged to the bottom
plate so that the side provided with this side plate is openable
and closable.
[0037] Thus, the side plates are provided along the long sides,
whereby the bottom plate will be curved or bent along the short
sides of the bottom plate. Accordingly, the displacement in the
height direction of the bottom plate due to the bending or
curvature will be small, and the shape of the storage box will be
compact.
[0038] Further, by rotating or separating one side plate to open
the side plate surface, the plate materials on the bottom plate can
efficiently and smoothly be withdrawn from the opened side surface,
whereby the operation efficiency for loading or unloading the plate
materials will be improved.
[0039] (11) The plate material packing box according to the above
(9), wherein stacking members consisting of pillars or walls are
installed on the pedestal around the plate material storage box,
and the positioning means comprises guide members provided at upper
ends of the stacking members and openings provided on the bottom
surface side of the pedestal to engage with the guide members.
[0040] According to such a plate material packing box, when such
packing boxes are stacked, the upper packing box will be supported
on the lower packing box by the stacking members consisting of
pillars or walls installed on the peripheral portion of the
pedestal. At that time, the guide members provided at the upper
ends of the stacking members of the lower packing box will fit in
the openings provided on the lower surface of the pedestal of the
upper packing box, whereby positioning can simply and certainly be
carried out by such a simple structure, and displacement can be
prevented.
[0041] (12) The plate material packing box according to the above
(9), wherein the vibration damper comprises a stretch absorber and
a shrink absorber, and the stretch absorber and the shrink absorber
are provided as regularly distributed over the entire lower surface
of the bottom plate.
[0042] By such a construction, when the bottom plate on the
pedestal is vibrated up and down to the pedestal, it is possible to
separate the tensile side and the compression side respectively so
that the vibration can be absorbed by the stretch absorber and the
shrink absorber, respectively. Accordingly, the attachment
structure for the vibration damper made of a spring or an elastic
body may be made to be a structure wherein only either the tensile
force or the compression force will act. The vibration damper can
thereby be certainly secured to the pedestal and bottom plate, and
it is thereby possible to prevent peeling or falling which is
likely to occur with the attaching structure where both the tensile
force and compression will act.
[0043] (13) A plate material transporting method which comprises
stacking a plurality of plate materials in the plate material
storage box of the plate material packing box as defined in any one
of the above (9) to (12) and transporting the plate materials.
[0044] Thus, the plurality of plate materials on the bottom plate
of the plate material storage box are transported in a state where
they are horizontally stacked, whereby many plate materials can be
transported all at once in a package low in height. A remarkable
effect can be obtained particularly when such a construction is
applied to large size plate materials.
[0045] (14) A plate material packing box comprising a pedestal
having an upper lining, a plate material storage box put on the
pedestal, and a vibration damper interposed between the pedestal
and the plate material storage box, wherein
[0046] the plate material storage box comprises a rectangular
bottom plate to have a plurality of plate materials put thereon in
a horizontally stacked state via inserting paper sheets, and
hold-down plates are provided along the respective four sides of
the bottom plate to press the plate materials from their side
surfaces via inserting paper sheets protruding from the plate
materials.
[0047] According to the above plate material packing box, the plate
materials put horizontally on the bottom plate are pressed by the
hold-down plates provided along the respective four sides of the
bottom plate, via the inserting paper sheets protruding from the
respective side surfaces, whereby the plate materials can certainly
be held down and secured without direct contact with the plate
materials, while the side surfaces of the plate materials are
protected by the inserting paper sheets.
[0048] (15) The plate material packing box according to the above
(14), wherein each hold-down plate is detachable from the bottom
plate or openable as it falls down outside of the bottom plate.
[0049] According to the above plate material packing box, each
hold-down plate is detachable from the bottom plate or hinged to be
openable and closable, whereby the side surfaces of the plate
materials will be open to facilitate the operation for loading or
unloading.
[0050] (16) The plate material packing box according to the above
(14), wherein a cushion material is provided between the inserting
paper sheets and the hold-down plates.
[0051] According to the above plate material packing box, the
hold-down plates will hold down the inserting paper sheets via the
cushion material, whereby the side surfaces of the plate materials
can be uniformly and constantly pressed and secured along the shape
of the inserting paper sheets protruding from the side surfaces of
the plate materials and being overlapped one on another.
BRIEF DESCRIPTION OF THE DRAWINGS
[0052] FIG. 1 is a vertical cross-sectional view of a plate
material packing box according to an embodiment of the present
invention.
[0053] FIG. 2 is a top view of the plate material packing box
according to the embodiment of the present invention.
[0054] FIG. 3 is a bottom view of the plate material packing box
according to the embodiment of the present invention.
[0055] FIG. 4 is a perspective view illustrating a process of
engagement of packing boxes with each other when plate material
packing boxes according to the embodiment of the present invention
are to be stacked.
[0056] FIG. 5 is a schematic view of a plate material storage box
according to an embodiment of the present invention.
[0057] FIG. 6 is a cross-sectional view along V-V in FIG. 5.
