U.S. patent application number 11/401788 was filed with the patent office on 2006-11-30 for use of kosteletzkya for production of seaside biodiesel fuel.
Invention is credited to John L. Gallagher, Pei Qin, Denise M. Seliskar.
Application Number | 20060265945 11/401788 |
Document ID | / |
Family ID | 37087608 |
Filed Date | 2006-11-30 |
United States Patent
Application |
20060265945 |
Kind Code |
A1 |
Gallagher; John L. ; et
al. |
November 30, 2006 |
Use of Kosteletzkya for production of seaside biodiesel fuel
Abstract
The present invention relates to the use of a halophyte, such as
Kosteletzkya virginica, in producing oil for conversion to
biodiesel fuel. The present invention is alternatively directed to
the use of salinized land or irrigation of non-saline land with
saltwater for production of biodiesel fuel, without using valuable
freshwater resources.
Inventors: |
Gallagher; John L.; (Lewes,
DE) ; Seliskar; Denise M.; (Lewes, DE) ; Qin;
Pei; (Nanjing, CN) |
Correspondence
Address: |
MCCARTER & ENGLISH, LLP;BASIL S. KRIKELIS
CITIZENS BANK CENTER, 919 N. MARKET STREET
SUITE 1800
WILMINGTON
DE
19801
US
|
Family ID: |
37087608 |
Appl. No.: |
11/401788 |
Filed: |
April 11, 2006 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60670139 |
Apr 11, 2005 |
|
|
|
Current U.S.
Class: |
44/605 |
Current CPC
Class: |
Y02P 30/20 20151101;
C10L 1/026 20130101; C11C 3/003 20130101; C10G 2300/1011 20130101;
Y02E 50/10 20130101; Y02E 50/13 20130101 |
Class at
Publication: |
044/605 |
International
Class: |
C10L 5/00 20060101
C10L005/00 |
Claims
1. A method for producing biodiesel fuel from a halophyte plant,
the method comprising the steps of obtaining oil from said
halophyte plant and converting said oil to biodiesel fuel.
2. The method of claim 1 wherein said halophyte plant comprises a
Kosteletzkya virginica plant.
3. The method of claim 1 wherein said oil is obtained from a seed
of said halophyte plant.
4. The method of claim 1 wherein the oil of said halophyte plant is
converted to biodiesel fuel by a process comprising the step of
transesterification.
5. The method of claim 4 wherein the oil of said halophyte plant is
converted to biodiesel fuel by a process further comprising the
steps of saponification and pyrolysis.
6. The method of claim 1 wherein the oil of the halophyte plant is
reacted with an alcohol in the presence of a catalyst capable of
converting said oil and alcohol to glycerin and methyl esters of
fatty acids.
7. The method of claim 1 wherein the oil of the halophyte plant is
reacted with sodium hydroxide, and is thereafter subjected to a
pyrolysis step.
8. A biodiesel fuel produced by conversion of oil obtained from a
halpophyte plant.
9. The biodiesel fuel of claim 8 wherein said halophyte plant
comprises a Kosteletzkya virginica plant.
10. The biodiesel fuel of claim 8 wherein said oil is obtained from
a seed of said halophyte plant.
11. The biodiesel fuel of claim 8 wherein the oil of said halophyte
plant is converted to biodiesel fuel by a process comprising the
step of transesterification.
12. The biodiesel fuel of claim 11 wherein the oil of said
halophyte plant is converted to biodiesel fuel by a process further
comprising the steps of saponification and pyrolysis.
13. The biodiesel fuel of claim 8 wherein the oil of the halophyte
plant is reacted with an alcohol in the presence of a catalyst
capable of converting said oil and alcohol to glycerin and methyl
esters of fatty acids.
14. The biodiesel fuel of claim 8 wherein the oil of the halophyte
plant is reacted with sodium hydroxide, and is thereafter subjected
to a pyrolysis step.
15. A method for producing biodiesel fuel from oil obtained from a
plant grown on a salinized piece of land.
16. The method of claim 15 wherein said plant comprises a halophyte
plant.
17. The method of claim 16 wherein said halophyte plant comprises a
Kosteletzkya virginica plant.
18. The method of claim 15 wherein said plant is capable of growing
in saline soils and is further capable of feeding from saltwater.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional
Application No. 60/670,139, filed Apr. 11, 2005, the contents of
which are incorporated herein by reference.
