U.S. patent application number 11/413537 was filed with the patent office on 2007-01-11 for box.
Invention is credited to Edwin Francis Tattam.
Application Number | 20070007160 11/413537 |
Document ID | / |
Family ID | 34897014 |
Filed Date | 2007-01-11 |
United States Patent
Application |
20070007160 |
Kind Code |
A1 |
Tattam; Edwin Francis |
January 11, 2007 |
Box
Abstract
The present invention relates to boxes, particularly boxes
formed from polymer materials, especially expanded polystyrene
(EPS) or other expanded polymer materials. However, the invention
is applicable to boxes generally, including those formed from
cardboard, board, wood, metal, etc. Boxes formed from EPS or other
expanded polymer materials are used in vast numbers for a huge
range of purposes. For example, such boxes are used generally as
transport containers, for transporting all manner of goods,
including raw and processed food, plants, electrical products,
chemical products, pharmaceutical products, and biological
materials. Boxes formed from such materials have many advantages,
including low manufacturing cost, thermal insulation properties,
low density, and impact resistance. However, boxes that cannot be
collapsed to a flat configuration for transportation when empty
suffer from the disadvantage that the cost of their transportation
(when empty) is generally significant in comparison to their
manufacturing cost. While the use of boxes that can be collapsed
flat for transportation when empty can solve this problem in some
situations, such collapsible boxes are not suitable for all
purposes nor universally adopted, wherever appropriate, in view of
the fact that despite collapsible boxes having been available for
many years, non-collapsible boxes are still used in vast numbers.
The present invention seeks to provide a solution to the above
problems and provides an improved box with sidewall having gaps to
enable boxes to fit together in an overlapping configuration.
Inventors: |
Tattam; Edwin Francis;
(Speen, GB) |
Correspondence
Address: |
BARNES & THORNBURG LLP
P.O. BOX 2786
CHICAGO
IL
60690-2786
US
|
Family ID: |
34897014 |
Appl. No.: |
11/413537 |
Filed: |
April 28, 2006 |
Current U.S.
Class: |
206/514 |
Current CPC
Class: |
B65D 21/02 20130101;
B65D 5/42 20130101 |
Class at
Publication: |
206/514 |
International
Class: |
B65D 85/62 20060101
B65D085/62 |
Foreign Application Data
Date |
Code |
Application Number |
Jul 9, 2005 |
GB |
05 14 151.0 |
Claims
1. A box, comprising a base and an upstanding sidewall defining an
interior volume of the box, the sidewall including at least one gap
extending from a top edge thereof and at least one insert; whereby,
in use, each gap is closed by a respective insert to provide a
continuous upstanding sidewall; and, in a storage mode, each gap is
operable to accept a sidewall of a corresponding mirror-image
version of the box such that the sidewall of a box could be
received in the gap and a portion of the upstanding wall can be
received in a gap defined in a wall of said corresponding
mirror-image version of the box, thereby allowing the boxes to fit
together in an overlapping configuration.
2. A box according to claim 1, in which the base is unitary with
the sidewall.
3. A box according to claim 1, in which the sidewall includes only
one said gap.
4. A box according to claim 1, wherein the box has a plurality of
sides and in which a said gap is included in each of at least two
faces of the sidewall.
5. A box according to claim 1, wherein the box has at least two
perpendicular sidewalls and wherein each sidewall adjacent
perpendicular sidewalls each have a gap defined therein.
6. A box according to claim 1, wherein the box has at least two
parallel spaced apart sidewalls and wherein each spaced apart
sidewall has a gap defined therein.
7. A box according to any one of claims 1, wherein each insert
comprises a component separate from the sidewall.
8. A box according to any one of claims 1, wherein each insert
comprises a flap hingedly connected to a sidewall.
9. A box according to claim 1, wherein each insert comprises a
component separate from the sidewall, in which a said gap and a
said insert are configured such that the insert is slidable into
the gap from the top edge.
10. A box according to claim 1, wherein each insert comprises a
component separate from the sidewall, in which a said insert is
slidable into a said gap by means of at least one protrusion and/or
groove of the insert engaging with at least one respective groove
and/or protrusion of the sidewall.
11. A box according to claim 1, in which the, or each, said gap
comprises a slot.
