U.S. patent application number 11/404666 was filed with the patent office on 2006-10-19 for lead extraction device.
This patent application is currently assigned to Cook Vascular Incorporated. Invention is credited to Robert Booker, Benjamin T. Ewing, Louis B. Goode, Chun Kee Lui, Joseph J. Schillinger.
Application Number | 20060235431 11/404666 |
Document ID | / |
Family ID | 36917197 |
Filed Date | 2006-10-19 |
United States Patent
Application |
20060235431 |
Kind Code |
A1 |
Goode; Louis B. ; et
al. |
October 19, 2006 |
Lead extraction device
Abstract
An extraction device for removing an implanted structure, such
as a cardiac lead, from a body vessel. An elongated sheath having a
proximal end, a distal end, and a passageway extending therethrough
is sized such that at least a distal portion of the sheath is
receivable in the body vessel. A tip configured for disassociating
at least a portion of the implanted structure from the body vessel
is engaged at the distal end of the sheath. A handle is configured
for engagement with the proximal end of the sheath. The handle
includes an actuator and a drive mechanism responsive to the
actuator for selectively translating input of the actuator into
rotary movement and/or axial advancement of the sheath.
Inventors: |
Goode; Louis B.; (Cranberry
Twp., PA) ; Lui; Chun Kee; (Monroeville, PA) ;
Ewing; Benjamin T.; (Cranberry, PA) ; Schillinger;
Joseph J.; (Homer City, PA) ; Booker; Robert;
(Vandergrift, PA) |
Correspondence
Address: |
BRINKS HOFER GILSON & LIONE/INDY/COOK
ONE INDIANA SQUARE
SUITE 1600
INDIANAPOLIS
IN
46204-2033
US
|
Assignee: |
Cook Vascular Incorporated
Leechburg
PA
|
Family ID: |
36917197 |
Appl. No.: |
11/404666 |
Filed: |
April 14, 2006 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60671858 |
Apr 15, 2005 |
|
|
|
Current U.S.
Class: |
606/108 |
Current CPC
Class: |
A61B 17/32002 20130101;
A61B 17/32053 20130101; A61B 2017/00548 20130101; A61N 2001/0578
20130101; A61B 17/3468 20130101; A61N 1/056 20130101 |
Class at
Publication: |
606/108 |
International
Class: |
A61F 11/00 20060101
A61F011/00 |
Claims
1. A device for removing an implanted structure from a body vessel,
the device comprising: an elongated sheath having a proximal end, a
distal end, and a passageway extending therethrough, said sheath
having a length such that at least a distal portion of said sheath
is receivable in said body vessel, said passageway sized such that
said implanted structure is receivable therein; and a handle
configured for engagement with said sheath proximal end, said
handle including an actuator and a drive mechanism responsive to
said actuator, said drive mechanism operable for selectively
translating input of said actuator into at least one of rotation
and axial advancement of said sheath.
2. The device of claim 1, further comprising a tip engaged with
said sheath distal end for disassociating at least a portion of
said implanted structure from said body vessel.
3. The device of claim 1, wherein said actuator comprises a
trigger, and said drive mechanism comprises a rack and gear
assembly responsive to said trigger for causing rotation of said
sheath.
4. The device of claim 3, wherein said handle further comprises a
hub for receiving said sheath proximal end.
5. The device of claim 4, further comprising a first bevel gear
operationally engaged with said rack and gear assembly for rotation
responsive to movement of said rack and gear assembly, and a second
bevel gear operationally engaged with said first bevel gear for
rotation responsive to rotation of said first bevel gear, said
second bevel gear operationally engaged with said hub such that
rotation of second bevel gear drives a rotation of said hub.
6. The device of claim 1, wherein said handle includes a wall, said
wall having a portion pivotable to an open position for receiving
the proximal end of said sheath, and pivotable to a closed position
for retaining said sheath in engagement with said handle.
7. The device of claim 1, wherein said drive mechanism comprises a
power source, said power source operationally engaged with said
proximal end of said sheath for translating said input of said
actuator into rotation of said sheath.
8. The device of claim 7, wherein said power source is capable of
supplying at least one of electrical, battery and pneumatic
power.
9. The device of claim 2, wherein said tip comprises a proximal end
and a distal end, said tip proximal end configured for engagement
with an inner surface of said sheath distal end.
10. The device of claim 9, wherein said tip proximal end has an
outer surface, said outer surface including at least one ring
extending therealong for engaging said inner surface.
11. The device of claim 2, wherein said tip comprises at least one
disruptor mechanism disposed along an outer surface of said
tip.
12. The device of claim 2, wherein said tip comprises at least one
disruptor element disposed along an outer surface and an inner
surface of said tip.
13. The device of claim 2, wherein said tip comprises a proximal
end and a distal end, said distal end including a plurality of
perforations therethrough, said tip further comprising at least one
disruptor element at least partially winding through said
perforations.
14. The device of claim 1, wherein said actuator comprises a first
actuator for providing input to enable rotation of said sheath,
said device further comprising a second actuator for providing
input to enable axial advancement of said sheath.
15. A device for removing an implanted structure from an
obstruction in a body vessel, the device comprising: a handle; an
elongated sheath assembly engaged with said handle, said handle and
said elongated sheath assembly defining a passageway therethrough
for receiving said implanted structure, said sheath assembly
comprising a radially inner first sheath having a proximal end and
a distal end, a second sheath overlying said first sheath and
having a proximal end and a distal end, said second sheath having a
cutting tip affixed at said distal end, and a flexible member
engaged with said first sheath for providing spring action to said
first sheath, said first sheath being axially movable relative to
said second sheath, said respective first and second sheaths being
sized such that the distal end of said first sheath extends
distally beyond the distal end of said second sheath when no
obstruction is encountered, and said distal ends of said first and
second sheaths extend substantially the same length in the distal
direction when an obstruction is encountered.
16. The device of claim 15, wherein said spring member comprises an
elongated boot having a proximal portion and a distal portion, said
boot proximal portion engaged with said proximal end of said first
sheath and axially movable therewith, and said boot distal portion
engaged with said proximal end of said second sheath.
17. The device of claim 16, further comprising a third sheath
overlying said second sheath, said third sheath engaged at a distal
end of said handle.
18. The device of claim 15, wherein said cutting tip is bonded to
an inner surface of said second sheath.
19. The device of claim 18, wherein said cutting tip comprises a
plurality of cutting members, said cutting members sized and
positioned such that a distal end of at least one of said cutting
members extends distally beyond the distal end of said second
sheath, and extends distally beyond the distal end of said first
sheath when said first and second sheath distal ends extend
substantially the same length in the distal direction.
20. The device of claim 19, wherein said cutting tip comprises a
plurality of slots, and wherein said cutting tip is thermally
bonded to said second sheath such that a melted portion of said
second sheath extends through said slots.
21. A device for removing an implanted structure from a body
vessel, comprising: a striker mechanism, said striker mechanism
comprising an axially movable elongated body having a leading edge
at a distal end thereof, a bias member carried by said elongated
body, said bias member capable of compression upon axial movement
of said elongated body in a proximal direction, and of generating
an axial spring force in a distal direction upon release of said
compression, and a stop member for limiting axial movement of said
elongated body in said distal direction; a flange positioned for
engagement with said elongated body leading edge upon generation of
said axial spring force, and for transmitting said axial spring
force in said distal direction; and an elongated member positioned
for receiving said transmitted axial spring force from said flange
member such that incremental axial movement of said elongated
member in said distal direction is generated thereby, said
elongated member having a tip at a distal end thereof configured
for separating said implanted structure from said vessel; wherein
said device comprises a longitudinal passageway therethrough for
receiving said implanted structure.
