U.S. patent application number 11/408631 was filed with the patent office on 2006-11-16 for image forming apparatus.
This patent application is currently assigned to SEIKO EPSON CORPORATION. Invention is credited to Yoshiteru Nishimura, Keiichi Taguchi, Toru Tanjo.
Application Number | 20060255529 11/408631 |
Document ID | / |
Family ID | 36649467 |
Filed Date | 2006-11-16 |
United States Patent
Application |
20060255529 |
Kind Code |
A1 |
Tanjo; Toru ; et
al. |
November 16, 2006 |
Image forming apparatus
Abstract
An image forming apparatus includes a first path, adapted to
transport a medium; an image former, disposed in the first path,
and operable to form an image on the medium transported
therethrough; a second path, adapted to transport the medium, which
has once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former again;
and a transport controller, operable to transport the medium with a
first speed when the medium first passes through the image former,
and to transport the medium in the second path with a second speed
lower than the first speed, in a case where the image to be formed
on the medium which has passed through the second path is a
multiple color image.
Inventors: |
Tanjo; Toru; (Nagano,
JP) ; Taguchi; Keiichi; (Nagano, JP) ;
Nishimura; Yoshiteru; (Nagano, JP) |
Correspondence
Address: |
HOGAN & HARTSON L.L.P.
1999 AVENUE OF THE STARS
SUITE 1400
LOS ANGELES
CA
90067
US
|
Assignee: |
SEIKO EPSON CORPORATION
|
Family ID: |
36649467 |
Appl. No.: |
11/408631 |
Filed: |
April 20, 2006 |
Current U.S.
Class: |
271/122 |
Current CPC
Class: |
H04N 1/00652 20130101;
H04N 2201/0082 20130101; H04N 1/00602 20130101; H04N 1/00578
20130101; H04N 1/0058 20130101; G03G 15/6564 20130101; H04N 1/00572
20130101; G03G 15/234 20130101 |
Class at
Publication: |
271/122 |
International
Class: |
B65H 3/52 20060101
B65H003/52 |
Foreign Application Data
Date |
Code |
Application Number |
Apr 22, 2005 |
JP |
P2005-124357 |
Apr 22, 2005 |
JP |
P2005-124358 |
Apr 25, 2005 |
JP |
P2005-125906 |
Apr 25, 2005 |
JP |
P2005-125907 |
Claims
1. An image forming apparatus comprising: a first path, adapted to
transport a medium; an image former, disposed in the first path,
and operable to form an image on the medium transported
therethrough; a second path, adapted to transport the medium, which
has once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former again;
and a transport controller, operable to transport the medium with a
first speed when the medium first passes through the image former,
and to transport the medium in the second path with a second speed
lower than the first speed, in a case where the image to be formed
on the medium which has passed through the second path is a
multiple color image.
2. The image forming apparatus according to claim 1, further
comprising a gate roller, disposed between the image former and a
connecting point of the first path and a downstream end of the
second path in a direction in which the medium is transported in
the second path, the gate roller operable to control a timing that
the medium is transported to the image former, wherein the
transport controller is operable to transport the medium with the
first speed, before the medium which has entered the second path
passes the gate roller again.
3. The image forming apparatus according to claim 1, wherein the
second speed is variable.
4. An image forming apparatus comprising: a first path, adapted to
transport a medium; an image former, disposed in the first path,
and operable to form an image on the medium transported
therethrough; a second path, adapted to transport the medium, which
has once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former again;
and a transport controller, operable to transport the medium
through the second path while stopping intermittently, in a case
where the image to be formed on the medium which has passed though
the second path is a multiple color image.
5. The image forming apparatus according to claim 4, further
comprising an ejection tray, adapted to receive the medium ejected
from the first path, wherein the transport controller is operable
to eject a part of the medium which has once passed through the
image former to the ejection tray, and to continuously pull the
medium into the second path such an extent that a user cannot
access the ejected part of the medium.
6. The image forming apparatus according to claim 4, wherein a time
period for which the medium is stopped at a downstream part in the
second path in a direction in which the medium is transported in
the second path is longer than a time period for which the medium
is stopped at an upstream part in the second path in the
direction.
7. An image forming apparatus comprising: a first path, adapted to
transport a medium; an image former, disposed in the first path,
and operable to form an image on the medium transported
therethrough; a second path, adapted to transport the medium, which
has once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former again;
an ejection tray, adapted to receive the medium ejected from the
first path; and a transport controller, operable: to transport the
medium with a first speed when the medium first passes through the
image former; to eject a part of the medium which has once passed
through the image former to the ejection tray, and to continuously
pull the medium into the second path with the first speed such an
extent that a user cannot access the ejected part of the medium;
and to transport the medium in the second path with a second speed
lower than the first speed, in a case where the image to be formed
on the medium which has passed through the second path is a
multiple color image.
8. The image forming apparatus according to claim 7, further
comprising a gate roller, disposed between the image former and a
connecting point of the first path and a downstream end of the
second path in a direction in which the medium is transported in
the second path, the gate roller operable to control a timing that
the medium is transported to the image former, wherein the
transport controller is operable to transport the medium with the
first speed, before the medium which has entered the second path
passes the gate roller again.
9. The image forming apparatus according to claim 7, wherein the
second speed is variable.
10. An image forming apparatus comprising: a first path, adapted to
transport a medium; an image former, disposed in the first path,
and operable to form an image on the medium transported
therethrough; a second path, adapted to transport the medium, which
has once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former again;
a pair of rollers, disposed in the second path, and adapted to nip
the medium transported therethrough, the rollers being separatabe
from each other; and a transport controller, operable to stop the
medium within the second path for a predetermined time period while
separating the rollers from each other, in a case where the image
to be formed on the medium which has passed through the second path
is a multiple color image.
Description
BACKGROUND OF THE INVENTION
[0001] The present invention relates to an image forming apparatus
for forming monochrome (single-color) or color images on both faces
of a sheet (such as an ordinary sheet, a cardboard, a postcard, a
mailing envelope, an OHP sheet, or any other sheet-like recording
medium). Particularly it relates to an art of returning a sheet for
forming images on both faces of the sheet.
[0002] There has been heretofore known a related image forming
apparatus which can form monochrome or color images on both faces
of a sheet and in which the speed of transport of the sheet at any
time except the time of image forming and image transferring is set
to be higher than the speed of paper transport at the time of
forming or transferring an image on the sheet (e.g. see
JP-A-2003-50528).
[0003] In a related image forming apparatus which includes: an
image forming portion for forming a monochrome image part on an
intermediate transfer member with every rotation of the
intermediate transfer member or superposing multiple color image
parts on the intermediate transfer member with a plurality of
rotations of the intermediate transfer member to thereby form a
color image on the intermediate transfer member; a transfer portion
by which the image formed on the intermediate transfer member by
the image forming portion is transferred onto a sheet; and a fixing
portion through which the sheet with the image transferred by the
transfer portion passes to fix the image on the sheet, wherein the
sheet having passed thorough the fixing portion is switched back to
a return path and returned to the transfer portion so that an image
can be also transferred onto the other face of the sheet, it is
impossible to supply the sheet to the transfer portion before the
multiple color image parts are superposed on the intermediate
transfer member with a plurality of rotations of the intermediate
transfer member even if the speed of transport of the sheet at any
time except the time of image transferring, etc. is set to be
higher as in the related art to raise the return speed of the sheet
at the time of color image forming. Accordingly, the sheet must be
on standby in the return path before the multiple color image parts
are superposed on the intermediate transfer member.
[0004] For this reason, the waiting time period of the sheet (the
stop time period of the sheet) in the return path to supply the
sheet to the transfer portion becomes longer as the return speed of
the sheet becomes higher.
[0005] When the stop time period of the sheet in the return path
becomes long, the time period of local contact between the sheet
having passed through the fixing portion so as to be heated at a
high temperature and constituent members (such as guide members, a
pair of return rollers for transporting the sheet, etc.) of the
return path, especially, the time period of contact between the
sheet and the pair of return rollers for returning and nipping the
sheet becomes long. As a result, heat of the sheet is radiated
greatly in the contact portion compared with the other portion, so
that the temperature of the sheet is lowered.
[0006] It has been found that the temperature of a sheet has
influence on electrostatic charging characteristic and fixing
characteristic, and that image quality is lowered because of gloss
irregularly in the image transferred and fixed on the sheet if a
local temperature difference is on the sheet.
SUMMARY
[0007] It is therefore an object of the invention to provide an
image forming apparatus in which the aforementioned problem can be
solved to lower gloss irregularity at the time of color image
forming.
[0008] In order to achieve the object, according to the invention,
there is provided an image forming apparatus comprising:
[0009] a first path, adapted to transport a medium;
[0010] an image former, disposed in the first path, and operable to
form an image on the medium transported therethrough;
[0011] a second path, adapted to transport the medium, which has
once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former again;
and
[0012] a transport controller, operable to transport the medium
with a first speed when the medium first passes through the image
former, and to transport the medium in the second path with a
second speed lower than the first speed, in a case where the image
to be formed on the medium which has passed through the second path
is a multiple color image.
[0013] The image forming may further includs a gate roller,
disposed between the image former and a connecting point of the
first path and a downstream end of the second path in a direction
in which the medium is transported in the second path, the gate
roller operable to control a timing that the medium is transported
to the image former. The transport controller may be operable to
transport the medium with the first speed, before the medium which
has entered the second path passes the gate roller again.
[0014] The second speed may be variable.
[0015] In order to achieve the object, according to the invention,
there is also provided an image forming apparatus comprising:
[0016] a first path, adapted to transport a medium;
[0017] an image former, disposed in the first path, and operable to
form an image on the medium transported therethrough;
[0018] a second path, adapted to transport the medium, which has
once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former again;
and
[0019] a transport controller, operable to transport the medium
through the second path while stopping intermittently, in a case
where the image to be formed on the medium which has passed though
the second path is a multiple color image.
[0020] The image forming apparatus further include an ejection
tray, adapted to receive the medium ejected from the first path.
