U.S. patent application number 11/601545 was filed with the patent office on 2007-03-22 for packaging and frozen meat combination.
This patent application is currently assigned to Jennie-O Turkey Store, LLC. Invention is credited to Becky S. Brown, Steven D. Leitch.
Application Number | 20070065548 11/601545 |
Document ID | / |
Family ID | 34620856 |
Filed Date | 2007-03-22 |
United States Patent
Application |
20070065548 |
Kind Code |
A1 |
Leitch; Steven D. ; et
al. |
March 22, 2007 |
Packaging and frozen meat combination
Abstract
A packaging and a frozen meat combination includes a frozen meat
and a heat resistant bag. The frozen meat is selected from the
group consisting of a frozen whole turkey, a frozen split bird, a
frozen breast, a frozen breast roast, a frozen pork roast, and a
frozen beef roast. The frozen meat has a top, sides, and a bottom.
The heat resistant bag has a cavity in which the frozen meat is
contained, and the heat resistant bag is oversized relative to the
frozen meat and allows space to be created between the heat
resistant bag and the top and the sides of the frozen meat. The
space is at least 1.50 inches.
Inventors: |
Leitch; Steven D.; (Willmar,
MN) ; Brown; Becky S.; (Willmar, MN) |
Correspondence
Address: |
IPLM GROUP, P.A.
POST OFFICE BOX 18455
MINNEAPOLIS
MN
55418
US
|
Assignee: |
Jennie-O Turkey Store, LLC
|
Family ID: |
34620856 |
Appl. No.: |
11/601545 |
Filed: |
November 17, 2006 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10975242 |
Oct 28, 2004 |
|
|
|
11601545 |
Nov 17, 2006 |
|
|
|
Current U.S.
Class: |
426/412 |
Current CPC
Class: |
B65D 2581/3418 20130101;
A23L 5/15 20160801; B65D 81/3461 20130101; A23L 13/50 20160801;
B65D 81/343 20130101 |
Class at
Publication: |
426/412 |
International
Class: |
B65B 25/06 20060101
B65B025/06 |
Claims
1. A packaging and a frozen meat combination, the frozen meat
selected from the group consisting of a frozen whole turkey, a
frozen split bird, a frozen breast, a frozen breast roast, a frozen
pork roast, and a frozen beef roast, comprising: a) a frozen meat
having a top, sides, and a bottom; and b) a heat resistant bag
having a cavity in which the frozen meat is contained, the heat
resistant bag being oversized relative to the frozen meat and
allowing space to be created between the heat resistant bag and the
top and the sides of the frozen meat, the space being at least 1.50
inches.
2. The packaging and the frozen meat combination of claim 1,
wherein the heat resistant bag is made of a high tensile strength
nylon blend.
3. The packaging and the frozen meat combination of claim 1,
further comprising the heat resistant bag being pierceable, wherein
the heat resistant bag is pierced and during cooking a sufficient
steam environment is created within the cavity of the heat
resistant bag causing the heat resistant bag to balloon away from
the frozen meat, the heat resistant bag extending away from the top
and the sides of the frozen meat and juices collecting at the
bottom of the frozen meat enabling the frozen meat to be evenly
thawed and cooked.
4. The packaging and the frozen meat combination of claim 3,
wherein the heat resistant bag is pierced prior to cooking the
frozen meat thereby allowing steam to escape during cooking.
5. The packaging and the frozen meat combination of claim 3,
wherein the heat resistant bag is pierced after an initial cooking
time period thereby allowing steam to escape during a remaining
cooking time period.
6. A packaging and a frozen whole turkey combination, comprising:
a) a frozen whole turkey having a top, sides, and a bottom; and b)
a heat resistant bag having a cavity in which the frozen whole
turkey is contained, the heat resistant bag being oversized
relative to the frozen whole turkey to allow for at least 1.50
inches of space between the heat resistant bag and the top and the
sides of the frozen whole turkey.