[0058] FIG. 7 is a view illustrating the construction of another
embodiment of the present invention.
[0059] FIG. 8 is a view illustrating the construction of still
another embodiment of the present invention.
[0060] FIGS. 9(A) and (B) are views illustrating the shape of a
plate material storage box having a recessed bottom plate.
[0061] FIG. 10 is a perspective view of an erection table to let
the plate material packing box according to the embodiment of the
present invention stand erect.
[0062] FIGS. 11(a) and (b) illustrate the use of the erection table
in FIG. 6, i.e. FIG. 11(a) shows the posture of the erection table
before the plate material packing box is made to stand erect, and
FIG. 11(b) shows the posture of the erection table at the time of
loading a plate material to a plate material packing box or at the
time of unloading a plate material from a packing box.
[0063] FIG. 12 shows another plate material packing box of the
present invention.
[0064] FIG. 13 is a top view of FIG. 12.
[0065] FIG. 14 is a schematic view illustrating another embodiment
of the plate material packing box.
[0066] FIG. 15 is a schematic view of a plate material storage
box.
[0067] FIG. 16 is a cross-sectional view of the vicinity of a
hold-down roll in a state where plate materials are stored.
[0068] FIGS. 17(A) and (B) illustrate an embodiment of the
vibration damper, i.e. FIG. 17(A) is a cross-sectional view of a
shrink absorber, and FIG. 17(B) is a cross-sectional view of a
stretch absorber.
[0069] FIG. 18 is a schematic view illustrating the fitting of a
guide member and an opening.
[0070] FIG. 19 is a schematic view wherein plate material packing
boxes are stacked.
[0071] FIG. 20 is a plan view of another embodiment of the plate
material storage box.
[0072] FIGS. 21(A) and (B) are cross-sectional views illustrating
the attachment of a hold-down plate.
[0073] FIG. 22 is a perspective view illustrating the attachment of
a hold-down plate.
[0074] FIG. 23 is a perspective view of another embodiment of the
attachment of a hold-down plate.
MEANING OF SYMBOLS
[0075] 1: plate material packing box, 2: upper cover, 3: pedestal,
4: upper lining, 5: side frame, 6: top plate, 7: shock-absorbing
pad, 8: guide member, 9: I-beam frame, 10: lower lining, 11:
opening, 12: vibration absorbing device, 13: hole for forklift, 14:
plate material storage box, 15: bottom plate, 16a, 16b, 16c, 16d:
side plates, 17: vibration damper, 18: inserting paper sheet, 20:
cushion material, 21: erection table, 22: large table portion, 23:
small table portion, 24: parallel grooves, 25: cushion material,
31: pillar member, 32: shrink absorber, 33: stretch absorber, 34,
fixed side plate, 35: movable side plate, 36: hold-down roll, 37:
bracket, 38: jell material, 39: metal plate, 40: bolt, 41: bracket,
42: cover, 43: screw, C: chain, D: plate material, S: internal
space, 50: hold-down plate, 51: cushion material, 52: pillar, 53:
pillar bearing, 54: spindle, 55: attaching portion, 56: bracket
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0076] FIG. 1 is a vertical cross-sectional view of the plate
material packing box of the present invention. This embodiment is
one applied to large size plate glass as the plate material G. The
plate material packing box (hereinafter referred to as the packing
box) 1 is designed to store a plurality (for example, 50 sheets) of
plate materials G in a substantially horizontally stacked state.
The packing box 1 comprises a pedestal 3, an upper cover 2 put on
the pedestal 3, and a plate material storage box 14 put on the
pedestal 3 within this upper cover 2.
[0077] The pedestal 3 is one prepared in such a manner that a
plurality of I-beam frame materials 9 formed by an extruded
material made of e.g. an aluminum alloy are assembled lengthwise
and crosswise in a lattice-like arrangement to form a frame, and on
an upper side of this frame, an upper lining 4 is fixed, and on the
lower side, a lower lining 10 is fixed.
[0078] A plate material storage box (hereinafter referred to as a
storage box) 14 is put on the upper lining 4 of the pedestal 3 via
a vibration damper 17. This storage box 14 is an upwardly opened
box and comprises a rectangular bottom plate 15 and four side
plates 16a to 16d provided along the four sides thereof (FIGS. 5
and 6). In this storage box 14, a plurality of plate materials G
will be flatly stacked, as will be described hereinafter.
[0079] The vibration damper 17 is preferably made of a material
capable of efficiently absorbing a vibration frequency of e.g. from
8 to 20 Hz taking into consideration the vibration frequency
resulting in a vehicle (or an airplane) itself during the ground
transportation or air transportation. As such a material, a rubber,
a resin or a silicone material may, for example, be used.