FIELD OF THE INVENTION
[0002] The present invention relates to the use of Kosteletzkya in
producing oil for use as biodiesel fuel. More specifically, the
present invention relates to the use of salinized soil or
non-saline soil where the prospective irrigation water is saline
for production of biodiesel fuel, without using valuable freshwater
resources.
BACKGROUND OF THE INVENTION
[0003] It is estimated that 25% of the earth's surface comprises
land where rainfall is not sufficient to remove salts from the root
zone of plants, thus rendering the land unusable for crop
production due to the salinization and desertification of that
land. In the past, when their land became salinized, farmers tended
either to change their cropping plan to a more salt-tolerant
traditional crop species or they used engineering solutions to
remove salts from the soil and prevent future accumulation. These
alternatives, however, are onerous and expensive, and in severe
cases are not even effective as either the traditional crop species
or varieties are not salt-tolerant enough to produce economical
yields and/or the engineering solutions are not economically
feasible. This loss of productivity becomes especially crucial
where farms are small and land is a scarce commodity. Being able to
bring these idled lands into productive culture can be a very
important social and economic matter.
[0004] Many land areas are now barren because of the lack of
freshwater or because the soils are naturally saline or have become
so as the result of previous agricultural practices. Having an
adequate freshwater supply is an increasing challenge as global
population increases drive up the need for food and drinking
water.
Halophytes
[0005] One viable approach to solving this problem has been to
exploit the genetic resources of plants whose evolutionary history
includes growth in saline soils. Halophytes are, by definition,
innately salt-tolerant plants and it is seldom necessary to seek
increased salt tolerance through selection. In fact, salt effects
are sometimes beneficial to the agronomic qualities of the
plant.
[0006] To grow and reproduce under saline conditions, halophytes
are able to overcome the osmotic stress posed by low soil water
potentials and at the same time avoid ion toxicity as they absorb
salt-laden water. Halophytic plants such as Kosteletzkya virginica
(also referred to by its common name, Seashore Mallow), which lack
salt-glands to remove excess NaCl from their leaves, rely on
mechanisms controlling selective ion uptake, exclusion and
transport by the roots, and differential retranslocation and
storage within whole plants. In the wild, Kosteletzkya virginica
grows in very wet brackish marshes usually in the 0.5-1.5% salinity
range of the estuary where it grows as a non-dominant species in
complex plant communities. It has been shown to generally be a good
halophytic species with a great potential in both agriculture and
industry in countries throughout the world. Kosteletzkya virginica
is native to brackish portions of coastal tidal marshes of the
mid-Atlantic and southeastern United States. The natural
distribution of this plant ranges along the Gulf coast from
Louisiana to Florida and northward along the Atlantic Coast to New
Jersey.
[0007] Based on its high quality seeds and its tolerance to salt
and wet soils, this plant enables soils not suitable to traditional
crops to be brought into agronomic production. It has the potential
to be the key component in rapidly bringing saline soils into
productivity at low costs (ecological and economic).
[0008] Kosteletzkya virginica has been studied and developed as a
grain with the thought of using it for feed and food, and
particularly as a grain plant that can be grown with seawater
irrigation. To date, however, its oil has not been used
commercially.
Biodiesel Fuel
[0009] The need for an alternative fuel source to petroleum is
clear in today's market. Two other major world problems are coupled
to that need. Global warming is tied to increases in carbon dioxide
levels in the atmosphere. Substituting plant resources for
petroleum reserves to produce fuel will result in much of the
carbon dioxide released to the atmosphere in burning the fuel being
cycled back into plant material through photosynthesis. The
atmospheric carbon dioxide reduction will be maximized if the plant
is perennial (energy is not required to plant them each year) and
if the plants can grow in an area where plants are not already
growing and removing carbon dioxide from the air.
[0010] Biodiesel is the name of a clean burning alternative fuel,
produced from renewable resources. Specifically, biodiesel is
defined as the mono-alkyl esters of fatty acids derived from
vegetable oils or animal fats. Basically, biodiesel is the product
that results from a catalyst driven chemical reaction of a
vegetable oil or animal fat and an alcohol, generally referred to
as transesterification.