22. The device of claim 21, further comprising a power source
operationally engaged with said elongated member for enabling
selective rotation of said elongated member.
23. The device of claim 21, further comprising a power source in
communication with said flange member, said device being structured
such that said flange member is capable of rotational movement upon
activation of said power source, and for transmission of said
rotational movement to said elongated member and said tip.
24. The device of claim 23, further comprising a drive gear engaged
with said power source and adapted for rotation upon activation of
said power source, said flange member being engaged with said drive
gear such that said flange member is rotatable upon rotation of
said drive gear.
25. The device of claim 21, further comprising a housing for said
striker mechanism.
26. The device of claim 25, wherein said striker mechanism
comprises a knob member positioned proximal of said housing and
engaged with a proximal end of said elongated body, said knob
member being selectively movable in said proximal direction for
compressing said bias member.
27. The device of claim 26, wherein said stop member comprises a
collar positioned along a length of said elongated body, said
collar positioned for limiting distal movement of said leading edge
upon release of said compression.
28. The device of claim 21, wherein said elongated member comprises
an elongated coil, a proximal end of said coil being received in an
opening of said flange member, and a distal end of said coil being
operationally engaged with said tip.
29. The device of claim 28, wherein said tip comprises a plurality
of axially outwardly extending fingers capable of gripping said
implanted structure.
Description
RELATED APPLICATION
[0001] The present patent document claims the benefit of the filing
date under 35 U.S.C. .sctn.119(e) of Provisional U.S. Patent
Application Ser. No. 60/671,858, filed Apr. 15, 2005, which is
hereby incorporated by reference.
BACKGROUND
[0002] 1. Technical Field
[0003] This invention relates generally to devices for use in the
medical arts. More particularly, the invention relates to devices
for separating an implanted elongated structure, such as an
implanted electrical pacemaker or defibrillator lead, from
encapsulating biological tissue.
[0004] 2. Background Information
[0005] A variety of medical treatments and surgical methods entail
implanting an elongated structure in the body of a human or
veterinary patient. Examples of such elongated structures include
catheters, sheaths and cardiac electrical leads (such as pacemaker
leads and defibrillator leads), as well as a variety of other
devices. Over time, it can become necessary or desirable to remove
the implanted elongated structure from the body of the patient.
However, if the elongated structure has been implanted for an
extended period of time, encapsulating biological tissue can grow
around the elongated structure, making it difficult to remove the
structure from the encapsulating tissue.
[0006] A heart pacemaker is typically implanted in a subcutaneous
tissue pocket in the chest wall of a patient. A pacemaker lead
extends from the pacemaker through a vein into a chamber of the
patient's heart. The pacemaker lead commonly includes a conductor,
such as an electrical wire coil, for conducting electrical signals
(such as stimulating and/or sensing signals) between the pacemaker
and the heart. Leads for defibrillators are generally similar to
pacemaker leads, and are positioned about the heart. Defibrillator
leads may be affixed either internally or externally of the
heart.
[0007] Some leads include one or more coaxial or lateral helical
wire coils having a hollow inner passageway that extends the entire
length of the wire coil or coils. Other leads may be made with a
cable without a hollow inner passageway. The wire coils are
surrounded by an electrically insulating material such as a
flexible tube, sheath or coating. The insulating material,
generally formed of silicone or polyurethane, serves to
simultaneously protect the wire coils from body fluids and insulate
the wire coils from one another.
[0008] While cardiac electrical leads typically have a useful life
of many years, over time such leads may become encapsulated by
fibrotic tissue against the heart itself or the wall of the vein,
or against other surrounding tissue. Encapsulation is especially
encountered in areas where the velocity of the flow of blood is
low. The fibrotic tissue can be very tough, which makes it
difficult to remove the lead from the area of the heart without
causing trauma to the area. When small diameter veins through which
a pacemaker lead passes become occluded with fibrotic tissue,
separation of the lead from the vein can cause severe damage to the
vein, including the possible dissection or perforation of the vein.
In such cases, separation of the lead from the vein is usually not
possible without restricting or containing movement of the lead,
i.e., fixing the lead in position with respect to the patient, in
particular, with respect to the patient's vein.
[0009] To avoid this and other possible complications, some useless
pacemaker or other leads are simply left in the patient when the
pacemaker or defibrillator is removed or replaced. However, such a
practice can incur the risk of an undetected lead thrombosis, which
can result in stroke, heart attack, or pulmonary embolism. Such a
practice can also impair heart function, as plural leads can
restrict the heart valves through which they pass.
[0010] There are many other reasons why removal of a useless lead
may be desirable. For example, if there are too many leads
positioned in a vein, the vein can be obstructed to the extent that
fluid flow through the vein is severely compromised. In addition,
multiple leads can be incompatible with one another, thereby
interfering with the pacing or defibrillating function. An
inoperative lead can migrate during introduction of an adjacent
second lead, and mechanically induce ventricular arrhythmia. Other
potentially life-threatening complications can require the removal
of the lead as well. For example, removal of an infected pacemaker
lead may be desirable so as to avoid conditions such as septicemia
or endocarditis.
[0011] Surgical removal of a heart lead in such circumstances often
involves open heart surgery. However, open heart surgery is
accompanied by significant risk and cost to the patient, as well as
a potential for unintended complications. A variety of methods and
apparatuses have been devised as alternatives to open heart surgery
for heart lead removal. Several of these methods and apparatuses
are described in related patents, such as U.S. Pat. No. 5,697,936,
titled "Device for Removing an Elongated Structure Implanted in
Biological Tissue"; U.S. Pat. No. 5,507,751, titled "Locally
Flexible Dilator Sheath"; U.S. Pat. No. 5,632,749, titled
"Apparatus for Removing an Elongated Structure Implanted in
Biological Tissue"; U.S. Pat. No. 5,207,683, titled "Apparatus for
Removing an Elongated Structure Implanted in Biological Tissue";
U.S. Pat. No. 4,943,289, titled "Apparatus for Removing an
Elongated Structure Implanted in Biological Tissue"; U.S. Pat. No.
5,011,482, titled "Apparatus for Removing an Elongated Structure
Implanted in Biological Tissue"; U.S. Pat. No. 5,013,310, titled
"Method and Apparatus for Removing an Implanted Pacemaker Lead";
U.S. Pat. No. 4,988,347, titled "Method and Apparatus for
Separating a Coiled Structure from Biological Tissue"; U.S. Pat.
No. 5,423,806, titled "Laser Extractor for an Implanted Object";
U.S. Pat. No. 6,419,974, titled "Radio Frequency Dilator Sheath",
and U.S. Pat. Nos. 6,687,548 and 6,712,826, each titled "Apparatus
for Removing an Elongated Structure Implanted in Biological
Tissue", among others. Each of the aforementioned patents is
incorporated by reference as if fully set forth herein.
[0012] Most of the aforementioned patents describe manual, or
mechanical, devices that are used for removing an implanted
structure, such as a pacemaker lead. Others describe newer
non-mechanical techniques, such as laser extraction and radio
frequency extraction. These newer techniques have been effective in
many cases when the amount and/or placement of fibrous growth that
surrounds the implanted lead renders manual extraction difficult or
impossible. One example of an effective device that uses radio
frequency extraction to enable the physician to cut away the heavy
growth is the PERFECTA.RTM. electrosurgical dissection sheath,
available from Cook Vascular Incorporated, of Leechburg, Pa. The
PERFECTA.RTM. sheath utilizes an intermittent discrete RF
dissecting arc between bipolar electrodes located at the sheath's
distal end. This sheath enables the physician to separate, with
directed precision, a transvenous lead from its fibrous binding
attachments.
