U.S. patent application number 11/525071 was filed with the patent office on 2007-03-22 for image forming apparatus.
This patent application is currently assigned to Brother Kogyo Kabushiki Kaisha. Invention is credited to Toshitaka Iwago.
Application Number | 20070064252 11/525071 |
Document ID | / |
Family ID | 37898438 |
Filed Date | 2007-03-22 |
United States Patent
Application |
20070064252 |
Kind Code |
A1 |
Iwago; Toshitaka |
March 22, 2007 |
Image forming apparatus
Abstract
An image forming apparatus includes a first unit configured to
form an image, in a recording part, on a first surface of a
recording medium being fed from a storing member for storing the
recording medium, reverse the recording medium and feed it again to
the recording part, form an image on a second surface of the
recording medium, and eject the recording medium through an outlet;
and a second unit disposed above the first unit. The second unit
includes a first reading part, the first reading part being movable
in a direction perpendicular to the direction of travel of the
recording medium. The first unit and the second unit form a first
space therebetween, and a length from a front end of the first unit
to the outlet is greater than or equal to a length of a maximum
sized recording medium capable of being stored in the storing
member.
Inventors: |
Iwago; Toshitaka;
(Okazaki-shi, JP) |
Correspondence
Address: |
BANNER & WITCOFF, LTD.;ATTORNEYS FOR CLIENT NOS. 0166889, 006760
1001 G STREET, N.W., 11TH FLOOR
WASHINGTON
DC
20001-4597
US
|
Assignee: |
Brother Kogyo Kabushiki
Kaisha
Nagoya-shi
JP
|
Family ID: |
37898438 |
Appl. No.: |
11/525071 |
Filed: |
September 22, 2006 |
Current U.S.
Class: |
358/1.12 ;
358/498 |
Current CPC
Class: |
G03G 15/234 20130101;
G03G 15/605 20130101 |
Class at
Publication: |
358/001.12 ;
358/498 |
International
Class: |
G06K 15/00 20060101
G06K015/00 |
Foreign Application Data
Date |
Code |
Application Number |
Sep 22, 2005 |
JP |
JP2005-276120 |
Claims
1. An image forming apparatus comprising: a first unit configured
to form an image, in a recording part, on a first surface of a
recording medium being fed from a storing member for storing the
recording medium, reverse the recording medium and feed it again to
the recording part, form an image on a second surface of the
recording medium, and eject the recording medium through an outlet;
and a second unit disposed above the first unit, the second unit
including a first reading part, the first reading part being
movable in a direction perpendicular to the direction of travel of
the recording medium, wherein the first unit and the second unit
form a first space therebetween, and a length from a front end of
the first unit to the outlet is greater than or equal to a length
of a maximum sized recording medium capable of being stored in the
storing member.
2. The image forming apparatus according to claim 1, further
comprising a joint part disposed between the first unit and the
second unit, the joint part including the first space.
3. The image forming apparatus according to claim 1, wherein the
second unit further includes a second reading part configured to
feed a document in the direction perpendicular to the direction of
travel of the recording medium and to reverse the document to read
both sides of the document, and the second reading part has an
ejection opening allowing at least a part of the document to
protrude outside the second reading part.
4. The image forming apparatus according to claim 1, wherein the
second unit is offset to one side of the apparatus to form a second
space above the first unit, and the second space contains a control
panel.
5. The image forming apparatus according to claim 3, further
comprising: a feeding roller configured to feed a document under a
tension; and a reversible roller disposed proximate to the ejection
opening, the reversible roller configured to rotate both in a
forward direction and a reverse direction, wherein a frictional
force generated between the reversible roller and the document is
lower than a frictional force generated between the feeding roller
and the document.
6. The image forming apparatus according to claim 5, wherein a
pressing force of the reversible roller against the document is
lower than a pressing force of the feeding roller against the
document.
7. The image forming apparatus according to claim 1, wherein the
first unit, the second unit, and the joint part form an opening
therebetween, wherein the opening communicates with the first
space, and the opening has a downward recessed portion at a lower
outer edge thereof.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority from the Japanese Patent
Application No. 2005-276120 filed on Sep. 22, 2005, the entire
subject matter of which is incorporated herein by reference.
FIELD
[0002] Illustrated aspects of the invention relate to image forming
apparatus suited for double-sided reading and printing of
documents.
BACKGROUND
[0003] For image forming or printing on both sides of a recording
medium, the recording medium can be inverted by reversing the
direction of travel of the recording medium after the front side
has been printed.
[0004] For image reading or scanning on both sides of a document,
the document can be inverted by reversing the direction of travel
of the document after the front side has been read.
[0005] Providing an apparatus with an image formation part, an auto
feed reading part, and a stationary reading part, typically results
in upsizing of the image forming apparatus.
[0006] To read or scan images printed on both sides of the
document, the document can be inverted by reversing the direction
of travel of the document after the front side has been read, as
described above. In some apparatus, the direction of travel of the
document is reversed by temporarily ejecting the document, after
one side has been scanned, to an output tray intended for documents
that have completed scanning, and then retracting the document back
inside. If the user is located near the ejection side of the output
tray, the document is ejected toward the user when the document is
temporarily ejected to the output tray for reversing the direction
of travel of the document. Thus, the user may erroneously assume
that reading of both sides of the document is completed, and may
pick up the document ejected to the output tray by mistake.
[0007] If a single-sided reading is sufficient but a double-sided
reading is selected by mistake, the double-sided reading is
cancelled by forcibly picking up the document when a single side
reading is completed and the document is ejected. In some
apparatus, the document is ejected to the output tray disposed
under the input tray. The input tray then blocks the user from
forcibly picking up the ejected document.
[0008] To form or print images on both sides of a recording medium,
the direction of travel of the recording medium needs to be
reversed after completing image formation on the front side, as
described above. However, if the direction of travel of the
recording medium is temporarily reversed after the recording medium
is ejected outside the image reading apparatus, the user may
erroneously assume that all image formation is completed, and may
pick up the ejected recoding medium by mistake.
