U.S. patent application number 11/407647 was filed with the patent office on 2007-01-25 for internal fluid connector.
This patent application is currently assigned to Novo Nordisk A/S. Invention is credited to Erik Winkel Ethelfeld, Steffen Hansen, Bjorn Gullak Larsen, Claus Schmidt Moller, Ole Christian Nielsen, Jan Harald Preuthun, Jim Radmer, Philip Albert Sparholt.
Application Number | 20070021733 11/407647 |
Document ID | / |
Family ID | 46062839 |
Filed Date | 2007-01-25 |
United States Patent
Application |
20070021733 |
Kind Code |
A1 |
Hansen; Steffen ; et
al. |
January 25, 2007 |
Internal fluid connector
Abstract
A medical device is provided comprising a reservoir adapted to
contain a fluid drug in an interior thereof, and a pump assembly.
The pump assembly comprises a pump inlet, a pump outlet and an
internal flow path arranged there between, and a fluid connector
having an inlet and an outlet. The fluid connector is arranged to
be operated from an initial state in which the fluid connector is
arranged within the interior of the pump and an actuated state in
which fluid communication is established between the interior of
the reservoir and the interior of the pump assembly via the fluid
connector and with the outlet of the fluid connector being arranged
in the flow path of the pump assembly.
Inventors: |
Hansen; Steffen; (Hillerod,
DK) ; Larsen; Bjorn Gullak; (Birkerod, DK) ;
Moller; Claus Schmidt; (Fredensborg, DK) ; Nielsen;
Ole Christian; (Hvidovre, DK) ; Radmer; Jim;
(Fredensborg, DK) ; Preuthun; Jan Harald;
(Bronshoj, DK) ; Sparholt; Philip Albert; (Smorum,
DK) ; Ethelfeld; Erik Winkel; (Copenhagen K,
DK) |
Correspondence
Address: |
NOVO NORDISK, INC.;PATENT DEPARTMENT
100 COLLEGE ROAD WEST
PRINCETON
NJ
08540
US
|
Assignee: |
Novo Nordisk A/S
Bagsvaerd
DK
|
Family ID: |
46062839 |
Appl. No.: |
11/407647 |
Filed: |
April 20, 2006 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
PCT/DK04/00727 |
Oct 21, 2004 |
|
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11407647 |
Apr 20, 2006 |
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Current U.S.
Class: |
604/890.1 |
Current CPC
Class: |
A61M 5/14216 20130101;
A61M 5/14224 20130101; A61M 5/14526 20130101; A61M 2005/14252
20130101; A61M 5/14248 20130101; A61M 5/1486 20130101; A61M
2005/14506 20130101; A61M 2005/1585 20130101; A61M 2005/14513
20130101; A61M 2005/14268 20130101 |
Class at
Publication: |
604/890.1 |
International
Class: |
A61K 9/22 20060101
A61K009/22 |
Foreign Application Data
Date |
Code |
Application Number |
Oct 21, 2003 |
DK |
PA 2003 01545 |
Oct 23, 2003 |
EP |
03024276.2 |
Oct 27, 2003 |
EP |
03024626.8 |
Oct 28, 2003 |
DK |
PA 2003 01590 |
Claims
1. A medical device, comprising: a reservoir (760) adapted to
contain a fluid drug in an interior thereof, a pump assembly (300)
comprising: a pump inlet (321), a pump outlet (322) and an internal
flow path (341, 342, 343) arranged there between, a fluid connector
(350) comprising an inlet (351) and an outlet (353), wherein the
fluid connector is arranged to be operated from an initial state in
which the fluid connector is arranged within the interior of the
pump and an actuated state in which fluid communication is
established between the interior of the reservoir and the interior
of the pump assembly via the fluid connector and with the outlet of
the fluid connector being arranged in the flow path of the pump
assembly.
2. A medical device as in claim 1, wherein the pump inlet and the
pump outlet comprise seals which in the initial state seal the
interior of the pump and thereby the flow path and the fluid
connector in an initial sterile state.
3. A medical device as in claim 1, comprising an actuation opening
allowing an external member to engage the fluid connector to
thereby operate the fluid connector from the initial to the
actuated state,
4. A medical device as in claim 3, wherein the pump inlet, the pump
outlet and the actuation opening comprise seals which in the
initial state seal the interior of the pump and thereby the flow
path and the fluid connector in an initial sterile state.
5. A medical device as in claim 1, wherein the fluid connector
comprises pointed inlet end, the reservoir comprising a
penetratable portion (761) allowing the pointed fluid connector
inlet end to be inserted there through.
6. A medical device as in claim 5, wherein the penetratable portion
of the reservoir comprises a self-sealing needle-penetratable
septum.
7. A medical device as in claim 1, wherein the flow path comprising
a variable volume pump chamber.
8. A medical device as in claim 7, the flow path further comprising
an inlet valve associated with the pump inlet and an outlet valve
associated with the pump outlet.
9. A medical device as in claim 1, wherein the pump outlet
comprises a self-sealing needle-penetratable septum allowing a
pointed transcutaneous device to be inserted there through.
10. A medical device as in claim 1, further comprising an actuator
for actuating the pump assembly.
11. A medical device as in claim 1, further comprising a
transcutaneous device (530) comprising a pointed end adapted to
penetrate the skin of a subject, the transcutaneous device being
arranged or adapted to be arranged in fluid communication with the
pump outlet.
12. A medical assembly comprising a medical device as in any of
claims 1-10, further comprising a transcutaneous device unit (502)
comprising: a transcutaneous device (530) comprising a pointed end
adapted to penetrate the skin of a subject, a mounting surface
(571) adapted for application to the skin of a subject, wherein the
transcutaneous device unit and the medical device are adapted to be
secured to each other in a situation of use, and wherein the
transcutaneous device is adapted to be arranged in fluid
communication with the pump outlet.
13. A medical assembly as in claim 12, wherein fluid communication
between the transcutaneous device and the pump assembly is
established when the transcutaneous device unit and the medical
device are secured to each other.
14. A medical assembly as in claim 11, wherein the fluid connector
is operated from the initial to the actuated state when the
transcutaneous device unit and the medical device are secured to
each other.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This Application is a continuation of International
Application serial no. PCT/DK2004/000727 filed Oct. 21, 2004 and
claims priority from Danish Application serial nos. PA 2003 01545
filed Oct. 21, 2003, PA 2003 01590 filed Oct. 28, 2003; European
application serial nos. EP 03024276.2 filed Oct. 23, 2003, EP
03024626.8 filed Oct. 27, 2003 and to U.S. Provisional Application
Ser. Nos. 60/518,881 filed Nov. 10, 2003, 60/518,832 filed Nov. 10,
2003 and 60/518,836 filed Nov. 10, 2003.
FIELD OF THE INVENTION
[0002] The present invention generally relates to a medical device
comprising a pump assembly and a reservoir adapted to be connected
in fluid communication with each other.
BACKGROUND OF THE INVENTION
[0003] In the disclosure of the present invention reference is
mostly made to the treatment of diabetes by injection or infusion
of insulin, however, this is only an exemplary use of the present
invention.
[0004] Portable drug delivery devices for delivering a drug to a
patient are well known and generally comprise a reservoir adapted
to contain a liquid drug and having an outlet in fluid
communication with a hollow infusion needle, as well as expelling
means for expelling a drug out of the reservoir and through the
skin of the subject via the hollow needle. Such devices are often
termed infusion pumps.
[0005] Basically, infusion pumps can be divided into two classes.
The first class comprises infusion pumps which are relatively
expensive pumps intended for 34 years use, for which reason the
initial cost for such a pump often is a barrier to this type of
therapy. Although more complex than traditional syringes and pens,
the pump offer the advantages of continuous infusion of insulin,
precision in dosing and optionally programmable delivery profiles
and user actuated bolus infusions in connections with meals.
[0006] Addressing the above problem, several attempts have been
made to provide a second class of drug infusion devices that are
low in cost and convenient to use. Some of these devices are
intended to be partially or entirely disposable and may provide
many of the advantages associated with an infusion pump without the
attendant cost and inconveniencies, e.g. the pump may be prefilled
thus avoiding the need for filling or refilling a drug reservoir.
Examples of this type of infusion devices are known from U.S. Pat.
Nos. 4,340,048 and 4,552,561 (based on osmotic pumps), U.S. Pat.
No. 5,858,001 (based on a piston pump), U.S. Pat. No. 6,280,148
(based on a membrane pump), U.S. Pat. No. 5,957,895 (based on a
flow restrictor pump (also know as a bleeding hole pump)), U.S.
Pat. No. 5,527,288 (based on a gas generating pump), or U.S. Pat.
