U.S. patent application number 11/297543 was filed with the patent office on 2007-06-14 for siding spacer and ventilation means for outer walls.
Invention is credited to Michael D. Conroy, Kurt D. Daniels, Jay A. Johnson.
Application Number | 20070130871 11/297543 |
Document ID | / |
Family ID | 38137882 |
Filed Date | 2007-06-14 |
United States Patent
Application |
20070130871 |
Kind Code |
A1 |
Johnson; Jay A. ; et
al. |
June 14, 2007 |
Siding spacer and ventilation means for outer walls
Abstract
A spacer and a method for its use in an outer wall of a building
between the outer vertical surface of its underlying structure and
the inner surfaces of each of the portions of overlapped lengths of
siding through which the lengths of siding are nailed to the
underlying structure to provide a ventilation space between the
rear surfaces of the lengths of siding and the outer surface of the
underlying structure. The spacers each have a planer rear surface
adapted to be positioned against the outer surface of the
underlying structure, and a planer front surface portion that can
be disposed at a small acute angle (e.g., in the range of about 2
to 3 degrees) with respect to the rear surface at which angle it is
desired to have the rear surfaces of the lengths of siding disposed
with respect to the outer surface of the underlying structure. A
ventilation channel can be provided between a lower horizontal
surface on the building and an uppermost edge of its siding to
facilitate movement of air to the atmosphere from such a
ventilation space transversely through the ventilation channel and
openings in a perforated wall portion of the ventilation
channel.
Inventors: |
Johnson; Jay A.; (Lake Elmo,
MN) ; Conroy; Michael D.; (Afton, MN) ;
Daniels; Kurt D.; (St. Paul, MN) |
Correspondence
Address: |
BROOKS & CAMERON, PLLC
1221 NICOLLET MALL #500
MINNEAPOLIS
MN
55403
US
|
Family ID: |
38137882 |
Appl. No.: |
11/297543 |
Filed: |
December 8, 2005 |
Current U.S.
Class: |
52/547 ;
52/551 |
Current CPC
Class: |
E04F 21/1855 20130101;
E04F 13/0864 20130101 |
Class at
Publication: |
052/547 ;
052/551 |
International
Class: |
E04D 1/34 20060101
E04D001/34 |
Claims
1. A spacer adapted for use between a generally planer vertical
outer surface of an underlying structure of an exterior wall of a
building and portions of lengths of siding through which spacer the
lengths of siding are nailed to the underlying structure to provide
a ventilation space between rear surfaces of the lengths of siding
and the outer surface of the underlying structure, said spacer
having a generally planer rear surface adapted to be positioned
against the planer outer surface of the underlying structure, a
planer front surface portion having opposite first and second
edges, said planer front surface portion being opposite and
disposed at a first angle in the range of 0 to 4 degrees with
respect to the rear surface, said front surface portion diverging
away from the rear surface of the spacer at said first angle from
said first edge of the front surface portion toward said second
edge of the front surface portion when said first angle is greater
than 0 degrees, said spacer having a thickness between said front
surface portion and said rear surface of said spacer at said first
edge to define the minimum dimension of the ventilation space the
spacer can provide between the outer surface of the underlying
structure and inner surfaces of the lengths of siding; and said
spacer further including a projecting portion at the first edge of
the front surface portion, said projecting portion having a stop
surface projecting above the front surface portion at the first
edge, said projecting portion facilitating manual engagement of the
spacer while the spacer is positioned between the siding and the
underlying structure, and said stop surface facilitating locating
the spacer with respect to an upper edge of the siding behind which
the spacer is positioned.
2. A spacer according to claim 1 including a tapered portion
extending from the second edge of the front surface portion to a
bottom end of the spacer opposite said second edge, said tapered
portion having a generally planer front surface that converges away
from said second edge of said front surface portion toward said
rear surface at a second acute angle larger than said first acute
angle between said front surface and said rear surface, said front
and rear surfaces forming a wedge that can facilitate inserting the
spacer between the siding and the underlying structure.
3. A spacer according to claim 1 wherein said first angle is in the
range of about 1.5 to 4 degrees, and said thickness between said
front surface portion and said rear surface of said spacer at said
first edge is at least about 1/8 inch (0.3 cm).
4. A spacer according to claim 1 wherein said stop surface projects
above the front surface a maximum distance of about 5/16 inch (0.79
cm).
5. A spacer according to claim 1 having a groove aligned with said
first edge of the front surface portion to afford breaking said
spacer along said groove to separate said projecting portion from a
portion of said spacer including said front surface portion.
6. A spacer according to claim 1 having a plurality of spaced
transverse recesses from said planer rear surface to afford
movement of air between said spacer and the outer surface of the
underlying structure against which the rear surface of the spacer
is positioned.
7. A spacer according to claim 1 including spaced opposite side
surfaces extending between said planer rear surface and said planer
front surface portion and between said first and second edges of
the front surface portion, said opposite side surface portions
being spaced in the range of about 1 to 2 inches (2.5 to 5.1
cm).
8. A spacer according to claim 1 wherein said first acute angle is
in the range of about 2 to 3 degrees.
9. A spacer according to claim 1 wherein said spacer has spaced
opposite side surface portions extending between said planer rear
surface and said planer front surface portion and between said
first and second edges of the front surface portion, and said front
surface portion is continuous between said first and second edges
and said opposite side surface portions.
10. A spacer according to claim 1 wherein said spacer has a through
passageway extending generally centrally through said front surface
and extending through said rear surface.
11. A method for attaching a length of siding having opposite ends,
a rear surface, and longitudinally extending top edge surface, said
method attaching the length of siding over a generally planer
vertical surface of an underlying structure of an outer wall of a
building while providing a ventilation space between the length of
siding and the underlying structure, said method including the
steps of providing spacers each having a generally planer rear
surface, a planer front surface portion opposite and disposed at a
first acute angle with respect to the rear surface at which first
acute angle it is desired to have a rear surface of the length of
siding disposed with respect to the outer surface of the underlying
structure, said front surface portion diverging away from the rear
surface at said acute angle from a first edge of the front surface
portion toward a second edge of the front surface portion, said
spacers each having a thickness between said front surface portion
and said rear surface at said first edge defining the minimum
dimension of the ventilation space the spacer will provide between
the outer surface of the underlying structure and an inner surface
of the length of siding, positioning the front surface portions of
the spacers in spaced relationship along the rear surface of the
length of siding with the top edge surface of the length of siding
along the first edge of the front surface portion of each spacer;
and at each spacer driving a fastener through the length of siding,
generally centrally through the front surface portion of the spacer
and into the underlying structure.
12. A method according to claim 11 wherein said spacers each
include a tapered portion extending from the second edge of the
front surface portion to a bottom end of the spacer opposite said
second edge, said tapered portion having a generally planer front
surface diverging away from said bottom end with respect to said
rear surface at a second acute angle larger than said first acute
angle, and said spacers each further include a projecting portion
at the first edge of the front surface portion, said projecting
portion having a stop surface projecting above the front surface
portion at the first edge; said step of positioning includes the
steps of first positioning the front surface portions of two of the
spacers along the rear surface of the length of siding each
adjacent a different one of said opposite ends with the stop
surfaces of the two spacers contacting the upper edge of the length
of siding; driving a fastener through the length of siding,
generally centrally through the front surface portion of each of
the two spacers and into the underlying structure; and subsequently
manually engaging the projecting portions of additional spacers and
inserting said additional spacers at spaced relationships between
the rear surface of the siding and the outer surface of the
underlying structure by pressing each spacer between the rear
surface of the siding and the underlying structure with the bottom
end of the tapered portion leading until the stop surface on the
projecting portion at the first edge of the front surface portion
of each spacer is along and contacts the top edge surface of the
length of siding.
