U.S. patent application number 11/198265 was filed with the patent office on 2007-02-08 for abrasive article and methods of making same.
This patent application is currently assigned to 3M Innovative Properties Company. Invention is credited to Curtis J. Schmidt, Charles R. Wald, Edward J. Woo.
Application Number | 20070028526 11/198265 |
Document ID | / |
Family ID | 37603143 |
Filed Date | 2007-02-08 |
United States Patent
Application |
20070028526 |
Kind Code |
A1 |
Woo; Edward J. ; et
al. |
February 8, 2007 |
ABRASIVE ARTICLE AND METHODS OF MAKING SAME
Abstract
A porous abrasive article that allows air and dust particles to
pass through. The abrasive article has a screen abrasive and an
apertured attachment interface with hooks. The screen abrasive has
an abrasive layer comprising a plurality of abrasive particles and
at least one binder. The apertured attachment interface cooperates
with the screen abrasive to allow the flow of particles through the
abrasive article.
Inventors: |
Woo; Edward J.; (Woodbury,
MN) ; Wald; Charles R.; (Oakdale, MN) ;
Schmidt; Curtis J.; (South St. Paul, MN) |
Correspondence
Address: |
3M INNOVATIVE PROPERTIES COMPANY
PO BOX 33427
ST. PAUL
MN
55133-3427
US
|
Assignee: |
3M Innovative Properties
Company
|
Family ID: |
37603143 |
Appl. No.: |
11/198265 |
Filed: |
August 5, 2005 |
Current U.S.
Class: |
51/298 ; 451/526;
451/532; 451/536; 451/538; 451/539; 51/293; 51/307; 51/308;
51/309 |
Current CPC
Class: |
B24D 11/02 20130101;
B24D 3/002 20130101 |
Class at
Publication: |
051/298 ;
051/293; 051/307; 051/308; 051/309; 451/526; 451/532; 451/538;
451/536; 451/539 |
International
Class: |
B24D 18/00 20060101
B24D018/00; B24D 11/00 20060101 B24D011/00; B24D 3/00 20060101
B24D003/00 |
Claims
1. An abrasive article comprising: a screen abrasive comprising an
open mesh backing having a first major surface having a perimeter
that defines a screen abrasive surface area, a second major
surface, a plurality of openings extending from said first major
surface to said second major surface, and an abrasive layer secured
to at least a portion of said first major surface of said backing,
said abrasive layer comprising a plurality of abrasive particles
and at least one binder; and an apertured attachment interface
adhered to said second major surface of said open mesh backing,
said apertured attachment interface comprising a base sheet
comprising a plurality of hooks projecting from at least a portion
of said base sheet, and a plurality of apertures extending through
said base sheet, said apertures forming a cumulative open area that
is no greater then 40 percent of said screen abrasive surface area,
wherein said apertures cooperate with said screen abrasive to allow
the flow of particles through said abrasive article.
2. The abrasive article of claim 1 wherein said open mesh backing
is woven.
3. The abrasive article of claim 2 wherein said open mesh backing
comprises at least one of fiberglass, nylon, polyester,
polypropylene, or aluminum.
4. The abrasive article of claim 1 wherein said open mesh backing
is a perforated film.
5. The abrasive article of claim 1 wherein said openings in said
open mesh backing have an average open area of at least 0.3 square
millimeters.
6. The abrasive article of claim 1 wherein said openings in said
open mesh backing have a total open area of at least 50 percent of
said screen abrasive surface area.
7. The abrasive article of claim 1 wherein said particles that flow
through said abrasive article comprise particles having a size of
at least 10 micrometers.
8. The abrasive article of claim 1 wherein said apertures are
circular.
9. The abrasive article of claim 1 wherein said apertures have an
average open area in the range of 0.5 to 8 square millimeters per
aperture.
10. The abrasive article of claim 1 wherein said apertures form a
cumulative open area that is in the range of 5 to 30 percent of
said screen abrasive surface area.
11. The abrasive article of claim 1 wherein said apertures form a
cumulative open area that is in the range of 10 to 20 percent of
said screen abrasive surface area.
12. The abrasive article of claim 1 wherein said plurality of hooks
comprise a polymeric material selected from a polyurethane,
polyamide, polyolefin, polyester, or combinations thereof.
13. The abrasive article of claim 1 wherein said plurality of hooks
comprise a polymeric material selected from at least one of
polyethylene or polypropylene.
14. The abrasive article of claim 1 further comprising adhesive
securing said apertured attachment interface to said second major
surface of said open mesh backing.
15. The abrasive article of claim 1 wherein said abrasive particles
are erectly oriented.
16. An abrasive article comprising: a woven backing having a first
major surface having a perimeter that defines a screen abrasive
surface area, a second major surface, and a plurality of openings
extending from said first major surface to said second major
surface; an abrasive layer secured to at least a portion of said
first major surface of said backing, said abrasive layer comprising
a plurality of abrasive particles and at least one binder; and an
apertured attachment interface affixed to said second major surface
of said backing, said apertured attachment interface comprising a
base sheet comprising a plurality of hooks projecting from at least
a portion of said base sheet, and a plurality of apertures
extending through said base sheet, wherein said abrasive article is
porous.
17. The abrasive article of claim 16 wherein said apertured
attachment interface comprises a cumulative open area that is in
the range of 5 to 30 percent of said screen abrasive surface
area.
18. The abrasive article of claim 16 wherein said apertured
attachment interface comprises a cumulative open area that is in
the range of 10 to 20 percent of said screen abrasive surface
area.
19. The abrasive article of claim 16 wherein said apertures have an
average open area in the range of 0.5 to 8 square millimeters per
aperture.
20. A method of making an abrasive article comprising: providing a
screen abrasive comprising an open mesh backing having a first
major surface having a perimeter that defines a screen abrasive
surface area, a second major surface, a plurality of openings
extending from said first major surface to said second major
surface, and an abrasive layer affixed to at least a portion of
said first major surface of said backing, said abrasive layer
comprising a plurality of abrasive particles and at least one
binder; providing an attachment interface comprising a base sheet
comprising a plurality of hooks projecting from at least a portion
of said base sheet; perforating said attachment interface to form
an apertured attachment interface comprising a plurality of
apertures extending through said base sheet, said apertures forming
a cumulative open area that is no greater then 40 percent of said
screen abrasive surface area; and affixing said apertured
attachment interface to at least a portion of said second major
surface of said open mesh backing.
Description
FIELD OF THE INVENTION
[0001] The present invention relates generally to an abrasive
article and, more particularly, to a porous abrasive article that
allows air and dust particles to pass through.