No. 5,814,020 (based on a swellable gel) which all in the last
decades have been proposed for use in inexpensive, primarily
disposable drug infusion devices, the cited documents being
incorporated by reference. U.S. Pat. No. 6,364,865 discloses a
manually held infusion device allowing two vial-type containers to
be connected and a pressure to be build up in one of the containers
to thereby expel a drug contained in that container.
[0007] The disposable pumps generally comprises a skin-contacting
mounting surface adapted for application to the skin of a subject
by adhesive means, and with the infusion needle arranged such that
in a situation of use it projects from the mounting surface to
thereby penetrate the skin of the subject, whereby the place where
the needle penetrates the skin is covered while the appliance is in
use. The infusion needle may be arranged to permanently project
from the mounting surface such that the needle is inserted
simultaneously with the application of the infusion pump, this as
disclosed in U.S. Pat. Nos. 2,605,765, 4,340,048 and in EP 1 177
802, or the needle may be supplied with the device in a retracted
state, i.e. with the distal pointed end of the needle "hidden"
inside the pump device, this allowing the user to place the pump
device on the skin without the possibility of observing the needle,
this as disclosed in U.S. Pat. Nos. 5,858,001 and 5,814,020. In
addition to pumps, alternative means for transporting a fluid drug
may be used, e.g. iontophoresis as discussed below.
[0008] Although it can be expected that the above described second
class of fully or partly disposable infusion devices can be
manufactured considerably cheaper than the traditional durable
infusion pump, they are still believed to be too expensive to be
used as a real alternative to traditional infusion pumps for use on
an every-day basis.
DISCLOSURE OF THE INVENTION
[0009] Having regard to the above-identified problems, it is an
object of the present invention to provide a skin mountable drug
delivery device or system as well as components therefore, which
allow such a device or system to be used in a convenient and
cost-effective manner. The configuration of the system and the
components therefore should contribute in providing a medical
delivery means which allows for easy and swift operation yet being
reliable in use.
[0010] In the disclosure of the present invention, embodiments and
aspects will be described which will address one or more of the
above objects or which will address objects apparent from the below
disclosure as well as from the description of exemplary
embodiments.
[0011] Thus, corresponding to a first aspect, a medical device is
provided comprising a reservoir adapted to contain a fluid drug in
an interior thereof, and a pump assembly comprising. The pump
assembly comprises a pump inlet, a pump outlet and an internal flow
path arranged there between. The pump assembly further comprises a
fluid connector comprising an inlet and an outlet, wherein the
fluid connector is arranged to be operated from an initial state in
which the fluid connector is arranged within the interior of the
pump and an actuated state in which fluid communication is
established between the interior of the reservoir and the interior
of the pump assembly via the fluid connector and with the outlet of
the fluid connector being arranged in the flow path of the pump
assembly. In this way a pump assembly is provided with a build-in
actuatable means for connecting the pump assembly to a
reservoir
[0012] The fluid actuator may be actuated by any suitable means
arranged within or outside the pump assembly. For example, the pump
assembly may comprise an actuation opening allowing an external
member to engage the fluid connector to thereby operate the fluid
connector from the initial to the actuated state, or the fluid
connector may be released or activated by electric means housed
within the pump assembly.
[0013] In an exemplary embodiment the pump inlet and the pump
outlet and, if provided, the actuation opening comprise seals which
in the initial state seal the interior of the pump and thereby the
flow path and the fluid connector in an initial sterile state. The
seals may be of any suitable type, e.g. gas penetratable seals
allowing a sterilizing gas to penetrate the seals after they have
been applied. In case the device is sterilized using radiation also
seals not penetratable to a gas may be used.
[0014] The fluid connector may comprise a pointed inlet end, and
the reservoir may comprise a penetratable portion allowing the
pointed fluid connector inlet end to be inserted there through.
Advantageously, the penetratable portion of the reservoir comprises
a self-sealing needle-penetratable septum, e.g. made from a rubber
material or an elastomeric compound. Correspondingly, the pump
outlet may comprise a self-sealing needle-penetratable septum
allowing a pointed transcutaneous device to be inserted there
through.
[0015] The pump assembly may be in the form of e.g. a mechanical
pump (e.g. a membrane pump, a piston pump or a roller pump) in
combination with electronically controlled actuation means, a
mechanically driven pump (e.g. driven by a spring), a gas driven
pump or a pump driven by an osmotic engine. In an exemplary
embodiment, the flow path comprises a variable volume pump chamber,
the flow path advantageously further comprising an inlet valve
associated with the pump inlet and an outlet valve associated with
the pump outlet.
[0016] In an exemplary embodiment the medical device further
comprises a transcutaneous device adapted to penetrate the skin of
a subject (e.g. comprising a pointed end), the transcutaneous
device being arranged or adapted to be arranged in fluid
communication with the pump outlet.
[0017] In the context of the present invention, the transcutaneous
device (which term also covers the similar terms transcutaneous
access device and transcutaneous access tool traditionally used in
this technical field) may be in the form of a pointed hollow
infusion needle, a micro needle array, or a combination of a
relatively flexible per se blunt cannula with a pointed insertion
needle may provide a pointed transcutaneous device, the insertion
needle being retractable after insertion of the blunt portion of
the transcutaneous device. In the latter case the portion of the
transcutaneous device actually retracted by the retraction means of
the present invention does not necessarily comprise a pointed end
allowing the combined transcutaneous device to be inserted through
the skin, such a pointed end being withdrawn during insertion of
the transcutaneous device. The cannula is advantageously soft and
flexible relative to the insertion needle which typically is a
solid steel needle. In the disclosure of the present invention as
well as in the description of the exemplary embodiments, reference
will mostly be made to a transcutaneous device in the form of an
infusion needle. The length of the transcutaneous device may be
chosen in accordance with the actual application, e.g. a hollow
steel needle which may be inserted at a substantially right angle
relative to the skin surface may have an inserted length of 2-8 mm,
preferably 3-5 mm, whereas a cannula which may also be inserted at
an oblique angle relative to the skin surface may be somewhat
longer, e.g. 4-20 mm.
[0018] In a further exemplary embodiment the invention provides a
medical assembly comprising a medical device as disclosed above,
further comprising a transcutaneous device unit having a
transcutaneous device comprising a pointed end adapted to penetrate
the skin of a subject, and a mounting surface adapted for
application to the skin of a subject, wherein the transcutaneous
device unit and the medical device are adapted to be secured to
each other in a situation of use, and wherein the transcutaneous
device is adapted to be arranged in fluid communication with the
pump outlet. The fluid communication between the transcutaneous
device and the pump assembly may be established when the
transcutaneous device unit and the medical device are secured to
each other, just as the fluid connector may be operated from the
initial to the actuated state when the transcutaneous device unit
and the medical device are secured to each other.
[0019] Corresponding to a further aspect, a medical device
comprising a transcutaneous unit and a reservoir unit is provided,
wherein the transcutaneous unit comprises transcutaneous means for
transporting a fluid through a skin portion of a subject, and a
mounting surface adapted for application to the skin of the
subject. The reservoir unit comprises a reservoir adapted to
contain a fluid drug, the reservoir comprising an outlet allowing
the transcutaneous means to be arranged in fluid communication with
an interior of the reservoir, and expelling means for, in a
situation of use, expelling a fluid drug out of the reservoir and
through the skin of the subject via the transcutaneous means. The
transcutaneous unit and the reservoir unit further comprise
coupling means allowing the reservoir unit to be secured to the
transcutaneous unit in the situation of use. The transcutaneous
device unit and the reservoir unit may comprise housings within
which the transcutaneous device respectively the reservoir and the
expelling assembly is arranged.
[0020] The term "transcutaneous" covers all forms of administration
in which a fluid is transported through a portion of the skin, e.g.
intradermal or subcutaneous administration. The transcutaneous
means may be in the form of a transcutaneous device, a jet
injection means or electrodes allowing an ionic agent to permeate
from a predetermined site on the surface of skin into the
subcutaneous tissue of the subject by using the principle of
iontophoresis. For a more thorough discussion of iontophoresis
reference is made to U.S. Pat. No. 6,622,037 hereby incorporated by
reference. Depending on the nature of the transcutaneous means the
expelling means may be of different configuration and nature. For
example, when one or more hollow infusion needles or cannulas are
used, the expelling means may be arranged to force or suck the
fluid drug from the reservoir, whereas in the case of iontophoresis
the expelling means would be means for applying a current over a
set of electrodes, i.e. "driving" means.
[0021] Corresponding to a yet further aspect, a medical device
comprising a transcutaneous device unit and a reservoir unit is
provided, wherein the transcutaneous device unit comprises a
transcutaneous device comprising a pointed end adapted to penetrate
the skin of a subject, and a mounting surface for application to
the skin of the subject. The reservoir unit comprises a reservoir
adapted to contain a fluid drug, and an expelling assembly adapted
for cooperation with the reservoir to expel the fluid drug out of
the reservoir and through the skin of the subject via the
transcutaneous device. The transcutaneous device unit and the
reservoir unit are further adapted to be secured to each other in a
situation of use thereby allowing a fluid communication to be
established between the reservoir and the transcutaneous device.
