U.S. patent application number 11/550473 was filed with the patent office on 2007-05-03 for aqueous ink, ink jet recording method, ink cartridge, recording unit and ink jet recording apparatus.
This patent application is currently assigned to CANON KABUSHIKI KAISHA. Invention is credited to Shinichi Hakamada, Takashi Imai, Kenji Moribe, Masako UDAGAWA.
Application Number | 20070097156 11/550473 |
Document ID | / |
Family ID | 37683780 |
Filed Date | 2007-05-03 |
United States Patent
Application |
20070097156 |
Kind Code |
A1 |
UDAGAWA; Masako ; et
al. |
May 3, 2007 |
AQUEOUS INK, INK JET RECORDING METHOD, INK CARTRIDGE, RECORDING
UNIT AND INK JET RECORDING APPARATUS
Abstract
The invention provides an aqueous ink comprising a polymer
having hydroxyl groups and a pigment, which can provide images
excellent in scratch resistance and highlighter resistance and can
inhibit the seeping out phenomenon of the polymer and the
deterioration of storage stability and ejection characteristics
even when it is stored for a long period of time. The aqueous ink
comprises a polymer having hydroxyl groups and a pigment, wherein a
proportion of a content of a polymer that is not adsorbed on the
pigment out of the polymer having hydroxyl groups to the content of
the pigment in the ink is 2.0 mass % or more, and a content (mass
%) of the polymer that is not adsorbed on the pigment out of the
polymer having hydroxyl groups is 0.20 mass % or less based on the
total mass of the ink.
Inventors: |
UDAGAWA; Masako;
(Kawasaki-shi, JP) ; Hakamada; Shinichi;
(Kawasaki-shi, JP) ; Imai; Takashi; (Kawasaki-shi,
JP) ; Moribe; Kenji; (Fujisawa-shi, JP) |
Correspondence
Address: |
FITZPATRICK CELLA HARPER & SCINTO
30 ROCKEFELLER PLAZA
NEW YORK
NY
10112
US
|
Assignee: |
CANON KABUSHIKI KAISHA
TOKYO
JP
|
Family ID: |
37683780 |
Appl. No.: |
11/550473 |
Filed: |
October 18, 2006 |
Current U.S.
Class: |
347/1 ;
523/160 |
Current CPC
Class: |
C09D 11/326
20130101 |
Class at
Publication: |
347/001 ;
523/160 |
International
Class: |
B41J 2/01 20060101
B41J002/01; C09D 11/00 20060101 C09D011/00 |
Foreign Application Data
Date |
Code |
Application Number |
Oct 28, 2005 |
JP |
2005-314709 |
Claims
1. An aqueous ink comprising a polymer having hydroxyl groups and a
pigment, wherein a proportion of a content of a polymer that is not
adsorbed on the pigment out of the polymer having hydroxyl groups
to a content of the pigment in the ink is 2.0 mass % or more, and
wherein a content (mass %) of the polymer that is not adsorbed on
the pigment out of the polymer having hydroxyl groups is 0.20 mass
% or less based on the total mass of the ink.
2. The aqueous ink according to claim 1, wherein a content (mass %)
of the polymer having hydroxyl groups in the ink is from 5.0% or
more to 100.0% or less based on the total mass of the ink when a
content (mass %) of the pigment in the ink is regarded as 100 based
on the total mass of the ink.
3. The aqueous ink according to claim 1, wherein the polymer having
hydroxyl groups is a polyvinyl alcohol type polymer.
4. An ink jet recording method comprising ejecting an ink by an ink
jet method to conduct recording on a recording medium, wherein the
ink is the aqueous ink according to claim 1.
5. An ink cartridge comprising an ink storage portion storing an
ink, wherein the ink is the aqueous ink according to claim 1.
6. A recording unit comprising an ink storage portion storing an
ink and a recording head for ejecting the ink, wherein the ink is
the aqueous ink according to claim 1.
7. An ink jet recording apparatus comprising an ink storage portion
storing an ink and a recording head for ejecting the ink, wherein
the ink is the aqueous ink according to claim 1.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to an aqueous ink comprising a
polymer and a pigment.
[0003] 2. Description of the Related Art
[0004] It has been known to use a pigment as a coloring material of
an ink in order to make excellent the fastness properties, such as
light fastness, gas fastness and water fastness, of an image
obtained by an ink jet recording method. It has also been known to
use in an ink a resin dispersion pigment that is dispersed with a
polymer as a dispersant, or a self-dispersible pigment to the
surface of which an hydrophilic group is bonded and a water-soluble
polymer in order to improve the scratch resistance and highlighter
resistance of an image (Japanese Patent Application Laid-Open No.
H05-179183).
SUMMARY OF THE INVENTION
[0005] The present inventors have carried out a detailed
investigation as to inks comprising a resin dispersion pigment with
a view toward improving the fastness properties, such as light
fastness, gas fastness and water fastness, of an image obtained by
an ink jet recording method as well as the scratch resistance and
highlighter resistance thereof. As a result, it has been found that
the ejection characteristics of the inks are greatly affected by
the type or properties of a polymer functioning as a
dispersant.
[0006] Thus, the present inventors have carried out a further
detailed investigation as to polymers used as dispersants for the
purpose of making excellent the fastness properties, scratch
resistance and highlighter resistance of images as well as the
ejection characteristics of inks. As a result, it has been found
that an ink in which a pigment is dispersed with a polymer having
hydroxyl groups can solve the above-described problems.
[0007] However, it has been found that when an ink cartridge stored
therein with an ink in which a pigment is dispersed with a polymer
having hydroxyl groups is installed in an ink jet recording
apparatus and then is left to stand for a long period of time
without ejecting the ink, the following new technical problem is
raised. Namely, it has been found that the polymer in the ink seeps
out through ejection orifices of a recording head, adheres in the
vicinity of the ejection orifices and then sticks there, thereby
the ejection characteristics are deteriorated.
[0008] Accordingly, it is an object of the present invention to
provide an aqueous ink (hereinafter may also be referred to as
"ink") capable of solving the following problems when the aqueous
ink comprising a resin dispersion pigment that is dispersed with a
polymer having hydroxyl groups as a dispersant. In other words, the
object is to provide an aqueous ink that can provide images
excellent in scratch resistance and highlighter resistance and can
inhibit the seeping out phenomenon of the polymer and the
deterioration of ejection characteristics even when it is stored
for a long period of time.
[0009] Another object of the present invention is to provide an ink
cartridge, a recording unit and an ink jet recording method using
the above-described aqueous ink.
[0010] The above objects can be achieved by the present invention
described below. More specifically, an aqueous ink according to the
present invention comprises a polymer having hydroxyl groups and a
pigment, wherein a proportion of a content of a polymer that is not
adsorbed on the pigment out of the polymer having hydroxyl groups
to a content of the pigment in the ink is 2.0 mass % or more, and
wherein a content (mass %) of the polymer that is not adsorbed on
the pigment out of the polymer having hydroxyl groups is 0.20 mass
% or less based on the total mass of the ink.
[0011] The ink jet recording method according to another embodiment
of the present invention is an ink jet recording method comprising
ejecting an ink by an ink jet method to conduct recording on a
recording medium, wherein the ink is the aqueous ink of the
above-described constitution.
[0012] The ink cartridge according to a further embodiment of the
present invention is an ink cartridge comprising an ink storage
portion storing an ink, wherein the ink is the aqueous ink of the
above-described constitution.
[0013] The recording unit according to a still further embodiment
of the present invention is a recording unit comprising an ink
storage portion storing an ink and a recording head for ejecting
the ink, wherein the ink is the aqueous ink of the above-described
constitution.
[0014] The ink jet recording apparatus according to a yet still
further embodiment of the present invention is an ink jet recording
apparatus comprising an ink storage portion storing an ink and a
recording head for ejecting the ink, wherein the ink is the aqueous
ink of the above-described constitution.
[0015] According to the present invention, there can be provided an
aqueous ink capable of solving the following problems when using
the aqueous ink comprising a resin dispersion pigment that is
dispersed with a polymer having hydroxyl groups as a dispersant. In
other words, there can be provided an aqueous ink that can provide
images excellent in scratch resistance and highlighter resistance
and can inhibit the seeping out phenomenon of the polymer and the
deterioration of storage stability and ejection characteristics
even when it is stored for a long period of time.