BACKGROUND
[0002] Abrasive articles are used in industry for abrading,
grinding, and polishing applications. They can be obtained in a
variety of converted forms, such as belts, discs, sheets, and the
like, in many different sizes.
[0003] Generally, when using abrasives articles in the form of
"sheet goods" (i.e., discs and sheets), a back-up pad is used to
mount or attach the abrasive article to the abrading tool. One
method of attaching abrasive discs and sheets to back-up pads
includes a two-part mechanical engagement system, such as, for
example, a hook and loop fastener. When the attachment means is a
hook and loop system, the abrasive article will have either a loop
or the hook component on the backing surface opposite the abrasive
coating, and the back-up pad will have the complementary mating
component (i.e., a hook or loop).
[0004] One type of back-up pad has dust collection holes connected
by a series of grooves to help control swarf build-up on the
abrading surface of the abrasive article. The dust collection holes
are typically connected to a vacuum source. The dust collection
grooves and holes provide a passageway for removing particles such
as swarf, dust, and debris from the abrading surface. The
passageway can also be used to remove abrading fluids, such as
water or oil, from the abrading surface.
[0005] In some configurations, particles and fluid pass from the
abrading surface of the abrasive article to the back-up pad through
holes cut in the abrasive article. The dust extraction capabilities
of these designs are limited because of the intermittent presence
of the holes. In other configurations, the abrasive article is made
from a porous knitted cloth with integral loops, such as reported
by Hoglund et al. in U.S. Pat. No. 6,024,634.
[0006] There is a continuing need for alternative ways to provide a
cost effective abrasive article with a mechanical fastening system
and dust extraction capabilities. It would be particularly
desirable to provide a porous abrasive article in which the
abrasive layer could be designed and manufactured independently of
the attachment means.
SUMMARY
[0007] The present invention relates generally to an abrasive
article and, more particularly, to a porous abrasive article that
allows air and dust particles to pass through.
[0008] In one aspect, the present invention provides an abrasive
article with a screen abrasive comprising an open mesh backing
having a first major surface that has a perimeter that defines a
screen abrasive surface area, a second major surface, a plurality
of openings extending from the first major surface to the second
major surface, and an abrasive layer secured to at least a portion
of the first major surface of the backing. The abrasive layer
comprises a plurality of abrasive particles and at least one
binder. An apertured attachment interface is associated with the
second major surface of the open mesh backing. The apertured
attachment interface comprises a base sheet that has a plurality of
hooks projecting from at least a portion of the base sheet, and a
plurality of apertures extending through the base sheet. The
apertures form a cumulative open area that is no greater then 40
percent of the screen abrasive surface area. The apertures
cooperate with the screen abrasive to allow the flow of particles
through the abrasive article.
[0009] In some embodiments, the abrasive article allows particles
having a size of at least 10 micrometers to pass through the
abrasive article.
[0010] In another aspect, the present invention provides a porous
abrasive article. The abrasive article comprises a woven backing
having a first major surface having a perimeter that defines a
screen abrasive surface area, a second major surface, and a
plurality of openings extending from the first major surface to the
second major surface. An abrasive layer is secured to at least a
portion of the first major surface of the backing. The abrasive
layer comprises a plurality of abrasive particles and at least one
binder. An apertured attachment interface is affixed to the second
major surface of the backing. The apertured attachment interface
comprises a base sheet comprising a plurality of hooks projecting
from at least a portion of the base sheet, and a plurality of
apertures extending through the base sheet.
[0011] In some embodiments, the apertured attachment interface
comprises a cumulative open area that is in the range of 5 to 30
percent of the screen abrasive surface area. In yet further
embodiments, the apertured attachment interface comprises a
cumulative open area that is in the range of 10 to 20 percent of
the screen abrasive surface area.
[0012] In another aspect, the present invention provides methods
for making abrasive articles having a screen abrasive and an
apertured attachment interface that cooperates with the screen
abrasive to allow the flow of particles through the abrasive
article.
[0013] In another aspect, the present invention provides
alternative ways to provide a cost effective abrasive article with
a mechanical fastening system and dust extraction capabilities. The
abrasive article is useful for abrading a variety of surfaces,
including, for example, paint, primer, wood, plastic, fiberglass,
and metal. In some embodiments, the abrasive layer can be designed
and manufactured independently of the porous attachment interface,
allowing the manufacturer to optimize the performance of the screen
abrasive substantially independently of the selection of apertured
attachment interface, and vice versa.
[0014] The above summary of the present invention is not intended
to describe each disclosed embodiment or every implementation of
the present invention. The Figures and the detailed description
that follow more particularly exemplify illustrative embodiments.
The recitation of numerical ranges by endpoints includes all
numbers subsumed with that range (e.g., 1 to 5 includes 1, 1.5, 2,
2.75, 3, 4, 4.80, and 5).
BRIEF DESCRIPTION OF THE DRAWING
[0015] FIG. 1 is a perspective view of an exemplary abrasive
article according to the present invention partially cut away to
reveal the apertured attachment interface;
[0016] FIG. 2 is a perspective view of an exemplary open mesh
screen abrasive partially cut away to reveal the components of the
abrasive layer;
[0017] FIG. 3 is a perspective view of an exemplary woven open mesh
screen abrasive partially cut away to reveal the components of the
abrasive layer;
[0018] FIG. 4 is a cross-sectional view of an exemplary abrasive
article according to the present invention;
[0019] FIG. 5 is a SEM photomicrograph at 100 times of an abrasive
surface of a screen abrasive article with abrasive particles that
are not erectly oriented;
[0020] FIG. 6 is a SEM photomicrograph at 100 times of an abrasive
surface of a screen abrasive of the present invention having
erectly oriented abrasive particles;
[0021] FIG. 7 is a bottom view of an exemplary apertured attachment
interface according to the present invention;
[0022] FIG. 8 is a bottom view of an exemplary apertured attachment
interface according to the present invention; and
[0023] FIG. 9 is a bottom view of an exemplary apertured attachment
interface according to the present invention with triangular
apertures.
[0024] These figures, which are idealized, are not to scale and are
intended to be merely illustrative of the present invention and
non-limiting.
DETAILED DESCRIPTION
[0025] FIG. 1 shows a perspective view of an exemplary abrasive
article 110 with a partial cut away. As shown in FIG. 1, the
abrasive article 110 has a screen abrasive 112 on its upper surface
and an apertured attachment interface 116 attached to the screen
abrasive 112. The apertured attachment interface 116 cooperates
with the screen abrasive 112 to allow the flow of particles through
the abrasive article 110.