7. The packaging and frozen whole turkey combination of claim 6,
wherein the heat resistant bag is made of a high tensile strength
nylon blend.
8. The packaging and frozen whole turkey combination of claim 6,
wherein the frozen whole turkey is cooked in the heat resistant bag
a microwave oven on high for at least 40 minutes and then turned
over and cooked on high for at least 30 minutes.
9. The packaging and frozen whole turkey combination of claim 6,
wherein the frozen whole turkey is cooked in the heat resistant bag
in an oven for 18 to 20 minutes per pound at approximately
350.degree. F.
10. The packaging and frozen whole turkey combination of claim 6,
further comprising the heat resistant bag being pierceable, wherein
during cooking the frozen whole turkey in the pierced heat
resistant bag a sufficient steam environment is created within the
cavity of the heat resistant bag causing the heat resistant bag to
balloon away from the frozen whole turkey, the heat resistant bag
extending at least 1.50 inches away from the top and the sides of
the frozen whole turkey and juices collecting at the bottom of the
frozen whole turkey enabling the frozen whole turkey to be evenly
thawed and cooked.
11. The packaging and frozen whole turkey combination of claim 10,
wherein the heat resistant bag is pierced prior to cooking the
frozen whole turkey thereby allowing steam to escape during
cooking.
12. The packaging and frozen whole turkey combination of claim 10,
wherein the heat resistant bag is pierced after an initial cooking
time period thereby allowing steam to escape during a remaining
cooking time period.
Description
[0001] This application is a divisional application of U.S. patent
application Ser. No. 10/975,242, filed Oct. 28, 2004, which is
hereby incorporated herein by reference.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention relates to a packaging and frozen meat
combination.
[0004] 2. Description of the Prior Art
[0005] Turkey meat may be vacuum packaged and sealed to provide a
consumer-friendly packaging and to extend the shelf-life of the
meat. Turkey meat may also be frozen to extend the shelf-life of
the meat. Typically, the frozen turkey meat is defrosted and
removed from the packaging prior to cooking to ensure even,
thorough cooking of the turkey meat, especially if a whole turkey
is being cooked. If the turkey meat is still frozen, even
partially, uneven cooking of the turkey meat typically occurs. It
may take several hours to adequately defrost a whole turkey.
Improperly defrosted turkey meat can increase the risk of spoilage
of the meat. In addition, the quality of the meat may be reduced by
improperly defrosting the turkey meat such as by increasing purge
or by degrading the protein. Therefore, it is desired to provide a
packaging and frozen meat combination for cooking the frozen meat
such as a frozen, whole turkey resulting in a satisfactory end
product.
SUMMARY OF THE INVENTION
[0006] In one aspect of the present invention, a packaging and a
frozen meat combination includes a frozen meat and a heat resistant
bag. The frozen meat is selected from the group consisting of a
frozen whole turkey, a frozen split bird, a frozen breast, a frozen
breast roast, a frozen pork roast, and a frozen beef roast. The
frozen meat has a top, sides, and a bottom. The heat resistant bag
has a cavity in which the frozen meat is contained, and the heat
resistant bag is oversized relative to the frozen meat and allows
space to be created between the heat resistant bag and the top and
the sides of the frozen meat. The space is at least 1.50
inches.
[0007] In another aspect of the present invention, a packaging and
a frozen whole turkey combination includes a frozen whole turkey
and a heat resistant bag. The frozen whole turkey has a top, sides,
and a bottom. The heat resistant bag has a cavity in which the
frozen whole turkey is contained, and the heat resistant bag is
oversized relative to the frozen whole turkey to allow for at least
1.50 inches of space between the heat resistant bag and the top and
the sides of the frozen whole turkey.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] FIG. 1 is a perspective view of a turkey in a bag
constructed according to the principles of the present
invention;
[0009] FIG. 2 is a side view of the turkey in the bag shown in FIG.
1; and
[0010] FIG. 3 is a top view of the turkey in the bag shown in FIG.