12. A box according to claim 1, in which the, or each, said gap
comprises a slot, in which the slot extends in a substantially
perpendicular direction with respect to the top edge and/or with
respect to a base of the box.
13. A box according to claim 1, in which the, or each, said gap
comprises a slot, in which the, or each, slot tapers in a direction
away from the top edge.
14. A box according to claim 1, in which the, or each, said gap is
no wider than 25% wider than the thickness of the sidewall,
preferably no wider than 10% wider than the thickness of the
sidewall.
15. A box according to claim 1, in which the, or each, said gap has
a depth of at least 25% of the height of the sidewall.
16. A box according to claim 1, in which the, or each, said gap has
a depth of at least 50%, preferably at least 75%, of the height of
the sidewall.
17. A box according to claim 1, in which a or the sidewall is
curved.
18. A box according to claim 1, in which the sidewall comprises a
plurality of substantially flat faces.
19. A box according to claim 1, in which the sidewall comprises
four substantially flat faces.
20. A box according to claim 1, further comprising a lid that is
engageable with the top edge to close the box.
21. A box according to claim 1, which is formed from polymer
material, selected from the group including: expanded polystyrene
(EPS), expanded polypropylene (EPP), expanded polyethylene
(EPE).
22. A box according to claim 1, which is formed from a corrugated
material, such as corrugated plastics or corrugated cardboard.
23. A set of boxes comprising a first box according to claim 1 and
a second box comprising an upstanding sidewall surrounding an
interior volume of the box, the first and second boxes configured
such that they are able to fit together in an overlapping
configuration by the sidewall of the second box being received in
at least one said gap in the sidewall of the first box.
24. A set of boxes comprising a first box according to claim 1 and
a second box comprising an upstanding sidewall surrounding an
interior volume of the box, the first and second boxes configured
such that they are able to fit together in an overlapping
configuration by the sidewall of the second box being received in
at least one said gap in the sidewall of the first box, in which
the first and second boxes are configured such that they are able
to fit together in an overlapping configuration by the sidewall of
the second box being received in at least one said gap in the
sidewall of the first box, and by the sidewall of the first box
being received in at least one said gap in the sidewall of the
second box.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to boxes, particularly boxes
formed from polymer materials, especially expanded polystyrene
(EPS) or other expanded polymer materials. However, the invention
is applicable to boxes generally, including those formed from
cardboard, board, wood, metal, etc.
BACKGROUND TO THE INVENTION
[0002] Boxes formed from EPS or other expanded polymer materials
(e.g. expanded polypropylene (EPP), expanded polyethylene (EPE),
etc.) are used in vast numbers for a huge range of purposes. For
example, such boxes are used generally as transport containers, for
transporting all manner of goods, including (but not limited to)
raw and processed food, plants (horticulture), electrical products
(including "white" goods), chemical products, pharmaceutical
products, and biological materials. Boxes (e.g. transport
containers) formed from such materials have many advantages,
including low manufacturing cost, thermal insulation properties,
low density (and thus low overall weight), and impact
resistance.
[0003] However, boxes that cannot be collapsed to a flat
configuration for transportation when empty suffer from the
disadvantage that the cost of their transportation (when empty) is
generally significant in comparison to their manufacturing cost.
This is due to the amount of space occupied by the box, i.e. the
relatively large volume occupied by the box compared to a box that
has been collapsed flat, which means that a relatively small number
of boxes can be transported in a particular volume (e.g. on a
truck, or in a shipping container). For example, a typical cost of
transporting an empty EPS box can be similar to the cost of
manufacturing the box. Consequently, the transportation cost can
significantly increase the "effective" manufacturing cost of the
box (i.e. the cost of manufacturing and supplying the box). While
the use of boxes that can be collapsed flat for transportation when
empty can solve this problem in some situations, such collapsible
boxes are not suitable for all purposes nor universally adopted,
wherever appropriate, in view of the fact that despite collapsible
boxes having been available for many years, non-collapsible boxes
are still used in vast numbers.
OBJECT OF THE INVENTION
[0004] The present invention seeks to provide a solution to the
above problems.
[0005] The present invention seeks to provide an improved box which
can overcome or ameliorate the above problems.