[0080] The upper cover 2 is downwardly opened to enclose the
exterior of the storage box 14 from above and comprises four side
frames 5 and a top plate 6. Inside, an internal space s is formed
to accommodate plate materials. The side frames 5 may be iron
plates or the like, or I-beam frame materials 9 similar to the
pedestal 3 may also be used. On the lower side of the top plate 6,
a vibration absorbing means such as a cushion material (an air bag
or an air cylinder) 20 is provided, whereby plate materials G
stacked in the storage box 14 are resiliently secured.
[0081] Here, the cushion material 20 may run out of the side plates
16a to 16d of the storage box 14 so long as it is located between
the top plate 6 and the plate materials G to resiliently push the
plate materials G to secure them.
[0082] FIG. 2 a top view of this packing box 1. The packing box 1
is preferably rectangular so that it corresponds to the shape of
the plate materials G to be stored. At the time of loading the
plate materials into the interior space S and at the time of
unloading the plate materials from the internal space S, the upper
cover 2 is removed from the pedestal 3 by a suitable means such as
a manpower or a robot.
[0083] When transported to the intended place by e.g. a truck or
airplane (hereinafter referred to as a transportation means),
packing boxes 1 will be stored in a storage room or on a loading
platform of the transportation means in a stacked state.
Accordingly, on the top plate 6 of the upper cover 2, a plurality
of shock absorbing pads (cushioning material) 7 to protect the
plate materials are attached at the periphery of the upper surface
thereof in such an assumption that another packing box will be
flatly stacked thereon. Such shock absorbing pads 7 are made of an
elastic material such as a rubber.
[0084] At each corner of the top plate 6, a truncated pyramid guide
member 8 is fixed on the top plate 6 so that it projects upwards
from the shock absorbing pad 7, for positioning with the upper
packing box to be put thereon. Here, the shape of this guide member
8 is not limited to the truncated pyramid shape, and it may, for
example, be a truncated cone shape. The portion of the packing box
which engages with the guide member 8 will be described
hereinafter.
[0085] FIG. 3 is a bottom view of the packing box 1. The I-beam
frame materials 9 are assembled lengthwise and crosswise in
plurality in a lattice-like arrangement to support the storage box
14 stably. Intersections of the I-beam frame materials 9 are
integrated by a means such as welding.
[0086] The pedestal 3 is constituted by a lattice-like frame
composed of the I-beam frame materials 9. The lower lining 10 fixed
to the lower surface of this pedestal 3 is provided with
rectangular openings (guide holes) 11 to receive guide members 8 of
a packing box 1 stacked below, at the respective corners thereof.
On the lower surface of the upper lining 4 above the openings 11,
shock absorbing devices (shock absorbers) 12 may be attached to
reduce the shock with the guide members 8. Such shock absorbing
devices 12 may, for example, be constituted by air cylinders,
rubber dampers or the like, and in a state where the packing boxes
are stacked one another, they are provided at such positions that
the lower portions of the shock absorbing devices 12 will abut
against the guide members 8 of another packing box 1 stacked
beneath, entering from below via openings 11.
[0087] The upper lining 4 is made of e.g. an iron plate and is
required in order to put the storage box 14 stably on the pedestal
3 and to prevent dust from entering into the internal space S (FIG.
1) storing the plate materials. The lower lining 10 is likewise
made of e.g. an iron plate and is required in order to smoothly
transport the packed box 1 by a conveyer such as a roller conveyer.
However, if the transportation can be carried out by e.g. a
conveyer without any problem, the lower lining 10 may be
omitted.
[0088] In the lengthwise and crosswise I-beam frame materials 9,
holes for a forklift 13 to receive forks of a forklift (not shown)
are formed, for example, two holes per one I-beam frame material 9.
It is thereby possible that the packing box 1 may receive forks of
a forklift from either lengthwise or crosswise direction of the
rectangular pedestal.
[0089] FIG. 4 is a perspective view illustrating the state before
engagement of the guide members 8 with openings 11 and with shock
absorbing devices 12, when a plurality of packing boxes 1 are to be
stacked. In a case where another packing box 1 is put on a packing
box 1, the upper packing box 1 is positioned so that the guide
members 8 of the lower packing box 1 will enter into the openings
11 formed on the lower lining 10, and it is gradually lowered
towards the packing box 1 located below. At that time, the guide
members 8 of the lower side packing box 1 will enter the openings
11 of the upper side packing box 1. As mentioned above, the guide
members 8 are formed to have a truncated pyramid shape, and the
openings 11 to receive the guide members are likewise rectangular.
Accordingly, even if the guide members 8 and the openings 11 are
not accurately positioned, in the stacking process, side walls of
the guide members 8 will interfere with the openings 11, so that
any displacement in the horizontal direction between the upper side
packing box 1 and the lower side packing box 1 will automatically
be corrected, whereby accurate positioning of the packing boxes to
each other can be accomplished during the stacking (positioning
means).
[0090] The upper end surfaces of such guide members 8 will abut
against the lower end surfaces of the vibration absorbing devices
12 of the above packing box 1, whereby a vibration absorbing action
in an up-and-down direction is obtainable in the stacked state.
[0091] FIG. 5 is a perspective view of the storage box 14, and FIG.
