U.S. patent application number 11/382234 was filed with the patent office on 2006-08-31 for method of making perfluorocarbon emulsions with non-fluorinated surfactants.
This patent application is currently assigned to TherOx, Inc.. Invention is credited to Jeffrey L. Creech, Li-Chien Hsu, Margaret A. Kivinski, Paul J. Zalesky.
Application Number | 20060193799 11/382234 |
Document ID | / |
Family ID | 31993185 |
Filed Date | 2006-08-31 |
United States Patent
Application |
20060193799 |
Kind Code |
A1 |
Creech; Jeffrey L. ; et
al. |
August 31, 2006 |
Method of Making Perfluorocarbon Emulsions With Non-Fluorinated
Surfactants
Abstract
The present invention provides a method of making a FC emulsion.
The method comprises mixing an FC immiscible hydrophilic liquid and
a solid emulsifying agent by agitation at a temperature elevated
above the phase transition temperature of the emulsifying agent and
below the boiling temperature of the FC immiscible hydrophilic
liquid, and adding FC to the mixture of step (a) and agitating at
the elevated temperature to disperse droplets of FC in the FC
immiscible hydrophilic liquid to form the FC emulsion. The
invention also provides another method of making an FC emulsion,
which does not require a solid emulsifying agent. The method
comprises mixing an FC immiscible hydrophilic liquid and an
emulsifying agent to form a first mixture; mixing a stabilizing
agent with the first mixture to form a second mixture; and mixing
FC with the second mixture to form a third mixture to disperse
droplets of FC in the FC immiscible hydrophilic liquid and to form
the FC emulsion, wherein the stabilizing agent reduces ability of
the droplets to move within a continuous phase of the FC
emulsion.
Inventors: |
Creech; Jeffrey L.; (Los
Angeles, CA) ; Hsu; Li-Chien; (Mission Viejo, CA)
; Kivinski; Margaret A.; (Laguna Niguel, CA) ;
Zalesky; Paul J.; (Newport Beach, CA) |
Correspondence
Address: |
THEROX, INC.
2400 MICHELSON DRIVE
IRVINE
CA
92612
US
|
Assignee: |
TherOx, Inc.
Irvine
CA
|
Family ID: |
31993185 |
Appl. No.: |
11/382234 |
Filed: |
May 8, 2006 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10253572 |
Sep 24, 2002 |
|
|
|
11382234 |
May 8, 2006 |
|
|
|
Current U.S.
Class: |
424/59 ; 424/400;
424/70.1 |
Current CPC
Class: |
Y10S 514/832 20130101;
A61K 9/0014 20130101; B01F 13/1027 20130101; B01F 17/0064 20130101;
B01F 17/0028 20130101; B01F 17/0085 20130101; B01F 7/16 20130101;
A61K 2800/22 20130101; A61K 8/70 20130101; A61K 31/03 20130101;
A61Q 19/00 20130101; B01F 3/0807 20130101; B01F 7/00633 20130101;
A61K 8/06 20130101; Y10S 514/937 20130101; B01F 17/0092 20130101;
A61K 9/107 20130101 |
Class at
Publication: |
424/059 ;
424/400; 424/070.1 |
International
Class: |
A61K 8/30 20060101
A61K008/30 |
Claims
1. A method of making a fluorocarbon (FC) emulsion, comprising: (a)
mixing an FC immiscible hydrophilic liquid and a solid emulsifying
agent by agitation at a temperature elevated above the phase
transition temperature of the emulsifying agent and below the
boiling temperature of the FC immiscible hydrophilic liquid; and
(b) adding FC to the mixture of step (a) and agitating at the
elevated temperature to disperse droplets of FC in the FC
immiscible hydrophilic liquid and to form the FC emulsion.
2. The method of claim 1, wherein the elevated temperature is in
the range from about 40.degree. C. to about 90.degree. C.
3. The method of claim 1, further comprising a step of cooling the
obtained emulsion.
4. The method of claim 3, wherein the emulsion is cooled to at
least about 40.degree. C.
5. The method of claim 1, further comprising a step of processing
the emulsion to reduce the size of the FC droplets.
