U.S. patent application number 11/438305 was filed with the patent office on 2006-12-21 for sheet conveying apparatus and image forming apparatus.
This patent application is currently assigned to Canon Kabushiki Kaisha. Invention is credited to Yoshiharu Iwanaga, Tadashi Matsumoto.
Application Number | 20060284363 11/438305 |
Document ID | / |
Family ID | 36952658 |
Filed Date | 2006-12-21 |
United States Patent
Application |
20060284363 |
Kind Code |
A1 |
Matsumoto; Tadashi ; et
al. |
December 21, 2006 |
Sheet conveying apparatus and image forming apparatus
Abstract
In case a belt member of an endless intermediate transfer belt
causes an improper running such as a skewed or zigzag movement, the
belt member contacts belt contact detecting portions on both ends
of a belt control roller and causes friction thereon. A difference
in the frictional forces on the belt contact detecting portions
causes a pivoting of a rotary axis of the belt control roller about
a roller support member formed by a supporting shaft and a bearing
at the center, thereby correcting the belt member in running
operation to an appropriate position.
Inventors: |
Matsumoto; Tadashi; (Tokyo,
JP) ; Iwanaga; Yoshiharu; (Tokyo, JP) |
Correspondence
Address: |
FITZPATRICK CELLA HARPER & SCINTO
30 ROCKEFELLER PLAZA
NEW YORK
NY
10112
US
|
Assignee: |
Canon Kabushiki Kaisha
Tokyo
JP
|
Family ID: |
36952658 |
Appl. No.: |
11/438305 |
Filed: |
May 23, 2006 |
Current U.S.
Class: |
271/10.11 |
Current CPC
Class: |
B65G 23/44 20130101;
B65G 39/16 20130101; B65H 2404/25 20130101; B65H 29/16 20130101;
B65H 5/025 20130101; B65G 43/00 20130101 |
Class at
Publication: |
271/010.11 |
International
Class: |
B65H 5/00 20060101
B65H005/00 |
Foreign Application Data
Date |
Code |
Application Number |
Jun 7, 2005 |
JP |
2005-167502 |
Claims
1. A sheet conveying apparatus comprising: an endless belt for
conveying a recording medium sheet; a belt control roller which
constitutes at least one of plural rollers supporting the belt and
serves to correct an improper running of the belt caused by a skew
or zigzag movement thereof; a roller support member for supporting
the belt control roller in an angularly variable manner about a
fulcrum at a longitudinal center of the roller; and first and
second belt contact detecting portions provided on both end
portions of the belt control roller so as to come into contact with
and to be subjected to a friction by the belt itself in case of an
improper running thereof; wherein the belt control roller causes an
angular change of a rotary axis thereof about the roller supporting
member as a fulcrum according to a difference between the
frictional forces of the first and second belt contact detecting
portions.
2. A sheet conveying apparatus according to claim 1, wherein the
first and second belt contact detecting portions are provided at a
same distance with respect to the roller support member.
3. A sheet conveying apparatus according to claim 1, further
comprising urging means which urges a rotary axis of the belt
control roller toward a base position where the rotary axis becomes
parallel to those of the plural rollers.
4. An image forming apparatus comprising a sheet conveying
apparatus according to claim 1, and an image forming part for
recording an image on a sheet conveyed by the sheet conveying
apparatus.
5. A belt guiding apparatus comprising: a roller maintained in
contact with and driven by a moving belt; a support member for
rotatably supporting the roller; support means which pivotably
supports the support member in such a manner that the roller can
change a direction of a rotary axis thereof; a first friction
member so provided as to pivot integrally with the support member
and receiving, from the belt, a frictional force which becomes
larger as the belt is displaced from a predetermined position to a
first lateral direction; and a second friction member so provided
as to pivot integrally with the support member and receiving, from
the belt, a frictional force which becomes larger as the belt is
displaced from the predetermined position to a second lateral
direction opposite to the first lateral direction; wherein the
support member pivots together with the first and second friction
members, by the frictional force which the first or second friction
member receives from the belt, to change the direction of the
rotary axis of the roller thereby correcting the displacement of
the belt.
6. A belt guiding apparatus according to claim 5, wherein the first
and second friction members are unrotatably fixed to the support
member.
7. A belt guiding apparatus according to claim 5, wherein the first
friction member has a larger contact area with the belt when the
belt is displaced from the predetermined position to the first
lateral direction.
8. A belt guiding apparatus according to claim 5, wherein the
second friction member has a larger contact area with the belt when
the belt is displaced from the predetermined position to the second
lateral direction.