13. An outer wall for a building comprising: an underlying
structure having a generally planer vertical outer surface, a
plurality of lengths of elongate siding each having generally
planer opposite front and rear surfaces extending between
longitudinally extending opposite top and lower edge surfaces, said
lengths of siding being disposed with said rear surfaces adjacent
said outer surface of said underlying structure in parallel
overlapping relationship; and a multiplicity of spacers spaced
along each of said lengths of siding between said planer outer
surface of said underlying structure and said rear surfaces of said
lengths of siding through which spacers the lengths of siding are
fastened to the underlying structure to provide a ventilation space
between the lengths of siding and the underlying structure, said
spacers each having a generally planer rear surface positioned
against the generally planer vertical outer surface of the
underlying structure, a planer front surface portion opposite and
disposed at a first acute angle with respect to the rear surface of
the spacer to dispose the rear surface of the length of siding at
said first acute angle with respect to the outer surface of the
underlying structure, said front surface portion of said spacer
diverging away from the rear surface of the spacer at said acute
angle from a first edge of the front surface portion disposed along
the top edge of the length of siding toward a second edge of the
front surface portion, said spacer having a thickness between said
front surface portion and said rear surface of said spacer at said
first edge that defines the minimum dimension of the ventilation
space the spacer provides between the outer surface of the
underlying structure and inner surfaces of the lengths of
siding.
14. An outer wall according to claim 13 wherein said first acute
angle is in the range of about 1.5 to 4 degrees, and said thickness
between said front surface portion and said rear surface of each of
said spacers at said first edge is at least about 1/8 inch (0.3
cm).
15. An outer wall according to claim 13 further including a
ventilation channel between the uppermost edge of the uppermost
length of siding and a lower horizontal surface on the building,
said ventilation channel having wall portions including: an
elongate planer inner wall portion having inner and outer major
surfaces extending between opposite first and second longitudinally
extending edges and having said outer major surface positioned
against the vertical outer surface of the underlying structure of
the building, an elongate planer upper wall portion having inner
and outer major surfaces extending between opposite first and
second longitudinally extending edges, the first edge of the upper
wall portion being joined to the second edge of the inner wall
portion, said upper wall portion being disposed at a right angle
with respect to said inner wall portion with said inner surfaces of
said wall portions adjacent and the outer surface of said upper
wall portion being positioned against the lower horizontal surface
on the building, an elongate perforated wall portion having inner
and outer major surfaces extending between opposite first and
second longitudinally extending edges, the first edge of the
perforated wall portion being joined to the second edge of the
upper wall portion, said perforated wall portion being disposed at
about a right angle with respect to said upper wall portion with
said inner surfaces of said wall portions adjacent, and said
channel having through openings between the inner and outer
surfaces of said perforated wall portion along the length of said
perforated wall portion, and an elongate lower wall portion having
inner and outer major surfaces extending between opposite first and
second longitudinally extending edges, the first edge of the lower
wall portion being joined to the second edge of the perforated wall
portion, said lower wall portion being disposed about parallel to
said upper wall portion with said inner surfaces of said perforated
and lower wall portions adjacent, the second edge of the lower wall
portion being spaced from the inner wall portion by about said
minimum dimension of the ventilation space between the outer
surface of the underlying structure and the inner surfaces of the
lengths of siding, and the outer surface of said lower wall portion
being positioned against the upper edge of the uppermost length of
siding, the space between said second edge of said lower wall
portion and said inner wall portion affording movement of air
through said ventilation space between the rear surfaces of the
lengths of siding and the outer surface of the underlying structure
of the wall, transversely through said ventilation channel, and
through said openings in said perforated wall portion.
16. An outer wall according to claim 13 further including a
ventilation strip of material made from random woven polymeric
fibers and having small through air passageways, said ventilation
strip being positioned between the rear surface of the lowermost
portion of the lowermost length of siding and the vertical outer
surface of underlying structure.
17. An outer wall according to claim 15 further including a
ventilation strip of material made from random woven polymeric
fibers and having small through air passageways, said ventilation
strip being positioned between the rear surface of the lowermost
portion of the lowermost length of siding and the vertical outer
surface of the underlying structure.
18. A ventilation channel adapted to be positioned between a lower
horizontal surface on a building and an uppermost edge of siding
attached to a vertical planer outer surface of an underlying
structure of an outer wall of the building and spaced from an outer
surface of the underlying structure by means that provide a
ventilation space between the rear surface of the siding and the
outer surface of the underlying structure, said ventilation channel
having wall portions including an elongate generally planer inner
wall portion having inner and outer major surfaces extending
between opposite first and second longitudinally extending edges
and adapted to have said outer major surface positioned against the
vertical surface of the underlying structure of the building, an
elongate generally planer upper wall portion having inner and outer
major surfaces extending between opposite first and second
longitudinally extending edges, the first edge of the upper wall
portion being joined to the second edge of the inner wall portion,
said upper wall portion being disposed at about a right angle with
respect to said inner wall portion with said inner surfaces of said
inner and upper wall portions adjacent and the outer surface of
said upper wall portion being adapted to be positioned against the
lower horizontal surface on the building, an elongate perforated
wall portion having inner and outer major surfaces extending
between opposite first and second longitudinally extending edges,
the first edge of the perforated wall portion being joined to the
second edge of the upper wall portion, said perforated wall portion
being disposed at about a right angle with respect to said upper
wall portion with said inner surfaces of said upper and perforated
wall portions adjacent, and said channel having through openings
between the inner and outer surfaces of said perforated wall
portion along the length of said perforated wall portion, and an
elongate lower wall portion having inner and outer major surfaces
extending between opposite first and second longitudinally
extending edges, the first edge of the lower wall portion being
joined to the second edge of the perforated wall portion, said
lower wall portion being disposed about parallel to said upper wall
portion with said inner surfaces of said perforated and lower wall
portions adjacent, the second edge of the lower wall portion being
spaced from the inner wall portion, and the outer surface of said
upper wall portion being adapted to be positioned against the upper
edge of the siding, the space between said second edge of said
lower wall portion and said inner wall portion affording movement
of air from said ventilation space between the rear surface of the
siding and the underlying structure of the building, transversely
through said ventilation channel, and through said openings in said
perforated wall portion.
19. An outer wall for a building comprising: an underlying
structure having a vertical outer surface, siding having opposite
front and rear surfaces generally coextensive with said vertical
outer surface extending from a lower end to an upper end; means for
supporting said siding on said underlying structure with said rear
surface spaced from said vertical outer surface to provide a
ventilation space between the rear surface of the siding and the
outer surface of the underlying structure, said ventilation space
having an opening at said lower end of said siding and at said
upper end of said siding, a ventilation channel between the upper
end of the siding and a lower horizontal surface on the building,
said ventilation channel having wall portions including: an
elongate planer inner wall portion having inner and outer major
surfaces extending between opposite first and second longitudinally
extending edges and having said outer major surface positioned
against the vertical outer surface of the underlying structure of
the wall, an elongate planer upper wall portion having inner and
outer major surfaces extending between opposite first and second
longitudinally extending edges, the first edge of the upper wall
portion being joined to the second edge of the inner wall portion,
said upper wall portion being disposed at about a right angle with
respect to said inner wall portion with said inner surfaces of said
inner and upper wall portions adjacent and the outer surface of
said upper wall portion being positioned against the lower
horizontal surface on the wall, an elongate perforated wall portion
having inner and outer major surfaces extending between opposite
first and second longitudinally extending edges, the first edge of
the perforated wall portion being joined to the second edge of the
upper wall portion, said perforated wall portion being disposed at
about a right angle with respect to said upper wall portion with
said inner surfaces of said upper and perforated wall portions
adjacent, and said channel having through openings between the
inner and outer surfaces of said perforated wall portion along the
length of said perforated wall portion, and an elongate lower wall
portion having inner and outer major surfaces extending between
opposite first and second longitudinally extending edges, the first
edge of the lower wall portion being joined to the second edge of
the perforated wall portion, said lower wall portion being disposed
about parallel to said upper wall portion with said inner surfaces
of said perforated and lower wall portions adjacent, the second
edge of the lower wall portion being spaced from the inner wall
portion by a dimension about equal to the width of the ventilation
space between the outer surface of the underlying structure and the
inner surface of the siding, and the outer surface of said lower
wall portion being positioned against the upper end of the siding,
the space between said second edge of said lower wall portion and
said inner wall portion affording movement of air through said
ventilation space between the rear surface of the siding and the
underlying structure of the building, transversely through said
ventilation channel, and through said openings in said perforated
wall portion.