[0011] Biodiesel contains no petroleum, but can be used to power a
motor either in pure form or when blended with regular diesel (in
any proportion). Biodiesel fuel has many attributes that make it
desirable. In addition to being produced from renewable resources,
biodiesel has been found to be a good lubricant, which helps
engines to last longer. It also has a high cetane rating, which
improves engine operation. In fact, adding just 20% biodiesel to
regular diesel improves the diesel's cetane rating by 3 points,
which makes it a "premium" fuel. Basically, this renewable source
is as efficient as petroleum diesel in powering unmodified diesel
engines.
[0012] The use of biodiesel is affected by legislation and
regulations in all countries. For example, in the United States, by
1995, 10 percent of all federal vehicles were to be using
alternative fuels to set an example for the private automotive and
fuel industries. Several studies are now funded to promote the use
of blends of biodiesel and heating oil in the USA. In the USA,
soybean oil is the principal oil being utilized for biodiesel
(about 80,000 tons in 2003). In Europe, the EU Council of Ministers
adopted new pan-EU rules for the detaxation of biodiesel and
biofuels in October of 2003. Large-volume production occurs mainly
in Europe, with production there now exceeding 1.4 million tons per
year. Western European biodiesel production capacity was estimated
at about 2 million metric tons per year largely produced through
the transesterification process, about one-half thereof in Germany
(440,000 and 350,000 MT in France and Italy, respectively). And
finally, in February of 2004, the Government of the Philippines
directed all of its departments to incorporate one percent by
volume coconut biodiesel in diesel fuel for use in government
vehicles.
[0013] Present biodiesel fuels are made from seeds grown in
traditional agriculture (such as soybeans and cottonseed) using
valuable freshwater resources and soils free of salt. There is thus
a need for a method to produce oil that can in turn be used to make
biodiesel fuel without using salt-free soils and valuable fresh
water resources.
[0014] A perennial plant producing renewable fuel resources on
saline land with saline water results in an increase in
photosynthesis on land that previously wasn't a sink for
atmospheric carbon. Thus, growing the crop provides a partial
solution to three of the world's major problems. Dependence on
petroleum reserves, elevation of atmospheric greenhouse gases, and
enslavement to freshwater for agriculture are all three relieved to
a degree. The possible use of Kosteletzkya oil for conversion to
biodiesel fuel has not previously been considered.
SUMMARY OF THE INVENTION
[0015] The present invention is directed to a method for producing
biodiesel fuel from a halophyte plant, the method comprising the
steps of obtaining oil from said halophyte plant and converting
said oil to biodiesel fuel.
[0016] The present invention is further directed to a biodiesel
fuel produced by conversion of oil obtained from a halpophyte
plant.
[0017] The present invention is also directed to a method for
producing biodiesel fuel from oil obtained from plants grown on a
salinized piece of land.
[0018] The present invention is further directed to a salinized
piece of land comprising one or more species of Kosteletzkya
comprising seeds suitable to be converted to oil to be used in the
production of biodiesel fuel.
[0019] The present invention additionally is directed to a method
for producing biodiesel fuel using saltwater and saline soils.
DETAILED DESCRIPTION OF THE INVENTION
[0020] The present invention is directed to the growth of oil seed
halophytes, and in particular, in the genus Kosteletzkya, such as
Kosteletzkya virginica (Seashore Mallow), for the purpose of
extracting the plant oil, modifying it, and using it as a biodiesel
fuel. Further the invention is intended to improve the oil yield
and composition through plant breeding and tissue culture
somaclonal selection, as well as transformation using ballistic and
bacterial vectors to transfer DNA. The Kosteletzkya oil can be
modified by known techniques such as, for example,
transestrification, for use as a biodiesel fuel.
[0021] The process of the invention set forth herein uses saltwater
and saline soils, generally considered a liability in traditional
agriculture, to grow oil that can be readily converted to biodiesel
fuel, thus converting traditional agricultural liabilities into
assets. The concept of using sea water to irrigate "wasteland" to
grow fuel will have appeal in the US as well as in countries such
as China where petroleum is in short supply. Oil and freshwater are
particularly limiting resources in today's world, while saltwater
and dryland are abundant. As a result of this invention, abundant
soils and water sources not generally useful for traditional
agriculture, can now be used for producing, among other things,
fuel, which would have significant economic benefit to various
regions and many countries around the world.
