U.S. patent application number 11/369785 was filed with the patent office on 2006-09-14 for support structure for gutter cover.
Invention is credited to Deborah Richard, Thomas ROy Richard.
Application Number | 20060201069 11/369785 |
Document ID | / |
Family ID | 36969303 |
Filed Date | 2006-09-14 |
United States Patent
Application |
20060201069 |
Kind Code |
A1 |
Richard; Thomas ROy ; et
al. |
September 14, 2006 |
Support structure for gutter cover
Abstract
A structure for mounting a gutter cover on a new rain gutter or
an existing rain gutter, wherein the gutter cover prevents debris
from entering the gutter. The cover support structure is comprised
of a lifting strut that supports the leading hooked frontal edge of
a gutter cover, two stabilizing struts that interlock with the
hooked edge of a frontal rim of a gutter trough, a connecting strut
that connects the lifting strut to the stabilizing struts, and a
junction where the lifting strut and stabilizing struts
converge.
Inventors: |
Richard; Thomas ROy;
(Hickory, NC) ; Richard; Deborah; (Hickory,
NC) |
Correspondence
Address: |
Harold R. Hunter Jr, Esq.
464 Eastway Drive
Charlotte
NC
28205
US
|
Family ID: |
36969303 |
Appl. No.: |
11/369785 |
Filed: |
March 7, 2006 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60659817 |
Mar 9, 2005 |
|
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Current U.S.
Class: |
52/12 |
Current CPC
Class: |
E04D 13/076
20130101 |
Class at
Publication: |
052/012 |
International
Class: |
E04D 13/00 20060101
E04D013/00 |
Claims
1. A support structure for mounting a gutter cover to a gutter,
said support structure comprising: a junction for at least three
struts; a lifting strut having a distal end that can support a
frontal edge of said gutter cover and having a proximal end that is
integral with said junction; at least two stabilizing struts having
distally hooked ends that can interlock with a folded edge of a
front rim of said gutter and having proximal ends that are integral
with said junction; and at least one connecting strut that connects
said lifting strut to said stabilizing struts.
2. The support structure of claim 1, wherein said lifting strut has
at least one aperture and said at least one connecting strut has at
least one aperture, said apertures allowing passage of a spike and
ferrule.
3. The support structure of claim 2, wherein said support structure
can rest on top of a hidden hanger mounting system or on top of a
spike and ferrule mounting system.
4. The support structure of claim 1, wherein said support structure
can rest on top of a hidden hanger mounting system or on top of a
spike and ferrule mounting system.
5. The support structure of claim 1, wherein said support structure
can be retrofitted to an existing rain gutter.
6. The support structure of claim 1, wherein said support structure
can be fitted to a new rain gutter.
7. The support structure of claim 1, wherein said support structure
is made of plastic.
8. The support structure of claim 1, wherein said support structure
is made of composites of plastic.
9. The support structure of claim 1, wherein said support structure
is made of metal.
10. The support structure of claim 1, wherein said support
structure is made of composites of metal.
11. The support structure of claim 1, wherein said distal end of
said lifting strut has a curvature that is comparable to the
curvature of a frontal curved portion of said gutter cover, thereby
creating a partially interlocking attachment to the frontal curved
portion of said gutter cover.
12. The support structure of claim 1, wherein said support
structure is formed by plastic injection molding.
13. The support structure of claim 1, wherein said support
structure is formed by continuous extrusion.
14. The support structure of claim 1, wherein said support
structure is formed by a casting process.
15. A method of providing support along the width of a cross
sectional length of a gutter cover, comprising the steps of:
obtaining a rain gutter; obtaining a hidden hanger mounting system
for said rain gutter; obtaining a gutter cover suitable for fitting
new rain gutters or retrofitting existing rain gutters; obtaining a
fastening means for securing said gutter cover to a roof; obtaining
multiple support structures for a gutter cover, wherein each said
support structure is comprised of a junction for at least three
struts, a lifting strut having a distal end that can support a
frontal edge of said gutter cover and having a proximal end that is
integral with said junction, at least two stabilizing struts having
distally hooked ends that can interlock with a folded edge of a
front rim of said gutter and having proximal ends that are integral
with said junction, and at least one connecting strut that connects
said lifting strut to said stabilizing struts; attaching said
gutter to a house with said hidden hanger mounting system;
positioning at least two said support structures on top of said
hidden hanger mounting system along a trough of said gutter at
intervals sufficient to provide support for said gutter cover, by
interlocking said hooked distal end of said lifting strut with said
frontal end of said gutter cover and interlocking said distal
hooked ends of said stabilizing struts with said folded edge of
said front rim of said gutter; aligning said gutter cover over said
trough of said rain gutter, wherein a longitudinal rear edge of
said gutter cover is positioned under a course of shingles or
against a fascia plank of a roof; pushing said gutter cover against
a roof until a leading hooked frontal edge of said gutter cover is
contacting the distal end of said lifting strut of said support
structure; and securing said cover to a roof with said fastening
means.