6. The method of claim 5, wherein the processing step comprises
homogenization.
7. The method of claim 1, wherein step (a) further comprises
admixing formulation additives into the FC immiscible hydrophilic
liquid.
8. The method of claim 7, wherein the formulation additives are
selected from the group consisting of stabilizing agents,
thickening agents, preservatives, humectants, emollients,
colorants, pH adjustment agents, buffers, texture-enhancing
compounds, sunscreens, antioxidants, chelating agents, fragrances,
flavorings, processing aids, and other bioactive or inert cosmetic
and pharmaceutical ingredients.
9. An FC emulsion prepared in accordance with the method of claim
1.
10. A method of making an FC emulsion, comprising: (a) mixing an FC
immiscible hydrophilic liquid and an emulsifying agent to form a
first mixture; (b) mixing a stabilizing agent with the first
mixture to form a second mixture; and (c) mixing FC with the second
mixture to form a third mixture to disperse droplets of FC in the
FC immiscible hydrophilic liquid and to form the FC emulsion,
wherein the stabilizing agent reduces ability of the droplets to
move within a continuous phase of the FC emulsion.
11. The method of claim 10, wherein step (c) further comprises
admixing formulation additives into the FC immiscible hydrophilic
liquid.
12. The method of claim 11, wherein the formulation additives are
selected from a group consisting of stabilizing agents, thickening
agents, preservatives, humectants, emollients, colorants, pH
adjustment agents, buffers, texture-enhancing compounds,
sunscreens, antioxidants, chelating agents, fragrances, flavorings,
processing aids, and other bioactive or inert cosmetic and
pharmaceutical ingredients.
13. An FC emulsion prepared in accordance with the method of claim
10.
Description
CROSS-REFERENCE TO THE RELATED APPLICATIONS
[0001] This application is a divisional of U.S. patent application
Ser. No. 10/253,572, filed Sep. 24, 2002, which is incorporated
herein by reference.
FIELD OF THE INVENTION
[0002] The invention relates generally to stable emulsions capable
of gas-supersaturation, and methods of their preparation and use.
Specifically, the present invention relates to stable fluorocarbon
emulsions prepared with non-fluorinated emulsifying and stabilizing
agents and methods of their preparation utilizing conventional
mixing equipment.
BACKGROUND OF THE INVENTION
[0003] Fluorocarbons (fluorine substituted hydrocarbons) and
perfluorocarbons (fluorocarbons in which all of the hydrogen atoms
have been replaced with fluorine) have numerous applications in the
biomedical field because of their unique chemical and biological
properties. These compounds are clear, colorless, odorless,
nonflammable, biocompatible, and have low reactivity. In addition,
they are capable of having dissolved in them large amounts of
gases, including oxygen, carbon dioxide, and air, per unit volume
(WO 96/40057). Accordingly, fluorocarbons (FCs) and
perfluorocarbons (PFCs) have been successfully used as carriers in
applications wherein oxygen must be supplied to organs and
tissues.
[0004] For example, it has been demonstrated that liquid
ventilation with PFCs quickly and efficiently returns arterial
oxygen and carbon dioxide blood gas pressures to normal
physiological values in premature lambs suffering from respiratory
distress syndrome (H.-J. Lehmler et al., Chemtech, 1999, v. 29, No.
10, 7-12). Aqueous emulsions of PFCs have been explored as
artificial blood substitutes or as perfusion fluids for the
preservation of internal organs to be transplanted (GB 1,549,038).
Some FC blood substitutes, such as FLUOSOL.RTM. (Green Cross
Corporation, Osaka, Japan) and OXYGENT.RTM. (Alliance
Pharmaceutical Corp., San Diego, Calif.) have been clinically
evaluated. A synthetic cerebrospinal fluid comprising an oxygenated
FC emulsion has been used to deliver oxygen to ischemic neurologic
tissue (U.S. Pat. No. 4,758,431).
[0005] Compositions of FCs may also be used for the treatment of
wounds, for example, burns, as described in U.S. Pat. No.