1.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
[0011] A preferred embodiment of the present invention is a method
of cooking a frozen whole turkey. The frozen whole turkey is
preferably cooked in a bag resulting in evenly, thoroughly cooked
turkey meat. Although the present invention is discussed with
respect to a frozen whole turkey, it is recognized that other
suitable types of meat such as, but not limited to, a frozen split
bird (one leg, 1 wing, and 1/2 breast), a frozen pork roast, or a
frozen beef roast could also be used. Therefore, the term "frozen
whole turkey" may be interchanged with other suitable types of
meat. Further, the more general term "bird" is used throughout to
refer to the frozen whole turkey used in the preferred embodiment
and may also be interchanged with other suitable types of meat.
[0012] The bag is oversized relative to the size of the bird, and
the bag is not shrunk to fit the size of the bird. If the bag is
too tight around the bird, the portions of the bird where the bag
contacts the bird will be over-cooked and may burn. However, the
bottom of the bag where the cooked-out juices collect and the bird
sits in the collected juices will not over-cook and burn.
Typically, there will be approximately at least 2 to 4 cups of
cooked-out juices that collect at the bottom of the bag and there
will be approximately 1.5 inches of juices at the bottom of the
bag. Except for the bottom of the bag where the cooked-out juices
collect, there should be a sufficient amount of space between the
bag and the bird so that direct contact between the bag and the
bird does not occur. Preferably, except for proximate the bottom of
the bird, there is approximately at least 1.50 inches of space
between the bag and the top and the sides of the bird.
[0013] Depending upon the size of the bird, the bird is placed
within an appropriately sized bag, the bag is configured and
arranged to allow preferably approximately at least 1.50 inches
between the bag and the top and the sides of the bird. A vacuum is
drawn in the bag, and the open end of the bag is sealed using a
clip, a heat seal, or other suitable sealing means well known in
the art. Typically, approximately 20 to 23 inches Hg vacuum is used
to pull the bag relatively tight around the bird before the bag is
sealed, which assists in providing a better shelf-life of the
product since there is relatively no air in the bag. The portion of
the bag between the tail end of the bird and the seal is termed the
"tail" of the bag, and the tail is preferably approximately at
least 2.00 inches to provide additional bag material ensuring that
at least 1.50 inches remain between the bag and the top and the
sides of the bird. In other words, the placement of the seal on the
tail of the bag relative to the bird is important to provide
preferably approximately at least 1.50 inches between the bag and
the bird on the top and the sides of the bird. The at least 1.50
inches between the bag and the bird allows the bag to sufficiently
balloon away from the surface of the bird during cooking. If the
seal is too close to the bird, the bag will not be allowed to
sufficiently balloon away from the bird during cooking and the bird
will over-cook and burn where the bag is in contact with the
bird.
[0014] Preferred bag sizes for different sizes of birds are as
follows in Table 1: TABLE-US-00001 TABLE 1 Preferred Bird and Bag
Specifications Approximate Bird Dimensions Bag Dimensions Bird Size
Length .times. Width .times. Depth Width .times. Length (Pounds)
(Inches) (Inches) 5 to 7 14 .times. 9 .times. 4 18 .times. 24 11 to
13 14 .times. 9 .times. 8 18 .times. 24 17 to 19 17 .times. 11
.times. 9 20 .times. 26
[0015] The preferred bag sizes for several weight ranges of birds
were determined based upon the following data. The dimensions for
birds weighing 11 to 13 pounds ranged from 13.000 to 14.125 inches
long, 8.750 to 9.375 inches wide, and 7.250 to 7.500 inches deep.
The dimensions for birds weighing 17 to 19 pounds ranged from
16.500 to 16.750 inches long, 10.625 to 11.240 inches wide, and
8.125 to 8.375 inches deep. These dimensions are listed as
approximate dimensions in Table 1.
