U.S. patent application number 11/501138 was filed with the patent office on 2007-03-15 for paintball agitator with anti-jam mechanism.
This patent application is currently assigned to National Paintball Supply, Inc.. Invention is credited to John E. Campo.
Application Number | 20070056573 11/501138 |
Document ID | / |
Family ID | 37853817 |
Filed Date | 2007-03-15 |
United States Patent
Application |
20070056573 |
Kind Code |
A1 |
Campo; John E. |
March 15, 2007 |
Paintball agitator with anti-jam mechanism
Abstract
A paintball agitator housed within a loader of a paintball gun
is provided. The agitator includes a rotatable shaft having a drive
end and a second end, and at least one fin extending radially from
the shaft adjacent the second end of the shaft. The at least one
fin is configured for movement in a substantially perpendicular
plane relative to the shaft upon unimpeded rotation of the shaft.
The at least one fin is adapted for movement in a plurality of
substantially non-perpendicular planes upon contact with an
obstruction within the loader, thereby permitting continuous
rotation of the shaft and agitation of paintballs contained within
the loader. The shaft may include a rigid drive-end segment and a
flexible second-end segment, or it may include a flexible drive-end
segment and a rigid second-end segment. Alternatively, the entire
length of the shaft may be made of flexible and resilient
material.
Inventors: |
Campo; John E.; (Medford,
NJ) |
Correspondence
Address: |
VOLPE AND KOENIG, P.C.
UNITED PLAZA, SUITE 1600
30 SOUTH 17TH STREET
PHILADELPHIA
PA
19103
US
|
Assignee: |
National Paintball Supply,
Inc.
Sewell
NJ
|
Family ID: |
37853817 |
Appl. No.: |
11/501138 |
Filed: |
August 7, 2006 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
60705913 |
Aug 5, 2005 |
|
|
|
Current U.S.
Class: |
124/49 |
Current CPC
Class: |
F41B 11/53 20130101 |
Class at
Publication: |
124/049 |
International
Class: |
F41B 11/02 20060101
F41B011/02 |
Claims
1. A paintball agitator for use with a paintball loader,
comprising: a rotatable shaft comprising a drive end and a second
end opposite the drive end, at least a portion of the shaft formed
from a flexible material; and at least one substantially rigid fin
extending radially from the shaft adjacent the second end of the
shaft, the at least one fin being configured for rotational
movement in combination with the shaft.
2. The agitator of claim 1, wherein the at least one fin extends
from the flexible portion of the shaft.
3. The agitator of claim 1, wherein the flexible portion of the
shaft is proximate the second end of the shaft.
4. The agitator of claim 1, wherein the flexible portion of the
shaft is proximate the drive end of the shaft.
5. The agitator of claim 1, further comprising a motor coupled to
the drive end of the shaft, wherein the shaft rotates upon
actuation of the motor.
6. The agitator of claim 1, wherein the flexible portion of the
shaft comprises a spring.
7. The agitator of claim 1, further comprising a control circuit
for controlling an operation of the paintball loader.
8. A paintball agitator for use with a paintball loader,
comprising: a rotatable shaft comprising a drive end, a second end
opposite the drive end, a first rigid portion adjacent the drive
end, a second flexible portion adjacent the second end; and at
least one substantially rigid fin extending radially from the
flexible portion.
9. The agitator of claim 6, further comprising a motor coupled to
the drive end of the shaft, wherein the shaft rotates upon
actuation of the motor.
10. The agitator of claim 6, wherein the flexible portion of the
shaft comprises a spring.
11. The agitator of claim 6, further comprising a control circuit
for controlling an operation of the paintball loader.
12. A paintball loader comprising: a paintball loader body adapted
to receive a plurality of paintballs; and an agitator mounted
within the paintball loader body, the agitator comprising a
rotatable shaft comprising a drive end and a second end opposite
the drive end, at least a portion of the shaft formed from a
flexible material, at least one substantially rigid fin extending
radially from the shaft adjacent the second end of the shaft, the
at least one fin being configured for rotational movement in
combination with the shaft, and a motor for rotating the shaft.
13. The agitator of claim 12, wherein the at least one fin extends
from the flexible portion of the shaft.