16. A method of providing support along the width of a cross
sectional length of a gutter cover, comprising the steps of:
obtaining a rain gutter; obtaining a spike and ferrule mounting
system for said rain gutter; obtaining a gutter cover suitable for
fitting new rain gutters or retrofitting existing rain gutters;
obtaining a fastening means for securing said gutter cover to a
roof; obtaining at least two support structures for a gutter cover,
wherein each said support structure is comprised of a junction for
at least three struts, a lifting strut having a distal end that can
support a frontal edge of said gutter cover and a proximal end that
is integral with said junction, said lifting strut also having an
aperture for passage of a spike and ferrule; at least two
stabilizing struts having distally hooked ends that can interlock
with a folded edge of a front rim of said gutter and having
proximal ends that are integral with said junction, and at least
one connecting strut that connects said lifting strut to said
stabilizing struts and that has an aperture for the passage of a
spike and ferrule; attaching said gutter to a house with said spike
and ferrule mounting system; positioning at least two said support
structures on top of said spike and ferrule mounting system along a
trough of said gutter at intervals sufficient to provide support
for said gutter cover, by interlocking said hooked distal end of
said lifting strut with said frontal end of said gutter cover and
interlocking said distal hooked ends of said stabilizing struts
with said folded edge of said front rim of said gutter; aligning
said gutter cover over said trough of said rain gutter, wherein a
longitudinal rear edge of said gutter cover is positioned under a
course of shingles or against a fascia plank of a roof; pushing
said gutter cover against a roof until a leading hooked frontal
edge of said gutter cover is contacting the distal end of said
lifting strut of said support structure; and securing said cover to
a roof with said fastening means.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This nonprovisional patent application claims the benefit of
Provisional Application No. 60/659,817 filed Mar. 9, 2005 for
SUPPORT STRUCTURE FOR GUTTER COVER.
BACKGROUND OF INVENTION
[0002] 1. Field of the Invention
[0003] This invention relates generally to a rain gutter, and more
particularly to a support structure for mounting a gutter cover on
a new rain gutter or on an existing rain gutter, wherein the cover
is installed using a support structure that does not require
fastening devices.
[0004] 2. Description of Prior Art
[0005] The literature is replete with various systems for keeping
debris out of rain gutters, while allowing water to freely enter
and be conveyed by the gutter.
[0006] Layton, U.S. Pat. No. 2,271,081, teaches a rain gutter
comprising a "U" shaped trough member supported by hangers and a
cover. The cover has staggered slots or elongated apertures. The
cover is held in place by pins and by nesting with a comparably
hooked frontal edge of the trough member.
[0007] Ealer, Sr., U.S. Pat. No. 6,151,837, discloses a gutter
screen for covering a gutter, where the gutter screen is a cover
that prevents debris from falling into the gutter. The gutter
screen has a frontal "V" shaped leading edge that attaches to the
frontal edge of the trough, which has an inward turned lip, wherein
the frontal "V" shaped leading edge receives and secures the inward
turned lip. The rear edge of the gutter screen is disposed between
a first course of shingles on the roof and the underlying
structural roof. Rows of depressed channels are provided in the
cover for directing rainwater through slots in the cover. Each
channel and slot is sized so that water is directed into the
channel through the slot and into the gutter and such that debris
is not trapped in the channel or slot. There is no discussion of
how the cover is supported across the width of a sectional length
of cover.
[0008] Pietersen, U.S. Pat No. 5,640,810, discloses a gutter cover
for reducing the amount of debris entering a gutter. The cover is
positioned over a gutter by having a rear fastenable edge that is
secured between a first course of shingles and the underlying
structural roof, and a frontal edge that rests upon the frontal
edge of the gutter. The cover, which is comprised of an elastic
material, has a thin portion, which acts as a living hinge, therein
allowing the cover to pivot upwards away from the gutter frontal
edge, for repair and cleaning. The cover is provided with a
plurality of recessed perforations, which receive rainwater while
debris washes over the cover.
