U.S. patent application number 11/392774 was filed with the patent office on 2006-10-05 for refrigerating device and refrigerator.
This patent application is currently assigned to SANYO ELECTRIC CO., LTD.. Invention is credited to Hiroyuki Itsuki, Kazuaki Mizukami, Hiroshi Mukaiyama, Etsushi Nagae.
Application Number | 20060218952 11/392774 |
Document ID | / |
Family ID | 36617126 |
Filed Date | 2006-10-05 |
United States Patent
Application |
20060218952 |
Kind Code |
A1 |
Nagae; Etsushi ; et
al. |
October 5, 2006 |
Refrigerating device and refrigerator
Abstract
There are provided a refrigerating device capable of efficiently
performing a refrigerant recovering operation even in a case where
there are disposed a plurality of heat absorbing units functioning
in different temperature zones, and a refrigerator including this
refrigerating device. A refrigerating device 30 includes a
compressor 1, a radiator 2, an expansion valve 3, a gas-liquid
separator 4, a first heat absorbing unit 10 through which a liquid
refrigerant from this gas-liquid separator 4 flows, and a second
heat absorbing unit 11, and the refrigerating device performs a
refrigerant recovering operation of stopping circulation of the
refrigerant into the second heat absorbing unit 11, operating the
compressor 1, recovering the refrigerant stored in a heat sink 58,
and sending the refrigerant to the gas-liquid separator 4 to store
the refrigerant in a state in which circulation of the refrigerant
into the first heat absorbing unit 10 is stopped after ending a
freezing operation.
Inventors: |
Nagae; Etsushi; (Gunma,
JP) ; Mizukami; Kazuaki; (Gunma, JP) ; Itsuki;
Hiroyuki; (Gunma, JP) ; Mukaiyama; Hiroshi;
(Gunma, JP) |
Correspondence
Address: |
MCDERMOTT WILL & EMERY LLP
600 13TH STREET, N.W.
WASHINGTON
DC
20005-3096
US
|
Assignee: |
SANYO ELECTRIC CO., LTD.
|
Family ID: |
36617126 |
Appl. No.: |
11/392774 |
Filed: |
March 30, 2006 |
Current U.S.
Class: |
62/216 ;
62/525 |
Current CPC
Class: |
F25B 2600/0251 20130101;
F25B 2309/061 20130101; F25B 2600/2519 20130101; Y02B 30/70
20130101; F25B 2600/2507 20130101; Y02B 30/743 20130101; F25B 5/02
20130101; F25B 9/008 20130101; Y02B 40/00 20130101; F25B 2400/13
20130101; F25B 2400/19 20130101; F25B 1/10 20130101; F25D 11/022
20130101; F25B 2400/23 20130101; Y02B 40/32 20130101; F25B 2600/112
20130101 |
Class at
Publication: |
062/216 ;
062/525 |
International
Class: |
F25B 41/04 20060101
F25B041/04; F25B 39/02 20060101 F25B039/02 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 30, 2005 |
JP |
2005-100186 |
Claims
1. A refrigerating device provided with a refrigeration cycle
including: a compressor; a radiator connected to a discharge side
of the compressor; first pressure reducing means connected to an
outlet side of the radiator; a gas-liquid separator connected to an
outlet side of the first pressure reducing means; first heat
absorbing means through which a liquid refrigerant from the
gas-liquid separator flows and which includes second pressure
reducing means and a first heat sink; and second heat absorbing
means disposed in parallel with the first heat absorbing means and
including third pressure reducing means and a second heat sink,
refrigerant pipes of the first and second heat absorbing means on
the outlet side being combined and connected to a suction side of
the compressor, the second heat absorbing means functioning in a
temperature zone lower than that of the first heat absorbing means,
a first cooling operation to operate the first heat absorbing means
and a second cooling operation to operate the second heat absorbing
means being switchable to each other, the refrigerating device
comprising: control means for performing a refrigerant recovering
operation to stop circulation of the refrigerant into the second
heat absorbing means, operate the compressor, recover the
refrigerant stored in the second heat sink, and store the
refrigerant in the gas-liquid separator in a state in which
circulation of the refrigerant into the first heat absorbing means
is stopped after the second cooling operation is completed.
2. The refrigerating device according to claim 1, further
comprising: blowing means for sending air to the second heat sink,
the blowing means being operated during the refrigerant recovering
operation.
3. The refrigerating device according to claim 1 or 2, wherein the
compressor has an intermediate pressure section, the refrigerating
device further comprising: a refrigerant pipe capable of
introducing a gas refrigerant separated by the gas-liquid separator
into the intermediate pressure section.
4. The refrigerating device according to any one of claims 1 to 3,
wherein a high-pressure side of the refrigeration cycle is operated
with a supercritical pressure.
5. The refrigerating device according to any one of claims 1 to 4,
wherein the refrigerant recovered from the second heat sink is
stored in the gas-liquid separator in a case where the
high-pressure side of the refrigeration cycle is operated with the
supercritical pressure, and the refrigerant recovered from the
second heat sink is stored in the gas-liquid separator and/or the
radiator in a case where the high-pressure side of the
refrigeration cycle is not operated with the supercritical
pressure.
6. The refrigerating device according to claim 5, wherein the
blowing means for sending air to the radiator is disposed close to
the radiator, and the blowing means is operated at a time when the
refrigerant recovered from the second heat sink is stored in the
radiator.