[0016] According to another embodiment of the present invention,
there can be provided an ink cartridge, a recording unit and an ink
jet recording method using the above-described aqueous ink.
[0017] Further features of the present invention will become
apparent from the following description of exemplary embodiments
with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] FIGS. 1A, 1B and 1C typically illustrate the condition that
the state of an ink changes with time within a nozzle.
[0019] FIG. 2 is a longitudinal cross-sectional view illustrating a
recording head.
[0020] FIG. 3 is a transverse cross-sectional view of the recording
head.
[0021] FIG. 4 is a perspective view of a multi-head composed of an
array of a number of recording heads as shown in FIG. 3.
[0022] FIG. 5 is a perspective view illustrating an exemplary ink
jet recording apparatus.
[0023] FIG. 6 is a longitudinal cross-sectional view illustrating
an ink cartridge.
[0024] FIG. 7 is a perspective view illustrating an exemplary
recording unit.
[0025] FIG. 8 typically illustrates the construction of an
exemplary recording head.
DESCRIPTION OF THE EMBODIMENTS
[0026] The present invention will hereinafter be described in more
detail by the best mode for carrying out the invention.
[0027] The present inventors have carried out a detailed
investigation as to inks comprising a resin dispersion pigment with
a view toward improving the scratch resistance and highlighter
resistance of images obtained by an ink jet recording method. The
inventors have supposed that the ejection characteristics can be
improved by enhancing the hydrophilicity of a pigment, and thus
carried out an investigation as to the use of a polymer having
hydroxyl groups as a dispersant for the resin dispersion pigment
further. However, it has been found that when an ink cartridge
stored therein an ink containing a resin dispersion pigment
dispersed with a polymer having hydroxyl groups is installed in an
ink jet recording apparatus and then is left to stand for a long
period of time without ejecting the ink, the following problem is
raised. In other words, it has been confirmed that a phenomenon
that the polymer in the ink seeps out through ejection orifices of
a recording head occurs. Thus, the present inventors have carried
out an investigation as to causes of the above phenomenon. As a
result, the inventors have concluded that the following phenomenon
caused within a nozzle of the recording head is one of the causes.
The mechanism with which the polymer seeps out will hereinafter be
described in detail with reference to FIGS. 1A, 1B and 1C.
[0028] FIGS. 1A, 1B and 1C typically illustrate the condition that
the state of an ink containing a resin dispersion pigment dispersed
by a polymer having hydroxyl groups changes with time within a
nozzle.
[0029] FIG. 1A illustrates a state after the ink has been ejected
from an ejection orifice 1 by thermal energy applied from a heater
2. As illustrated in FIG. 1A, water molecule 4, pigment particle 5
on which the polymer has been adsorbed, a water-soluble organic
solvent 6, and a polymer having hydroxyl groups that is not
adsorbed on the pigment (a free polymer 7 having hydroxyl groups)
are present within the nozzle in a uniformly dispersed state.
Incidentally, in the present invention, a polymer that is not
adsorbed on the pigment is referred to as "free polymer", and a
polymer having hydroxyl groups in a state not adsorbed on a pigment
is referred to as "free polymer having hydroxyl groups".
[0030] FIG. 1B illustrates a state after left to stand for a
certain period of time with the state of FIG. 1A. As illustrated in
FIG. 1B, water first evaporates from the ejection orifice 1 within
the nozzle with time (water molecules 8 evaporated). When the time
has further elapsed, the water molecule 4 within the nozzle
transfers in the direction of the ejection orifice 1. At this time,
the free polymer 7 having hydroxyl groups, which is forming a
hydrogen bond with the water molecule 4, also transfers together
with the water molecule 4 in the direction of the ejection orifice
1.
[0031] FIG. 1C illustrates a state after the time has still further
elapsed. As illustrated in FIG. 1C, the free polymer 7 having
hydroxyl groups, which is forming a hydrogen bond with the water
molecule 4, seeps out through the ejection orifice 1 and adheres to
an orifice face 3 centering on the ejection orifice 1. The free
polymer 7 having hydroxyl groups right after having adhered to the
orifice face 3 keeps a dissolved state by the bonded water molecule
4. Since the bonded water molecule 4 evaporates with time, however,
the free polymer 7 having hydroxyl groups loses its solubility to
stick as a deposit on the periphery of the ejection orifice 1.
[0032] The phenomenon that the polymer in the ink seeps out through
the ejection orifice of the recording head occurs according to the
above-described mechanism. As a result, it is considered that the
ejection characteristics are deteriorated by the presence of the
deposit.
[0033] Incidentally, whether all the free polymer having hydroxyl
groups present in the ink according to the present invention forms
the hydrogen bond with the water molecules or nor is unknown. It is
however inferred that majority of the polymer having hydroxyl
groups is present in the state of forming a hydrogen bond with the
water molecule in order to more stably be present in the ink.
[0034] As described above, the polymer to cause seeping out is a
polymer having hydroxyl groups that is not adsorbed on the pigment,
i.e., a free polymer having hydroxyl groups. As a consequence, it
is supposed that the deterioration of the ejection characteristics
can be inhibited by reducing the content of the free polymer having
hydroxyl groups in the ink.
[0035] The present inventors have thus carried out an investigation
with a view toward reducing the free polymer having hydroxyl groups
in the ink to the utmost within such a range that the ejection
characteristics are not deteriorated and the scratch resistance and
highlighter resistance are sufficiently achieved. Specifically, an
investigation has been made as to optimization of the content of
the dispersant, the performance of physical means such as
ultrafiltration and centrifugation, and the like. A further
investigation has been made about the condition that adsorbability
between the pigment and the dispersant is enhanced by making the
hydrophobicity of monomers making up the dispersant higher to
prevent the generation of the free polymer having hydroxyl groups
to the utmost.
[0036] As a result, it has been found that when the content (mass
%) of the free polymer having hydroxyl groups present in an ink is
0.20 mass % or less based on the total mass of the ink, such
seeping out phenomenon as described above can be inhibited, and the
ejection characteristics can be made excellent.
[0037] The present inventors have carried out a further
investigation. As a result, it has been found that when an ink, in
which the content (mass %) of the free polymer having hydroxyl
groups is 0.20 mass % or less based on the total mass of the ink,
is stored for a long period of time, the following problem occurs.
More specifically, it has been found that generation of aggregates
and changes of physical properties such as surface tension and
viscosity may be caused in some cases, i.e., storage stability may
be deteriorated.
[0038] The present inventors infer that the cause of such a
phenomenon as described above is as follows. When an ink using, as
a dispersant for a pigment, a polymer high in hydrophilicity like a
polymer having hydroxyl groups is stored for a long period of time,
there is a tendency to increase the polymer that is desorbed from
the surface of the pigment high in hydrophobicity to be present in
an aqueous medium high in hydrophilicity compared with the polymer
that is present in a state adsorbed on the surface of the pigment.
Therefore, when the ink using, as a dispersant, the polymer having
hydroxyl groups is stored for a long period of time, the polymer
becomes easy to be desorbed from the surface of the pigment
compared with a polymer having no hydroxyl group.
[0039] For inks using a conventional resin dispersion pigment, no
investigation has been made about the free polymer having hydroxyl
groups in the ink and the content thereof, and hence the content of
the free polymer having hydroxyl groups has not been controlled. As
a result, adsorption/desorption between the pigment and the polymer
takes place, since another free polymer having hydroxyl groups
originally present in the ink is adsorbed again on the surface of
the pigment even when the polymer is desorbed from the surface of
the pigment, whereby the ink does not lose dispersion
stability.
[0040] However, as described above, the free polymer having
hydroxyl groups needs to be reduced to the utmost for inhibiting
the seeping out phenomenon. It is thus necessary to remove the free
polymer having hydroxyl groups in the ink by ultrafiltration or the
like. On one hand, this condition can be regarded as being such
that it is hard to cause the phenomenon that the free polymer
having hydroxyl groups is adsorbed again on the surface of the
pigment after the polymer is desorbed from the surface of the
pigment. It is inferred that this resulting conflicting conditions
cause deterioration of the storage stability of the ink using the
polymer having hydroxyl groups as a dispersant when the ink is
stored for a long period of time.