20. An outer wall according to claim 19 further including a
ventilation strip of material made from random woven polymeric
fibers and having small through air passageways, said ventilation
strip being positioned between the rear surface of the siding and
the vertical outer surface of the underlying structure across the
ventilation space at the lower end of said siding.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to structures and methods
adapted to provide ventilation between house siding and underlying
house structure such as wind and water barrier covered sheathing
attached to the outside of framing on the outside wall of the
house.
BACKGROUND
[0002] It has been found that when certain types of house lap
siding, particularly including fiber cement lap siding (e.g.,
"HARDIPLANK".TM. lap siding available from James Hardie Building
Products, Mission Viejo, Calif.; or "WeatherBoard Lap Siding"
available from CertainTeed Corporation, Valley Forge, Pa.), is
nailed directly to or over underlying structure such as polymeric
house wrap (e.g., "Tyvec".TM. Home Wrap.TM. available from DuPont)
covered sheathing (e.g., sheets of pressboard or plywood) attached
to the outside of wood house framing, water can get between the
siding and the underlying structure and cause mold to grow
therebetween. In some such instances, it has been necessary to
remove and replace the siding and parts of the underlying structure
to correct that problem.
[0003] It is recognized that to alleviate this problem a
ventilation space (e.g., a 1/4 inch ventilation space) should be
provided between the rear surface of the siding and the underlying
structure through which ventilation space air can circulate to dry
moisture and restrict the growth of mold. Two known methods have
been used to provide that ventilation space. [0004] (1) Vertical
baton strips (e.g., strips about 2 inches wide and 1/4 inch thick)
extending vertically from the bottom to the top of the underlying
structure, spaced at about 16 inches and aligned with the studs
behind the sheathing have been used between the siding and
underlying structure to provide such a ventilation space. That
ventilation space is only provided between the vertical strips so
that horizontal cross ventilation is restricted. Also, nailing the
lap siding to those strips can cause visible bows about horizontal
axes in the lengths of siding between their upper portions that are
nailed to the strips and their lower portions that extend over the
upper portions of the lengths of siding below them. [0005] (2) A
stiff resiliently flexible corrugated sheet random woven of Nylon
polymeric fibers to provide a high percentage of openings through
the corrugated sheet (e.g., the corrugated sheet sold under the
trademark "HOME SLICKER" by Benjamin Obdyke Incorporated, Horsham,
Pa., see U.S. Pat. No. 6,594,965) is positioned between the lengths
of siding and the underlying structure with its corrugations
extending vertically to provide such a ventilation space. The
ventilation space provided by that porous corrugated sheet is
somewhat occluded by the presence of the corrugated sheet. Also,
nailing the lengths of siding to the underlying structure through
the corrugated sheet can collapse the corrugations in the sheet
under the nailed portions of the siding, whereas the portions of
the siding between the nailed portions are held away from the
underlayment by the corrugated sheet, thereby causing visible bows
in the siding about vertical axes between those nailed
portions.
DISCLOSURE OF THE INVENTION
[0006] The present invention provides specially shaped spacers and
a method for using such spacers between an underlying structure on
the outside wall of a building and each of the portions of lengths
of lap siding through which the lengths of siding are nailed to the
underlying structure to provide a ventilation space between the
rear surfaces of the lengths of siding and the underlying structure
while restricting visible bowing the lengths of siding; and also
provides a building comprising an outside wall that can be made by
that method and which can include novel means for opening the
ventilation space to the atmosphere at its upper and lower
ends.
[0007] The spacers according to the present invention each have a
planer rear surface adapted to be positioned against the planer
outer surface of an underlying structure (e.g., an outer surface
formed by polymeric house wrap covered sheathing), and a planer
front surface portion that can be disposed at a small acute angle
(e.g., in the range of about 1.5 to 4 degrees or about 2 to 3
degrees for use with lengths of siding in the range of about 61/4
inches or 15.8 cm to 12 inches or 30.5 cm wide) with respect to its
rear surface at which small acute angle it is desired to have the
rear surfaces of the lengths of siding disposed with respect to the
outer surface of the underlying structure. The front surface
portion can diverge away from the rear surface at that angle from a
first or upper edge of the front surface portion toward a second or
lower edge of the front surface portion, and the spacer has a
predetermined thickness (e.g., about 1/4 inch) between its front
surface portion and its rear surface at the upper edge of the front
surface portion that defines the minimum dimension of the
ventilation space the spacer will provide between the outer surface
of the underlying structure and the inner surfaces of the lengths
of siding.
[0008] The spacers each include a projecting portion having a stop
surface at and projecting above the first edge of the front surface
portion. The projecting portion can facilitate manual engagement
with the spacer while the spacer is positioned behind a length of
siding or inserted between a length of siding and the underlying
structure, and helps locate the spacer or stops such insertion when
the stop surface contacts the upper edge of the length of siding.
The projecting portion extends from the stop surface to a top end
of the spacer and projects above the first edge of the front
surface a distance (e.g., 5/16 inch or 0.79 cm) about equal to or
less than the thickness of the lengths of siding along their upper
edges.
[0009] The spacers can also each include a tapered portion
extending from the second edge of the front surface portion to a
bottom end of the spacer, which tapered portion has a generally
planer front surface that diverges away from the second edge toward
the rear surface at an acute angle (e.g., about 20 degrees) between
the front and rear surfaces. The front and rear surfaces along the
tapered portion provide a wedge which can facilitate inserting the
spacer between the rear surface of a length of siding and the outer
surface of the underlying structure.
[0010] A method for using the spacers to provide a ventilation
space between lengths of siding and the underlying structure of a
house can include positioning the spacers between the rear surfaces
of the lengths of siding and the underlying structure with their
stop surfaces contacting the upper edges of the lengths of siding
behind which the spacers are positioned and with the spacers for
each of the lengths of siding spaced (e.g., at about 16 inches)
along its length in alignment over the side surfaces of building
structure (e.g., wood 2.times.4s) included in the underlying
structure over which they are positioned. Each length of siding is
attached by fasteners (e.g., nails or screws) driven through the
upper portion of the length of siding, the spacers generally
centrally of their front surface portions, and into the underlying
structure. This can position each of the lengths of siding so that
the rear surfaces of the lengths of siding diverge away from the
adjacent outer surface of the underlying structure at a slight
angle so that at the rear surfaces of the lengths of siding at
their top edges are spaced at a predetermined distance (e.g., about
1/4 inch) from the underlying structure, and portions of the
lengths of siding adjacent their lower edges lay against and are
pressed slightly against the outer surface of an upper portion of
the length of siding below them. This can be done without visual
bending the siding by appropriate selection of the angle between
the rear surfaces and front surface portions of the spacers for the
width and thickness of the siding being attached.
[0011] The spacers can have lengths between their top and bottom
ends that are significantly less (e.g., preferably no more that
about 1/2) the widths of the lengths of siding with which they are
used so that there is a space between vertically aligned spacers
used to attach the lengths of siding. Thus the ventilation space
provided by the spacers between the underlying structure and the
lengths of siding can afford movement of air and moisture in both
horizontal and vertical directions in the ventilation space.
[0012] The spacer should be made of a material that can firmly
support and retain the positions of the lengths of siding for the
life of the building, can be nailed through with relative ease
either with a power nailing device or manually with a hammer, and
will not split when it is nailed through over the range of
temperatures in which house construction occurs (e.g., -30 to 120
degrees F. or -34 to 49 degrees C.). Suitable materials may
include, but are not limited to, fibrous or polymeric materials or
composites thereof, such as wood (preferably coated to restrict
absorbing moisture), PVC, polypropylene, or glass reinforced high
or low melt resins. One material that may be acceptable is the
polypropylene copolymer, material grade PD852360 commercially
available from Bassel Polyolefins, web address www.Montel.com. When
appropriate for the material used, the spacer can be cut or
machined from a larger block of such material, can be made by a
combination of extrusion and transverse cutting, or can be
injection or vacuum molded.
[0013] The front surface portion of the spacer can be continuous or
have support across its central portion so that it provides support
for the rear surface of a length of siding around a fastener (e.g.,
a nail) as that fastener is driven through that length of siding,
the spacer, and into the underlying structure. Such support for the
rear surface of the length of siding restricts portions of the
siding around that fastener along the rear surface of the siding
from being broken out by movement of the fastener through the
length of siding. Alternatively, if the material from which the
length of siding is made does not need such support, the spacer can
have a passageway that extends through the center of the front
surface portion through which passageway that fastener can pass to
so that the spacer causes little or no increase in the force needed
to insert that fastener through the length of siding and spacer and
into the underlying structure.