SUMMARY
[0009] Aspects of the invention provide an image reading apparatus
for double-sided reading, scanning, and/or image forming that
avoids increasing the size of the apparatus.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Aspects of the invention will be described in detail with
reference to various example structures and the following figures,
wherein:
[0011] FIG. 1 is a perspective view of an image forming apparatus 1
according to an illustrative aspect of the invention;
[0012] FIG. 2 is a front view of the image forming apparatus 1
according to at least one illustrative aspect of the invention;
[0013] FIG. 3 is a right side view of the image forming apparatus 1
according to at least one illustrative aspect of the invention;
[0014] FIG. 4 is a sectional view of the image forming apparatus 1
taken along the line A-A of FIG. 2 according to at least one
illustrative aspect of the invention;
[0015] FIG. 5 is a sectional view of the image forming apparatus
when a manual feed door, which is provided at the front, is opened
according to at least one illustrative aspect of the invention;
[0016] FIG. 6 is a sectional view of an image reading part 200
according to at least one illustrative aspect of the invention;
[0017] FIG. 7 is an enlarged view of a part of ADF according to at
least one illustrative aspect of the invention;
[0018] FIG. 8 is an enlarged view of a part of ADF according to at
least one illustrative aspect of the invention; and
[0019] FIGS. 9 through 23 schematically show how a document is fed
according to at least one illustrative aspect of the invention.
DETAILED DESCRIPTION
[0020] Illustrative aspects of the present invention will be
described with suitable reference to the accompanying drawings.
These aspects merely provide examples of the invention, and it is
needless to say that the aspects can be suitably modified without
departing from the gist of the invention
[0021] General construction of image forming apparatus in
accordance with an illustrative embodiment.
[0022] An image forming apparatus includes an electrophotographic
image forming part (laser printer) 100 and an image reading part
(scanner) 200.
[0023] As shown in FIG. 1, the electrophotographic image forming
part 100 is disposed below a placement space 300, and the image
reading part 200, configured to read an image on a document, such
as text, is disposed above the placement space 300. The placement
space 300 provides an output tray on which recording media printed
in the image forming part 100 is ejected and placed.
[0024] The image forming part 100 and the image reading part 200
are connected with a joint member 400 disposed therebetween. The
placement space 300 is defined within the joint member 400.
[0025] An operation panel 500 is provided on an opening 310 side of
the placement space 300, that is, on the front side of the image
forming apparatus 1 and above the placement space 300. The
operation panel 500 is used to input settings of the image forming
part 100 and the image reading part 200. On the reverse side (rear
side) of the image forming apparatus 1 or an opposite side opposite
of the image forming apparatus 1 from the operation panel 500, a
cable holder 620 (FIG. 3) is provided for holding a connector part
(not shown) and a network cable for connecting the image forming
apparatus 1 on a computer network.
Image Forming Part 100
[0026] The image forming part 100 typically is an
electrophotographic printer. As shown in FIG. 4, in the image
forming part 100, a recording medium, which is placed in an input
tray 21 disposed in a lowermost portion, is fed to a process
cartridge 80 including a photosensitive drum 81 disposed above the
input tray 21, a toner image on the photosensitive drum 81 is
transferred on the recording medium, the transferred image is fixed
onto the recording medium in a fixing unit 90, and thus the image
is formed on the recording medium.
[0027] The image forming part 100 according to this illustrative
embodiment has a function to form (print) image on both front and
back sides of a recording medium. Specifically, the both side
printing function is comprised of a forward/backward switching
mechanism 50 and a two-sided printing unit 60. The forward/backward
switching mechanism 50 is configured to reverse a sheet feeding
direction of a recording medium ejected from the fixing unit 90.
After the feeding direction is reversed, the two-sided printing
unit 60 provides a feed path to feed the recording medium to the
process cartridge 80 again.
[0028] At this time, the recording medium placed in the input tray
21 is fed upward meandering so that the feeding direction of the
recording medium is changed about 180 degrees at a front or rear
end portion of the image forming apparatus 1, and is ejected to the
placement space 300.
Details of the Image Forming Part 100
[0029] As shown in FIGS. 4 and 5, an output tray 105 is provided on
a top surface of a housing 103 of the image forming part 100 or on
the placement space 300 side. In the output tray 105, a printed
recording medium is ejected from the housing 103. The output tray
105 is composed of an inclined surface 105a, which slopes down from
the top surface of the housing 103 toward the rear side. At the
rear end of the inclined surface 105a, an outlet 107 is provided. A
printed recording medium is ejected from the outlet 107.
[0030] A feeder part 20 is a part of a feeding device that supplies
a recording medium to the image transfer part 10. A first ejection
chute 30 and a second ejection chute 40 are configured to change
the feeding direction of a recording medium about 180 degrees to
make a U-turn and guide the recording medium to the outlet 107
provided above the fixing unit 90.
[0031] The forward/backward switching mechanism 50 is configured to
invert the feeding direction of a recording medium ejected from the
image transfer part 10 and feed the inverted recording medium to
the image transfer part 10 again. The two-sided printing unit 60
provides a feed path for a recording medium of which feeding
direction is changed by the forward/backward switching mechanism
50. These devices 10, 20, 30, 40, 50, and 60 are assembled to a
frame member and stored in the housing 103.
[0032] As shown in FIG. 2, a width W0 of the input tray 21 is
generally equal to a width W1 of the housing 103 of the image
forming part 100. Outer edges defining the opening 310 and an outer
wall of the image forming part 100 are flush with each other as
shown in FIG. 3 when viewed in a direction perpendicular to a
direction where the opening 310 is open, that is, when viewed from
a side of the image forming apparatus 1. In a lower outer edge of
the opening 310, a recessed portion 302, which is recessed downward
from the bottom surface portion 301 defining the placement space
300, is provided.
Feeder Part
[0033] As shown in FIGS. 4 and 5, the feeder part 20 includes the
input tray 21, a sheet supply roller 22, a separation roller 23,
and a separation pad 24. The input tray 21 is stored in the
lowermost portion of the housing 103. The sheet supply roller 22 is
disposed in an upper portion of and at a front end of the input
tray 21 and configured to feed a recording medium to the image
transfer part 10. The separation roller 23 and the separation pad
24 are configured to singly separate a recording medium fed by the
sheet supply roller 22. A recording medium placed in the input tray
21 is turned in a U-turn at a front side in the housing 103 and fed
to the image transfer part 10 disposed generally in a central
portion of the housing 103.
[0034] A paper dust removing roller 25 is disposed at an outer side
of a vertex in a U-shaped feed path where a recording medium is to
be fed from the input tray 21 toward the image transfer part 10.