[0013] Although the prior art devices have been found to be
reasonably effective in many situations, physicians continue to
encounter particularly difficult situations in which existing
extraction devices provide unsatisfactory or inconsistent results.
Due to the multiplicity of factors that may contribute to the
difficulty in extracting an implanted lead, a technique that may be
effective in one instance, may not provide similarly successful
results in another instance. For example, manual devices normally
are provided with single or telescoping flexible sheaths. Such
sheaths, generally formed from a polymer, have the flexibility to
enable the sheath to traverse tortuous pathways in the vessel.
However, such sheaths may lack sufficient strength to cut through
particularly tough tissue growth and calcification around the
implanted lead. Laser and radio frequency devices normally utilize
metallic sheaths. Such sheaths provide a good deal of strength to
enable the sheath to cut through fibrous growths. However, some
growths are resistant to metallic sheaths, and these sheaths may
also lack the flexibility desired to maneuver tortuous
pathways.
[0014] It would be desirable to provide a lead extraction device
that is effective for removing implanted leads from a vessel, that
is easy to operate, and that is versatile enough to overcome many
of the obstacles that may be encountered in such operations with
existing devices.
BRIEF SUMMARY
[0015] The problems of the prior art are addressed by the inventive
lead extraction device. In one form thereof, the invention
comprises a device for removing an implanted structure from a body
vessel. The device comprises an elongated sheath having a proximal
end, a distal end, and a passageway extending therethrough. The
sheath is sized such that at least a distal portion of the sheath
is receivable in the body vessel, and the passageway is sized such
that the implanted structure is receivable therein. A handle is
configured for engagement with the sheath proximal end. The handle
includes an actuator and a drive mechanism responsive to the
actuator. The drive mechanism is operable for selectively
translating input of the actuator into rotary movement and/or axial
advancement of the sheath.
[0016] In another form thereof, the invention comprises a device
for removing an implanted structure from an obstruction in a body
vessel, which device comprises a handle and an elongated sheath
assembly engaged with the handle. The handle and the elongated
sheath assembly are aligned to define a passageway therethrough for
receiving the implanted structure. The sheath assembly comprises a
radially inner first sheath, a second sheath overlying the first
sheath and having a cutting tip affixed at its distal end, and a
flexible member engaged with the first sheath for providing spring
action to the first sheath. The first sheath is axially movable
relative to the second sheath. The respective first and second
sheaths are sized such that the distal end of the first sheath
extends distally beyond the distal end of the second sheath when no
obstruction is encountered, and the distal ends of the respective
first and second sheaths extend substantially the same length in
the distal direction when an obstruction is encountered.
[0017] In yet another form thereof, the invention comprises a
device for removing an implanted structure from a body vessel. The
device comprises a striker mechanism comprising an axially movable
elongated body having a leading edge at a distal end thereof, a
bias member carried by the elongated body, which bias member is
capable of compression upon axial movement of the elongated body in
a proximal direction and of generating an axial spring force in a
distal direction upon release of the compression, and a stop member
for limiting axial movement of said elongated body in the distal
direction. A flange is positioned for engagement with the elongated
body leading edge upon generation of the axial spring force, and
for transmitting the axial spring force in the distal direction. An
elongated member is positioned for receiving the transmitted axial
spring force from the flange member, such that incremental axial
movement of the elongated member in the distal direction is
generated thereby. The elongated member has a tip at a distal end
thereof configured for separating the implanted structure from the
vessel.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] FIG. 1 is a perspective view of one embodiment of a lead
extraction device of the present invention;
[0019] FIG. 2 is a perspective view of the handle of the lead
extraction device of FIG. 1, with a portion of the outer wall
removed to illustrate the inner components of the handle;
[0020] FIG. 3 is a view of the translation device removed from the
handle of the lead extraction device;
[0021] FIG. 4 is a view showing the handle and sheath of the lead
extraction device prior to assembly;
[0022] FIG. 5 is a view of the reverse side of an embodiment of a
lead extraction device including a power supply;
[0023] FIG. 6 is a perspective view of another embodiment of a lead
extraction device according to the present invention;
[0024] FIG. 7 is a longitudinal sectional view of the lead
extraction device of FIG. 6;
[0025] FIG. 8 is an enlarged view of a portion of the device as
shown in FIG. 7, illustrating the joinder of the sheath assembly
and the handle;
[0026] FIG. 9 is an enlarged sectional view of the sheath assembly,
taken along lines 9-9 of FIG. 10;
[0027] FIG. 10 is an enlarged side view of the sheath assembly
portion of the lead extraction device of FIG. 6;
[0028] FIG. 11 is a side view of the sheath assembly, partially
broken away to illustrate the cutting tip;
[0029] FIG. 12 is a view, partially in section, taken along line
12-12 of FIG. 11 showing the cutting tip, and also illustrating the
handle nose portion;
[0030] FIG. 13 is a side view of another embodiment of a lead
extraction device according to the present invention;
[0031] FIG. 14 is a sectional view taken along lines 14-14 of FIG.
13;
[0032] FIG. 15 is a sectional view of the lead extraction device of
FIG. 13, with the striker shown in a retracted position;
[0033] FIG. 16 is a perspective view of the lead extraction device
of FIG. 13, with portions cut away to illustrate internal operating
features of the device;
[0034] FIG. 17 is an exploded view of the lead extraction device of
FIG. 13;
[0035] FIG. 18 is a perspective view of one embodiment of a distal
tip for a lead extraction device; and
[0036] FIGS. 19-26 are perspective views of additional embodiments
of a distal tip for a lead extraction device.
DETAILED DESCRIPTION OF THE DRAWINGS AND THE PRESENTLY PREFERRED
EMBODIMENTS
[0037] For the purposes of promoting an understanding of the
principles of the invention, reference will now be made to the
embodiments illustrated in the drawings, and specific language will
be used to describe the same. It should nevertheless be understood
that no limitation of the scope of the invention is thereby
intended, such alterations and further modifications in the
illustrated device, and such further applications of the principles
of the invention as illustrated therein being contemplated as would
normally occur to one skilled in the art to which the invention
relates.
[0038] The present invention relates to an extraction device for
extracting an elongated structure that has previously been
implanted into a patient. The present invention also relates to
novel tips that may be utilized with an extraction device. In the
following discussion, the terms "proximal" and "distal" will be
used to describe the opposing axial ends of the device, as well as
the axial ends of various component features of the device. The
term "proximal" is used in its conventional sense to refer to the
end of the device (or component thereof) that is closest to the
operator during use of the device. The term "distal" is used in its
conventional sense to refer to the end of the device (or component)
that is at the greatest distance from the operator, or that is
initially inserted into the patient.
[0039] The implanted elongated structure targeted for removal may
comprise a cardiac lead. A cardiac lead, as the term is used
herein, refers to a lead that is used in connection with a
heart-related device. Non-limiting examples of cardiac leads that
may be removed by the inventive device include pacemaker leads,
defibrillator leads, coronary sinus leads, and left ventricular
pacing leads. When the device is used to remove a cardiac pacemaker
lead, the distal end of the cardiac lead will normally be located
within the vascular system of the patient, and in particular,
within a chamber of the patient's heart (such as in an atrium or
ventricle of the heart). When the implanted elongated structure is
a defibrillator lead, the distal end of the structure may be
located either in or about the heart of the patient. The distal
ends of other types of implanted elongated structures targeted for
removal may not necessarily be near the heart.