[0026] The apertured attachment interface forms the hook portion of
a two-part mechanical engagement system.
[0027] Abrasive articles according to the present invention may be
attached to a variety of surfaces having any suitable engaging
structures, such as fibers, filaments (such as brushed nylon and
brushed polyester), woven and nonwoven fabrics, knitted fabric, and
stitch-bonded fabrics. Other applications are also contemplated,
such as attachment to foam (particularly open-cell foam) or to a
compatible set of engaging hooks. The apertured attachment
interface is typically used to affix the abrasive article of the
present invention to a back-up pad. The back-up pad typically
includes a generally planar major surface with loops to which the
apertured attachment interface of the abrasive article, such as a
disc or sheet, may be attached
[0028] Although back-up pads may be hand held, back-up pads are
more commonly used in conjunction with a powered abrading apparatus
such as electric or pneumatic sanders. The apertured attachment
interface can be designed with hooks that permit the abrasive
article to be removed from a back-up pad with a small amount of
force. The hooks can also be designed to resist movement of the
abrasive article relative to the loop faced back-up pad during use.
The desired hook and loop dimensions will depend upon the shape and
type of hooks provided and on the desired engagement
characteristics of the abrasive article.
[0029] FIG. 2 is a perspective view of an exemplary open mesh
screen abrasive 212 partially cut away to reveal the components of
the abrasive layer. The screen abrasive 212 comprises an open mesh
backing 222 covered with an abrasive layer. The open mesh backing
222 has a plurality of openings 224. The abrasive layer comprises a
make coat 232, abrasive particles 230, and a size coat 234. A
plurality of openings 214 extend through the screen abrasive
212.
[0030] The open mesh backing can be made from any porous material,
including, for example, perforated films or woven or knitted
fabrics. In the embodiment shown in FIG. 2, the open mesh backing
222 is a perforated film. The film for the backing can be made from
metal, paper, or plastic, including molded thermoplastic materials
and molded thermoset materials. In some embodiments, the open mesh
backing is made from perforated or slit and stretched sheet
materials. In some embodiments, the open mesh backing is made from
fiberglass, nylon, polyester, polypropylene, or aluminum.
[0031] The openings 224 in the open mesh backing 222 can be
generally square shaped as shown in FIG. 2. In other embodiments,
the shape of the openings can be other geometric shapes, including,
for example, a rectangle shape, a circle shape, an oval shape, a
triangle shape, a parallelogram shape, a polygon shape, or a
combination of these shapes. The openings 224 in the open mesh
backing 222 can be uniformly sized and positioned as shown in FIG.
2. In other embodiments, the openings may be placed non-uniformly
by, for example, using a random opening placement pattern, varying
the size or shape of the openings, or any combination of random
placement, random shapes, and random sizes.
[0032] FIG. 3 is a perspective view of an exemplary woven open mesh
screen abrasive partially cut away to reveal the components of the
abrasive layer. As shown in FIG. 3, the screen abrasive 312
comprises a woven open mesh backing 322 and an abrasive layer. The
abrasive layer comprises a make coat 332, abrasive particles 330,
and a size coat 334. A plurality of openings 314 extend through the
screen abrasive 312.
[0033] The woven open mesh backing 322 comprises a plurality of
generally parallel warp elements 338 that extend in a first
direction and a plurality of generally parallel weft elements 336
that extend in a second direction. The weft 338 and warp elements
336 of the open mesh backing 322 form a plurality of openings 324.
An optional lock layer 326 can be used to improve integrity of the
open mesh backing or improve adhesion of the abrasive layer to the
open mesh backing.
[0034] As shown in FIG. 3, the second direction is perpendicular to
the first direction to form square shaped openings 324 in the woven
open mesh backing 322. In some embodiments, the first and second
directions intersect to form a diamond pattern. The shape of the
openings can be other geometric shapes, including, for example, a
rectangle shape, a circle shape, an oval shape, a triangle shape, a
parallelogram shape, a polygon shape, or a combination of these
shapes. In some embodiments, the warp and weft elements are yarns
that are woven together in a one-over-one weave.
[0035] The warp and weft elements may be combined in any manner
known to those in the art, including, for example, weaving,
stitch-bonding, or adhesive bonding. The warp and weft elements may
be fibers, filaments, threads, yarns or a combination thereof. The
warp and weft elements may be made from a variety of materials
known to those skilled in the art, including, for example,
synthetic fibers, natural fibers, glass fibers, and metal. In some
embodiments, the warp and weft elements comprise monofilaments of
thermoplastic material or metal wire. In some embodiments, the
woven open mesh backing comprises nylon, polyester, or
polypropylene.
[0036] The openings 324 in the open mesh backing 322 can be
uniformly sized and positioned as shown in FIG. 3. In other
embodiments, the openings can be placed non-uniformly by, for
example, using a random opening placement pattern, varying the size
or shape of the openings, or any combination of random placement,
random shapes, and random sizes.
[0037] The open mesh backing, whether woven or perforated, may
comprise openings having different open areas. The "open area" of
an opening in the mesh backing refers to the area of the opening as
measured over the thickness of the mesh backing (i.e., the area
bounded by the perimeter of material forming the opening through
which a three-dimensional object could pass). Open mesh backings
useful in the present invention typically have an average open area
of at least about 0.3 square millimeters per opening. In some
embodiments, the open mesh backing has an average open area of at
least about 0.5 square millimeters per opening. In yet further
embodiments, the open mesh backing has an average open area of at
least about 0.7 square millimeters per opening.
[0038] Typically, open mesh backings useful in the present
invention have an average open area that is less than about 3.5
square millimeters per opening. In some embodiments, the open mesh
backing has an average open area that is less than about 2.5 square
millimeters per opening. In yet further embodiments, the open mesh
backing has an average open area that is less than about 0.9 square
millimeters per opening.
[0039] The open mesh backing, whether woven or perforated,
comprises a total open area that affects the amount of air that can
pass through the open mesh backing as well as the effective area
and performance of the abrasive layer. The "total open area" of the
mesh backing refers to the cumulative open areas of the openings as
measured over a unit area of the mesh backing. Open mesh backings
useful in the present invention have a total open area of at least
about 0.5 square centimeters per square centimeter of backing
(i.e., 50 percent open area). In some embodiments, the open mesh
backing has a total open area of at least about 0.6 square
centimeters per square centimeter of backing (i.e., 60 percent open
area). In yet further embodiments, the open mesh backing has a
total open area of at least about 0.75 square centimeters per
square centimeter of backing (i.e., 75 percent open area).