The transcutaneous device unit and the reservoir unit may comprise
releasable coupling means allowing the reservoir unit to be secured
to the transcutaneous device unit in a situation of us. Such a
medical device comprising two units may also be considered a
medical system.
[0022] The term expelling assembly covers an aggregation of
components or structures which in combination provides that a fluid
can be expelled from the reservoir. The expelling assembly may e.g.
be a mechanical pump (e.g. a membrane pump, a piston pump or a
roller pump) in combination with electronically controlled
actuation means, a mechanically driven pump (e.g. driven by a
spring), a gas driven pump or a pump driven by an osmotic
engine.
[0023] The mounting surface is adapted for application against the
skin of a subject (e.g. user or patient) and may be held in contact
with the skin by attaching means external to the mounting surface
(e.g. coupling means allowing the medical device to be coupled to a
skin mountable device, or an adhesive bandage or a dressing) or by
adhesive means provided on the mounting surface. The mounting
surface may also be adapted for mounting towards the skin via an
interposed component of a skin mountable device, e.g. a skin
mountable device may comprise a receiving portion to which the
medical device is attached, the transcutaneous device being
inserted into the skin through an aperture in the receiving
portion.
[0024] By the above arrangement different concepts can be realized.
For example, by providing at least two different of one of the
units, it will be possible to provided two or more combinations,
wherein each combination of a transcutaneous device unit and a
reservoir unit provides an assembly will have different
capabilities as discussed in further detail below. In case the
units are provided with releasable coupling means, one of the units
can be exchanged with a new or different unit yet allowing the
other unit to be re-used, thereby lengthening the operational life
of the re-used unit. Thus, the present invention provides in an
exemplary embodiment a device in which the components providing the
interface with the user is incorporated in a first unit whereas the
components providing the drug delivery per se is incorporated in a
second unit, this allowing the combined components to be combined
or exchanged in a simple, reliable and user-friendly way.
[0025] For example, the reservoir unit may be provided with an
amount of drug and a delivery pump comprising an energy source
allowing the drug to be delivered over e.g. 10 days, whereas the
transcutaneous device unit may be provided with a transcutaneous
device and an adhesive surface on the mounting surface having an
expected (or recommended) operational life of 2 days, this allowing
the reservoir unit to be used with 5 transcutaneous device units
over a period of 10 days, this considerably lowering the total
costs of using the combined device. The reservoir may be pre-filled
or adapted to be filled one or more times.
[0026] On the other hand, a transcutaneous device unit may be
provided with e.g. a needle or a soft cannula, and adhesive means
(e.g. of the type used for attaching colostomy bags) allowing the
needle unit to be mounted and used over an extended period of time,
the reservoir unit having a shorter expected operational life, e.g.
when relatively large amounts of drugs have to be infused.
Alternatively, different reservoir units with different types of
drugs may be used in combination with such a "long-term" mounted
needle unit.
[0027] For ease of use, the fluid communication between the needle
and the reservoir may be established when the needle unit and the
reservoir unit are secured to each other, just as the expelling
means may be activated when the needle unit and the reservoir unit
are secured to each other and de-activated when the units are
released from each other. Indeed, one or both of the operations may
also be performed manually by the user.
[0028] In an exemplary embodiment the expelling assembly comprises
a pump having an inlet adapted to be arranged in fluid
communication with the outlet of the reservoir, and an outlet
adapted to be arranged in fluid communication with the
transcutaneous device, thereby allowing the transcutaneous device
to be arranged in fluid communication with the interior of the
reservoir. By such an arrangement the pump will serve as a suction
pump drawing drug from the reservoir which consequently will have
to be either collapsible or vented in case a non-collapsible
reservoir is used. The expelling assembly may also be in the form
of an arrangement adapted to pressurize the reservoir, e.g. an
arrangement for driving a piston in reservoir comprising a
displaceable piston. The reservoir unit may comprise more than one
reservoir and more than one expelling assembly. For example, a
single expelling assembly may be used to expel drug from more than
one reservoir, either simultaneously thereby mixing drugs or
alternating, or each reservoir may be provided with an expelling
assembly which may be connected to a common transcutaneous device
or to individual transcutaneous devices, e.g. the transcutaneous
device unit may comprise more than one transcutaneous device
adapted to be connected to a expelling assembly.
[0029] In order to provide an initially sterile flow path through
the pump, the flow path may be arranged between the inlet and
outlet such that the inlet and outlet seal the interior of the pump
and thereby the flow path in an initial sterile state. By this
arrangement it will not be necessary to provide the reservoir unit
as an entirely sterile unit--indeed, the drug will have to be
provided in a sterile state.
[0030] In an exemplary embodiment, the reservoir unit is
transformable from an initial condition in which there is no fluid
communication between the pump and the reservoir to a
non-reversible operating condition in which fluid communication is
established between the inlet means of the pump and the outlet
means of the reservoir when the pump unit is secured to a needle
unit for the first time. By this arrangement it is avoided that
undesired matter is introduced into the reservoir during
re-connection between the pump and the reservoir.
[0031] To secure a clean connection between the pump and the
reservoir, a separate fluid connector may be arranged within the
interior of the pump in the initial condition. Such a fluid
connector may comprise a pointed inlet end and an outlet, whereas
the inlet of the pump and the outlet of the reservoir may be in the
form of two needle-penetratable septa. By this arrangement the
pointed end of the fluid connector, e.g. a connection needle, can
be moved through the two septa and thus between the initial
condition and an operating condition in which fluid communication
is established between the interior of the reservoir and the
interior of the pump via the fluid connector, the outlet of the
fluid connector being arranged in the flow path. Advantageously the
fluid connector is moved between its two positions as the reservoir
unit is connected to a transcutaneous device unit for the first
time. Correspondingly, during such a first connection two fluid
communications will be established (between the transcutaneous
device of the transcutaneous device and the pump, and between the
pump and the reservoir), whereas during subsequent connections only
a single new fluid communication will be established (between the
transcutaneous device of the transcutaneous device unit and the
pump).
[0032] In an exemplary embodiment the transcutaneous device
comprises a first portion having a pointed distal end, and a second
portion in fluid communication with the first portion and having a
second end. Advantageously the second end of the transcutaneous
device is pointed and the outlet means of the pump comprises a
needle-penetratable septum allowing a fluid communication to be
established between the second end of the transcutaneous device and
the interior of the pump, preferably as the two units are connected
to each other.
[0033] Correspondingly, in a further aspect the present invention
provides a pump having an inlet means adapted to be arranged in
fluid communication with a fluid supply, and an outlet means, the
pump comprising an internal flow path arranged between the inlet
and outlet means, the inlet and outlet means sealing the interior
of the pump and thereby the flow path in an initial sterile
condition, wherein a fluid connection means is arranged within the
interior of the pump in the initial condition, the fluid connection
means comprising an inlet end and an outlet, whereby the fluid
connection means is arranged to be moved between the initial
condition and to an operating condition in which the inlet end
projects from the pump inlet means, whereby a fluid communication
can be established between the fluid supply and the interior of the
pump via the fluid connection means and with the outlet of the
fluid connection means being arranged in the flow path.
[0034] The transcutaneous device unit may be supplied with e.g. a
needle projecting from the mounting surface, however, to limit the
risk of accidental needle injuries, the pointed end of the
transcutaneous device is advantageously moveable between an initial
position in which the pointed end is retracted relative to the
mounting surface, and an extended position in which the pointed end
projects relative to the mounting surface. Depending on the
intended method of mounting the device on the user, the
transcutaneous device may be moved between the two positions as the
two units are connected to each, as would be appropriate in case
the transcutaneous device unit is mounted on the skin of the user
before the reservoir unit is connected. However, in case the two
units are intended to be connected to each other before assembled
units are mounted on the skin of the user, the transcutaneous
device unit advantageously comprises user-actuatable actuation
means for moving the pointed end of the transcutaneous device
between the initial and the extended position.
[0035] To prevent inadvertent actuation of the transcutaneous
device before the two units are assembled, the transcutaneous
device unit may comprise means for blocking the actuation means,
the blocking means being released when the transcutaneous device
unit and the reservoir unit are secured to each other, thereby
allowing the actuation means to be actuated.
[0036] To further reduce the likelihood of transcutaneous device
injuries, the pointed end of the transcutaneous device may be
moveable between the extended position in which the pointed end
projects relative to the mounting surface, and a retracted position
in which the pointed end is retracted relative to the mounting
surface. Correspondingly, the combined device may comprise
user-actuatable retraction means for moving the pointed end of the
transcutaneous device between the extended and the retracted
position when the retraction means is actuated.