[0040] In addition to cardiac leads, the invention may also be used
in the removal of other devices or leads, such as neurological
pacing and stimulation leads. A non-limiting list of still other
structures that can be removed by the inventive device includes
implanted catheters, sheaths, cannulae and the like. For
convenience, the following discussion will refer to the removal of
a cardiac lead, such as a pacemaker or a defibrillator lead.
However it should be understood that this is no way intended to be
a limitation on the scope of the invention, and that the device may
be suitable for removal of at least the other elongated structures
referred to above.
[0041] Typically, a cardiac lead comprises an inner core,
comprising a cable or a coil, surrounded by a layer of insulating
material. As explained previously, some cardiac leads have a lumen
extending therethrough, while others (i.e., "lumenless" leads) do
not. The extraction devices of the present invention are useful for
extracting implanted leads having a lumen, as well as lumenless
leads. When an inventive device is to be used for removal of a
cardiac lead, those skilled in the art will appreciate that the
lead should initially be severed from the control device, such as
the pacemaker or defibrillator, prior to any attempts to remove the
lead. The control device will normally have a much larger diameter
than the remainder of the lead, and thus only an unreasonably large
dilator sheath could fit over the control device.
[0042] FIG. 1 depicts a perspective view of a preferred embodiment
of a lead extraction device 10 for use in separating an
encapsulated elongated structure, such as a cardiac electrical
lead, from biological tissue. When a cardiac lead is implanted in a
vessel, all or a portion of the elongated structure of the lead may
become encapsulated over time by fibrotic biological tissue that
grows against the wall of the vessel or surrounding tissue. The
inventive lead extraction device 10 is particularly useful for
removing the encapsulated cardiac lead from the vein of a patient.
In the embodiment shown, lead extraction device 10 comprises a
handle 12, a sheath 14 extending distally from handle 12, and a
cutting tip 16 at a distal end of the sheath. As shown in the
figure, an optional strain relief 15 may be provided at the
proximal end of sheath 14 to inhibit kinking of the sheath.
[0043] FIG. 2 is a perspective view of handle 12. Outer handle wall
22 has been removed from this figure to allow visualization of the
internal features of the handle. Handle 12 comprises opposing wall
members 22 (FIG. 1) and 24. Wall members 22, 24 are connected via a
snap fit or other conventional mechanism. In the embodiment shown,
wall member 24 includes a plurality of transverse pegs 26 that are
received in corresponding receptacles (not shown) in wall member 22
when the walls are snapped or otherwise fitted together in
well-known fashion. Preferably, handle 12 has an ergonomically
shaped grip 28, as shown in the figures. If desired ergonomic grip
28 may also include a plurality of ribs 29 spaced along a
hand-engaging surface of grip 28.
[0044] In the embodiment of the handle shown in FIGS. 2 and 3,
handle 12 includes a translation mechanism 34. For ease of viewing,
translation mechanism 34 is removed from the wall members of handle
12 in FIG. 3. Translation mechanism 34 utilizes a rack and gear
structure to translate linear motion generated upon pull of an
actuator, such as trigger 36, into rotational motion on the part of
shaft 14. Translation mechanism 34 includes a rack 38 having a
plurality of teeth 39 as shown. Rack 38 is engaged with trigger 36,
such that upon the operator pulling trigger 36 in the proximal
direction (as indicated by the arrow), rack 38 likewise is urged
linearly in the proximal direction.
[0045] An external spur gear 40, having a plurality of teeth 41, is
aligned with rack 38 such that spur gear teeth 41 mesh with rack
teeth 39. Linear movement of rack teeth 29 therefore causes spur
gear 40, and thus teeth 41, to rotate in the direction shown. A
pawl 37 may be provided to inhibit undesired (counter-clockwise)
rotation of the gear. Pawl 37 may also be configured to create
ratcheting action upon movement of rack 38 and spur gear 40, and to
provide an audible confirmation of the rotation of the spur gear. A
stabilizing arm 42 extending in a proximal direction from rack 38
may be provided to maintain proper orientation of rack 38 in handle
12, and to ensure smooth movement of the trigger without bending or
flexing when pulled under a load. Preferably, a spring 44 is
affixed at one end to rack 38 and at the other end to housing wall
peg 26 (distal of rack 38), for urging trigger 36 back to the
position shown in FIG. 2 upon relaxation of the tension resulting
from the trigger pull by the operator. Spring 44 may be retained in
handle 12 by any conventional means, such as hooks 45.
[0046] Spur gear 40 is affixed to large bevel gear 46, in a manner
such that rotation of spur gear 40 causes a corresponding rotation
of large bevel gear 46. Large bevel gear 46 includes a plurality of
teeth 47 on a side of large bevel gear 46 opposite spur gear 40.
Small bevel gear 48 is rotationally aligned with large bevel gear
46 in conventional fashion, such that large bevel gear teeth 47
mesh with small bevel gear teeth 49 as illustrated. Teeth 47 and 49
are aligned in conventional fashion for such bevel gears, in this
case at an angle of about 90 degrees. As a result, the direction of
rotation is translated via said gears along the 90 degree angle.
Hub 50 is affixed to the side of small bevel gear 48 opposite teeth
49 for rotation in accordance with the rotation of small bevel gear
48. Hub 50 is sized and shaped to securely receive a proximal end
of sheath 14, by conventional means such as adhesion, friction
and/or threading.
[0047] Preferably, sheath 14 is removably affixed in lead
extraction device 10 in a manner such that it may be selectively
affixed to, or removed from, device 10. FIG. 4 illustrates one
preferred manner in which sheath 14 may be removably affixed in
lead extraction device 10. Hub 50 is not visible in the orientation
of FIG. 4. In this embodiment, wall member 24 includes a pivotable
wall portion 51 that may be pivoted to the open position as shown,
and sheath 14 is provided with a flange 17 at the proximal end of
the sheath 14 to seat the sheath in the hub. When the sheath is
affixed in hub 50, flange 17 is snugly received against a surface
52 of pivotable portion 51. When portion 51 is pivoted into the
closed position, a conventional latching mechanism, such as a screw
53 is provided to maintain pivotable portion 51 in the closed
position (FIG. 5), thereby retaining sheath 14 in handle 12. Those
skilled in the art will appreciate that there are numerous other
ways in which the sheath may be held in the handle, and that the
particular removable affixation mechanism described herein is not
crucial to the invention.
[0048] Thus, as has been shown, sheath 14 may be selectively
attached to, and detached from, handle 12. In this manner, sheath
14 and tip 16 may be simply removed from handle 12 following a lead
extraction procedure, and replaced with another sheath and tip for
use in a subsequent operation. Similarly, by utilizing detachable
components, sheath 14 and tip 16 may be removed and replaced with a
sheath and tip of a larger, or smaller, size as may be appropriate
for removal of the particular lead involved in the procedure.
Typically, lead extraction device 10 may also include a
conventional free floating outer sheath (not shown) that telescopes
over sheath 14 in well known fashion. Those skilled in the art are
well aware of the use of telescoping outer sheaths for such
purposes, and further discussion of this free floating outer sheath
is not necessary for an understanding of the features of the
present invention.
[0049] During manual operation of device 10 shown in FIGS. 1-4, the
operator pulls trigger 36 in the linear direction shown. As
discussed, this action drives, or translates, the linear motion of
the trigger pull to rotary movement of hub 50, thereby causing
rotation of sheath 14. Rack and gear structures are well known in
the art. The remaining features of the translation mechanism not
described herein are conventional, and need not be further
explained or illustrated to enable one skilled in the art to
utilize the mechanism for the purposes described. In addition,
those skilled in the art will appreciate that there are numerous
other ways in which a manual device can be structured such that an
action generated by an operator, such as the trigger pull described
herein, may be translated to rotary motion. Although the rack and
gear structure described and shown herein is preferred, it is not
intended to represent the only way that such translation can be
accomplished. All such techniques within the knowledge of one
skilled in the art are considered within the scope of the
invention.