[0041] The present inventors have thus carried out an investigation
as to the composition of an ink that can inhibit the seeping out
phenomenon and does not cause the deterioration of storage
stability when the ink is stored for a long period of time. In
particular, the present inventors have carried out an investigation
as to the content of a free polymer having hydroxyl groups and the
relationship between the contents of the free polymer having
hydroxyl groups and the pigment.
[0042] As a result, it has been found that the above-described
problems can be solved at the same time in the following case, thus
leading to completion of the present invention. That is, it has
been found that the above-described problems can be solved at the
same time when the content of the free polymer having hydroxyl
groups is 0.20 mass % or less based on the total mass of the ink,
and the proportion of the content of the free polymer having
hydroxyl groups to the content of the pigment is 2.0 mass % or
more. Incidentally, in order to more effectively inhibit the
seeping out phenomenon, it is more preferable that the content of
the free polymer having hydroxyl groups be 0.15 mass % or less
based on the total mass of the ink. It is also preferable from the
viewpoint of storage stability that the content (mass %) of the
free polymer having hydroxyl groups be 0.08 mass % or more based on
the total mass of the ink and the proportion of the content of the
free polymer having hydroxyl groups to the content of the pigment
be 5.0 mass % or less. Incidentally, the content of the free
polymer having hydroxyl groups in the ink can be controlled by
ultrafiltration or the like. <Ink>
[0043] The components constituting an ink according to the present
invention will hereinafter be described.
[0044] (Polymer Having Hydroxyl Groups)
[0045] It is essential for the ink according to the present
invention to contain a polymer having hydroxyl groups. Polymers
having hydroxyl groups include polymers obtained by copolymerizing,
for example, a monomer having hydroxyl group(s) with a part of
acrylic ester monomers among acrylic ester polymers obtained by
copolymerizing acrylic ester monomers.
[0046] Examples of the monomer having hydroxyl group(s) include
2-hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate,
polyethylene glycol mono(meth)acrylate and polypropylene glycol
mono(meth)acrylate.
[0047] As the monomer copolymerized with the monomer having
hydroxyl group(s), may be used that commonly used. Examples of the
acrylic ester monomer include methyl (meth)acrylate, ethyl
(meth)acrylate, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate
and cyclohexyl (meth)acrylate. Besides the acrylic ester monomers,
any monomer having a double bond copolymerizable with the monomer
having hydroxyl group(s) may also be used. Examples thereof include
a styrene monomer, vinyl acetate monomer and 1,3-butadiene.
[0048] As the polymer having hydroxyl groups, may also be
preferably used a polymer obtained by saponifying a vinyl
acetate-acrylic ester polymer obtained by copolymerizing an acrylic
ester monomer and a vinyl acetate monomer with a strong base such
as sodium hydroxide, i.e., a polyvinyl alcohol type polymer.
[0049] No particular limitation is imposed on the form of the
polymer so far as the scratch resistance and highlighter resistance
of an image as well as the ejection characteristics of the ink can
be made excellent, which is the fundamental object to be achieved
by the addition of the polymer having hydroxyl groups into an ink,
and any polymer of linear, branched, random and block copolymers
may be used. In order to inhibit a phenomenon that the polymer is
desorbed from the surface of a pigment to the utmost, however, the
molecular weight of the segment having hydroxyl groups is
preferably 20,000 or less.
[0050] When the polymer having hydroxyl groups is a copolymer
composed of a segment having hydroxyl groups and a segment having
no hydroxyl group, such a polymer is preferably a block copolymer,
more preferably a block copolymer in which a monomer having
hydroxyl group(s) is present at a terminal of the polymer, because
the adsorbability of the polymer having hydroxyl groups on the
surface of the pigment is enhanced when the hydrophobic portion of
the polymer having hydroxyl groups, which is adsorbed on the
surface of the pigment, is concentrated on the terminal. When the
ink according to the present invention is applied to an ink jet
recording method in which an ink is ejected by applying thermal
energy to the ink to form an image on a recording medium, the ink
tends to show more stable ejection characteristics as the
hydrophilicity of the polymer is higher. From this fact, it is
particularly preferable to use the polyvinyl alcohol type
polymer.
[0051] No particular limitation is imposed on the content (mass %)
of the polymer having hydroxyl groups in the ink according to the
present invention so far as the scratch resistance and highlighter
resistance of an image as well as the ejection characteristics of
the ink can be made excellent, which is the fundamental object. In
the present invention, however, the content of the free polymer
having hydroxyl groups, which is the cause of the seeping out
phenomenon, is preferably reduced to such an extent that the
dispersion stability is not impaired. Accordingly, the content
(mass %) of the polymer having hydroxyl groups in the ink is
preferably from 5.0% or more to 100.0% or less, more preferably
from 7.0% or more to less than 20.0%, further more preferably from
10.0% or more to 15.0% or more based on the total mass of the ink
when the content (mass %) of the pigment in the ink is regarded as
100 based on the total mass of the ink. The content (mass %) of the
polymer having hydroxyl groups is preferably less than 1.0 mass %,
more preferably less than 0.8 mass %, further more preferably less
than 0.6 mass % based on the total mass of the ink.
[0052] Incidentally, as for the resin dispersion pigment, the
polymer is only physically adsorbed on the surface of the pigment,
so that the polymer is easy to be desorbed from the surface of the
pigment compared with a microcapsule type pigment or a pigment of
the type that a polymer is chemically bonded to the surface of the
pigment. Accordingly, in order to retain storage stability when the
ink is stored for a long period of time, the content (mass %) of
the free polymer having hydroxyl groups is preferably 40.0% or
more, more preferably 45.0% or more, based on the total content
(mass %) of the polymers contained in the ink.
[0053] In the present invention, the content of the free polymer
having hydroxyl groups in the ink somewhat varies according to the
structure of the polymer and the pigment used together with the
polymer, and the like. In this case, however, the content may be
suitably controlled by ultrafiltration or the like.
[0054] (Content of Free Polymer Having Hydroxyl Groups in Ink)
[0055] In the present invention, the content of the free polymer
having hydroxyl groups in the ink can be measured in accordance
with the following method. The present invention is not limited to
the following method, and a value measured by any other method may
be used.
[0056] An ink is centrifuged under conditions of 400,000 G and 16
hours, 95 mass % of a liquid in a supernatant portion is taken out.
Thereafter, the resultant liquid is subjected to acid dipping to
take out a free polymer. The resultant free polymer is then dried
to solid to determine the amount of the solid matter. The content
of the free polymer based on the total mass of the ink is then
found from the proportion to the charged amount. In this method,
fine pigment particles may be contained in the liquid of the
supernatant portion taken out after the centrifugation under the
above-described conditions in some cases. In the present invention,
however, the solid matter obtained by conducting the acid dipping
by the above-described procedure is substantially regarded as solid
matter of the free polymer because the amount of the pigment
contained is very small. When the polymer in the ink is comprised
of only the polymer having hydroxyl groups, the solid matter of
this free polymer is solid matter of the free polymer having
hydroxyl groups, and the content (mass %) of the free polymer
having hydroxyl groups based on the total mass of the ink is found
from this value.
[0057] Incidentally, the ink may contain two or more free polymers,
for example, the free polymer having hydroxyl groups and a free
polymer having no hydroxyl group. In such a case, it is necessary
to make the following arrangement in order to determine the content
of the free polymer having hydroxyl groups. Namely, the polymer
having hydroxyl groups is taken out by using MALDI-TOF/MS (a
combination of matrix assisted laser desorption ionization and
time-of-flight mass spectrometry), arranging the acid dipping
conditions or conducting GPC. The obtained polymer is subjected to
component analysis as to monomers constituting the polymer by means
of .sup.13C-NMR, gas chromatography and/or the like. An 1 mass %
aqueous solution of a polymer having the same structure as the
polymer contained in the ink (standard sample) is prepared on the
basis of this analytical result. Thereafter, an aqueous solution
containing 1 mass % of the free polymer obtained above and the
standard sample are subjected to infrared absorption spectrometry
under the same conditions. From the result of the infrared
absorption spectrometry as to the standard sample and the aqueous
solution containing the free polymer, mass conversion is conducted
to find the content (mass %) of the free polymer having hydroxyl
groups based on the total mass of the ink.
[0058] (Pigment)
[0059] Examples of pigments usable in the inks according to the
present invention include carbon black and organic pigments. The
content (mass %) of the pigment is preferably from 0.1 mass % or
more to 10.0 mass % or less based on the total mass of the ink.