7. A refrigerating device provided with a refrigeration cycle
including: a compressor; a radiator connected to a discharge side
of the compressor; first pressure reducing means connected to an
outlet side of the radiator; a gas-liquid separator connected to an
outlet side of the first pressure reducing means; first heat
absorbing means through which a liquid refrigerant from the
gas-liquid separator flows and which includes second pressure
reducing means and a first heat sink; and second heat absorbing
means disposed in parallel with the first heat absorbing means and
including third pressure reducing means and a second heat sink,
refrigerant pipes of the first and second heat absorbing means on
the outlet side being combined and connected to a suction side of
the compressor, wherein the second heat absorbing means functions
in a temperature zone lower than that of the first heat absorbing
means, a first cooling operation to operate the first heat
absorbing means and a second cooling operation to operate the
second heat absorbing means are switchable to each other, the
refrigerating device permitting circulation of the refrigerant into
the first heat absorbing means, stopping circulation of the
refrigerant into the second heat absorbing means, and operating the
compressor at a frequency higher than that of the first or second
cooling operation before starting the first cooling operation.
8. A refrigerating device provided with a refrigeration cycle
including: a compressor; a radiator connected to a discharge side
of the compressor; first pressure reducing means connected to an
outlet side of the radiator; a gas-liquid separator connected to an
outlet side of the first pressure reducing means; first heat
absorbing means through which a liquid refrigerant from the
gas-liquid separator flows and which includes second pressure
reducing means and a first heat sink; and second heat absorbing
means disposed in parallel with the first heat absorbing means and
including third pressure reducing means and a second heat sink,
refrigerant pipes of the first and second heat absorbing means on
the outlet side being combined and connected to a suction side of
the compressor, wherein the second heat absorbing means functions
in a temperature zone lower than that of the first heat absorbing
means, a first cooling operation to operate the first heat
absorbing means and a second cooling operation to operate the
second heat absorbing means are switchable to each other, the
refrigerating device performing a refrigerant recovering operation
of permitting circulation of the refrigerant into the first heat
absorbing means, stopping circulation of the refrigerant into the
second heat absorbing means, operating the compressor at a
frequency higher than that of the first or second cooling
operation, recovering the refrigerant stored in the second heat
sink, and sending the refrigerant to the gas-liquid separator to
store the refrigerant before starting the first cooling
operation.
9. The refrigerating device according to claim 7 or 8, further
comprising: blowing means for sending air to the second heat sink,
the blowing means being operated in a case where the compressor is
operated at the high frequency.
10. The refrigerating device according to any one of claims 1 to 9,
wherein carbon dioxide is used as the refrigerant.
11. A refrigerator comprising: a refrigerating device according to
any one of claims 1 to 10.
12. The refrigerator according to claim 11, further comprising: a
refrigerating chamber; and a freezing chamber operated at a
temperature lower than that of the refrigerating chamber, the
refrigerating chamber being cooled by the first heat absorbing
means, the freezing chamber being cooled by the second heat
absorbing means.
Description
BACKGROUND OF THE INVENTION
[0001] The present invention relates to a refrigerating device
provided with a plurality of heat absorbing means which function in
different temperature zones, and a refrigerator provided with this
refrigerating device.
[0002] As a refrigerating device provided with a plurality of heat
absorbing means which function in different temperature zones,
there is known, for example, a refrigerator having: heat absorbing
means for refrigerating; and heat absorbing means for freezing
which functions at a temperature lower than that of the heat
absorbing means for refrigerating. The respective heat absorbing
means are operated to perform a freezing operation and a
refrigerating operation. However, in such refrigerator, a
refrigerant pools in a heat sink of the heat absorbing means for
freezing, for example, during the freezing operation. Thereafter,
in a case where the refrigerating operation is performed, there is
a problem that an amount of the refrigerant in a refrigeration
cycle becomes unstable.
[0003] In Japanese Patent Application Laid-Open No. 2001-221556, it
is disclosed that a refrigerant recovering operation is performed
as a method of precisely controlling an amount of a refrigerant to
be circulated in the refrigeration cycle and reducing a refrigerant
behavior delay in a refrigerator provided with the above-described
heat absorbing means for refrigerating and heat absorbing means for
freezing. In the operation, a compressor is operated while
interrupting inflow of the refrigerant into the heat absorbing
means for freezing after the freezing operation ends. Moreover, a
fan for a radiator is operated, the refrigerant from the heat
absorbing means for freezing is recovered, and the recovered
refrigerant is sent to the radiator to condense.
[0004] However, the above-described conventional refrigerating
device has a problem that during the refrigerant recovering
operation, the fan for the radiator needs to be operated in order
to allow the refrigerant sent to the radiator to condense, and
power consumption and refrigerating device operation noise increase
in some case. There is also a problem that the refrigerant cannot
condense in the radiator in the refrigerating device having a
supercritical pressure in a high-pressure-side circuit.
SUMMARY OF THE INVENTION
[0005] Therefore, an object of the present invention is to provide
a refrigerating device capable of efficiently performing a
refrigerant recovering operation even in a case where the device
includes a plurality of heat absorbing means functioning in
different temperature zones, and a refrigerator including this
refrigerating device.
[0006] In a first aspect of the present invention, there is
provided a refrigerating device provided with a refrigeration cycle
including: a compressor; a radiator connected to a discharge side
of the compressor; first pressure reducing means connected to an
outlet side of the radiator; a gas-liquid separator connected to an
outlet side of the first pressure reducing means; first heat
absorbing means through which a liquid refrigerant from the
gas-liquid separator flows and which includes second pressure
reducing means and a first heat sink; and second heat absorbing
means disposed in parallel with the first heat absorbing means and
including third pressure reducing means and a second heat sink,
refrigerant pipes of the first and second heat absorbing means on
the outlet side being combined and connected to a suction side of
the compressor, the second heat absorbing means functioning in a
temperature zone lower than that of the first heat absorbing means,
a first cooling operation to operate the first heat absorbing means
and a second cooling operation to operate the second heat absorbing
means being switchable to each other, the refrigerating device
comprising: control means for performing a refrigerant recovering
operation to stop circulation of the refrigerant into the second
heat absorbing means, operate the compressor, recover the
refrigerant stored in the second heat sink, and store the
refrigerant in the gas-liquid separator in a state in which
circulation of the refrigerant into the first heat absorbing means
is stopped after the second cooling operation is completed.