6 is a cross-sectional view as viewed from the direction of arrow V
in FIG. 5.
[0092] This storage box 14 comprises a bottom plate 15 and four
side plates 16a to 16d along its periphery. Plate materials G will
be stored in a flatly stacked state in an upwardly opened box
comprising this bottom plate 15 and the four side plates 16a to
16d. A plurality of vibration dampers 17 are disposed between the
bottom plate 15 and the upper lining 4 of the pedestal 3 (FIG. 1)
to protect the plate materials G against a shock from the exterior
of the packing box.
[0093] As shown in FIGS. 1 and 6, the bottom plate 15 of the
storage box 14 is disposed on the upper lining 4 so that the entire
bottom plate is inclined at a prescribed angle .alpha. within a
range of e.g. from 0.degree. to 5.degree. (preferably about
2.degree.) to the upper lining 4 with one apex (corner) P among
four corners being the lowest point. Accordingly, in this
embodiment, the respective vibration dampers 17 are interposed
between the bottom plate 15 and the upper lining 4 so that their
respective thicknesses are different as shown in FIG. 1. Here, the
inclination of the bottom plate 15 may be 0.degree. (i.e. no
inclination), if positional displacement of the plate materials in
a transverse direction can be prevented by making the bottom plate
15 to have a convex shape, as described hereinafter.
[0094] Thus, by having the bottom plate 15 inclined at a prescribed
angle .alpha. to the upper lining 4, in the stacked state of the
plate materials, the individual plate materials G will abut against
two side plates 16a and 16b constituting the apex P, whereby the
plate materials G will be stably held against a vibration in a
transverse direction, and displacement among the plate materials
will be corrected.
[0095] In this connection, as shown in FIG. 5, among four side
plates 16a to 16d surrounding the bottom plate 15 from four
directions, the two side plates 16a and 16b constituting the apex P
as the lowest point will be fixed to the bottom plate 15 as they
are, while the side plates 16c and 16d located at both sides of the
apex Po located on the opposite side on the diagonal line of the
apex P will be attached to the bottom plate 15 or another member
(such as the forward end of a rod of an air cylinder, not shown) so
that they are slidable on the bottom plate 15. Namely, the side
plates 16a and 16b are fixed side plates, and the side plates 16c
and 16d are movable side plates. Therefore, the widths of the side
plates 16c and 16d are smaller than the side plates 16a and 16b,
respectively.
[0096] It is thereby possible to enlarge the area to receive plate
materials on the bottom plate 15 by temporarily separating the side
plates 16c and 16d from the opposing side plates 16b and 16a, for
example, when plate materials G are loaded on the bottom plate 15
or when plate materials G are unloaded from the bottom plate 15,
whereby the glass loading operation or the glass unloading
operation can be facilitated. Further, in a state where the loading
of plate materials has been completed, the movable side plates 16c
and 16d will be maintained in such a state as abutted against the
side surfaces of plate materials G, so that the individual plate
materials G will not move in the storage box 14 during the
transportation.
[0097] Here, when the bottom plate 15 is inclined, the apex P is
made to be the lowest point in the above embodiment. However, two
points of P and P.sub.1 may, for example, be made to be the lowest
points. However, with a view to facilitating alignment of the
position of plate materials G, it is preferred that the apex at the
lowest point is only one.
[0098] FIG. 7 illustrates another embodiment of the invention.
[0099] This embodiment is one wherein cushion materials 25 are
disposed between the side plates 16a, 16c and 16d and the plate
materials G stored in the storage box 14. In this case, for
example, when a bottom plate 15 is inclined with an apex P being
the lowest point as in the above-described FIG. 5, plate materials
G are loaded as abutted against the side plate 16b, and cushion
materials 25 are disposed along the rest of three sides.
[0100] Otherwise, as mentioned above, two points of apexes P and
P.sub.1 are made to be the lowest points (i.e. the side plate 16b
is made to be the side plate at the lowest position), and plate
materials G are loaded as abutted against this side plate 16b, and
cushion materials 25 will be provided at the side plates 16a, 16c
and 16d along the rest of three sides.
[0101] FIG. 8 illustrates still another embodiment of the present
invention.
[0102] This embodiment is one wherein side frames 5 along four
sides of an upper cover 2 are fixed on a pedestal 3, and a top
plate 6 is made separable from the side frames 5, so that at the
time of packing or unpacking, only the top plate 6 is removed from
the pedestal 3 to make the upper side of the pedestal 3 open, so
that the plate materials G may be loaded or unloaded. In such a
case, among side plates 16a to 16d of the storage box 14, only the
side plate 16b is provided, and side plates 16a, 16c and 16d along
other three sides are omitted. And, the bottom plate 15 is inclined
with the above-described two apexes P and P.sub.1 (FIG. 5) being
the lowest point. Here, plate materials G are abutted against the
side plate 16b located at the lowest position to attain the
positioning on the bottom plate 15, and cushion materials 25 are
provided between the remaining three sides and the side frames 5
fixed to the pedestal 3 thereby to resiliently secure the plate
materials G. By such a construction, the construction of the
storage box 14 can be simplified.