[0060] [Carbon Black]
[0061] Examples of usable carbon black include carbon black
pigments such as furnace black, lamp black, acetylene black and
channel black. It goes without saying that carbon black pigments
are not limited to the following pigments.
[0062] As specific examples thereof, may be mentioned Raven: 1170,
1190 ULTRA-II, 1200, 1255, 1500, 2000, 3500, 5000, 5250, 5750 and
7000 (all, products of Columbian Carbon Japan Limited); Black
Pearls L, Regal: 330R, 400R and 660R, Mogul L, Monarch: 700, 800,
880, 900, 1000, 1100, 1300 and 1400, and Valcan XC-72R (all,
products of CABOT CO.); Color Black: FW1, FW2, FW2V, FW18, FW200,
S150, S160 and S170, Printex: 35, U, V, 140U and 140V, and Special
Black: 4, 4A, 5 and 6 (all, products of Degussa AG); and No. 25,
No. 33, No. 40, No. 47, No. 52, No. 900, No. 2300, MCF-88, MA7,
MA8, MA100 and MA600 (all, products of MITSUBISHI CHEMICAL
CORPORATION).
[0063] Besides the above pigments, any carbon black conventionally
known may be used. Magnetic fine particles such as magnetite and
ferrite, titanium black, and the like may also be used as black
pigments.
[0064] [Organic Pigment]
[0065] The organic pigments specifically include the following
pigments, such as insoluble azo pigments such as Toluidine Red,
Toluidine Maroon, Hansa Yellow, Benzidine Yellow and Pyrazolone
Red; soluble azo pigments such as Lithol Red, Helio Bordeaux,
Pigment Scarlet and Permanent Red 2B; derivatives from vat dyes,
such as alizarin, indanthron and Thioindigo Maroon; phthalocyanine
pigments such as Phthalocyanine Blue and Phthalocyanine Green;
quinacridone pigments such as Quinacridone Red and Quinacridone
Magenta; perylene pigments such as Perylene Red and Perylene
Scarlet; isoindolinone pigments such as Isoindolinone Yellow and
Isoindolinone Orange; imidazolone pigments such as Benzimidazolone
Yellow, Benzimidazolone Orange and Benzimidazolone Red; pyranthrone
pigments such as Pyranthrone Red and Pyranthrone Orange; indigo
pigments; condensed azo pigments; thioindigo pigments; Flavanthrone
Yellow; Acylamide Yellow; Quinophthalone Yellow; Nickel Azo Yellow;
Copper Azomethine Yellow; Perinone Orange; Anthrone Orange;
Dianthraquinonyl Red; Dioxazine Violet; etc.
[0066] When organic pigments are indicated by COLOR INDEX (C.I.)
numbers, the following pigments may be exemplified. It goes without
saying that conventionally known organic pigments may also be used
in addition to the following pigments.
[0067] C.I. Pigment Yellow: 12, 13, 14, 17, 20, 24, 74, 83, 86, 93,
109, 110, 117, 120, 125, 128, 137, 138, 147, 148, 151, 153, 154,
166 and 168; C.I. Pigment Orange: 16, 36, 43, 51, 55, 59 and 61;
C.I. Pigment Red: 9, 48, 49, 52, 53, 57, 97, 122, 123, 149, 168,
175, 176, 177, 180, 192, 215, 216, 217, 220, 223, 224, 226, 227,
228, 238 and 240; C.I. Pigment Violet: 19, 23, 29, 30, 37, 40 and
50; C.I. Pigment Blue: 15, 15:3, 15:1, 15:4, 15:6, 22, 60 and 64;
C.I. Pigment Green: 7 and 36; and C.I. Pigment Brown 23, 25 and
26.
[0068] (Dispersant)
[0069] In the inks according to the present invention, it is
essential to use the polymer having hydroxyl groups as a dispersant
in consideration of scratch resistance, highlighter resistance and
ejection characteristics. Further, any other polymer may be used as
a dispersant in the inks according to the present invention so far
as the effect by adding them is achieved, and the objects and
effects of the present invention are not impaired.
[0070] As another dispersant, is preferably used that capable of
stably dispersing the pigment in an aqueous medium by an action of
an anionic group. For example, the following dispersants may be
used.
[0071] Specific examples thereof include styrene-acrylic acid
copolymers, styrene-acrylic acid-alkyl acrylate terpolymers and
salts thereof; styrene-maleic acid copolymers, styrene-maleic
acid-alkyl acrylate terpolymers and salts thereof;
styrene-methacrylic acid copolymers, styrene-methacrylic acid-alkyl
acrylate terpolymers and salts thereof; styrene-maleic acid half
ester copolymers, vinylnaphthalene-acrylic acid copolymers,
vinylnaphthalene-maleic acid copolymers, styrene-maleic
anhydride-maleic acid half ester terpolymers and salts thereof.
[0072] The dispersant used in the present invention preferably has
a weight average molecular weight ranging from 1,000 or more to
30,000 or less, more preferably from 3,000 or more to 15,000 or
less.
[0073] (Aqueous Medium)
[0074] In the inks according to the present invention, an aqueous
medium, which is water, or a mixed solvent of water and any of
various water-soluble organic solvents, may be used.
[0075] No particular limitation is imposed on the water-soluble
organic solvent so far as it is soluble in water, and the following
solvents may be used.
[0076] Polyhydric alcohols, in which hydroxyl groups are bonded to
saturated carbon atoms, such as 1,5-pentanediol, 1,2-hexanediol,
1,6-hexanediol, 1,2,6-hexanetriol, 1,1,1-trimethylolpropane and
glycerol; monohydric alkyl alcohols having 1 to 4 carbon atoms,
such as ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl
alcohol, sec-butyl alcohol and tert-butyl alcohol; amides such as
dimethylformamide and dimethylacetamide; ketones and ketone
alcohols such as acetone and diacetone alcohol; ethers such as
tetrahydrofuran and dioxane; polyalkylene glycols such as
polyethylene glycol and polypropylene glycol; alkylene glycols the
alkylene group of which has 2 to 6 carbon atoms, such as ethylene
glycol, propylene glycol, butylene glycol, triethylene glycol and
thiodiglycol; lower alkyl ether acetates such as polyethylene
glycol monomethyl ether acetate; bishydroxyethyl sulfone; lower
alkyl glycol ethers such as ethylene glycol monomethyl (or ethyl,
butyl) ether, diethylene glycol monomethyl (or ethyl, butyl) ether
and triethylene glycol monomethyl (or ethyl, butyl) ether; lower
dialkyl glycol ethers such as triethylene glycol dimethyl (or
ethyl) ether and tetraethylene glycol dimethyl (or ethyl) ether;
alkanolamines such as monoethanolamine, diethanolamine and
triethanolamine; sulfolane; N-methyl-2-pyrrolidone; 2-pyrrolidone;
1,3-dimethyl-2-imidazolidinone.
[0077] In the present invention, it is particularly preferable that
the ink contains polyethylene glycol having an average molecular
weight of from 600 or more to 1,500 or less, since ejection
characteristics, particularly, ejection characteristics when the
ink is continuously ejected, can be made excellent. In particular,
the content of polyethylene glycol having an average molecular
weight of from 600 or more to 1,500 or less is preferably 0.5 times
or more as much as the content of the pigment (solid content) in
the ink.
[0078] The content (mass %) of the water-soluble organic solvent is
preferably from 3.0 mass % or more to 50.0 mass % or less based on
the total mass of the ink.
[0079] As the water, it is preferable to use deionized water
(ion-exchanged water). The content (mass %) of water is preferably
from 40.0 mass % or more to 95.0 mass % or less based on the total
mass of the ink.
[0080] (Other Additives)
[0081] Besides the above components, a surfactant, an antifoaming
agent, a preservative, a mildewproofing agent and the like may be
added to the inks used in the present invention, not to mention the
addition of a humectant, as needed, to obtain an ink having desired
physical properties.
[0082] When the resin dispersion pigment is used as a coloring
material like the present invention, however, the surfactant tends
to be adsorbed on the surface of the pigment. Therefore, when a
polymer high in hydrophilicity and easy to be desorbed from the
surface of the pigment like the polymer having hydroxyl groups is
used as a dispersant, it is preferable to lessen the content of the
surfactant in the ink to the utmost. Specifically, the content
(mass %) of the surfactant in the ink is preferably 25% or less,
more preferably 12.5% or less, when the content (mass %) of the
pigment (solid content) in the ink is regarded as 100.