[0014] Use of the spacers can provide an outer wall for a building
in which a multiplicity of the spacers between a planer outer
surface of an underlying structure of the wall and the rear
surfaces of the lengths of siding through which spacer the lengths
of siding are fastened to the underlying structure provide a
ventilation space between the lengths of siding and the underlying
structure. The outer wall can further include a ventilation strip
of material made of random woven polymeric fibers to have small
through air passageways positioned between the rear surface of the
lowermost portion of the lowermost length of siding and the planer
outer surface of the underlying wall structure across the lower
open end of the ventilation space, together with a novel
ventilation channel between the uppermost edge of the uppermost
length of siding and a lower horizontal surface on the building,
which channel has an opening communicating with the upper end of
the ventilation space and has openings to the atmosphere. Air can
freely move through the ventilations strip, the ventilation space
between the rear surfaces of the lengths of overlap siding and the
underlying structure of the building, and through the ventilation
channel.
[0015] The ventilation strip and the ventilation channel can also
be useful in an outer wall for a building that has siding other
than lap siding, such as siding of stucco or sheets of wood or
another suitable material, where that outer wall includes an
underlying structure having a vertical outer surface; the siding
means are provided for supporting the siding on the underlying
structure with a rear surface on the siding spaced from the outer
surface of the underlying structure to provide a ventilation space
between the siding and the underlying structure having openings
both at the lower end and at the upper end of the siding. The
ventilation strip can then be used between the inner surface of the
siding and the outer surface of the underlying structure across the
lower opening to the ventilation space at the lower end of the
siding; and the ventilation channel can then be used between the
uppermost edge of the siding and a lower horizontal surface on the
building (e.g., a lower surface on a freeze board, soffit, eave or
overhang) across the upper end of the ventilation space.
BRIEF DESCRIPTION OF DRAWING
[0016] The present invention will be further described with
reference to the accompanying drawing wherein like reference
numerals refer to like parts in the several views, and wherein:
[0017] FIG. 1 is a front view of a first embodiment of a spacer
according to the present invention;
[0018] FIG. 2 is a right side view of the spacer of FIG. 1;
[0019] FIG. 3 is a fragmentary perspective view having parts broken
away to show details that illustrates the use of spacers of the
type illustrated in FIG. 1 to attach lengths of siding to an
underlying structure of an outer wall of a building to form a
ventilation space between an outer surface of the underlying
structure and the rear surface of the lengths of siding and
illustrates the use of a ventilation strip across the lower end of
the ventilation space;
[0020] FIG. 4 is a fragmentary perspective view having parts broken
away to show details that illustrate the use of spacers of the type
illustrated in FIG. 1 to attach lengths of siding to an underlying
structure of an outer wall of a building, including the use of an
inverted spacer to support the lowermost portion of the lowermost
length of siding away from the underlying structure;
[0021] FIG. 5 is a fragmentary perspective view having parts broken
away to show details that illustrates the use of spacers of the
type illustrated in FIG. 1 to attach lengths of siding to an
underlying structure of an outer wall of a building together with a
ventilation channel between the uppermost edge of the uppermost
length of siding and a lower horizontal surface on the
building;
[0022] FIG. 6 is a perspective view of the ventilation channel used
in FIG. 5;
[0023] FIG. 7 is a top, front, right side perspective view of a
second embodiment of a spacer according to the present
invention;
[0024] FIG. 8 is a rear, top, left side view of the spacer of FIG.
7;
[0025] FIG. 9 is a top, front, right side perspective view of a
third embodiment of a spacer according to the present
invention;
[0026] FIG. 10 is a rear, top, left side view of the spacer of FIG.
9;
[0027] FIG. 11 is a front view of a fourth embodiment of a spacer
according to the present invention; and
[0028] FIG. 12 is a sectional view taken approximately along line
12-12 of FIG. 11.
DETAILED DESCRIPTION
[0029] With reference to FIGS. 1 through 5 of the drawing, the
present invention comprises specially shaped spacers 10 adapted to
be used between a generally planer vertical outer surface on an
underlying structure 11 of an outer sidewall of a building 13 and
each of the portions of lengths of siding 16 through which the
lengths of siding 16 are fastened to the underlying structure 11 to
provide a ventilation space 9 between the inner or rear surfaces of
the lengths of siding 16 and the vertical outer surface of the
underlying structure 11. Use of the spacers 10 to provide that
ventilation space 9 can afford movement of air in any direction in
that ventilation space 9 and will restrict visible bowing of the
lengths of siding 16.
[0030] FIGS. 1 and 2 illustrate one of the spacers 10. FIG. 3
illustrates use of three of the spacers 10 to attach lengths of
siding 16 (e.g., fiber cement lap siding such as "HARDIPLANK".TM.
lap siding available from James Hardie Building Products, Mission
Viejo, Calif., or "WeatherBoard" lap siding available from
CertainTeed Corporation, Valley Forge, Pa.) to an underlying
structure 11 that as illustrated comprises polymeric air and water
barrier water vapor permeable house wrap 12 (e.g., "Tyvec".TM.)
covering plywood or press-board sheathing 14 over 2.times.4 wood
building framing 15. The spacers 10 each have a width (e.g., about
1.5 inches or 3.8 cm) between parallel side surfaces 20 that can be
about the same as the width of the side surface of the 2.times.4
wood framing 15 in the underlying structure 11 with which they will
be aligned, and a planer rear surface 22 intended to be positioned
against the generally planer vertical outer surface of the
underlying structure 11 (e.g., against the outer surface of the
polymeric house wrap 12 covering the sheathing 14). The spacers 10
each also have a continuous planer front surface portion 24
disposed at a small acute angle (i.e., in the range of about 1.5 to
4 degrees and preferably in the range of about 2 to 3 degrees for
lengths of siding in the range of about 61/4 inches or 15.8 cm to
12 inches or 30.5 cm wide) with respect to the rear surface 22, at
which small acute angle it is desired to have the rear surfaces of
the lengths of siding 16 disposed with respect to the vertical
outer surface of the underlying structure 11. The front surface
portion 24 diverges away from the rear surface 22 at that small
acute angle from a first or upper edge 26 of the front surface
portion 24 toward a second or lower edge 28 of the front surface
portion 24, and the spacer 10 has a predetermined thickness (e.g.,
about 1/4 inch) between its front surface portion 24 and its rear
surface 22 at the first edge 26, which predetermined thickness
defines the minimum dimension of the ventilation space 9 that the
spacer 10 will provide between the underlying structure 11 and the
lengths of siding 16.
[0031] The spacers 10 optionally can each include a tapered portion
30 extending from the second edge 28 of the front surface portion
24 to a bottom end 32 of the spacer 10. That tapered portion 30 has
a generally planer front surface 34 that converges away from the
second edge 28 toward the bottom end and rear surface 22 at an
acute angle (e.g., about 20 degrees) between the front and rear
surfaces 34 and 22. The front and rear surfaces 34 and 22 along the
tapered portion 30 form a wedge that can facilitate inserting the
spacer 10 between the siding 16 and the underlying structure
11.
[0032] The spacers 10 each include a projecting portion 36 having a
stop surface 38 at the first edge 26 projecting above the front
surface portion 24. That stop surface 38, as illustrated, is
disposed at about a right angle with respect to the front surface
portion 24, but could alternatively be disposed at a different
angle. The stop surface 38 facilitates alignment of the first edge
26 with a top edge surface 39 of one of the lengths of siding 16.
The projecting portion 36 facilitates manual engagement with a
spacer 10 when the spacer 10 is positioned along the rear surface
of one of the lengths of siding 16 before the length of siding 16
is attached to the underlying structure 11 and when a spacer 10 is
inserted between the rear surface of a length of siding 16 and the
underlying structure 11 after the ends of the that length of siding
16 are already attached to the underlying structure 11 through two
spacers 10 each adjacent a different one of its ends, whereupon
such insertion will be stopped when the stop surface 38 contacts
the top edge surface 39 of the length of siding 16. The projecting
portion 36 extends from the stop surface 38 to a top end 40 of the
spacer 10 and projects above the first edge 26 of the front surface
a distance no greater than the thickness of the lengths of siding
16 along their top edge surfaces 39 (e.g., a distance of about 5/16
inch or 0.79 cm or less).