[0040] Typically, open mesh backings useful in the present
invention have a total open area that is less than about 0.95
square centimeters per square centimeter of backing (i.e., 95
percent open area). In some embodiments, the open mesh backing has
a total open area that is less than about 0.9 square centimeters
per square centimeter of backing (i.e., 90 percent open area). In
yet further embodiments, the open mesh backing has a total open
area that is less than about 0.82 square centimeters per square
centimeter of backing (i.e., 82 percent open area).
[0041] FIG. 4 is a cross-sectional view of an exemplary abrasive
article 410 according to the present invention. As shown in FIG. 4,
the abrasive article 410 comprises a screen abrasive 412 affixed to
an apertured attachment interface 416 using adhesive 440.
[0042] As shown in FIG. 4, the screen abrasive 412 comprises a
woven open mesh backing 422 and an abrasive layer. The abrasive
layer comprises a make coat 432, abrasive particles 430, and a size
coat 434. The screen abrasive 412 comprises a plurality of
generally parallel warp elements 438 that extend in a first
direction and a plurality of generally parallel weft elements 436
that extend in a second direction. The weft 438 and warp elements
436 of the open mesh backing 422 form a plurality of openings.
[0043] The apertured attachment interface 412 comprises a plurality
of hooks 420 integrally molded to a base sheet. As used herein, the
term "hook" refers to a structure that enables the apertured
attachment interface to releasably engage structures provided on an
opposed surface. Hooks typically comprise a stem with a distal end
that extends from the base sheet and a head proximate the distal
end of the stem. The design of the hook may be selected from among
numerous different designs known to those skilled in the art,
including, for example, those reported in U.S. Pat. No. 6,579,161
(Chesley et al.) and U.S. Pat. No. 6,843,944 (Bay et al.), which
are incorporated herein by reference. It is understood that other
hook designs are comprehended by the present invention, though they
are not specifically described below.
[0044] The hooks, including the stem or head or any portion
thereof, may have any suitable cross-sectional. shape, taken
parallel to the substrate, including but not limited to a circle,
an oval, a polygon (such as a star, a cross, a rectangle, or a
parallelogram), or a multi-lobed shape (such as a daisy or a
clover). The hooks may be solid or hollow.
[0045] In some embodiments, the cross-sectional area of the stem of
the hook taken parallel to the base sheet, is within the range of
about 0.002 to 25 square millimeters. In other embodiments, the
cross-sectional area of the stem of the hook taken parallel to the
base sheet, is within the range of about 0.01 to 1 square
millimeter. In yet further embodiments, the cross-sectional area of
the stem of the hook taken parallel to the base sheet, is within
the range of about 0.05 to 0.45 square millimeters.
[0046] In some embodiments, the overall height of the hook as
measured perpendicular to the base sheet, is within the range of
about 0.01 to 10 millimeters. In other embodiments, the overall
height of the hook as measured perpendicular to the base sheet, is
within the range of about 0.05 to 2.5 millimeters. In yet further
embodiments, the overall height of the hook as measured
perpendicular to the base sheet, is within the range of about 0.13
and 1 millimeter.
[0047] The shapes, diameters, and lengths of the plurality of hooks
can be mixed within a given abrasive article, such that the
abrasive article comprises hooks of more than one shape, diameter,
and/or length. The shape, size, and orientation of the hooks may be
selected to provide a suitable shear strength and peel strength for
a given application.
[0048] The hooks may be straight, arcuate, or otherwise, and may be
arranged in a regular array or be randomly distributed across the
base sheet. For example, it may be desirable to provide a helical
hook pattern, or to arrange the hooks in parallel, sinusoidal
columns. The density of hooks can be selected as desired. In some
embodiments, the density of hooks is between approximately 8 and
310 hooks per square centimeter, although other hook densities can
be provided.
[0049] When the abrasive article is attached to an opposed surface,
such as a surface having a plurality of loop members, not all of
the hooks must engage with the structures (such as a loop) of the
opposed surface. Typically, a majority of the hooks will hook the
structures of the engaging surface, and the disengagement force
will typically be directly related to the number of hooks that are
engaged. The percentage of hooks that are engaged by a particular
opposed surface depends on many factors, such as hook dimensions
and density, and the topography of the opposed surface.
[0050] The hooks may also be arranged in a plurality of clusters on
the base sheet. That is, two or more hooks may be placed close to
each other in a cluster, with adjacent clusters separated from each
other by a distance greater than the distance between the hooks
within a cluster. The hooks within each cluster could be inclined
at any suitable orientation, although the hooks within each cluster
can be inclined at different orientations. Furthermore, the
clusters could be randomly or uniformly distributed over the
surface to which the hooks are attached, as suitable to the
particular application. Clusters can be provided in a plurality of
rows, or stripes, and those rows may be parallel, including, for
example, straight rows, or curvalinear rows.
[0051] The hook material can be an organic polymeric material, such
as a thermosetting material or a thermoplastic material. Useful
materials include, but are not limited to, polyurethanes,
polyamides, polyolefins (for example, polyethylene and
polypropylene), polyesters, and combinations thereof. The hooks may
also comprise one or more additives, including but not limited to
fillers, fibers, antistatic agents, lubricants, wetting agents,
surfactants, pigments, dyes, coupling agents, plasticizers, and
suspending agents.
[0052] The material used to manufacture the apertured attachment
interface of the present invention may be made in one of many
different ways known to those skilled in the art. The hooks and
base sheet can be formed integrally or formed independently.
Several suitable processes for making fastener members useful in
making apertured attachment interfaces used in the present
invention, include, for example, methods described in U.S. Pat. No.
5,058,247 (Thomas et al.) (for low cost hook fasteners); U.S. Pat.
No. 4,894,060 (Nestegard) (for diaper fasteners), U.S. Pat. No.
5,679,302 (Miller et al.) (entitled "Method for making a
mushroom-type hook strip for a mechanical fastener"), and U.S. Pat.
No. 6,579,161 (Chesley et al.), each of which is incorporated
herein by reference.
[0053] Apertures can be formed in the base sheet using any methods
known to those skilled in the art. For example, the apertures can
be cut from a web of base sheet material with hooks using, for
example, a die, laser, or other perforating instruments known to
those skilled in the art. In other embodiments, the base sheet can
be formed with apertures.