9. A belt guiding apparatus according to claim 5, wherein the first
and second friction members are positioned at lateral sides of the
roller.
10. A belt guiding apparatus according to claim 5, wherein a
rotation center of the support member is positioned at a
longitudinal center of the roller.
11. A belt guiding apparatus according to claim 5, wherein a
distance from the rotary center of the support member to the first
friction member is equal to a distance from the rotary center of
the support member to the second friction member.
12. A belt guiding apparatus according to claim 5, wherein a
distance from the first friction member to the second friction
member is equal to or larger than a width of the belt.
13. A belt guiding apparatus according to claim 5, wherein a
distance from the first friction member to the second friction
member is equal to or smaller than a width of the belt.
14. A recording medium conveying apparatus comprising: a belt for
conveying a recording medium; plural rollers for supporting the
belt; a control roller maintained in contact with and driven by the
moving belt; a support member for rotatably supporting the control
roller; support means which pivotably supports the support member
in such a manner that the control roller can change a direction of
a rotary axis thereof; a first friction member so provided as to
pivot integrally with the support member and receiving, from the
belt, a frictional force which becomes larger as the belt is
displaced from a predetermined position to a first lateral
direction; and a second friction member so provided as to pivot
integrally with the support member and receiving, from the belt, a
frictional force which becomes larger as the belt is displaced from
the predetermined position to a second lateral direction opposite
to the first lateral direction; wherein the support member pivots
together with the first and second friction members, by the
frictional force which the first or second friction member receives
from the belt, to change the direction of the rotary axis of the
roller thereby correcting the displacement of the belt.
15. An image forming apparatus comprising: a belt for conveying a
recording medium; plural rollers for supporting the belt; recording
means which records an image on the recording medium conveyed by
the belt; a control roller maintained in contact with and driven by
the moving belt; a support member for rotatably supporting the
control roller; support means which pivotably supports the support
member in such a manner that the control roller can change a
direction of a rotary axis thereof; a first friction member so
provided as to pivot integrally with the support member and
receiving, from the belt, a frictional force which becomes larger
as the belt is displaced from a predetermined position to a first
lateral direction; and a second friction member so provided as to
pivot integrally with the support member and receiving, from the
belt, a frictional force which becomes larger as the belt is
displaced from the predetermined position to a second lateral
direction opposite to the first lateral direction; wherein the
support member pivots together with the first and second friction
members, by the frictional force which the first or second friction
member receives from the belt, to change the direction of the
rotary axis of the roller thereby correcting the displacement of
the belt.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to an apparatus for guiding a
belt, and more particularly a belt guiding apparatus equipped with
a control mechanism for preventing a belt skewing. The present
invention also relates to a driving apparatus utilizing a belt
guiding apparatus equipped with a control mechanism for preventing
a belt skewing, a conveying apparatus utilizing such belt guiding
apparatus, and an image forming apparatus equipped with such
conveying apparatus.
[0003] 2. Related Background Art
[0004] There is known an image forming apparatus for forming a
color image, utilizing a belt drive apparatus for driving an
endless flat belt, called an intermediate transfer belt. In such
image forming apparatus, toner images are formed on plural
photosensitive drums serving as image bearing members of plural
colors, and, before being transferred onto a recording sheet, at
first transferred onto the intermediate transfer belt, and then
collectively transferred onto such recording sheet.
[0005] Also the belt drive apparatus is employed in a sheet
conveying apparatus for conveying a sheet as a recording
medium.
[0006] FIGS. 12 and 13 illustrate a prior image forming apparatus
utilizing a belt drive apparatus as the sheet conveying apparatus.
A conveying belt 131 is supported by an idler roller 132, a drive
roller 134 and a belt adjusting roller 135 and is rotated in a
direction indicated by an arrow. The belt adjusting roller 135
serves to provide the conveying belt with a predetermined tension,
and to correct a skew of the belt. The conveying belt 131 is
provided with comb-like electrodes, parallel to a transversal
direction of the belt, which is orthogonal to a conveying
direction, and is also provided, on the belt surface, with an
intermediate resistance layer for generating an attractive force in
a contact area with the sheet. Also on both lateral ends of the
conveying belt 131, electrostatic means 136 and charge eliminating
means 137 are provided and apply a high voltage in contact with the
comb-like electrodes to generate an electrostatic attractive force.