[0083] <Ink Jet Recording Method, Ink Cartridge, Recording Unit
and Ink Jet Recording Apparatus>
[0084] An exemplary ink jet recording apparatus will hereinafter be
described. First of all, an exemplary construction of a recording
head, which is a main component of the ink jet recording apparatus
making good use of thermal energy is shown in FIG. 3 and FIG. 4.
FIG. 3 is a cross-sectional view of a recording head 13 taken along
the flow path of ink, and FIG. 4 is a cross-sectional view taken
along line 4-4 in FIG. 3. The recording head 13 is formed by a
member having a flow path (nozzle) 14, through which an ink is
passed, and a heating element substrate 15. The heating element
substrate 15 is composed of a protective layer 16, electrodes 17-1
and 17-2, a heating resistor layer 18, a heat accumulating layer 19
and a substrate 20.
[0085] When pulsed electric signals are applied to the electrodes
17-1 and 17-2 of the recording head 13, the heating element
substrate 15 rapidly generates heat at the region shown by `n` to
form bubbles in an ink 21 which is in contact with this region. A
meniscus 23 of the ink is projected by the pressure of the bubbles,
and the ink 21 is ejected from an ejection orifice 22 through the
nozzle 14 toward a recording medium 25.
[0086] FIG. 5 illustrates an appearance of a multi-head composed of
an array of a number of heads as shown in FIG. 3. The multi-head is
composed of a glass plate 27 having a number of nozzles 26 and a
recording head 28 similar to that described in FIG. 3.
[0087] FIG. 6 is a perspective view illustrating an exemplary ink
jet recording apparatus in which a recording head has been
incorporated. A blade 61 is a wiping member, one end of which is a
stationary end held by a blade-holding member to form a cantilever.
The blade 61 is arranged at a position adjacent to a region, in
which a recording head 65 operates, and is held in a form
protruding into the course through which the recording head 65 is
moved.
[0088] Reference numeral 62 indicates a cap for the face of
ejection orifices of the recording head 65, which is provided at a
home position adjacent to the blade 61, and is so constructed that
it moves in a direction perpendicular to a direction in which the
recording head 65 is moved, and comes into contact with the face of
the ejection orifices to cap it. Reference numeral 63 denotes an
ink absorbing member provided adjoiningly to the blade 61 and,
similar to the blade 61, held in a form protruding into the course
through which the recording head 65 is moved. An ejection-recovery
portion 64 is constructed by the blade 61, cap 62 and ink absorbing
member 63. Water, dust and/or the like are removed from the face of
the ink-ejecting orifices by the blade 61 and ink absorbing member
63.
[0089] Reference numeral 65 designates the recording head having an
ejection-energy-generating means and serving to eject the ink on to
a recording medium set in an opposing relation to the ejection
orifice face provided with the ejection orifices to conduct
recording. Reference numeral 66 indicates a carriage on which the
recording head 65 is mounted so that the recording head 65 can be
moved. The carriage 66 is slidably interlocked with a guide shaft
67 and is connected (not illustrated) at its part to a belt 69
driven by a motor 68. Thus, the carriage 66 can be moved along the
guide shaft 67 and hence, the recording head 65 can be moved from a
recording region to a region adjacent thereto.
[0090] Reference numerals 51 and 52 denote a feeding part from
which the recording medium is inserted, and feed rollers driven by
a motor (not illustrated), respectively. With such a construction,
the recording medium is fed to the position opposite to the
ejection orifice face of the recording head 65, and discharged from
a discharge section provided with discharge rollers 53 with the
progress of recording. The cap 62 in the ejection-recovery portion
64 is receded from the path of motion of the recording head 65 when
the recording head 65 is returned to its home position after
completion of recording by the recording head 65, and the blade 61
remains protruded into the path of motion. As a result, the
ejection orifice face of the recording head 65 is wiped.
[0091] When the cap 62 comes into contact with the ejection orifice
face of the recording head 65 to cap it, the cap 62 is moved so as
to protrude into the path of motion of the recording head 65. When
the recording head 65 is moved from its home position to the
position at which recording is started, the cap 62 and blade 61 are
at the same positions as the positions for the wiping as described
above. As a result, the ejection orifice face of the recording head
65 is also wiped at the time of this movement. The above movement
of the recording head 65 to its home position is made not only when
the recording is completed or the recording head 65 is recovered
for ejection, but also when the recording head 65 is moved between
recording regions for the purpose of recording, during which it is
moved to the home position adjacent to each recording region at
given intervals, where the ejection orifice face is wiped in
accordance with this movement.
[0092] FIG. 7 illustrates an exemplary ink cartridge in which an
ink to be fed to a recording head through an ink-feeding member,
for example, a tube is stored. Here, reference numeral 40
designates an ink storage portion storing the ink to be fed, as
exemplified by a bag for the ink. One end thereof is provided with
a stopper 42 made of rubber. A needle (not illustrated) may be
inserted into this stopper 42 so that the ink in the bag 40 for the
ink can be fed to the recording head. Reference numeral 44
indicates an absorbing member for receiving a waste ink.
[0093] The ink jet recording apparatus are not limited to the
apparatus in which the recording head and the ink cartridge are
separately provided. Therefore, an apparatus in which these members
are integrally formed as shown in FIG. 8 may also be preferably
used. In FIG. 8, reference numeral 70 designates a recording unit,
in the interior of which an ink storage portion storing an ink, for
example, an ink absorbing member, is contained, and the ink in the
ink absorbing member is ejected in the form of ink droplets through
a recording head 71 having a plurality of ejection orifices. The
ink storage portion may be constructed by a bag for the ink, in the
interior of which a spring or the like is provided, without using
the ink absorbing member. Reference numeral 72 indicates an air
passage for communicating the interior of the recording unit 70
with the atmosphere. This recording unit 70 is used in place of the
recording head 65 shown in FIG. 6, and is detachably installed on
the carriage 66.
[0094] An ink jet recording apparatus making good use of mechanical
energy will now be described. The apparatus is equipped with a
nozzle-forming substrate having a plurality of nozzles,
pressure-generating devices composed of a piezoelectric material
and an electric conductive material, and an ink filled around the
pressure-generating devices and features a recording head in which
the pressure-generating devices are changed by applying a voltage
to eject droplets of the ink from ejection orifices. FIG. 9
typically illustrates an example of the construction of the
recording head. The recording head is constructed by an ink flow
path 80 communicating with an ink chamber, an orifice plate 81, a
vibration plate 82 for applying a pressure to the ink, a
piezoelectric element 83 bonded to the vibration plate 82
undergoing a change according to an electric signal, and a
substrate 84 adapted to support and fix the orifice plate 81, the
vibration plate 82 and the like thereon. The vibration plate 82
bonded to the piezoelectric element 83 is deformed by strain stress
generated by applying a pulsed voltage to the piezoelectric element
83 to pressurize the ink in the ink flow path 80, thereby ejecting
ink droplets from the ejection orifice 85 of the orifice plate 81.
Such a recording head can be used by incorporating it into an ink
jet recording apparatus similar to that illustrated in FIG. 6.
EXAMPLES
[0095] The present invention will hereinafter be described more
specifically by the following Examples and Comparative Examples.
However, the present invention is not limited by these examples so
far as the subject matter of the present invention is not
overstepped. Incidentally, all designations of "part" or "parts"
and "%" as will be used in the following examples mean part or
parts by mass and mass % unless expressly noted.
[0096] <Preparation of Pigment Dispersion Solution>
[0097] In the preparation of the following pigment dispersion
solutions, the following carbon black and polymers were used.
However, the present invention is not limited thereto.
[0098] Carbon black: one having a specific surface area of 210
m.sup.2/g and a DBP oil absorption of 74 ml/100 g.
[0099] Polymer A: a polymer obtained by saponifying and
neutralizing polyvinyl acetate-b-poly (benzyl
methacrylate-co-acrylic acid) (compositional (molar) ratio:
20:60:20) having a weight average molecular weight of 8,000 with a
10 mass % aqueous solution of potassium hydroxide.
[0100] Polymer B: a polymer obtained by neutralizing
poly(styrene-co-acrylic acid) (compositional (molar) ratio: 70:30)
having a weight average molecular weight of 12,000 with a 10 mass %
aqueous solution of potassium hydroxide.