[0022] As briefly addressed in the background portion of this
document, vegetable oils have attracted attention as potential
renewable resources for production of alternative fuel sources,
such a biodiesel fuel. It has been determined that the use of
esters obtained from the vegetable oils seem the most promising in
this arena. Alcohol esters are generally best produced from
vegetable oils by transesterification.
[0023] A preferred plant for use in this invention is Kosteletzkya
virginica (L.) Presl., commonly known as Seashore Mallow.
Throughout this document, the terms Kosteletzkya virginica,
Kosteletzkya and Seashore Mallow shall be used interchangeably, and
have the same meaning. Kosteletzkya virginica is a perennial dicot
and halophytic species which has been suggested as a grain crop for
seawater-based agricultural systems (Gallagher, J. L. 1985.
Halophytic crops for cultivation at seawater salinity, Plant and
Soil 89:323-336; Gallagher, J. L. 1995. Biotechnology approaches
for improving halophytic crops: somaclonal variation and genetic
transformation, In: Biology of Salt-Tolerant Plants, M. A. Khan and
I. A. Ungar (Eds.), pp. 397-406, Department of Botany, University
of Karachi, Karachi, Pakistan; Gallagher, J. L. and D. M. Seliskar,
1993, Selecting halophytes for agronomic value: Lessons from whole
plants and tissue culture In: Strategies for Utilizing Salt-Affect
Lands. Funny Publishing Limited Partnership, Bangkok, Thailand. pp.
415-425) (incorporated herein by reference in their entirety). It
produces a relatively high yield of seeds with the hulled seeds
having a protein and fat content (approximately 20-30% protein and
approximately 18-25% oil composed largely of unsaturated fatty
acids, high potassium and low sodium) and the oil can be used as an
edible oil. Mucilage from seed is possibly suitable for industrial
use as candy or gum (Somers, G. F. 1979. Natural halophytes as a
potential resource for new salt tolerant crops: some progress and
prospects In A. Hollaender [ed.], The Biosaline Concept, Plenum
Press, New York, N.Y. Pp. 101-115.; Poljakoff-Mayber, A., G. F.
Somers, E. Werker, and J. L. Gallagher. 1992. Seeds of Kosteletzkya
virginica, (Malvaceae): their structure, germination, and salt
tolerance In: Seed structure and germination. Amer. J. Bot. 79:
249-256.). Generally, the oil from these seeds is very similar to
cottonseed oil which has been successfully converted into a
biodiesel fuel by those in the art.
[0024] An advantage of the Kosteletzkya plant is that it is a
perennial and develops from a single stem the first year to a
multiple stem plant, e.g. producing 20 stems by the fourth year
(Gallagher, J. L. 1985. Halophytic crops for cultivation at
seawater salinity, Plant and Soil 89:323-336) and 44 stems by the
eighth year in a selection from North Carolina (Gallagher,
unpublished data). In our plots, plants live and produce for a
decade. This feature reduces production costs significantly.
[0025] Kosteletzkya is an effective salt-tolerant plant for
biodiesel fuel production using saline agronomy because it combines
a number of important features. Initially, Kosteletzkya seeds store
a high percentage of oil, in the range of about 18-20% oil. This
oil level is similar to the average oil content for
freshwater-requiring annual crops such as soybean, corn, and
cottonseed, all of which have been used in the past for conversion
to biodiesel.
[0026] Further, because the Kosteletzkya oil has a composition
similar to oils that are successfully made into biodiesel, current
technology is applicable. For instance, the oil is very similar in
fatty acid composition to oil from cottonseed. Below, in Table 1,
is set forth a comparison of cottonseed oil, soybean oil and
Kosteletzkya oil. TABLE-US-00001 TABLE 1 Fatty acid Kosteletzkya
Cottonseed Soybean 14:0 0.1 1.4 0.1 16:0 24.1 23.1 9.8 16:1 0.6 2.0
0.4 18:0 1.9 1.1 2.4 Malvalic 1.8 1.5 -- 18:1 13.7 22.1 28.9 18:2
55.2 47.8 50.7 18:3 0.8 -- 0.5 Sterculic 0.5 0.5 -- 20:0 0.9 1.3
0.9 22:0 0.9 -- -- 24:1 1.9 -- -- Specific gravity 0.91 0.92 0.93
Iodine value 102 105 130 Saponification number 191 194 191
[0027] Another benefit of the Kosteletzkya plant is that it is
easily handled by conventional machinery. Specifically, the
Kosteletzkya plant is similar in structure to conventional
agricultural plants, and, as such, meets the limitations of
presently existing machinery. Also, regarding the Kosteletzkya
plant's salt tolerance, there exists the added benefit that this
plant can be irrigated from a variety of sources, such as historic
salinized aquifers, aquifers contaminated by salt-water intrusion,
estuaries or the coastal ocean.