STATEMENT OF THE INVENTION
[0006] In accordance with a first aspect of the invention, there is
provided a box, comprising a base and an upstanding sidewall
defining an interior volume of the box, the sidewall including at
least one gap extending from a top edge thereof and at least one
insert; whereby, in use, each gap is closed by a respective insert
to provide a continuous upstanding sidewall; and, in a storage
mode, each gap is operable to accept a sidewall of a corresponding
mirror-image version of the box such that the sidewall of a box
could be received in the gap and a portion of the upstanding wall
can be received in a gap defined in a wall of said corresponding
mirror-image version of the box, thereby allowing the boxes to fit
together in an overlapping configuration.
[0007] The invention has the great advantage that by the provision
of one or more gaps in the sidewall of the box and the inserts
removed or displaced therefrom, the sidewall of another box may be
received in such gap(s), thereby allowing the boxes to fit together
in an overlapping configuration (i.e. in which at least portions of
the respective sidewalls overlap each other). Consequently, by
means of the invention, boxes having upstanding sidewalls may be
stacked together in overlapping configurations, therefore taking up
less space than they would do so if stacked conventionally in a
non-overlapping manner.
[0008] It is to be understood that the reference to a "mirror-image
version" of the box does not imply the actual presence of such a
mirror-image version of the box. The reference merely indicates a
structural fact concerning the box itself, namely that the
structure of the box (i.e. a single box according to the invention)
is such that if a mirror-image version of that box were present, it
could be received in the gap in the sidewall of the box, thereby
allowing the boxes to fit together in an overlapping configuration.
The structure of the mirror-image version of the box is determined
entirely by the structure of the box itself, and by the logical
laws of symmetry. (It is to be understood, of course, that by
"mirror-image" is meant a hypothetical image produced by a
hypothetical perfect plane mirror.) The definition of the box
according to the first aspect of the invention consequently defines
a single such box, rather than a pair of boxes. The "mirror-image
version" of the box is not (necessarily) actually present in the
definition of the first aspect of the invention. However, as
explained below, a second aspect of the invention provides a set of
boxes comprising two (or more) boxes; in at least some embodiments
of that aspect of the invention, a second box may be a mirror-image
version of the first box, which mirror-image version is actually
present.
[0009] In preferred embodiments of the invention, the base is
unitary with the sidewall (for example, the sidewall and the base
may be moulded as a unit).
[0010] It will be understood that when a pair of boxes having bases
are fitted together in an overlapping manner, with the top edge of
the sidewall (and some or all of the height of the sidewall) of one
box received in a gap extending from the top edge of the other box,
the undersides of the respective bases of the two boxes will form
the top and bottom of the fitted-together pair of boxes (if the
boxes are oriented with the base of one box lowermost). That is,
the two boxes will have opposite orientations when fitted together.
If one of the boxes is oriented upright, the other box will be
inverted ("upside down").
[0011] For those embodiments of the invention in which the box
includes a unitary base, the "top edge" of the sidewall is the edge
of the sidewall furthest from the base. In those embodiments of the
invention in which the box does not include a unitary base (e.g. it
is a ring extension) the "top edge" of the sidewall may be
arbitrary. However, at least in some versions, there may be a true
"top edge" of a ring extension, because the ring extension may be
configured to be located on the top edge of another box in a
predetermined orientation. In such versions, the "top edge" from
which the gap (or gaps) extends may, or may not, be the "true" top
edge.
[0012] As mentioned above, a second aspect of the invention
provides a set of boxes comprising a first box according to the
first aspect of the invention, and a second box comprising an
upstanding sidewall surrounding a further interior volume of the
box, the first and second boxes configured such that they are able
to fit together in an overlapping configuration by the sidewall of
the second box being received in at least one said gap in the
sidewall of the first box.
[0013] The set of boxes may comprise only two boxes, i.e. a pair of
boxes. Alternatively, for example, the set of boxes may comprise a
plurality of pairs of boxes.
[0014] It is to be understood that any feature of the first aspect
of the invention may be a feature of the second aspect of the
invention, and vice versa.
[0015] The second box may be a box according to the first aspect of
the invention. In some embodiments of the invention, the second box
is a mirror-image version of the first box.