[0007] In the invention of a second aspect, the refrigerating
device of the first aspect further comprises: blowing means for
sending air to the second heat sink, and the blowing means is
operated during the refrigerant recovering operation.
[0008] In the invention of a third aspect, in the refrigerating
device of the first or second aspect, the compressor has an
intermediate pressure section, and the refrigerating device further
comprises: a refrigerant pipe capable of introducing a gas
refrigerant separated by the gas-liquid separator into the
intermediate pressure section.
[0009] In the invention of a fourth aspect, in the refrigerating
device of any one of the first to third aspects, a high-pressure
side of the refrigeration cycle is operated with a supercritical
pressure.
[0010] In the invention of a fifth aspect, in the refrigerating
device of any one of the first to fourth aspects, the refrigerant
recovered from the second heat sink is stored in the gas-liquid
separator in a case where the high-pressure side of the
refrigeration cycle is operated with the supercritical pressure,
and the refrigerant recovered from the second heat sink is stored
in the gas-liquid separator and/or the radiator in a case where the
high-pressure side of the refrigeration cycle is not operated with
the supercritical pressure.
[0011] In the invention of a sixth aspect, in the refrigerating
device of the fifth aspect, the blowing means for sending air to
the radiator is disposed close to the radiator, and the blowing
means is operated at a time when the refrigerant recovered from the
second heat sink is stored in the radiator.
[0012] In a seventh aspect, there is provided a refrigerating
device provided with a refrigeration cycle including: a compressor;
a radiator connected to a discharge side of the compressor; first
pressure reducing means connected to an outlet side of the
radiator; a gas-liquid separator connected to an outlet side of the
first pressure reducing means; first heat absorbing means through
which a liquid refrigerant from the gas-liquid separator flows and
which includes second pressure reducing means and a first heat
sink; and second heat absorbing means disposed in parallel with the
first heat absorbing means and including third pressure reducing
means and a second heat sink, refrigerant pipes of the first and
second heat absorbing means on the outlet side being combined and
connected to a suction side of the compressor, wherein the second
heat absorbing means functions in a temperature zone lower than
that of the first heat absorbing means, a first cooling operation
to operate the first heat absorbing means and a second cooling
operation to operate the second heat absorbing means are switchable
to each other, the refrigerating device permitting circulation of
the refrigerant into the first heat absorbing means, stopping
circulation of the refrigerant into the second heat absorbing
means, and operating the compressor at a frequency higher than that
of the first or second cooling operation before starting the first
cooling operation.
[0013] In an eighth aspect, there is provided a refrigerating
device provided with a refrigeration cycle including: a compressor;
a radiator connected to a discharge side of the compressor; first
pressure reducing means connected to an outlet side of the
radiator; a gas-liquid separator connected to an outlet side of the
first pressure reducing means; first heat absorbing means through
which a liquid refrigerant from the gas-liquid separator flows and
which includes second pressure reducing means and a first heat
sink; and second heat absorbing means disposed in parallel with the
first heat absorbing means and including third pressure reducing
means and a second heat sink, refrigerant pipes of the first and
second heat absorbing means on the outlet side being combined and
connected to a suction side of the compressor, wherein the second
heat absorbing means functions in a temperature zone lower than
that of the first heat absorbing means, a first cooling operation
to operate the first heat absorbing means and a second cooling
operation to operate the second heat absorbing means are switchable
to each other, the refrigerating device operating a refrigerant
recovering operation of permitting circulation of the refrigerant
into the first heat absorbing means, stopping circulation of the
refrigerant into the second heat absorbing means, operating the
compressor at a frequency higher than that of the first or second
cooling operation, recovering the refrigerant stored in the second
heat sink, and sending the refrigerant to the gas-liquid separator
to store the refrigerant before starting the first cooling
operation.
[0014] In the invention of a ninth aspect, the refrigerating device
of the seventh or eighth aspect further comprises: blowing means
for sending air to the second heat sink, and the blowing means is
operated in a case where the compressor is operated at the high
frequency.
[0015] In the invention of a tenth aspect, in the refrigerating
device of any one of the first to ninth aspects, carbon dioxide is
used as the refrigerant.
[0016] In an eleventh aspect of the present invention, a
refrigerator comprises: a refrigerating device in any one of the
first to tenth aspects.
[0017] In a twelfth aspect of the present invention, the
refrigerator of the eleventh aspect further comprises: a
refrigerating chamber; and a freezing chamber operated at a
temperature lower than that of the refrigerating chamber, the
refrigerating chamber is cooled by the first heat absorbing means,
and the freezing chamber is cooled by the second heat absorbing
means.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] FIG. 1 is a refrigerant circuit diagram showing a
refrigerating device in one embodiment of the present
invention;
[0019] FIG. 2 is an enthalpy and pressure graph of a refrigeration
cycle of the refrigerating device in the embodiment of the present
invention;
[0020] FIG. 3 is an enthalpy and pressure graph of a supercritical
refrigeration cycle of the refrigerating device in the embodiment
of the present invention;
[0021] FIG. 4 is a timing chart showing a first control method in
the refrigerating device of the embodiment of the present
invention;
[0022] FIG. 5 is a timing chart showing a second control method in
the refrigerating device of the embodiment of the present
invention;
[0023] FIG. 6 is a schematic constitution diagram showing an
example in which the refrigerating device of the embodiment of the
present invention is applied to a refrigerator;
[0024] FIG. 7 is a refrigerant circuit diagram showing a
refrigerating device in another embodiment of the present
invention; and
[0025] FIG. 8 is a refrigerant circuit diagram showing a
refrigerating device in still another embodiment of the present
invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0026] Embodiments of the present invention will be described
hereinafter in detail with reference to the drawings.