The paper dust removing roller 25 is configured to remove foreign
matter, such as dust, adhered on a surface to be printed of a
recording medium. A roller 26 is disposed at an inner side of the
vertex so as to press the recording medium in contact with the
paper dust removing roller 25.
[0035] A pair of registration rollers 27 is disposed at an entrance
to the image transfer part 10 in the feed path from the input tray
21 toward the image transfer part 10. The registration rollers 27
are configured to apply resistance to a recording medium being fed
to adjust its skewing.
Image Transfer Part
[0036] As shown in FIGS. 4 and 5, the image transfer part 10
includes the scanner part 70, the process cartridge 80, and the
fixing unit 90. In this illustrative embodiment, a door 110 for
attaching and removing the process cartridge 80 is disposed at a
back side when the manual feed door 109 is opened.
Scanner Part
[0037] The scanner part 70 is disposed in an upper portion of the
housing 103 and configured to form an electrostatic latent image on
a surface of the photosensitive drum 81. The scanner part 70
includes a laser light source, a polygon mirror, an f.theta. lens,
reflecting mirrors, and other optical members.
[0038] A laser beam emitted from the laser light source is
modulated based on predetermined image data, is polarized and
scanned at the polygon mirror, passes through the f.theta. lens, is
reflected at the reflecting mirror, is bent further downward by the
reflecting mirror, and is directed to a surface of the
photosensitive drum 81. Thus, an electrostatic latent image is
formed on the surface of the photosensitive drum 81.
Process Cartridge
[0039] As shown in FIGS. 4 and 5, the process cartridge 80 is
disposed below the scanner part 70 so as to be attached and removed
from the housing 103. The process cartridge 80 is comprised of the
photosensitive drum 81, a charger 72, a transfer roller 83, and a
developer cartridge 84.
[0040] The photosensitive drum 81 functions as an image holding
device configured to hold an image to be transferred to a recording
medium. The photosensitive drum 81 has a cylindrical shape, and
includes a drum body 81a whose outermost layer is a positively
charged photosensitive layer made of polycarbonate, and a drum
shaft 81b disposed in an axial direction of the drum body 81a along
a length thereof to rotatably support the drum body 81a.
[0041] The charger 72 functions as a charging device configured to
charge the surface of the photosensitive drum 81, and is disposed
behind and diagonally above the photosensitive drum 81 so as to
face the photosensitive drum 81 at a distance away. The charger 72
of the embodiment is a scorotron charger configured to charge the
surface of the photosensitive drum 81 using a corona discharge
uniformly and positively.
[0042] The transfer roller 83 functions as a transfer device, and
is configured to rotate in connection with the rotation of the
photosensitive drum 81 disposed facing the transfer roller 83. When
a recording medium passes the photosensitive drum 81, the transfer
roller 83 applies a charge having a polarity opposite to that of a
charge applied to the photosensitive drum 81 (a negative charge in
this illustrative embodiment) to the reversed side of the recording
medium, which is opposite to a printed surface, and causes toner
adhered onto the surface of the photosensitive drum 81 to transfer
to the printed surface of the recording medium.
[0043] The developer cartridge 84 includes a toner chamber 84a
containing toner, a toner supply roller 84b configured to supply
toner to the photosensitive drum 81, and a developing roller
84c.
[0044] Toner contained in the toner chamber 84a is supplied to the
developing roller 84c with a rotation of the toner supply roller
84b. The toner supplied to the developing roller 84c is carried on
a surface of the developing roller 84c, is uniformly regulated to a
specified thickness by a layer thickness regulating blade 84d, and
then is supplied to the surface of the photosensitive drum 81
exposed to light by the scanner part 70.
Fixing Unit
[0045] The fixing unit 90 is disposed at a downstream side from the
photosensitive drum 81 in the sheet feeding direction, and is
configured to fix toner transferred onto a recording medium by
heat. Specifically, the fixing unit 90 includes a heat roller 91
and a pressure roller 92, which are disposed to face each other to
sandwich a recording medium therebetween. The heat roller 91 is
configured to heat toner and apply a force to feed the recording
medium thereto. The pressure roller 92 is configured to press the
recording medium toward the heat roller 91.
[0046] In the image transfer part 10, an image is formed on a
recording medium as follows:
[0047] The surface of the photosensitive drum 81 is uniformly and
positively charged by the charger 72 along the rotation thereof,
and then is exposed by a laser beam emitted from the scanner part
70 by high speed scanning. Thus, an electrical latent image
corresponding to an image to be formed on a recording medium is
formed on the surface of the photosensitive drum 81.
[0048] Along with the rotation of the developing roller 84c,
positively charged toner that is carried on the developing roller
84c makes contact with the photosensitive drum 81, and is supplied
to the electrostatic latent image formed on the surface of the
photosensitive drum 81. That is, the toner is supplied to an
exposed part of the surface of the photosensitive drum 81 uniformly
and positively charged, where the potential becomes low due to
exposure to the laser beam. Thus, the latent image on the surface
of the photosensitive drum 81 becomes visible, and a toner image
due to reversal is carried on the photosensitive drum 81.
[0049] The toner image carried on the surface of the photosensitive
drum 81 is transferred to the recording medium by a bias applied to
the transfer roller 83. The recording medium on which the toner
image has been transferred is fed to the fixing unit 90, heated
therein, the toner transferred as the toner image is fixed on the
recording medium, and image formation is completed.
First Ejection Chute and Second Ejection Chute
[0050] The first ejection chute 30 is disposed at a downstream side
of the fixing unit 90 with respect to the feeding direction, and is
a guide device configured to convert the feeding direction of a
recording medium whose image formation is completed in the image
transfer part 10 about 90 degrees and guide the recording medium to
the second ejection chute 40.
[0051] The second ejection chute 40 is disposed away from the first
ejection chute 40 at a specified clearance 40a. The second ejection
chute 40 is a guide device configured to convert the feeding
direction of the recording medium furthermore about 90 degrees and
guide the recording medium to the outlet 107.
[0052] The clearance 40a between the first ejection chute 30 and
the second ejection chute 40 defines a part of a feed path for a
recording medium whose feeding direction is reversed by the
forward/backward switching mechanism 50.