4,366,169. The patent teaches contacting a wound with a liquid
fluorocarbon directly, or indirectly through a dressing, such as a
sponge, gauze, foam, dispersion or gel. Recently, the application
of FC emulsions in cosmetics and dermatology has been suggested. It
is believed that by delivering oxygen into the skin, FC emulsions
may improve skin metabolism, impede skin aging, and protect skin
from injurious environmental effects (Oxynoid, O. E. et al., Art.
Cells, Blood Subs., and Immob. Biotech., 1994, 22(4),
1331-1336).
[0006] Fluorocarbons are extremely hydrophobic and are not miscible
with most organic or aqueous systems. Therefore, typically, FCs and
PFCs are used in the forms of aqueous emulsions, dispersions, and
gels. The stability of the FC emulsions, dispersions, and gels is a
key concern in their biomedical use (U.S. Pat. No. 6,113,919).
[0007] The dispersed phase of fluorocarbon emulsions must have a
stable particle size to be suitable for biomedical use. One of the
shortcomings of existing emulsions is their low stability. The
particle size of a commercially available fluorocarbon emulsion,
such as FLUOSOL, for example, can be maintained only if it is
transported and stored in a frozen state. The frozen emulsion is
then defrosted and mixed with annex solutions before use. These
storage requirements seriously limit the field of application of
such fluorocarbon emulsions. Although more stable fluorocarbon
emulsions are being developed, it is desirable to have fluorocarbon
emulsions that are stable enough to store for long periods without
refrigeration and in various packaging configurations for such
applications, such as topical, spray, ointment, etc.
[0008] Fluorocarbons are oily substances that are immiscible with
water, and therefore, fluorocarbon-in-water emulsions are generally
prepared by using emulsifying agents, such as lecithins and/or
poloxamers, such as Pluronic-F-68, to disperse the fluorocarbon and
stabilize the emulsion. However, most conventional emulsifying
agents have a low affinity for fluorocarbons.
[0009] Several strategies in preparing stable FC emulsions have
been explored by researchers. One approach involves dispersing very
small FC droplets, less than 0.3 .mu.m, preferably 20-200 nm in
diameter, in a continuous phase. This approach is particularly
advantageous in blood substitute applications because emulsions
with larger droplet sizes can be dangerous in intravenous use (GB
1,549,038; U.S. Pat. No. 4,865, 836). However, since the gas
dissolved in a larger droplet may be released over a more extended
period of time, stable emulsions comprising larger FC droplets are
desirable to achieve a maximum therapeutic effect in topical
applications.
[0010] A surfactant (or emulsifying agent) may be used to stabilize
the dispersed droplets through the electrostatic and steric
repulsion of the surfactant molecules that surround each dispersed
PFC or FC droplet. For example, U.S. Pat. Nos. 4,569,784 and
4,879,062 describe a stable gel of FC comprising up to 10% (wt/wt)
emulsifier. The FC gel is prepared by a multi-step procedure
comprising preparing an FC emulsion, concentrating the FC emulsion
by a high-speed centrifugation, and removing excess fluid by a
separation process. In this method, the type and the quantity of
the surfactant used is not crucial, as long as it provides
effective emulsification. However, this method involves a complex
multi-step procedure and requires high pressure homogenization or
sonically-induced cavitations to effectively disperse fluorocarbons
in water.
[0011] Another approach to improving the stability of fluorocarbon
emulsions is to develop more effective surfactants, for example,
those which are fluorophilic. Fluorinated surfactants have been
shown to improve the stability of FC emulsions (U.S. Pat. No.
6,113,919) However, this class of surfactants has also been shown
to have a negative environmental impact that led to the withdrawal
of some previously commercially available fluorinated
surfactants.
[0012] U.S. Pat. Nos. 5,573,757 and 6,113,919 focus on the further
improvement of the available surfactant systems. A stable FC
emulsion is prepared by utilizing a combination of a surfactant and
a fluorophilic/lipophylic compound, which act together in
association to stabilize the emulsion by surrounding the dispersed
droplets and preventing their coalescence. However, the
environmental concerns associated with such fluorinated compounds
have greatly limited their use and availability in recent
years.
[0013] Another strategy is to prepare microemulsions, i.e.,
preparations of compounds which organize themselves spontaneously
into dispersed systems (U.S. Pat. No. 3,778,381; FR A 2 515 198).