[0054] The screen abrasive 412 may be adhered to the apertured
attachment interface 416 using any suitable form of attachment,
such as, for example, glue, pressure sensitive adhesive, hot-melt
adhesive, spray adhesive, thermal bonding, and ultrasonic
bonding.
[0055] The screen abrasive is affixed to the apertured attachment
interface in a manner that does not prevent the flow of particles
through the abrasive article. In some embodiments, the screen
abrasive is adhered to the apertured attachment interface in a
manner that does not substantially inhibit the flow of particles
through the abrasive article. The level of particle flow through
the abrasive article can be restricted, at least in part, by the
introduction of an adhesive between the screen abrasive and the
apertured attachment interface. The level of restriction can be
minimized by applying the adhesive to the screen abrasive in a
discontinuous fashion such as, for example, as discrete adhesive
areas (e.g., atomized spray or starved extrusion die) or distinct
adhesive lines (e.g., hot melt swirl-spray or patterned roll
coater).
[0056] In some embodiments, the particles of swarf, dust, or debris
that can flow through the abrasive article of the present invention
have a particle size of at least 10 micrometers. In some
embodiments, at least 30 micrometer particles can pass through the
abrasive article. In yet further embodiments, at least 45
micrometer particles can pass through the abrasive article.
[0057] In some embodiments, the screen abrasive is adhered to the
apertured attachment interface by applying a spray adhesive, such
as, for example, "3M BRAND SUPER 77 ADHESIVE", available from 3M
Company, St. Paul, Minn., to one side of the screen abrasive. In
other embodiments, a hot-melt adhesive is applied to one side of
the screen abrasive using either a hot-melt spray gun or an
extruder with a comb-type shim. In yet further embodiments, a
preformed adhesive porous mesh is placed between the screen
abrasive and the apertured attachment interface.
[0058] Adhesives useful in the present invention include both
pressure sensitive and non-pressure sensitive adhesives. Pressure
sensitive adhesives are normally tacky at room temperature and can
be adhered to a surface by application of, at most, light finger
pressure, while non-pressure sensitive adhesives include solvent,
heat, or radiation activated adhesive systems. Examples of
adhesives useful in the present invention include those based on
general compositions of polyacrylate; polyvinyl ether;
diene-containing rubbers such as natural rubber, polyisoprene, and
polyisobutylene; polychloroprene; butyl rubber;
butadiene-acrylonitrile polymers; thermoplastic elastomers; block
copolymers such as styrene-isoprene and styrene-isoprene-styrene
block copolymers, ethylene-propylene-diene polymers, and
styrene-butadiene polymers; polyalphaolefins; amorphous
polyolefins; silicone; ethylene-containing copolymers such as
ethylene vinyl acetate, ethylacrylate, and ethylmethacrylate;
polyurethanes; polyamides; polyesters; epoxies;
polyvinylpyrrolidone and vinylpyrrolidone copolymers; and mixtures
of the above. Additionally, the adhesives can contain additives
such as tackifiers, plasticizers, fillers, antioxidants,
stabilizers, pigments, diffusing particles, curatives, and
solvents.
[0059] As discussed above, the abrasive layer of the screen
abrasive comprises a plurality of abrasive particles and at least
one binder. In some embodiments, the abrasive layer comprises a
make coat, a size coat, a supersize coat, or a combination thereof.
In some embodiments, a treatment can be applied to the open mesh
backing such as, for example, a presize, a backsize, a subsize, or
a saturant.
[0060] Typically, the make layer of a coated abrasive is prepared
by coating at least a portion of the open mesh backing (treated or
untreated) with a make layer precursor. Abrasive particles are then
at least partially embedded (e.g., by electrostatic coating) to the
make layer precursor comprising a first binder precursor, and the
make layer precursor is at least partially cured. Electrostatic
coating of the abrasive particles typically provides erectly
oriented abrasive particles. In the context of the present
invention, the term "erectly oriented" refers to a characteristic
in which the longer dimensions of a majority of the abrasive
particles are oriented substantially perpendicular (i.e., between
60 and 120 degrees) to the backing. Other techniques for erectly
orienting abrasive particles can also be used.
[0061] FIG. 6 is a SEM photomicrograph at 100 times of an abrasive
surface of a screen abrasive of the present invention having
erectly oriented abrasive particles. FIG. 5 is a SEM
photomicrograph at 100 times of an abrasive surface of a screen
abrasive article with abrasive particles that are not erectly
oriented.
[0062] Next, the size layer is prepared by coating at least a
portion of the make layer and abrasive particles with a size layer
precursor comprising a second binder precursor (which may be the
same as, or different from, the first binder precursor), and at
least partially curing the size layer precursor. In some coated
abrasive articles, a supersize is applied to at least a portion of
the size layer. If present, the supersize layer typically includes
grinding aids and/or anti-loading materials.
[0063] Typically, a binder is formed by curing (e.g., by thermal
means, or by using electromagnetic or particulate radiation) a
binder precursor. Useful first and second binder precursors are
known in the abrasive art and include, for example, free-radically
polymerizable monomer and/or oligomer, epoxy resins, acrylic
resins, urethane resings, phenolic resins, urea-formaldehyde
resins, melamine-formaldehyde resins, aminoplast resins, cyanate
resins or combinations thereof. Useful binder precursors include
thermally curable resins and radiation curable resins, which may be
cured, for example, thermally and/or by exposure to radiation.
[0064] Suitable abrasive particles for the screen abrasive that can
be used in the abrasive article of the present invention can be any
known abrasive particles or materials commonly used in abrasive
articles. Examples of useful abrasive particles for coated
abrasives include, for example, fused aluminum oxide, heat treated
aluminum oxide, white fused aluminum oxide, black silicon carbide,
green silicon carbide, titanium diboride, boron carbide, tungsten
carbide, titanium carbide, diamond, cubic boron nitride, garnet,
fused alumina zirconia, sol gel abrasive particles, silica, iron
oxide, chromia, ceria, zirconia, titania, silicates, metal
carbonates (such as calcium carbonate (e.g., chalk, calcite, marl,
travertine, marble and limestone), calcium magnesium carbonate,
sodium carbonate, magnesium carbonate), silica (e.g., quartz, glass
beads, glass bubbles and glass fibers) silicates (e.g., talc,
clays, (montmorillonite) feldspar, mica, calcium silicate, calcium
metasilicate, sodium aluminosilicate, sodium silicate) metal
sulfates (e.g., calcium sulfate, barium sulfate, sodium sulfate,
aluminum sodium sulfate, aluminum sulfate), gypsum, aluminum
trihydrate, graphite, metal oxides (e.g., tin oxide, calcium
oxide), aluminum oxide, titanium dioxide) and metal sulfites (e.g.,
calcium sulfite), metal particles (e.g., tin, lead, copper),
plastic abrasive particles formed from a thermoplastic material
(e.g., polycarbonate, polyetherimide, polyester, polyethylene,
polysulfone, polystyrene, acrylonitrile-butadiene-styrene block
copolymer, polypropylene, acetal polymers, polyvinyl chloride,
polyurethanes, nylon), plastic abrasive particles formed from
crosslinked polymers (e.g., phenolic resins, aminoplast resins,
urethane resins, epoxy resins, melamine-formaldehyde, acrylate
resins, acrylated isocyanurate resins, urea-formaldehyde resins,
isocyanurate resins, acrylated urethane resins, acrylated epoxy
resins), and combinations thereof. The abrasive particles may also
be agglomerates or composites that include additional components,
such as, for example, a binder. Criteria used in selecting abrasive
particles used for a particular abrading application typically
include: abrading life, rate of cut, substrate surface finish,
grinding efficiency, and product cost.