14. The agitator of claim 12, wherein the flexible portion of the
shaft is proximate the second end of the shaft.
15. The agitator of claim 12, wherein the flexible portion of the
shaft is proximate the drive end of the shaft.
16. The agitator of claim 12, further comprising a motor coupled to
the drive end of the shaft, wherein the shaft rotates upon
actuation of the motor.
17. The agitator of claim 12, wherein the flexible portion of the
shaft comprises a spring.
18. The agitator of claim 12, further comprising a control circuit
for controlling an operation of the paintball loader.
19. A paintball agitator assembly for an active feed paintball
loader, comprising: a shaft comprising a first rigid portion and a
second flexible portion, the flexible portion including at least
one engagement section; and a drive cone having a top surface and a
bottom surface, the drive cone including a raised central portion,
an annular top feed surface extending from the central portion, and
at least one fin extending from the central portion adjacent the
feed surface, the drive cone including at least one engagement
section for matingly engaging the at least one engagement section
of the shaft.
20. The paintball agitator assembly of claim 19, further comprising
a motor coupled to the drive end of the shaft, wherein the shaft
rotates upon actuation of the motor.
21. The paintball agitator assembly of claim 20, further
comprising: a control circuit comprising a microprocessor for
controlling operation of the paintball loader, the control circuit
including at least one sensor adapted to detect a demand for
paintballs by a paintball gun.
22. A method of operating a paintball loader filled with
paintballs, comprising the steps of: (a) providing a rotatable
shaft within the body of a paintball loader, the shaft comprising a
drive end and a second end opposite the drive end, at least a
portion of the shaft formed from a flexible material; (b) providing
at least one substantially rigid fin extending radially from the
shaft adjacent the second end of the shaft, the at least one fin
being configured for rotational movement in combination with the
shaft; and (c) rotating the shaft with a motor.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application claims the benefit of U.S. Provisional
Application No. 60/705,913, filed Aug. 5, 2005, which is
incorporated herein by reference as if fully set forth.
FIELD OF INVENTION
[0002] This invention relates to paintball loaders. More
specifically, it relates to an agitator that operates within a
paintball loader.
BACKGROUND
[0003] Popularity and developments in the paintball industry have
led to the demand for increased performance from paintball guns,
which are compressed gas guns, also referred to as "markers."
Paintball gun users usually partake in paintball sport games. A
paintball sport game is generally played between two teams of
players that try to capture the opposing team's flag. Each flag is
located at the team's home base. Such a game is played on a large
field with opposing home bases at each end. The players are each
armed with a paintball gun that shoots paintballs. Paintballs are
generally gelatin-covered spherical projectiles, such as capsules
filled with paint, such as a colored dye.
[0004] During the game, the players of each team advance toward the
opposing team's base in an attempt to steal the opposing team's
flag. The players must do so without first being eliminated from
the game by being hit by a paintball shot by an opponent's marker.
When a player is hit by a paintball, the gelatin capsule ruptures
and the paint "marks" the player. As a result the player is out of
the game.
[0005] These sport games have increased in popularity and
sophistication resulting in more elaborate equipment. One such
improvement is the use of semi-automatic and automatic paintball
guns which allow for rapid firing of paintballs. As a result of the
increased firing speed, a need has developed for increased storage
capacity of paintballs in the paintball loaders that are mounted to
the gun. Also, users demand faster feed rates as the guns continue
to develop.
[0006] Paintball loaders (otherwise known as hoppers) sit atop the
markers and feed projectiles into the marker. These loaders (the
terms "hopper" and "loader" are used interchangeably herein) store
projectiles, and have an outlet or exit tube (outfeed tube or
neck). The outlet tube is connected to an inlet tube (or feed neck)
of a paintball marker, which is in communication with the breech of
the paintball marker.