[0009] Vahamaki, U.S. Pat. No. 5,271,191, teaches a gutter shield
which covers and prevents debris from entering through the open top
of a gutter. The gutter shield is attached to the gutter by a
frontal edge, which is fastened by screws to the gutter and a rear
edge flange secured between the first course of shingles and the
underlying structural roof The shield has a plurality of parallel
vanes, of which each has a series of slots for receiving rainwater.
The slots are sized so that debris will not pass into the
gutter.
[0010] South, U.S. Pat. No. 3,550,381, teaches a perforated cover
which attaches over the top of a rain gutter. The gutter is
provided with frontal and rear edges (both upper and lower) having
a "U" shaped channel, and periodic vertical mounting devices having
an upper downward directed "U" and a lower upward directed "U"
(i.e. like curtain rod), wherein the bracket serves as an
interlocking channel to secure the back wall of the gutter. The
perforated cover has a "U" shaped rear edge, and a flanged frontal
edge, such that the frontal edge of the gutter receives the flange
of the cover, and the upper rear edge of the gutter receives the
"U" shaped rear edge of the cover, wherein the rear edge of the
cover is also partially secured by the mounting device. There is no
discussion of how the cover is supported across the width of a
sectional length of cover.
[0011] Shouse, U.S. Pat. No. 4,616,450, teaches a rain gutter
having a gutter shield for preventing the ingress of particulates
into the gutter. The gutter shield has a solid upper surface and a
generally vertical frontal surface that has a first row of rain
guiding apertures and a second row of rain receiving apertures
inscribed therein.
[0012] Sullivan et al., U.S. Pat. No. 2,209,741, discloses a
removable screen attached over a top portion of a gutter to prevent
entrance of foreign material into the gutter.
[0013] Jacobs, U.S. Pat. No. 5,398,464, discloses a gutter system
having a strap for supporting a screen on the gutter. The screen
allows the passage of rainwater there while preventing the entrance
of foreign material into the gutter.
[0014] Richard, U.S. Pat. No. 6,732,477, discloses a gutter cap
suitable for retrofitting existing gutters. The gutter cap is
comprised of a sloped cover, which uses the attraction of water to
bend water around a hooked edge as it drains across the sloped
cover and ducts into the trough. Mounting blocks that snap onto the
cross struts of the gutter are used to attach the gutter cover to
the gutter and the mounting blocks interlock with the hooked edge
of the cover.
[0015] Richard et al., Pub. No. US 2005/0000167, discloses a gutter
cover having a unique interlocking bracket. The bracket is shaped
like three extended fingers, where each finger is a strut and the
struts converge at a junction. The bracket has a lifting strut that
hooks to the frontal edge of a gutter cover, a stabilizing strut
that has a hooked end that interlocks with the hooked edge of the
frontal rim of a gutter trough, and a bracing strut that is a leg
stemming from the junction to the bottom portion of the gutter.
[0016] With the exception of Richard U.S. Pat No. 6,732,477 and
Richard et al. Pub. No. US 2005/0000167, the foregoing systems are
designed to be installed as a complete unit and not suitable for
retrofitting an existing rain gutter. The majority of the prior art
does not provide a means to support the width of the sectional
length of a gutter cover. Support adds strength to the long
sections of the cover, which can be subjected to substantial weight
if debris collects on the cover. Although Richard U.S. Pat No.
6,732,477 and Richard et al. Pub. No. US 2005/0000167 provide a
means to support the width of the cross sectional length of a
gutter cover, these systems are designed to work with hidden hanger
system and not a spike and ferrule mounting system. What is desired
is a structural support device that provides support along the
width of the cross sectional length of a gutter cover and that can
be utilized with a spike and ferrule mounting system, as well as
with a hidden hanger mounting system.