[0103] FIGS. 9(A) and (B) are views illustrating the shape of a
plate material storage box having a bottom plate recessed. The
bottom plate 15 may be formed as curved slightly in a concave shape
in the short side direction or in the long side direction, or in
the short side and long side directions, of the plate glass, with a
curvature of e.g. a radius being from 10 m to 25 m, taking into
consideration the deflection of the entire plate materials to be
loaded (by their own weight). It is thereby possible to prevent the
plate materials G put on the bottom plate 15 from displacement by a
vibration in a transverse direction and to hold them stably. The
direction in which the curvature is formed, is particularly
preferably the short side direction.
[0104] Plate materials G to be stored are large size plate
materials having e.g. a thickness of from 0.5 mm to 1.3 mm and a
size of from about 1,400 mm.times.1,700 mm to 2,400 mm.times.2,800
mm. Further, at the time of flatly stacking them in the storage box
14, they are preferably stacked in such a state that inserting
paper sheets 18 are interposed between the plate materials in order
to avoid direct contact of the plate materials G with one another.
The inserting paper sheets 18 preferably have a roughened surface
having a smoothness of at most 18 seconds (JIS P-8119, 1976) to
minimize the contact area and preferably have a paper quality to
avoid transfer of a resin content in the inserting paper sheets 18
to the plate materials G to form paper skin pattern, burn marks or
soiling on the glass surface. Namely, the resin content of the
inserting paper sheets 18 is preferably at most 0.05% (JIS P-8205,
1976), and the paper quality is such that by the composite effects
with the above-mentioned paper surface roughness, no adverse
effects will be given to the quality of the plate materials G
themselves.
[0105] The plate materials G stacked on the bottom plate 15 in such
a manner, are resiliently held down by cushion materials 20 such as
air bags provided on the lower surface side of the top plate, so
that they will not vibrate up and down on the bottom plate 15
during the transportation. As a result, the storage box 14
containing plate materials G will be supported in a floating state
by cushion materials 20 from above and by vibration dampers 17 from
below, whereby the plate materials G will be held in a stabilized
state even if a shock is exerted from the exterior during the
transportation of the packing boxes or even if the packing boxes
themselves undergo vibration up and down during the
transportation.
[0106] As described in the foregoing, in the packing box 1 of this
embodiment, a plurality of large size plate materials G can be
stored stably in a flatly stacked state. Further, their
transportation is carried out in such a state that such packing
boxes 1 are stacked one on another as the plate materials G are
flatly loaded in the respective boxes. By transporting large size
plate materials in a flatly stacked state in this manner, they can
be easily and efficiently stored in e.g. a storage room having a
low ceiling, and a number of plate materials can be transported
stably by various transportation means.
[0107] At the time of loading plate materials G on such a packing
box 1 or at the time of unloading plate materials G from the
packing box 1 after the transportation, the packing box 1 may be
lifted so that the storage box 14 of the packing box 1 will have a
prescribed angle of from 0.degree. to 90.degree., preferably from
75.degree. to 85.degree., to the horizontal plane.
[0108] FIG. 10 is a perspective view of an erection table to have
the packing box 1 put thereon and to lift it at a prescribed angle,
and FIGS. 11(a) and (b) are views illustrating the state of use of
such an erection table.
[0109] The erection table 21 is a L-shape member constituted by a
large table portion 22 and a small table portion 23 vertically
standing from one end of the large table portion 22. Such an
erection table 21 is provided at a position to load or unload
prescribed plate materials G on the path of a chain conveyer
comprising chains C. The large table portion 22 and the small table
portion 23 are provided with two parallel grooves 24 to let chains
C of the conveyer pass therethrough along the direction for
transportation of the packing box.
[0110] During the transportation by the chain conveyer, when the
packing box 1 reached the erection table 21 with the large table
portion 22 being in a horizontal state, it abuts against the small
table portion 23 as shown in FIG. 11(a) and it is maintained.
Thereafter, the erection table 21 is lifted as shown in FIG. 11(b)
(by arrow D). This lifted angle is optionally adjustable within a
range of from horizontal to substantially right angle. This lifted
angle is adjusted to the optimum angle so that the operation by a
robot for loading or unloading of the plate materials can be
smoothly carried out.
[0111] When such an erection table is used for the operation of
loading or unloading plate materials in a state where the packing
box 1 is erected from the horizontal state, handling of the plate
materials G themselves is simple as compared with a case where the
plate materials G are taken out from the packing box 1 in a
horizontal state or as compared with a case where plate materials G
are overlaid afresh on the plate materials G in the storage box 14,
and it is possible to easily unload plate materials G from the
storage box 14 or to easily load plate materials G to the storage
box 14 even by a robot or manpower. Further, the plate material
loading or unloading method to load or unload plate materials is
such a state that the packing box is lifted to stand erect,
presents a less load to the plate materials G and thus reduces the
possibility of damages to glass.