[0050] FIG. 5 illustrates another feature of the invention. In this
embodiment, the rack and gear structure, as well as the trigger of
FIGS. 1-4, have been eliminated. These features have been replaced
with a power source, such as drive motor 54. The power source may
comprise any conventional source suitable for driving the rotation
of the hub, such as a source for generating electrical, battery or
pneumatic power. A suitable actuator, such as button 55, may be
provided to selectively activate, and deactivate, drive motor 54.
Upon actuation, the drive motor operates in well known fashion to
cause sheath 14 to rotate. Although the translational mechanism and
trigger have been removed from the embodiment shown in FIG. 5, this
need not be the case. Rather, device 10 can be provided with both a
manual operation (such as via trigger 36 and translation mechanism
34) and a powered operation (such as via drive motor 54). In this
case an operator can selectively utilize either, or both, of these
features during a particular lead extraction procedure.
[0051] As illustrated in FIGS. 1 and 4-5, a tip 16 is provided at
the distal end of sheath 14. Sheath 14 may be constructed in a
manner such that distal tip 16 is an integral part with the sheath;
however, it is preferred that tip 16 comprises a discrete element
joined to the distal end of sheath 14. Typically, the sheath is
formed of a flexible composition to enable the sheath to be
threaded through a vessel to free the lead from an obstruction.
However, it is generally desired to provide a tip formed of a
composition having greater strength than the sheath, so that it is
better able to cut or otherwise disrupt the obstruction.
Non-limiting examples of suitable tips are illustrated in FIGS. 18
to 26.
[0052] Another feature of the invention comprises a device 80 for
removing or otherwise extracting an elongated implanted structure,
such as a lead, from a body vessel. Device 80 is illustrated in
FIG. 6. In the embodiment shown, device 80 comprises a handle 82
and a sheath assembly 84. Device 80 is structured such that sheath
assembly 84 may be manually urged forwardly in the distal direction
(as indicated by the linear arrow in FIG. 6) and/or twisted in a
rotary direction (as indicated by the curved arrow in FIG. 6) when
used to extract an elongated structure, such as a lead, from a
vessel. An inner passageway 94 extends through extraction device 80
in conventional fashion to receive the lead to be extracted.
[0053] One preferred manner of retaining sheath assembly 84 in
handle 82 is shown in FIGS. 7 and 8. Further details of the sheath
assembly are visible in enlarged FIGS. 9-12. As illustrated, sheath
assembly 84 has a proximal end 85 and a distal end 86. In the
embodiment shown, sheath assembly 84 comprises an inner sheath 88
positioned within an intermediate sheath 90. Preferably, sheath
assembly 84 further comprises an outer sheath 92 for housing inner
sheath 88 and intermediate sheath 90.
[0054] Sheath assembly 84 also includes an element for providing
spring action for inner sheath 88, such as flexible boot 96. As
best shown in FIG. 9, the proximal end of the intermediate sheath
90 is bonded or otherwise affixed at the inner surface of the
distal portion 106 of boot 96. The outer surface of boot distal
portion 106 is preferably fixedly engaged with handle nose piece 97
(FIGS. 8, 12). Thus, the intermediate sheath, distal boot portion
and nose piece are fixed in the device, and are immovable relative
to each other. The proximal end of inner sheath 88 is bonded or
otherwise affixed to proximal portion 107 of boot 96 in a manner
such that the inner sheath and proximal boot and are not capable of
independent movement relative to one another, and are free floating
in the device. In this context, "free floating" means that inner
sheath 88 and boot proximal portion 107 are rotatable and/or
axially movable in the device. In particular, inner sheath 88 is
rotatable and/or axially movable relative to fixed intermediate
sheath 90, and boot proximal end 107 is rotatable and/or free
floating relative to the handle.
[0055] Boot 96 should, of course, be flexible enough to permit
relatively free and easy axial and/or rotational "free floating"
movement of the inner sheath 88 and boot proximal end 107 when the
lead extraction device encounters an obstruction during a lead
extraction procedure. The boot should also have sufficient memory
to enable it to return to its original, or neutral, position shown
in the figures when no obstruction is present, or when the
obstruction has been successfully cut. Preferably, the boot is
formed from, e.g., a silicone or a polymeric composition having the
requisite capabilities for spring action as described.
Alternatively, the boot may comprise other known elastic or spring
means, such as a stainless steel extension spring that is sized to
fit the respective proximal ends of both the inner and outer
sheaths. Those skilled in the art can readily select an appropriate
composition and/or arrangement to provide the flexible feature of
the boot.
[0056] In the preferred embodiment shown, the outer sheath 92 is
not affixed to the device, but rather, works in a telescopic manner
as it rides on the inner and intermediate sheaths 88, 90. Outer
sheath 92 can be advanced beyond the distal end of cutting tip 98
in a distal direction if desired. The length of outer sheath 92,
and the point at which it seats on the device when in its most
proximal position, controls the degree of exposure of the inner
sheath beyond the distal end of cutting tip 98.
[0057] A cutting tip 98 is affixed at the distal end of
intermediate sheath 90. Preferably, cutting tip 98 is affixed to
the inner surface of the distal end of intermediate sheath 90, as
best shown in FIGS. 11 and 12. In a preferred embodiment, cutting
tip 98 is provided with a plurality of slots 101, and the tip is
bonded onto the inner surface of intermediate sheath 90, e.g., by
thermal bonding in a heat shrink envelope. During the heat bonding
operation, as sheath 90 begins to melt, a portion of the sheath
flows through slots 101 of cutting tip 98. After sheath 90 cools
and hardens following removal of the heat, cutting tip 98 becomes
tightly bonded to sheath 90 through slots 101. Thermal bonding is a
well known technique in the medical arts, and further discussion of
this technique is not necessary to an understanding of the
invention.
[0058] Although thermal bonding is a preferred manner for affixing
cutting tip 98 to sheath 90, those skilled in the art will
appreciate that other known ways of bonding or otherwise affixing a
tip to a substrate may be substituted. For example, the cutting tip
can be provided with attachment members, such as barbs, along the
proximal length of the cutting tip. As another alternative, the
cutting tip can be provided with a roughened outer surface for
facilitating attachment with the inner surface of the sheath. Those
skilled in the art can readily determine other appropriate
attachment mechanisms for a particular case.
[0059] Cutting tip 98 is preferably formed of a metal or a metal
alloy. Non-limiting examples of tip compositions include stainless
steel (preferably SAE No. 303-304), titanium and nitinol. In a
preferred embodiment, the length of the metal cutting tip does not
exceed about 0.375 inch (9.5 mm), however, those skilled in the art
will appreciate that cutting tips of other sizes may be substituted
in a particular case. In the preferred embodiment of FIGS. 9-12,
cutting tip 98 is provided with a plurality of cutting teeth 99.
Cutting teeth 99 preferably extend in the distal direction from the
main body of cutting tip 98. In the preferred embodiment shown, tip
98 includes two distally-extending cutting teeth 99 (only one of
which is visible in the figures), each provided at a radially
opposite side of the distal end of the device. Although the tip
composition and arrangement described herein is preferred, those
skilled in the art can readily determine other tip compositions
appropriate for a particular use.
[0060] During use of the device, axial movement of the inner sheath
in the proximal direction is limited by stop member 104.