[0016] In some embodiments of the invention, the sidewall of the
(or each) box includes only one gap. Alternatively, the sidewall
may include two gaps. For example, such a gap may be included in
each of two faces of the sidewall, especially in each of two
mutually substantially perpendicular faces of the sidewall. As
another alternative, the sidewall of the box may include more than
two such gaps.
[0017] For those embodiments of the invention in which the second
box is a box according to the first aspect of the invention,
preferably the first and second boxes are configured such that they
are able to fit together in an overlapping configuration by the
sidewall of the second box being received in at least one said gap
in the sidewall of the first box, and by the sidewall of the first
box being received in at least one said gap in the sidewall of the
second box. In such embodiments, the second box may be a
mirror-image version of the first box, or at least have mutually
corresponding walls and slots and the two boxes are of differing
sizes and/or shapes, for example.
[0018] Alternatively, however, it is possible for gaps in the
sidewall of only one of the boxes to receive the sidewall of the
other box. For example, one of the boxes may have two (or more)
gaps in its sidewall, which gaps receive the sidewall of the other
box. (The other box may, or may not, itself also have one or more
gaps in its sidewall.)
[0019] For certain materials, such as cardboard, the gap may be
formed by a flap element formed from a sidewall. Prior to first use
the flap may still be an integral part of the sidewall, retained by
a hinge along one side and by perforations along the other edges of
the flap and is conveniently so retained prior to being nested for
the first time. With subsequent use of the box, the flap may
conveniently be taped so that it is flat with respect to the
sidewall, using adhesive-backed tape to ensure that the contents of
the box does not empty through the aperture or slot defined by the
sidewall when the flap is open.
[0020] An insert may be a separate member and may be configured to
be slideably inserted into the gap from the top edge of the box.
For example, an insert may be slidable into a gap in the sidewall
of the box by means of at least one protrusion and/or groove of the
insert engaging with at least one respective groove and/or
protrusion of the sidewall. Such respective sidewall and insert
pairs are conveniently configured such that when the insert is
inserted into the gap, it is retained in the gap against movement
perpendicular to the sidewall. Additionally or alternatively, the
sidewall and the insert may be configured such that when the insert
is inserted into the gap, it is retained in the gap such that it
substantially prevents widening of the gap due to flexing of the
sidewall. Consequently, the insert in such a configuration may be
securely engaged in the gap.
[0021] A box according to the invention preferably includes a lid
that is engageable with the top edge to close the box. However, for
some uses a lid may not be required.
[0022] Boxes according to the invention may advantageously be
transport containers, for example. That is, the boxes may be used
for transporting goods or other items, e.g. by freight or by mail
(including courier delivery). However, in the broadest aspects of
the invention, the boxes may be used for any purpose.
[0023] As indicated above, boxes according to the invention may be
formed from any material from which boxes may be constructed. For
example, they may be formed from cardboard, board, wood, metal,
etc. However, the invention is believed to be particularly useful
for boxes formed from polymer materials, especially expanded
polymer materials. In particular, boxes according to the invention
may be formed from expanded polystyrene (EPS), but they may also be
formed from expanded polypropylene (EPP), expanded polyethylene
(EPE), etc.
BRIEF DESCRIPTION OF THE FIGURE
[0024] Some preferred embodiments of the invention will now be
described, by way of example, with reference to the accompanying
drawings, of which:
[0025] FIG. 1 (views (a) to (c)) shows an embodiment of a box
according to the invention, including two enlarged views of an
insert of the box;
[0026] FIG. 2 (views (a) and (b)) shows two embodiments of a set of
boxes according to the invention;
[0027] FIG. 3 (views (a) to (c)) shows an embodiment of a box
according to the invention, which is part of a set of boxes
according to the invention (the set being shown in view (c));
[0028] FIG. 4 shows another embodiment of a set of boxes according
to the invention;
[0029] FIG. 5 shows, schematically, embodiments of two groove
profiles in gaps in sidewalls of boxes according to the invention;
and
[0030] FIGS. 6 & 7 show a still further embodiment of the
invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0031] There will now be described, by way of example only, the
best mode contemplated by the inventor for carrying out the present
invention. In the following description, numerous specific details
are set out in order to provide a complete understanding to the
present invention. It will be apparent to those skilled in the art,
that the present invention may be put into practice with variations
of the specific.