Thus the sheet is fixed by electrostatic attraction to the
conveying belt 131 and is advanced to an appropriate position
corresponding to a recording head 107 in an image forming part. As
a positional displacement of the sheet on the belt results for
example in an unevenness in the image, the sheet is conveyed under
an electrostatic attraction onto the conveying belt 131 for
avoiding such positional displacement.
[0007] Also for monitoring a skew movement of the conveying belt
131, optical belt detection sensors 138 such as photointerruptors
are provided on both lateral ends of the belt, and a control
apparatus 156 shown in FIG. 13 detects a skew amount (zigzag
movement amount) of the belt, based on a detection signal from the
belt detection sensors 138. The belt adjusting roller 135 is
rotatably supported by a roller bearing 155, which can be displaced
by a motor 157. A drive signal for turning on/off the motor 157 is
supplied from the control apparatus 156.
[0008] In such control mechanism for preventing belt skew, the belt
adjusting roller 135 is pivoted, as shown in FIG. 15, about an end
thereof at the far side by displacing the other end thereof at the
near side, whereby the rotary axis C-C is displaced with respect to
the conveying direction. When the belt adjusting roller 135 is not
pivoted but remains parallel to the rotary axes of other rollers,
the conveying belt 131 moves from a point A0 to a point B0 in FIG.
15 and does not generate a displacement (skew displacement) in the
thrust direction of the roller. When the rotary axis C-C of the
belt adjusting roller 135 is pivoted, the conveying belt 131 moves
from A1 to B1 to generate a skew displacement .DELTA.X1, or from A2
to B2 to generate a skew displacement .DELTA.X2, whereby the
conveying belt 131 is corrected by a displacement toward the near
side. The belt detection sensor 138 detects such skew displacement
and moves the belt adjusting roller 135 by a set displacement
amount through the control apparatus 156, thereby appropriately
correcting the running position of the conveying belt 131.
[0009] However, a high-speed running of the conveying belt 131
increases a skewing speed, thus often leading to a breakage or the
like in the belt. FIGS. 14A and 14B show a prior structure proposed
for overcoming such drawback. Detection members 140 are provided
independently rotatably on both ends of the belt adjusting roller
135, and a gear 144 provided on the rotary axis is integrally
provided so as to move in synchronization with the detection member
140. A belt adjusting roller 135 is supported by a supporting
bracket 143, which is provided with a rack gear 143 engaging with
the gear 144 on the rotary axis of the roller. The supporting
bracket 143 is mounted on a frame across a tension spring 145 for
applying a tension to the belt, and a constant tension is applied
to the belt 131 by a spring force applied in the X-direction.
[0010] Also Japanese Patent Publication No. H6-99055 discloses a
belt drive apparatus having a function of correcting a zigzag
movement of the belt.
[0011] However, such prior belt skew preventing mechanisms are
associated with a following drawback that has to be resolved. In
case the rotary axis C-C of the belt adjusting roller 135 is
angularly displaced as shown in FIGS. 14A and 14B, for executing
the skew control of the intermediate transfer belt 131, the belt
adjusting roller 135 is subjected to a force in the thrust
direction, thus inducing an abrasion between the roller 135 and the
bearing therefor by the frictional force in the thrust
direction.
SUMMARY OF THE INVENTION
[0012] In consideration of the foregoing, an object of the present
invention is to provide a sheet conveying apparatus and an image
forming apparatus of a high reliability, capable of preventing an
endless flat belt supported by plural conveying rollers, from a
skew movement or a zigzag movement in the course of rotation
thereof, thereby preventing an abrasion or a damage resulting from
mutual friction of the components.
[0013] The above-mentioned object can be attained, according to the
present invention, by a sheet conveying apparatus including an
endless belt for conveying a recording medium sheet, a belt control
roller constituting at least one of plural rollers for supporting
the belt and serving to correct an improper running of the belt
cause by skew and zigzag movements thereof, a roller support member
for supporting the belt control roller in an angularly variable
manner about a fulcrum at a longitudinal center of the roller, and
first and second belt contact detecting portions provided on both
end portions of the belt control roller so as to come into contact
with and to be subjected to a friction by the belt itself in case
of an improper running thereof, wherein the belt control roller
causes an angular change of a rotary axis thereof about the roller
supporting member according to a difference between the frictional
forces of the first and second belt contact detecting portions.
[0014] The present invention also provides an image forming
apparatus including a sheet conveying apparatus of the
above-described constitution and an image forming part for forming
an image on a sheet conveyed from the sheet conveying
apparatus.