[0101] Polymer C: a polymer obtained by neutralizing
poly(2-hydroxyethyl methacrylate)-b-poly(benzyl
methacrylate-co-acrylic acid) (compositional (molar) ratio:
20:60:20) having a weight average molecular weight of 8,000 with a
10 mass % aqueous solution of potassium hydroxide.
[0102] Polymer D: a polymer obtained by saponifying and
neutralizing poly(vinyl acetate-co-benzyl methacrylate-co-acrylic
acid) (compositional (molar) ratio: 20:60:20) having a weight
average molecular weight of 8,000 with a 10 mass % aqueous solution
of potassium hydroxide.
[0103] (Preparation of Black Pigment Dispersion Solution 1)
[0104] Ten parts of carbon black, 1 part of Polymer A and 89 parts
of ion-exchanged water were mixed and dispersed for 3 hours by
means of a batch type vertical sand mill. The resultant dispersion
solution was centrifuged, thereby removing coarse particles, and
then filtered under pressure through a microfilter (product of Fuji
Photo Film Co., Ltd.) having a pore size of 3.0 .mu.m, thereby
preparing Resin Dispersion Black Pigment 1. Water was added to
Resin Dispersion Black Pigment 1 to disperse the pigment so as to
give a pigment concentration of 10 mass %, thereby preparing a
dispersion solution to obtain Black Pigment Dispersion Solution 1
in accordance with the above-described process. The resultant Black
Pigment Dispersion Solution 1 was subjected to ultrafiltration to
adjust the content of the free polymer having hydroxyl groups. The
mass ratio (pigment:Polymer A) of the content of the pigment to the
content of Polymer A in Black Pigment Dispersion Solution 1 was
100:8.
[0105] (Preparation of Black Pigment Dispersion Solution 2)
[0106] Ten parts of carbon black, 2 parts of Polymer A, 2 parts of
Polymer B and 86 parts of ion-exchanged water were mixed and
dispersed for 3 hours by means of a batch type vertical sand mill.
The resultant dispersion solution was centrifuged, thereby removing
coarse particles, and then filtered under pressure through a
microfilter (product of Fuji Photo Film Co., Ltd.) having a pore
size of 3.0 .mu.m, thereby preparing Resin Dispersion Black Pigment
2. Water was added to Resin Dispersion Black Pigment 2 to disperse
the pigment so as to give a pigment concentration of 10 mass %,
thereby preparing a dispersion solution to obtain Black Pigment
Dispersion Solution 2 in accordance with the above-described
process. The resultant Black Pigment Dispersion Solution 2 was
subjected to ultrafiltration to adjust the content of the free
polymer having hydroxyl groups. In order to find the mass ratio of
the content of the pigment to the content of Polymer A in Black
Pigment Dispersion Solution 2, the following process was performed.
After Black Pigment Dispersion Solution 2 obtained above was dried
to solid, the solid was dissolved in tetrahydrofuran to obtain a
solution. Thereafter, the resultant solution was filtered under
pressure through a microfilter (product of Fuji Photo Film Co.,
Ltd.) having a pore size of 3.0 .mu.m to separate the solution into
the pigment and a solution containing the polymers. The solution
containing the polymers was subjected to GPC (gel permeation
chromatography) to separately take out Polymer A and Polymer B. The
mass ratio (pigment:Polymer A) of the content of the pigment to the
content of Polymer A in Black Pigment Dispersion Solution 2 was
100:7.
[0107] (Preparation of Black Pigment Dispersion Solution 3)
[0108] Ten parts of carbon black, 1 part of Polymer C and 89 parts
of ion-exchanged water were mixed and dispersed for 3 hours by
means of a batch type vertical sand mill. The resultant dispersion
solution was centrifuged, thereby removing coarse particles, and
then filtered under pressure through a microfilter (product of Fuji
Photo Film Co., Ltd.) having a pore size of 3.0 .mu.m, thereby
preparing Resin Dispersion Black Pigment 3. Water was added to
Resin Dispersion Black Pigment 3 to disperse the pigment so as to
give a pigment concentration of 10 mass %, thereby preparing a
dispersion solution to obtain Black Pigment Dispersion Solution 3
in accordance with the above-described process. The resultant Black
Pigment Dispersion Solution 3 was subjected to ultrafiltration to
adjust the content of the free polymer having hydroxyl groups. The
mass ratio (pigment:Polymer C) of the content of the pigment to the
content of Polymer C in Black Pigment Dispersion Solution 3 was
100:9.
[0109] (Preparation of Black Pigment Dispersion Solution 4)
[0110] Ten parts of carbon black, 1 part of Polymer A and 89 parts
of ion-exchanged water were mixed and dispersed for 4 hours by
means of a batch type vertical sand mill. The resultant dispersion
solution was centrifuged, thereby removing coarse particles, and
then filtered under pressure through a microfilter (product of Fuji
Photo Film Co., Ltd.) having a pore size of 3.0 .mu.m, thereby
preparing Resin Dispersion Black Pigment 4. Water was added to
Resin Dispersion Black Pigment 4 to disperse the pigment so as to
give a pigment concentration of 10 mass %, thereby preparing a
dispersion solution to obtain Black Pigment Dispersion Solution 4
in accordance with the above-described process. The resultant Black
Pigment Dispersion Solution 4 was subjected to ultrafiltration to
adjust the content of the free polymer having hydroxyl groups. The
mass ratio (pigment:Polymer A) of the content of the pigment to the
content of Polymer A in Black Pigment Dispersion Solution 4 was
100:9.
[0111] (Preparation of Black Pigment Dispersion Solution 5)
[0112] Ten parts of carbon black, 2 parts of Polymer C and 88 parts
of ion-exchanged water were mixed and dispersed for 2 hours by
means of a batch type vertical sand mill. The resultant dispersion
solution was centrifuged, thereby removing coarse particles, and
then filtered under pressure through a microfilter (product of Fuji
Photo Film Co., Ltd.) having a pore size of 3.0 .mu.m, thereby
preparing Resin Dispersion Black Pigment 5. Water was added to
Resin Dispersion Black Pigment 5 to disperse the pigment so as to
give a pigment concentration of 10 mass %, thereby preparing a
dispersion solution to obtain Black Pigment Dispersion Solution 5
in accordance with the above-described process. The resultant Black
Pigment Dispersion Solution 5 was subjected to ultrafiltration to
adjust the content of the free polymer having hydroxyl groups. The
mass ratio (pigment:Polymer C) of the content of the pigment to the
content of Polymer C in Black Pigment Dispersion Solution 5 was
100:15.
[0113] (Preparation of Black Pigment Dispersion Solution 6)
[0114] Ten parts of carbon black, 1 part of Polymer D and 89 parts
of ion-exchanged water were mixed and dispersed for 4 hours by
means of a batch type vertical sand mill. The resultant dispersion
solution was centrifuged, thereby removing coarse particles, and
then filtered under pressure through a microfilter (product of Fuji
Photo Film Co., Ltd.) having a pore size of 3.0 .mu.m, thereby
preparing Resin Dispersion Black Pigment 6. Water was added to
Resin Dispersion Black Pigment 6 to disperse the pigment so as to
give a pigment concentration of 10 mass %, thereby preparing a
dispersion solution to obtain Black Pigment Dispersion Solution 6
in accordance with the above-described process. The resultant Black
Pigment Dispersion Solution 6 was subjected to ultrafiltration
under the same conditions as in Black Pigment Dispersion Solution 4
to adjust the content of the free polymer having hydroxyl groups.
The mass ratio (pigment:Polymer D) of the content of the pigment to
the content of Polymer D in Black Pigment Dispersion Solution 6 was
100:9.
[0115] (Preparation of Black Pigment Dispersion Solution 7)
[0116] Ten parts of carbon black, 2.5 parts of Polymer C and 87.5
parts of ion-exchanged water were mixed and dispersed for 2 hours
by means of a batch type vertical sand mill. The resultant
dispersion solution was centrifuged, thereby removing coarse
particles, and then filtered under pressure through a microfilter
(product of Fuji Photo Film Co., Ltd.) having a pore size of 3.0
.mu.m, thereby preparing Resin Dispersion Black Pigment 7. Water
was added to Resin Dispersion Black Pigment 7 to disperse the
pigment so as to give a pigment concentration of 10 mass %, thereby
preparing a dispersion solution to obtain Black Pigment Dispersion
Solution 7 in accordance with the above-described process. The
resultant Black Pigment Dispersion Solution 7 was subjected to
ultrafiltration under the same conditions as in Black Pigment
Dispersion Solution 5 to adjust the content of the free polymer
having hydroxyl groups. The mass ratio (pigment:Polymer C) of the
content of the pigment to the content of Polymer C in Black Pigment
Dispersion Solution 7 was 100:16.