[0033] The spacer can, as illustrated, have a transverse groove 41
recessed from its rear surface 22 and aligned with the first edge
26 of the front surface portion 24, or could alternatively have a
transverse groove recessed from its front surface portion 24 along
the first edge 26 (not shown). Either of such grooves affords
breaking the spacer 10 along the groove 41 to separate the
projecting portion 36 from a portion of the spacer 10 between the
first edge 26 and the bottom end 32 of the spacer 10. Such breaking
away of the projecting portion 36 can facilitate using that portion
of the spacer 10 between the uppermost length of siding 16 along an
underlying structure 11 and the freeze board or soffit, eave, or
overhang of a house so that the top edge surface 39 of that
uppermost length of siding 16 can be positioned against the bottom
surface of that freeze board or soffit, eave, or overhang.
[0034] The spacer 10 can also have a plurality of parallel spaced
transverse recesses (not shown) from its planer rear surface 22 and
extending either from the bottom end 32 to the top end 40 of the
spacer 10 or between the side surfaces 20 of the spacer 10 to
afford movement of air and water between the spacer 10 and the
planer outer surface of the underlying structure 11 against which
the rear surface 22 of the spacer 10 is positioned.
[0035] The width of the spacer 10 between its side surfaces 20
should be at least 1 inch or 2.54 cm which corresponds to the width
of the shoes on many power nailing devices to thereby facilitate
aligning that shoe with the spacer 10. That width preferably is
about 1.5 inch or 3.8 cm which corresponds to the side surface
dimension of 2.times.4 wood framing over which the spacer 10 is
often aligned, and should not need to be much wider (e.g., less
than about 2 inch or 5 cm) so that it does not occupy too much the
ventilation space 9 it forms between the lengths of siding 16 and
the underlying structure 11. The thickness of the spacer 10 at the
first edge 26 of the front surface portion 24 should be at least
about 1/8 inch or 0.32 cm so that it will form a minimum
ventilation space 9 through which air and water can pass of about
1/8 inch or 0.32 cm between the inner surfaces of the lengths of
siding 16 and the outer surface of the underlying structure 11.
That thickness preferably is about 1/4 inch or 0.64 cm to provide a
minimum ventilation through which air and water can more freely
pass space of about 1/4 inch or 0.64 cm thick between the lengths
of siding 16 and the underlying structure 11. That thickness could
be, but should not need to be, more than about 1/2 inch or 1.3 cm.
The height of the front surface portion 24 between the first edge
26 and the second edge 28 of the front surface portion 24 should be
in the range of 1 to 2 inches or 2.54 to 5 cm and preferably about
1.5 inch or 3.8 cm to provide firm support for the length of siding
16 the spacer 10 spaces form the underlying structure 11.
[0036] As can be seen in FIGS. 3, 4, and 5, the spacers 10 can be
positioned between the inner surfaces of the lengths of siding 16
and the outer surface of the polymeric air and water barrier
housewrap 12 included in the underlying structure 11 with the stop
surfaces 38 of the spacers 10 contacting the top edge surfaces 39
of the lengths of siding 16 along the rear surfaces of which the
spacers 10 are positioned. Spacers 10 for each of the lengths of
siding 16 can be spaced (e.g., at about 16 inches) along its length
in alignment over the side surfaces of framing 15 (e.g., wood
2.times.4s) included in the underlying structure 11. Each length of
siding 16 is attached by fasteners 44 (e.g., nails or screws)
extending through the upper portion of the length of siding 16, the
spacers 10 generally centrally on their front surface portions 24,
and into the underlying structure 11. This will position each of
the lengths of siding 16 so that the rear surfaces of the lengths
of siding 16 diverge away from the adjacent planer vertical outer
surface of the underlying structure 11 at a slight angle so that at
the top edges 39 of the lengths of siding 16 the rear surfaces of
the lengths of siding 16 are spaced at a predetermined distance
(e.g., 1/4 inch) from the outer surface of the underlying structure
11, and so that a portion of each length of siding 16 adjacent its
lower edge lays and is pressed against the outer surface of an
upper portion of the length of siding 16 directly below it. This is
done without significantly bending the siding 16 when it is
fastened to the underlying structure 11 by appropriate selection of
the angle between the rear surfaces 22 and front surface portions
24 of the spacers 10 for the width and thickness of the siding 16
being attached. Too large an angle will cause that portion of each
length of siding 16 adjacent its lower edge to be spaced from the
outer surface of an upper portion of the length of siding 16
directly below it, which is undesirable. Too small an angle can
cause that portion of each length of siding 16 adjacent its lower
edge to be pressed with sufficient force against the outer surface
of an upper portion of the length of siding 16 directly below it
that a visible bow about a horizontal axes can be caused in the
length of siding 16 between its upper portion that is nailed to the
underlying structure 11 through the spacer 10 and its lower portion
that is pressed against and supported on the upper portion of the
length of siding below it. Such visible bowing is also undesirable.
An angle between the rear surfaces 22 and front surface portions 24
of the spacers 10 in the range of about 1.5 to 4 degrees and
preferably in the range of about 2 to 3 degrees for lengths of
siding in the range of about 61/4 inches or 15.8 cm to 12 inches or
30.5 cm wide and 5/16 inch or 0.8 cm thick have been found to
restrict both such spacing between and significant visual bowing of
overlapped lengths of siding 16. The use of significantly narrower,
wider, and/or thicker lengths of siding could possibly change the
preferred angle between the rear surfaces 22 and front surface
portions 24 of the spacers 10.
[0037] Also, as can be seen in FIGS. 3, 4, and 5, the spacers 10
have lengths between their top and bottom ends 40 and 32 that are
significantly less (e.g., no more that about 1/2) the widths of the
lengths of siding 16 with which they are intended to be used (e.g.,
a length of less than about 3.5 inches or 9 cm for lengths of
siding 16 having a width of 81/4 inch or 20.3 cm, or a length of
less than about 2.5 inches or 6.4 cm for lengths of siding 16
having a width of 61/4 inch or 15.2 cm) so that there is a
significant space between vertically aligned spacers 10 used to
attach the lengths of siding 16. Thus the ventilation space 9
provided by the spacers 10 between the underlying structure 11 and
the lengths of siding 16 affords movement of air in both horizontal
and vertical directions in the ventilation space 9 between the
lengths of siding 16 and the underlying structure 11. Providing
spacers 10 that have lengths between their top and bottom ends 40
and 32 that are no more that about 1/2 the widths of the lengths of
siding 16 with which they are intended to be used also allows
horizontally spaced spacers 10a to be inverted as illustrated in
FIG. 4 so that their projecting portions 36 space the lower portion
of the lowermost length of siding 16 on the underlying structure 11
from the outer surface of the underlying structure 11.
[0038] As is seen in FIG. 3, insects and the like can be restricted
from entering the bottom open end of the ventilation space 9 formed
by the spacers 10 by using a ventilation strip 42 of the material
with small through air passageways made from random woven polymeric
fibers fused together at their cross over portions that is
typically used in ridge vents for roofing (e.g., a 5/8 inch or 1.6
cm thick and 2 inch or 5 cm wide strip of the material sold under
the trade designation "Cobra.TM. Exhaust Vent for Roof Ridge"
commercially available from GAF Materials Corporation). The
ventilation strip 42 is positioned and fastened across the open
bottom end of the ventilation space 9 between the outer surface of
the underlying structure 11 and the inner surface of the lowermost
length of siding 16 fastened along that underlying structure 11.
The ventilation strip 42 could have a front major surface disposed
at a small angle (e.g., 2 to 3 degrees) with respect to its rear
major surface so that those surfaces are respectively in full width
engagement with the inner surface of the lowermost length of siding
16 and the outer surface of the underlying structure 11.