Microemulsions, while stable thermodynamically, require a
substantial amount of surfactants in their formulations, which may
lead to bioincompatibiltiy for medical applications. In an example
of a microemulsion described by Cecutti et al., Eur. J. Med. Chem.,
24, 485-492 (1989), the dispersed phase is itself totally
constituted of mixed hydrocarbon/fluorocarbon molecules.
Thermodynamically stable microemulsions, when broken, can be
restored by a mild agitation. U.S. Pat. No. 4,722,904 teaches a PFC
microemulsion comprising a system of two surfactants, the primary
surfactant being non-ionic and water-soluble, and the secondary
surfactant being hydrotropic and present in an amount sufficient to
disorder any water-primary surfactant gels. However, it is not
clear whether such microemulsions are suitable for biomedical and
cosmetic applications. So far, PFC microemulsions have been used
only as reference liquid for the calibration and/or quality control
of blood gas analyzers (U.S. Pat. Nos. 4,151,108 and 4,722,904) and
their safety for intravenous use has been questioned (U.S. Pat. No.
6,113,919).
[0014] U.S. Pat. No. 5,637,318 describes a dermatological agent
containing an emulsion of asymmetrical lamellar aggregates
comprising FC surrounded by at least three layers of phospholipid
molecules. The dermatological agent is prepared using an ultrasonic
disintegrator and the stability of the emulsion is achieved by
limiting the size of the lamellar aggregates to 50-1000 nm, with a
mean diameter of 244 nm.
[0015] Therefore, a number of conventional FC emulsions,
dispersions, and gels are prepared by multi-step complex methods
that utilize a high-pressure apparatus or ultrasound to form an
emulsion and require further concentration by centrifugation. Other
FC emulsions are stabilized with fluorinated surfactants that cause
certain environmental concerns or by forming microemulsions that
have not been used in biomedical applications to date. Still
another group of FC emulsions limit the size of the FC droplets and
do not provide an optimal therapeutic effect in topical
applications.
SUMMARY OF THE INVENTION
[0016] In view of the above-noted shortcomings of the conventional
FC emulsions and methods of their preparation, it is an object of
the present invention to provide stable FC emulsions using
non-fluorinated emulsifying agents. It is also an object of the
present invention to provide simple and low energy methods for
preparing stable FC emulsions and gels by utilizing conventional
mixing equipment. It is a further object of the present invention
to provide methods that allow the preparation of stable FC
emulsions with a broad range of FC droplet sizes.
[0017] These and other objects are achieved in the present
invention by using a stabilizing agent that reduces the ability of
the FC droplets to move within the continuous phase.
Conventionally, the FC emulsions are stabilized either by
decreasing the size of the dispersed FC droplets and/or by
selecting a surfactant that surrounds the fluorocarbon droplets
reducing interfacial surface tension and causing electrostatic and
steric repulsion between the droplets, inhibiting their
coalescence. The present invention, on the other hand, stabilizes
the FC emulsion by further decreasing the ability of the dispersed
FC droplets to move within the continuous phase. This result is
achieved by several means including using a stabilizing agent to
alter the physical properties of the continuous phase, an
emulsifying agent, and a method of making the emulsion that result
in a highly stabilized fluorocarbon emulsion.
[0018] Accordingly, one aspect of the present invention is directed
to a fluorocarbon (FC) emulsion, comprising:
[0019] a continuous FC immiscible hydrophilic liquid phase; and
[0020] a dispersed phase comprising FC suspended as droplets within
the continuous phase;
[0021] the emulsion further comprising an emulsifying agent and a
stabilizing agent, wherein the stabilizing agent reduces the
ability of the FC droplets to move within the continuous phase.
[0022] The FC may be selected from the group consisting of linear,
branched and cyclic fluorinated hydrocarbon compounds, derivatives
and mixtures thereof. The FC may be a PFC. In one embodiment, the
PFC is perfluorodecalin. The PFC may also be substituted, such as
with bromine or iodine. If substituted, the perfluorocarbon may be
perfluorooctyl bromide or perfluorooctyl iodine.