Embodiment 1
[0027] One embodiment of the present invention will be described in
detail with reference to the drawings. FIG. 1 shows a refrigerant
circuit diagram of a refrigerating device in one embodiment of the
present invention. A refrigerating device 30 includes: a compressor
1; a radiator 2 connected to a discharge side of the compressor 1;
a fan 2F which is disposed close to this radiator 2 and which cools
a refrigerant in the radiator 2; an expansion valve 3 as pressure
reducing means connected to an outlet side of the radiator 2; a
gas-liquid separator 4 connected to a refrigerant pipe 4A on an
outlet side of this expansion valve 3; a refrigerant pipe 4B in
which a liquid refrigerant separated from this gas-liquid separator
4 circulates; first heat absorbing means 10 connected to one side
from a branch point 9A from which this refrigerant pipe 4B is
branched; and second heat absorbing means 11 connected to the other
side from the branch point, disposed in parallel with the first
heat absorbing means 10, and functioning in a temperature zone
different from that of the first heat absorbing means 10. A
refrigerant pipe 4C in which a gas refrigerant separated from the
gas-liquid separator 4 flows is connected to an intermediate
pressure section of the compressor 1, refrigerant pipes from the
heat absorbing means 10, 11 are combined with each other in a
confluent point 9B, and the subsequent refrigerant pipe is
connected to a suction port of the compressor 1, thereby forming a
refrigeration cycle
[0028] Furthermore, the refrigerating device 30 includes: a stop
valve 7 disposed between the gas-liquid separator 4 and the
intermediate pressure section of the compressor 1; a stop valve 53
disposed between the confluent point 9B and the suction port of the
compressor 1; and a control device 26.
[0029] The first heat absorbing means 10 includes: an expansion
valve 65 as pressure reducing means; and a heat sink 57 connected
in series to this expansion valve 65. The second heat absorbing
means 11 includes an expansion valve 66 as pressure reducing means;
and a heat sink 58 connected in series to this expansion valve 66.
A stop valve 52 is disposed between the heat sink 58 and the
confluent point 9B.
[0030] Here, the expansion valves 3, 65, and 66 are constituted so
that a squeezing degree is variable. In the expansion valves 65 and
66, the squeezing degree of each valve is changed to lower a
pressure of the refrigerant down to a predetermined pressure before
the refrigerant reaches the heat sinks 57, 58, so that an
evaporation temperature of the refrigerant can be controlled in the
heat sinks 57, 58. The expansion valves 65, 66 have a function of
refrigerant channel switching means. When one of the expansion
valves 65 and 66 is fully closed, the means of switched to the
first heat absorbing means 10 or the second heat absorbing means
11, and the refrigerant can be selectively circulated to one of the
means. When the squeezing degree of the expansion valve 3 is
changed, the pressure of the refrigerant is lowered to the
predetermined pressure before the refrigerant reaches the
gas-liquid separator 4, and a gas refrigerant is generated. When
the refrigerant is fed into the gas-liquid separator 4 in this
state, a separation efficiency in the gas-liquid separator 4 can be
changed.
[0031] The compressor 1 is a two-stage compressor, a sealed
container contains a first-stage compressing section 1A and a
second-stage compressing section 1B, and an intermediate cooler 1C
is disposed in the refrigerant pipe extending out of the sealed
container in which the first-stage compressing section 1A is
connected to the second-stage compressing section 1B. The
refrigerant pipe 4C is connected to the compressor so that the gas
refrigerant separated from the gas-liquid separator 4 can be
introduced into the intermediate pressure section of the compressor
1, that is, between the intermediate cooler 1C and the second-stage
compressing section 1B as described above. It is to be noted that
the gas refrigerant is introduced into the intermediate pressure
section of the compressor 1 as shown by a broken-line arrow owing
to a difference pressure in the refrigerant pipe 4C. The compressor
1 is not limited to the two-stage compressor. When the compressor
is, for example, a one-stage compressor, the refrigerant pipe 4C
may be returned to an intermediate pressure section of the
one-stage compressor. Alternatively, a plurality of compressors may
be connected.
[0032] Furthermore, in the refrigerating device 30 of the present
embodiment, fans 57F, 58F are disposed close to the heat sinks 57,
58, respectively. Moreover, cold air generated by the heat sink 57
is sent to a refrigerating chamber 21 via a duct 57A by the fan
57F, cold air generated by the heat sink 58 is sent to a freezing
chamber 22 via a duct 58A by the fan 58F, and the chambers 21, 22
are cooled at a predetermined temperature, respectively. The
chambers 21, 22 are provided with temperature sensors 21T, 22T.
[0033] The control device 26 is control means for controlling an
operation frequency or an on/off state of the compressor 1, open
degrees of the expansion valves 3, 65, and 66, on/off states of the
fans 2F, 57F, and 58F and the like based on information of the
temperature sensors 21T, 22T and the like. The device is
constituted of, for example, a general-purpose microcomputer.