[0112] As described in the foregoing, the plate material packing
box of the present invention comprises a plate material storage box
capable of having a plurality of large size plate materials put
thereon in a flatly stacked state, and vibration dampers to absorb
vibrations with frequencies within a prescribed range beneath the
plate material storage box, whereby a plurality of large size plate
materials can be transported in a stabilized state where vibrations
from the exterior are scarcely transmitted to the plate materials.
Further, such plate material packing boxes are presupposed to be
transported in a substantially horizontally flatly stacked state.
Accordingly, as compared with the conventional vertically stacked
transportation mode, a sufficient loading efficiency can be
presented to a transporting vehicle, and at the same time, they can
be stored without trouble even in a storage room narrow in the
height direction such as in an airplane.
[0113] The packing box of the present invention can be used in such
a manner that plate materials are packed and transported, and after
the transportation, unpacked to take out the plate materials,
whereupon the empty packing box may be re-used as it is. Such
re-use may be repeated many times.
[0114] FIG. 12 illustrates another packing box according to the
present invention, and FIG. 13 is a top view thereof. As
illustrated, the packing box 1 comprises a pedestal 3 and a storage
box 14. The pedestal 3 is one wherein a plurality of I-beam frame
materials 9 formed by an extruded material made of e.g. an aluminum
alloy, are assembled lengthwise and crosswise in a lattice-like
arrangement to form a frame, and on an upper side of this frame, an
upper lining 4 is fixed and on a lower side, a lower lining 10 is
fixed. Here, the pedestal 3 may be formed by assembling materials
such as angular pipes other than the I-beam frame materials 9 to
form a frame.
[0115] At four corners of the pedestal 3, pillar members 31
(stacking members in Claims) are provided as projecting upwardly.
On the top surfaces of the pillar members 31, shock absorbing pads
7 are bonded, and guide members 8 are attached thereon. Such guide
members 8 are inserted and fit in openings 11 provided at lower
surfaces of the pillar members 31, whereby a plurality of packing
boxes 1 can be stacked (FIG. 19). Here, fixing of the pillar
members 31 to the pedestal 3 may be reinforced by means of e.g.
angle members (not shown), etc. Further, the pillar member 31 may
not necessarily be a pillar-shaped member, but may be a wall-shaped
member formed along one side on the pedestal 3.
[0116] The storage box 14 is put on an upper lining 4 of the
pedestal 3 via vibration dampers. The vibration dampers consist of
shrink absorbers 32 and stretch absorbers 33, and it is thereby
possible to reduce the up-and-down vibration of the plate materials
G during the transportation. The plate materials G are put on the
bottom plate 15 of the storage box 14. The side walls of the
storage box 14 are constituted by a fixed side plate 34, a movable
side plate 35 and hold-down rolls 36, and the hold-down rolls 36
and the bottom plate 15 are designed to pinch inserting paper
sheets 18 to be interposed between the plate materials G. After
storage of the plate materials G, the storage box 14 will be
covered by a cover 42, whereby deposition of dust on the plate
materials G can be prevented. In FIG. 13, the cover 42 is
omitted.
[0117] As shown in FIG. 13, the side plates 34 and 35 are provided
along the opposing long sides of the rectangular bottom plate 15 of
the storage box 14. Two hold-down rolls 36 are provided on each of
the opposing short sides. The bottom plate 15 is bent in a V-shape
as shown in FIG. 12, and the bending line D (FIGS. 13 and 15) along
the apex of the V-shape is in parallel with the long sides of the
bottom plate 15.
[0118] The pillar members 31 at the four corners of the pedestal 3
are provided with triangular or rectangular reinforcing walls 31a
(triangular in this embodiment) along the sides of the
pedestal.
[0119] FIG. 14 illustrates another embodiment of the plate material
packing box.
[0120] In this embodiment, pillar members 31 are provided on the
upper surface of the upper lining 4 of the pedestal 3, and openings
11 are formed at four corners of the lower lining 10. The rest of
the construction is the same as in the embodiment of FIG. 12.
[0121] FIG. 15 is a schematic view of a plate material storage box,
and FIG. 16 is a cross-sectional view of the vicinity of the
hold-down roll in a state where the plate materials are stored.
[0122] As described above, the storage box 14 comprises a bottom
plate 15, a fixed side plate 34, a movable side plate 35 and
hold-down rolls 36. The movable side plate 35 can be turned in the
direction of arrow R to the bottom plate 15 with the lower side of
the side plate being the axis. The hold-down rolls 36 are movable
in an up-and-down direction to the bottom plate 15. When plate
materials G are to be stored in the plate material storage box 14,
a plate material G is put on the bottom plate 15 by abutting one
side of the plate material G against the fixed side plate 34 in a
state where the movable side plate 35 is moved down. Then, an
inserting paper sheet 18 is put on the plate material G, and
another plate material G is put thereon. After a predetermined
number of plate materials G are flatly stacked, the movable side
plate 35 is moved back to stand erect. Then, the hold-down rolls 36
are lowered (arrow F), the inserting paper sheets 18 protruding
from the plate materials G are pinched by the hold-down rolls 36
and the bottom plate 15, whereby the plate materials G are secured
by the hold-down rolls 36 via the inserting paper sheets 18. It is
thereby possible to prevent by the hold-down rolls 36 the
up-and-down movement of the plate materials G by vibration.