Preferably, stop member 104 is made from plastic, and is molded,
machined, bonded, snapped, etc. into the handle of the lead
extraction device. Stop member 104 is best shown in FIG. 8, and is
shown schematically in FIGS. 9 and 12. As illustrated, there is a
slight gap 103 between the proximal end of boot 96 and stop member
104, to allow for movement of inner sheath 88 in the proximal
direction when the device encounters an obstruction. The length of
gap 103 is sized so as to limit proximal movement of the distal tip
of the inner sheath, such that cutting teeth 99 extend only
incrementally in the distal direction beyond distal end 89 of inner
sheath 88 when the inner sheath has retracted to its furthest
proximal point. Distal extension of the cutting teeth is thus
limited either by the inner sheath stop, as described, and/or by
the length of the outer sheath.
[0061] The length of gap 103 also represents the distance that the
tip of the inner sheath extends distally beyond the cutting tip
when the inner sheath is in a neutral position (no obstruction
encountered). Thus, as shown in the figures, distal end 89 of inner
sheath 88 normally extends in the distal direction beyond the
respective distal ends of intermediate sheath 90 and outer sheath
92, as well as beyond the distal end of the respective cutting
teeth 87. As stated, the respective sheaths, and the stop, are
dimensioned and arranged such that the distal tip 89 of inner
sheath 88 cannot retract beyond the distal end of the intermediate
sheath 90 when an obstruction is encountered. When this occurs, the
inner sheath distal tip 89 slides in the proximal direction until
it is flush with the distal end of intermediate sheath 90.
[0062] The lengths of the respective sheaths in sheath assembly 84
are thus arranged such that when the assembly is in the neutral
position, the distal end of outer sheath 92 preferably shields
inner sheath 88 and the cutting tip 98 of intermediate sheath 90.
When the device is used to remove an implanted elongated structure,
such as a cardiac lead, the device initially rails along the lead
until an obstruction is encountered by the distal, or leading, end
89 of the inner sheath. At this time, the flexibility of boot 96
allows the inner sheath 88 to slide in the proximal direction in
response to the obstruction. At the same time, lead extraction
device 80 may be manually urged by the operator in the forward
(distal) direction through the obstruction by pushing and/or
twisting the device. The stop member 104 limits movement of the
inner sheath 88 in the proximal direction, such that the distal
tips of the cutting teeth are substantially flush with, or extend
incrementally distal to, distal end 89 of inner sheath 88. During
the retreat of inner sheath 88 in the proximal direction,
intermediate sheath 90 and outer sheath 92 remain in a generally
fixed position. Since the boot communicates with the respective
proximal ends of both the intermediate and inner sheaths when the
inner sheath is pushed in the proximal direction, the elastic or
spring property of the boot causes a spring action at the proximal
end of the inner sheath, thereby urging inner sheath 88 back to its
extended position shown in the figures once the obstruction has
been overcome.
[0063] FIGS. 13-17 illustrate another embodiment of a lead
extraction device 110. As shown in FIG. 13, device 110 comprises a
generally cylindrical housing 112, a nose mechanism 114, a nose cap
115, a sheath 117, a restrictor sleeve 119 and a distal cutting tip
118. Nose mechanism 114 is joined at its proximal end to housing
112 by any conventional means, such as a snap connection, a screw
connection, or a friction fit, and may be maintained in the
position shown in the figures by nose cap 115. Nose cap 115 also
receives the proximal end of sheath 117, and provides a transition
between nose mechanism 114 and sheath 117. The distal end of sheath
117 receives the proximal end of restrictor sleeve 119. Restrictor
sleeve 119 provides a transition between sheath 117 and the
proximal end of distal tip 118, whereupon the proximal end of
distal cutting tip 118 is received in restrictor sleeve 119. A
passageway 133 (FIG. 14) extends longitudinally through device 110,
for receiving the elongated structure to be extracted, such as a
cardiac lead.
[0064] In the embodiment shown, tip 118 is provided with a
plurality of fingers 137 that project in the distal direction. If
desired, tip 118 can be structured such that the respective distal
ends of fingers 137 are slightly movable in conjunction with
movement of knob 122 from an open position having a diameter that
slightly exceeds the diameter of the lead to be extracted, to a
closed position wherein the fingers wrap around and grip the lead.
In addition to the configuration shown, tip 118 may have any of the
tip configurations illustrated in FIGS. 18-26 described below, or
any other conventional tip configuration used for cutting or
disrupting a lead from encapsulating tissue.
[0065] Further details of device 110, as well as its preferred mode
of operation, may be readily observed in FIGS. 15-17. FIG. 15 is a
sectional view similar to that of FIG. 14, with the striker 121 and
striker knob 122 shown in a retracted position. FIG. 16 is a view
of device 110 similar to that of FIG. 15, but cut-away in a manner
to illustrate internal operating features of the device. FIG. 17 is
an exploded view of device 110.
[0066] Striker 121 is provided for manual operation of device 110.
Striker 121 comprises a striker knob 122 at its proximal end, a
bias means such as striker spring 124 distal of knob 122, a stop
collar 126 distal of spring 124, and a striker leading edge 125.
Leading edge 125 is sized such that it extends through an opening
131 at the distal end of housing 112. Distal movement of leading
edge 125 is limited by stop collar 126. A striker flange 128 is
positioned for selective contact with striker leading edge 125.
Preferably, striker flange 128 includes a larger diameter proximal
portion 134 and a smaller diameter distal portion 136, as best
shown in FIG. 17. In this embodiment, larger diameter proximal
portion 134 is received within a lumen of drive gear 129.
Preferably, larger diameter portion 134 includes a splined outer
surface, which surface is sized and configured to engage reciprocal
splines 135 along the drive gear lumen. Smaller diameter portion
136 is received in the lumen of flange retainer 127. Flange
retainer 127 is formed of a generally flexible material such as
silicone, and is positioned interiorly of nose mechanism 114, as
best shown in FIG. 14. In the embodiment shown, the proximal end of
an elongated member, such as drive coil 116, is received within
small diameter distal end 136 of flange 128. The distal end of
drive coil 116 extends through outer sheath 117 and restrictor
sleeve 119, such that it is securely received within an interior
space of distal tip 118.
[0067] To operate device 110 manually, striker knob 122 is
initially withdrawn in the proximal direction, as illustrated in
FIGS. 15 and 16. As a result, striker spring 124 and stop collar
126 are withdrawn proximally in a manner such that a spring tension
is created in striker spring 124. Upon release of striker knob 122,
the tension in drive spring 124 is released, thereby driving
striker leading edge 125 in the distal direction such that it
strikes the proximal end of striker flange 128. This impact drives
the striker flange and the flange retainer in the distal direction,
which in turn, urges drive coil 116 and tip 118 distally. Thus, the
force derived from the release of the striker knob is translated in
linear fashion through the device to distal cutting tip 118. Tip
118 is urged forwardly incrementally a fixed distance of, e.g.,
about 0.125 inch (3.2 mm). The device can be structured to allow
distal movement of the tip distances other than 0.125 inch (3.2
mm), however, this is a preferred incremental distance for a
sequential cut when cutting the lead away from a vessel. The
distance at which the tip is structured to move in the distal
direction responsive to a single pull and release of knob 122 is
largely controlled and limited by the position of stop collar 126
on striker 121. Thus, in the embodiment shown, stop collar 126
limits the advance of striker leading edge 125, such that leading
edge 125 can advance only the controlled distance of 0.125 inch
(3.2 mm), which in turn advances striker flange 128 a like
distance. This is best shown in FIG. 14, wherein further distal
movement of the stop collar is prevented by the distal end of
housing 112. Those skilled in the art will appreciate that stop
collar 126 can be positioned at different axial locations along
striker 121 if incremental cuts of other than 0.125 inch (3.2 mm)
are desired for a particular cutting operation.