[0037] To prevent re-use of the transcutaneous device, the
transcutaneous device may be permanently locked in its retraced
position. To prevent user-errors the actuation means for
introducing the transcutaneous device may in an initial condition
cover the retraction means, actuation of the actuation means
uncovering the retraction means. For example, the actuation means
may be in the form of gripping means (e.g. a strip) which is
removed from the device, whereby removal triggers transcutaneous
device insertion and at the same time uncovers the retraction for
withdrawing the transcutaneous device.
[0038] As described above, the expelling assembly may be activated
and deactivated when the two units are assembled and disassembled,
however, the actuation and retraction means may also be used to
activate respectively deactivate the expelling assembly. Just as
for the initial connection between the pump and the reservoir, the
initial activation of the expelling assembly may result in
electronic control means being activated resulting in start of
pumping action, whereas subsequent deactivation will only
deactivate the actual pump action, the control means still being
active (e.g. counting the time since initial activation of the
control means).
[0039] In the above disclosure of the invention the two units have
been described primarily as "unitary" units, however, this is only
an exemplary configuration and these two "main" units may in case
it is deemed desirable be subdivided into further units. For
example, the reservoir unit may be provided with an exchangeable
control unit, this allowing different types of control units to be
connected to the reservoir unit per se. e.g. a first type of
control unit may provide a single delivery profile, a second
control unit may be programmable to thereby modify the delivery
pattern, or a control third unit may comprise means allowing the
control unit to communicate with external means. In the latter case
the control unit may be controlled using a cordless remote control.
Correspondingly, the reservoir may be exchangeable allowing
different sizes of reservoirs or different types of drugs to be
used.
[0040] In a further aspect of the invention, a transcutaneous
device unit is provided as described above and being adapted to be
used in combination with a reservoir unit as disclosed above.
Correspondingly, the invention also provides a reservoir unit as
disclosed above, the reservoir unit being adapted to be used in
combination with a transcutaneous device unit as disclosed above.
In an exemplary embodiment such a transcutaneous device unit may be
provided with a hollow needle comprising a pointed distal end with
an outlet opening and being adapted to penetrate the skin of a
subject, and a pointed proximal end with an inlet opening forming a
fluid inlet means, the fluid inlet means being adapted to be
arranged in fluid communication with a fluid supply. By this
arrangement the needle provides a hydraulically stiff fluid
communication between the needle inlet and outlet openings (e.g.
made from metal), this allowing early occlusion detection by
monitoring a pressure build-up upstream of the needle.
[0041] In a yet further aspect, a system is provided comprising a
first needle unit and a first reservoir unit as disclosed above in
combination with a least one further needle unit or reservoir unit
as disclosed above, the further unit(s) having different
capabilities than the first units. The different capabilities may
relate to any constructional feature of the units, e.g. the type of
needle, the type of user-actuatable means, the type of
delivery/pump means, or the type of reservoir/drug.
[0042] More specifically, in an exemplary embodiment a system is
provided comprising a transcutaneous device unit as disclosed
above, and a plurality of reservoir units, each comprising a
reservoir containing a fluid drug, and an expelling assembly for
expelling fluid drug from the reservoir. The transcutaneous device
unit and the reservoir units comprise mating coupling means
allowing a reservoir unit to be secured to the transcutaneous
device unit to provide fluid communication between the reservoir
and the transcutaneous device, wherein each combination of a
transcutaneous device unit and a reservoir unit provides an
assembly having different capabilities. The different capabilities
may be realized providing e.g. reservoir units with different
amounts of the same drugs, reservoir units with different drugs or
variants of a given drug, reservoir units adapted to expel drug at
different preset rates, reservoir units adapted to expel at fixed
respectively selectable rates. One of the reservoir units may be
provided with a processor controlling the expelling assembly and a
receiver operatable coupled to the controller for receiving flow
instructions from a separate control device and delivering the flow
instructions to the processor. The receiver may be a wireless
receiver. The reservoir units may further be provided with
different input means (e.g. for wireless or non-wireless
connection, or manual input), or different output means (e.g. for
wireless or non-wireless connection, different display means, or
different alarm means).
[0043] In a further exemplary embodiment, a system is provided
comprising a plurality of transcutaneous device units as described
above, and a reservoir unit comprising a reservoir containing a
fluid drug, and an expelling assembly for expelling fluid drug from
the reservoir. The transcutaneous device units and the reservoir
unit comprise mating coupling means allowing a transcutaneous
device unit to be secured to the reservoir unit to provide fluid
communication between the reservoir and the transcutaneous device,
wherein each combination of a transcutaneous device unit and a
reservoir unit provides an assembly having different capabilities.
The different capabilities may be realized by providing the
transcutaneous device units with different transcutaneous devices
such as a hollow subcutaneous needle, a cannula and insertion
needle assembly, and a micro needle array, by providing different
adhesives, by providing different insertion or retraction means, or
by providing different coupling means.
[0044] The present invention also provides a method comprising the
steps of providing a transcutaneous device unit comprising a
transcutaneous device and a mounting surface, providing a reservoir
unit comprising a reservoir adapted to contain a fluid drug, and an
expelling assembly for expelling fluid drug from the reservoir, the
method comprising the further step of assembling the transcutaneous
device unit and the reservoir unit to provide a fluid communication
between the reservoir and the transcutaneous device. The fluid
communication between the transcutaneous device and the reservoir
may be established when the two units are assembled or it may be
established when the assembled device is further actuated, both
options being covered by the above definition. The method may
comprise the further steps of mounting the mounting surface to a
skin surface of a subject, and, after mounting the mounting surface
to the skin surface of the subject, actuating the transcutaneous
device to establish a fluid communication between the reservoir and
the subject.
[0045] A further method provides a drug delivery device dispensing
a drug at a preset rate, the method comprising the steps of
providing a system comprising a transcutaneous device unit
comprising a transcutaneous device and a mounting surface adapted
for application to the skin of a subject, the system further
comprising a plurality of reservoir units, each comprising a
reservoir containing a fluid drug, and an expelling assembly for
expelling fluid drug from the reservoir at a preset rate, selecting
a reservoir unit having a desired preset rate, and assembling the
transcutaneous device unit and the selected reservoir unit to
provide a fluid communication between the reservoir and the
transcutaneous device.
[0046] As used herein, the term "drug" is meant to encompass any
drug-containing flowable medicine capable of being passed through a
delivery means such as a hollow needle in a controlled manner, such
as a liquid, solution, gel or fine suspension. Representative drugs
include pharmaceuticals such as peptides, proteins, and hormones,
biologically derived or active agents, hormonal and gene based
agents, nutritional formulas and other substances in both solid
(dispensed) or liquid form. In the description of the exemplary
embodiments reference will be made to the use of insulin.
Correspondingly, the term "subcutaneous" infusion is meant to
encompass any method of transcutaneous delivery to a subject.
Further, the term needle (when not otherwise specified) defines a
piercing member adapted to penetrate the skin of a subject.
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] In the following the invention will be further described
with references to the drawings, wherein
[0048] FIGS. 1-11 shows in perspective views the sequences of use
for a first embodiment of a drug delivery device,
[0049] FIG. 12 shows a further embodiment of a reservoir unit,
[0050] FIG. 13 shows in a non-assembled state a needle unit and a
reservoir unit for a further embodiment of a drug delivery
device,
[0051] FIG. 14 shows an exploded view of the needle unit of FIG.
13,
[0052] FIG. 15 shows a perspective view of the needle unit of FIG.
13 in a first state,
[0053] FIG. 16 shows a perspective view of the needle carrier of
FIG. 14,
[0054] FIG. 17 shows a perspective view of the needle unit of FIG.
13 in a second state,
[0055] FIG. 18 shows a side view of the needle unit of FIG. 13,
[0056] FIG. 19 shows a further perspective view of the needle unit
of FIG. 13,
[0057] FIG. 20 shows perspective view of the interior of the
reservoir unit of FIG. 13,
[0058] FIG. 21 shows an exploded view of a further reservoir
unit,
[0059] FIG. 22A shows a schematic overview of a pump connected to a
reservoir,
[0060] FIG. 22B shows an exploded view of a pump assembly,
[0061] FIG. 22C shows a cross-sectional view of the pump assembly
of FIG. 22C,
[0062] FIGS. 22D and 22E show partial cross-sectional views of the
pump assembly of FIG. 22C,
[0063] FIGS. 23A and 23B show in a schematic representation a
transcutaneous device in the form of a cannula and insertion needle
combination,
[0064] FIG. 24 shows a perspective view of a further drug delivery
device,
[0065] FIGS. 25A-25D show different expelling means suitable for
use with the invention,
[0066] FIG. 26 shows a medical device with a modular reservoir
unit, and
[0067] FIG. 27 shows a modular system for a medical device.