[0015] In the sheet conveying apparatus of the present invention,
in case the flat belt causes an improper running such as a skew or
zigzag movement, the both lateral ends of the belt itself contact
either one, or alternately contact both, of the first and second
belt contact detecting portions, provided on both end portions of
the belt control roller, and the belt control roller moves with an
angular change in the rotary axis thereof according to the
difference of the frictional forces in such contacts, thereby
correcting the belt, in an improper running, to a running in a
proper position. It is thus rendered possible to prevent the
abrasion resulting from the friction between the components such as
the belt itself and the roller bearing.
[0016] Also in the image forming apparatus of the present
invention, particularly in case the flat belt is utilized as an
intermediate transfer belt, a sheet conveying apparatus having the
above-described function allows to suppress a displacement of the
intermediate transfer belt in the running thereof, whereby an exact
and stable image transfer is made possible onto the surface of such
belt.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] FIG. 1 is a cross-sectional view showing an ink jet
recording apparatus as an embodiment of an image forming apparatus
of the present invention;
[0018] FIG. 2 is a perspective view showing a conveying belt
provided in a sheet conveying apparatus of this embodiment;
[0019] FIG. 3 is a cross-sectional view showing a relationship
between the conveying belt and an image forming part in this
embodiment;
[0020] FIGS. 4A and 4B are cross-sectional views of the conveying
belt of this embodiment;
[0021] FIGS. 5A, 5B and 5C are respectively an elevation view, a
plan view and a lateral view of a belt control roller in this
embodiment;
[0022] FIG. 6 is a lateral view schematically showing a function of
the belt control roller of this embodiment;
[0023] FIGS. 7A, 7B and 7C are respectively an elevation view, a
plan view and a characteristic chart of the belt control roller of
this embodiment;
[0024] FIGS. 8A, 8B and 8C are schematic views showing operations
of a zigzag movement control in this embodiment;
[0025] FIGS. 9A and 9B are respectively an elevation view and a
plan view of the belt control roller in this embodiment;
[0026] Figs. 10A and 10B are views showing an embodiment with a
wrap angle of about 90.degree.;
[0027] FIG. 11 is a view schematically showing a zigzag
movement;
[0028] FIG. 12 is a perspective view showing an intermediate
transfer belt and a belt control roller in a prior structure;
[0029] FIG. 13 is a cross-sectional view showing the relationship
between an intermediate transfer belt and an image forming part in
a prior structure;
[0030] FIGS. 14A and 14B are respectively an elevation view and a
lateral view showing another prior belt skew preventing mechanism;
and
[0031] FIG. 15 is a view schematically showing a zigzag
movement.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0032] In the following, the sheet conveying apparatus and the
image forming apparatus of the present invention will be explained
by respective preferred embodiments, with reference to the
accompanying drawings. Embodiments will be given in an ink jet
recording apparatus and a sheet conveying apparatus to be equipped
therein, as a specific example of the image forming apparatus
capable of evidently reflecting the purport of the present
invention.
[0033] Referring to FIG. 1, an ink jet recording apparatus 1 is
provided, in a main body thereof, with a sheet conveying apparatus
including a sheet feed part 2, a conveying belt 3 and a sheet
discharge part 4. A recording head 7 constituting recording means
forms a color image on a sheet P or a recording medium, conveyed by
the conveying belt 3. The sheet conveying apparatus is illustrated
in an example including, in addition to an automatic sheet feeding
device constituted of members and devices explained above, a
manually-fed sheet feeding device.
[0034] The sheet feeding part 2 is provided with a pressure plate
21 for supporting a stack of sheets P in a cassette body 23, and a
sheet feed roller, which is rotatably supported and serves to pick
up and advance the sheets P one by one by a frictional force, to
the exterior of the cassette. The pressure plate 21 is pivotably
supported, at a rear end portion thereof in a sheet advancing
direction, in the cassette body 23 by a rotary shaft. A pressure
spring 24 mounted on the bottom side of the pressure plate 21 urges
an uppermost sheet P toward the sheet feed roller 22. Also in a
part of the pressure plate 21 opposed to the sheet feed roller 22,
there is provided a separation pad of a material of a high friction
coefficient, such as artificial leather, in order to avoid
so-called superposed advancing, in which plural sheets P are
advanced in a superposed state.
[0035] The cassette body 23 is further provided with a separating
finger, which covers one of the corners of the sheet P, for
enabling separation of a single sheet P, and a release cam for
releasing the contact of the pressure plate 21 and the sheet feed
roller 22 (both members being omitted from the illustration). In a
stand-by state, the release cam presses the pressure plate 21 down
to a predetermined position, whereby the pressure plate 21 is
separated to a position not in contact with the sheet feed roller
22.