[0034] Moreover, in the refrigerating device 30 of the present
embodiment, a carbon dioxide refrigerant (CO.sub.2) which is a
natural refrigerant is introduced as a refrigerant having a small
load on environment in consideration of combustibility, toxicity
and the like. As an oil as a lubricant of the compressor 1, there
is used, for example, mineral oil, alkyl benzene oil, ether oil,
polyalkylene glycol (PAG), polyol ester (POE) or the like.
[0035] There will be described an operation of the refrigerating
device 30 constituted as described above in the present embodiment
with reference to FIGS. 1, 2, and 3.
[0036] FIG. 2 is an enthalpy and pressure (ph) graph of the
refrigeration cycle in the embodiment, and FIG. 3 is an enthalpy
and pressure (ph) graph in a case where there is a supercritical
pressure in a high-pressure-side circuit in the refrigeration
cycle.
[0037] First, a freezing operation (e.g., around -26.degree. C.)
will be described using a cycle shown by a solid line in FIG. 2. It
is to be noted that this freezing operation refers to a case where
the expansion valve 65 is closed by the control device 26 to
circulate the refrigerant on a second heat absorbing means 11
side.
[0038] When the compressor 1 is operated in the present embodiment,
the refrigerant discharged from the compressor 1 radiates heat, and
is cooled in the radiator 2. That is, first the refrigerant is
circulated in order of: (1) suction into the first-stage
compressing section 1A; and (2) discharge from the first-stage
compressing section 1A, and cooled in the intermediate cooler 1C.
Thereafter, the refrigerant is circulated in order of: (3) suction
into the second-stage compressing section 1B; and (4) discharge
from the second-stage compressing section 1B to an inlet of the
radiator 2. Moreover, the refrigerant reaches (5) an outlet of the
radiator 2 and an inlet of the expansion valve 3, and (6) outlet of
the expansion valve 3, and in this state, the refrigerant
constitutes a two-phase mixture of a gas and a liquid.
[0039] Here, a ratio between the gas and the liquid corresponds to
a ratio between a length (gas) of a line segment of (6) to (7) and
a length (liquid) of a line segment from (6) to (21). This
refrigerant enters the gas-liquid separator 4 in the form of the
two-phase mixture. Moreover, the gas refrigerant separated here is
introduced into the intermediate pressure section of the compressor
1, that is, between the intermediate cooler 1C and the second-stage
compressing section 1B by the refrigerant pipe 4C. In this case,
(21) denotes an outlet of the gas-liquid separator 4. The gas
refrigerant discharged from the separator reaches (3) the suction
of the second-stage compressing section 1B, and is compressed by
the second-stage compressing section 1B. On the other hand, the
liquid refrigerant separated by the gas-liquid separator 4 reaches
the expansion valve 66 via the confluent point 9A. In this case,
(7) denotes the outlet of the gas-liquid separator 4 and the inlet
of the expansion valve 66, (8) denotes an outlet of the expansion
valve 66 and an inlet of the heat sink 58, and (22) denotes an
outlet of the heat sink 58. After entering the heat sink 58, the
liquid refrigerant evaporates, absorbs heat from its periphery, and
returns to (1) the suction into the first-stage compressing section
1A.
[0040] On the other hand, during the refrigerating operation (e.g.,
around -5.degree. C.), a cycle is formed as shown by broken lines
in FIGS. 2 and 3. It is to be noted that the refrigerating
operation is a case where the expansion valve 66 is closed by the
control device 26 to circulate the refrigerant on a first heat
absorbing means 10 side.
[0041] Also in this case, when the compressor 1 is operated, the
refrigerant discharged from the compressor 1 radiates heat, and is
cooled in the radiator 2. That is, the refrigerant is circulated in
order of: (9) suction into the first-stage compressing section 1A;
and (10) discharge from the first-stage compressing section 1A, and
cooled in the intermediate cooler 1C. Thereafter, the refrigerant
is circulated in order of: (11) suction into the second-stage
compressing section 1B; and (12) discharge from the second-stage
compressing section 1B to the inlet of the radiator 2. Moreover,
the refrigerant reaches (5) the outlet of the radiator 2 and the
inlet of the expansion valve 3, and (16) the outlet of the
expansion valve 3, and in this state, the refrigerant constitutes a
two-phase mixture of a gas and a liquid.
[0042] Here, a ratio between the gas and the liquid corresponds to
a ratio between a length (gas) of a line segment of (16) to (14)
and a length (liquid) of a line segment from (16) to (17). This
refrigerant enters the gas-liquid separator 4 in the form of the
two-phase mixture. Moreover, the gas refrigerant separated here is
introduced into the intermediate pressure section of the compressor
1, that is, between the intermediate cooler 1C and the second-stage
compressing section 1B by the refrigerant pipe 4C. In this case,
(17) denotes an outlet of the gas-liquid separator 4. The gas
refrigerant discharged from the separator reaches (11) the suction
of the second-stage compressing section 1B, and is compressed by
the second-stage compressing section 1B. On the other hand, the
liquid refrigerant separated by the gas-liquid separator 4 reaches
the expansion valve 66 via the confluent point 9A. In this case,
(14) denotes the outlet of the gas-liquid separator 4 and the inlet
of the expansion valve 65, (15) denotes an outlet of the expansion
valve 65 and an inlet of the heat sink 57, and (24) denotes an
outlet of the heat sink 57. After entering the heat sink 57, the
liquid refrigerant evaporates, absorbs heat from its periphery, and
returns to (9) the suction into the first-stage compressing section
1A.