[0028] Further, the way the plant matures, as well as when and how
the saleable parts can be harvested, are all important factors to
producing the best product for conversion to biodiesel. Ultimately,
it is the anatomy and phenological cycle of Kosteletzkya that is a
key basis for why this plant is effective for use in this
invention.
[0029] The phenology (when various life stages of its annual cycle
occur) of the Kosteletzkya plant will vary depending on the
location and the genetics of the particular strain of Kosteletzkya.
A given genetic strain will respond differently depending on the
degree to which the character (initiation of spring growth, time
when the plant stores food in the fleshy root for the next years
growth, time of flowering, etc.) is dependent on fixed genetics,
inducible genetics, and/or the environment.
[0030] For example, Delaware Kosteletzkya plants grown in a saline
marsh exhibit the following growth cycle: growth begins in late
April, flowering in early July, seed set and maturation continues
with the last maturing in early October, and leaves and stems are
dead by the end of the month or early November. A description of
how these Delaware plants are harvested for use in biodiesel
conversion is set forth in Example 1.
[0031] In many cases, when a plant is grown in salt water, the
seeds tend to be high in salt content which poses a concern that
the salt will corrode the equipment. One of the reasons the
Kosteletzkya seeds are attractive for oil extraction and conversion
to biodiesel is that the salt from the saline irrigation water is
kept out of the seeds by the natural physiological processes of the
plants. These seeds have a low ash content and are also low in
sodium content. Specifically, the seed ash content measures at
levels between 4.7 and 4.9%, regardless of whether the salinity of
the growth medium was fresh water or 150 g/l salt water or whether
the soil was well drained or waterlogged (Dubinski 1987. Resource
Allocation Within Kosteletzkya virginica. Doctoral Dissertation.
Univ. of Del.) (incorporated herein by reference in its entirety).
As a comparison, soybean seeds grown with fresh water are reported
to have between 4 and 5% ash. Further, Kosteletzkya seeds are found
to contain only 0.03% sodium (Ruan et al. 200.5 Jour. Plant Nutri.
28: 1191-1200) (incorporated herein by reference in its
entirety).
[0032] Notably, Kosteletzkya also has a low iodine value (below
120) that is desirable for biodiesel fuel in certain instances,
such as Europe where the European standard (ENH14214) requires
iodine levels to be below 120.
[0033] Another common problem with plant growth in salinized soils
is weed infestation. We have identified at least three effective
ways to control weed growth in Kosteletzkya crop production.
Cultivation is the first way, and while an obvious choice it is not
an energetically sound choice because more oil ends up being used
to produce the biodiesel fuel. The second way is the use of
herbicides and it is a more preferred method of treatment. Certain
herbicides have been found promising, such as, for example,
Envoke.RTM., an herbicide used on cotton, to which Kosteletzkya
seemed to have good resistance. Kosteletzkya has also shown a
surprising degree of resistance to the stronger herbicide
Roundup.RTM.. A third approach to weed control is the process of
double cropping the Kosteletzkya in a salt tolerant forage grass.
In such a process, it is preferred to time the cropping with an
early growing forage and harvest a hay crop before the mallow
emerges and then harvest the grain. The hay stubble and its
regrowth provide living mulch, that prevents wind erosion,
smothering of weeds, and protecting the fleshy roots in colder
climates.
[0034] Some additional benefits of seashore mallow is that the
plant is perennial (lives up to 10 years), the seeds do not shatter
readily, it is not an invasive plant, it suffers little insect
damage and there are no known diseases that affect this plant.
[0035] It is known in the art that yields among natural plants
growing in 2.5% saltwater vary as much as eight-fold, indicating a
significant potential for yield improvement through selection. As
such, alternative methods for improving Kosteletzkya for conversion
to biodiesel include breeding, selection, tissue culture, and
genetic transformation efforts that are effective in, for example,
developing plants with higher oil yields, or, alternatively,
altering the oil's composition to improve the oil quality for the
production of biodiesel fuel.