[0117] (Preparation of Black Pigment Dispersion Solution 8)
[0118] Ten parts of carbon black, 1 part of Polymer C and 89 parts
of ion-exchanged water were mixed and dispersed for 3 hours by
means of a batch type vertical sand mill. The resultant dispersion
solution was centrifuged, thereby removing coarse particles, and
then filtered under pressure through a microfilter (product of Fuji
Photo Film Co., Ltd.) having a pore size of 3.0 .mu.m, thereby
preparing Resin Dispersion Black Pigment 8. Water was added to
Resin Dispersion Black Pigment 8 to disperse the pigment so as to
give a pigment concentration of 10 mass %, thereby preparing a
dispersion solution to obtain Black Pigment Dispersion Solution 8
in accordance with the above-described process. The resultant Black
Pigment Dispersion Solution 8 was subjected to ultrafiltration in
such a manner that the content of the free polymer having hydroxyl
groups is less than that in Black Pigment Dispersion Solution 3,
thereby adjusting the content of the free polymer having hydroxyl
groups. The mass ratio (pigment:Polymer C) of the content of the
pigment to the content of Polymer C in Black Pigment Dispersion
Solution 8 was 100:9.
[0119] (Preparation of Black Pigment Dispersion Solution 9)
[0120] Ten parts of carbon black, 3 parts of Polymer A and 87 parts
of ion-exchanged water were mixed and dispersed for 3 hours by
means of a batch type vertical sand mill. The resultant dispersion
solution was centrifuged, thereby removing coarse particles, and
then filtered under pressure through a microfilter (product of Fuji
Photo Film Co., Ltd.) having a pore size of 3.0 .mu.m, thereby
preparing Resin Dispersion Black Pigment 9. Water was added to
Resin Dispersion Black Pigment 9 to disperse the pigment so as to
give a pigment concentration of 10 mass %, thereby preparing a
dispersion solution to obtain Black Pigment Dispersion Solution 9
in accordance with the above-described process. The resultant Black
Pigment Dispersion Solution 9 was subjected to ultrafiltration
under the same conditions as in Black Pigment Dispersion Solution 1
to adjust the content of the free polymer having hydroxyl groups.
The mass ratio (pigment:Polymer A) of the content of the pigment to
the content of Polymer A in Black Pigment Dispersion Solution 9 was
100:17.
[0121] <Preparation of Ink>
[0122] After the components shown in the following Table 1 and
Table 2 were mixed and sufficiently stirred, the resultant
respective mixtures were filtered under pressure through a
microfilter (product of Fuji Photo Film Co., Ltd.) having a pore
size of 1.0 .mu.m, thereby preparing Inks 1 to 12.
[0123] <Quantitative Determination of Free Polymer Having
Hydroxyl Groups>
[0124] The content (mass %) of the free polymer having hydroxyl
groups in each ink was determined in accordance with the following
method. The results are shown in Table 1 and Table 2.
[0125] The ink was centrifuged under conditions of 400,000 G and 16
hours, and 95 mass % of the liquid in the supernatant portion was
taken out. Thereafter, the resultant liquid was subjected to acid
dipping to take out the free polymer. The resultant free polymer
was dried to solid, and the amount of the solid was determined. The
content of the free polymer based on the total mass of the ink was
then found from the proportion to the charged amount.
[0126] Incidentally, with respect to Ink 3 containing 2 polymers in
the ink, the content of the free polymer having hydroxyl groups in
the ink was determined by performing the following process in
addition to the above-described procedure. Namely, the structure of
Polymer A was determined by a method known per se in the art, and a
1% aqueous solution of Polymer A (standard sample) was prepared.
Thereafter, an aqueous solution containing 1 mass % of the free
polymer obtained above and the standard sample were subjected to
infrared absorption spectrometry under the same conditions. From
the result of the infrared absorption spectrometry as to the
standard sample and the aqueous solution containing the free
polymer, mass conversion was conducted to find the content (%) of
the free polymer having hydroxyl groups based on the total mass of
the ink. TABLE-US-00001 TABLE 1 Ink 1 2 3 4 5 6 Coloring material
Black Pigment Dispersion Solution 1 40.0 40.0 30.0 Black Pigment
Dispersion Solution 2 40.0 Black Pigment Dispersion Solution 3 40.0
Black Pigment Dispersion Solution 4 40.0 Black Pigment Dispersion
Solution 5 Black Pigment Dispersion Solution 6 Black Pigment
Dispersion Solution 7 Black Pigment Dispersion Solution 8 Black
Pigment Dispersion Solution 9 Water-soluble Glycerol 5.0 10.0
organic solvent Diethylene glycol 10.0 10.0 10.0 5.0 10.0
Polyethylene glycol (*1) 2.0 2.0 2.0 2.0 2.0 Surfactant Acetylenol
EH (*2) 0.1 0.1 0.1 0.1 0.1 0.1 Ion-exchanged water 47.9 47.9 47.9
47.9 49.9 57.9 Content of pigment [mass %] 4.0 4.0 4.0 4.0 4.0 3.0
Content of free polymer having hydroxyl groups [mass %] 0.08 0.20
0.18 0.20 0.15 0.15 Content of polymer having hydroxyl groups [mass
%] 0.36 0.32 0.28 0.32 0.36 0.32 Content of polymer [mass %] 0.36
0.32 0.68 0.32 0.36 0.32 Content of free polymer having hydroxyl
groups/Content of pigment .times. 100 [%] 2.0 5.0 4.5 5.0 3.8 5.0
Content of polymer having hydroxyl groups/Content of pigment
.times. 100 [%] 9.0 8.0 7.0 8.0 9.0 10.7 Content of free polymer
having hydroxyl groups/Content of polymer .times. 100 [%] 22.2 62.5
26.5 62.5 41.7 46.9 (*1) Average molecular weight: 1,000. (*2)
Acetylene glycol ethylene oxide adduct (product of Kawaken Fine
Chemicals Co., Ltd.).
[0127] TABLE-US-00002 TABLE 2 Ink 7 8 9 10 11 12 Coloring material
Black Pigment Dispersion Solution 1 Black Pigment Dispersion
Solution 2 Black Pigment Dispersion Solution 3 Black Pigment
Dispersion Solution 4 40.0 Black Pigment Dispersion Solution 5 40.0
Black Pigment Dispersion Solution 6 40.0 Black Pigment Dispersion
Solution 7 40.0 Black Pigment Dispersion Solution 8 40.0 Black
Pigment Dispersion Solution 9 40.0 Water-soluble Glycerol organic
solvent Diethylene glycol 10.0 10.0 10.0 10.0 10.0 10.0
Polyethylene glycol (*1) 2.0 2.0 2.0 Surfactant Acetylenol EH (*2)
0.1 0.1 0.1 0.1 0.1 0.1 Ion-exchanged water 49.9 49.9 49.9 47.9
47.9 47.9 Content of pigment [mass %] 4.0 4.0 4.0 4.0 4.0 4.0
Content of free polymer having hydroxyl groups [mass %] 0.15 0.17
0.19 0.15 0.05 0.30 Content of polymer having hydroxyl groups [mass
%] 0.60 0.36 0.64 0.36 0.36 0.68 Content of polymer [mass %] 0.60
0.36 0.64 0.36 0.36 0.68 Content of free polymer having hydroxyl
groups/Content of pigment .times. 100 [%] 3.8 4.3 4.8 3.8 1.3 7.5
Content of polymer having hydroxyl groups/Content of pigment
.times. 100 [%] 15.0 9.0 16.0 9.0 9.0 17.0 Content of free polymer
having hydroxyl groups/Content of polymer .times. 100 [%] 25.0 47.2
29.7 41.7 13.9 44.1 (*1) Average molecular weight: 1,000. (*2)
Acetylene glycol ethylene oxide adduct (product of Kawaken Fine
Chemicals Co., Ltd.).