[0043] During both the freezing operation and the refrigerating
operation, the refrigerant circulates to change its state as
described above, and the refrigeration cycle is formed. The control
device 26 operates the fan 58F during the freezing operation, and
operates the fan 57F during the refrigerating operation to thereby
cool the chambers 22, 21, respectively.
[0044] It is to be noted that since carbon dioxide is used as the
refrigerant in the present embodiment, the high-pressure-side
circuit is operated under a supercritical pressure as shown in the
enthalpy and pressure (ph) graph of FIG. 3 on the conditions that,
for example, an outside air temperature is about 30.degree. C. or
more in summer, or a cooling load increases. Even in this case, it
is possible to perform the freezing operation and the refrigerating
operation in the same manner as in the refrigeration cycle shown in
FIG. 2 as described above.
[0045] Moreover, in the freezing and refrigerating operations, even
if the gas refrigerant separated by the gas-liquid separator 4 is
circulated in the heat absorbing means 10, 11, respectively, the
refrigerant cannot be used in cooling. When the refrigerant is
returned to the suction of the first-stage compressing section 1A,
a refrigeration cycle efficiency is lowered.
[0046] To solve the problem, in the present embodiment, since the
gas refrigerant separated by the gas-liquid separator 4 is
introduced into the intermediate pressure section of the compressor
1, that is, between the intermediate cooler 1C and the second-stage
compressing section 1B, the refrigeration cycle efficiency can be
improved. Especially in the present embodiment, since carbon
dioxide is used as the refrigerant, a gas content increases in the
ratio of the gas and the liquid separated by the gas-liquid
separator 4 as compared with a Freon-based refrigerant, a
hydrocarbon-based refrigerant or the like. When a large gas content
is introduced into the intermediate pressure section of the
compressor 1, the refrigeration cycle efficiency can further be
improved.
[0047] Furthermore, in the present embodiment, the heat sinks 57,
58 are selectively used based on a use temperature zone as
described above. In consequence, in the freezing operation and the
refrigerating operation having different temperature zones, the
heat sink suitable for the temperature is usable, and there can be
expected improvement of an operation efficiency of each
operation.
[0048] It is to be noted that the refrigerating device 30 of the
present embodiment includes the heat sinks 57, 58 which function in
different temperature zones as described above. However, the
refrigerant sometimes pools in the heat sink 58 during, for
example, the freezing operation performed at a temperature lower
than that of the refrigerating operation. In a low-pressure-side
circuit of the present embodiment, that is, from the expansion
valves 65 and 66 to the suction port of the first-stage compressing
section 1A via the confluent point 9B, as shown also in FIGS. 2 and
3, the pressure in the low-pressure-side circuit becomes higher
during the refrigerating operation rather than during the freezing
operation. On the outlet side of the heat sink 58, there is
disposed the stop valve 52 for preventing a high-temperature
refrigerant from being discharged into the heat sink 58 during the
refrigerating operation.
[0049] Therefore, the refrigerant stored in the heat sink 58 during
the freezing operation as described above does not circulate in the
refrigeration cycle during the subsequent refrigerating operation,
and an amount of the refrigerant in the refrigeration cycle is
unstable during the refrigerating operation.
[0050] Next, there will be described a refrigerant recovering
operation in the refrigerating device 30 of the present embodiment
with reference to FIGS. 4 and 5. FIG. 4 is a timing chart showing a
first control method in the refrigerating device 30, and FIG. 5 is
a timing chart showing a second control method in the refrigerating
device 30.
[0051] First Control Method
[0052] There will be described a first control method in the
present embodiment with reference to FIG. 4. In this first control
method, a refrigerant recovering operation is executed at a time
when the freezing operation is stopped. It is to be noted that in
the present embodiment, there will be first described a case where
the freezing operation is performed, but the freezing operation
does not have to be performed first in the present invention.
[0053] First, the freezing operation is performed. In the present
freezing operation, the control device 26 closes the expansion
valve 65, and opens the expansion valve 66. The device turns off
the fan 57F, and turns on the fan 58F. Accordingly, the freezing
operation is performed as described above.
[0054] Next, the refrigerant recovering operation is performed.
This refrigerant recovering operation is an operation to recover
the refrigerant stored in the heat sink 58 during the freezing
operation. That is, in the freezing operation, when a temperature
detected by the temperature sensor 22T in the freezing chamber 22
reaches a predetermined temperature (e.g., -26.degree. C.), the
control device 26 executes the refrigerant recovering
operation.
[0055] In the present refrigerant recovering operation, the control
device 26 closes the expansion valve 66 in addition to the
expansion valve 65. The compressor 1 and the fan 58F are turned on.
Accordingly, evaporation of the refrigerant stored in the heat sink
58 is promoted by the fan 58F, and the stored refrigerant is sucked
and recovered by the compressor 1. Moreover, the recovered
refrigerant is discharged by the compressor 1. The refrigerant
discharged by the compressor 1 in this manner flows through the
radiator 2. After the pressure of the refrigerant is reduced by the
expansion valve 3, the refrigerant is sent to the gas-liquid
separator 4, and separated into the gas and the liquid. Moreover,
since the expansion valves 65 and 66 are closed, the separated
liquid refrigerant pools in this gas-liquid separator 4. In the
first control method of the present embodiment, the refrigerant
recovering operation is performed as described above.
[0056] As described above, in the refrigerating device 30 of the
present embodiment, the refrigerant recovered from the heat sink 58
is stored in the gas-liquid separator 4. Therefore, the fan 2F does
not have to be especially turned on during the refrigerant
recovering operation, and it is possible to suppress power
consumption and operation noise of the refrigerating device 30.