[0065] Coated screen abrasives can further comprise optional
additives, such as, abrasive particle surface modification
additives, coupling agents, plasticizers, fillers, expanding
agents, fibers, antistatic agents, initiators, suspending agents,
photosensitizers, lubricants, wetting agents, surfactants,
pigments, dyes, UV stabilizers, and suspending agents. The amounts
of these materials are selected to provide the properties desired.
Additives may also be incorporated into the binder, applied as a
separate coating, held within the pores of the agglomerate, or
combinations of the above.
[0066] Coated screen abrasive articles may be converted, for
example, into belts, rolls, discs (including perforated discs),
and/or sheets. One form of a coated screen abrasive useful in
finishing operations is a disc. Abrasive discs are often used for
the maintenance and repair of automotive bodies and wood finishing.
The discs can be configured for use with a variety of tools,
including, for example, electric or air grinders. The tool used to
support the disc can have a self-contained vacuum system or can be
connected to a vacuum line to help contain dust.
[0067] FIGS. 7-9 show bottom view of three exemplary apertured
attachment interfaces with various aperture configurations. As
shown in FIG. 7, the apertured attachment interface 716 has a
plurality of hooks 720 and a plurality of apertures 718. The
apertures 718 are circular and are configured in a pattern that is
centered proximate the center of the apertured attachment interface
716 such that no apertures are interrupted by the perimeter of the
apertured attachment interface 716.
[0068] As shown in FIG. 8, the apertured attachment interface 816
has a plurality of hooks 820 and a plurality of apertures 818. The
apertures 818 are circular and are configured in a pattern that is
positioned randomly relative to the attachment interface 816 such
that some apertures are interrupted by the perimeter of the
apertured attachment interface 816.
[0069] As shown in FIG. 9, the apertured attachment interface 916
has a plurality of hooks 920 and a plurality of apertures 918. The
apertures 918 are triangular and are configured in a pattern that
is centered proximate the center of the apertured attachment
interface 916 such that no apertures are interrupted by the
perimeter of the apertured attachment interface 916.
[0070] Other shapes and geometries of apertures can also be used,
including, for example, squares, ovals, stars, and polygons. The
apertures can be of a uniform shape and size or vary in size or
shape. In some embodiments, the vacuum port configuration of the
back-up pad is considered when selecting the shape, size, and
placement of the apertures in the attachment interface.
[0071] Typically, apertures useful in the present invention have an
average open area no greater than 20 square millimeters per
aperture. In some embodiments, the average open area is no greater
than 15 square millimeters per aperture. In some embodiments, the
average open area is no greater than 10 square millimeters per
aperture. In yet further embodiments, the average open area is no
greater than 8 square millimeters per aperture
[0072] Typically, apertures useful in the present invention have an
average open area of at least 0.1 square millimeters per aperture.
In some embodiments, the average open area is at least 0.5 square
millimeters per aperture. In some embodiments, the average open
area is at least 1 square millimeter per aperture. In yet further
embodiments, the average open area is at least 2 square millimeters
per aperture.
[0073] The apertured attachment interface comprises a cumulative
open area that affects the amount of air and particles that can
pass through the apertured attachment interface as well as the
effective support area for the screen abrasive and, therefore, the
performance of the abrasive layer. The "cumulative open area" of
the apertured attachment interface refers to the sum of the open
areas of the openings as measured over the screen abrasive surface
area. The term "screen abrasive surface area" refers to the total
area formed by the perimeter of the screen abrasive without
consideration of any open areas in the screen. For example, an
abrasive article comprising a screen abrasive with a 10 centimeter
outer diameter having an apertured attachment interface with 20
apertures, each having an open area of 1 square centimeter, would
have a cumulative open area of 0.25 square centimeters per square
centimeter of screen abrasive (i.e., 25 percent cumulative open
area).
[0074] Apertured attachment interfaces useful in the present
invention have a cumulative open area no greater than 0.4 square
centimeters per square centimeter of screen abrasive (i.e., 40
percent cumulative open area). In some embodiments, the apertured
attachment interface has a cumulative open area no greater than 0.3
square centimeters per square centimeter of screen abrasive (i.e.,
30 percent cumulative open area). In yet further embodiments, the
apertured attachment interface has a cumulative open area no
greater than 0.2 square centimeters per square centimeter of screen
abrasive (i.e., 20 percent cumulative open area).
[0075] Typically, apertured attachment interfaces useful in the
present invention have a total open area that is at least 0.02
square centimeters per square centimeter of screen abrasive (i.e.,
2 percent cumulative open area). In some embodiments, the apertured
attachment interface has a total open area that is at least 0.05
square centimeters per square centimeter of screen abrasive (i.e.,
5 percent cumulative open area). In yet further embodiments, the
apertured attachment interface has a total open area that is at
least 0.10 square centimeters per square centimeter of screen
abrasive (i.e., 10 percent cumulative open area).
[0076] Porosity for the abrasive article of the present invention
can be measured with a Gurley Densitometer Model 4410. The Gurley
Densitometer measures the amount of time, in seconds, required for
300 cubic centimeters of air to pass through a 0.65 square
centimeter area of the abrasive article using a 1.39 Joules per
meter force. The Gurley apparatus and procedures for its use are
known in the textile industry. For purposes of the present
invention, an abrasive article shall be considered "porous" if it
has a Gurley porosity that is less than 5 seconds per 300 cubic
centimeters of air for at least one 0.65 square centimeter area of
the abrasive article.