The transport controller may be operable to eject a part of the
medium which has once passed through the image former to the
ejection tray, and to continuously pull the medium into the second
path such an extent that a user cannot access the ejected part of
the medium.
[0021] A time period for which the medium is stopped at a
downstream part in the second path in a direction in which the
medium is transported in the, second path may be longer than a time
period for which the medium is stopped at an upstream part in the
second path in the direction.
[0022] In order to achieve the object, according to the invention,
there is also provided an image forming apparatus comprising:
[0023] a first path, adapted to transport a medium;
[0024] an image former, disposed in the first path, and operable to
form an image on the medium transported therethrough;
[0025] a second path, adapted to transport the medium, which has
once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former
again;
[0026] an ejection tray, adapted to receive the medium ejected from
the first path; and
[0027] a transport controller, operable: [0028] to transport the
medium with a first speed when the medium first passes through the
image former; [0029] to eject a part of the medium which has once
passed through the image former to the ejection tray, and to
continuously pull the medium into the second path with the first
speed such an extent that a user cannot access the ejected part of
the medium; and [0030] to transport the medium in the second path
with a second speed lower than the first speed,
[0031] in a case where the image to be formed on the medium which
has passed through the second path is a multiple color image.
[0032] The image forming apparatus may further include a gate
roller, disposed between the image former and a connecting point of
the first path and a downstream end of the second path in a
direction in which the medium is transported in the second path,
the gate roller operable to control a timing that the medium is
transported to the image former. The transport controller may be
operable to transport the medium with the first speed, before the
medium which has entered the second path passes the gate roller
again.
[0033] The second speed may be variable.
[0034] In order to achieve the object, according to the invention,
there is also provided an image forming apparatus comprising:
[0035] a first path, adapted to transport a medium;
[0036] an image former, disposed in the first path, and operable to
form an image on the medium transported therethrough;
[0037] a second path, adapted to transport the medium, which has
once passed through the image former, while turning inside out,
thereby allowing the medium to pass through the image former
again;
[0038] a pair of rollers, disposed in the second path, and adapted
to nip the medium transported therethrough, the rollers being
separatable from each other; and
[0039] a transport controller, operable to stop the medium within
the second path for a predetermined time period while separating
the rollers from each other, in a case where the image to be formed
on the medium which has passed through the second path is a
multiple color image.
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] FIG. 1A is a timing chart showing a comparative example for
a first embodiment of the invention, and FIGS. 1B, 1C and 1D are
timing charts showing the first embodiment.
[0041] FIG. 2A is a timing chart showing a comparative example for
a second embodiment of the invention, and FIGS. 2B and 2C are
timing charts showing the second embodiment.
[0042] FIG. 3A is a timing chart showing a comparative example for
a third embodiment of the invention, and FIGS. 3B and 3C are timing
charts showing the third embodiment.
[0043] FIG. 4A is a timing chart showing a comparative example for
a fourth embodiment of the invention, and FIG. 4B is a timing chart
showing the fourth embodiment.
[0044] FIG. 4C and 4D are views for explaining the configuration
and operation of a separating mechanism 100.
[0045] FIG. 5 is a schematic front view showing the internal
structure of the embodiments according to the invention.
DETAIL DESCRIPTION OF PREFERRED EMBODIMENTS
[0046] Embodiments of an image forming apparatus according to the
invention will be described below with reference to the
drawings.
[0047] The image forming apparatus shown in FIG. 5 is a color image
forming apparatus for forming monochromatic (single-color) or
full-color images on both faces of an A4-size (or letter-size)
sheet while longitudinally feeding the sheet. The image forming
apparatus includes a casing 11, an image carrier unit 20, an
exposure unit 30, and a developer unit 40. These units 20, 30 and
40 are put in the casing 11. The image forming apparatus further
includes an intermediate transfer unit 50, and a fixing unit
60.
[0048] A body 10 of the apparatus has a frame not shown. The frame
is provided in the casing 11 so that the respective units are
attached to the frame.
[0049] The image carrier unit 20 has a photoconductor drum 21, and
a corona charger (scorotron charger) 22. The photoconductor drum 21
has a photosensitive layer as its outer circumferential surface.
The corona charger 22 serves as a charging means for
electrostatically charging the outer circumferential surface of the
photoconductor drum 21 evenly. The outer circumferential surface of
the photoconductor drum 21 electrostatically charged evenly by the
corona charger 22 is selectively exposed to a laser beam L emitted
from the exposure unit 30, so that an electrostatic latent image is
formed. The developer unit 40 applies toner as a developing agent
to the electrostatic latent image to thereby form a visual image
(toner image). The toner image is primarily transferred onto an
intermediate transfer belt 51 that is the intermediate transfer
member of the intermediate transfer unit 50 by a primary transfer
portion T1. The toner image is further secondarily transferred onto
a sheet that is a subject of transferring by a secondary transfer
portion T2.
[0050] A transport path 16 and a return path 17 are provided in the
casing 11. The transport path 16 is provided so that the sheet fed
to the secondary transfer portion T2 and having an image formed on
one of the both faces of the sheet by the secondary transfer
portion T2 is transported toward a paper ejection portion (paper
ejection tray) 15 provided in an upper surface of the casing 11.
The return path 17 is provided so that the sheet transported toward
the paper ejection portion 15 through the transport path 16 is
switched back and returned to the secondary transfer portion T2 to
form an image on the other face of the sheet.
[0051] The reference numeral 70 designates a double side unit which
is formed so as to be attachable/detachable to/from the apparatus
body. When the double side unit 70 is attached to the apparatus
body, the return path 17 is completed.
[0052] The reference numeral 71 designates a drive motor for
returning the sheet. The reference numeral 72 designates a pair of
return rollers (for returning the sheet) which are driven by the
motor 71 through a drive mechanism (not shown) such as a timing
belt.
[0053] A paper supply cassette 18 in which a plurality of sheets
are stacked and held is provided in a lower portion of the casing
11. A paper feed roller 19 is provided so that the sheets are one
by one fed toward the secondary transfer portion T2.
[0054] A multi-purpose tray 81 which forms a manual paper feed
portion 80 is provided below the double side unit 70. A paper feed
roller 82 is provided in the apparatus body so that sheet set in
the multi-purpose tray 81 are fed one by one.
[0055] A pair of gate rollers 10g are disposed at an upstream side
of the secondary transfer portion T2 in the transport path 16. The
position of the pair of gate rollers 10g is arranged between the
secondary transfer portion T2 and a lower side connecting point of
the transport path 16 and the return path 17. When a sheet is to be
fed to the secondary transfer portion T2, a leading end of the
sheet abuts against the pair of gate rollers 10g so that
flexibility of the sheet is used for setting the leading end of the
sheet to a predetermined position (preventing the sheet from moving
obliquely, that is, a skew removal) and deciding the timing of
sheet supply to the secondary transfer portion T2.
[0056] The developer unit 40 is a rotary developer unit in which
color developer cartridges (not shown) containing yellow toner,
cyan toner, magenta toner and black toner respectively are mounted
so as to be demountable from a rotation body 41. When the rotation
body 41 rotates in the direction of the arrow R at intervals of
900, developing rollers (not shown) included in the developer
cartridges respectively are made to abut on the photoconductor drum
21 selectively so that a surface of the photoconductor drum 21 can
be developed selectively.
[0057] The exposure unit 30 generates the laser beam L toward the
photoconductor drum 21.
[0058] The intermediate transfer unit 50 has a unit frame not
shown, and the intermediate transfer belt 51 which is wound around
a drive roller 54 and a plurality of follower rollers, rotatably
supported by the frame, and is stretched. The intermediate transfer
belt 51 is driven to circulate in the direction of the arrow shown
in FIG. 5. The primary transfer portion T1 is formed in a portion
in which the photoconductor drum 21 and the intermediate transfer
belt 51 abut on each other. The secondary transfer portion T2 is
formed in a portion in which the drive roller and the secondary
transfer roller 10b provided on the body side are brought into
pressure contact with each other.
[0059] The secondary transfer roller 10b can be
connected/disconnected to/from the drive roller 54 (i.e. to/from
the intermediate transfer belt 51). When the secondary transfer
roller 10b is brought into contact with the drive roller 54, the
secondary transfer portion T2 is formed.
[0060] Accordingly, for formation of a color image, a monochrome
image part is formed on the intermediate transfer belt 51 with
every rotation of the intermediate transfer belt 51 in the
condition that the secondary transfer roller 10b is disconnected
from the intermediate transfer belt 51. Multiple color image parts
are superposed on the intermediate transfer belt 51 with a
plurality of rotations of the intermediate transfer belt 51, so
that a color image is formed on the intermediate transfer belt 51.
Then, the secondary transfer roller 10b is made to abut on the
intermediate transfer belt 51. The sheet is supplied to the portion
(secondary transfer portion T2) of contact between the secondary
transfer roller 10b and the intermediate transfer belt 51, so that
the color image (toner image) is (secondarily) transferred from the
intermediate transfer belt 51 onto the sheet.
[0061] The sheet with the toner image transferred thereon passes
through the fixing unit 60, so that the toner image is melted and
fixed. The sheet is then ejected toward the paper ejection tray
15.
[0062] The image forming apparatus further includes a pair of paper
ejection rollers 91 and 92 and a pair of switchback rollers 93. The
pair of paper ejection rollers 91 and 92 eject the sheet onto the
paper ejection tray 15 after passage of the sheet through the
fixing unit 60. The pair of switchback rollers 93 are provided
between the fixing unit 60 and the pair of paper ejection rollers
91 and 92 for switching back the sheet having passed through the
fixing unit 60 to return the sheet to the image forming portion
including the photoconductor drum 21 etc.
[0063] The pair of switchback rollers 93 are provided in a paper
ejection path 16a which extends from the fixing unit 60 toward the
pair of paper ejection rollers 91 and 92. The sheet is switched
back in such a manner that the pair of paper ejection rollers 91
and 92 and the pair of switchback rollers 93 are rotated reversely
to supply the sheet by the drive motor 71 to the return path 17
just before a trailing end of the sheet passes through a nip
portion between the pair of switchback rollers 93.