[0007] Many loaders contain agitators or drive feed systems to mix,
propel, or otherwise move projectiles in the loader. This mixing is
performed by an impeller, projection, drive cone, agitator, paddle,
arm, fin, carrier, or any other mechanism, such as those shown and
described in U.S. Pat. Nos. 5,954,042, 6,213,110, and 6,792,933. In
a "gravity feed" or "agitating" loader, an agitator mixes
projectiles so that no jams occur at the exit opening of the outlet
tube. In a "force feed" or "active feed" paintball loader, the
agitator (drive cone, carrier, paddle, arm or any other force feed
drive system) forces projectiles through the exit tube. Because it
is desirable to eliminate as many opposing players as possible,
paintball markers are capable of semi-automatic rapid fire. The
paintball loaders act to hold a quantity of projectiles, and ensure
proper feeding of the projectiles to the marker for firing. All of
the various forms of impellers described are referred to
collectively herein as "agitators."
[0008] During normal operation of an agitating paintball loader,
paintballs dropped through a bottom outlet opening of the loader
form a paintball stack within the outlet tube and gun inlet tube.
When the paintball at the bottom of the stack is dropped into the
firing chamber of the paintball gun, it is replaced, at the top of
the stack, from the supply of paintballs remaining in the loader
housing, thereby replenishing the stack. In replenishing the stack
of paintballs, however, jams sometimes occur within the loader,
above its bottom outlet opening. Paintball jams of this nature
prevent normal gravity-fed delivery of paintballs downwardly
through the bottom outlet opening, with the result that the
paintball stack can be totally depleted after several shots of the
paintball gun.
[0009] One solution for clearing paintball jams involves forcibly
shaking the paintball gun and attached loader to dislodge the
paintballs that are causing the jam within the loader. This
solution is undesirable as it interrupts the proper aiming of the
paintball gun and correspondingly interrupts the paintball gun
user's ability to shoot the paintballs continuously and
rapidly.
[0010] Many paintball loaders include an agitator housed within the
loader. An agitator is typically a rotating member with paddles,
fins or other types of impellers. The fins of the agitator
continually agitate, jumble, or stir the paintballs within the
loader, which reduces the likelihood of a loader jam as the
paintballs fall under the force of gravity from the outlet tube of
the loader to the inlet tube of the paintball gun for firing. When
a jam does occur, however, a conventional agitator typically
continues to rotate despite the jam, possible breaking paintballs.
Thus, the agitator continues to contact jammed paintballs and
continues to try to move the paintballs. Such a condition typically
stops the feeding of paintballs, can damage or break paintballs,
and can render the agitator and/or loader inoperable.
[0011] Accordingly, there remains a need for an improved agitator
that effectively operates within a paintball loader notwithstanding
jammed paintballs within the loader.
SUMMARY
[0012] The present invention provides a paintball agitator housed
within a loader of a paintball gun. The agitator includes a
rotatable shaft having a drive end and a second end, and at least
one fin extending radially from the shaft adjacent the second end
of the shaft. The at least one fin is configured for movement in a
substantially perpendicular plane relative to the shaft upon
unimpeded rotation of the shaft. The at least one fin is adapted
for movement in a plurality of substantially non-perpendicular
planes upon contact with an obstruction within the loader, thereby
permitting continuous rotation of the shaft and agitation of
paintballs contained within the loader. The shaft may include a
rigid drive-end segment and a flexible second-end segment, or it
may include a flexible drive-end segment and a rigid second-end
segment. Alternatively, the entire length of the shaft may be made
of flexible and resilient material.
[0013] The present invention further provides a paintball agitator
assembly including a loader and an agitator. The loader includes an
outlet tube extending therefrom in communication with an inlet tube
of a paintball gun. The loader further includes a rotatable shaft
extending therein having a drive end, a second end, a rigid
drive-end segment, and a flexible second-end segment. The agitator
is mounted to the shaft of the loader. The agitator includes a
substantially circular feeder having a downwardly-sloped raised
central portion. The feeder further includes a feed surface
extending radially along the circumference of the feeder, and at
least one fin extending radially from the central portion. The
fin(s) are configured for rotational movement in a substantially
parallel plane relative to the shaft upon unimpeded rotation of the
shaft. The flexible second-end segment is adapted to bend upon
contact of the at least one fin with an obstruction within the
loader, resulting in movement of the at least one fin in a
plurality of substantially non-parallel planes, thereby permitting
continuous rotation of the shaft and agitation of paintballs
contained within the loader and feeding of paintballs through the
outlet tube of the loader toward the inlet tube of the paintball
gun.