[0039] A method for using the spacers 10 to sequentially attach
each length of siding 16 over the underlying structure 11 of the
outer sidewall of the building 13 from the lowermost length of
siding 16 to the uppermost length of siding 16 to provide the
ventilation space 9 between the lengths of siding 16 and the
underlying structure 11 can include positioning the front surface
portions 24 of the spacers 10 in spaced relationship along the rear
surface of the lowermost length of siding 16 with the top edge
surface 39 of the length of siding 16 along the stop surface 38 at
the first edge 26 of the front surface portion 24 of each spacer
10; and at each spacer 10 driving a fastener 44 (e.g., a nail or
screw) through the length of siding 16, generally centrally through
the front surface portion 24 of the spacer 10 and into the
underlying structure 11. Such positioning can be done by first
positioning the front surface portions 24 of two of the spacers 10
along the rear surface of the length of siding 16 each adjacent a
different one of its opposite ends typically in alignment with
vertical members of the framing in the underlying structure 11; and
then at each spacer 10 driving a fastener 44 through the length of
siding 16, through the spacer 10 generally centrally along its
front surface portion 24 and into the underlying structure 11.
Subsequently additional spacers are inserted at spaced
relationships (i.e., typically in alignment with vertical members
of the framing in the underlying structure 11) between the rear
surface of the length of siding 16 and the underlying structure 11
by pressing each spacer 10 between the length of siding 16 and the
underlying structure 11 with the bottom end 32 of the tapered
portion 30 leading until the first edge 26 of the front surface
portion 24 of each spacer 10 is along and contacts the top edge
surface 39 of the length of siding 16, after which fasteners 44 are
driven through the length of siding 16, the front surface portion
24 of each of those spacers 10 and into the underlying structure
11. After the lowermost length of siding 16 is attached, lengths of
siding 16 above it can be sequentially attached in the same way
after being located with respect to the length of siding 16 below
them.
[0040] That method can be used to make the outer wall of the
building 13 having the underlying structure 11 with the generally
planer vertical outer surface; a plurality of the lengths of
elongate siding 16 each having generally planer opposite front and
rear surfaces extending between longitudinally extending opposite
top and lower edge surfaces 39 and 46, the lengths of siding 16
being disposed with their rear surfaces adjacent the outer surface
of the underlying structure 11 in parallel overlapping relationship
with upper portions of the front surfaces of the lengths of siding
16 disposed along lower portions of the rear surfaces of adjacent
lengths of siding 16; and a multiplicity of the spacers 10 spaced
along each of the lengths of siding 16 between the planer vertical
outer surface of the underlying structure 11 and the rear surfaces
of the lengths of siding 16 through which spacers 10 the lengths of
siding 16 are fastened to the underlying structure 11 to provide
the ventilation space 9 between the lengths of siding 16 and the
underlying structure 11.
[0041] The outer sidewall of the building 13 can, as illustrated in
FIG. 5, further include a novel ventilation channel 80 between the
uppermost edge 39 of the uppermost length of siding 16 and a lower
horizontal surface 82 on the building. The ventilation channel 80,
shown removed from the building 13 in FIG. 6, can be formed of
metal (e.g., aluminum) by sheet metal stamping and bending
equipment, or can be formed of polymeric material using extrusion
and stamping equipment. The ventilation channel 80 has wall
portions including an elongate planer inner wall portion 84 having
inner and outer major surfaces 85 and 86 extending between opposite
first and second longitudinally extending edges 87 and 88 (e.g.,
about 2.5 inch or 6.4 centimeters wide) and, as illustrated in FIG.
5, can have its outer major surface 86 positioned against the
vertical outer surface of the underlying structure 11 of the outer
wall of the building 13. The wall portions of the ventilation
channel 80 also include an elongate planer upper wall portion 90
having inner and outer major surfaces 91 and 92 extending between
opposite first and second longitudinally extending edges 93 and 94
(e.g., about 1 inch or 2.5 centimeters wide), the first edge 93 of
the upper wall portion 90 being joined to the second edge 88 of the
inner wall portion 84, and the upper wall portion 90 being disposed
at a right angle with respect to the inner wall portion 84 with the
inner surfaces 85 and 91 of the wall portions 84 and 90 adjacent.
The outer surface 92 of the upper wall portion 90 can, as
illustrated in FIG. 5, be positioned against the lower horizontal
surface 82 on the building (e.g., the lower horizontal surface 82
can be the lower horizontal surface on a freeze board or on a
soffit, eave, or overhang on the building 13 along and above the
uppermost edge 39 of the uppermost length of siding 16). The wall
portions of the ventilation channel 80 further include an elongate
perforated wall portion 96 having inner and outer major surfaces 97
and 98 extending between opposite first and second longitudinally
extending edges 99 and 100 (e.g., about 0.5 inch or 1.3 centimeters
wide), the first edge 99 of the perforated wall portion 96 being
joined to the second edge 94 of the upper wall portion 90, the
perforated wall portion 96 being disposed at about a right angle
with respect to the upper wall portion 90 with the inner surfaces
91 and 97 of the wall portions 90 and 96 adjacent, and the
ventilation channel 80 having through openings such as a row of
small through openings 101 as illustrated between the inner and
outer surfaces 97 and 98 of the perforated wall portion 96 along
the length of the perforated wall portion 96. The ventilation
channel 80 should include means for restrict movement of insects
through the openings in the wall portion 96 which means, as
illustrated comprises making the openings 101 through the
perforated wall portion 96 of a small size that affords the passage
of air, but is sufficiently small to restrict movement of insects
through the openings 101 (e.g., openings 101 about 0.45 inch or 1.1
cm long and 0.1 inch or 0.3 cm wide spaced by about 0.2 inch or 0.5
cm along its length). Other means could be provided for restricting
entrance of insects through openings through the perforated wall
portion 96 such as window screen or a layer of the material from
which the ventilation strip 42 is formed extending across those
openings. The perforated wall portion 96 is illustrated as being
generally planer, however, it could have other contours between its
first and second edges 99 and 100 such as being arcuate. The wall
portions of the ventilation channel 80 also include an elongate
lower wall portion 102 having inner and outer major surfaces 103
and 104 extending between opposite first and second longitudinally
extending edges 105 and 106 (e.g., about 0.7 inch or 1.7
centimeters wide). The first edge 105 of the lower wall portion 102
is joined to the second edge 100 of the perforated wall portion 96,
the lower wall portion 102 is disposed about parallel to the upper
wall portion 90 and at about a right angle with respect to the
perforated wall portion 96 with the inner surfaces 97 and 103 of
the wall portions 96 and 102 adjacent, and the second edge 106 of
the lower wall portion 102 is spaced from the inner wall portion 84
by about the minimum dimension of the ventilation space 9 between
the outer surface of the underlying structure 11 and the inner
surfaces of the lengths of siding 16 (e.g., in the range of about
1/8 or 0.3 cm to 1/2 inch or 1.3 cm). The outer surface 104 of the
lower wall portion 90 can be, as illustrated in FIG. 6, positioned
against the upper edge 39 of the uppermost length of the lapped
siding 16. The lower wall portion 90 is illustrated as being
generally planer, however, it could have other contours between its
first and second edges 105 and 106 such as a contour that
corresponds to the upper edge of the uppermost length of siding 16.
With the ventilation channel 80 positioned in the outer wall of the
building 13 as illustrated in FIG. 5, the space between the second
edge 106 of the lower wall portion 102 and the inner wall portion
84 affords communication between the open upper end of the
ventilation space 9 and a chamber 108 defined by the inner surfaces
85, 91, 97, and 103 of the ventilation channel 80; and that chamber
108 communicates with the atmosphere through the openings 101 in
the perforated wall portion 96. Thus air can flow into the
ventilation space 9 through the ventilation strip 42 positioned
between the rear surface of the lowermost portion of the lowermost
length of siding 16 and the vertical planer surface of the building
13 and out of the ventilation space 9 through the ventilation
channel 80 to the atmosphere, or can flow into the ventilation
space 9 through the ventilation channel 80 and out through the
ventilation strip 42.