Further, it is possible to prevent the plate materials G from
displacement in a transverse direction. Here, the hold-down rolls
36 may have any shape such as a column shape, so long as it is a
shape capable of holding-down the inserting paper sheets.
[0123] When hold-down rolls having a roll diameter larger than the
height of the stacked plate materials G, are used, it is possible
to certainly prevent the plate materials G from displacement in a
transverse direction.
[0124] Instead of the turning type movable side plate 35, the
movable side plate may be made to be slidable in the direction of
arrow B as shown in the above-described FIG. 5. By providing such a
movable side plate 35, the opening area of the bottom plate 15 will
be broadened, whereby the operation for loading the plate materials
G will be facilitated. Further, after loading the plate materials
G, when the movable side plate 35 is returned to the initial
position, it is preferred to have such a dimensional shape so that
it pushes the plate materials G towards the fixed side plate 34 via
the inserting paper sheets protruding from the plate materials G.
Accordingly, also the size of the inserting paper sheets is
preferably such a size that they protrude to the directions of
three sides i.e. the opposing two short sides and the long side
provided with the movable side plate 35, against the plate
materials G.
[0125] The bottom plate 15 is bent in a V-shape, and its bending
line D is parallel with the longitudinal direction of the bottom
plate 15. Instead of the bottom plate bent in a V-shape, a
downwardly convex curved bottom plate may be employed. Also in such
a case, the curvature surface is preferably formed along short
sides (i.e. the generating line of the curvature is in parallel
with the long sides). As the bottom plate 15 is made to have a
recessed shape in such a manner, it is possible to mount plate
materials G stably and to prevent the plate materials G from
displacing obliquely to the actual direction during the
transportation. The angle of such a V-shape is preferably at least
160.degree. and less than 180.degree., more preferably at least
170.degree. and at most 176.degree.. The bottom plate 15 is
disposed preferably so that it is generally horizontal to the
pedestal 3, but it may be inclined so that one side will be lower
as described above (FIG. 6).
[0126] FIGS. 17(A) and (B) illustrate an embodiment of the
vibration absorber. FIG. 17(A) is a cross-sectional view of a
shrink absorber, and FIG. 17(B) is a cross-sectional view of a
stretch absorber.
[0127] The shrink absorber 32 is constructed in such a manner that
a resilient jell material 38 is attached via metal plates 39 to
brackets 37 processed by bending and fixed to the bottom plate 15
and the upper lining 4 by screws 43. The jell material 38 and the
metal plates 39 are bonded by e.g. an adhesive, and the brackets 37
are bonded or fixed by integrally formed bolts 40 to the metal
plates 39.
[0128] The stretch absorber 33 is constructed in such a manner that
a resilient jell material 38 is attached via metal plates 39
between two brackets 41 having a roughly -shaped cross-section and
fixed to the bottom plate 15 and the upper lining 4 by screws 43.
The jell material 38 and the metal plates 39 are bonded by e.g. an
adhesive, and the brackets 37 are bonded or fixed by integrally
formed bolts 40 to the metal plates 39.
[0129] Such shrink absorbers 32 and stretch absorbers 33 are
regularly disposed substantially over the entire lower surface of
the bottom plate 15. It is thereby possible to suppress the
up-and-down vibration of the storage box 14 caused by swinging of
the pedestal 3 due to a vibration during the transportation.
Namely, in the case of FIG. 17(A), when compression is exerted
between the bottom plate 15 and the upper lining 4 (arrows
F.sub.1), the jell material 38 is compressed to provide an
effective cushion effect. In the case of FIG. 17(B), when extension
is exerted between the bottom plate 15 and the upper lining 4
(arrows F.sub.2), the jell material 38 is compressed to provide an
effective cushion effect. In either case, the jell material 38
itself is compressed to provide a cushion effect. Instead of such a
jell material 38, an elastic material such as a compression rubber
or a compression spring material made of e.g. metal may be
employed. Otherwise, an elastic body having an elasticity against a
tensile force may also be employed.
[0130] FIG. 18 is a schematic view illustrating the junction
between a guide member and an opening, and FIG. 19 is a schematic
view when packing boxes are stacked.
[0131] As shown, the guide member 8 provided with a shock absorbing
pad 7 on a pillar member 31 is inserted and fit in the opening 11
formed on the lower surface of the pillar member 31 of a packing
box put thereon. As the guide member 8 is fit in the opening 11 in
such a manner, a plurality of packing boxes 1 may be stacked (three
layers in FIG. 19). Even if the packing boxes 1 are swayed by e.g.
a vibration during the transportation, the shock absorbing pads 7
provided between the respective packing boxes 1 will ease such
swaying and will further ease the vibration of plate materials
G.