[0128] <Evaluation>
[0129] (Seeping Out Phenomenon)
[0130] Each of the inks obtained above was stored into an ink
cartridge, and the ink cartridge was installed at the position of
the cyan ink of a modified ink jet recording apparatus "PIXUS 860i"
(manufactured by Canon Inc.). After a head cleaning operation was
then conducted twice to confirm that the ink has reached an
ejection orifice, the main power of the ink jet recording apparatus
was turned off. After the ink jet recording apparatus was left to
stand for 2 weeks at room temperature in this state, the recording
head was taken out of the apparatus body without turning on the
main power while the ink cartridge was kept installed, and the
condition in the vicinity of the ejection orifices (nozzles) was
observed through a microscope. The recording head was then
installed again in the ink jet recording apparatus, the main power
was turned on, and the head cleaning operation was conducted once.
Thereafter, a nozzle check pattern was recorded. The ink was
evaluated as to the seeping out phenomenon by the condition of the
nozzles and the nozzle check pattern. The evaluation criteria of
the seeping out phenomenon were as follows. The results of the
evaluation are shown in Table 3.
[0131] [Evaluation Criteria of Seeping Out Phenomenon]
[0132] A: No seeping out phenomenon was observed on all nozzles,
and recording failure was not recognized on the nozzle check
pattern.
[0133] B: The seeping out phenomenon was observed on less than 1%
of all nozzles, but recording failure was not recognized on the
nozzle check pattern.
[0134] C: The seeping out phenomenon was observed on 1% or more and
less than 5% of all nozzles, and recording failure was recognized
on the nozzle check pattern in some of the nozzles.
[0135] D: The seeping out phenomenon was observed on 5% or more of
all nozzles, and recording failure was recognized on the nozzle
check pattern.
[0136] (Storage Stability)
[0137] Each of the inks obtained above was placed in a shot bottle,
and the shot bottle was closely sealed with a cap and stored for
one month in an oven of 60.degree. C. After the shot bottle was
then taken out of the oven and left to stand until the temperature
of the bottle was cooled to ordinary temperature, the bottle was
caused to stand with the cap being downside to visually observe the
amount and size of the solid deposited on the bottom of the bottle.
The values of physical properties (viscosity, surface tension,
average particle size of pigments and absorbance characteristics)
of the ink were measured. The ink was evaluated as to storage
stability by the amount and size of the solids and the physical
property values of the ink. The criteria of the storage stability
are as follows. The results of the evaluation are shown in Table
3.
[0138] A: Solid is scarcely produced.
[0139] B: Solid is somewhat produced, but no particular change is
recognized on the physical property values of the ink.
[0140] C: Solid is produced in a great amount, and any of the
physical property values of the ink is changed from the initial
value. TABLE-US-00003 TABLE 3 Seeping out Storage Ink phenomenon
stability Example 1 1 A B 2 2 B A 3 3 B A 4 4 B A 5 5 A B 6 6 A A 7
7 A B 8 8 B B 9 9 B A 10 10 A B Comparative 1 11 A C Example 2 12 D
A
[0141] (Abrasion Resistance)
[0142] Each of Inks 1 to 3, 5, 7 and 10 obtained above was stored
into an ink cartridge, and the ink cartridge was installed at the
position of the black ink of a modified ink jet recording apparatus
"PIXUS 860i" (manufactured by Canon Inc.). Thereafter, a solid
print portion of 2 cm.times.2 cm and characters were recorded on a
recording medium (PB Paper, product of Canon Inc.) to prepare a
recorded matter. Incidentally, the ejection quantity per dot of the
ink was within 30 ng.+-.10%.
[0143] For the printer driver a default mode was selected.
[0144] Kind of paper: plain paper.
[0145] Print quality: standard.
[0146] Color adjustment: automatic.
[0147] After the recorded matter obtained above was left to stand
for one minute at room temperature, the recorded portion was rubbed
with a finger to visually observe the degree of stain of the solid
printed portion, the characters and the finger, thereby evaluating
the ink as to the scratch resistance. The criteria of the scratch
resistance were as follows. The results of the evaluation are shown
in Table 4.
[0148] [Evaluation Criteria of Scratch Resistance]
[0149] A: Scraping of the recorded portions is scarcely conspicuous
at both solid-printed area and character-printed area, and no
finger was soiled.
[0150] B: The solid-printed area or character-printed area is
scraped off, and the finger was also soiled.
[0151] (Highlighter resistance)
[0152] Each of Inks 1 to 3, 5, 7 and 10 obtained above was stored
into an ink cartridge, and the ink cartridge was installed at the
position of the black ink of a modified ink jet recording apparatus
"PIXUS 860i" (manufactured by Canon Inc.). Thereafter, a solid
print portion of 2 cm.times.2 cm and characters were recorded on a
recording medium (PB Paper, product of Canon Inc.) to prepare a
recorded matter. Incidentally, the ejection quantity per dot of the
ink was within 30 ng.+-.10%.
[0153] For the printer driver a default mode was selected.
[0154] Kind of paper: plain paper.
[0155] Print quality: standard.
[0156] Color adjustment: automatic.
[0157] After the recorded matter obtained above was left to stand
for one hour at room temperature, the character-printed area was
marked twice under an ordinary writing pressure with a yellow
highlighter (Spot Writer, product of Pilot Pen Co., Ltd.), whereby
the degree of stain of the recorded matter and the pen point was
visually observed to evaluate the ink as to the highlighter
resistance. The criteria of the highlighter resistance were as
follows. The results of the evaluation are shown in Table 4.
[0158] [Evaluation Criteria of Highlighter Resistance]
[0159] A: Neither blurring of the recorded portions nor stain of
white portions is observed, and the pen point is also not
soiled.
[0160] B: No stain was observed on the white portions in the
recorded matter, but the pen point is slightly soiled.
[0161] C: Stain was observed on the white portions in the recorded
matter.
[0162] (Ejection Characteristics)
[0163] Each of Inks 1 to 3, 5, 7 and 10 obtained above was stored
into an ink cartridge, and the ink cartridge was installed at the
position of the black ink of a modified ink jet recording apparatus
"PIXUS 860i" (manufactured by Canon Inc.). Thereafter, a solid
print portion having a recording density of 100% in a size of 2
cm.times.8 cm was recorded on a recording medium (PB Paper, product
of Canon Inc.) with a drive frequency varied from 100 Hz to 1 kHz,
5 kHz, 10 kHz and 15 kHz to prepare a recorded matter.
Incidentally, the ejection quantity per dot of the ink was within
30 ng.+-.10%.
[0164] For the printer driver a default mode was selected.
[0165] Kind of paper: plain paper.
[0166] Print quality: standard.
[0167] Color adjustment: automatic.
[0168] The image densities and condition of unevenness of the solid
printed images in the recorded matter obtained above, and the
condition of ejection failure upon the recording were visually
observed to evaluate the ink as to the ejection characteristics.
The criteria of the ejection characteristics were as follows. The
results of the evaluation are shown in Table 4.
[0169] [Evaluation Criteria of Ejection Characteristics]
[0170] A: No ejection failure occurs up to 15 kHz, and solid
printed images obtained by recording at 15 kHz and 100 Hz are
comparable in image density and unevenness when compared with each
other.
[0171] B: No ejection failure occurs up to 15 kHz, but the solid
printed image at 15 kHz is poorer in image density and condition of
unevenness when compared with the solid printed image at 100
Hz.
[0172] C: No ejection failure occurs up to 10 kHz, but the solid
printed image at 15 kHz undergoes unevenness due to the presence of
nozzles of ejection failure and occurrence of dot misalignment.
TABLE-US-00004 TABLE 4 Scratch Highlighter Ejection Ink resistance
resistance characteristics Example 11 1 A B A 12 2 A B A 13 3 A B A
14 5 A B B 15 7 A A C 16 10 A B A
[0173] While the present invention has been described with
reference to exemplary embodiments, it is to be understood that the
invention is not limited to the disclosed exemplary embodiments.
The scope of the following claims is to be accorded the broadest
interpretation so as to encompass all such modifications and
equivalent structures and functions.
[0174] This application claims the benefit of Japanese Patent
Application No. 2005-314709, filed Oct. 28, 2005, which is whereby
incorporated by reference herein in its entirety.
* * * * *