[0053] As is apparent from FIGS. 4 and 5, a recording medium
meanders up through the image forming part 100 while being reversed
at an end portion with respect to the front-rear direction of the
image forming apparatus 1 so that its feeding direction is changed
about 180 degrees in the up and down direction. That is, in the
image forming part 100, a recording medium is fed in the front-rear
direction of the image forming apparatus 1 when viewed from the
top.
Image Reading Part 200
[0054] The image reading part 200 is provided with a document
mounting table 202 that functions as a flatbed scanner (FBS), and a
document cover 203 including an auto document feeder 201 (ADF). The
document cover 203 is attached to the document mounting table 202,
and it may be opened and closed at the rear side.
[0055] Platen glasses 220, 221 are disposed on the top of the
document mounting table 202 where the document cover 203 faces.
When the document cover 203 is opened, the platens 220, 221 are
exposed. When the document cover 203 is closed, the top surface of
the document mounting table 202 including the platens 220, 221 is
completely covered.
[0056] The document cover 203 is provided with a document pressing
member 203a that is configured to press a document toward an image
reading unit 222, which will be described later. The document
pressing member 203a is covered with the document cover 203. A
surface of the document pressing member 203a facing the platen 220
has a color (white in this illustrative embodiment) having light
reflectance higher than a specified value.
[0057] When the image reading part 200 is used as an FBS, a
document is placed on the platen 220. The platen 220 is formed of a
transparent light-transmitting member, made of such as glass and
acrylate. An area where light can be projected through the platen
220 forms a document reading area (a stationary reading part) in
the FBS.
[0058] The platen 221 is a reading position when the ADF 201 of the
image reading part 200 is used. As with the platen 220, the platen
221 is formed of a transparent light-transmitting member, such as
glass and acrylate. An area where light can be projected through
the platen 221, which extends in a direction perpendicular to the
main scanning direction of the image reading unit 222, forms a
document reading area (for auto feed reading part).
[0059] A positioning member 223 is interposed between the platens
220 and 221. The positioning member 223 is used as a reference
point for a document to be placed on the platen 220. The
positioning member 223 is also formed with a guide surface that
catches and deflects the leading edge of a document being fed along
the platen 221 to thereby return the document to the ADF 201.
[0060] The image reading unit 222 is built into or otherwise
associated with the document mounting table 202 so as to face the
platen glasses 220, 221. The image reading unit 222 is an image
sensor that emits light onto a document from a light source via the
platens 220 and 221, focuses the light reflected from the document
into a photoreceptor and converts the reflected light into electric
signals.
[0061] Specifically, the image reading unit 22 is made up of an
image pickup element, such as a contact image sensor (CIS), and a
charge coupled device (CCD) image sensor of a reduction optical
system.
[0062] A driving force from a carriage motor (not shown) is
transmitted to the image reading unit 222, and the image reading
unit 222 then is reciprocally moved in parallel with the platens
20, 21 to scan a document.
[0063] The document cover 203 is provided with the ADF 201 that
successively feeds documents from an input tray 230 to an output
tray 231 (document ejection part) via a feed path 232. During the
feeding process by the ADF 201, while a document passes over the
platen 221, an image on the document is read by the image reading
unit 222 provided under the platen 221.
[0064] The document cover 203 includes the input tray 230 where a
document being read by the ADF 201 is placed, and the output tray
231 where a document that has undergone a reading process is
ejected. The output tray 231 is disposed under the input tray 230
vertically away therefrom.
[0065] A cutout portion 260 (FIG. 1) is provided in a portion of a
side surface of the document cover 203 that connects with the
output tray 231. The cutout portion 260 is formed on the ejection
roller 236 side.
[0066] As shown in FIGS. 4 and 5, in a side wall portion 231a of
the output tray 231, a portion corresponding to at least the cutout
portion 260 has an inclined surface smoothly continuing from a
bottom surface portion 231b. In the illustrative embodiment, an
inclination angle .theta. of the side wall portion 231a is set to
about 45 degrees, however, any suitable angle may be used.
[0067] As shown in FIG. 6, the feed path 232, which has generally a
"U" shape, is formed inside the ADF 3 so as to connect the input
tray 230 and the output tray 231. The feed path 232 is continuously
formed of various structural members forming an ADF main body and
guide plates, and the feed path 232 has a width where a document
can pass.
[0068] The feed path 232 is mainly made up of three portions: an
upper portion 232A, a curved portion 232B, and a lower portion
232C. The upper portion 232A and the lower portion 232C are upper
and lower straight portions in the "U" shape, and the curved
portion 232B is curved to continuously connect the upper portion
232A and the lower portion 232C. The feed path 232 is used as a
path for a document to be fed in both cases when an image on a
single surface only of a document is read and when images on both
sides of a document are read using the ADF 201.
[0069] In the feed path 232, a pickup roller 233, a separation
roller 234, feeding rollers 235 and an ejection roller 236 are
disposed in this order from an upstream side with respect to the
feeding direction. Pinch rollers 237 are disposed to be pressed
into contact with the feeding rollers 235 and the ejection roller
236. These rollers 232, 234, 235, 236, and 237 form a feeding
device for feeding a document placed on the input tray 230 to the
output tray 231. A separation pad is disposed at an opposite
position of the separation roller 234 to press into contact with a
roller surface of the separation roller 234 and separate documents
singly by friction.
[0070] The pickup roller 233 is rotatably provided at an end
portion of an arm 229, which is provided coaxially with a shaft of
the separation roller 234. The separation roller 234 is rotatably
provided away from the pickup roller 33 in the feeding direction so
as to contact an opposing surface of the feed path 232.
[0071] A driving force is transmitted from a motor to the pickup
roller 233 and the separation roller 234, which are rotatably
driven. The driving force from the motor is further transmitted to
the arm 229, which is vertically moved. The pickup roller 233 and
the separation roller 234 are identical in diameter size, and they
are driven at the same peripheral velocity.
[0072] The feeding rollers 235 are disposed in specified positions
on the feed path 232. In the illustrative embodiment, the feed
rollers 235 are disposed in the following four positions: in a
directly downstream side from the separation roller 234; in the
upper portion 232A of the feed path 232; in the lower portion 232C
of the feed path 232 and directly upstream from the reading
position; and in the lower portion 232C of the feed path 232 and
directly downstream from the reading position. The feeding rollers
235 are rotatably driven by power transmitted from the feed
motor.