BRIEF DESCRIPTION OF THE DRAWING(S)
[0014] FIG. 1 is a side partial cutaway view of a paintball loader
housing an agitator in accordance with the present invention;
[0015] FIG. 2 is a top perspective view of the loader of FIG.
1;
[0016] FIG. 3 is a side view of the agitator of FIG. 1;
[0017] FIG. 3A is a side view of another embodiment of the agitator
of FIG. 1;
[0018] FIG. 4 is a side view of yet another embodiment of the
agitator in accordance with the present invention;
[0019] FIG. 5 is a side view showing a paintball loader mounted on
an exemplary paintball marker;
[0020] FIG. 6 is a top, perspective, partial cutaway view of an
automatic or force-feed paintball loader housing an agitator in
accordance with the present invention;
[0021] FIG. 7 is a top perspective view of the agitator of FIG.
6;
[0022] FIG. 8 is a bottom view of the agitator of FIG. 6;
[0023] FIG. 9 is a front perspective view of a shaft of the
paintball loader of FIG. 6;
[0024] FIG. 10 is a schematic diagram showing a controller for
controlling an operation of an agitator according to the present
invention;
[0025] FIG. 11 is a perspective view of an embodiment of an
agitator according to the present invention;
[0026] FIG. 12 is a modified cross-section side view of yet another
embodiment of the agitator in accordance with the present
invention; and
[0027] FIG. 13 modified cross-section top view of the agitator of
FIG. 12.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
[0028] Certain terminology is used in the following description for
convenience only and is not considered limiting. Words such as
"front," "back," "top," and "bottom" designate directions in the
drawings to which reference is made. Similarly, the terms "right,"
"left," "top," "bottom," "forward," and "rearward" are from the
perspective of a user operating a compressed gas gun. Rear or
rearward means toward the user and forward means away from the
user. This terminology includes the words specifically noted above,
derivatives thereof, and words of similar import. Additionally, the
terms "a" and "one" are defined as including one or more of the
referenced item unless specifically noted. The phrase "at least one
of" followed by a list of two or more items, such as A, B, or C,
means any individual one of A, B, or C, as well as any combination
thereof.
[0029] As used herein, the terms "agitator," "feeder," "feed
mechanism," "drive cone," "carrier," or "impeller" are used
interchangeably and refer to any apparatus that impels, moves,
pushes, agitates, or otherwise mixes projectiles held within a
paintball loader or hopper, including, but not limited to, those
shown and described in U.S. Pat. Nos. 5,954,042, 6,213,110, and
6,792,933, the entire contents of which are incorporated herein by
reference, and those used in commercially available paintball
loaders such as the various HALO.RTM. brand paintball loaders, the
EMPIRE RELOADER.TM. paintball loaders, and substitutes or
equivalents thereof. The exemplary paintball loader 10 is shown in
more detail in FIG. 2. Several paintball loaders are described in
detail in U.S. Pat. No. 5,954,042 ("Paintball Loader"), U.S. Pat.
No. 5,947,100 ("Paint Ball Gun Agitator Sound Trigger and Duration
Control"), U.S. Pat. No. 6,213,110 ("Rapid Feed Paintball Loader"),
U.S. Pat. No. 6,502,567 ("Rapid Feed Paintball Loader With
Pivotable Deflector"), U.S. Pat. No. 6,701,907 ("Spring Loaded Feed
Mechanism For Paintball Loader"), and U.S. Pat. No. 6,792,933
("Drive Cone For Paintball Loader"), the entire contents of which
are each incorporated herein by reference. The portion or portions
of the agitators that contact and mix or otherwise move paintballs
are referred to interchangeably herein as fins, arms, paddles,
paddle arms, or spokes.
[0030] The preferred embodiments of the present invention are
described below with reference to the drawing figures where like
numerals represent like elements throughout.