[0068] In a preferred embodiment, device 110 is also provided with
a power supply 130 to enable powered operation of the device. Power
supply 130 may comprise any conventional source of power suitable
for such use, such as electrical, battery or pneumatic power. For
powered operation, an activation switch 132 may be provided for
activating the power supply, and/or for selectively converting
device 110 between manual and power operation. Activation of the
power supply causes rotation of drive gear 129. Due to the splined
or like interconnection of drive gear 129 and striker flange 128,
rotation of the drive gear causes rotation of the striker flange,
which in turn, causes rotation of drive coil 116 and tip 118. Thus,
those skilled in the art will appreciate that cutting tip 118,
drive coil 116, flange retainer 127, flange 128 and drive gear 129
are rotationally engaged to one another in a manner such that they
are axially and rotationally movable as a unit, which unit is
freely movable within housing 112, outer sheath 117 and restrictor
sleeve 119. As a result, when power supply 130 is activated, this
inner assembly will rotate from the drive gear to the tip.
[0069] Thus, as described, device 110 is capable of selectively
utilizing either manual or powered operation. Manual operation
provides a hammer-like action wherein the tip is incrementally
urged forwardly, and then withdrawn, in linear fashion. This action
may be repeated as many times as desired. Powered operation
provides rotary action to the tip. Depending upon the nature of the
encapsulation of the lead encountered, some obstructions may
respond better to the hammer-like action of the tip provided by
manual operation, while others may respond better to the rotary tip
action provided by the powered operation. In still other instances,
the encapsulation may respond better to a sequential operation of,
e.g., manual, and then power, operation, or vice versa. As a
result, device 110 provides sufficient versatility to address
numerous different encapsulation situations that may be
encountered.
[0070] Although the embodiment of lead extraction device 110
described hereinabove includes the option of utilizing either
manual or powered operation, or both, the device need not include
both options. Thus, the device can be structured to provide only
manual hammer-like operation, or only powered operation. When only
manual operation is desired, power supply 130 may be eliminated,
along with drive gear 129. In this event, only minimal structural
modifications will be required to compensate for the lack of a
drive gear. On the other hand, when only power operation is
desired, the striker mechanism 121 may be eliminated.
[0071] A device for removing an implanted elongated structure, such
as a cardiac lead, according to the present invention should have a
length and flexibility such that it is capable of extending through
enough of the body vessel to at least partially free the cardiac
lead from the surrounding endothelial growth. For best results, the
device will be structured such that torque can be transmitted by
the operator from the proximal end to the "tipped" distal end of
the device. In this manner, the operator need merely insert the
sheath into the vessel, and thereafter direct, or torque, the
sheath to the desired site to enable the teeth or other structure
on the tip to cut or otherwise disrupt the growth surrounding the
lead.
[0072] Distal tips for lead extraction devices are known in the
art, and those skilled in the art can readily select a tip for use
with the extraction devices described herein. Although many such
tips are effective in some instances, such prior art tips often do
not have the versatility to be used with a wide variety of devices,
and often provide less effective cutting and/or disrupting action
than desired. Accordingly, another feature of the present invention
comprises novel tip structures that are intended for use in the
inventive extraction devices described, as well as with other
extraction and/or cutting devices in which such tips may be
employed.
[0073] FIG. 18 illustrates one embodiment of a distal tip 60 that
may be joined to the distal end of a device, such as a lead
extraction devices described herein. Typically, the distal tips
described herein may be affixed to the inner surface at the distal
end of a sheath, such as sheath 14 in the embodiment of FIGS. 1-5.
In the tip embodiment shown in FIG. 18, tip 60 includes a plurality
of optional rings 56 that may be fitted at a smaller diameter
proximal portion 57 of tip 60, and a series of radially outwardly
directed projections, such as helices 59, on the outer surface of
larger diameter tip distal portion 61.
[0074] When present, rings 56 are preferably aligned in order of
increasing width of said ring body in the direction of the distal
tip portion. Providing rings having a smaller width in the proximal
direction minimizes the stresses in the sheath at the area of
joinder of the sheath and the tip. At the area of joinder, stresses
resulting from tension, torsion, and bending tend to be the
highest. Rings 56 may be provided with one or more cut-outs 58.
Cut-outs 58 serve to hinder rotation of the tip when the proximal
tip portion is positioned inside the distal portion of the
sheath.
[0075] Although the preferred embodiment illustrated above
comprises rings 56 for engagement with the inner surface of sheath
14, those skilled in the art will appreciate that other
conventional attachment mechanisms may be substituted in a
particular case. For example, rather than rings, the proximal end
of tip 60 can be provided with one or more barbs along the proximal
length of the tip, which barbs are configured to attach to the
inner surface of the sheath. As another alternative, the proximal
end of tip 60 can be provided with a roughened outer surface for
facilitating attachment with the inner surface of the sheath by
well-known means, such as adhesion. In this case, the outer surface
of the cutting tip may be roughened by any conventional process,
such as bead blasting and etching. As is well known, the use of a
roughened outer surface enables an improved connection to be formed
between the cutting tip and the sheath.
[0076] The radially outer projections, such as helices 59, on the
distal portion of tip 60 function as disrupters of the body tissue
encountered during insertion and rotation of the lead extraction
device. Although the disruptors are shown in the figure as helices,
this is only one example of a type of disruptor element that may be
present on the tip portion. As an alternative, the disrupter may
comprise linear, or non-linear segments, which segments may or may
not be continuous. Similarly, the disruptor elements may point in
any direction, or in no direction, as in the case in which the
disrupter element is a dot or a circle.
[0077] FIG. 19 illustrates an alternative embodiment of a tip 64
that may be affixed to the distal end of a sheath. Tip 64 may be
engaged at the distal end of a sheath in the same manner as tip 60.
Tip 64 includes a proximal end 65 and a distal end 66, and may
include a plurality of rings 67 having cut-outs 68 as described. In
the embodiment of FIG. 19, the disrupter elements comprise two
helices 69. Each helix 69 traverses the outer diameter of distal
tip 66, across the end of the tip, and also extends along the inner
diameter of tip 66. Similarly, if other types of disrupter elements
are utilized, they may also traverse the inner diameter of tip
66.
[0078] FIG. 20 illustrates another embodiment of a tip 72 that may
be affixed to the distal end of a sheath. In this embodiment, a
disruptor element comprises a wire formed to comprise a disrupting
configuration, such as helices 74. The wire comprising helices 74
is oriented to snake through perforations 73 in the distal portion
of tip 72. Preferably, the ends of the wire are joined to each
other, for example by welding, to form a continuous shape, such as
a continuous toroidal helix. As shown in FIG. 20, this structure
may be compressed in a manner to maximize the inner dimension
available for passage of the pacing lead, and at the same time, to
minimize the outer dimension which may otherwise encroach upon the
blood vessel. If desired, parts of the helix may also be joined (as
by soldering, for example) to the body of the tip.
[0079] While disrupting the tissue, the disrupter elements urge the
tissue to move in a direction which may be different from the
direction of motion of the disrupter element. For example, a
clockwise rotation of the tip, as viewed from the proximal end,
would urge the tissue inside the tip to move in a distal direction,
and the tissue at the tip to move outward (radially), for the
embodiments shown in FIGS. 19 and 20. Additionally, the tissue on
the outside of the tip would be urged to move in the proximal
direction for the embodiments shown in FIGS. 18, 19 and 20.