SUMMARY OF THE INVENTION
[0017] The present invention is a support structure for mounting a
gutter cover, wherein the gutter cover is facilely retrofitted to
an existing rain gutter as well as to a new rain gutter. The
invention is particularly suited for use with an aluminum sheet
metal rain gutter. The trough of the gutter has a main channel with
a curvilinear front wall and a rear wall that is substantially
straight. The cover support structure is comprised of a lifting
strut, two stabilizing struts, a connecting strut, and a junction
where the lifting strut and stabilizing struts converge. A distal
end of the lifting strut provides support to a leading hooked
frontal edge of the gutter cover and a proximal end intersects the
junction of the support structure. The proximal end of the lifting
strut includes an aperture 3/8 inch to 1/2 inch in diameter to
allow passage of a spike and ferrule. Each stabilizing strut has a
hooked end that distally interlocks with a hooked edge of a frontal
rim of a gutter trough and a proximal end that intersects with the
junction of the support structure. The lifting strut and
stabilizing struts are joined by at least one connecting strut,
wherein the connecting strut enhances the strength of the lifting
strut and stabilizing struts. The connecting strut includes an
aperture 3/8 inch to 1/2 inch in diameter to allow passage of a
spike and ferrule.
[0018] Conventional aluminum rain guttering is installed with
fastening devices which are attached to a fascia plank. A fastening
device typically has two sectional components, a cross strut for
supporting the front wall of the trough and a hanging strap for
supporting the rear wall. In some variations of the fastening
device the bottom of the trough is supported. The present invention
enables quick installation of the gutter cover. Multiple support
structures are positioned along the trough at intervals sufficient
to provide support for the cover and preferably are positioned
approximately two feet apart from one another. The support
structures rest on top of a spike and ferrule or hidden hanger
mounting system. Each support structure is secured by interlocking
the distal end of the lifting strut into the frontal curved portion
of the cover and interlocking the distal ends of the stabilizing
struts into the folded edge of the rim of the gutter trough.
[0019] The gutter cover is aligned over the trough and then a
longitudinal rear edge of the cover is inserted under the course of
shingles or against the fascia plank of the roof The cover is
pushed until the leading hooked frontal edge of the gutter cover is
contacting the distal end of the lifting strut of the support
structure. The cover is then secured to the roof with a fastening
means. In a preferable embodiment, the distal end of the lifting
strut has a curved end that has the same curvature as the hooked
frontal edge of the cover, wherein the penetration of the distal
end of the lifting strut into the hooked frontal edge of the cover
creates a partially interlocking attachment. The attachment
prevents the cover from lifting in high winds, and becoming
dislodged from the gutter.
[0020] The support structure is fabricated of materials that have
good performance and outside aging characteristics. The support
structure can be made of materials including, but not limited to,
plastics, metals, or composites. If the support structure is made
of plastic or composites of plastics, it can be formed by plastic
injection molding. Additionally, a support structure that is made
of metal or composites of metal can be formed by casting or
extrusion.
[0021] The cover can be connected to a roof by a plurality
fasteners including nails, staples, screws, and similar fastening
devices. The cover is seated so that it slopes downward from the
fascia plank or the roof toward the front wall of the trough. The
longitudinal hooked frontal edge terminates inside the trough.
[0022] When a gutter is installed utilizing the invention, the
cover deflects debris and collects rainwater. Rainwater coming off
the roof is ducted across and down the width of the flat sheet of
the cover, and flows, circumferentially, around a curved path and
down the longitudinal hooked frontal edge, and drops off into the
trough. The upper surface of the cover is coated so as to be easily
wetted by water, such that surface tension is sufficient so that
the rainwater adheres to the surface. The rainwater's adhesion to
the surface of the cover causes the water to track through an arc
scribed by the longitudinal hooked frontal edge, without flying off
tangentially. Debris is deflected by the cover, and except for
small detritus conveyed by the rainwater, debris is excluded. The
surface of the cover does not have any projections onto which
straw, leaves, etc. can hang up and collect. Also the surface does
not become easily fouled.
BRIEF DESCRIPTION OF DRAWINGS
[0023] The foregoing and other objects will become more readily
apparent by referring to the following detailed description and the
appended drawings in which:
[0024] FIG. 1 is a perspective view of a gutter cover with the
support structure as it is installed on an aluminum sheet metal
gutter and hidden hanger mounting system, where the proximal ends
of the stabilizing struts intersect with the junction and the
hooked distal ends of the stabilizing struts interlock with a
hooked edge of a frontal rim of a gutter trough.
[0025] FIG. 2 is a perspective view of a gutter cover with the
support structure as it is installed on an aluminum sheet metal
gutter with a spike and ferrule mounting system, where the proximal
ends of the stabilizing struts intersect with the junction and the
hooked distal ends of the stabilizing struts interlock with a
hooked edge of a frontal rim of a gutter trough.