[0016] Based upon the above-listed bird dimensions, the following
calculations were used to determine the preferred bag sizes:
[0017] The average diameter of the birds weighing 11 to 13 pounds
was 8.20 inches. To ensure a 1.50 inches spacing around the top and
the sides of the bird, the circumference of the bag would require
11.20 inches (8.20 inches+2.times.1.50 inches).times.3.14=35.20
inches of material. A bag 18.00 inches wide will supply 36.00
inches of material, which is sufficient. A bag 24.00 inches long
was found sufficient for clipping or sealing the bag, leaving a
tail of approximately 2.00 inches, and allowing the bag to
sufficiently balloon away from the bird.
[0018] The average diameter of the birds weighing 17 to 19 pounds
was 9.60 inches. To ensure a 1.50 inches spacing around the top and
the sides of the bird, the circumference of the bag would require
12.60 inches (9.60 inches+2.times.1.50 inches).times.3.14=39.60
inches of material. A bag 20.00 inches wide will supply 40.00 of
material, which is sufficient. A bag 26.00 inches long was found
sufficient for clipping or sealing the bag, leaving a tail of
approximately 2.00 inches, and allowing the bag to sufficiently
balloon away from the bird.
[0019] For a bird weighing 14 pounds, a bag 18.00 inches wide and
23.00 inches long should preferably be used. For a bird weighing 20
pounds, a bag 20.00 inches wide and 26.00 inches long should
preferably be used.
[0020] The results of numerous cooking tests of frozen whole birds
indicated whenever the roasting bag was in contact with the bird
when cooking, the product at the contact point over-cooked and
became hard and crusty. When cooked in an oven, it is speculated
that this is due to the dry heat transfer of the oven set point
(350.degree. F.) being in more direct contact with the bird during
a substantial amount of time as opposed to the steam affect of the
environment (around approximately 212.degree. F. or so) between the
bird and the bag when there is a space between the bird and the
bag. The steam environment and the cooked-out juices at the bottom
of the bag insulate the bird from the heat of the cooking device. A
spacing of approximately 1.5 inches between the bird and the bag
was targeted to ensure there was limited contact between the bird
and the bag during cooking.
[0021] The bag is preferably made of a heat resistant, high tensile
strength nylon blend such as a FLEXPAK product such as KENYLON
protective packaging manufactured by KNF Corporation of Tamaqua,
Pa. The bag enables a frozen whole turkey to be cooked without
first defrosting the bird. The bird is preferably pre-seasoned and
injected with a basting solution before it is placed in the bag,
sealed, and frozen. The seasoning may be a rub and/or a marinade.