[0036] We have added foreign genes to Kosteletzkya virginica via
ballistic and bacterial vectors and they functioned to produce
biochemical products. This process demonstrated a protocol whereby
genes that could result in the change in oil composition could be
introduced. Specifically, we incorporated the GUS gene into
Kosteletzkya using both ballistic and bacterial vectors. In the
ballistic transformation, Li et al. used hygromycin resistance to
select the transformed calli (Li, X. and J. L. Gallagher. 1996.
Expression of foreign genes, GUS and hygromycin resistance, in the
halophyte Kosteletzkya virginica in response to bombardment with
the Particle Inflow Gun. J. Exp. Bot. 47:1437-1447.) (incorporated
herein by reference in its entirety). Rao et al. used Agrobacterium
tumefasciens as a vector and selected for kanamycin-resistant
shoots and buds (Rao, J. D., D. M. Seliskar, and J. L. Gallagher,
1997, Shoot regeneration and Agrobacterium-mediated genetic
transformation of seashore mallow, 1997 Congress on In Vitro
Biology, Washington, D.C. June, In Vitro 33(3): Part II p. 56A)
(incorporated here in by reference in its entirety). While these
techniques only serve as a protocol for transformation and did not
produce changes in oil modification, they do serve to demonstrate
pathways for transformations using the same bacterial vector and
selection method that Liu et al. published for oil modification in
the close relative cotton (Liu, Q., S. P. Singh, and A. G. Green,
2002, High-stearic and high-oleic cottonseed oils produced by
hairpin RNA-mediated post-transcriptional gene silencing, Plant
Physiology 129: 1732-1743.). Proper constructs can accordingly be
prepared, and details determined, for application to Kosteletzkya.
In particular, the gene silencing ghFAD2-1 that is involved in the
mediation of the conversion of 18:1 (oleic) to 18:2 (linoleic)
results in the elevation of the former from 13 to 78%. Korbitz et
al. state that one of the four characteristics of the fatty acid
profile of an oil to be used for biodiesel is the "highest possible
level of oleic acid for stability and winter operability" (Korbitz,
W., St. Friedrich, E. Waginger, and M. Worgetter, 2003, Worldwide
review on biodiesel production, Prepared for IEA Bioenergy Task 39,
Subtask, Biodiesel). Thus, this approach offers one potential
avenue for improvement of Kosteletzkya oil.
Conversion to Diesel Fuel
[0037] Similar to vegetable oils that are used for conversion to
biodiesel fuel, while Kosteletzkya is a suitable source of oil for
biodiesel production, as is the case for vegetable oils, the direct
use of Kosteletzkya oil is generally considered unsatisfactory and
impractical for both direct-injection and indirect-type diesel
engines for a variety of reasons known well in the art with regard
to vegetable oils already used in biodiesel production (see for
example Fukuda et al., 2001. Biodiesel Fuel Production by
Transesterification. J. of Bioscience and Bioengineering. Vo. 92,
No. 5, 405-416) (incorporated herein by reference in its entirety).
As such, the Kosteletzkya oil must be converted to oil derivatives
that approximate the properties and performance of
hydrocarbon-based diesel fuels.
[0038] Kosteletzkya oil is convertible by a variety of methods
known in the art for converting vegetable oils to diesel fuel, such
as transestrification and pyrolysis (see, for example, Demirbas, A.
2002. Diesel fuel from vegetable oil via transestrificationm and
soap pyrolysis. Energy Sources 24:835-844., Bikou, E. et al. 1999.
The effect of water on the transestrification kinetics of
cottonseed oil with ethanol. Chem. Eng. Technol. 22:70 -75; Fukuda
et al., 2001. Biodiesel Fuel Production by Transesterification. J.
of Bioscience and Bioengineering. Vo.. 92, No. 5, 405-416;)
(incorporated herein by reference in their entirety).