[0042] The ventilation channel 80 can be attached to the underlying
structure 11 of the building 13 with its inner wall portion 84
against the vertical outer surface of the underlying structure 11
of the building 13 and its upper wall portion 90 against the lower
horizontal surface 82 on the building by positioning the projecting
portions 36 of spacers 10 in the chamber 108, which can be done by
inserting the projecting portions 36 of the spacers 10, distal ends
first, into the chamber 108 through the opening between the second
edge 106 of the lower wall portion 102 and the inner wall portion
84 and then rotating the spacers 10 about 90 degrees to position
their rear surfaces 22 against the inner surface 85 of the inner
wall portion 84. The spacers 10 can then be nailed to the
underlying structure 11 through their front surface portions 24
with the ventilation channel 80 in the desired location, after
which the uppermost length of siding 16 can be attached to the
underlying structure 11 through those spacers 10 with its uppermost
edge 39 against the outer surface 104 of the lower wall portion
102.
[0043] The ventilation strip 42 and the ventilation channel 80 can
also be used to good advantage in an outer wall for a building that
has siding of other than lap siding, such as siding of stucco or
sheets of wood or another suitable material, where that outer wall
includes an underlying structure having a vertical outer surface;
the siding is generally coextensive with the vertical outer surface
of the underlying structure extending from a lower end to an upper
end; and means are provided for supporting the siding on the
underlying structure with the rear surface on the siding spaced
from the vertical outer surface of the underlying structure to
provide a ventilation space between the siding and the underlying
structure, which ventilation space has open upper and lower ends
respectively at the upper and lower ends of the siding. That means
for supporting the siding on the underlying structure with the rear
surface on the siding spaced from the vertical outer surface of the
underlying structure could, for example, comprise vertical baton
strips of the type described above in the Background portion of
this application extending vertically from the bottom to the top of
the underlying structure that are aligned with and attached to
studs in the underlying structure to which the siding could be
attached; or, to support stucco siding, could include the stiff
resiliently flexible corrugated sheet random woven of Nylon
polymeric fibers to provide a high percentage of openings through
the corrugated sheet (e.g., the corrugated sheet sold under the
trademark "HOME SLICKER") described in the Background portion of
this application positioned between the underlying structure and
the stucco siding, through which sheet the stucco mesh included in
the stucco siding is attached to the underlying structure. The
ventilation strip 42 can then be used between the inner surface of
the siding and the outer surface of the underlying structure across
the lower opening to the ventilation space at the lower end of the
siding; and the ventilation channel 80 can then be used between the
uppermost edge of the siding and a lower horizontal surface on the
building (e.g., a freeze board, soffit, eve or overhang) with its
inner wall portion 84 against the vertical outer surface of the
underlying structure of the wall, its upper wall portion 90 against
the lower horizontal surface on the building, and its lower wall
portion 102 positioned against the upper edge of the siding, with
the space between the second edge 106 of its lower wall portion 102
and its inner wall portion 84 aligned with the open upper end of
the ventilation space positioned to afford movement of air through
the ventilation strip 42, the ventilation space between the rear
surface of the siding and the outer surface of the underlying
structure of the building, through the space between the second
edge 106 of its lower wall portion 102 and its inner wall portion
84, transversely through the chamber 108 in the ventilation channel
80, and through the openings 101 in the perforated wall portion
96.
[0044] FIGS. 7 and 8 illustrate a second alternate embodiment of a
spacer 50 according to the present invention that can be used in
the same manner as the spacer 10, but is better adapted to be
molded in that the spacer 50 has less thick portions. The spacer 50
has many structural features similar to those of the spacer 10
which have been identified with the same reference numerals to
which have been added the suffix "a". Like the spacer 10, the
spacer 50 has a width between parallel side surfaces 20a that is
about the same as the width of the side surface of the framing 15
(e.g., 2.times.4 wood framing) in the underlying structure 11 with
which they will be aligned. The spacer 50 has spaced elongate
co-planer surface portions defining a planer rear surface 22a
intended to be positioned against the planer outer surface of the
underlying structure 11, and a planer continuous front surface
portion 24a disposed at a small acute angle (e.g., in the range of
about 1.5 to 4 degrees and preferably in the range of about 2 to 3
degrees) with respect to the rear surface 22a, at which small acute
angle it is desired to have the rear surfaces of the lengths of
siding 16 disposed with respect to the outer surface of the
underlying structure 11. The front surface portion 24a diverges
away from the rear surface 22a at that small acute angle from a
first or upper edge 26a of the front surface portion 24a toward a
second or lower edge 28a of the front surface portion 24a, and the
spacer 50 has a predetermined thickness between its front surface
portion 24a and its rear surface 22a (e.g., about 1/4 inch or 0.64
cm) at the first edge 26a, which predetermined thickness defines
the minimum dimension of the ventilation space 9 the spacer 50 will
provide between the outer surface of the underlying structure 11
and the inner surfaces of the lengths of siding 16. The spacer 50
includes a tapered portion 30a extending from the second edge 28a
of the front surface portion 24a to a bottom end 32a of the spacer
50. That tapered portion 30a has a generally planer front surface
34a that converges away from the second edge 28a toward the rear
surface 22a at an acute angle (e.g., about 20 degrees) between the
front and rear surfaces 34a and 22a. The front and rear surfaces
34a and 22a form a wedge that can facilitate inserting the spacer
between the siding 16 and the underlying structure 11. The spacer
50 also includes two spaced projecting portions 36a having spaced
co-planar surface portions defining a stop surface 38a at the first
edge 26a projecting above the front surface portion 24a and
disposed at about a right angle with respect to the front surface
portion 24a. The stop surface 38a facilitates alignment of the
first edge 26a with a top edge surface 39 of one of the lengths of
siding 16. The projecting portions 36a facilitate manual engagement
with a spacer 50 for the purposes described above with respect to
the spacer 10. The projecting portions 36a extend from the stop
surface 38a to a top end 40a of the spacer 10 and project above the
first edge 26a of the front surface a distance no greater than the
thickness of the lengths of siding with which it is intended to be
used.
[0045] The spacer 50 has a groove 41a recessed from its rear
surface 22a and aligned with the first edge 26a of the front
surface portion 24a. The groove 41a affords breaking the spacer 50
along the groove 41a to separate the projecting portions 36a from a
portion of the spacer 50 between the first edge 26a and the bottom
end 32a of the spacer 50 for the purpose described above with
respect to the spacer 10. The spacer 50 has a plurality of parallel
spaced recesses 52 from its planer rear surface 22a and extending
from the bottom end 32a to the top end 40a of the spacer 50 to
afford movement of air between the spacer 50 and the planer outer
surface of the underlying structure 11 against which the rear
surface 22a of the spacer 50 is positioned.
[0046] FIGS. 9 and 10 illustrate a third alternate embodiment of a
spacer 60 according to the present invention that can be used in
the same manner as the spacers 10 and 50, and like the spacer 50 is
better adapted to being molded than the spacer 10 in that the
spacer 60 has less thick portions. The spacer 60 has many
structural features similar to those of the spacer 10 which have
been identified with the same reference numerals to which have been
added the suffix "b".
[0047] The spacer 60 differs from the spacer 50 in that a generally
U-shaped central portion of the spacer 60 has been removed to form
a passageway 61 that extends through the spacer 60 between the
center of the front surface portion 24b and the rear surface 22b.
Thus, the spacer 60 will provide little or no resistance to a
fastener inserted through a length of siding 16, the spacer 60, and
into the underlying structure 11, which fastener will pass through
that U-shaped passageway 61. Compared to the continuous front
surface portions 24 and 24a of the spacers 10 and 50, however, the
front surface portion 24b of the spacer 60 will not provide as much
support for the rear surface of the length of siding 16 around the
fastener as it passes through the length of siding 16 which could
allow portions of the siding 16 around that fastener to be broken
out as the fastener passes through the length of siding 16.