Therefore, the consumer only simply needs to remove the bird from
the freezer and place it in the cooking device, leaving the bird in
the bag. The consumer may pierce or cut slits in the bag prior to
placing it in the cooking device to assist in allowing the bird to
brown during cooking. Preferably, the bird is placed in the cooking
device with the breast portion of the bird facing upward. As the
bird is cooking, the bag balloons away from the bird as a steam
environment is created within the cavity of the bag, between the
bird and the bag. Steam is proximate the outer surface of the bird
and the inner cavity of the bird to cook the bird evenly and
thoroughly. Evenly means that most areas of the bird are brought to
approximately the same temperature. In other words, the meat
proximate the outside surface of the bird and the meat proximate
the center of the bird are cooked sufficiently to be safely eaten
without overcooking any portion(s) of the bird. The steam
environment in the bag thaws the bird rapidly and allows the bird
to cook relatively uniformly without over-cooking the outside
surface of the bird and ensuring the center of the bird is done. If
cooked in an oven, the oven should be pre-heated to 350.degree. F.,
and the frozen bird should be cooked for approximately 18 to 20
minutes per pound at approximately 350.degree. F. It is recognized
that the bird may also be cooked in a microwave oven. For example,
for a bird weighing approximately 11 pounds, the bird may be cooked
in less than 2 hours in a GENERAL ELECTRIC microwave oven Model #
JE2160BF001 by General Electric Company of New York, N.Y. with a
1.65 KW power source on the high setting.
[0022] Cooking the frozen whole turkey in the heat resistant bag
creates a steam environment within the bag, which contains the
juices and the moisture from the bird as it cooks. As the frozen
whole turkey cooks, the turkey thaws and the moisture creates steam
within the bag. The steam places pressure on the bag causing the
bag to extend outward from the bird. The steam environment, which
is preferably approximately at least 1.50 inches around the top and
the sides of the bird, and the cooked-out juices collected at the
bottom of the bag prevent over-cooking and burning of the meat. The
core temperature of 170.degree. F. in the breast meat and
180.degree. F. in the thigh meat is reached within a reasonable
amount of time thereby cooking the whole turkey in a reasonable
amount of time relative to a whole turkey that has been defrosted
prior to cooking.
[0023] As shown in FIGS. 1-3, the bag 100 extends outward from the
bird 102 during cooking thereby providing space 101 between the bag
100 and the bird 102. The open end 103 of the bag 100 is sealed
with a clip 104 proximate the tail end 105 of the bird 102. The
juices 106 from the bird 102 collect proximate the bottom of the
bird 102 as it cooks. As shown in FIG. 2, distance D.sub.1 is the
distance between the turkey breast and the top of the bag 100 and
is preferably at least 1.50 inches, and distance D.sub.2 is the
distance between the tail end of the bird 102 and the tail of the
bag 100 and is preferably at least 2.00 inches. As shown in FIG. 3,
D.sub.3 is the distance between the right side of the turkey and
the side of the bag 100, D.sub.4 is the distance between the left
side of the turkey and the side of the bag 100, and D.sub.5 is the
distance between the neck area of the turkey and the bag 100.
Distances D.sub.3, D.sub.4, and D.sub.5 are preferably at least
1.50 inches.
[0024] Cooking the bird in the bag, without having to remove the
bird from the bag, helps prevent cross contamination. Also, not
having to defrost the frozen bird or allow the frozen bird to thaw
prior to cooking the bird helps prevent cross contamination and
helps reduce the risk of spoilage.
EXAMPLE 1
[0025] An oven was preheated to 350.degree. F., and a bag
containing a frozen split turkey weighing approximately 5 to 7
pounds was placed breast side up in a roasting pan at least 2
inches deep. Six 1/2 inch long slits were cut proximate the top of
the bag, and the bag was pulled upward and away from the bird to
release the vacuum inside the bag. The bird was placed in the oven,
allowing room for the bag to expand during cooking without
contacting the oven walls or the oven racks. The bird was roasted
until a meat thermometer reached 170.degree. F. in the breast meat
and 180.degree. F. in the thigh meat. The cook time was
approximately 2 to 2.5 hours from the frozen state of the split
turkey.
EXAMPLE 2
[0026] An oven was preheated to 350.degree. F., and a bag
containing a frozen whole turkey weighing approximately 11 to 13
pounds was placed breast side up in a roasting pan at least 2
inches deep. Six 1/2 inch long slits were cut proximate the top of
the bag, and the bag was pulled upward and away from the bird to
release the vacuum inside the bag. The bird was placed in the oven,
allowing room for the bag to expand during cooking without
contacting the oven walls or the oven racks. The bird was roasted
until a meat thermometer reached 170.degree. F. in the breast meat
and 180.degree. F. in the thigh meat. The cook time was
approximately 3.5 to 4 hours from the frozen state of the whole
turkey.
EXAMPLE 3
[0027] A bag containing a frozen split turkey weighing
approximately 5 to 7 pounds was obtained, and a 1/2 inch slit was
cut in the bag proximate the clip sealing the bag for venting. The
bird was placed breast side down in a microwave oven and cooked on
high for 40 minutes. The bird was then turned over so the breast
side was up (the cavity side of the bird was down) and cooked on
high for 30 minutes. The temperature of the bird was checked to
ensure the breast meat was 170.degree. F. and the thigh meat was
180.degree. F. Additional cooking for 5 minute intervals may be
used until these desired temperatures are reached.