[0036] A driving power from a drive roller 34 is transmitted, for
example through gears, to the sheet feed roller 22 and the release
cam. Thus the pressure plate 21, upon being released from the
release cam, is lifted to bring the sheet P in contact with the
sheet feed roller 22, which is rotated to pick up the uppermost
sheet P to initiate the sheet feeding. The sheet P is separated by
the separating finger one by one and is advanced to the conveying
belt 3. The sheet feed roller 22 rotates until the sheet P is
advanced to the conveying belt 3, whereupon the stand-by state is
resumed in which the sheets P are separated from the sheet feed
roller 22 and the driving power from the drive roller 34 is turned
off. Also a sheet feed roller 90 of a manual-insert sheet feed
device feeds a sheet P, set on a manual insertion tray 91, to the
conveying belt 3 in response to a record command signal.
[0037] The sheet P, conveyed from the sheet feed part 2, impinges,
at a leading end thereof, on a nip of a pair of registration
rollers 44 positioned in front of the conveying belt 3, and is
stopped in a state forming a loop of a predetermined amount,
thereby being corrected from an eventual skewed position. Then, in
response to a print start command signal from a main controller
(not shown) in the main body of the apparatus, the registration
rollers 44 start to rotate to advance the sheet P to the conveying
belt 3.
[0038] A platen 30 supports a belt member 31 of the conveying belt
3 in a flat state from the inner side, thereby inhibiting a
downward displacement thereof. The platen 30 serves to assist that
the sheet P on the belt member 31 is advanced to appropriate
positions corresponding to respective color recording heads 7 (Y,
M, C, K) of the image recording part (image forming part). Also in
a position opposed to the idler roller 32, an attraction roller 33
is provided in contact with the belt member 31, so as to be rotated
by the movement thereof. The attraction roller 33 is pressed to the
belt member 31 by a spring (not shown), thereby guiding the sheet P
to the recording head. Also at an upstream side of the conveying
belt 3, there are provided an upper guide 27 and a lower guide 28
for guiding the sheet P to the registration rollers 44. At a
downstream side of the idler roller 32, in the conveying direction
of the recording sheet, a recording head 7 is provided as recording
means for recording an image according to image information.
[0039] The sheet P advanced by the registration rollers 44 is
conveyed by the idler roller 32 and the attraction roller 33, and
the leading end of thus conveyed sheet P is detected by a PR sensor
lever (not shown) thereby determining a recording position on the
sheet P.
[0040] The recording head 7 is constituted of an ink jet recording
head of line type, in which plural nozzles are arrayed along a
direction orthogonal to the conveying direction of the sheet P. In
a sequential order from the upstream side in the conveying
direction of the sheet P, recording heads of respective colors 7K
(black), 7C (cyan), 7M (magenta) and 7Y (yellow) are arranged with
predetermined gaps therebetween. These recording heads 7K, 7C, 7M
and 7Y are supported by mounting on a head holder 7A. These
recording heads execute a heating of ink to induce a film boiling
therein, thereby discharging the ink from the nozzles of the
recording heads utilizing a pressure change caused by a growth or a
contraction of a bubble generated by such film boiling, and thus
forming an image on the sheet P. The recording head 7 is made
adjustable as to a distance (gap) between the nozzle face and the
sheet P in the course of a recording operation. In a non-operating
state, the recording head 7 is lifted and a cap 8 slides to cover
the nozzle face of the recording head 7, thereby preventing the ink
from solidification.
[0041] The sheet discharge part 4 is constituted of a sheet
discharge roller 41 and a spur 42. The sheet P after image
recording by the recording head 7 is pinched and conveyed by the
sheet discharge roller 41 and the spur 42, thus being discharged to
a sheet discharge tray 43. The sheet discharge roller 41 is driven
by a driving power transmitted from the drive roller 34 through
transmission means. The spur 42, in order to run on the printed
surface after recording, has a small contact area with the sheet P,
thereby not smearing or perturbing the image recorded on the sheet
P even in contact with the printed surface after recording.
[0042] As shown in FIGS. 2 and 3, the conveying belt 3 has an
endless belt member 31 for conveying the sheet P thereon in an
attracted state. The belt member 31 is supported by plural rollers
including an idler roller 32, a drive roller 34 and a belt control
roller 35, and is rotated by a driving power from the drive roller
34. The idler roller 32 and the drive roller 34 are rotatably
supported on a frame 39 of the apparatus.