[0073] The shaft of each pinch roller 237 is elastically urged by a
spring 237a so that each pinch roller 237 is pressed in contact
with the roller surface of its respective feeding roller 235. When
each feeding roller 235 is rotated, its respective pinch roller 37
is also rotated.
[0074] A document holding member 221a is disposed above the platen
221. The document holding member 221a is configured to press a
document being fed toward the image reading unit 222. The feeding
rollers 235 and the pinch rollers 237, which are disposed at both
sides of the document holding member 221a with respect to the
feeding direction, are set to apply a specified tension to the
document on the platen 221.
[0075] A bidirectional feed path 239 (also called a "switchback"
path) is connected to the upper portion 232A of the feed path 232.
The bidirectional feed path 239 is used for double-side reading,
and it is designed to resend a document whose front side has been
scanned to the feed path 232. The bidirectional feed path 239
diverges from a first branch position 238 of the upper portion
232A, which is disposed on an upstream side of the reading
position, and extends diagonally upward toward the input tray
230.
[0076] A termination of the bidirectional feed path 239 is open
toward the top surface of the ADF 201 above the input tray 230, and
provides a bidirectional feed ejection opening 240. The
bidirectional feed ejection opening 240 allows at least a part of a
document of which front side has been read and the feeding
direction is reversed to protrude outside the ADF 201 (auto feed
reading part).
[0077] A length of a feed path provided by the bidirectional feed
path 239 is set longer than a length of a largest sized document
that can be at least read.
[0078] A reversible roller 242 is disposed in the bidirectional
feed path 239. As a driving force is transmitted from the feed
motor to the reversible roller 242, the reversible roller 242 is
rotated in both the forward and reverse directions.
[0079] Facing the reversible roller 242, a pinch roller 243 is
disposed to press a document toward the reversible roller 242. A
shaft of the pinch roller 243 is elastically urged by a spring 243a
that generates a smaller pressing force than that of the spring
237a urging the pinch roller 237. Thus, as the reversible roller
242 rotates, the pinch roller 237 is also rotated following the
rotation of the reversible roller 242.
[0080] A document supporting part 241 is formed continuously from
the bidirectional feed ejection opening 240 to the input tray 230.
A document protruding from the bidirectional feed ejection opening
240 is supported by the document supporting part 241.
[0081] A bypass 244 is formed on a downstream side of the reading
position in the lower portion 232C of the feed path 232. The bypass
244 is configured to guide a document whose front side has been
read at the reading position, to the bidirectional feed path 239 in
double-side reading. The bypass 244 diverges from a second branch
position 245, which is on the downstream side of the reading
position in the lower portion 232C of the feed path 232, and
extends diagonally upward to connect with the first branch position
238.
[0082] As shown in FIGS. 6 and 7, a guide flap 246 for guiding the
document to an appropriate feed path is disposed at the first
branch position 238. The guide flap 246 is pivotable on a shaft 247
to change its position between a position shown by a solid line in
FIG. 7 and a position shown by a double dotted line in FIG. 7.
[0083] When the guide flap 246 is placed in the position shown by
the solid line, the feed path continues from the input tray 230
(right side in the figure) in the upper portion 232a of the feed
path 232 to the reading position (left side in the figure). With
this structure, a document that has been fed from the input tray
230 is guided at the first branch position 238 toward an upstream
side of the reading position in the upper portion 232a of the feed
path 232.
[0084] When the guide flap 246 is placed in the position shown by
the double dotted line, a feed path continues from the bypass 244
to the bidirectional feed path 239. Thus, a document being fed
upward in the bypass 244 is guided at the first branch position 238
to go to the bidirectional feed path 239.
[0085] Switching the feed path by the guide flap 246 takes place
when the document contacts the guide flap 246. The guide flap 246
is biased to be located at the position shown by the solid line,
where the feed path continues from the input tray 230 (right side
in the figure) in the upper portion 232a of the feed path 232 to
the reading position (left side in the figure), under its own
weight or as a result of undergoing an urging force of an elastic
member such as a spring.
[0086] When a document being fed upward in the bypass 244 comes in
contact with the guide flap 246, the guide flap 246 is pushed
upward and placed in the position shown by the double dotted line
in FIG. 7, so that the document goes to the bidirectional feed path
239.
[0087] When the document is fed from the bidirectional feed path
239 to the first branch position 238, it comes in contact with the
guide flap 236. However, as the guide flap 246 is regulated so that
it does not move downward from the position shown by the solid line
in FIG. 7, the document is guided by the guide flap 246 to go to
the reading position (left side in the figure) via the upper
portion 232a of the feed path 232.
[0088] As shown in FIGS. 6 and 8, a guide flap 248 for guiding the
document to an appropriate feed path is disposed at the second
branch position 245. The guide flap 248 is pivotable on a shaft 249
to change its position between a position shown by a solid line in
FIG. 8 and a position shown by a double dotted line in FIG. 8.
[0089] When the guide flap 248 is placed in the position shown by
the solid line, a feed path from the reading position (left side in
FIG. 8) of the feed path 232 to the output tray 231 (right side in
FIG. 8). As a result, a document that has passed the reading
position is guided at the second branch position 245 from the lower
portion 232c of the feed path 232 toward the output tray 231.
[0090] When the guide flap 248 is placed in the position shown by
the double dotted line, a feed path continues from reading position
in the lower portion 232c of the feed path 232 to the bypass 244.
Thus, a document that has passed the reading position is guided at
the second position 245 to go to the bypass 244.
[0091] As shown in FIG. 6, a plurality of sensors for detecting
conveyance of a document may be provided along the feed path 232
and the bypass 244. Specifically, the feed path 232 includes a
first front sensor 250 and a second front sensor 251 on upstream
and downstream sides of the separation roller 234, respectively,
and a rear sensor 252 on a directly upstream side of the reading
position. The bypass 244 includes a bidirectional feed sensor
253.
Image Reading Operation of Image Reading Part 200
[0092] The image reading part 200 can be used both as a FBS and
with the ADF 201, with conventional operation of the system as a
FBS.
[0093] If the ADF 201 is used, the document cover 203 should be
closed against the document mounting table 202. A document to be
read is placed on the input tray 230. In the illustrative
embodiment, the document should be placed on the input tray 30 with
a surface to be read (front side) thereof face up.