[0032] FIG. 1 (a ) shows an embodiment of a box 1 according to a
first aspect of the invention. The box 1 comprises an upstanding
sidewall 3 surrounding an interior volume 5 of the box, and a base
7 from which the sidewall 3 stands. The base 7 and sidewall 3 are
of unitary construction, for example having been moulded as a
single item, e.g. from expanded polystyrene. (As mentioned above,
boxes according to the invention can be formed from substantially
any material suitable for forming boxes, but a particularly
preferred material is expanded polystyrene.) The sidewall 3
comprises four substantially flat faces 9, and the box 1 is
substantially rectangular in plan view. A top edge 11 of the
sidewall 3 includes a conventional external recess 13 extending
around the entire sidewall, the recess being provided to receive a
corresponding lip of a lid 15 (not shown in FIG. 1, but shown in
FIG. 3 (a )) of the box 1. The recess 13 includes indentations 17,
arranged to mate with corresponding protrusions (not shown) on the
lip of the lid 15, to assist in the fitting of the lid to the top
edge 11 of the sidewall 3 of the box 1.
[0033] The sidewall 3 of the box includes a gap 19 extending from
the top edge 11 of the sidewall. The gap 19 is in the form of a
slot having substantially parallel sides, which slot extends from
the top edge 11 almost to the base 7 of the box. The gap (slot) 19
has a width (along the sidewall 3) that is very slightly wider than
the thickness of the sidewall (perpendicular to the sidewall).
Thus, purely as an example, if the sidewall has a thickness of
about 3 mm, the gap may have a width of about 3.5 mm. The periphery
of the gap 19 (i.e. an edge of the sidewall 3 defining the gap 19)
includes a groove 21, which is open at the top edge 11 of the
sidewall 3. This groove 21 is arranged to receive a corresponding
protrusion 23 of an insert 25 arranged to be inserted into the gap
19 substantially to close the gap and to make the sidewall
substantially continuous.
[0034] The insert 25 is shown in two enlarged views, in views (b)
and (c) of FIG. 1. In view (b), the uppermost surface 27 of the
insert 25 is arranged to form part of the external surface of the
sidewall 3 of the box 1, when the insert is inserted into the gap
19. In view (c), the uppermost surface 29 of the insert 25 is
arranged to form part of the internal surface of the sidewall 3 of
the box 1, when the insert is inserted into the gap 19. Thus, the
protrusion 23 arranged to engage with the groove 21 in the gap 19
in the sidewall 3 of the box extends around the sides and bottom of
the insert 25. The top region of the insert provides profiles
corresponding to the recess 13, and an indentation 17, in the top
edge 11 of the sidewall, thereby providing continuations of the
these profiles when the insert is inserted into the gap 19 in the
sidewall 3. The insert 25 may be inserted into the gap 19 in the
sidewall 3 via the open upper end of the gap, by sliding the insert
in a downwards direction from the top edge 11 of the sidewall
towards the base 7 of the box, and the insert may be removed from
the gap by sliding it in an opposite, upwards, direction. When
inserted into the sidewall 3, the insert is retained in place in a
vertical direction by gravity and friction, and in a horizontal
direction (i.e. perpendicular to the side wall) by the engagement
between the protrusion 23 and the groove 21. When a lid 15 closes
the box 1, the lid also acts to retain the insert 25 in place in
the gap 19.
[0035] Preferably, the, or each, such gap in the sidewall of the
box comprises a slot. The slot preferably extends in a
substantially perpendicular direction with respect to the top edge
and/or with respect to a base of the box. Advantageously the, or
each, slot may be defined by substantially parallel opposite sides
in the sidewall. Alternatively the, or each, slot may taper in a
direction away from the top edge, for example.
[0036] The, or each, slot or other such gap preferably is no wider
than 25% wider than the thickness of the sidewall, more preferably
no wider than 10% wider than the thickness of the sidewall, so that
when a sidewall of a similar or identical box is received in the
gap, preferably the fit is close or moderately close. This has the
advantage of providing stability or rigidity to the fitted together
boxes, for example so that if they are stacked with other pairs of
boxes, the entire stack preferably has at least reasonable
stability. It also has the advantage that preferably a pair of
boxes fitted together in an overlapping manner according to the
invention can be handled substantially as a unit, thereby
facilitating their handling.