EXAMPLE 4
[0028] A bag containing a frozen whole turkey weighing
approximately 11 to 13 pounds was obtained and placed breast side
down in a microwave oven. The bird was cooked on high for 40
minutes and then turned over so the breast side was up (the back of
the bird was down). Approximately four to six 1/2 inch slits were
cut in the bag proximate the top of the bag for venting. The bird
was cooked on high for 40 minutes and then cooked for an additional
20 minutes on high. The temperature of the bird was checked to
ensure the breast meat was 170.degree. F. and the thigh meat was
180.degree. F. Additional cooking for 5 minute intervals may be
used until these desired temperatures are reached.
EXAMPLE 5
[0029] A frozen bone-in turkey breast in an over-sized bag, Product
A, was compared to a frozen bone-in turkey breast in a bag shrunk
to fit the turkey breast, Product B. The over-sized bag had
dimensions 18 inches wide and 24 inches long, and the frozen
bone-in turkey breast in the sealed over-sized bag, Product A,
weighed approximately 7.80 pounds. Product A was injected up to
15%. The frozen bone-in turkey breast in the bag shrunk to fit the
turkey breast, Product B, weighed approximately 8.03 pounds and was
a Roast-In-Its-Own-Bag turkey breast, Product Code # 46903,
manufactured by Carolina Turkey of Mt. Olive, N.C. Product B was
injected up to 15%.
[0030] Products A and B were cooked at 350.degree. F. in the same
oven at the same time and rotated after 2.00 hours to decrease
variation in heat exposure between the two products. The
temperatures of the turkey breast meat of Products A and B were
compared during the cooking of the turkey breast meat, and the
results are as follows in Table 2: TABLE-US-00002 TABLE 2 Turkey
Breast Meat Temperature During Cooking Cooking Time Temperature of
Product A Temperature of Product B (Hours) (.degree. F.) (.degree.
F.) 2.00 109.9 27.4 3.00 160.0 120.0 3.50 176.0 3.75 169.0
[0031] Product A was done in 3.50 hours and yielded 5.35 pounds of
meat, which was a 68.58% yield. Product A had a nice brown, roasted
color and a nice appearance. The product was easy to remove from
the bag and the turkey meat was very moist. Juices cooked-out of
the turkey meat and were contained in the bag for use in making
gravy. Product A sat upright so the turkey breast was displayed
nicely. Product A cooked at approximately 25 to 30 minutes per
pound.
[0032] Product B was done in 3.75 hours and yielded 5.52 pounds of
meat, which was a 68.74% yield. The skin peeled off the turkey meat
when removed from the bag, and there was a large amount of protein
cook-out in the cavity of the turkey breast. Product B had a nice
brown, roasted color where the skin had not peeled off the turkey
meat. Juices cooked out of the product evaporated in the oven and
were not contained in the bag for making gravy. Product B did not
sit upright and laid to one side. Product B cooked at approximately
28 to 33 minutes per pound.
EXAMPLE 6
[0033] A frozen bone-in turkey breast in an over-sized bag, Product
C, was compared to a frozen bone-in turkey breast in a bag shrunk
to fit the turkey breast and thigh, Product D. The over-sized bag
had dimensions 18 inches wide and 24 inches long, and the frozen
bone-in turkey breast in the sealed over-sized bag, Product C,
weighed approximately 6.61 pounds. Product C was injected up to
15%. The frozen bone-in turkey breast in the bag shrunk to fit the
turkey breast and thigh, Product D, weighed approximately 7.11
pounds and was a Roast-In-Its-Own-Bag turkey breast and thigh,
Product Code # 46903, manufactured by Carolina Turkey of Mt. Olive,
N.C. Product D was injected up to 15%.