[0064] The sheet supplied to the return path 17 is transported by
the pair of return rollers 72 and supplied to the secondary
transfer portion T2 through the pair of gate rollers 10g which
decide the timing of paper supply to the secondary transfer portion
T2.
[0065] Incidentally, the path length of the transport path 16 from
the pair of gate rollers 10g to the pair of switchback rollers 93
is 208 mm whereas the path length of the return path 17 from the
pair of switchback rollers 93 to the pair of gate rollers 10g is
352 mm.
[0066] The path length of the return path 17 is at least a length
obtained by adding a length necessary for making the sheet flexible
to a maximum paper length allowing this apparatus to form an
image.
[0067] The respective embodiments of the present invention will be
described below successively. Common items will be described
first.
[0068] Incidentally, the image forming sequence for the rear face
of the sheet is reverse to the image forming sequence for the front
face of the sheet because the image forming apparatus of the
present invention is an apparatus of the type for ejecting the
sheet facedown. That is, for example, for formation of a first page
image on the front face of a sheet and formation of a second page
image on the rear face of the sheet, the image forming apparatus
first forms the second page image on the rear face of the sheet,
switches back the sheet, forms the first page image on the front
face of the sheet and ejects the sheet toward the paper ejection
tray 15.
[0069] Accordingly, the other face of the sheet in the case means
the front face of the sheet.
[0070] In FIGS. 1A to 4B, "Vsync" designates a vertical
synchronizing signal which is a periodic signal obtained when a
detectable portion (a mark such as a protrusion piece, a hole,
etc.) provided in the intermediate transfer belt 51 (see FIG. 5)
rotating at the time of image forming is detected by a sensor 50s
(see FIG. 5). In this embodiment, the time period is about 2
sec.
[0071] An image forming operation is performed on the basis of the
"Vsync". For example, an operation of forming a first color image
part is started on the basis of a signal V1, an operation of
forming a second color image part is started on the basis of a
signal V2, an operation of forming a third color image part is
started on the basis of a signal V3, and an operation of forming a
fourth color image part is started on the basis of a signal V4.
[0072] A "pre-gate sensor" signal is an on/off signal obtained by
rotation of a pre-gate sensor lever 10s (see FIG. 5) provided in
front of the pair of gate rollers 10g. When the leading end of the
sheet moving toward the pair of gate rollers 10g turns the pre-gate
sensor lever 10s, this signal is turned on. When the trailing end
of the sheet has passed through the pre-gate sensor lever 10s, this
signal is turned off.
[0073] A "gate roller pair" signal is a signal for driving the pair
of gate rollers 10g. When this signal is turned on, the pair of
gate rollers 10g rotate to transport the sheet toward the secondary
transfer portion T2. When this signal is turned off, the pair of
gate rollers 10g stop.
[0074] A "post-fixing sensor" signal is an on/off signal obtained
by rotation of a post-fixing sensor lever 60s (see FIG. 5) provided
in the rear of the fixing unit 60. When the leading end of the
sheet passing through the fixing unit 60 turns the post-fixing
sensor lever 60s, this signal is turned on. When the trailing end
of the sheet has passed through the post-fixing sensor lever 60s,
this signal is turned off.
[0075] A "drive motor" signal shows a rotation state of the drive
motor 71 provided for returning the sheet.
[0076] An image is formed on the basis of "Vsync" as described
above. For example, the paper feed roller 19 (or 82) operates at
predetermined timing on the basis of a signal (V3 not shown)
previous to a signal V4, so that the sheet is fed toward the pair
of gate rollers 10g. The speed of paper feeding corresponds to the
rotational speed N1 of the motor 71 (which will be described
later).
[0077] At a point of time t1 when the leading end of the sheet
turns the pre-gate sensor lever 10s, the "pre-gate sensor" signal
is turned on but the pair of gate rollers 10g still stop.
[0078] Accordingly, the leading end of the sheet abuts on the nip
portion between the pair of gate rollers 10g, so that oblique
motion (skew) of the sheet is corrected by the abutment.
First Embodiment
[0079] When the image formed for the other face of the sheet by the
image forming portion is a color image, the image forming apparatus
of the first embodiment is characterized in that the sheet is
returned at a return speed lower than the transport speed in the
secondary transfer portion T2 (hereinafter referred to as "ordinary
transport speed").
[0080] FIG. 1B and FIGS. 1C and 1D are timing charts for explaining
paper return control in the image forming apparatus of the first
embodiment. FIG. 1A is a timing chart in a comparative example (in
the case where the sheet is returned at an ordinary speed).
[0081] FIG. 1B is a timing chart in the basic case (where the sheet
is an A4-size sheet). FIG. 1C is a timing chart in the case where
the sheet is shorter than A4 size (e.g. in the case where an A5
size sheet is fed longitudinally). FIG. 1D is a timing chart for
explaining more desirable control.
[0082] In FIGS. 1 A to 1D, at a point of time t2 when a
predetermined time has passed after the point of time t1, more
exactly, when a predetermined time has passed after the signal V4,
the pair of gate rollers 10g are rotated to transport the sheet
toward the secondary transfer portion T2. At a point of time t3,
the motor 71 is rotated normally at a rotational speed N1 to rotate
the pair of paper ejection rollers 91 and 92 and the pair of
switchback rollers 93 normally to prepare for transport of the
sheet.
[0083] In a process of transporting the sheet, an image is
transferred onto the sheet in the secondary transfer portion T2. In
a process in which the sheet passes through the fixing unit 60, the
leading end of the sheet turns the post-fixing sensor lever 60s. In
this manner, the "post-fixing sensor" signal is turned on at a
point of time t4. Control after the point of time t4 will be
described in accordance with the cases because the control varies
in accordance with the cases.
[0084] The case (comparative example) where the sheet is returned
at an ordinary speed will be described first to make description
easily understandable.
[0085] As shown in FIG. 1A, the pair of gate rollers 10g are
stopped at a point of time t8 (when the trailing end of the sheet
has passed through the pair of gate rollers 10g) when a
predetermined time has passed after a point of time t7 (t5 and t6
not shown will be described later) when the trailing end of the
sheet has passed through the pre-gate sensor lever 10s after the
"post-fixing sensor" signal is turned on at the point of time
t4.
[0086] At a point of time t11 when the trailing end of the sheet
has passed through the post-fixing sensor lever 60s, the motor 71
is paused. At a point of time t12, the motor 71 is rotated
reversely at a rotational speed N1 (ordinary speed) (-N1) to rotate
the pair of paper ejection rollers 91 and 92, the pair of
switchback rollers 93 and the pair of return rollers 72 reversely
to switch back the sheet to return the sheet to the return path 17
at the ordinary speed.
[0087] At a point of time ti 3 when the leading end (in the
direction of movement) of the sheet returned thus turns the
pre-gate sensor lever 10s, the "pre-gate sensor" signal is turned
on but the motor 71 is kept rotated reversely at the rotational
speed N1 for a predetermined time after the point of time t13.
After the leading end of the sheet is made to abut on the nip
portion between the pair of gate rollers 10g stopped at this point
of time so that oblique motion of the sheet is corrected by
abutment, the motor 71 is stopped at a point of time t14.
[0088] Accordingly, the sheet is stopped at this point of time and
kept in a standby state before four color image parts are
superposed on the intermediate transfer belt 51 so as to be able to
be transferred.
[0089] Then, at predetermined timing t18 based on the signal V4,
the pair of gate rollers 10g are rotated and the motor 71 is once
reversed to rotate the pair of return rollers 72 to supply the
sheet toward the secondary transfer portion T2 again.
[0090] Then, at a point of time t19 when the trailing end of the
sheet has passed through the pair of return rollers 72, the motor
71 is paused. At a point of time t20 before the leading end of the
sheet reaches the pair of switchback rollers 93, the motor 71 is
rotated normally at a rotational speed N1 to prepare for ejection
of the sheet.
[0091] Then, at a point of time t21, the leading end of the sheet
turns on the post-fixing sensor lever 60s. At a point of time t24
when the trailing end of the sheet has passed through the pre-gate
sensor lever 10s, the pre-gate sensor lever 10s is turned off.
Accordingly, the pair of gate rollers 10g are stopped at a point of
time t25. The motor 71 is stopped at a point of time t29 when a
predetermined time has passed after a point of time t28 when the
trailing end of the sheet has passed through the post-fixing sensor
lever 60s. In this manner, the paper ejection operation is
completed.
[0092] As is obvious from the above description, when the sheet is
returned at an ordinary speed (rotational speed N1 of the motor
71), the standby time period of the sheet (i.e. the stop time
period of the sheet from t14 to t18) in the return path 17 until
superposition of multiple color image parts on the intermediate
transfer member 51 with rotations of the intermediate transfer
member 51 becomes long.
[0093] For this reason, the time period of local contact between
the sheet having passed through the fixing unit 60 and heated at a
high temperature and the constituent members (such as a guide
member, a pair of return rollers for transporting the sheet, etc.)
of the return path 17, especially the time period of contact
between the sheet and the pair of return rollers 72 for nipping and
returning the sheet, becomes so long that heat of the sheet in the
contact portion is greatly radiated to reduce the temperature of
the contact portion compared with heat of the sheet in the other
portion. As a result, gloss irregularity occurs in the image
transferred and fixed on the sheet, so that image quality is
lowered.
[0094] In this embodiment, therefore, the return of the sheet is
controlled as shown in FIG. 1B. Further preferably, the return of
the sheet is controlled as shown in FIG. 1D.
[0095] The control shown in FIG. 1B is characterized in that when
the motor 71 is to be rotated reversely at a point of time t12, the
motor 71 is rotated reversely at a rotational speed N2 (i.e. -N2)
lower than the ordinary rotational speed N1 to rotate the pair of
paper ejection rollers 91 and 92, the pair of switchback rollers 93
and the pair of return rollers 72 reversely at a low speed to
thereby return the sheet to the return path 17. Incidentally, the
control shown in FIG. 1B, as to the other points, is the same as
the control shown in FIG. 1A.