[0026] FIG. 3 is a perspective view of the support structure.
[0027] FIG. 4 is a perspective view of the support structure.
DETAILED DESCRIPTION OF THE INVENTION
[0028] Referring now to the drawings and particularly to FIG. 1,
the invention is a support structure 10 for mounting a gutter cover
30. The gutter cover 30 is installed on a sheet metal rain gutter
50, preferably made of aluminum. The rain gutter 50 has a trough 52
with a front wall 58, a bottom 56, and a rear wall 54. The rain
gutter 50 is attached to a wall (not shown) of a house with hidden
hanger 40. The gutter cover 30 has a substantially flat region 34
that is coextensive and underlying a course of shingles (not
shown). The cover 30 is supported by lifting strut 12 that extends
from junction 20 of support structure 10. The distal end of lifting
strut 12 is curved, and protrudes into the inner surface of the
frontal curved portion 32 of the cover 30
[0029] Referring to FIGS. 3 and 4, the support structure 10 has
four struts, a lifting strut 12, two stabilizing struts 14a, 14b,
and a connecting strut 16. The lifting strut 12 and the two
stabilizing struts 14a, 14b converge at junction 20. Connecting
strut 16 connects the lifting strut 12 to the two stabilizing
struts 14a and 14b. The distal end 112 of lifting strut 12 is
curved, wherein the curvature matches the curvature of the frontal
curved portion 32 of the cover 30 (as shown in FIGS. 1 and 2). The
proximal end 111 of lifting strut 12 is integral to support
structure 10 at junction 20. The proximal end 111 of lifting strut
12 has an aperture 13 to allow passage of spike 42 and ferrule 44
(as shown in FIG. 2).
[0030] Support structure 10 also has two stabilizing struts 14a and
14b. Hooked distal ends 114a, 114b of the stabilizing struts 14a,
14b interlock with folded edge 62 of the gutter rim 60 (as shown in
FIGS. 1 and 2). Similarly, the stabilizing struts 14a, 14b are
integral to support structure 10 at junction 20 at the proximal
ends 115a, 115b (115b not shown).
[0031] The support structure 10 also has a connecting strut 16 that
connects the lifting strut 12 with the stabilizing struts 14a and
14b. The connecting strut 16 has an aperture 18, to allow passage
of a spike 42 and ferrule 44 (as shown in FIG. 2).
[0032] As shown in FIG. 2, the support structure 10 can also be
installed on a sheet metal gutter 50, wherein the gutter 50 is
attached to a wall (not shown) by a spike 42 and ferrule 44. The
support structure 10 is disposed on spike 42 and ferrule 44. The
connecting strut 16 has an aperture 18, to allow passage of spike
42 and ferrule 44. Similarly, spike 42 and ferrule 44 pass through
aperture 13 (as shown in FIGS. 3 and 4) of lifting strut 12.
[0033] The support structure 10, as illustrated in the drawings,
has two stabilizing struts 14a, 14b, having a thickness that is
narrower than the gap created by the folded edge 62 of rim 60. The
curvature is high enough that the hooked distal ends 114a, 114b of
stabilizing struts 14a, 14b will insert into the space defined by
the fascia edge 64 (as shown in FIG. 1) of gutter 50 and engage the
folded edge 62 of rim 60. The lifting strut 12 does not have
similar thickness constraints. It is partially limited only by the
curvature of the frontal edge 32 of the gutter cover 30. An arced
lifting strut 12 would enable the use of a thicker strut, and the
inventors recognize this as a potential variation of the support
structure. Similarly, there is no limitation on the thickness of
connecting strut 16. The various struts need not be the same
thickness and can be as wide as practical, where practical is a
function of the cost of manufacturing, and the cost of
installation. The support structure can also have more than one
connecting strut 16 to provide additional strength.
[0034] It is anticipated that individual features of the support
structure can be changed, however, with substantially no effect on
the overriding functionality and operative elements. Likewise, the
cover can also be modified, as illustrated in the embodiments to
adapt to different mounting needs, with substantially no effect on
the overriding functionality and operative elements.
[0035] It is to be understood that the foregoing description and
specific embodiments are merely illustrative of the best mode of
the invention and the principles thereof, and that various
modifications and additions may be made to the support structure by
those skilled in the art, without departing from the spirit and
scope of this invention.
* * * * *