[0043] The belt control roller 35 is a principal member of a belt
running adjusting mechanism featuring the present invention, and
exerts a function as a tension roller for providing the belt member
31 with an appropriate tension, and a function of correcting an
improper running in the belt member 31, such as a skew movement or
a zigzag movement. The belt control roller 35 is rotatably
supported, at both ends thereof, by a control roller frame 71 which
is provided in the frame 39 of the apparatus so as to be capable of
a rocking motion.
[0044] Now referring to FIGS. 5A to 5C, first and second belt
contact detecting portions 70a, 70b of a cylindrical shape are
provided, unrotatably, on both ends of the control roller frame 71.
The belt control roller 35 is rotatably supported, across such belt
contact detecting portions 70a, 70b, by the control roller frame
71. The belt control roller 35 is rotated by the rotation of the
belt member 31. The belt contact detecting portions 70a, 70b have a
cylindrical shape of a curvature same as that of the roller, in
order to generate a frictional force upon contacting the belt
member 31, and, in case the belt member 31 causes a skew movement
or a zigzag movement, it comes into contact with either of the belt
contact detecting portions 70a and 70b. A surface area, in the belt
contact detecting portions 70a, 70b, capable of contacting the belt
member 31, has a frictional coefficient sufficient for generating a
power for displacing the belt control roller 35 for a skew control
of the belt member 31 to be explained later. In the present
embodiment, the belt control roller 35 is formed by
abrasion-resistant rubber, having a frictional coefficient k of
0.2-0.5 to the belt member 31.
[0045] Also as shown in FIG. 5C, end shafts 35a of the belt control
roller 35, protruding outwards from the belt contact detecting
portions 70a, 70b are rotatably supported by bearings provided in
movable pieces 35b. The movable piece 35B is supported, slidably in
a direction B, by a split guide portion provided at each end of the
control roller frame 71. Springs 72 urges the movable pieces 35B in
a direction B, thereby providing the belt member 31 with a tension
of 1.0-15 kgf (9.8 N-147 N). In the present embodiment, a stable
and highly precise conveying operation can be realized by a tension
of 4.0 kgf (39.2 N). The control roller frame 71 is provided with a
supporting shaft 73, at a center of a roller width, in the thrust
direction of the belt control roller 35. The supporting shaft 73 is
pivotably supported by a bearing provided in a bracket 74, so as to
support the belt control roller 35 in an angularly variable manner.
The bracket 74 is mounted on the frame 39 of the apparatus. The
belt control roller 35 is capable of a rocking motion in directions
X1, X2 shown in FIG. 6, about the supporting shaft 73 (displacing
fulcrum). The first and second contract detection portions 70a, 70b
are provided at positions of a same distance from the center of the
supporting shaft 73.
[0046] Also compression springs 75 are provided as urging means
between both ends of the control roller frame 71 and the frame 39,
thus urging the belt control roller 35 toward a stationary position
where the rotary axis thereof becomes parallel to the rotary axes
of the drive roller 34 and the idler roller 32. The compression
springs 75 serve to regulate, in a zigzag movement control to be
explained later, a magnitude of the frictional forces generated by
the belt contact detecting portions 70a, 70b for displacing the
belt control roller 35. However, the compression springs 75 are not
essential in the zigzag movement control.
[0047] The drawings illustrate an example in which the belt member
31 is wound by a wrap angle of about 180.degree. on the belt
control roller. However, such wrap angle is not restrictive, and a
same control theory is applicable also in case of a wrap angle of
about 90.degree. as shown in FIGS. 10A and 10B. However,
adjustments on the frictional coefficient and the like are
necessary, because the generated frictional force becomes
different.
[0048] In case of a belt wrap angle of 180.degree., as shown in
FIGS. 7A-7C and 8A-8C, a tension t of 4 kgf (39.2 N) is given by
the tension springs 72 to the belt member 31 of a width for example
of about 350 mm. A drag N, acting on a surface in contact with the
belt control roller 35, is constant in any position because of the
cylindrical shape thereof, thus providing a relation N=t. When the
belt member 31 is driven in such state, the belt control roller 35
rotates by being driven by the belt member 31. The belt contact
detecting portions 70a, 70b, having an external shape same as that
of the belt control roller 35 but provided unrotatably, generates a
frictional force upon contact with the moving belt member 31. Such
frictional force is represented by f1=.mu.N1, wherein p is a
friction coefficient between the rear surface of the belt and the
contact surfaces of the belt contact detecting portions 70a, 70b,
and is generated in a tangential advancing direction in the contact
point. The belt contact detecting portions 70a, 70b, being mounted
on both ends of the control roller frame 71 pivotable about the
supporting shaft 73, are movable in a rotating plane perpendicular
to the supporting shaft 73. A force F, for displacing the belt
control roller 35, can be obtained by integrating a component,
along such rotating plane, of the frictional force generated in the
contact point of the belt contact detecting portions, over a
contact area.