[0096] When the sheet is returned at a low speed, the point of time
t15 for the leading end of the returned sheet to turn the pre-gate
sensor lever 10s is retarded, so that the point of time t17 to stop
the motor 17 is retarded.
[0097] For this reason, the stop time period of the sheet is
substantially from t17 to t18, so that the stop time period of the
sheet is remarkably shorter than the stop time period t14 to t18 in
the ordinary control mode.
[0098] Accordingly, the time period of local contact between the
sheet having passed through the fixing unit 60 and heated at a high
temperature and the constituent members (such as a guide member, a
pair of return rollers for transporting the sheet, etc.) of the
return path 17, especially the time period of contact between the
sheet and the pair of return rollers 72 for nipping and returning
the sheet, becomes so short that heat radiated from the sheet in
the contact portion is reduced. As a result, gloss irregularity
hardly occurs in the image transferred and fixed on the sheet.
[0099] The return speed, that is, the rotational speed (reverse
rotational speed) of the motor 71 at the time of returning the
sheet, is decided on the basis of the timing of switchback and the
return distance (i.e. the length of the path from the pair of
switchback rollers 93 to the pair of gate rollers 10g).
[0100] According to this configuration, the sheet can be returned
in an optimum condition regardless of the size of the sheet.
[0101] For example, in the case of longitudinal feeding of A5-size
paper shorter than A4 size paper, as shown in FIG. 1C, the timing
t9 for the trailing end of the sheet to depart from the post-fixing
sensor lever 60s becomes earlier than the timing t11 because the
sheet is shorter. Accordingly, the timing t10 to rotate the motor
71 reversely becomes earlier than the timing t12.
[0102] For this reason, if the motor 71 is rotated reversely at the
rotational speed N2, the sheet is returned so quickly that the
standby time period of the sheet becomes too long.
[0103] Therefore, the return speed, that is, the rotational speed
(reverse rotational speed) of the motor 71 at the time of returning
the sheet, is decided on the basis of the timing of switchback and
the return distance.
[0104] For example, in the case of A4-size paper, as shown in FIG.
1B, the rotational speed (reverse rotational speed) of the motor 71
at the time of returning the sheet is set at N2. For example, in
the case of A5-size paper, as shown in FIG. 1C, the rotational
speed (reverse rotational speed) of the motor 71 at the time of
returning the sheet is set at N3 which is a rotational speed lower
than N2 (N3<N2).
[0105] Specifically, because the return distance is fixed in this
apparatus, a table for indicating the timing (t11, t9 in the
aforementioned example) of turning off the post-fixing sensor lever
60s in accordance with any paper size and the reverse rotational
speed (N2, N3 in the aforementioned example) corresponding to the
timing is provided in the control portion for controlling this
apparatus in advance so that the reverse rotational speed can be
decided in accordance with the timing of turning off the
post-fixing sensor lever 60s.
[0106] According to this configuration, the sheet can be returned
at a return speed to obtain an optimum condition, that is, to
minimize the standby time period regardless of the size of the
sheet.
[0107] FIG. 1D is a timing chart showing further preferred
control.
[0108] This control is characterized in that when the sheet is to
be returned, the sheet is first returned at a return speed
(rotational speed N4) lower than the transport speed (motor
rotational speed N1) at the time of transferring and then returned
at a return speed (rotational speed N1) equal to the feed speed of
the sheet toward the pair of gate rollers 10g (e.g. the speed of
feeding the sheet toward the pair of gate rollers 10g by the pair
of feed rollers 19 or the like so that the image can be transferred
onto the rear face of the sheet when the other face of the sheet is
a front face). This control as to the other points is the same as
the control shown in FIG. 1B.
[0109] Specifically, when the sheet is to be returned, the motor 71
is first rotated reversely at a rotational speed N4 at a point of
time t12 to return the sheet. The rotational speed N4 is lower than
the transport speed (motor rotational speed N1) at the time of
transferring an image onto the sheet and is lower than the
rotational speed N2.
[0110] Then, at a point of time t15' when a predetermined time has
passed after the point of time t12, the reverse rotational speed of
the motor 71 is increased to N1 equal to the speed of feeding the
sheet toward the pair of gate rollers 10g to thereby return the
sheet toward the pre-gate sensor lever 10s and the pair of gate
rollers 10g.
[0111] Also in this configuration, because the sheet is first
returned at a low speed (N4), the standby time period of the sheet
(the stop time period of the sheet) in the return path 17 to feed
the sheet to the transfer portion T2 is substantially from t16 to
t18, so that the stop time period can be remarkably reduced
compared with the stop time period t14 to t18 (FIG. 1A) at the time
of ordinary control. Accordingly, the aforementioned operation and
effect can be obtained.
[0112] When the leading end of the sheet returned according to this
configuration abuts on the pair of gate rollers 10g, the return
speed of the sheet becomes equal to the speed (corresponding to the
rotational speed N1) of feeding the sheet toward the pair of gate
rollers 10g by the feed roller 19 (or 82). Accordingly, the speed
of the sheet abutting on the pre-gate sensor lever 10s and the pair
of gate rollers 10g in the case where an image is transferred onto
the rear face of the sheet becomes equal to the speed of the sheet
abutting on the pre-gate sensor lever 10s and the pair of gate
rollers 10g in the case where an image is transferred onto the
front face of the sheet. For this reason, the leading end of the
sheet can be set to a predetermined position (the sheet can be
prevented from moving obliquely, that is, a skew removal) in the
same condition.
[0113] Incidentally, the aforementioned process control is
performed by a control portion not shown but provided in the body
of the image forming apparatus.
[0114] The aforementioned image forming apparatus includes: an
image forming portion for forming a monochrome image part on an
intermediate transfer member 51 with every rotation of the
intermediate transfer member 51 or superposing four-color image
parts on the intermediate transfer member 51 with four rotations of
the intermediate transfer member 51 to thereby form a color image
on the intermediate transfer member 51; a transfer portion T2 by
which the image formed on the intermediate transfer member 51 by
the image forming portion is transferred onto a sheet; and a fixing
portion 60 through which the sheet with the image transferred by
the transfer portion T2 passes to fix the image on the sheet,
wherein: the sheet having passed thorough the fixing portion 60 is
switched back to a return path 17 and returned to the transfer
portion T2 so that an image can be also transferred onto the other
face of the sheet; and when the image formed for the other face of
the sheet by the image forming portion is a color image, the sheet
is returned at a return speed lower than the speed of transport at
the time of transferring.
[0115] According to this configuration, the standby time period of
the sheet (the stop time period of the sheet) in the return path 17
to feed the sheet to the transfer portion T2 can be shortened.
[0116] Accordingly, the time period of local contact between the
sheet having passed through the fixing portion 60 and heated at a
high temperature and the constituent members (such as a guide
member, a pair of return rollers for transporting the sheet, etc.)
of the return path 17, especially, the time period of contact
between the sheet and the pair of return rollers 72 for nipping and
returning the sheet can be shortened to reduce the quantity of
radiated heat in the contact portion to thereby reduce the local
temperature difference on the sheet.
[0117] As a result, in accordance with the image forming apparatus,
gloss irregularity at the time of color image forming can be
reduced to improve image quality.
[0118] Because the return speed is decided on the basis of the
timing of switchback and the return distance, the sheet can be
returned in an optimum condition regardless of the size of the
sheet.
[0119] The image forming apparatus further includes a pair of gate
rollers 10g provided in front of the transfer portion T2 and
brought into contact with a leading end of the sheet to thereby set
the leading end of the sheet to a predetermined position (prevent
the sheet from moving obliquely, that is, a skew removal) and
decide the timing of paper supply to the transfer portion T2.
Accordingly, when the image formed for the other face of the sheet
by the image forming portion is a color image, the sheet is first
returned at a return speed lower than the transport speed at the
time of transferring and then returned at a return speed equal to
the speed of feeding the sheet toward the pair of gate rollers 10g.
In this case, the following operation and effect can be
obtained.
[0120] That is, because the sheet is first returned at a low speed,
the standby time period of the sheet (the stop time period of the
sheet) in the return path 17 to feed the sheet to the transfer
portion T2 can be shortened so that the aforementioned operation
and effect can be obtained.
[0121] When the leading end of the sheet returned according to this
configuration abuts on the pair of gate rollers 10g, the return
speed of the sheet becomes equal to the speed of feeding the sheet
toward the pair of gate rollers 10g. Accordingly, the speed of the
sheet abutting on the pair of gate rollers 10g in the case where an
image is transferred onto the rear face of the sheet becomes equal
to the speed of the sheet abutting on the pair of gate rollers 10g
in the case where an image is transferred onto the front face of
the sheet. For this reason, the leading end of the sheet can be set
to a predetermined position (the sheet can be prevented from moving
obliquely, that is, a skew remobval) in the same condition.
Second Embodiment
[0122] When the image formed for the other face of the sheet by the
image forming portion is a color image, the image forming apparatus
of the second embodiment is characterized in that the sheet is
stopped a plurality of times while the sheet is returned to the
transfer portion T2.
[0123] FIG. 2B and FIG. 2C are timing charts for explaining paper
return control in the image forming apparatus of the second
embodiment. FIG. 2A is a timing chart in a comparative example (in
the case where the sheet is returned without stopped a plurality of
times).
[0124] FIG. 2B is a timing chart in the basic case. FIG. 2C is a
timing chart in preferable control.
[0125] In FIGS. 2A to 2C, at a point of time t2 when a
predetermined time has passed after the point of time t1, more
exactly, when a predetermined time has passed after the signal V4,
the pair of gate rollers 10g are rotated to transport the sheet
toward the secondary transfer portion T2. At a point of time t3,
the motor 71 is rotated normally at a rotational speed N1 to rotate
the pair of paper ejection rollers 91 and 92 and the pair of
switchback rollers 93 normally to prepare for transport of the
sheet.