[0031] FIG. 5 is a side elevational view of an illustrative
paintball loader 10 according to the present invention attached to
a representative paintball gun 40 illustrated in phantom. The
paintball gun 40 includes a main body 42, a barrel 44, and a grip
portion 46. The paintball gun 40 also includes an inlet tube 16
(also called a feed neck or infeed tube) leading to a firing
chamber (or breech, not shown) in the interior of the main body 42,
and a trigger 48. A source of compressed gas such as a compressed
gas cylinder (gas tank) 50 is typically secured to a rear portion
of the paintball marker gun 40. The compressed gas cylinder 50
normally contains CO.sub.2 or NO.sub.2, although any gas under
pressure may be suitable.
[0032] Referring to FIGS. 1-4, generally, an embodiment of a
paintball agitator 20 according to the present invention housed
within a loader 10 is shown. The loader 10 includes a loader body
12 defining a space for storing paintballs 18, and an outlet tube
14 also referred to an as "outfeed tube." An exit opening 15 is
provided in the loader body 12 providing communication with the
outlet tube 14. In use, the outlet tube 14 is in communication with
the inlet tube 16 of the paintball marker 40 as shown in FIG. 5.
Paintballs 18 contained within the loader 10 move under the force
of gravity through the outlet tube 14, then the inlet tube 16, and
into the breech (not shown) in the interior of the main body 42 the
paintball gun 40.
[0033] The agitator 20 includes a rotatable shaft 22 having a drive
end 24 and a second end 26, at least a portion of which is provided
as a flexible, elastic, and/or resilient rotatable shaft 22 (shown
in detail in FIGS. 3 and 4). At least one rigid fin 28 extends
radially from the shaft 22 adjacent the second end 26 of the shaft
22. Any number of fins, arms, paddles or the like may extend from
the shaft 22. A motor 30 (represented in FIG. 1) is preferably
coupled to the drive end 24 of the shaft 22, wherein the shaft 22
is rotated in a clockwise or counterclockwise direction about a
central axis upon actuation of the motor 30. Such motors are well
known in the art of paintball loaders. The shaft 22 may be driven
by a drive train, a clutch system, a spring or wind-up system, a
manual crank, or any other system suitable for driving or turning
the shaft 22 and resulting in rotation of the at least one rigid
fin 28.
[0034] In a preferred embodiment, the at least one fin 28 is
configured for radial movement in a substantially perpendicular
plane P relative to the shaft 22 upon unimpeded rotation of the
shaft 22. The at least one fin 28 is further adapted for movement
in a plurality of substantially non-perpendicular planes upon
contact with an obstruction within the loader 10 (typically a
jammed paintball 18), thereby permitting continuous rotation of the
shaft 22 and agitation of paintballs 18 contained within the loader
10.
[0035] As illustrated in FIG. 3, the shaft 22 of the agitator 20
may preferably include a rigid drive-end segment 32 rotated by a
motor 30, and a flexible second-end segment 34. The flexible
second-end segment 34 is adapted to bend when the at least one fin
28 comes in contact with an obstruction (i.e., a jammed paintball
18) within the loader body 12. As explained above in the Background
of Invention section, conventional agitators that rotate the fins
along only one plane continue to rotate the fins against jammed,
immovable paintballs, which can damage the paintballs or the
agitator. The flexible second end segment 34 of the shaft 22 of the
present invention is adapted to bend in response to the resistive
force of the stationary (jammed) paintball 18 on the fin 28, as
illustrated in FIG. 3. In this manner, the breakage is prevented.
The flexible portion of the shaft will bend, allowing the rigid fin
to seek a different path around the jammed paintball.
[0036] The flexible and rigid segments of the shaft 22 may be
formed, joined or mated in any manner allowing the segments to move
concomitantly, and permitting the flexible portion of the shaft 22
to bend as needed and as described herein.
[0037] For example, when the rotating fin(s) 28 contact or
interfere with an immovable or jammed paintballs 18, the flexible
second-end segment 34 of the shaft 22 is caused to bend, deflect,
compress, wind, unwind, etc. (depending upon the nature of the
material used), which may cause the attached fin(s) 28 to rotate
along a different plane (i.e., any of the plurality of
substantially non-perpendicular planes) as represented by the
dashed lines in FIG. 3.