[0023] The stabilizing agent may be selected from a group
consisting of cetyl alcohol, stearyl alcohol, behenyl alcohol,
glyceryl stearate, polyoxyethylated fatty acid (PEG-75 stearate),
polyethylene glycol ether of cetyl alcohol (ceteth-20),
polyethylene glycol ether of stearyl alcohol (steareth-20),
hydrogenated phosphotidylcholine, and mixtures thereof. The amount
of the stabilizing agent may be in the range from about 0.05% to
about 10% (wt/wt). In another embodiment, both the stabilizing
agent and the emulsifying agent are hydrogenated phosphotidyl
choline.
[0024] The continuous FC immiscible hydrophilic liquid phase of the
present invention may further comprise a thickening agent to
increase the viscosity of the emulsion. In one embodiment, the
thickening agent is selected from the group consisting of
carboxylic acid polymers, polyacrylamide, polysaccharides, and
gums.
[0025] Another aspect of the present invention is directed to a
method of making an FC emulsion. The method comprises:
[0026] (a) mixing an FC immiscible hydrophilic liquid and a solid
emulsifying agent by agitation at a temperature elevated above the
phase transition temperature of the emulsifying agent and below the
boiling temperature of the FC immiscible hydrophilic liquid;
and
[0027] (b) adding FC to the mixture of step (a) and agitating at
the elevated temperature to disperse droplets of FC in the FC
immiscible hydrophilic liquid and to form the FC emulsion.
[0028] The FC immiscible hydrophilic liquid of the present
invention can be glycerin, an aqueous solution or other liquid that
is hydrophilic and not miscible with the FC. The aqueous solution
is water or a solution comprising water and components soluble or
dispersable in water, including stabilizing agents, humectants or
other additives that may provide desirable characteristics to the
finished emulsion.
[0029] Preferably, the emulsifying agent is a non-fluorinated
compound. In one embodiment, the non-fluorinated emulsifying agent
is a hydrogenated phospholipid. The hydrogenated phospholipid may
be selected from the group consisting of hydrogenated
phosphatidylcholine, lysophosphatidylcholine,
phosphatidylethanolamine, phosphatidylserine, phosphatidylinositol,
phosphanolipids, phosphatidic acid, and mixtures thereof.
[0030] The elevated temperature is in the range from about
40.degree. C. to about 90.degree. C. The above-described method may
further comprise a step of cooling the obtained emulsion to form a
viscous solution or gel.
[0031] The instant invention also provides another method of making
an FC emulsion, which does not require a solid emulsifying agent.
The method comprises:
[0032] (a) mixing an FC immiscible hydrophilic liquid and an
emulsifying agent to form a first mixture;
[0033] (b) mixing a stabilizing agent with the first mixture to
form a second mixture; and
[0034] (c) mixing FC with the second mixture to form a third
mixture to disperse droplets of FC in the FC immiscible hydrophilic
liquid and to form the FC emulsion, wherein the stabilizing agent
reduces the ability of the droplets to move within a continuous
phase of the FC emulsion.
[0035] A further aspect of the present invention is directed to an
oxygen delivery agent for the delivery of oxygen into
oxygen-depleted environments. The agent comprises the FC emulsion
described above, wherein the FC emulsion is saturated or
supersaturated with oxygen. In one embodiment, the oxygen delivery
agent contains at least about one ml of oxygen at standard
temperature and pressure (STP) per one ml of FC emulsion.
[0036] The present invention also provides a method of preparing an
oxygen delivery agent. The method comprises:
[0037] (a) providing the FC emulsion described above; and
[0038] (b) exposing the FC emulsion to oxygen under conditions
sufficient to oxygenate the emulsion to a predetermined degree.
[0039] The emulsion may be oxygenated by exposing it to oxygen gas
under atmospheric pressure or under high-pressure (above
atmospheric pressure) conditions. In one embodiment, an oxygenated
emulsion with a pO.sub.2 of up to 10,000 mm Hg may be obtained by
exposing the emulsion to oxygen gas at 180 psig for one hour.