[0126] In a process of transporting the sheet, an image is
transferred onto the sheet in the secondary transfer portion T2. In
a process in which the sheet passes through the fixing unit 60, the
leading end of the sheet turns the post-fixing sensor lever 60s. In
this manner, the "post-fixing sensor" signal is turned on at a
point of time t4.
[0127] After the point of time t4 when the "post-fixing sensor"
signal is turned on, the pair of gate rollers 10g are stopped at a
point of time t6 when a predetermined time has passed (the trailing
end of the sheet has passed through the pair of gate rollers 10g)
after a point of time t5 when the trailing end of the sheet has
passed though the pre-gate sensor lever 10s.
[0128] At a point of time t7 when the trailing end of the sheet has
passed through the post-fixing sensor lever 60s, the motor 71 is
paused. At a point of time t8, the motor 71 is rotated reversely at
an (ordinary) rotational speed N1 (-N1) to rotate the pair of paper
ejection rollers 91 and 92, the pair of switchback rollers 93 and
the pair of return rollers 72 reversely to switch back the sheet to
start returning of the sheet to the return path 17 at an ordinary
speed.
[0129] Although the aforementioned operation is common with the
respective cases, control after the point of time t8 varies
according to each case. Accordingly, control after the point of
time t8 in each case will be described below.
[0130] To simplify the description, the case (comparative example)
where the sheet is returned without being stopped a plurality of
times will be described first.
[0131] As shown in FIG. 2A, at a point of time t11 (t9 and t10 are
not shown but will be described later) when the leading end (in the
direction of movement) of the returned sheet turns the pre-gate
sensor lever 10s after the sheet begins to be returned toward the
return path 17 at an ordinary speed at the point of time t8, the
"pre-gate sensor" signal is turned on but the motor 71 is kept
rotated reversely at the rotational speed N1 for a predetermined
time after the point of time t11. After the leading end of the
sheet is made to abut on the nip portion between the pair of gate
rollers 10g stopped at this point of time so that oblique motion of
the sheet is corrected by the abutment, the motor 71 is stopped at
a point of time t12.
[0132] Accordingly, the sheet is stopped at this point of time and
kept in a standby state before four color image parts are
superposed on the intermediate transfer belt 51 so as to be able to
be transferred.
[0133] Then, at predetermined timing t17 based on the signal V4,
the pair of gate rollers 10g are rotated and the motor 71 is once
reversed to rotate the pair of return rollers 72 to supply the
sheet toward the secondary transfer portion T2 again.
[0134] Then, at a point of time t18 when the trailing end of the
sheet has passed through the pair of return rollers 72, the motor
71 is paused. At a point of time t19 before the leading end of the
sheet reaches the pair of switchback rollers 93, the motor 71 is
rotated normally at a rotational speed N1 to prepare for ejection
of the sheet.
[0135] Then, at a point of time t20, the leading end of the sheet
turns on the post-fixing sensor lever 60s. At a point of time t21
when the trailing end of the sheet has passed through the pre-gate
sensor lever 10s, the pre-gate sensor lever 10s is turned off.
Accordingly, the pair of gate rollers 10g are stopped at a point of
time t22. The motor 71 is stopped at a point of time t24 when a
predetermined time has passed after a point of time t23 when the
trailing end of the sheet has passed through the post-fixing sensor
lever 60s. In this manner, the paper ejection operation is
completed.
[0136] As is obvious from the above description, when the sheet is
returned without stopped a plurality of times, the standby time
period of the sheet (i.e. the stop time period of the sheet from
t12 to t17) at one place in the return path 17 until superposition
of multiple color image parts on the intermediate transfer member
51 with rotations of the intermediate transfer member 51 becomes
long.
[0137] For this reason, the time period of local contact between
the sheet having passed through the fixing portion 60 and heated at
a high temperature and the constituent members (such as a guide
member, a pair of return rollers for transporting the sheet, etc.)
of the return path 17, especially the time period of contact
between the sheet and the pair of return rollers 72 for nipping and
returning the sheet, becomes so long that heat of the sheet in the
contact portion is greatly radiated to reduce the temperature of
the contact portion compared with heat of the sheet in the other
portion. As a result, gloss irregularity occurs in the image
transferred and fixed on the sheet, so that image quality is
lowered.
[0138] In this embodiment, therefore, the return of the sheet is
controlled as shown in FIG. 2B. Further preferably, the return of
the sheet is controlled as shown in FIG. 2C.
[0139] The control shown in FIG. 2B is characterized as follows.
After the motor 71 is rotated reversely at a point of time t8 to
start the return of the sheet, the motor 71 is stopped to stop the
return of the sheet at a point of time t9 when the trailing end (in
the direction of movement) of the sheet on the paper ejection tray
15 can be prevented from being grasped (accessed) by the user. At a
point of time t10 when a stop time period T has passed after the
point of time t9, the motor 71 is rotated reversely again to
restart the return of the sheet. This operation is intermittently
repeated so that the sheet is stopped a plurality of times (twice
in this case, three times if the stop of the sheet at the pair of
gate rollers 10g is included) while the sheet is returned to the
transfer portion T2. Incidentally, the control shown in FIG. 2B as
to the other points is the same as the control shown in FIG.
2A.
[0140] When the sheet is stopped a plurality of times in this
manner while the sheet is returned, the time period of local
contact between the sheet having passed through the fixing portion
60 and heated at a high temperature and the constituent members
(such as a guide member, a pair of return rollers for transporting
the sheet, etc.) of the return path 17 can be dispersed, especially
the time period of contact between a predetermined portion of the
sheet and the pair of return rollers 72 for nipping and returning
the sheet can be shortened.
[0141] Accordingly, the quantity of radiated heat in the contact
portion between the stopped sheet and the pair of return rollers 72
can be reduced, so that the local temperature difference on the
sheet can be reduced. As a result, gloss irregularity hardly occurs
in the image transferred and fixed on the sheet.
[0142] When the leading end of the sheet returned according to this
configuration abuts on the pair of gate rollers 10g, the return
speed of the sheet becomes equal to the speed (corresponding to the
rotational speed N1) of feeding the sheet toward the pair of gate
rollers 10g by the feed roller 19 (or 82). Accordingly, the speed
of the sheet abutting on the pre-gate sensor lever 10s and the pair
of gate rollers 10g in the case where an image is transferred onto
the rear face of the sheet becomes equal to the speed of the sheet
abutting on the pre-gate sensor lever 10s and the pair of gate
rollers 10g in the case where an image is transferred onto the
front face of the sheet. For this reason, the leading end of the
sheet can be set to a predetermined position (the sheet can be
prevented from moving obliquely, that is, a skew removal) in the
same condition.
[0143] FIG. 2C is a timing chart showing further preferred
control.
[0144] This control is characterized in that the stop time period
of the sheet is elongated gradually when the sheet is stopped a
plurality of timed while the sheet is returned. In the control
shown in FIG. 2C, T1 is the first stop time period (see timing t10'
for rotating the sheet reversely again), T2 is the second stop time
period longer than T1, and T3 is the third stop time period longer
than T2. The control shown in FIG. 2C as to the other points is the
same as the control shown in FIG. 2B.
[0145] The temperature of the sheet is the highest just after the
sheet has passed through the fixing portion 60. Then, the
temperature of the sheet is reduced gradually.
[0146] Accordingly, if the first one of the stop time periods is
increased (e.g. to T3), the time period of local contact between
the sheet having passed through the fixing portion 60 and heated at
a high temperature and the constituent members (such as a guide
member, a pair of return rollers for transporting the sheet, etc.)
of the return path 17 becomes long. As a result, there is a
possibility that the aforementioned problem cannot be solved
well.
[0147] On the contrary, when the first stop time period is
shortened and then the stop time period is elongated gradually as
shown in FIG. 2C, the time period of contact between the sheet at a
high temperature and the constituent members of the return path 17
can be shortened. As a result, the quality of radiated heat in the
contact portion between the stopped sheet and the pair of return
rollers 72 can be reduced surely, so that the local temperature
difference on the sheet can be reduced surely.
[0148] Incidentally, the aforementioned process control is
performed by a control portion not shown but provided in the image
forming apparatus.
[0149] The image forming apparatus as described above includes: an
image forming portion for forming a monochrome image part on an
intermediate transfer member 51 with every rotation of the
intermediate transfer member 51 or superposing four-color image
parts on the intermediate transfer member 51 with four rotations of
the intermediate transfer member 51 to thereby form a color image
on the intermediate transfer member 51; a transfer portion T2 by
which the image formed on the intermediate transfer member 51 by
the image forming portion is transferred onto a sheet; and a fixing
portion 60 through which the sheet with the image transferred by
the transfer portion T2 passes to fix the image on the sheet,
wherein: the sheet having passed thorough the fixing portion 60 is
switched back to a return path 17 and returned to the transfer
portion T2 so that an image can be also transferred onto the other
face of the sheet; and when the image formed for the other face of
the sheet by the image forming portion is a color image, the sheet
is stopped a plurality of times while the sheet is returned to the
transfer portion T2. Accordingly, it is possible to shorten the
time period of local contact between the sheet having passed
through the fixing portion 60 and heated at a high temperature and
the constituent members (such as a guide member, a pair of return
rollers for transporting the sheet, etc.) of the return path 17,
especially the time period of contact between a predetermined
portion of the sheet and the pair of return rollers 72 for nipping
and returning the sheet.
[0150] Accordingly, the quantity of radiated heat in the contact
portion between the sheet and the pair of return rollers 72 is
reduced while the sheet is stopped, so that the local temperature
difference on the sheet can be reduced.
[0151] As a result, gloss irregularity at the time of color image
forming can be reduced to improve image quality.
[0152] In the image forming apparatus configured so that the sheet
is switched back to the return path 17 and returned to the transfer
portion T2 after the sheet having passed through the fixing portion
60 is transported toward a paper ejection tray 15, there is a
possibility that a user will grasp and take out a trailing end of
the sheet because of the stop of the sheet (e.g. because the user
mistakes the stop of the sheet for termination of a paper ejection
operation) if the first or earlier one of the stops is performed in
a state in which the user can grasp (access) the trailing end of
the sheet on the paper ejection tray.