[0038] The ability of the flexible second-end segment 34 of the
shaft 22 to bend or flex in various directions allows the agitator
20 to automatically adjust and rotate in various directions
relative to the jammed paintball, such as above, below, and
alongside paintballs 18 contained within the loader 10. In
addition, it is appreciated that due to the use of a more flexible
or elastic flexible second end segment 34, the fin(s) 28 may move
in a somewhat random or erratic matter when the shaft is rotated by
the motor, acting as a highly effective agitator to continually mix
paintballs 18 in order to prevent jams. For example, where a
specific paintball might not be able to move when contacted by a
fin 28, the flexible second-end segment 34 will bend or flex, and
the fin 28 will contact a different or adjacent paintball. This may
dislodge the jam that is preventing the jammed paintball from
moving.
[0039] Each of the rigid drive-end segment 32 and the at least one
rigid fin 28 is preferably made from a rigid material such as a
plastic, for example, polyurethane, nylon, or acrylonitrile
butadiene styrene. The present invention, however, is not limited
to such material, and these components may be made from various
plastics, resin, composite, rubber, bamboo, metal, or any other
material suitable for performing the above-stated functions. The
rigid fins 28 of the agitator of the present invention should be
formed so that they will not bend when they encounter a jammed or
immovable paintball. Rather, the force transmitted to the flexible
portion of the drive shaft will permit a fin 28 to bend or move in
relation to the jammed or immovable paintball.
[0040] The flexible second-end segment 34 is preferably made from
flexible and resilient polymeric material, for example,
polyurethane, nylon, or acrylonitrile butadiene styrene. The
present invention, however, is not limited to such material, and
the flexible second-end segment 34 may be made from various
plastics, resin, composite, rubber, silicone rubber,
NEOPROENE.RTM., metal, or any other material suitable for
performing the above-stated functions. Alternately, the flexible
second end segment 34 may be formed as a spring 35 extending
longitudinally from the rigid drive-end segment 32. The spring 35
is preferably a compression spring. Furthermore, the flexible
second-end segment 34 may comprise a spring or a combination of a
spring 35 disposed within a flexible, resilient tube of material,
as represented in FIG. 3A. The flexible portion of the shaft 22 is
preferably formed from a material that will allow a fin 28 to bend
or flex upon contacting a jammed or stationary paintball 18. If a
paintball 18 is completely jammed, the flexible portion of the
shaft 22 should preferably allow a fin 28 to bend and rotate or
otherwise move by the jammed paintball 18, thereby preventing
breakage or rupturing of the paintball 18.
[0041] In an alternate embodiment, a rigid fin 28, arm or paddle or
plurality of rigid fins 28, arms, or paddles may be formed as part
of or emanating from a central hub 19 that is mounted on a flexible
portion 34 of a shaft 22 according to the claimed invention, as
shown in FIG. 11. This embodiment will operate as previously
described, with the flexible portion 34 bending as necessary to
avoid jams.
[0042] Alternately, referring to FIG. 4, the rotatable shaft 22 of
the agitator may include a flexible drive-end segment 36 in
communication with a motor, and a rigid second-end segment 38. The
flexible drive-end segment 36 is adapted to bend upon contact of
the at least one fin 28 of the rigid second-end segment 38 with an
obstruction (jammed paintball 18) within the loader 10, resulting
in movement of the at least one fin 28 away from the jammed or
stationary paintball 18, such as in a plurality of substantially
non-perpendicular planes (as represented by the dashed lines in
FIG. 4), thereby permitting continuous rotation of the shaft 22 and
agitation of paintballs 18 contained within the loader 10. The
configuration and operation of the agitator 20 of FIG. 4 is
virtually the same as that described above with reference to FIG.
3, except that the flexibility and rigidity features of the
respective drive-end and second-end segments of the shaft 22 are
reversed, with the drive-end segment being formed from a flexible
material, and the second-end segment being formed from a
substantially rigid material. In that embodiment, the fins will
extend from the substantially rigid material, and may be formed or
molded as a single piece or unit with the substantially rigid
material.
[0043] Alternatively, substantially the entire length of the shaft
22 may be made of a flexible, elastic, and/or resilient material,
while the fins are formed from a rigid material. The configuration
and operation of the agitator 20 of this embodiment is virtually
the same as that described above with reference to FIG. 3, except
that the shaft 22 of this embodiment is not segmented by flexible
and rigid features.