[0039] Generally, in the process of transesterification of the
Kosteletzkya oil, the oil reacts with an alcohol (methanol
typically) in the presence of a catalyst to convert the reactants
to glycerin and methyl esters of the fatty acids. The glycerin
separates to the bottom of the reaction chamber and the methyl
esters of the fatty acids are used for the fuel. An alternative
diesel fuel can be prepared by saponification and pyrolysis where
the seed oil is reacted with sodium hydroxide giving glycerin and
the sodium salts of the fatty acids. Pyrolysis (decarboxylation) of
the sodium soaps yields carbon dioxide, sodium carbonate, and
hydrogen-rich residues that can be used as fuel.
[0040] It is preferred that the Kosteletzkya oil be converted to
diesel oil using the transesterfication with glycerin as a
byproduct. The process described in Demirbus (2002), which
describes a catalytic method and a supercritical transesterfication
method without a catalyst, is found to be effective for use in the
converting Kosteletzkya oil to biodiesel (Demirbas. A. 2002.
Biodiesel from vegetable oils via transestrification in
supercritical methanol. Energ. Conser. and Manage. 43:2349-576)
(incorporated by reference herein in its entirety).
[0041] An alternative transesterification method applicable to the
invention is disclosed by Peterson et al. (2002) wherein the use of
ethanol as the estrifying alcohol is used in a continuous flow
methodology that reduces time and cost of production. This makes
the fuel attractive from a business point of view in addition to
biodiesel's biodegradability, reduced exhaust emissions, and lower
toxicity which make it attractive environmentally. (Peterson, D. L.
et al. 2002. Continuous flow biodiesel production. Appl. Eng.
Agricul.18:5-11) (incorporated by reference herein in its
entirety). It is further contemplated that the use of methanol may
considerably increase the flow rates further shortening production
time.
[0042] In our tests, Kosteletzkya seeds were dried overnight at
60.degree. C. to remove the initial 3.3% moisture. The seed has a
hard impervious coat that can be knocked loose when the seed is
broken in a mill to pass a coarse screen. The seed coat can be
separated from the remainder of the seed using a series of screens
and air flow in a shaker. This produces a more pure product for
extraction and a relatively large surface area for the solvent
interaction without producing a fine powder that is hard to
separate from the oil. An example of extraction is to soak the
dehulled macerated seeds in hexane overnight and then filter the
particulate material out. This solid material can be re-extracted
with hexane for another period and the quantity of oil extracted
compared to the initial extraction. In one test using seeds with
cracked hulls but hulls not removed we found that the first
overnight extraction removed 1.5 times as much oil as the second
three-day extraction. In earlier tests, finer maceration (20 mesh)
and multiple extractions produced higher yields as does dehulling
the seed. Hexane is driven off by bubbling nitrogen through the
warmed oil/solvent mixture. Hexane can be recovered for reuse by
distilling and recycling the solvent. The oil is then mixed with
methanol in excess and a catalyst, such as sodium methoxide, is
added. The mixture is heated and refluxed with a condenser. Upon
sitting the glycerin settles and can be removed. The remaining
methyl esters may need to be refined to remove impurities. He et
al. (2003) using the Soxtec method for extraction found that oil
content in accessions of seed varied more than protein content.
This demonstrates that plants in nature produce seeds containing a
range of oil content and therefore plants that produce seed with a
higher oil content can be selected.
[0043] The advantageous properties of this invention can be further
observed by reference to the following example which illustrates
one aspect of the invention.
EXAMPLES
Example 1
[0044] We planted three acres of the seashore mallow seeds using a
conventional row grain planter with sorghum plates in the hoppers.
Cultivators, sprayers (for weed control) were standard.
[0045] The leaves dropped off the stems when the seeds were mature,
thereby simplifying harvest and leaving the highest ash content
parts of the plant on the ground.
[0046] Late October or early November is the time when the seeds
are ready to be harvested. Local farmers saw no difficulty of
adjusting a standard combine such as a Gleaner.RTM., to do the
job.
[0047] We also cut the plants with a sickle bar mower, gathered the
stems by hand, ran them through a small thrasher, and subsequently
a seed cleaner. Screens and chaff removal using air required no
special equipment modification. Handling the stems and their
adhering seed pods during mowing and gathering the plants did not
cause noticeable shattering.
[0048] Although the invention is illustrated and described herein
with reference to specific embodiments, the invention is not
intended to be limited to the details shown. Rather, various
modifications may be made in the details within the scope and range
of equivalents of the claims and without departing from the
invention.
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