[0153] On the contrary, in accordance with this embodiment, the
sheet is first continuously transported (see t8 to t9 in FIGS. 2B
and 2C) such an extent that the user cannot grasp (access) the
trailing end of the sheet on the paper ejection tray 15, and then
the sheet is stopped a plurality of times while the sheet is
returned to the transfer portion T2. Accordingly, the
aforementioned disadvantage is eliminated because the stop is
started after the user cannot grasp (access) the trailing end of
the sheet on the paper ejection tray.
[0154] The stop time period in which the sheet is stopped a
plurality of times is elongated gradually. That is, the first stop
time period is shortened and then the stop time period is elongated
gradually. Accordingly, the time period of contact between the
sheet at a high temperature and the constituent members of the
return path 17 can be shortened. As a result, the quality of
radiated heat in the contact portion between the stopped sheet and
the pair of return rollers 72 can be reduced surely, so that the
local temperature difference on the sheet can be reduced
surely.
Third Embodiment
[0155] When the image formed for the other face of the sheet by the
image forming portion is a color image, the image forming apparatus
of the third embodiment is characterized in that the sheet is
returned at a return speed equal to the speed of transport at the
time of secondary transferring (hereinafter referred to as
"ordinary transport speed") and then returned at a return speed
lower than the transport speed at the time of secondary
transferring (ordinary transport speed) after the user cannot grasp
(access) the trailing end of the sheet on the paper ejection
tray.
[0156] FIG. 3B and 3C are timing charts for explaining paper return
control in the image forming apparatus of the third embodiment.
FIG. 3A is a timing chart in a comparative example (in the case
where the sheet is returned at an ordinary speed).
[0157] FIG. 3B is a timing chart in the basic case. FIG. 3C is a
timing chart for explaining more desirable control.
[0158] In FIGS. 3A to 3C, at a point of time t2 when a
predetermined time has passed after the point of time t1, more
exactly, when a predetermined time has passed after the signal V4,
the pair of gate rollers 10g are rotated to transport the sheet
toward the secondary transfer portion T2. At a point of time t3,
the motor 71 is rotated normally at a rotational speed N1 to rotate
the pair of paper ejection rollers 91 and 92 and the pair of
switchback rollers 93 normally to prepare for transport of the
sheet.
[0159] In a process of transporting the sheet, an image is
transferred onto the sheet in the secondary transfer portion T2. In
a process in which the sheet passes through the fixing unit 60, the
leading end of the sheet turns the post-fixing sensor lever 60s. In
this manner, the "post-fixing sensor" signal is turned on at a
point of time t4.
[0160] The pair of gate rollers 10g are stopped at a point of time
t6 (when the trailing end of the sheet has passed through the pair
of gate rollers 10g) when a predetermined time has passed after a
point of time t5 when the trailing end of the sheet has passed
through the pre-gate sensor lever 10s after the "post-fixing
sensor" signal is turned on at the point of time t4.
[0161] At a point of time t7 when the trailing end of the sheet has
passed through the post-fixing sensor lever 60s, the motor 71 is
paused. At a point of time t8, the motor 71 is rotated reversely at
a rotational speed N1 (ordinary speed) (-N1) to rotate the pair of
paper ejection rollers 91 and 92, the pair of switchback rollers 93
and the pair of return rollers 72 reversely to switch back the
sheet to start returning of the sheet to the return path 17 at an
ordinary speed.
[0162] The aforementioned procedure is common with the respective
cases. Control after the point of time t8 will be described in
accordance with the cases because the control varies in accordance
with the cases.
[0163] The case (comparative example) where the sheet is returned
at an ordinary speed will be described first to make description
easily understandable.
[0164] As shown in FIG. 3A, the "pre-gate sensor" signal is turned
on at a point of time t11 (t9 and t10 not shown but will be
described later) when the leading end (in the direction of
movement) of the returned sheet turns the pre-gate sensor lever 10s
after the sheet begins to return to the return path 17 at the
ordinary speed at the point of time t8. The motor 71 is kept
rotated reversely at the rotational speed N1 for a predetermined
time after the point of time t11. After the leading end of the
sheet is made to abut on the nip portion between the pair of gate
rollers 10g stopped at this point of time so that oblique motion of
the sheet is corrected, the motor 71 is stopped at a point of time
t12.
[0165] Accordingly, the sheet is stopped at this point of time and
kept in a standby state before four color image parts are
superposed on the intermediate transfer belt 51 so as to be able to
be transferred.
[0166] Then, at predetermined timing t17 based on the signal V4,
the pair of gate rollers 10g are rotated and the motor 71 is once
reversed to rotate the pair of return rollers 72 to supply the
sheet toward the secondary transfer portion T2 again.
[0167] Then, at a point of time t18 when the trailing end of the
sheet has passed through the pair of return rollers 72, the motor
71 is paused. At a point of time t19 before the leading end of the
sheet reaches the pair of switchback rollers 93, the motor 71 is
rotated normally at a rotational speed N1 to prepare for ejection
of the sheet.
[0168] Then, at a point of time t20, the leading end of the sheet
turns on the post-fixing sensor lever 60a. At a point of time t21
when the trailing end of the sheet has passed through the pre-gate
sensor lever 10s, the pre-gate sensor lever 10s is turned off.
Accordingly, the pair of gate rollers 10g are stopped at a point of
time t22. The motor 71 is stopped at a point of time t24 when a
predetermined time has passed after a point of time t23 when the
trailing end of the sheet has passed through the post-fixing sensor
lever 60s. In this manner, the paper ejection operation is
completed.
[0169] As is obvious from the above description, when the sheet is
returned at an ordinary speed (rotational speed N1 of the motor
71), the standby time period of the sheet (i.e. the stop time
period of the sheet from t12 to t17) in the return path 17 until
superposition of multiple color image parts on the intermediate
transfer member 51 with rotations of the intermediate transfer
member 51 becomes long.
[0170] For this reason, the time period of local contact between
the sheet having passed through the fixing portion 60 and heated at
a high temperature and the constituent members (such as a guide
member, a pair of return rollers for transporting the sheet, etc.)
of the return path 17, especially the time period of contact
between the sheet and the pair of return rollers 72 for nipping and
returning the sheet, becomes so long that heat of the sheet in the
contact portion is greatly radiated to reduce the temperature of
the contact portion compared with heat of the sheet in the other
portion. As a result, gloss irregularity occurs in the image
transferred and fixed on the sheet, so that image quality is
lowered.
[0171] In this embodiment, therefore, the return of the sheet is
controlled as shown in FIG. 3B. Further preferably, the return of
the sheet is controlled as shown in FIG. 3C.
[0172] The control shown in FIG. 3B is characterized in that when
the motor 71 is to be rotated reversely at a point of time t8, the
motor 71 is rotated at a rotational speed equal to the rotational
speed N1 of transport (the aforementioned ordinary speed) at the
time of transferring and then rotated reversely at a rotational
speed N2 (i.e. -N2) lower than the ordinary rotational speed N1 to
rotate the pair of paper ejection rollers 91 and 92, the pair of
switchback rollers 93 and the pair of return rollers 72 reversely
at a low speed at a point of time t10 when the user cannot grasp
(access) the trailing end (in the direction of movement) of the
sheet on the paper ejection tray 15. In this manner, the sheet is
returned to the return path 17 at a low speed. Incidentally, the
control shown in FIG. 3B, as to the other points, is the same as
the control shown in FIG. 3A.
[0173] When the sheet is returned at a low speed, the point of time
t14 for the leading end of the returned sheet to turn the pre-gate
sensor lever 10s is retarded, so that the point of time t16 to stop
the motor 17 is retarded.
[0174] For this reason, the stop time period of the sheet is
substantially from t16 to t17, so that the stop time period of the
sheet is remarkably shorter than the stop time period t12 to t17 in
the ordinary control mode.
[0175] Accordingly, the time period of local contact between the
sheet having passed through the fixing unit 60 and heated at a high
temperature and the constituent members (such as a guide member, a
pair of return rollers for transporting the sheet, etc.) of the
return path 17, especially the time period of contact between the
sheet and the pair of return rollers 72 for nipping and returning
the sheet, becomes so short that the quantity of heat radiated from
the sheet in the contact portion is reduced. As a result, gloss
irregularity hardly occurs in the image transferred and fixed on
the sheet.
[0176] The return speed, that is, the rotational speed (reverse
rotational speed) of the motor 71 at the time of returning the
sheet, and the time period for rotating the motor 71 are decided on
the basis of the timing of switchback and the return distance (i.e.
the length of the path from the pair of switchback rollers 93 to
the pair of gate rollers 10g).
[0177] According to this configuration, the sheet can be returned
in an optimum condition regardless of the size of the sheet.
[0178] For example, in the case of longitudinal feeding of A5-size
paper shorter than A4-size paper, the timing for the trailing end
of the sheet to depart from the post-fixing sensor lever 60s
becomes earlier than the timing t7 because the sheet is shorter.
Accordingly, the timing to rotate the motor 71 reversely becomes
earlier than the timing t8.
[0179] For this reason, if the motor 71 is rotated reversely at the
rotational speeds N1 and N2 as described above, the sheet is
returned so quickly that the standby time period of the sheet
becomes too long.
[0180] Therefore, the return speed, that is, the low rotational
speed (reverse rotational speed) of the motor 71 at the time of
returning the sheet, is decided on the basis of the timing of
switchback and the return distance.
[0181] For example, in the case of A4-size paper, as shown in FIG.
3B, the low rotational speed (reverse rotational speed) of the
motor 71 at the time of returning the sheet is set at N2. For
example, in the case of A5-size paper, the low rotational speed
(reverse rotational speed) of the motor 71 at the time of returning
the sheet is set at N3 which is a rotational speed lower than N2
(N3<N2).
[0182] If the sheet is short, the timing for the trailing end of
the sheet to depart from the post-fixing sensor lever 60s becomes
earlier than the timing t7 as described above and the time period
of exposure of the trailing end of the sheet on the paper ejection
tray 15 at the time of returning becomes shorter. Accordingly, the
time period to return the sheet at the ordinary speed (rotational
speed N1) is shortened.