[0037] In some embodiments of the invention (particularly, but not
exclusively, embodiments in which the sidewall of a box is thin)
the sidewall may include a relatively thick region (relative to the
rest of the sidewall) in which a gap (e.g. a slot) is provided.
This has the advantage of strengthening the sidewall in the region
of the gap.
[0038] With regard to the stability of a plurality of the boxes
(e.g. a plurality of fitted together pairs of boxes) when stacked,
advantageously the underside of the base of each box may be
profiled to engage with a corresponding underside of a base of
another box, to reduce the possibility of relative lateral movement
between two boxes stacked base-to-base. For example, the profiling
of the underside of the base of a box may comprise one or more
protrusions (e.g. one or more "dimples") and/or one or more
recesses (e.g. one or more hollows corresponding to a respective
dimple).
[0039] Preferably the, or each, gap in a sidewall of a box
according to the invention has a depth of at least 25% of the
height of the sidewall. More preferably, the, or each, such gap has
a depth of at least 50%, especially at least 75%, of the height of
the sidewall. In some preferred embodiments of the invention, the,
or each, such gap has a depth of substantially the entire height of
the sidewall.
[0040] It may be advantageous for the insert 25 to be retained in
the gap 19 in such a way also to prevent widening of the gap due to
flexing of the sidewall. Consequently, the groove 21 in the
periphery of the gap 19 may have a shape such as that shown in FIG.
5 (a) or FIG. 5 (b) (or a similar shape). The grooves 31 and 33
shown in FIG. 5 are arranged to engage with a respective
corresponding protrusion (not shown) of an insert. Because the
grooves 31 and 33 include regions 35 that are wider than their
openings 37, an insert that engages with such grooves will
substantially prevent any widening of the gap 19.
[0041] FIG. 2 (views (a) and (b)) shows two embodiments of a set of
boxes (in fact, two pairs of boxes) according to the invention. In
each set of boxes, one of the boxes comprises a box 1 according to
the invention, having two gaps 19 in its sidewall 3, whereas the
other box 37 is not a box according to the invention (although it
is box of a set of boxes according to the invention) because the
box 37 does not have any gaps 19 in its sidewall 3. The gaps 19 are
situated in respective mutually perpendicular faces of the sidewall
3, adjacent to opposite corners 39 of the box 1. One of the gaps 19
is identical to that shown in FIG. 1 (i.e. including a groove 21),
whereas the other gap 19 is shown without any such groove, for
simplicity. As with the box 1 shown in FIG. 1, the boxes 1 and 37
shown in FIG. 2 each have four substantially flat faces, and are
generally rectangular in plan view.
[0042] The two gaps 19 of each box 1 in FIG. 2 are shown open (i.e.
they are not closed by inserts 25). As shown in view (b), the
conventional box 37 and the novel box 1 may be fitted together in
an overlapping configuration, by inverting one of the boxes (in the
figure, box 1 is inverted, but box 37 could be inverted instead)
and by causing the sidewall of box 37 to be received in the gaps 19
in the sidewall 3 of box 1. It is clearly seen from view (b) of
FIG. 2, that the volume occupied by the two boxes fitted together
in this overlapping manner is significantly less than would be the
case if the boxes were simply stacked with one on top of the other
(which would be the case in the absence of the present invention).
This decrease in volume is particularly marked because the gaps 19
in the sidewall 3 are positioned adjacent to the opposite corners
39 of the box 1, which has the effect of substantially maximising
the overlap between the boxes 1 and 37 when they are fitted
together. Consequently, a greater number of empty boxes may be
stored and transported in a given volume than hitherto, by means of
the present invention. Therefore, the costs of storing and
transporting the boxes may be significantly reduced due to the
invention.