[0080] FIG. 21 illustrates another embodiment of a distal tip 140
according to the present invention. Tip 140 is capable of providing
a broader, cleaner pathway through the vessel than many existing
tips. Tip 140 includes a threaded distal end 142 and a sleeve
portion 144. Smaller diameter proximal portion 146 is sized to be
affixed to the inside surface of a sheath, such as the inner sheath
of a set of telescoping sheaths, in the same manner as the tips of
FIGS. 18-20. Small diameter portion 146 may be provided with rings
147, barbs, or other structure as described previously. Preferably,
threads 142 only extend incrementally beyond serrated sleeve 142,
and have a low profile to enable only limited threaded engagement
with the obstruction. Extending the threads only a limited distance
distal to sleeve 144 as shown reduces the possibility that the tip
may inadvertently cut into the vessel.
[0081] Preferably sleeve 144 includes a serrated outer surface as
shown in the figure. Sleeve 144 is preferably sized such that it
has a slightly larger outer diameter than that of the (inner)
sheath that receives proximal portion 146. This better accommodates
a telescoping outer sheath, when present, and eases the advancement
of the telescoping outer sheath through the area that has been
opened by the tip. Advancement of the sleeve also obliterates the
threaded pathway formed by the threads, thereby facilitating
advancement of the device in the vessel. In addition, this tip also
facilitates removal of the device, since it is not necessary to
reverse the threaded pathway upon removal.
[0082] FIGS. 22 and 23 illustrate further embodiments of tips 150,
160 suitable for use with a lead extraction device. These tips are
generally referred to as disruptor tips, since the action of these
tips primarily "disrupts", rather than cores of cuts, the
obstruction. The tips are provided with generally non-aggressive
leading ends 154, 164, respectively, so that they disrupt (alter or
move aside) enough of the obstruction in the vicinity of the lead
to allow the sheath to pass through. By gently disrupting the
obstruction, rather than cutting or coring it, the tips have a
reduced propensity to cut a lead or breach a vessel wall. Such tips
are generally used for rotary action.
[0083] Tip 150 in FIG. 22 is provided with a generally horn-shaped
body 152, having a plurality of longitudinal slots 153 formed
therein. Horn-shaped body 152 tapers in the distal direction,
wherein the terminal portion of body 152 comprises a fluted
terminal portion 154. In a preferred embodiment, the fluted
terminal portion includes gentle alternating axially-extending
extensions and grooves. Proximal portion 156 has a smaller diameter
than that of the distal horn-shaped portion so that it may be
affixed to the inside surface of a sheath.
[0084] Tip 160 in FIG. 23 has a split tulip-shaped configuration.
Petals 162 extend radially outwardly from tapered body 161.
Axially-extending slots 166 are provided to assist in dilation and
the movement of obstructing material. A thin-walled inner sleeve
167 is provided to ensure that the lead or lead coil cannot enter
the open slot portions 166 of the tip. Once again, proximal portion
168 is sized to be affixed to the inside surface of a sheath.
[0085] FIGS. 24-26 illustrate other alternative embodiments of tips
170, 180, 190 suitable for use with a lead extraction device. Tips
170, 180, 190 include respective smaller diameter proximal portions
172, 182, 192, and larger diameter distal portions 174, 184, 194.
As described previously, the smaller diameter proximal portions are
sized for affixation within the inside surface of a sheath, such as
the inner sheath of a conventional set of telescoping sheaths. Tip
170 is provided with a plurality of axially extending nubs 176. Tip
180 is provided with a plurality of grooves 185 disposed along a
terminal portion of said distal end. In the embodiment shown,
grooves 185 are disposed between alternating projections 186. The
distal end of tip 190 is shaped similar to a hole saw, with
alternating tipped projections 196 and grooves 195 between adjacent
projections. Tips 180, 190 are intended primarily for cutting or
coring through an obstruction.
[0086] The tips illustrated in FIGS. 18-26 may be fabricated from a
material having sufficient strength and rigidity to cut through or
otherwise disrupt obstructions encountered during a lead removal.
Metals and metal alloys, such as stainless steel, nitinol and
titanium, are particularly preferred tip materials. Such tips may
be formed from known techniques, such as machining and metal
injection molding. When a tip is formed by joining together two
separate pieces, such as the split tulip design of FIG. 23, the
inner sleeve may be joined to the tulip body by conventional means,
such as by soldering.
[0087] Those skilled in the art will appreciate that other
compatible materials may be used in place of metal or metal alloys.
For example, a fiber-reinforced polymer, such as fiber-reinforced
polypropylene, may be used. Non-limiting examples of suitable fiber
reinforcements include glass and carbon fibers. In an embodiment
wherein the tip is formed as an integral portion of the sheath, the
tip may conveniently be formed of a polymer, such as polypropylene,
and may be molded onto the end of a sheath formed from a polymer
that is compatible to the polymer of the tip material.
[0088] The inventive device may also include, or be used in
combination with, other known features of medical devices. One
non-limiting example is the use of the lead extraction device in
combination with a tip-deflecting mechanism. As well known by those
of skill in the art, a tip-deflecting mechanism is normally
operated by activating a control at the proximal portion of the
mechanism. Activation of the control causes the distal portion of
the mechanism to deflect in a desired manner, thereby allowing the
operator to preferentially curve certain areas of the device, or to
change the orientation of the tip, or a portion of the tip, of the
device. Thus, one possible use of the inventive device is to
position the sheath and tip portion of the device inside a
tip-deflecting mechanism. The sheath portion of the cutting tip
rails the lead, and is deflected in accordance with the deflection
of the tip-deflecting mechanism. As a variation of this embodiment,
the tip-deflecting capability can simply be built into the cutting
tip device, thereby eliminating the necessity to use a separate
tip-deflecting mechanism.
[0089] The various sheaths described herein may be formed from
conventional biocompatible materials well known for such purposes
in the medical arts. Polymeric materials such polypropylene,
polyurethane, polyethylene, nylon, PTFE, and the like, are believed
to be particularly appropriate. Typically, such sheaths comprise an
inner sheath and a telescoping outer sheath, and the inventive
devices are readily adapted for use with such sheaths. If desired,
a sheath can be reinforced with a coil or with a braided material.
Such reinforcements are well known in the medical arts, and are
typically formed from a metal or metal alloy. Preferably the
striker flange and the sheath assembly flanges described
hereinabove are formed from a biocompatible metal or metal alloy,
such as titanium or stainless steel, or alternatively, a high
impact plastic composite material. The outer housing is preferably
formed from an acetal compound, or a polycarbonate material. The
compositions described hereinabove are exemplary, and those skilled
in the art will appreciate that other compositions may be
substituted, such substitutions being within the scope of the
invention.
[0090] If desired, selected portions of the lead extraction devices
described herein, such as the tip portion, can be provided with
means for x-ray or fluoroscopic vision. Such means are well known
in the art, and may include, for example, the incorporation of a
radiopaque band, or the inclusion of radiopaque particles in the
selected portion. As still another alternative, the tip can be
formed (in whole or in part) of a metal or metallic alloy to
provide such visibility. In general, increased visibility of the
tip is beneficial because it allows the operator to determine the
location of the tip at a particular point in time, and also
provides the operator with the ability to track the position and
orientation of the tip with reference to the lead body.
[0091] Those skilled in that art will appreciate that the foregoing
detailed description should be regarded as illustrative rather than
limiting, and that it should be understood that it is the following
claims, including all equivalents, that are intended to define the
spirit and scope of this invention.
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