[0068] In the figures like structures are mainly identified by like
reference numerals.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0069] When in the following terms such as "upper" and "lower",
"right" and "left", "horizontal" and "vertical" or similar relative
expressions are used, these only refer to the appended figures and
not to an actual situation of use. The shown figures are schematic
representations for which reason the configuration of the different
structures as well as there relative dimensions are intended to
serve illustrative purposes only.
[0070] Firstly, with reference to FIGS. 1-12 an embodiment of a
drug delivery device will be described focusing primarily on the
directly user-oriented features. The transcutaneous device unit 2
comprises a transcutaneous device in the form of a hollow infusion
needle and will thus in the following be termed a needle unit,
however, the needle may be replaced with any desirable
transcutaneous device suitable for delivery of a fluid drug.
[0071] More specifically, FIG. 1 shows a perspective view of
medical device in the form of a modular skin-mountable drug
delivery device 1 comprising a patch-like needle unit 2 and a
reservoir unit 5. When supplied to the user each of the units are
preferably enclosed in its own sealed package (not shown).
[0072] The needle unit comprises a base portion 10 with a lower
mounting surface adapted for application to the skin of a user, and
a housing portion 20 in which a hollow infusion needle (not shown)
is arranged. The needle comprises a first needle portion having a
pointed distal end adapted to penetrate the skin of a user, and a
second pointed end adapted to be arranged in fluid communication
with the reservoir unit. In the shown embodiment the pointed end of
the needle is moveable between an initial position in which the
pointed end is retracted relative to the mounting surface, and an
extended position in which the pointed end projects relative to the
mounting surface. Further, the needle is moveable between the
extended position in which the pointed end projects-relative to the
mounting surface, and a retracted position in which the pointed end
is retracted relative to the mounting surface. The needle unit
further comprises user-gripable actuation means in the form of a
first strip-member 21 for moving the pointed end of the needle
between the initial and the second position when the actuation
means is actuated, and user-gripable retraction in the form of a
second strip-member 22 means for moving the pointed end of the
needle between the extended and the retracted position when the
retraction means is actuated. As can be seen, the second strip is
initially covered by the first strip. The housing further comprises
user-actuatable male coupling means 40 in the form of a pair of
resiliently arranged hook members adapted to cooperate with
corresponding female coupling means on the reservoir unit, this
allowing the reservoir unit to be releasable secured to the needle
unit in the situation of use. In the shown embodiment the base
portion comprises a relatively rigid upper portion 11 attached to a
more flexible adhesive sheet member 12 having a lower adhesive
surface providing the mounting surface per se, the adhesive surface
being supplied with a peelable protective sheet. The base portion
also comprises a ridge member 13 adapted to engage a corresponding
groove on the reservoir unit.
[0073] The reservoir unit 5 comprises a pre-filled reservoir
containing a liquid drug formulation (e.g. insulin) and expelling
means in the form of an electronically controlled pump for
expelling the drug from the reservoir through the needle in a
situation of use. The reservoir unit has a generally flat lower
surface adapted to be mounted onto the upper surface of the base
portion, and comprises a protruding portion 50 adapted to be
received in a corresponding cavity of the housing portion 20 as
well as female coupling means 51 adapted to engage the
corresponding hook members 31 on the needle unit. The protruding
portion provides the interface between the two units and comprises
a pump outlet and contact means (not shown) allowing the pump to be
started as the two units are assembled. The lower surface also
comprises a window (not to be seen) allowing the user to visually
control the contents of the reservoir.
[0074] First step in the mounting procedure is to assemble the two
units by simply sliding the reservoir unit into engagement with the
needle unit (FIG. 2). When the hook members properly engage the
reservoir unit a "click" sound is heard (FIG. 3) signalling to the
user that the two units have been properly assembled. If desired, a
visual or audible signal may also be generated. Thereafter the user
removes the peelable sheet 14 to uncover the adhesive surface (FIG.
4) where after the device can be attached to a skin surface of the
user, typically the abdomen (FIG. 5). Infusion of drug is started
by gripping and pulling away the actuation strip 21 as indicated by
the arrow whereby the needle is inserted followed by automatic
start of the infusion (FIG. 6). The needle insertion mechanism may
be supplied in a pre-stressed state and subsequently released by
the actuation means or the needle insertion may be "energized" by
the user. A "beep" signal confirms that the device is operating and
drug is infused. The reservoir unit is preferably provided with
signal means and detection means providing the user with an audible
alarm signal in case of e.g. occlusion, pump failure or end of
content.
[0075] After the device has been left in place for the recommended
period of time for use of the needle unit (e.g. 48 or 72 hours)--or
in case the reservoir runs empty or for other reasons--it is
removed from the skin by gripping (FIG. 7) and pulling (FIG. 8) the
retraction strip 22 as indicated by the arrows which leads to
retraction of the needle followed by automatic stop of drug
infusion where after the strip which is attached to the adhesive
patch is used to remove the device from the skin surface (FIG.
9).
[0076] When the device has been removed the two units are
disengaged by simultaneously depressing the two hook members 31 as
indicated by the arrows (FIG. 10) allowing the reservoir unit 5 to
be pulled out of engagement with the needle unit 2 as indicated by
the arrow (FIG. 11) which can then be discarded. Thereafter the
reservoir unit can be used again with fresh needle units until it
has been emptied.
[0077] The reservoir unit may be supplied with a fixed basal
infusion rate or it may be supplied as an adjustable unit (FIG. 12)
with adjustment means 55 allowing the infusion rate to be set by a
physician and/or the user/patient. The reservoir unit may also be
provided with means allowing the control means to be programmed or
set electronically (not shown).
[0078] The device described with reference to FIGS. 1-11 may also
be used in alternative ways. For example, the needle unit may be
mounted to the skin after which the reservoir is attached.
Depending on the configuration of the needle unit, it may be
possible or prevented that the needle is introduced before the
reservoir unit is attached.
[0079] FIG. 13 shows a further embodiment of medical device 500
substantially corresponding to the embodiment of FIG. 1, the device
comprising a patch-like needle unit 502 and a thereto attachable
reservoir unit 505.
[0080] FIG. 14 shows an exploded perspective view of the needle
unit comprising an upper housing portion 510, a needle carrier 520
and a thereto mounted infusion needle 530, an actuation member 540,
a release member 550, a lower housing portion 560 and a sheet
member 570. The actuation member comprises a user gripable portion
541 and a needle actuation portion 542, and the release member
comprises a user gripable portion 551 and a needle retraction
portion 552. In the assembled state as shown in FIG. 15, the upper
and lower housing portions form a housing 503 in which the needle
and the needle carrier is mounted, the actuation and release
members being operatable connected to the needle carrier with the
user gripable portions arranged outside the housing. In contrast to
the FIG. 1 embodiment does the needle unit not comprise a base
plate portion but instead two ridge members 561 extending from the
housing, the ridge members and the lower surface of the housing
being mounted on the flexible sheet member which is provided with a
lower adhesive layer 571 on its lower surface allowing the needle
unit to be attached to a skin site of a subject. The sheet member
further comprises an opening 572 arranged in register with a lower
protrusion 565 provided around the exit aperture for the
transcutaneous device, just as the sheet is provided with a large
number of small perforations to improve breathability through the
sheet. The housing 503 is provided with user actuatable coupling
means 511 allowing a reservoir unit to be attached to and released
from the needle unit 505, the reservoir unit comprising
corresponding mating coupling means 506 as well as a display 587.
The display may indicate e.g. proper function of the unit, the
amount of drug in the reservoir or different error conditions.
[0081] As seen is the user gripable portion 551 of the release
member initially covered by a portion of the actuation member, this
reducing the probability that the user erroneously uses the release
member instead of the actuation member. Further, the actuation and
release members (or portion thereof) may be colour coded to further
assist the user to correctly use the device. For example, the
actuation member may be green to indicate "start" whereas the
release member may be red to indicate "stop".
[0082] FIG. 16 shows in perspective the needle carrier 520 with the
needle 530 and the needle actuation portion 542 of the actuation
member 540. The needle actuation portion comprises two legs 543
allowing it to slide relative to the housing, the legs being
arranged through respective openings 563 in the housing. The needle
carrier is adapted to be connected to a hinge member 562 of the
lower housing portion to thereby allow the needle carrier and
thereby the needle to pivot corresponding to a pivoting axis
defined by a hinge. In the shown embodiment is the needle carrier
in the form a bent sheet metal member, the carrier comprising an
upper arm 521 and a lower arm 522 connected to each other by a
hinge portion 523 allowing the lower arm to pivot relative to the
upper arm and corresponding to the pivoting axis. The lower arm
forms a tray in which the hollow infusion needle 530 is mounted
(e.g. by welding or adhesive), the needle having a distal pointed
portion 531 adapted to penetrate the skin of the subject, the
distal portion extending generally perpendicular to the mounting
surface of the needle unit, and a proximal portion 532 arranged
substantially corresponding to the pivoting axis and adapted to
engage a fluid supply. Thus, when a portion of the upper arm is
mounted in the housing, the lower arm can pivot between a first
retracted position in which the distal portion of the needle is
retracted within the housing, and a second extended position in
which the distal portion projects relative to the mounting surface.