[0132] FIG. 20 illustrates another embodiment of the plate material
storage box according to the present invention. This storage box 14
is one wherein hold-down plates 50 pressing plate materials G from
their side surfaces, are provided along the respective four sides
of a rectangular bottom plate 15. The size of the plate materials G
is substantially the same size as the bottom plate 15.
[0133] Each hold-down plate 50 is mounted on the bottom plate 15
detachably or openable as it falls down outside, via one or more
attaching portions 55.
[0134] The hold-down plates 50 may be provided in such a manner
that one hold-down plate corresponding to the length of each side
of the rectangular bottom plate 15 may be provided, or two or more
short hold-down plates may be provided along each side.
[0135] FIGS. 21(A) and (B) are cross-sectional views of the
hold-down plate portion of the plate material storage box of FIG.
20.
[0136] A plurality of plate materials G are put on the bottom plate
15 as horizontally stacked. Inserting paper sheets 18 are
interposed between the respective plate materials G.
[0137] FIG. 21(A) illustrates an embodiment wherein inserting paper
sheets 18 protruding from the side surfaces of the plate materials
G are directly held down by the hold-down plate 50. The hold-down
plate 50 presses the plate materials G having substantially the
same size as the bottom plate 15, from their side surfaces, via the
protruded end portions of the inserting paper sheets 18, in
combination with the bottom plate 15. The overlap portions at the
protruded end portions of the inserting paper sheets 18 are
held-down by the hold-down plate 50, whereby the hold-down plate 50
will not directly contact the side surfaces of the plate materials
G, and due to the flexibility of the inserting paper sheets, the
stacked assembly of plate materials G can certainly be secured by
pressing it from the four side surfaces, while the plate materials
G are protected.
[0138] FIG. 21(B) illustrates an embodiment wherein the inserting
paper sheets 18 protruding from the side surfaces of the plate
materials G are held-down by the hold-down plate 50 via a cushion
material 51. The hold-down plate 50 presses the plate materials G
having substantially the same size as the bottom plate 15, from
their side surfaces via a cushion material 51 and the protruded end
portions of the inserting paper sheets 18. By the interposition of
the cushion material 51, the stacked assembly of plate materials
can certainly be secured by pressing the side surfaces of the plate
materials uniformly and stably in accordance with the shape of the
side surfaces by absorbing non-uniformity in the shape of the
overlapped portions of the end portions of the inserting paper
sheets or by absorbing non-uniformity of the end portions of the
plate materials G.
[0139] FIG. 22 is a perspective view of an embodiment of the
construction of the hold-down plate-attaching portion. This
embodiment of the attaching portion 55 has a construction wherein
the hold-down plate 50 is made detachable from the bottom plate 15.
On the rear surface of the hold-down plate 50, a pillar 52 is
fixed. This pillar 52 is inserted into a pillar bearing 53 provided
at the side edge of the bottom plate 15, so that the press-down
plate 50 is attached to the bottom plate 15. It is thereby possible
that when a plate material is loaded on or unloaded from the bottom
plate 15, the hold-down plate 50 may be separated from the bottom
plate 15, so that the side surface of the plate material is
released, whereby the operation for loading or unloading can
smoothly be carried out. Here, the pillar bearings 53 are provided
with a proper distance from the side surface of the end portion of
the bottom plate 15.
[0140] FIG. 23 is a perspective view of another embodiment of the
construction of the hold-down plate-attaching portion. This
embodiment of the attaching portion 55 has a construction wherein
the hold-down plate 50 is made openable (arrow F) as it falls down
outside to the bottom plate 15. On the rear surface of the
hold-down plate 50, a pillar 52 is fixed. This pillar 52 is
attached pivotally about the spindle 54 to the bracket 56 formed on
the side edge of the bottom plate 15. It is thereby possible that
at the time of loading a plate material on the bottom plate 15 or
unloading it therefrom, the hold-down plate 50 is permitted to
fall-down outside of the bottom plate 15 to release the side
surface of the plate material, whereby the operation for loading or
unloading can be smoothly carried out. Here, the bracket 56 is
provided with a proper distance from the side surface of the end
portion of the bottom plate 15.
INDUSTRIAL APPLICABILITY
[0141] As an application example of the present invention, not only
plate glass, but all products may be stored in the packing box of
the present invention so long as they are plate materials which can
be flatly stacked, and yet, vibration absorbers are disposed below
the plate material storage box, whereby the products can be
protected from vibration or shock during their transportation.
However, the present invention is particularly effective for plate
glass, taking into consideration that large size thin plate
materials can thereby be transported stably and efficiently.
[0142] The entire disclosures of Japanese Patent Application No.
2004-216475 filed on Jul. 23, 2004 and Japanese Patent Application
No. 2005-047131 filed on Feb. 23, 2005 including specifications,
claims, drawings and summaries are incorporated herein by reference
in their entireties.
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