[0034] Products C and D were cooked at 350.degree. F. in the same
oven at the same time and rotated after 2.00 hours to decrease
variation in heat exposure between the two products. The
temperatures of the turkey meat of Products C and D were compared
during the cooking of the turkey meat, and the results are as
follows in Table 3: TABLE-US-00003 TABLE 3 Turkey Breast Meat
Temperature During Cooking Cooking Time Temperature of Product C
Temperature of Product D (Hours) (.degree. F.) (.degree. F.) 2.00
63.2 30.1 3.00 190.0 115.0 3.50 150.0 3.75 165.0
[0035] Product C was done in 3.00 hours and yielded 4.43 pounds of
meat, which was a 67.02% yield. Product C had a nice brown, roasted
color and a nice appearance. The product was easy to remove from
the bag and the turkey meat was very moist. Juices cooked-out of
the turkey meat and were contained in the bag for use in making
gravy. Product C sat upright so the turkey breast was displayed
nicely. Product C cooked at approximately 25 to 30 minutes per
pound.
[0036] Product D was done in 3.75 hours and yielded 4.50 pounds of
meat, which was a 63.29% yield. The skin peeled off the turkey meat
when removed from the bag, and there was a large amount of protein
cook-out in the cavity of the turkey breast. Product D had a nice
brown, roasted color where the skin had not peeled off the turkey
meat. Juices cooked out of the product evaporated in the oven and
were not contained in the bag for making gravy. Product D did not
sit upright and laid to one side. Product D cooked at approximately
28 to 33 minutes per pound.
[0037] The products used in Examples 5 and 6 were compared. The
product produced by Carolina Turkey (Products B and D) is processed
in a bag, which is shrunk tight around the product. The bag is
designed to self-vent at the seal at the proper time. As a result,
the juices evaporate during cooking and are not available for
making gravy when the product is done cooking. In addition to the
juices evaporating, the protein that cooks out of the product is
concentrated in the cavity area and appears unsightly. A fair
amount of the skin sticks to the bag and is pulled away from the
product.
[0038] The product of the present invention (Products A and C)
retains the juices in the bag and disperses the protein cook out so
the protein is not as evident. The juices are available for making
gravy when the product is done cooking. The cook time of the
product of the present invention is slightly faster per pound (25
to 30 minutes per pound) than the Carolina Turkey product (28 to 33
minutes per pound). The product of the present invention allows for
the product surface to brown without having the skin stick to the
bag and pull away from the product.
EXAMPLE 7
[0039] A frozen turkey breast roast in an over-sized bag, Product
E, was compared to a frozen turkey breast and thigh roast in a bag
shrunk to fit the turkey breast and thigh, Product F. The
over-sized bag had dimensions 18 inches wide and 24 inches long,
and the frozen turkey breast roast in the sealed over-sized bag,
Product E, weighed approximately 3.48 pounds. Product E was
injected up to 12%. The frozen turkey breast and thigh roast in the
bag shrunk to fit the turkey breast and thigh, Product F, weighed
approximately 3.53 pounds and was a Roast-In-Its-Own-Bag turkey
breast and thigh, Product Code # 70077, manufactured by Carolina
Turkey of Mt. Olive, N.C. Product F was injected up to 20%.
[0040] Products E and F were cooked at 350.degree. F. in the same
oven at the same time and rotated after 2.00 hours to decrease
variation in heat exposure between the two products. The
temperatures of the turkey meat of Products E and F were compared
during the cooking of the turkey meat, and the results are as
follows in Table 4: TABLE-US-00004 TABLE 4 Turkey Meat Temperature
During Cooking Cooking Time Temperature of Product E Temperature of
Product F (Hours) (.degree. F.) (.degree. F.) 2.00 100.7 27.6 2.50
176.0 98.3 3.00 146.0 3.50 164.0
[0041] Product E was done in 2.50 hours and yielded 2.24 pounds of
meat, which was a 64.36% yield. Product E had a nice brown, roasted
color and a nice appearance. The product was easy to remove from
the bag and the turkey meat was very moist. Juices cooked-out of
the turkey meat and were contained in the bag for use in making
gravy. Product E had a natural shape. Product E cooked at
approximately 40 to 45 minutes per pound.