[0049] By employing a ball bearing in the bearing 74 for the
supporting shaft 73, the control roller frame 71, which supports
the belt member 31 of a width of 350 mm under a tension of 4 kgf
(39.2 N), can be controlled by a force F of 10 kgf (98 N) which is
a component in the rotating plane of the frictional force generated
in the belt contact detecting portions. As the moving force F is
variable depending on the tension, the resistance in the bearing,
the belt width and so on, it is important to optimize the
frictional forces in the belt contact detecting portions 70. In
consideration of the durability, the friction in the belt contact
detecting portions 70 is preferably made smaller, so that the force
F required for the displacement should be made as small as
possible.
[0050] When the belt member 31 has an effective width L equal to or
smaller than a length L.mu. of the belt control roller 35, and when
a zigzag movement is generated as shown in FIG. 7A or 9A, the belt
contact detecting portions 70a, 70b on both ends of the belt
control roller 35 do not contact the belt member 31 and do not
generate a frictional force. On the other hand, in case of a zigzag
movement, when the belt member 31 is skewed to the left as shown in
FIG. 9B, it comes into contact with the belt contact detecting
portion 70a, which thus receives, from the belt member 31, a
frictional force Fa in the advancing direction thereof. The
frictional force Fa generates a moment of clockwise rotating the
belt control roller 35 about the center corresponding to the
supporting shaft 73. When the belt control roller 35 is pivoted
clockwise by an angle corresponding to the frictional force Fa, the
belt member 31 guided by the belt control roller 35 moves to the
right whereby the skew is corrected. When the belt member 31 is
skewed to the right, the belt contact detecting portion 70b at the
right side receives, from the belt member 31, a frictional force Fb
in the advancing direction thereof. The frictional force Fb causes
a counterclockwise pivoting of the belt control roller 35, whereby
the belt member 31 is displaced to the left to correct the
skew.
[0051] In an embodiment shown in FIG. 7B, the effective width L of
the belt member 31 and the distance L.mu. between the belt contact
detecting portions 70a, 70b on both ends of the roller have a
relationship L.gtoreq.L.mu.. When the belt member 31 is in an
appropriate position relative to the rollers, the frictional forces
received by the belt contact detecting portions 70a, 70b from the
belt member 31 are mutually equal. However, when the belt member 31
is skewed to either side, the belt contact detecting portion 70 in
such skewed side shows an increased contact area with the belt
member 31, whereby the frictional force received from the belt
member increases in proportion to the distance of displacement. On
the other hand, the belt contact detecting portion 70 on the other
side shows a decreased contact area with the belt member 31,
whereby the received frictional force decreases. As a result, the
frictional forces acting on the left and right belt contact
detecting portions 70a, 70b become mutually different, thus
generating a moment for pivoting the control roller frame 71 in
such a direction as to correct the skew of the belt member 31. FIG.
7C is a chart showing a relationship between a displacement amount
of the belt member 31 and a force F for pivoting the control roller
frame 71. In FIG. 7C, the slope of the line is determined by the
frictional force generated between the rear surface of the belt
member 31 and the belt contact detecting portions 70a, 70b.
[0052] As explained in the foregoing, the zigzag movement control
of the present embodiment can correct the displacement of the belt
member 31 by a force, of which magnitude always corresponds to the
positional displacement of the belt member 31. Also in case the
frictional durability is lowered between the belt member 31 and the
belt contact detecting portions 70a, 70b, the slope of the line
becomes smaller, thereby expanding a control impossible range,
since the control is not possible unless a force exceeding a
pivoting resistance of the supporting shaft 73 is obtained. Such
situation can however be avoided by selecting the distance L.mu.
between the belt contact detecting portions 70a, 70b in
anticipation of such situation.
[0053] Now reference is made to FIG. 11 for reconfirming the
behaviors in the zigzag movement control. In FIG. 11, 35 indicates
the belt control roller, and it is assumed that the belt member
runs the front side of the belt control roller, with respect to the
plane of the drawing.