[0094] When a reading start is inputted in the image reading part
200, a carriage motor drives feed rollers, and the pickup roller
233, the separation roller 234, the feed rollers 235, the ejection
roller 236, and the reversible roller 242 are rotated at their
respective timings. When the arm 229 is lowered, the pickup roller
233 is pressed in contact with the document on the input tray
230.
[0095] Starting from the document, which is placed in an uppermost
position and is directly subjected to the rotation of the pickup
roller 233 and the separation roller 234, the documents are singly
separated from the stack and fed into the feed path 232. The picked
up document is guided into the feed path 232 to go to the reading
position, and read by the image reading unit 222 remaining at rest
under the reading position. The read document is ejected to the
output tray 231.
Single-Side Reading
[0096] As shown in FIG. 9, when a reading start is inputted in the
image reading part 200, the guide flap 248 changes the feed path at
the second branch position 245 so as to continue from the reading
position of the fee path 232 to the output tray 231. The guide flap
246 is placed in the position so as to continue the feed path at
the first branch position 238 from the input tray 230 to the
reading position in the feed path 232. When the flap guide 246 is
not in contact with the document G, it is placed in the position so
as to continue the feed path at the first branch position 238 from
the input tray 230 to the reading position of the feed path
232.
[0097] The first front sensor 250 detects whether a document G is
placed on the input tray 230. When no document is placed on the
input tray 230, an error message "no document" appears on a display
portion of the image reading part 200.
[0098] When a document G is placed on the input tray 230, a driving
force is transmitted from the feed motor to the arm 229, and the
arm 229 is lowered. Then, the pickup roller 233 is pressed in
contact with the document G on the input tray 230. When the pickup
roller 233 and the separation roller 234 rotate, the document G is
fed into the feed path 232.
[0099] In the feed path 232, a driving force from the feed motor is
transmitted to the feed rollers 235 and the ejection roller 236,
and each roller rotates so as to feed the document G from the
upstream side of the feed path 232 to the downstream side.
[0100] The document G is picked up from the input tray 230, fed
into the feed path 232, nipped between the feed roller 35 and the
pinch roller 37 in which the rotational force is transmitted to the
document G, and fed at the first branch position 238 to the
upstream side of the reading position of the feed path 232.
[0101] The feed path 232 from the input tray 230 toward the reading
position is generally straight, whereas the feed path from the
input tray 230 toward the bidirectional feed path 239 is sharply
bent. Thus, the document picked up from the input tray 230 is not
fed into the bidirectional feed path 239.
[0102] As the feed path at the first branch position 238 toward the
bypass 244 is closed by the guide flap 246, the document G is
guided by the guide flap 246 at the first branch position 238
toward the upstream side of the reading position.
[0103] As shown in FIG. 11, the document G is inverted downward at
the curved portion 232b, and the leading end of the document G is
detected by the rear sensor 252. The leading end of the document G
reaches the reading position when a fixed time passes after being
detected by the rear sensor 252. When the leading end of the
document G reaches the reading position, the image reading unit 222
starts image reading of the document G.
[0104] The document G passes the reading position with the front
side opposing the image reading unit 222, and the image on the
front side of the document G is read by the image reading unit 22.
The image reading unit 22 finishes image reading of the document G
when a fixed time passes after the trailing end of the document G
is detected by the rear sensor 252.
[0105] The document G is guided at the second branch position 245
by the guide flap 248 toward the output tray 231 side of the feed
path 232. As shown in FIG. 13, the document G is nipped between the
ejection roller 236 and the pinch roller 237, and then ejected from
the feed path 232 to the output tray 231.
[0106] When the following document G is set on the input tray 230,
it is singly picked up and fed from the input tray 230, and image
reading is performed by repeating the above operations.
Double-Side Reading
[0107] As shown in FIG. 14, the guide flap 246 is placed so that
the feed path at the first branch position 238 continues from the
input tray 230 of the feed path 232 toward the reading position. In
FIG. 14, a surface of a document G indicated with the number "1"
refers to the front side of the document G, which is to be read
first in the double-side reading, and a surface indicated with the
number "2" refers to the back side of the document G, which is to
be read next in the double-side reading.
[0108] As is the case with the single-side reading, the first front
sensor 250 detects whether a document G is placed on the input tray
230, the arm 229 is lowered, the pickup roller 233 and the
separation roller 234 are rotated, and the document G is fed into
the feed path 232.
[0109] In the feed path 232, the feed rollers 35 are rotated so as
to feed the document G from the upstream side to the downstream
side, the document G is fed from the input tray 230 to the feed
path 232, guided at the first branch position 238 by the guide flap
246 toward the reading position of the feed path 232.
[0110] As shown in FIG. 15, when the document G reaches between the
first branch position 238 and the second branch position 245 in the
feed path 232, the guide flap 248 changes the feed path.
[0111] That is, the trailing end of the document G passes over the
first branch position 238 when a fixed time passes after the
trailing end of the document G is detected by the second front
sensor 251. Thus, it is determined that the document G reaches
between the first branch position 238 and the second branch
position 245 in the feed path 232 by counting a detection signal by
the second front sensor 251, and a feeding length or time by the
feeding rollers 235.
[0112] When it is determined that the document G reaches between
the first branch position 238 and the second branch position 245,
the guide flap 248 changes the feed path at the second branch
position 245 to continue from the reading position toward the
bypass 244.
[0113] The document G is inverted downward at the curved portion
232b of the feed path 232, the leading end of the document G is
detected by the rear sensor 252 and reaches the reading position,
and then the image on the front side of the document G is read by
the image reading unit 222.
[0114] Then, the document G of which the front side has been read
is guided at the second branch position 245 by the guide flap 248
to go to the bypass 244 from the feed path 232, as shown in FIG.
16. The image reading unit 222 finishes image reading of the
document G when a fixed time passes after the trailing end of the
document G is detected by the rear sensor 252 and reaches the
reading position.
[0115] As shown in FIG. 17, the document G entering the bypass 244
comes in contact with the guide flap 246, pushes it upward, and
goes to the bidirectional feed path 239 at the first branch
position 238. That is, the guide flap 246 guides the document G at
the first branch position 238 to go from the bypass 244 to the
bidirectional feed path 239.