[0183] Specifically, because the return distance is fixed in this
apparatus, a table for indicating the timing of turning off the
post-fixing sensor lever 60s in accordance with any paper size, and
the return time period due to the ordinary speed (rotational speed
N1) and the reverse rotational speed (N2, N3 in the aforementioned
example) due to the low speed correspondingly to the timing is
provided in the control portion for controlling this apparatus in
advance so that the return time period due to the ordinary speed
(rotational speed N1) and the reverse rotational speed due to the
low speed are decided in accordance with the timing of turning off
the post-fixing sensor lever 60s.
[0184] According to this configuration, the sheet can be returned
at a return speed to obtain an optimum condition, that is, to
minimize the standby time period regardless of the size of the
sheet.
[0185] FIG. 3C is a timing chart showing further preferred
control.
[0186] This control is characterized in that when the sheet is to
be returned, the sheet is first returned at a return speed
(rotational speed N1) equal to the speed of transport (ordinary
speed) at the time of transferring and then returned at a return
speed lower than the ordinary speed (rotational speed N4) at a
point of time t9 when the user cannot grasp (access) the trailing
end of the sheet on the paper ejection tray 15. Then, the sheet is
returned at a return speed (rotational speed N1) equal to the speed
of paper feed toward the pair of gate rollers 10g (e.g. the speed
of feeding the sheet toward the pair of gate rollers 10g by the
pair of feed rollers 19 or the like so that the image can be
transferred onto the rear face of the sheet when the other face of
the sheet is a front face). This control as to the other points is
the same as the control shown in FIG. 3B.
[0187] Specifically, when the sheet is to be returned, the motor 71
is first rotated reversely at a rotational speed N1 at a point of
time t8 to return the sheet. Then, the sheet is returned at a
return speed (rotational speed N4) lower than the ordinary speed at
the point of time t9 when the use cannot grasp (access) the
trailing end of the sheet on the paper ejection tray 15. The
rotational speed N4 is lower than the transport speed (motor
rotational speed N1) at the time of transferring an image onto the
sheet and is lower than the rotational speed N2.
[0188] Then, at a point of time t13 when a predetermined time has
passed after the point of time t9, the reverse rotational speed of
the motor 71 is increased to the rotational speed N1 equal to the
speed of feeding the sheet toward the pair of gate rollers 10g to
thereby return the sheet toward the pre-gate sensor lever 10s and
the pair of gate rollers 10g. The drive of the motor 71 is stopped
at a point of time t15 when a predetermined time has passed after a
point of time t1 4 when the pre-gate sensor lever 10s is turned
on.
[0189] Also in this configuration, because the sheet is returned at
a low speed (N4), the standby time period of the sheet (the stop
time period of the sheet) in the return path 16 to feed the sheet
to the transfer portion T2 is substantially from t15 to t17, so
that the stop time period can be remarkably reduced compared with
the stop time period t12 to t17 (FIG. 3A) at the time of ordinary
control. Accordingly, the aforementioned operation and effect can
be obtained.
[0190] When the leading end of the sheet returned according to this
configuration abuts on the pair of gate rollers 10g, the return
speed of the sheet becomes equal to the speed (corresponding to the
rotational speed N1) of feeding the sheet toward the pair of gate
rollers 10g by the feed roller 19 (or 82). Accordingly, the speed
of the sheet abutting on the pre-gate sensor lever 10s and the pair
of gate rollers 10g in the case where an image is transferred onto
the rear face of the sheet becomes equal to the speed of the sheet
abutting on the pre-gate sensor lever 10s and the pair of gate
rollers 10g in the case where an image is transferred onto the
front face of the sheet. For this reason, the leading end of the
sheet can be set to a predetermined position (the sheet can be
prevented from moving obliquely, that is, a skew removal) in the
same condition.
[0191] Incidentally, the aforementioned process control is
performed by a control portion not shown but provided in the body
of the image forming apparatus.
[0192] The aforementioned image forming apparatus includes: an
image forming portion for forming a monochrome image part on an
intermediate transfer member 51 with every rotation of the
intermediate transfer member 51 or superposing four-color image
parts on the intermediate transfer member 51 with four rotations of
the intermediate transfer member 51 to thereby form a color image
on the intermediate transfer member 51; a transfer portion T2 by
which the image formed on the intermediate transfer member 51 by
the image forming portion is transferred onto a sheet; and a fixing
portion 60 through which the sheet with the image transferred by
the transfer portion T2 passes to fix the image on the sheet,
wherein: the sheet having passed thorough the fixing portion 60 is
transported onto a paper ejection tray 15, switched back to a
return path 17 and returned to the transfer portion T2 so that an
image can be also transferred onto the other face of the sheet; and
when the image formed for the other face of the sheet by the image
forming portion is a color image, the sheet is returned at a return
speed lower than the speed of transport at the time of transferring
in view of the whole of the return state.
[0193] According to this configuration, the standby time period of
the sheet (the stop time period of the sheet) in the return path 17
for supply to the transfer portion T2 can be shortened.
[0194] Accordingly, the time period of local contact between the
sheet having passed through the fixing portion 60 so as to be
heated at a high temperature and the constituent members (such as a
guide member, a pair of return rollers for transporting the sheet,
etc.) of the return path 17, especially, the time period of contact
between the sheet and the pair of return rollers 72 for nipping and
returning the sheet can be shortened. Because the amount of heat
release from the contact portion can be reduced in this manner, the
local temperature difference on the sheet can be reduced.
[0195] As a result, in this image forming apparatus, gloss
irregularity at the time of forming a color image can be reduced to
improve image quality.
[0196] In the image forming apparatus configured as described above
so that the sheet is switched back to the return path 17 and
returned to the transfer portion T2 after the sheet having passed
through the fixing portion 60 is transported onto a paper ejection
tray 15, there is a possibility that a user will grasp and take out
a trailing end of the sheet because of the slow motion of the sheet
(e.g. because the user mistakes the slow motion of the sheet for
termination of a paper ejection operation) if the return speed is
set at a low speed initially (in a state in which the user can
grasp (access) the trailing end of the sheet on the paper ejection
tray 15).
[0197] On the contrary, in the image forming apparatus according to
this embodiment, the aforementioned disadvantage is eliminated
because the sheet to be returned is returned at a return speed
equal to the speed of transport (ordinary ejection speed) at the
time of transferring and then returned at a return speed lower than
the speed of transport at the time of transferring after the user
cannot grasp (access) the trailing end of the sheet on the paper
ejection tray 15.
[0198] Because the return speed and the return time period are
decided on the basis of the timing of the switchback and the
distance of the return, the sheet can be returned in an optimum
condition regardless of the size of the sheet.
[0199] The image forming apparatus may further include a pair of
gate rollers 10g provided in front of the transfer portion T2 and
brought into contact with a leading end of the sheet to thereby set
the leading end of the sheet to a predetermined position (prevent
the sheet from moving obliquely, that is, a skew removal) and
decide the timing of paper supply to the transfer portion T2.
Accordingly, when the image formed for the other face of the sheet
by the image forming portion is a color image, the sheet is first
returned at a return speed lower than the speed of transport at the
time of transferring and then returned at a return speed equal to
the feed speed of the sheet to the pair of gate rollers 10g. In
this case, the following operation and effect can be obtained.
[0200] That is, because the sheet to be returned is returned at a
low speed in view of the whole of the return state, the standby
time period of the sheet (the stop time period of the sheet) in the
return path 17 to supply the sheet to the transfer portion T2 can
be shortened so that the aforementioned operation and effect can be
obtained.
[0201] When the leading end of the sheet returned according to this
configuration abuts on the pair of gate rollers 10g, the return
speed of the sheet becomes equal to the speed of feeding the sheet
toward the pair of gate rollers 10g. Accordingly, the speed of the
sheet abutting on the pair of gate rollers 10g in the case where an
image is transferred onto the rear face of the sheet becomes equal
to the speed of the sheet abutting on the pair of gate rollers 10g
in the case where an image is transferred onto the front face of
the sheet. For this reason, the leading end of the sheet can be set
to a predetermined position (the sheet can be prevented from moving
obliquely, that is, a skew removal) in the same condition.
Fourth Embodiment
[0202] When the image formed for the other face of the sheet by the
image forming portion is a color image, the image forming apparatus
of the fourth embodiment is characterized in that the pair of
return rollers 72 are separated (retracted) from each other while
the sheet is held in the return path 17 and on standby.
[0203] FIG. 4A is a timing chart in a comparative example (in the
case where the pair of return rollers 72 are not separated from
each other at the wait time of the sheet). FIG. 4B is a timing
chart for explaining paper return control in the image forming
apparatus of the fourth embodiment.
[0204] In FIGS. 4A and 4B, at a point of time t2 when a
predetermined time has passed after the point of time t1, more
exactly, when a predetermined time has passed after the signal V4,
the pair of gate rollers 10g are rotated to transport the sheet
toward the secondary transfer portion T2. At a point of time t3,
the motor 71 is rotated normally at a rotational speed N1 to rotate
the pair of paper ejection rollers 91 and 92 and the pair of
switchback rollers 93 normally to prepare for transport of the
sheet.
[0205] In a process of transporting the sheet, an image is
transferred onto the sheet in the secondary transfer portion T2. In
a process in which the sheet passes through the fixing unit 60, the
leading end of the sheet turns the post-fixing sensor lever 60s. In
this manner, the "post-fixing sensor" signal is turned on at a
point of time t4.
[0206] The pair of gate rollers 10g are stopped at a point of time
t6 (when the trailing end of the sheet has passed through the pair
of gate rollers 10g) when a predetermined time has passed after a
point of time t5 when the trailing end of the sheet has passed
through the pre-gate sensor lever 10s after the "post-fixing
sensor" signal is turned on at the point of time t4.