[0054] In the belt control roller 35 in a state without a zigzag
movement, the belt member comes into contact with the belt control
roller 35 at a point A0, and remains in contact to a point B0
wherein the belt member leaves the roller. In such case, there is
not generated a force for displacing the belt member in a direction
orthogonal to the conveying direction.
[0055] When the belt member is skewed to the left side, the belt
member runs, as shown in FIG. 9B, slipping on the surface of the
belt contact detecting portion 70a. In response, a frictional force
Fa acts on the belt contact detecting portion 70a, thereby shifting
the belt control roller 35 to a position 35A shown in FIG. 11. As a
result, a point on the belt member 31, coming into contact with the
belt control roller 35 at a point A1 in FIG. 11 leaves the belt
control roller at a point B1. Therefore, when there is no slippage
in the thrust direction, the belt member 31 is rightward displaced
by a distance L1, perpendicularly to the conveying direction. Thus
the skew of the belt member to the left side can be corrected.
[0056] On the other hand, when the belt member skews to the right,
a frictional force Fb acts from the belt member 31 to the belt
contact detecting portion 70b, thereby shifting the belt control
roller 35 to a position 35B shown in FIG. 11. As a result, a point
on the belt member 31, coming into contact with the belt control
roller 35 at a point A2 in FIG. 11 leaves the belt control roller
at a point B2. Therefore, the belt member 31 is leftward displaced
by a distance L2, thus correcting the skew of the belt member to
the right side.
[0057] Thus, the belt member 31, in an eventual zigzag movement,
can always be returned to the normal position.
[0058] It is thus possible to achieve a control by a small
difference in the friction, utilizing a frictional force generated
in either of the belt contact detecting portions 70a, 70b provided
on both ends of the belt control roller or utilizing a difference
in the frictional forces generated in both detection portions, and
to realize a stabilized conveying operation for the recording sheet
P, under a constant monitoring of the skew in the belt 3 and a
stable rotation of the belt member 31.
[0059] FIGS. 4A and 4B are partial cross-sectional views of the
belt member 31. The belt member 31, rotated while supporting the
sheet P by attraction, is provided with electrodes 60a, 60b which
are formed by conductive metals arranged in such a pattern as to
generate a strong electrostatic attractive force, and which are
protected by a laminate structure of a base layer 62 and a surface
layer 61. The base layer 62 is formed by a synthetic polymer resin
such as of polyethylene or polycarbonate, while the surface layer
61 is formed by a synthetic resin such as a fluorinated resin,
controllable in resistance for generating an optimum electrostatic
force, and these layers are formed in an endless belt shape. These
layers are mutually adjoined for example with an adhesive material
or by thermal fusion. The electrodes 60a, 60b are formed in
mutually opposed comb-like patterns with plural teeth arranged in a
direction perpendicular to the conveying direction of the belt. On
both lateral end portions of the belt member 31, the surface layer
61 is eliminated to expose the electrodes 60a, 60b for enabling
power feeding brushes 36 to apply a high voltage.
[0060] The base layer 62 constituting the belt member 31 is formed
by winding a sheet (20 .mu.m) constituted of a thermal plastic
resin and a thermosetting resin by plural turns (5 turns), followed
by thermal fusing, thereby obtaining a sheet of a thickness of 100
.mu.m. Then a thermosetting surface material is wound also in
plural turns and thermally fused to complete the belt. During such
process, electrodes 60 are formed, in the state of the base layer
sheet, in predetermined positions thereon, whereby such electrodes
are provided in a position predetermined within the thickness of
the belt. The electrodes may be formed by printing a conductive
paint, or by depositing a conductive resin and executing thermal
fusion collectively. Such laminate structure improves uniformity of
the belt after formation and secures a stable precision.
[0061] A voltage of about 0.5-10 kV is applied to the power supply
brushes 36 which is in contact with the belt member 31, thereby
generating an attractive force in the belt member 31 in the
recording positions below the recording heads 7. The power supply
brushes 36 are connected to a high-voltage source (not shown) for
generating a predetermined high voltage. At the sheet discharge,
the charge of the electrodes 60 is eliminated by the charge
eliminating brush 37 whereby the attractive force is lost and the
sheet is separated and advanced to the sheet discharge part 4.
[0062] The present invention is not limited to the embodiments
described above, but may also be realized in other embodiments or
in modifications or variations of such embodiments within an extent
not departing from the scope of the invention.
[0063] This application claims priority from Japanese Patent
Application No. 2005-167502 filed on Jun. 7, 2005, which is hereby
incorporated by reference herein.
* * * * *