[0042] Product F was done in 3.50 hours and yielded 2.25 pounds of
meat, which was a 63.73% yield. Product F stuck to the bag and was
difficult to remove from the bag. Product F was not browned and had
a very white appearance, a boiled appearance. The protein cook-out
was on the top of the meat and was not very appealing. Juices
cooked out of the product evaporated in the oven and were not
contained in the bag for making gravy. Although Product F was
injected at a higher percentage, the meat seemed drier than Product
E. Product F cooked at approximately 55 to 60 minutes per
pound.
EXAMPLE 8
[0043] A frozen turkey breast roast in an over-sized bag, Product
G, was compared to a frozen turkey breast and thigh roast in a bag
shrunk to fit the turkey breast and thigh, Product H. The
over-sized bag had dimensions 18 inches wide and 24 inches long,
and the frozen turkey breast roast in the sealed over-sized bag,
Product G, weighed approximately 3.49 pounds. Product G was
injected up to 12%. The frozen turkey breast and thigh roast in the
bag shrunk to fit the turkey breast and thigh, Product H, weighed
approximately 3.50 pounds and was a Roast-In-Its-Own-Bag turkey
breast and thigh, Product Code # 70077, manufactured by Carolina
Turkey of Mt. Olive, N.C. Product F was injected up to 20%.
[0044] Products G and H were cooked at 350.degree. F. in the same
oven at the same time and rotated after 2.00 hours to decrease
variation in heat exposure between the two products. The
temperatures of the turkey meat of Products G and H were compared
during the cooking of the turkey meat, and the results are as
follows in Table 5: TABLE-US-00005 TABLE 5 Turkey Meat Temperature
During Cooking Cooking Time Temperature of Product G Temperature of
Product H (Hours) (.degree. F.) (.degree. F.) 1.50 67.1 28.1 2.00
135.0 30.6 2.50 185.0 100.1 3.00 148.0 3.25 165.0
[0045] Product G was done in 2.50 hours and yielded 2.23 pounds of
meat, which was a 63.89% yield. Product G had a nice brown, roasted
color and a nice appearance. The product was easy to remove from
the bag and the turkey meat was very moist. Juices cooked-out of
the turkey meat and were contained in the bag for use in making
gravy. Product G had a natural shape. Product G cooked at
approximately 40 to 45 minutes per pound.
[0046] Product H was done in 3.25 hours and yielded 2.16 pounds of
meat, which was a 61.71% yield. Product H stuck to the bag and was
difficult to remove from the bag. Product H was not browned and had
a very white appearance, a boiled appearance. The protein cook-out
was on the top of the meat and was not very appealing. Juices
cooked out of the product evaporated in the oven and were not
contained in the bag for making gravy. Although Product H was
injected at a higher percentage, the meat seemed drier than Product
G. Product H cooked at approximately 55 to 60 minutes per
pound.
[0047] The products used in Examples 7 and 8 were compared. The
product produced by Carolina Turkey (Products F and H) is processed
in a bag, which is shrunk tight around the product. The bag is
designed to self-vent at the seal at the proper time. As a result,
the juices evaporate during cooking and are not available for
making gravy when the product is done cooking. In addition to the
juices evaporating out of the bag, the protein that cooks out of
the product is concentrated on the surface of the product and
appears unsightly. A fair amount of the skin sticks to the bag and
is pulled away from the product.
[0048] The product of the present invention (Products E and G)
retains the juices in the bag and disperses the protein cook out so
the protein is not as evident. The juices are available for making
gravy when the product is done cooking. The cook time of the
product of the present invention is considerably faster per pound
(40 to 45 minutes per pound) than the Carolina Turkey product (55
to 60 minutes per pound). The product of the present invention
allows for the product surface to brown without having the skin
stick to the bag and pull away from the product.
[0049] The above specification, examples and data provide a
complete description of the manufacture and use of the composition
of the invention. Since many embodiments of the invention can be
made without departing from the spirit and scope of the invention,
the invention resides in the claims hereinafter appended.
* * * * *