[0207] At a point of time t7 when the trailing end of the sheet has
passed through the post-fixing sensor lever 60s, the motor 71 is
paused. At a point of time t8, the motor 71 is rotated reversely at
a rotational speed N1 (ordinary speed) (-N1) to rotate the pair of
paper ejection rollers 91 and 92, the pair of switchback rollers 93
and the pair of return rollers 72 reversely to switch back the
sheet to start returning of the sheet to the return path 17 at an
ordinary speed.
[0208] The aforementioned procedure is common with the respective
cases. Control after the point of time t8 will be described in
accordance with the cases because the control varies in accordance
with the cases.
[0209] The case (comparative example) where the pair of return
rollers 72 are not separated from each other will be described
first to make description easily understandable.
[0210] As shown in FIG. 4A, the "pre-gate sensor" signal is turned
on at a point of time t11 when the leading end (in the direction of
movement) of the returned sheet turns the pre-gate sensor lever 10s
after the sheet begins to return to the return path 17 at the
ordinary speed at the point of time t8. The motor 71 is kept
rotated reversely at the rotational speed N1 for a predetermined
time after the point of time t11. After the leading end of the
sheet is made to abut on the nip portion between the pair of gate
rollers 10g stopped at this point of time so that oblique motion of
the sheet is corrected, the motor 71 is stopped at a point of time
t12.
[0211] Accordingly, the sheet is stopped at this point of time and
kept in a standby state before four color image parts are
superposed on the intermediate transfer belt 51 so as to be able to
be transferred.
[0212] Then, at predetermined timing t17 based on the signal V4,
the pair of gate rollers 10g are rotated and the motor 71 is once
reversed to rotate the pair of return rollers 72 to supply the
sheet toward the secondary transfer portion T2 again.
[0213] Then, at a point of time t18 when the trailing end of the
sheet has passed through the pair of return rollers 72, the motor
71 is paused. At a point of time t19 before the leading end of the
sheet reaches the pair of switchback rollers 93, the motor 71 is
rotated normally at a rotational speed N1 to prepare for ejection
of the sheet.
[0214] Then, at a point of time t20, the leading end of the sheet
turns on the post-fixing sensor lever 60a. At a point of time t21
when the trailing end of the sheet has passed through the pre-gate
sensor lever 10s, the pre-gate sensor lever 10s is turned off.
Accordingly, the pair of gate rollers 10g are stopped at a point of
time t22. The motor 71 is stopped at a point of time t24 when a
predetermined time has passed after a point of time t23 when the
trailing end of the sheet has passed through the post-fixing sensor
lever 60s. In this manner, the paper ejection operation is
completed.
[0215] As is obvious from the above description, in the control
shown in FIG. 4A, the standby time period of the sheet (i.e. the
stop time period of the sheet from t12 to t17) in the return path
17 until superposition of multiple color image parts on the
intermediate transfer member 51 with rotations of the intermediate
transfer member 51 becomes long.
[0216] For this reason, the time period of contact between the
sheet having passed through the fixing portion 60 and heated at a
high temperature and the pair of return rollers 72 provided in the
return path 17 for nipping and returning the sheet becomes so long
that heat of the sheet in the contact portion is greatly radiated
to reduce the temperature of the contact portion compared with heat
of the sheet in the other portion. As a result, gloss irregularity
occurs in the image transferred and fixed on the sheet, so that
image quality is lowered.
[0217] In this embodiment, therefore, the pair of return rollers 72
are provided with a separating mechanism 100 as shown in FIGS. 5,
4C and 4D while control is made as shown in FIG. 4B.
[0218] FIGS. 4C and 4D are views for explaining the configuration
and operation of the separating mechanism 100.
[0219] As shown in FIGS. 4C and 4D, the separating mechanism 100
has a solenoid 110, a lever 120, and a link 130. The solenoid 110
serves a means for operating this mechanism. The lever 120 engages
with a shaft 72c of a follower roller 72b which is one of the
return rollers 72. The link 130 connects the lever 120 and an
operator 111 of the solenoid 110 to each other. The reference
numeral 72a designates a drive roller actuated by the motor 71. The
follower roller 72b is urged toward the drive roller 72a by an
urging means not shown.
[0220] The lever 120 can rotate on the shaft 121. An end of the
lever 120 is fitted to the shaft 72c of the follower roller 72b.
The other end of the lever 120 is connected to the operator 111
through the link 130.
[0221] Accordingly, when the solenoid 110 is off so that pulling
force does not act on the operator 111, the follower roller 72b
comes into pressure contact with the drive roller 72a as shown in
FIG. 4C. The sheet is nipped by the nip portion between the drive
roller 72a and the follower roller 72b so that the sheet can be
transported. When the solenoid 110 is on so that the operator 111
is pulled in, the lever 120 turns through the link 130 as shown in
FIG. 4D. The follower roller 72b is separated from the drive roller
72a so that pressure of the nip portion for nipping the sheet is
released.
[0222] The control shown in FIG. 4B is characterized as follows. At
a point of time t12, the drive of the motor 71 is stopped. At a
point of time t1 3 when the sheet is stopped, the solenoid 110 is
turned on to separate the pair of return rollers 72 (separate the
follower roller 72b from the drive roller 72a). At a point of time
t15 before the pair of gate rollers 10g and the pair of return
rollers 72 are rotated at a point of time t17, the solenoid 110 is
turned off to bring the follower roller 72b into pressure contact
with the drive roller 72a so that the sheet can be transported.
Incidentally, the control after that is the same as the control
shown in FIG. 4A.
[0223] As described above, when the pair of return rollers 72 are
separated from each other to release the pressure nipping the sheet
while the sheet is held in the return path 17 and on standby, the
state of local nip pressure between the sheet having passed through
the fixing portion 60 so as to be heated at a high temperature and
the pair of return rollers 72 can be prevented so that the state of
local heat radiation on the sheet can be prevented to thereby
reduce the temperature difference on the sheet.
[0224] Preferably, as represented by the virtual line in FIG. 4B,
the pair of return rollers 72 are separated from each other at a
point of time t10 before a point of time t11 when the leading end
of the sheet reaches the pair of gate rollers 10g (the pre-gate
sensor lever 10s in FIG. 4B). At a point of time t14 before the
point of time t15 before the pair of gate rollers 10g begin to
supply the sheet to the transfer portion, the pair of return
rollers 72 are brought into contact with each other to return the
sheet toward the pre-gate sensor lever 10s and the pair of gate
rollers 10g to make the leading end of the sheet abut on the pair
of gate rollers 10g to thereby set the leading end of the sheet to
a predetermined position.
[0225] According to this configuration, the leading end of the
sheet can be set to a predetermined position surely and the sheet
can be supplied again even in the case where the pair of return
rollers are separated from each other at the wait time of the
sheet.
[0226] That is, if the pair of return rollers 72 are separated from
each other after the leading end of the sheet is set to a
predetermined position (prevented from obliquely moving, that is, a
stew removal) at a point of time t12, there is a possibility that
the sheet will move obliquely again because the nip pressure acting
on the sheet is released. When the pair of return rollers 72 are
separated to stop the sheet temporarily at the point of time t10
before the point of time t11 when the leading end of the sheet
reaches the pair of gate rollers 10g, and then the pair of return
rollers 72 are brought into contact with each other to return the
sheet toward the pre-gate sensor lever 10s and the pair of gate
rollers 10g to make the leading end of the sheet abut on the pair
of gate rollers 10g to thereby set the leading end of the sheet to
a predetermined position at a point of time t14 before the point of
time t15 before the pair of gate rollers 10g begin to supply the
sheet to the transfer portion, the aforementioned disadvantage can
be eliminated. Even in the case where the pair of return rollers 72
are separated from each other at the wait time of the sheet, the
leading end of the sheet can be set to a predetermined position
surely and the sheet can be supplied again.
[0227] Incidentally, the aforementioned process control is
performed by a control portion not shown but provided in the body
of the image forming apparatus.
[0228] As described above, the image forming apparatus includes: an
image forming portion for forming a monochrome image part on an
intermediate transfer member 51 with every rotation of the
intermediate transfer member 51 or superposing four-color image
parts on the intermediate transfer member 51 with four rotations of
the intermediate transfer member 51 to thereby form a color image
on the intermediate transfer member 51; a transfer portion T2 by
which the image formed on the intermediate transfer member 51 by
the image forming portion is transferred onto a sheet; and a fixing
portion 60 through which the sheet with the image transferred by
the transfer portion T2 passes to fix the image on the sheet,
wherein: the sheet having passed thorough the fixing portion 60 is
switched back to a return path 17 and returned to the transfer
portion T2 by a pair of return rollers 72 so that an image can be
also transferred onto the other face of the sheet; when the image
formed for the other face of the sheet by the image forming portion
is a color image, the pair of return rollers 72 are separated from
each other at the wait time of the sheet in the return path 17.
[0229] Accordingly, the state of local nip pressure between the
sheet having passed through the fixing portion 60 so as to be
heated at a high temperature and the pair of return rollers 72 can
be prevented, so that the state of local heat radiation on the
sheet can be prevented to thereby reduce the temperature difference
on the sheet.
[0230] As a result, the image forming apparatus permits gloss
irregularity to be reduced at the time of color image forming to
thereby improve image quality.
[0231] The pair of return rollers 72 are separated from each other
at a point of time t10 before a point of time t11 when the leading
end of the sheet reaches the pair of gate rollers 10g (the pre-gate
sensor lever 10s in FIG. 4B). At a point of time t14 before the
point of time t15 before the pair of gate rollers 10g begin to
supply the sheet to the transfer portion, the pair of return
rollers 72 are brought into contact with each other to return the
sheet toward the pre-gate sensor lever 10s and the pair of gate
rollers 10g to make the leading end of the sheet abut on the pair
of gate rollers 10g to thereby set the leading end of the sheet to
a predetermined position. Accordingly, the leading end of the sheet
can be set to a predetermined position surely and the sheet can be
supplied again even in the case where the pair of return rollers 72
are separated from each other at the wait time of the sheet.
[0232] Although embodiments of the invention have been described,
the invention is not limited to the embodiments and modifications
may be made suitably without departing from the gist of the
invention.
* * * * *