[0057] Furthermore, since carbon dioxide is used as the refrigerant
in the refrigerating device 30 of the present embodiment, the
high-pressure-side circuit of the refrigeration cycle including the
radiator 2 is sometimes operated with the supercritical pressure.
In this case, since the radiator 2 has a supercritical state
therein, the recovered refrigerant cannot condense in the radiator
2 as in the conventional example.
[0058] However, in the refrigerating device 30 of the present
embodiment, the refrigerant recovered from the heat sink 58 is
stored in the gas-liquid separator 4 as described above. Therefore,
even in a case where the supercritical pressure is brought in the
high-pressure-side circuit, the refrigerant recovering operation
can be performed.
[0059] It is to be noted that in a case where the
high-pressure-side circuit does not have the supercritical
pressure, the control device 26 turns on the fan 2F disposed close
to the radiator 2. Accordingly, the refrigerant recovered and
thereafter discharged by the compressor 1 is allowed to condense in
the radiator 2. This is applicable depending on use mode or
installation place.
[0060] Furthermore, in the present embodiment, even in a case where
the high-pressure-side circuit has a supercritical pressure, the
fan 2F is turned on to thereby further cool the refrigerant, and a
refrigerant recovering speed can be increased. In this case, power
consumption or the like increases. However, this is applicable
depending on the use mode or the installation place.
[0061] Moreover, in a case where it is judged by a value detected
by an outside air sensor (not shown) or the like that the
high-pressure-side circuit of the refrigerating device 30 is
operated with the supercritical pressure, the control device 26
executes a control so as to store the refrigerant recovered by the
refrigerant recovering operation in the gas-liquid separator 4. On
the other hand, in a case where it is judged that the
high-pressure-side circuit is not operated with the supercritical
pressure, the control device 26 may store the refrigerant recovered
by the refrigerant recovering operation in the gas-liquid separator
4 and/or the radiator 2.
[0062] After such refrigerant recovering operation, the control
device 26 closes the expansion valves 65 and 66, and turns off the
compressor 1 and the fans 57F, 58F. Accordingly, the operation in
the refrigerating device 30 is stopped. Thereafter, in the
refrigerating device 30 of the present embodiment, the control
device 26 opens the expansion valve 65, closes the expansion valve
66, turns on the fan 57F, and turns off the fan 58F. Accordingly,
the freezing operation is performed as described above. Thereafter,
the freezing operation is executed again. In the first control
method of the present embodiment, the operations are successively
executed as described above.
[0063] Second Control Method
[0064] Next, there will be described a second control method in the
present embodiment with reference to FIG. 5. In this second control
method, a refrigerant recovering operation is executed immediately
before a refrigerating operation starts.
[0065] First, in an operation stop state in which the expansion
valves 65 and 66 are closed, and the compressor 1 and the fans 57F,
58F are turned off, the refrigerant recovering operation is
performed to recover the refrigerant stored in the heat sink 58 by
the freezing operation before performing the refrigerating
operation.
[0066] In this case, the control device 26 opens the expansion
valve 65, closes the expansion valve 66, and turns on the fans 57F,
58F. Moreover, the control device 26 operates the compressor 1 at a
frequency higher than that during usual operation. It is to be
noted that a part shown by a one-dot chain line in the timing chart
of the compressor 1 in FIG. 5 is a timing at which the compressor 1
is operated at the high frequency.
[0067] Consequently, during the refrigerant recovering operation in
the present second control method, the pressure in the heat sink 57
becomes lower than that in the heat sink 58. Furthermore, the fan
58F is turned on to promote the evaporation of the refrigerant
stored in the heat sink 58, so that the compressor 1 sucks and
recovers the stored refrigerant. The recovered refrigerant pools in
the gas-liquid separator 4 or the like as described above in the
first control method. In the second control method of the present
embodiment, the refrigerant recovering operation is performed as
described above, and thereafter the refrigerating operation and the
freezing operation are successively executed.
[0068] Next, there will be described an example in which the
refrigerating device 30 of the present embodiment is applied to a
refrigerator with reference to FIG. 6.
[0069] FIG. 6 shows a schematic constitution diagram of the
refrigerator including the refrigerating device 30 of the present
embodiment. This refrigerator 40 includes an upper-stage
refrigerating chamber 41, and a lower-stage freezing chamber 42.
Moreover, in-chamber partition walls 61, 62 are disposed in inner
parts of the chambers 41, 42, respectively. The above-described
heat sinks 57, 58, and fans 63, 64 are disposed in an air path 44
defined by the in-chamber partition walls 61, 62. A temperature
sensor 42T is disposed in the freezing chamber 42, and a
temperature sensor 41T is disposed in the refrigerating chamber
41.
[0070] In the present constitution, when a thermostat turns on or
off during the refrigerating operation and the freezing operation,
the first heat absorbing means 10 and the second heat absorbing
means 11 are switched as described above. The refrigerant is passed
through one of the heat sinks 57, 58, and the corresponding fans
63, 64 are driven. In a case where the refrigerant flows in the
heat sink 57, cold air is supplied to the refrigerating chamber 41.
In a case where the refrigerant flows into the heat sink 58, cold
air is supplied to the freezing chamber 42.
[0071] As described above, since the refrigerator 40 of the present
embodiment includes the refrigerating device 30 constituted as
described above, it is possible to obtain a high cooling
performance and a high efficiency operation even in a case where
carbon dioxide is used in the refrigerant. Furthermore, in the
refrigerator 40, if the above-described first or second control
method is performed by the fans 63, 64 instead of the fans 57F,
58F, the refrigerant recovering operation can be executed.