[0077] In some embodiments, the abrasive article of the present
invention has a Gurley porosity that is no greater than 5 seconds
per 300 cubic centimeters of air. In other embodiments, the
abrasive article of the present invention has a Gurley porosity
that is no greater than 1.5 seconds per 300 cubic centimeters of
air. In yet further embodiments, the abrasive article has a Gurley
porosity that is no greater than 1 second per 300 cubic centimeters
of air.
[0078] Advantages and other embodiments of this invention are
further illustrated by the following examples, but the particular
materials and amounts thereof recited in these examples, as well as
other conditions and details, should not be construed to unduly
limit this invention. For example, the basis weight, thickness, and
composition of the apertured attachment interface can vary. All
parts and percentages are by weight unless otherwise indicated.
[0079] Unless otherwise noted, all parts, percentages, and ratios
reported in the following examples are on a weight basis, and all
reagents used in the examples were obtained, or are available, from
general chemical suppliers such as the Sigma-Aldrich Chemical
Company, Saint Louis, Mo., or may be synthesized by conventional
techniques.
EXAMPLES
Sanding Test #1.
[0080] Using a razor blade, interconnecting U-shaped channels, 0.95
centimeter wide by 0.64 centimeter deep, were carved between the
five holes of a 12.7 centimeter diameter by 1.6 centimeter thick
foam back up pad, available under the trade designation "3M HOOKIT
II BACKUP PAD, PART NUMBER 05345" from 3M Company, St. Paul, Minn.
A 12.7 centimeter diameter sample disc was attached to the back up
pad and then the pad mounted onto a fine finishing dual-action
orbital sander, model "21034" from Dynabrade Corporation, Clarence,
N.Y. A central dust extraction vacuum line was then attached to the
sander. The abrasive layer was manually brought into contact with a
pre-weighed 38.1 centimeter by 53.3 centimeter acrylic test panel,
obtained from Seelye-Eiler Plastics Inc., Bloomington, Minn. The
sander was run at 88.5 pounds per square inch (610.2 kilopascals)
air line pressure and a down force of 12 pounds (5.4 kilograms) for
45 seconds. An angle of zero degrees to the surface of the
workpiece was used. The 45 second abrading cycle was repeated
another 4 times, for a total of 3 minutes and 45 seconds. After the
final sanding cycle the test panel was re-weighed and the sanding
procedure repeated two more times, from which the average cut was
determined. A visual observation of swarf on the abrasive surface
was also made at the completion of the sanding test.
Sanding Test #2
[0081] A 12.7 centimeter diameter sample disc was attached to a
12.7 centimeter by 1.6 centimeter thick foam back up pad, available
under the trade designation "3M HOOKIT II BACKUP PAD, PART NUMBER
05245" from 3M Company. The back up pad was then mounted onto the
model "21034" sander and, with the central dust extraction vacuum
line disconnected, the sanding protocol as described in sanding
test #1 was replicated.
Sanding Test #3.
[0082] A 45.7 centimeter by 76.2 centimeter mild steel test panel,
was coated with a black primer, commercially available under the
trade designation "SIKKENS COLORBUILD BLACK" from Akzo Nobel
Coatings, Inc., Norcross, Ga., and allowed to cure at least 24
hours at 20 degrees Celsius. Using a razor blade, interconnecting
U-shaped channels, 0.95 centimeter (cm) wide by 0.64 centimeter
deep, were carved between the five holes of a 12.7 centimeter
diameter by 1.6 centimeter thick foam back up pad, available under
the trade designation "3M HOOKIT II BACKUP PAD, PART NUMBER 05345"
from 3M Company. A 12.7 centimeter diameter sample disc was
attached to the back up pad and then the pad mounted onto the model
"21034" sander.
[0083] A central dust extraction vacuum line was then attached to
the sander. The abrasive layer was manually brought into contact
with the test panel and the sander run at 88.5 pounds per square
inch (610.2 kilopascals) air line pressure, and a down force of 12
pounds (5.4 kilograms), for 30 seconds. An angle of 2.5 degrees to
the surface of the workpiece was used. The 30 second abrading cycle
is repeated another 5 times, wherein the 1.sup.st, 2.sup.nd and
6.sup.th cycles were run on unsanded primer and the 3.sup.rd,
4.sup.th and 5.sup.th cycles were run on the sanded primer area.
After the final sanding cycle the test panel was re-weighed and the
sanding procedure repeated two more times, from which the average
cut was determined. A visual observation of swarf on the abrasive
surface was also made at the completion of the sanding test.
Sanding Test #4
[0084] A 15.2 centimeter diameter piece of loop fabric was applied
to the face of a pressure sensitive adhesive (PSA) foam back up
pad, available under the trade designation "3M STIKIT BACKUP PAD,
PART NUMBER 05575" from 3M Company. A 15.2 centimeter diameter
sample disc was then attached to the back up pad and the pad
mounted onto a model "21039" sander from Dynabrade Corporation. The
central dust extraction vacuum line disconnected and the sanding
protocol as described in sanding test #3 was replicated. A visual
observation of swarf on the test panel was also made at the
completion of the sanding test.
Sanding Test #5
[0085] A 55.8 centimeter by 81.3 centimeter mild steel test panel,
primed with "URO1140S", from Dupont Automotive, Inc., Detroit,
Mich., and subsequently pre-sanded, was used for the following
test. A 12.7 centimeter diameter sample disc was attached to the
back up pad described in Sanding Test #1. The pad was then mounted
onto the model "21034" sander and a central dust extraction vacuum
line attached to the sander. The abrasive layer was manually
brought into contact with the pre-sanded test panel. The sander was
run at 90 pounds per square inch (620.5 kilopascals) air line
pressure and a down force of 12 pounds (5.4 kilograms) for 30
seconds. An angle of zero degrees to the surface of the workpiece
was used. The 60 second abrading cycle is repeated another 3 times,
for a total of 4 minutes, from which the total average cut per
sample was determined and the weight of swarf collected in the dust
bag recorded.
Screen Abrasive
[0086] A screen abrasive was prepared as follows. A phenolic resin,
available under the trade designation "BAKELITE PHENOLIC RESIN"
from Bakelite Epoxy Polymer Corporation, Augusta, Ga., was
dispersed to 56 percent solids in a 90:10 by weight water:polysolve
medium, then diluted to 35 percent by weight solids with ethanol.