[0048] Like the spacer 10, the spacer 60 has a width between
parallel side surfaces 20b that is about the same as the width of
the side surface of the framing 15 (e.g., 2.times.4 wood framing)
in the underlying structure 11 with which they will be aligned. The
spacer 60 has spaced elongate co-planer surface portions defining a
planer rear surface 22b intended to be positioned against the
planer outer surface of the underlying structure 11, and spaced
elongate co-planer surface portions defining a planer front surface
portion 24b disposed at a small acute angle (e.g., about 1.5 to 4
degrees and preferably about 2 to 3 degrees) with respect to the
rear surface 22b, at which small acute angle it is desired to have
the rear surfaces of the lengths of siding 16 disposed with respect
to the outer surface of the underlying structure 11. The front
surface portion 24b diverges away from the rear surface 22b at that
small acute angle from a first or upper edge 26b of the front
surface portion 24b toward a second or lower edge 28b of the front
surface portion 24b, and the spacer 60 has a predetermined
thickness between its front surface portion 24b and its rear
surface 22b (e.g., about 1/4 inch) at the first edge 26b, which
predetermined thickness defines the minimum dimension of the
ventilation space 9 the spacer 60 will provide between the outer
surface of the underlying structure 11 and the inner surfaces of
the lengths of siding 16. The spacer 60 includes a tapered portion
30b extending from the second edge 28b of the front surface portion
24b to a bottom end 32b of the spacer 60, which tapered portion 30b
has a generally planer front surface 34b that converges away from
the second edge 28b toward the rear surface 22b at an acute angle
(e.g., about 20 degrees) between the front and rear surfaces 34b
and 22b. The front and rear surfaces 34b and 22b form a wedge that
can facilitate inserting the spacer between the siding 16 and the
underlying structure 11. The spacer 60 also includes two spaced
projecting portions 36b having spaced co-planer surface portions
defining a stop surface 38b at the first edge 26b projecting above
the front surface portion 24b, which stop surface 38b is disposed
at about a right angle with respect to the front surface portion
24b. The stop surface 38b facilitates alignment of the first edge
26b with a top edge surface 39b of one of the lengths of siding 16.
The projecting portions 36b facilitate manual engagement with a
spacer 60 for the purposes described above with respect to the
spacer 10. The projecting portions 36b extend from the stop surface
38b to a top end 40b of the spacer 50 and project above the first
edge 26b of the front surface a distance no greater than the
thickness of the lengths of siding 16 along their top edge
surfaces.
[0049] The spacer has a groove 41b recessed from its rear surface
22b and aligned with the first edge 26b of the front surface
portion 24b. The groove 41b affords breaking the spacer 50 along
the groove 41a for the purpose described above with respect to the
spacer 10. The spacer 60 has a plurality of parallel spaced
recesses 62 from its planer rear surface 22b and extending from the
bottom end 32b of the spacer 60 to the top end 40b of the spacer 60
to afford movement of air between the spacer 60 and the planer
outer surface of the underlying structure 11 against which the rear
surface 22 of the spacer 60 is positioned.
[0050] FIGS. 11 and 12 illustrate a fourth alternate embodiment of
a spacer 70 according to the present invention that can be used in
the same manner as the spacer 10, but is better adapted to be
molded by injection molding in that the spacer 70 has less thick
portions. The spacer 70 has many structural features similar to
those of the spacer 10 which have been identified with the same
reference numerals to which have been added the suffix "c". Like
the spacer 10, the spacer 70 has a width (e.g., 1.5 inches or 3.8
cm) between parallel side surfaces 20c that is about the same as
the width of the side surface of the framing 15 (e.g., 2.times.4
wood framing) in the underlying structure 11 with which they will
be aligned. The spacer 70 has spaced elongate co-planer surface
portions defining a planer rear surface 22c intended to be
positioned against the planer outer surface of the underlying
structure 11, and elongate intersecting ribs having distal
co-planer surfaces defining a planer front surface portion 24c
disposed at a small acute angle (e.g., in the range of about 1.5 to
4 degrees and preferably in the range of about 2 to 3 degrees) with
respect to the rear surface 22c, at which small acute angle it is
desired to have the rear surfaces of the lengths of siding 16
disposed with respect to the outer surface of the underlying
structure 11. The front surface portion 24c diverges away from the
rear surface 22c at that small acute angle from a first or upper
edge 26c of the front surface portion 24c toward a second or lower
edge 28c of the front surface portion 24c, and the spacer 70 has a
predetermined thickness between its front surface portion 24c and
its rear surface 22c (e.g., about 1/4 inch or 0.64 cm) at the first
edge 26c, which predetermined thickness defines the minimum
dimension of the ventilation space 9 the spacer 70 will provide
between the outer surface of the underlying structure 11 and the
inner surfaces of the lengths of siding 16. The elongate
intersecting ribs having co-planer distal surfaces defining the
planer front surface portion 24c include a rib 71 extending
transversely between ribs along the opposite sides of the spacer 70
about midway between the upper edge 26c and the lower edge 28c of
the front surface portion 24c. That transverse rib 71 provides some
support for the rear surface of the length of siding 16 around the
fastener as the fastener passes through the length of siding 16 and
thereby restricts portions of the siding 16 around that fastener
from being broken out as the fastener passes through the length of
siding 16. The spacer 70 includes a tapered portion 30c extending
from the second edge 28c of the front surface portion 24c to a
bottom end 32c of the spacer 70. That tapered portion 30c includes
elongate ribs having co-planer distal surfaces along the sides 20c
that define a front surface 34a that converges away from the second
edge 28a toward the rear surface 22a at an acute angle (e.g., about
20 degrees) between the front surface 34a and the rear surface 22a.
The front and rear surfaces 34a and 22a form a wedge that can
facilitate inserting the spacer between the siding 16 and the
underlying structure 11. The spacer 70 also includes a projecting
portion 36c having a stop surface 38c at the first edge 26c
projecting above the front surface portion 24c, which stop surface
38c as illustrated is disposed at about 93 degrees or slightly
greater than a right angle with respect to the front surface
portion 24c because of draft needed for molding the rectangular set
of ribs or walls forming the projecting portion 36c.
[0051] The stop surface 38c facilitates alignment of the first edge
26c with a top edge surface 39 of one of the lengths of siding 16.
The projecting portion 36c facilitates manual engagement with a
spacer 70 when the spacer 70 is positioned along the rear surface
of one of the lengths of siding 16 before the length of siding 16
is attached to the underlying structure 11 and when a spacer 70 is
inserted between the rear surface of a length of siding 16 and the
underlying structure 11 after the ends of the that length of siding
16 are already attached to the underlying structure 11 whereupon
such insertion will be stopped when the stop surface 38c contacts
the top edge surface 39 of the length of siding 16. The projecting
portion 36c extends from the stop surface 38c to a top end 40c of
the spacer 10 and projects above the first edge 26c of the front
surface a distance no greater than the thickness of the lengths of
siding 16 with which it is intended to be used.
[0052] The spacer 70 has a plurality of parallel spaced recesses 72
from its planer rear surface 22c and extending from the bottom end
32c of the spacer 70 to the top end 40c of the spacer 70 to afford
movement of air between the spacer 70 and the planer outer surface
of the underlying structure 11 against which the rear surface 22c
of the spacer 70 is positioned.
[0053] Several aspects of the present invention have now been
described, including, but not limited to, four embodiments of a
spacer and several possible modifications thereof, methods for
using the spacer, an outer sidewall of a building made using a
plurality of the spacers, a ventilation strip and a ventilation
channel, and an outer wall of a building with a ventilation space
between its siding and its underlying structure including the
ventilation strip and ventilation channel. It will be apparent to
those skilled in the art that many changes can be made in the
embodiments, structures and methods described without departing
from the scope of the present invention. For example, the front
surface portion of the spacer could be oval or circular so that its
side surfaces have arcuate or semi-circular portions, and/or the
side surfaces along the tapered portion could converge toward the
bottom edge of the spacer. Also, even if the planer front surface
portion opposite was disposed at a first angle of 0 degrees with
respect to its rear surface (i.e., the planer front surface portion
is parallel to its rear surface), use of the spacer 10 would be an
improvement over the use of vertical baton strips as described
above between a planer outer surface of an underlying structure of
the side of a building and portions of lengths of overlapped siding
through which spacer the lengths of siding are nailed to the
underlying structure to provide a ventilation space because that
ventilation space would allow better horizontal cross ventilation
between the lengths of siding and the underlying structure. Thus,
the useful range of the angle between the planer front surface
portion and its rear surface is 0 to about 4 degrees. The spacers
described can be used to attach lengths of siding of materials
other than fiber cement, which could include, but are not limited
to, materials such as wood, masonite, or vinyl. Thus, the scope of
the present invention should not be limited to the structures and
methods described in this application, but only by the structures
and methods described by the language of the claims and the
equivalents thereof.
* * * * *
References