[0116] As the bypass 244 and the bidirectional feed path 239 are
connected smoothly in generally a straight line, the document G
goes to the bidirectional feed path 239 at the first branch
position 238, without going to the output tray 231 of the feed path
232. At this time, the document G is nipped between the reversible
roller 242 and the pinch roller 243, and fed via the directional
feed path 239 toward the bidirectional feed ejection opening 240
along with the rotation of the reversible roller 242.
[0117] After the document G completely goes to the bidirectional
feed path 239, the reversible roller 242 is stopped.
[0118] As shown in FIG. 17, the trailing end of the document G
passes the first branch position 238 when a specified time passes
after the trailing end of the document G being fed in the bypass
244 is detected by the bidirectional feed sensor 253. Thus, a
determination as to whether the document G completely goes to the
bidirectional feed path 239 is made by counting a detection signal
by the bidirectional feed sensor 253, and a feeding length or time
by the feed rollers 235.
[0119] Then, the reversible roller 242 is stopped, and the document
G is stopped while still remaining nipped between the reversible
roller 242 and the pinch roller 243 as shown in FIG. 18. At this
time, although a part of the document G protrudes from the
bidirectional feed ejection opening 240 of the bidirectional feed
path 239 outside of the ADF 201, it is supported by the document
supporting part 241.
[0120] As the document G passes over the first branch position 238
and separates from the guide flap 246, the guide flap 246 pivots
downward and continues from the bidirectional feed path 239 to the
upstream side of the reading position of the feed path 232 at the
first branch position 238. Then, the reversible roller 242 is
rotated backward, so that the document G is fed back to the feed
path 232 from the bidirectional feed path 39.
[0121] As shown in FIG. 19, the feed path toward the bypass 244 is
closed by the guide flap 246. Thus, the document G the document G
being fed back from the bidirectional feed path 239 is guided at
the first branch position 238 by the guide flap 246 to go to the
upstream side of the reading position of the feed path 232.
[0122] As the feed path from the bidirectional feed path 239 to the
output tray 230 of the feed path 232 is sharply bent more than the
feed path from the bidirectional feed path 239 to the upstream side
of the reading position of the feed path 232, the document G being
fed back from the bidirectional feed path 239 does not go to the
output tray 231 of the feed path 232 at the first branch position
238.
[0123] Thus, when the document G is fed back to the feed path 232
from the bidirectional feed path 239, it is fed back again to the
document feed path 232 with its leading end and trailing end
reversed as compared with the condition where the document G was
first fed into the document feed path 232. Thus, the document G is
fed into the document feed path 232 with its back side facing the
reading position.
[0124] As shown in FIG. 20, when the leading end of the document G
is detected by the rear sensor 252 and reaches the reading
position, the image reading unit 222 starts image reading of the
back side of the document G as shown in FIG. 21.
[0125] The document G of which the back side has been read then is
guided by the guide flap 248, and it enters the bypass 244 from the
feed path 232 at the second branch position 245. When the trailing
end of the document G is detected by the rear sensor 252 and
reaches the reading position, the image reading unit 222 finishes
image reading of the document G.
[0126] The document G entering the bypass 244 pushes the guide flap
246 upward, and goes from the bypass 244 to the bidirectional feed
path 239 at the first branch position 238. As shown in FIG. 22,
after the document G completely goes to the bidirectional feed path
239, the reversible roller 242 stops.
[0127] When the document G passes, the guide flap 246 returns to
the position so that it continues the feed path at the first branch
position 238 from bidirectional feed path 239 to the reading
position of the feed path 232. Then, the reversible roller 242 is
rotated backward, the document is fed back to the feed path 232
from the bidirectional feed path 239 with its leading end and
trailing end reversed again.
[0128] After the document G reaches between the first branch
position 238 and the second branch position 245 of the feed path
232, the guide flap 248 switches the feed path at the second branch
position 245 from the reading position side of the feed path 232 to
the output tray 231 side. Thus, as shown in FIG. 23, the document G
is guided at the second branch position 245 by the guide flap 248
to go to the output tray 231 side of the feed path 232, and is
ejected to the output tray 231 with its front side face down.
[0129] When the following document G is set on the input tray 230,
it is singly picked up and fed from the input tray 230, and image
reading of both surfaces of the document G is performed by
repeating the above operations. As documents G are sequentially
ejected to the output tray 231 with their front side face down, the
order of the documents G placed on the input tray 230 is maintained
on the output tray 231.
[0130] As apparent from the above description, the document G is
fed in the side-to-side direction of the image forming apparatus 1,
or in a direction perpendicular to the feeding direction in the
image forming part 100.
[0131] Features of Illustrative Aspects of the Image Forming
Apparatus
[0132] In the auto feed reading part having an ADF 201, images
printed on both front and back sides of a document are read while
the feeding direction of the document is controlled. The width of
the auto feed reading part, that is, the dimension of a direction
that is perpendicular to both the feeding direction and the
thickness of a document is sufficient to accommodate the width of a
document plus the size of a mechanism for feeding the document. On
the contrary, since the stationary reading part reads an image
printed on a stationary document placed on the platen 220, the
plane dimensions are greater than those of the document. Thus, the
plane dimensions of the stationary reading part are normally
greater than those of the auto feed reading part.
[0133] The image reading apparatus, having the stationary reading
part and the auto feed reading part, includes a part parallel to
the longest side of a document. The size of this parallel part
corresponds to the dimension of the longest side of a maximum
readable document plus the dimensions of the auto feed reading
part. This size is the maximum plane dimensions of the image
reading apparatus and it is structurally difficult to develop a
smaller version of the image reading apparatus.
[0134] In the image forming part 100, an image is formed while a
recording medium is fed in the direction perpendicular to the
feeding direction. Thus, the width of the image forming part 100
reaches a size including the width of a recording medium and the
size of a drive mechanism such as a gear for feeding the recording
medium. This size is the maximum plane dimensions of the image
reading apparatus and is structurally hard to develop a smaller
version of the image reading apparatus.
[0135] Thus, if the feeding direction of a document in the image
reading apparatus having the stationary reading part and the auto
feed reading part is parallel to the feeding direction of a
recording medium in the image forming part, the plane dimensions of
the image forming apparatus cannot be made smaller and downsizing
is difficult.
[0136] Contrary to this, as apparent from FIGS. 4 and 6, the image
reading part 200 and the image forming part 100 are disposed so
that the feeding direction of a document in the image reading part
200 and the feeding direction of a recording medium in the image
forming part 100 are generally perpendicular to each other. Thus, a
portion corresponding to the width of the image forming part 100
becomes the maximum plane dimensions of the image reading part
200.