The resin dispersion was applied as a make coat to a fiberglass
plain weave screen, available under the trade designation "1620-12"
from Hexcel Reinforcements, Anderson, S.C. Grade P320 alumina
abrasive mineral, obtained under the trade designation "FSX" from
Triebacher Schleifmittel AG, Villach, Austria was electrostatically
coated onto the resin, cured for 2 hours at 205 degrees Fahrenheit
(96 degrees Celsius). An aqueous size coat, 35 percent by weight
phenolic resin, was then applied over the make coat and mineral,
and the coating cured for 16 hours at 212 degrees Fahrenheit (100
degrees Celsius). A 30 percent by weight aqueous dispersion of
85:15 by weight zinc stearate polyacrylate was then applied over
the size coat and dried at 180 degrees Fahrenheit (82.2 degrees
Celsius)) for 15 minutes.
Attachment Interface 1 (AB1)
[0087] The hook component of a releasable mechanical fastener
system was made according to the method described in U.S. Pat. No.
6,843,944 (Bay et al.), incorporated herein by reference. The
resultant polypropylene attachment interface, had a 5 mils (127
micrometers) thickness, stem diameter 14 mils (355.6 micrometers),
cap diameter 30 mils (0.76 millimeters), stem height 20 mils (508
micrometers) and a frequency of 340 stems per square inch (52.7
stems per square centimeter). The backing was not perforated.
Attachment Interface 2 (AB2)
[0088] The polypropylene attachment interface AB1 was uniformly
perforated with a series of apertures, 1/16.sup.th inch (1.59
millimeters) diameter, using a 10.6 micrometer wavelength CO.sub.2
laser, from Coherent, Inc., Santa Clara, Calif. The perforation
frequency was 2.19 apertures per square centimeter, resulting in a
backing having a cumulative open area of 5 percent.
Attachment Interface 3 (AB3)
[0089] The polypropylene attachment interface AB1 was uniformly
perforated with a series of apertures, 3/32.sup.th inch (2.38
millimeters) diameter, according to the method described in AB2.
The perforation frequency was 2.19 apertures per square centimeter,
resulting in a backing having an open area of 11 percent.
Attachment Interface 4 (AB4)
[0090] The polypropylene attachment interface AB1 was uniformly
perforated with a series of apertures, 7/64.sup.th inch (2.78
millimeters) diameter, according to the method described in AB2.
The perforation frequency was 2.19 apertures per square centimeter,
resulting in a backing having an open area of 15 percent.
Attachment Interface 5 (AB5)
[0091] The polypropylene attachment interface AB1 was uniformly
perforated with a series of apertures, 1/8.sup.th-inch (3.18
millimeters) diameter, according to the method described in AB2.
The perforation frequency was 2.19 apertures per square centimeter,
resulting in a backing having an open area of 20 percent.
Comparative A
[0092] An adhesive, type "3M 77 SPRAY ADHESIVE" from 3M Company,
was lightly sprayed onto the non-abrasive side of the screen
abrasive and to one side of AB1, and the two materials laminated
together. 12.7 centimeter discs were then die cut from the laminate
sheet.
Comparative B
[0093] A 5-inch (12.7 centimeter) grade P320 alumina abrasive film
disc, commercially available under the trade designation "HOOKIT II
P320 334U" from 3M Company.
Example 1
[0094] The non-abrasive side of screen abrasive was laminated to
one side of AB2 according to the method described in Comparative A.
Likewise, 12.7 centimeter sample discs were then die cut from the
laminate.
Example 2
[0095] The non-abrasive side of screen abrasive was laminated to
one side of AB3 according to the method described in Comparative A.
Likewise, 12.7 centimeter sample discs were then die cut from the
laminate.
Example 3
[0096] The non-abrasive side of screen abrasive was laminated to
one side of AB4 according to the method described in Comparative A.
Likewise, 12.7 centimeter sample discs were then die cut from the
laminate.
Example 4
[0097] The non-abrasive side of screen abrasive was laminated to
one side of AB5 according to the method described in Comparative A.
Likewise, 12.7 centimeter sample discs were then die cut from the
laminate.
Example 5
[0098] An adhesive, type "3M 77 SPRAY ADHESIVE" from 3M Company,
was lightly sprayed onto the non-abrasive side of the screen
abrasive and to one side of AB1, and the two materials laminated
together. The laminate was then uniformly perforated with a series
of apertures, 1/8.sup.th-inch (3.18 millimeters) diameter,
according to the method described in AB2. The perforation frequency
was 2.19 apertures per square centimeter, resulting in a backing
having a cumulative open area of 20 percent. 12.7 centimeter discs
were then die cut from the laminate sheet.
[0099] Comparative A and Example 4 were subjected to Sanding Test
1. Results are listed in Table 1. TABLE-US-00001 TABLE 1 Swarf
Present on Abrasive Sample Average Total Cut (grams) Surface
Comparative A 4.8 Yes Example 4 6.4 No
[0100] Comparative A and Examples 2-4 were subjected to Sanding
Test 2. Results are listed in Table 2. TABLE-US-00002 TABLE 2 Swarf
Present on Abrasive Sample Average Total Cut (grams) Surface
Comparative A 3.8 Yes Example 2 5.7 No Example 3 7.2 No Example 4
6.4 No
[0101] Comparative A and Examples 1-4 were subjected to Sanding
Test 3. Results are listed in Table 3. TABLE-US-00003 TABLE 3 Swarf
Present on Abrasive Sample Average Total Cut (grams) Surface
Comparative B 7.9 Yes Example 1 8.7 No Example 2 9.2 No Example 3
8.7 No Example 4 8.8 No
[0102] Comparative A and Examples 1-5 were subjected to Sanding
Test 4. Results are listed in Table 4. TABLE-US-00004 TABLE 4
Sample Average Total Cut (grams) Swarf Present on Test Panel
Comparative A 12.8 Yes Example 1 12.9 Yes Example 2 14.3 Yes
Example 3 14.0 No Example 4 13.7 No Example 5 12.1 No
[0103] Comparative A and Example 4 were subjected to Sanding Test
#5. Results are listed in Table 5. TABLE-US-00005 TABLE 5 Sample
Average Total Cut (grams) Swarf Collected (grams) Comparative A
16.6 1.4 Example 4 23.6 15.8
[0104] It is to be understood that even in the numerous
characteristics and advantages of the present invention set forth
in above description and examples, together with details of the
structure and function of the invention, the disclosure is
illustrative only. Changes can be made to detail, especially in
matters of the dimensions and compositions of the screen abrasive
and apertured attachment interface within the principles of the
invention to the full extent indicated by the meaning of the terms
in which the appended claims are expressed and the equivalents of
those structures and methods.
* * * * *