In the shown embodiment the needle carrier provides the drive means
for moving the lower arm between the two positions. This may as in
the present embodiment be provided by the elastic properties of the
sheet material per se corresponding to the hinge portion, or
alternatively an additional spring may be provided between the two
arms to thereby urge them apart. To lock the lower part in an
energized, releasable first position, the upper arm is provided
with a flexible release arm 526 comprising a catch 527 supporting
and arresting the lower arm in its first downwardly biased
position, as well as a release portion 528 engaging a ramp surface
544 of the needle actuation portion 542, the catch further
comprising an inclined edge portion 529 adapted to engage the lower
arm when the latter is moved from its extended to its retracted
position as will be described in greater detail below.
[0083] To actuate the needle the user grips the flexible strip
forming the user gripable portion 541 (which preferably comprises
adhesive portions to hold it in its shown folded initial position)
and pulls the needle actuation portion 542 out of the housing, the
actuation member 540 thereby fully disengaging the housing. More
specifically, when the ramp surface 544 is moved it forces the
latch 527 away from the lower arm to thereby release it, after
which the release portion 528 disengages the ramp allowing the two
legs to be pulled out of the housing. As seen in FIG. 17, when the
actuation member is removed the user gripable portion 551 of the
release member is exposed. As for the actuation member, the user
gripable portion of the release member preferably comprises
adhesive portions to hold it in its shown folded initial
position.
[0084] In the shown embodiment the release member is in the form of
a strip formed from a flexible material and having an inner and an
outer end, the strip being threaded through an opening 512 in the
housing, the strip thereby forming the user gripable portion 551
and the needle retraction portion 552, the inner end of the strip
being attached to the housing and the outer end of the strip being
attached to a peripheral portion of the sheet member 570 or,
alternatively, a peripheral portion of the housing. In the
projection shown in FIG. 18 the release member is shown in its
initial position, the retraction portion forming a loop 555
arranged below the lower arm of the needle carrier, this position
allowing the lower arm to be moved to its actuated position and
thereby the needle to its extended position.
[0085] When the user decides to remove the needle unit from the
skin, the user grips the user gripable portion 551, lifts it away
from the housing and pulls it upwardly whereby the loop shortens
thereby forcing the lower arm upwardly, this position corresponding
to an intermediate release state. By this action the lower arm
engages the inclined edge portion 529 of the catch 527 thereby
forcing it outwardly until it snaps back under the lower arm
corresponding to the position shown in FIG. 16. As the actuation
member 540 has been removed from the needle unit, the needle
carrier is irreversibly locked in its retracted position. When the
user further pulls in the release member, the peripheral portion of
the sheet member to which the release member is attached will be
lifted off the skin, whereby the needle unit with its attached
reservoir unit can be removed from the skin, this as shown and
described with reference to FIGS. 7-9.
[0086] Advantageously, the actuation and release members may be
formed and arranged to communicate with the reservoir unit (not
shown). For example, one of the legs of the actuation member may in
its initial position protrude through the housing to thereby engage
a corresponding contact on the reservoir unit, this indicating to
the reservoir unit that the needle unit has been attached, whereas
removal of the actuation member will indicate that the needle has
been inserted and thus that drug infusion can be started.
Correspondingly, actuation of the release member can be used to
stop the pump.
[0087] In FIG. 19 the side of the needle unit 502 which connects to
the reservoir unit is shown. In addition to the two ridge members
561 and the user actuatable coupling means 511 the needle unit
comprises further structures which connects to and/or engages the
reservoir unit to provide a functional interface with the reservoir
unit. More specifically, the needle unit comprises a fluid inlet
provided by the pointed proximal portion 532 of the needle
projecting from the needle unit and adapted to engage a fluid
outlet of the reservoir unit, an actuator 515 projecting from the
needle unit and adapted to engage and actuate a fluid connector in
the reservoir unit (see below), and first and second contact
actuators 548, 558 adapted to engage corresponding contacts on the
reservoir unit. The first contact actuator is provided by the
distal end of one of the legs 543 of the needle actuator projecting
through an opening in the housing, and the second contact actuator
is provided by a hinged portion of the housing connected to the
needle retraction portion 552 of the release member 550. When the
needle unit is first connected to the reservoir unit both contact
actuators will protrude from the housing and engage the
corresponding contacts on the reservoir unit thereby indicating
that that a needle unit has been connected. When the needle is
actuated the first contact actuator will be withdrawn and thereby
disengage the corresponding contact on the reservoir unit to start
pump actuation. When the needle is retracted the second contact
actuator will pivot and disengage the corresponding contact on the
reservoir unit to stop pump actuation.
[0088] FIG. 20 shows the reservoir unit with an upper portion of
the housing removed. The reservoir unit comprises a reservoir 760
and an expelling assembly comprising a pump assembly 300 and
control and actuation means 580, 581 therefore. The pump assembly
comprises an outlet 322 for connection to a transcutaneous access
device (e.g. the needle 530) and an opening 323 allowing an
internal fluid connector to be actuated, see below. The reservoir
560 is in the form of prefilled, flexible and collapsible pouch
comprising a needle-penetratable septum adapted to be arranged in
fluid communication with the pump assembly, see below. The shown
pump assembly is a mechanically actuated membrane pump, however,
the reservoir and expelling means may be of any suitable
configuration, e.g. as disclosed with reference to FIGS.
25A-25D.
[0089] The control and actuation means comprises a pump actuating
member in the form of a coil actuator 581 arranged to actuate a
piston of the membrane pump, a PCB or flex-print to which are
connected a microprocessor 583 for controlling, among other, the
pump actuation, contacts 588, 589 cooperating with the contact
actuators on the needle unit, signal generating means 585 for
generating an audible and/or tactile signal, a display (not shown)
and an energy source 586. The contacts are preferably protected by
membranes which may be formed by flexible portions of the
housing.
[0090] In FIG. 21 an exploded view of the reservoir unit 505 of
FIG. 13 is shown, the unit comprising an upper housing member 507,
a lower housing member 508 with a transparent area 509 and grooves
504 to receive the ridge members 561 extending from the needle
unit, a flexible reservoir 760 with a rounded edge portion 762 on
which a septum member 761 is mounted, a pump assembly 300 with
actuator and a circuit board (not shown) arranged above the
reservoir and comprising electronic components for controlling
actuation of the pump. The upper and lower housing members comprise
reservoir mounting means in the form of opposed upper and lower
ridge portions 780 (the lower not seen) adapted to engage and mount
the reservoir in the housing. Each ridge portion comprises a
central cut-out portion 781 adapted to engage the septum member on
its opposed surfaces when the housing members are assemble thereby
locking the reservoir in place within the housing. The degree of
locking will be determined by the pressure exerted on the septum
member, the elastic properties of the septum member and the
friction between the ridge and the septum member. On each side of
the cut-out portion the ridge portions comprise a straight portion
782 which may aid in mounting the reservoir in the housing. The
straight portions may engage the initially prefilled reservoir to
help lock it in place, however, as the reservoir is emptied and
flattens this grip may lessen. In contrast, the engagement with the
septum is adapted to properly hold the reservoir in place as the
reservoir is emptied. The straight portions may also be adapted to
pinch and fully flatten the reservoir thus serving as an additional
mounting means. Additional mounting means (not shown) may engage
and grip the reservoir at other means (not shown) may engage and
grip the reservoir at other locations, e.g. along the welded edges
765.
[0091] With reference to FIG. 22A a schematic overview of a pump
connected to a reservoir is shown, the pump comprising the
following general features: a fluid connection 391 to reservoir a
reservoir 390, a safety valve 392, inlet and outlet valves 393,
394, a pump chamber 395 with an associated piston 396, and an
outlet 397. The arrows indicate the flow direction between the
individual components. When the piston is moved downwards (in the
drawing) a relative negative pressure will build up inside the pump
chamber which will cause the inlet valve to open and subsequently
fluid will be drawn form the reservoir through the open primary
side of the safety valve. When the piston is moved upwards (in the
drawing) a relative overpressure will build up in the pump chamber
which will cause the inlet valve to close and the outlet valve and
the safety valve to open whereby fluid will flow from the pump
chamber through the outlet valve and the secondary side of the
safety valve to the outlet. As appears, in normal operation the
safety valve allows fluid passage during both intake and expelling
of fluid and is thus "passive" during normal operation. However, in
case the reservoir is pressurized (as may happen for a flexible
reservoir) the elevated pressure in the reservoir will be
transmitted to both the primary side of the safety valve and, via
the pump chamber, the secondary side of the safety valve in which
case the pressure on the primary side of the safety valve will
prevent the secondary side to open.