[0043] As explained above, in some embodiments of the invention,
the box 1 may include only a single gap 19 in its sidewall 3, for
example as shown in FIG. 3. (The boxes shown in FIG. 3 are similar
to the box shown in FIG. 1, and the same reference numerals
indicate corresponding features.) In such embodiments, the box 1
may be fitted together with another box 1 according to the
invention, which other box 1 is a mirror-image version of the box
1. This is shown in FIG. 3 (c), in which two boxes 1 according to
the invention, which are mirror-images of each other, are fitted
together with the sidewall 3 of each box received in the gap 19 of
the other box. The gap 19 in one of the boxes is shown, whereas the
gap 19 in the other box is hidden, but its location is indicated by
an arrow.
[0044] Also as explained above, in the broadest definitions of the
present invention, the structure of the box is defined with
reference to its mirror-image FIG. 3 (c) thus illustrates a set of
two boxes according to the invention, which boxes are mirror-image
versions of each other, and FIG. 3 (c) also provides an
illustration of how a box according to the invention could (in a
virtual, or imaginary way) be fitted together with its own
mirror-image.
[0045] Generally, the sidewall of a box according to the invention
can have any thickness, but for most boxes the sidewall will have a
thickness in the range of 2 mm to 150 mm, preferably in the range
of 5 mm to 100 m. For example, for expanded polystyrene boxes, some
"standard" wall thicknesses include: 22 mm; 25 mm; 35 mm; 40 mm; 50
mm; and 65 mm.
[0046] In accordance with another embodiment of the invention, the
box further comprises an element having a sidewall without a base
or comprises one of a pair wherein, each continuous sidewall of a
pair has corresponding gaps, each gap extending partially in
relation to the height of the sidewall, wherein the gaps are
appropriately spaced to enable stacking. In such embodiments, the
box may be a so-called "ring" extension, for example, which can be
located on the top edge of another box having a base (or indeed on
another ring extension which itself is located on a box with a
base, or on another ring extension). Such ring extensions are used
to increase the depth of a box in a versatile manner.
[0047] FIG. 4 shows a further set of boxes according to the
invention, which boxes are fitted together in an overlapping
configuration. In this set of boxes, box 41 comprises only a
sidewall 3, and does not include a base 7. Box 41 may, for example,
comprise a ring-extension, e.g. as described above.
[0048] Referring now to FIGS. 6 & 7, there is shown a still
further embodiment in accordance with the invention. In this
embodiment, the box is manufactured from a sheet material: FIG. 6
shows the box 60 with uppermost flaps 62, 63 extending parallel
with a base to form a closed box. Dashed line 64 indicates a
flex-portion about which flap 65 can hinge about flex or otherwise
depend, as can be clearly seen with reference to FIG. 7, which
shows the box with uppermost flaps depending downwardly, within the
box and with flap 65 in an open position, whereby a mirror image
version may be placed upon, whereby to enable nesting thereof. It
will be appreciated, that in this version, there is no separate
lid. Conveniently the edges of the flap not being the hinge with
sidewall 66, and as indicated by dotted lines 67 are either heavily
perforated to enable convenient opening of the flap about the
hinge. Once the cardboard flap has been used for a first time and
it is intended to re-use the box, the flap may be taped together
using adhesive-backed tape. If manufactured from, for example
cardboard or corrugated plastics/cardboard or other material, the
thickness of the sidewalls may be 1-10 mm or more.
[0049] It will be appreciated that the sidewalls of the boxes are
conveniently rectilinear in plan view, but may be of a generally
circular or elliptical shape and boxes according to the invention
may generally be of any type having an upstanding sidewall. For
example, the sidewall may be curved (e.g. the box may be
substantially cylindrical, or may have a curved sidewall defining
another shape). Usually, however, the sidewall will comprise a
plurality of substantially flat faces, e.g. four substantially flat
faces. For example, the box may be substantially square or
rectangular in plan view. For embodiments of the invention in which
the sidewall comprises a plurality of faces, and therefore
comprises a plurality of corners between faces, preferably any gap
(e.g. slot) in the sidewall is located at, or adjacent to, a
respective corner. This has the advantage that when boxes are
fitted together, they will be overlapped (in plan view) to the
maximum extent possible, thereby saving the greatest amount of
space (in a lateral direction). For embodiments of the invention
which comprise generally circular and elliptical boxes, the gaps
will conveniently be arranged in an oblique fashion with respect to
the wall, in the area of the wall.
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