[0044] Once the agitator 20 of the present invention encounters the
resistive force of the jammed or stationary paintball, the flexible
portion of the shaft bends and/flexes, so that a fin may move
around, over, and/or alongside the jammed paintball. Such features
allow for continued agitation during a jam, which allows a player
to more quickly clear a jam and prevents breakage. Furthermore, the
present invention prevents damage to the agitator itself 20, the
fin(s) 28, the drive shaft 22, the motor 30, and any associated
gears, etc., because it does not attempt to rotate against an
immovable force.
[0045] In yet another embodiment of the present invention, as shown
in FIGS. 5-10, an active or force-feed paintball loader 60 having a
loader body 62 is provided with an actuator 70 according to the
present invention. The loader body 62 includes a shaft 72 (details
of which is illustrated in FIG. 9) having a drive end 74 and a
second end 76, with at least a portion 78 of the shaft 72 formed
from a flexible material as previously described. The remaining
portion 80 of the shaft 72 is rigid. The second end 76 of the
flexible portion 78 of the shaft 72 includes at least one
engagement section 82 for engaging a feeder 84 that will be
described in greater detail. The engagement section 82 is
preferably at least one slot 86 as shown in FIGS. 6-8.
[0046] As illustrated in FIG. 7, the feeder 84 for force-feeding
paintballs is preferably provided as a drive cone 88, although a
rigid paddle/hub arrangement may also be used. The drive cone 88
includes a raised central portion 90 that slopes downward. A feed
surface 92 is preferably provided as a lip 94 running along the
circumference of the drive cone 88. At least one fin 96 is provided
projecting from the central portion 90 for contacting and moving
paintballs 18. The fin 96 creates a gap 98 on the feed surface 92,
so that more than one paintball may gather on the lip 94 in the gap
98 for feeding into the outfeed tube 14, as illustrated in FIG.
6.
[0047] The bottom 100 of the drive cone 88 includes at least one
engagement section 102, such as an extension wall 104, which
matingly engages the engagement section 82 of the flexible portion
78 of the shaft 72. The extension wall 102 is preferably formed
from a rigid plastic or metal material. The engagement sections 82,
102 may be formed in any matingly engageable arrangement, such as a
tongue in groove arrangement, a dovetail arrangement, or any other
suitable manner.
[0048] When the drive cone 88 engages the flexible portion 78 of
the shaft 72, the shaft 72 may be rotated by the motor 30. The
drive cone 88 will force paintballs 18 out of the outfeed tube 14.
If the fin(s) 96 of the drive cone 88 contacts a stationary or
jammed paintball 18 or stationary paintball stack, the flexible
portion 78 of the shaft 72 will be able to twist opposite the
direction of rotation of the motor 30 or paintball feeding, due to
the elastic nature of the flexible portion 78. Where the motor 30
continues to rotate the rigid portion 80 of the shaft 72, potential
energy may be stored as the rigid portion 80 of the shaft 72
rotates relative to the flexed part of the flexible portion 78.
This will exert tension on the paintball stack 106 (represented in
FIG. 1), and may allow for quicker feeding.
[0049] Each of the rigid drive-end segment 80 and the at least one
fin 96 is preferably made from a rigid material such as a plastic,
for example, polyurethane, nylon, or acrylonitrile butadiene
styrene. The present invention, however, is not limited to such
material, and these components may be made from various plastics,
resin, composite, rubber, metal, or any other material suitable for
performing the above-stated functions.
[0050] The flexible second-end segment 78 is preferably made from
flexible and resilient polymeric material, for example,
polyurethane, nylon, or acrylonitrile butadiene styrene. The
present invention, however, is not limited to such material, and
the flexible second-end segment 78 may be made from various
plastics, resin, composite, rubber, silicone rubber,
NEOPROENE.RTM., metal, or any other material suitable for
performing the above-stated functions. The flexible portion of the
shaft 72 is preferably formed from a material that will allow the
shaft 72 to twist opposite the direction of rotation of the motor
30 or paintball feeding when a fin 96 contacts a jammed or
stationary paintball 18.