[0092] In FIG. 22B an exploded view of a pump assembly 300
utilizing the pump principle depicted in FIG. 22A is shown, the
pump assembly (in the following also referred to as a pump) being
suitable for use with the reservoir units of FIGS. 1-13. The pump
is a membrane pump comprising a piston-actuated pump membrane with
flow-controlled inlet- and outlet-valves. The pump has a general
layered construction comprising first, second and third members
301, 302, 303 between which are interposed first and second
membrane layers 311, 312, whereby a pump chamber 341 is formed by
the first and second members in combination with the first membrane
layer, a safety valve 345 is formed by the first and third members
in combination with the first membrane layer, and inlet and outlet
valves 342, 343 are formed by the second and third members in
combination with the second membrane layer (see FIG. 22C). The
layers are held in a stacked arrangement by an outer clamp 310. The
pump further comprises an inlet 321 and an outlet 322 as well as a
connection opening 323 which are all three covered by respective
membranes 331, 332, 333 sealing the interior of the pump in an
initial sterile state. The membranes are penetratable or breakable
(e.g. made from paper) by a needle or other member introduced
through a given seal. The outlet further comprises a self-sealing,
needle-penetratable septa 334 (e.g. of a rubber-like material)
allowing the pump to be connected to an outlet needle. As shown in
FIG. 22C a fluid path (indicated by the dark line) is formed
between the inlet 321 (see below) and the inlet valve 342 via the
primary side of the safety valve 345, between the inlet valve, pump
chamber 345 and the outlet valve 343, and between the outlet valve
and the outlet 322 via the secondary side of the safety valve, the
fluid paths being formed in or between the different layers. The
pump also comprises a piston 340 for actuating the pump membrane,
the piston being driven by external driving means (not shown).
[0093] The pump further comprises a fluid connector in the form of
hollow connection needle 350 slidably positioned in a needle
chamber 360 arranged behind the connection opening, see FIG. 22D.
The needle chamber is formed through the layers of the pump and
comprises an internal sealing septum 315 through which the needle
is slidably arranged, the septum being formed by the first membrane
layer. The needle comprises a pointed distal end 351, a proximal
end on which is arranged a needle piston 352 and a proximal side
opening 353 in flow communication with the distal end, the needle
and the piston being slidably arranged relative to the internal
septum and the chamber. As can be appreciated form FIG. 22D the
needle piston in its initial position is bypassed by one or more
radially placed keyways 359. These are provided in order to allow
steam sterilisation and to vent the air otherwise trapped when the
fluid connector is moved forward in the needle chamber.
[0094] The above-described pump assembly may be provided in a drug
delivery device of the type shown in FIGS. 1-20. In a situation of
use where the reservoir unit is attached to a needle unit the
proximal end 532 of the infusion needle is introduced through the
outlet seal and septum 334 of the pump, and the actuator 515 (see
FIG. 19) is introduced through the connection membrane 333. By this
action the connection needle is pushed from its initial position as
shown in FIG. 22D to a actuated position as shown in FIG. 22E in
which the distal end is moved through the inlet membrane 331 and
further through the needle-penetratable septum of a nearby located
reservoir, this establishing a flow path between the reservoir and
the inlet valve via the proximal opening 353 in the needle. In this
position a seal is formed between the needle piston and the needle
chamber.
[0095] As appears, when the two units are disconnected, the
proximal end 532 of the infusion needle is withdrawn from the pump
outlet whereas the connection needle permanently provides fluid
communication between the pump and the reservoir.
[0096] In the above described embodiments, the transcutaneous
device has been in the form of a unitary needle device (e.g. an
infusion needle as shown or a needle sensor (not shown)), however,
the transcutaneous device may also be in the form of a cannula or a
sensor in combination with an insertion needle which is withdrawn
after insertion thereof. For example, the first needle portion may
be in the form of a (relatively soft) infusion cannula (e.g. a
Teflon.RTM. cannula) and a there through arranged removable
insertion needle. This type of cannula needle arrangement is well
known from so-called infusion sets, such infusion sets typically
being used to provide an infusion site in combination with
(durable) infusion pumps.
[0097] Thus, FIGS. 23A and 23B show in a schematic representation
how a cannula and insertion needle combination can be arranged
within a housing 601 of in a given medical device 600 (partly
shown), e.g. an infusion device or an infusion set. More
specifically, the medical device comprises a transcutaneous
assembly 650 comprising a combination of a relatively soft cannula
651 (which e.g. may be of the soft "Teflon.RTM." type) carried by a
lower member 653 and a pointed insertion needle 661 (e.g. made from
medical grade stainless steel) slidably arranged within the cannula
and carried by an upper member 663, both members being mounted to
allow axial displacement of the cannula respectively the insertion
needle. The cannula comprises a proximal inlet (not shown) allowing
it to be or to be arranged in fluid communication with a fluid
source. The medical device further comprises a base plate 620 with
an opening 621 for the cannula as well as a release member 622. The
lower member comprises an elastomeric seal 652 through which the
insertion needle is arranged. The cannula and the insertion needle
may be straight or curved dependent upon how the two members are
mounted in the device, e.g. arcuate corresponding to a pivoting
axis or straight corresponding to linear movement as illustrated.
The upper member comprises a coupling member 667 locking the
members together in an initial position with distal end of the
insertion needle extending from the distal opening of the cannula
as shown in FIG. 23A, and the base plate comprises coupling member
657 for locking the lower member in an extended position with
distal end of the cannula extending through the opening in the base
plate (see FIG. 23B). Between the housing of the device and the
upper member a first spring 668 is arranged biasing the upper
member upwards. Correspondingly, the device also comprises a second
spring 658 biasing the lower member upwardly. The medical device
further comprises a gripping tab 676 and a pulling member 677
corresponding to the embodiment shown in FIG. 1.
[0098] In a situation of use the assembly is moved downwardly,
either manually or by a releasable insertion aid, e.g. a spring
loaded member acting through an opening in the housing (not shown)
whereby the cannula with the projecting insertion needle is
inserted through the skin of a subject. In this position the lower
member engages the coupling member 657 to thereby lock the cannula
in its extended position, just as the coupling member 667 is
released by the release member 622 thereby allowing the upper
member to return to its initial position by means of the first
spring.
[0099] When the user intends to remove the delivery device from the
skin surface, the user grips the gripping portion of the tab and
pulls it in a first direction substantially in parallel with the
skin surface, by which action the flexible strip 677 releases the
coupling member 657 from the lower member whereby the lower member
and thereby the cannula is retracted by means of the second spring.
When the cannula has been withdrawn from the skin, the user uses
the now unfolded tab to pull off the entire delivery device from
the skin surface, for example by pulling the tab in a direction
away from the skin surface.
[0100] In FIG. 24 an embodiment of a device adapted for the latter
mounting procedure described with reference to FIGS. 1-12 is shown
(i.e. mounting the needle unit first).
[0101] More specifically, FIG. 24 shows a perspective view of
medical device in the form of a drug delivery device 100 comprising
a needle housing 110, a base member 130 with a lower mounting
surface 133 adapted for application to the skin of the subject, and
a separate pump unit 150. In the shown embodiment the base member
comprises a relatively rigid upper portion 131 attached to a more
flexible adhesive patch member 132 having a lower adhesive surface
providing the mounting surface per se. The needle housing may be
formed integrally with the base member or attached thereto as a
separate unit, the two elements in combination forming a platform
unit. In the shown embodiment the needle unit comprises a housing
111 within which a hollow needle 112 is pivotally arranged.
[0102] The housing comprises first and second openings (or windows)
covered by first and second cover means. In the shown embodiment
the first cover means is in the form of a needle penetratable
rubber membrane 121 and the second cover membrane is in the form of
a breakable paper sheet allowing components to be introduced into
the interior of the housing. The paper sheet is penetratable to
sterilizing gases, the paper sheet, the rubber membrane and the
housing in combination providing a sterility barrier for the
encapsulated needle portion.
[0103] The needle comprises a first needle portion 113 having a
first pointed end adapted to penetrate the skin of the subject, the
first needle portion extending generally perpendicular to the
mounting surface, and a second needle portion 114 in fluid
communication with the first needle portion via an intermediate
needle portion 115 and having a second pointed end, the second
needle portion being arranged substantially in parallel with the
mounting surface. The needle is connected to the housing by a
mounting member 117 allowing the needle to pivot corresponding to
an axis defined by the second needle portion, whereby the needle is
moveable between an initial sterile position in which the first
needle portion is retracted relative to the mounting surface, and a
second position in which the pointed end of the first needle
portion projects through the rubber septum and relative to the
mounting surface. The housing also comprises a biasing member 118
biasing the needle towards the initial position. Often, the
"downstream" portion of a needle (here: the first portion) is
referred to as the distal portion, and the "upstream" portion of a
needle (here: the second portion) is referred to as the proximal
portion.