[0072] It is to be noted that in the refrigerating device 30 of the
present embodiment, during the freezing operation, the expansion
valve 65 is closed, and the expansion valve 66 is opened to
circulate the refrigerant in the second heat absorbing means 11.
During the refrigerating operation, the expansion valve 66 is
closed, and the expansion valve 65 is opened to circulate the
refrigerant in the first heat absorbing means 10. The present
invention is not limited to this embodiment. In, for example, the
refrigerator 40, in a case where the refrigerating chamber 41 and
the freezing chamber 42 at room temperature need to be rapidly
cooled during so-called pull-down, in a case where the compressor 1
is started to operate from the operation stop state, or highly
loaded, or in a case where the temperature of the refrigerating
chamber 41 or the freezing chamber 42 is not less than a
predetermined temperature, both the expansion valves 65 and 66 are
opened at a required open degree. Accordingly, the refrigerant is
circulated on opposite sides of the first heat absorbing means 10
and the second heat absorbing means 11, and the chambers 41, 42 can
be rapidly cooled, respectively.
Embodiment 2
[0073] Next, another embodiment of the present invention will be
described with reference to FIG. 7. FIG. 7 shows a refrigerant
circuit diagram of a refrigerating device 50 in this case. In the
present embodiment, components denoted with the same reference
numerals of Embodiment 1 have identical or similar functions or
effects. The present embodiment is different from Embodiment 1 in
that third heat absorbing means 10B is disposed instead of the
first heat absorbing means 10, and fourth heat absorbing means 11B
is disposed instead of the second heat absorbing means 11.
[0074] The third heat absorbing means 10B includes a refrigerant
circulation control valve 93, a capillary tube 12, and a heat sink
57. The fourth heat absorbing means 11B includes a refrigerant
circulation control valve 94, a capillary tube 13 having a
resistance value larger than that of the capillary tube 12, and a
heat sink 58. That is, the third and fourth heat absorbing means
10B, 11B include the refrigerant circulation control valves 94, 95
and the capillary tubes 12, 13 instead of the expansion valves 65
and 66 in the first and second heat absorbing means 10, 11.
[0075] In the refrigerating device 50 of the present embodiment,
the refrigerant circulation control valves 94, 95 have a function
of refrigerant channel switching means. A control device 26 closes
one of the valves to thereby perform the freezing operation in a
case where the refrigerant is passed on a capillary tube 13 side,
and perform the refrigerating operation in a case where the
refrigerant is passed on a capillary tube 12 side.
[0076] Moreover, even in the present embodiment, operations can be
executed by first and second control methods in the same manner as
in Example 1. In this case, instead of an opening/closing operation
of the expansion valves 65 and 66, the refrigerant circulation
control valves 94, 95 are opened and closed.
[0077] As described above, since the refrigerating device 50 of the
present embodiment does not include the expansion valves 65 and 66,
the present invention can be realized at low cost. Needless to say,
the refrigerating device 50 of the present embodiment is applicable
to a refrigerator in the same manner as in the refrigerating device
30 of Embodiment 1.
Embodiment 3
[0078] Next, another embodiment of the present invention will be
described with reference to FIG. 8. FIG. 8 shows a refrigerant
circuit diagram of a refrigerating device 70 in this case. In the
present embodiment, components denoted with the same reference
numerals of the above embodiments have identical or similar
functions or effects. The present embodiment is different from
Embodiment 1 in that the refrigerating device includes a three-way
valve 91 as refrigerant channel switching means, fifth heat
absorbing means 10C instead of the first heat absorbing means 10,
and sixth heat absorbing means 11C instead of the second heat
absorbing means 11.
[0079] The fifth heat absorbing means 10C includes a capillary tube
12 and a heat sink 57. The sixth heat absorbing means 11C includes
a capillary tube 13 having a resistance value larger than that of
the capillary tube 12, and a heat sink 58. That is, the fifth and
sixth heat absorbing means 10C, 11C include the capillary tubes 12,
13 instead of the expansion valves 65 and 66 in the first and
second heat absorbing means 10, 11, and the means include the
three-way valve 91 as the refrigerant channel switching means. It
is to be noted that the three-way valve 91 is also switchable into
a state in which any refrigerant is not passed on a capillary tube
12 or 13 side.
[0080] In the refrigerating device 70 of the present embodiment,
the control device 26 controls the switching of the three-way valve
91 to circulate the refrigerant in one of the fifth and sixth heat
absorbing means 10C, 11C. Accordingly, a freezing operation and a
refrigerating operation are switched.
[0081] Moreover, even in the present embodiment, the operations can
be executed by first and second control methods in the same manner
as in Example 1. In this case, instead of an opening/closing
operation of the expansion valves 65 and 66, the circulation of the
refrigerant into the heat absorbing means 10C, 11C may be selected
by the three-way valve 91.
[0082] As described above, since the refrigerating device 70 of the
present embodiment does not include the expansion valves 65 and 66,
the present invention can be realized at low cost. Needless to say,
the refrigerating device 70 of the present embodiment is applicable
to a refrigerator in the same manner as in the refrigerating
devices 30, 50 of the above embodiments.
[0083] The present invention has been described above in detail in
accordance with the embodiments, but the present invention is not
limited to them, and can be variously modified. For example, in the
above embodiments, the carbon dioxide refrigerant is introduced in
the refrigerant circuit, but the present invention is not limited
to the embodiments, and the present invention is also applicable to
a case where another refrigerant such as a Freon-based or
hydrocarbon-based refrigerant is introduced. The expansion valve 3
may be replaced with a capillary tube if necessary.
* * * * *