[0137] Thus, a portion where downsizing is difficult in the image
forming part 100 and a portion where downsizing is difficult in the
image reading part 200 overlap. Although downsizing the image
forming apparatus 1 in the longest direction of the plane
dimensions is difficult, the other directions facilitate
downsizing.
[0138] In other words, if the feeding direction of a document in
the image reading part 200 including the stationary reading part
and the auto feed reading part is parallel to the feeding direction
of a recording medium in the image forming part 100, downsizing is
difficult in any direction. However, when the feeding direction of
a document in the image reading part 200 is perpendicular to the
feeding direction of a recording medium in the image forming part
100 as in the illustrative embodiment, the other directions
facilitate downsizing easier compared with the longest direction of
the plane dimensions. Thus, upsizing of the image forming apparatus
1 can be prevented.
[0139] The opening 310 of the placement space 300 and the operation
panel 500 are provided on the same side (front side). The user
consequently works on the front side where the opening 310 and the
operation panel 500 are provided.
[0140] As is evident from FIGS. 4 and 6, when the image forming
apparatus 1 is viewed from the top, the feeding direction in the
ADF 201 is perpendicular to the feeding direction in the image
forming part 100. Thus, when a document is ejected for reversal of
the feeding direction, the document is not ejected toward the
user.
[0141] Thus, the user can be prevented from erroneously assuming
that the image formation is completed, and the ejected document may
not be erroneously picked up.
[0142] The bidirectional feed opening 240 is disposed above the
input tray 230. Thus, when a document is ejected from the opening
240 for the reversal of the feeding direction, the input tray 230
is out of the way.
[0143] As shown in FIGS. 4 and 5, the length L from the outlet 107
to the opening 310 is longer than the length of the maximum sized
recording medium that is capable of being stored in the image
forming part 100 (the input tray 21). Thus, when the feeding
direction of a recording medium whose front side has been read is
reversed, the recording medium is ejected toward the user (toward
the opening 310) but does not protrude outside the image forming
apparatus 1.
[0144] Thus, even when the recording medium is ejected toward the
user during the reversal of the feeding direction, the recording
medium is visually obstructed, thereby preventing the user from
erroneously assuming that the image formation is completed. Thus,
the ejected recording medium may not be erroneously picked up.
[0145] The spring 243a that urges the pinch roller 243 toward the
reversible roller 242 generates a smaller pressing force than that
of the spring 237a that urges the pinch roller 237 toward the
feeding roller 235. The feeding rollers 235 and the pinch rollers
237, which are disposed on both sides of the document holding
member 221a with respect to the feeding direction, can apply a
specified tension to a document on the platen 221, and can also
reduce friction between the reversible roller 242 and the document,
compared with friction between the document and the feeding rollers
235, which are disposed on both sides of the document holding
member 221a with respect to the feeding direction.
[0146] Thus, in the illustrative embodiment, a force for nipping
the document, which is ejected for the reversal of the feeding
direction, becomes small. If it is unnecessary to scan the backside
of a document during document reading and the document may need to
be picked up forcefully. In this case, the user can easily pick up
the document, which is ejected for the reversal of the feeding
direction, by holding it.
[0147] By reducing the pressing force of the spring 243a, the
friction between the reversible roller 242 and the document is
reduced. If a coefficient of friction of the reversible roller 242
and a coefficient of friction of the feeding roller 235 are set
equal, the friction between the reversible roller 242 and the
document can be set smaller than friction between the feeding
roller 235 and the document.
[0148] With this feature, the reversible roller 242 and the feeding
roller 235 can be shared or the rollers 242 and 235 can be made of
the same material. Thus, the manufacturing cost of the image
forming apparatus 1 can be reduced.
[0149] The document of which image has been completely read is
ejected to the output tray 231 disposed below the input tray 230.
However, when the size of the document is small, the document cover
203 and the input tray 230 may become obstacles, making it
difficult to pick up the document ejected to the output tray
231.
[0150] Thus, the document cover 203 may be provided with the cutout
portion 206 on the side surface in this illustrative embodiment,
and it is thus possible to pick up the document ejected to the
output tray 231 via the cutout portion 206. Thus, even small
document can be easily picked up.
[0151] The sidewall portion 231a of the output tray 231 has an
inclined surface smoothly continuing from the bottom surface
portion 231b. Even when a document ejected to the output tray 231
is small, the document can be easily picked up by pulling out the
document along the inclined surface continuing from the bottom
surface portion 231b.
[0152] The recessed portion 302, which is recessed downward from
the bottom surface portion 301 defining the placement space 300, is
provided in the lower outer edge of the opening 310, so that the
user can insert his/her fingers beneath the recording medium placed
in the placement space 300. Thus, the recording medium placed in
the placement space 300 can be easily picked up.
[0153] Outer edges defining the opening 310 and an outer wall of
the image forming part 100 are flush with each other as shown in
FIG. 3 when viewed from a side of the image forming apparatus 1
providing an image forming apparatus 1 with a good design.
[0154] In the above illustrative embodiment, the image forming part
100 is an electrophotographic image forming apparatus. However, the
image forming part 100 may be an inkjet type image forming
apparatus.
[0155] In the above illustrative embodiment, by reducing the
elastic force of the spring 243a more than the elastic force of the
spring 237a, so that the friction between the reversible roller 242
and the document is set lower than the friction between the
document and the feeding rollers 235, which are disposed on both
sides of the document holding member 221a with respect to the
feeding direction. However, other settings may be used. For
example, the friction between the reversible roller 242 and the
document may be set low by reducing the coefficient of friction of
the reversible roller 242 more than the coefficient of friction of
the feeding roller 235.
[0156] While the various aspects of the invention have been
described in conjunction with the example structures and methods
described above, various alternatives, modifications, variations,
improvements and/or substantial equivalents, whether known or that
are or may be presently unforeseen, may become apparent to those
having at least ordinary skill in the art. Accordingly, the example
structures and methods, as set forth above, are intended to be
illustrative of the invention, not limiting it. Various changes may
be made without departing from the spirit and scope of the
invention. Therefore, the invention is intended to embrace all
known or later developed alternatives, modifications, variations,
improvements and/or substantial equivalents.
* * * * *