[0104] The reservoir (or pump) unit 150 comprises a housing in
which a reservoir and expelling means are arranged. The reservoir
is adapted to contain a liquid drug (e.g. prefilled or adapted to
be filled by a user) and comprises an outlet means in the form of a
protruding needle penetratable septum 155 adapted to be arranged in
fluid communication with the second needle portion. The expelling
means (not shown) is adapted for in a situation of use to expel a
drug out of the reservoir and through the skin of the subject via
the hollow needle. The pump unit further comprises a ramp member
156 arranged next to the reservoir outlet. The reservoir and
expelling means may be of any suitable configuration, e.g. as
disclosed with reference to FIGS. 25A-25D.
[0105] The mounting platform comprises a receiving portion, the
receiving portion and the pump unit comprising mating coupling
means 160 allowing the pump unit to be secured to the platform
unit. The mating coupling means may be releasable allowing a
durable or multi-use pump unit to be attached a number of times to
a disposable platform unit.
[0106] In a situation of use, the platform unit is mounted on the
skin of a user (e.g. by adhesive means arranged on the mounting
surface) and the pump unit is attached and locked to the platform
unit by sliding it into engagement therewith substantially in
parallel with the mounting surface. During the latter operation the
protruding septum and the ramp member is moved into engagement with
the needle, thereby breaking the paper barrier cover 122, during
which operation fluid communication is established between the
second needle portion and the reservoir, just as the needle is
pivoted from its initial to its second position, the first pointed
needle end thereby penetrating the rubber membrane and the skin of
the user.
[0107] After the pump unit has been connected and the needle
introduced subcutaneously, the pump can be started. This may happen
either automatically as the two units are connected or by separate
user-actuatable starting means, e.g. a start button (not
shown).
[0108] In an alternative embodiment (not shown), the second needle
portion may be fixedly (i.e. non-rotationally) attached to the
mounting member 117, the intermediate needle portion 115 being
elastically bend as it is forced downwardly by the ramp member 156.
In such an arrangement the biasing member 118 may be dispensed
with.
[0109] In the above-described embodiments a delivery device has
been described comprising a flexible reservoir in combination with
an example of an expelling means. However, the reservoir and the
expelling means may be of any type which would be suitable for
arrangement within a skin-mountable drug delivery device. Further,
as the needle of the present invention also may be in the form of a
needle sensor, the interior of the medical device may comprise
sensor means adapted to cooperate with the needle sensor.
[0110] In FIGS. 25A-25E examples of expelling means suitable for
use with the present invention are shown schematically, however,
these are merely examples, just as the shown arrangement of the
individual components not necessarily are suitable for direct
application in the above shown delivery devices. More specifically,
FIG. 25A shows a pump arrangement comprising a drug-containing
cartridge 1010 forming a reservoir and having a distal closure
member 1011 allowing a needle to be connected, and a piston 1015
slidingly arranged there within, a flexible toothed piston rod 1020
(for example as disclosed in U.S. Pat. No. 6,302,869), an electric
motor 1030 which via a worm-gear arrangement 1031 drives the piston
rod to expel drug from the cartridge, the motor being controlled by
control means 1040 and the energy for the control means and the
motor being provided by a battery 1050. The pump may be activated
when the needle is inserted (by means not shown) or by separate
user-actuatable means (not shown) after the inserter has been
detached form the delivery device.
[0111] FIG. 25B shows a pump arrangement comprising a
drug-containing cartridge 1110 having distal and proximal closure
members 1111, 1112, and a piston 1115 slidingly arranged there
within, gas generating means 1120 in fluid communication with the
interior of the cartridge via conduit 1121 for driving the piston
to expel drug from the cartridge, the gas generating means being
controlled by control means 1140 and the energy for the control
means and the gas generation being provided by a battery 1150. The
pump may be activated as indicated above. A detailed disclosure of
such gas generating means for a drug delivery device can be found
in e.g. U.S. Pat. No. 5,858,001.
[0112] FIG. 25C shows a pump arrangement comprising a
drug-containing cartridge 1210 having distal and proximal closure
members 1211, 1212, and a piston slidingly 1215 arranged there
within, an osmotic engine 1220 in fluid communication with the
interior of the cartridge via conduit 1221 for driving the piston
to expel drug from the cartridge. The osmotic engine comprises a
first rigid reservoir 1225 containing a salt-solution and a second
collapsible reservoir 1226 containing water, the two reservoirs
being separated by a semi-permeable membrane 1227. When supplied to
the user, the fluid connection 1228 between the second reservoir
and the membrane is closed by a user-severable membrane (e.g. a
weak weld) which, when severed, will allow the osmotic process to
start as water is drawn from the second reservoir through the
membrane and into the first reservoir. The pump may be activated as
indicated above. A detailed disclosure of the osmotic drive
principle can be found in e.g. U.S. Pat. No. 5,169,390.
[0113] FIG. 25D shows a pump arrangement comprising a
drug-containing flexible reservoir 1310 arranged within a rigid
fluid-filled secondary reservoir 1311 in fluid communication with a
primary reservoir 1320 through a conduit 1330 comprising a flow
restrictor 1331. The primary reservoir is in the form of a
cartridge with a moveable piston 1321 and contains a viscous drive
fluid. A spring 1340 is arranged to act on the piston to drive
fluid from the first to the second reservoir thereby expelling drug
from the flexible reservoir when the latter is connected to an
infusion needle (not shown). The flow rate will be determined by
the pressure generated by the spring in the drive fluid, the
viscosity of the drive fluid and the flow resistance in the flow
restrictor (i.e. bleeding hole principle). The pump may be
activated by straining the spring or by releasing a pre-stressed
spring, either when the needle is inserted (by means not shown) or
by separate user-actuatable means (not shown) after the inserter
has been detached from the delivery device. An example of this
principle used for drug infusion is known from DE 25 52 446. In an
alternative configuration, the drug reservoir may be pressurized
directly to expel the drug via a flow restrictor, e.g. as disclosed
in U.S. Pat. No. 6,074,369.
[0114] In FIG. 26 is shown a medical device 900 corresponding to
the embodiment of FIGS. 1-11, however, the reservoir unit has a
modular design comprising a "durable" control unit 910 adapted to
be mounted on a reservoir unit 920 comprising a reservoir and an
expelling assembly controllable by the control unit through
contacts 921. The transcutaneous device unit 930 may be the same as
in FIGS. 1-11. The transcutaneous device unit and the reservoir
unit comprise mating coupling means (931) allowing the reservoir
unit to be secured to the transcutaneous device unit to provide
fluid communication between the reservoir and the transcutaneous
device, and the controller unit and the reservoir unit comprise
mating coupling means (917, 921) allowing the controller unit to be
secured to the reservoir unit to control the expelling assembly.
The control unit may comprise one or more of the following
features: a vibrator, a RF transmitter, a RF receiver, a display, a
bolus button 918 (as shown) or other user input means, a back-up
battery, a memory. Further, the control unit may be adapted to
provide a fixed flow rate or it may be programmable (e.g. via a
remote control) to provide a given rate or a given profile. The
different control units may also be used with different reservoir
units (e.g. comprising different drugs or different amounts of
drugs), or with different needle units (e.g. comprising a needle or
a soft cannula). As stated above, the controller may be used as a
durable device by the user, however, (simpler) versions of the
controller may come pre-attached to a reservoir unit and be used as
a means to provide a varity of disposable devices.
[0115] FIG. 27 shows a modular system comprising a number of
different types of control units in addition to a basic needle
patch unit 930 and a basic reservoir unit 920. A remote controller
940 may be used in combination with some of the control units. The
control unit may be in the form of a remotely controllable unit 911
which can only be controlled from a remote controller. A variant
912 thereof may add a bolus button 918 allowing the user to take a
bolus of drug without having to use the remote controller. The
control unit may be provided as a varity of preprogrammed control
units 913, each providing a fixed flow rate as indicated on the
unit. Such a unit is intended for use without a remote controller
and may include a display 919 as shown. A programmable control unit
914 may also be provided, this allowing e.g. a medical practitioner
to program the control unit for an individual patient. A dummy 915
represents any of the disclosed control units in combination with a
reservoir unit and a needle unit.
[0116] In the above description of the preferred embodiments, the
different structures and means providing the described
functionality for the different components have been described to a
degree to which the concept of the present invention will be
apparent to the skilled reader. The detailed construction and
specification for the different components are considered the
object of a normal design procedure performed by the skilled person
along the lines set out in the present specification.
* * * * *