[0051] A controller 108 may be provided, as shown in FIG. 5 and
schematically FIG. 10. The controller 108 may include electronic
circuitry 109, a power source 11 such as a battery, and may further
include a microprocessor 110 for controlling operation of the
paintball loader 60. The controller 108 is adapted to control the
operation of the paintball loader, such as through operation of the
motor in response to signals received from a sensor of some type.
Such control circuits are described in greater detail in U.S. Pat.
Nos. 5,954,042, 6,213,110, and 6,792,933, the entire contents of
which are incorporated herein by reference. At least one sensor 112
may further be provided, such as mechanical, optical, infrared,
shock, sound, wave, or other types of sensors, to detect the
presence or absence of a paintball 18 in the feed neck 14 of the
loader 60, or to detect a firing operation of a paintball gun 40 to
which the loader 60 is attached, or to detect operation of the
motor 30.
[0052] In operation, the controller 108 and/or motor 30 are powered
on by a switch 114. The motor 30 will rotate the shaft 72, which
will in turn rotate the drive cone 88. The controller 108 may be
set so that the motor 30 turns as long as paintballs 18 are
required by the paintball gun 40, such as when the gun 40 is
firing. The controller 108 may be set so that when there is no
demand for paintballs 18, or there are paintballs 18 in the outfeed
tube 14 in a paintball stack 106, the motor 30 is powered off, such
as after a certain time "n" with "n" being a preselected number of
seconds, for example. Continued rotation of the shaft 72 relative
to the drive cone 88, which is held in place by the stationary
paintball stack 106, will cause the flexible portion 78 to remain
in place relative to the portion of the shaft 72 that continues
turning. Thus, the flexible portion 78 will be "twisted" in the
direction opposite the rotation of the shaft 72. This causes a
tension between the drive cone 88 and the stationary paintball
stack 106. When the motor 30 starts up again, such as when the
sensor 112 detects the need for more paintballs 18 in the paintball
gun 40, the stored tension (potential energy) will cause paintballs
18 to be fed promptly through the outfeed tube to the paintball gun
40. This arrangement also prevents breakage, as the flexible
portion 78 may twist away from jams, allowing the attached drive
cone 88 to flex away from the jam. It is appreciated that the
controller 108 described in connection with a drive cone can be
used in connection with any embodiment of an agitator disclosed
herein.
[0053] It is appreciated that a "slip clutch" type arrangement may
be provided between the flexible portion of the shaft, and the
rigid portion, as illustrated in FIGS. 12 and 13. In that
embodiment, the rigid portion 302 of the shaft 300 may be provided
with a first end 304 and a second end 306, with an annular lip 308
extending adjacent the second end. A post 310 with at least one
flange 312, which may be flexible or rigid, is provided extending
longitudinally from proximate the second end 306 of the rigid
portion 302. The flexible portion 314 of the shaft 300 has an
opening 316 for receiving at least a portion of the post 310 and
flange 312. The opening in the flexible portion 314 includes a wall
318 formed from a flexible material for contacting the flange 321.
In operation, when the motor 30 rotates the rigid portion 302 of
the shaft 300, the post 310 will rotate and contact the wall 318 of
the flexible portion 314. At least one fin 320 projects radially
from the flexible portion 314. The flexible portion 314 will rotate
with the rigid portion 302, until a jammed or immovable paintball
is encountered. At that point, the flange 312 will push against the
wall 318 as the rigid portion 302 continues to rotate. The flange
312 will overcome the resistance of the wall 318 at a certain
point, and the rigid portion 302 will rotate the flange 312 past
the wall 318. At this point, the flange 312 "slips" by the wall
318, which has flexed to allow the flange 312 to pass, and the
motor will rotate the rigid portion 302 so that the flange 312
contacts the wall 318 on the next rotation. The lengths and
thickness of the flange 312 and wall 318, as well as the materials
which form the flange 312 and wall 318, may be varied to achieve
desired results. The flange 312 or wall 318 may be flexible or
rigid depending on a selected design.
[0054] While the preferred embodiments of the invention have been
described in detail above, the invention is not limited to the
specific embodiments described which should be considered as merely
exemplary. Further modifications and extensions of the present
invention may be developed and all such modifications are deemed to
be within the scope of the present invention as defined by the
appended claims.
* * * * *