[0040] The present invention offers many economical and technical
advantages over the conventional methods. The present invention
provides stable FC emulsions, dispersions, and gels of varying FC
contents and drop sizes using non-fluorinated emulsifying agents
and conventional mixing equipment. The visco-elastic properties of
the FC preparations of the present invention range from low
viscosity emulsions/dispersions to highly visco-elastic and
semi-solid gels. Also, the FC emulsions of the present invention
are capable of dissolving large quantities of gases, such as oxygen
and carbon dioxide. Finally, the disclosed methods of preparing FC
emulsions involve conventional mixing and do not require further
concentrating steps. Accordingly, the methods of the present
invention are fast, simple, and inexpensive. Since only standard
laboratory equipment is utilized, no specialized training of
laboratory personnel is required.
[0041] Oxygenated emulsions of the present invention are
well-suited to be used in applications in which local delivery of
oxygen are desirable. For example, they may be used in topical
applications for the healing of wounds, bums, and bruises. The
oxygenated emulsions may also be incorporated into pharmaceutical
products containing antibiotics, nutritive elements, hydrating
agents, and other beneficial and therapeutic substances, for
optimal therapeutic and healing effect. In addition, the oxygenated
emulsions of the present invention may be incorporated into various
cosmetic products, such as creams, ointments, masks, and
exfoliates, to name a few.
[0042] The above-mentioned and other features of this invention and
the manner of obtaining them will become more apparent, and will be
best understood, by reference to the following description, taken
in conjunction with the accompanying drawings. These drawings
depict only a typical embodiment of the invention and do not
therefore limit its scope.
DESCRIPTION OF THE FIGURES
[0043] FIG. 1 schematically represents a production process for
oxygen delivery agent in accordance with one embodiment of the
present invention.
[0044] FIG. 2 schematically represents an oxygen delivery agent
prepared in accordance with an embodiment the present
invention.
[0045] FIG. 3 shows partial oxygen pressure (pO.sub.2) of porcine
skin as a function of time in an in vitro model.
DETAILED DESCRIPTION OF THE INVENTION
[0046] For the purposes of the present invention, the following
terms are defined as follows:
[0047] Fluorocarbon is a fluorinated hydrocarbon in which at least
one hydrogen atom is replaced by a fluorine atom.
[0048] Perfluorocarbon--a substantially fluorinated or completely
fluorinated material which is generally, but not necessarily, a
liquid at ambient temperature and pressure and which has the
ability to transport gases, such as oxygen and carbon dioxide.
"Substantially fluorinated" in this specification means that most
of the hydrogen atoms of a compound have been replaced by fluorine
atoms, such that further replacement does not substantially
increase the gas transport capability of the material. It is
believed that this level is reached when at least about 80-90% of
the hydrogen atoms have been replaced by fluorine atoms (U.S. Pat.
No. 4,569,784).
[0049] Emulsion--a system consisting of a liquid dispersed with or
without an emulsifier in an immiscible liquid in a form of stable
(non-coalescing) droplets or microdroplets.
[0050] Continuous phase--the carrier phase of an emulsion, wherein
the fluid elements are in continuous contact and not isolated from
one another.
[0051] Dispersed phase--the phase of an emulsion, wherein the fluid
elements are discrete and isolated from one another, as in the form
of droplets or microdroplets, or contained within micelles.
[0052] Thickening agent--a chemical agent having the property that,
when added to a liquid mixture, increases its viscosity, or
resistance to flow.
[0053] Viscous solution--a solution with viscosity greater than
about 50 cp, and which may or may not be dependent upon applied
shear and/or temperature.
[0054] Gel--a semisolid that behaves like a solid at rest. Gels may
flow at higher shear rates due to their shear thinning properties.
The viscosity of gels may range from a thickened pourable liquid
gel to a soft solid stick.
[0055] Liquid Crystals--orderly planes of oil and water separated
by layers of surfactant. Under certain conditions, a combination of
oil, water and surfactant will, instead of forming micelles, result
in the formation of such liquid crystals. The liquid crystals may
co-exist with regular emulsions. The presence of liquid crystals
enhances the stability of the emulsion due to the formation of a
covering "skin" around the droplets and also due to the formation
of a three-dimensional network through the continuous phase. The
covering "skin" prevents the coalescence of droplets. A layered
structure also reduces the van der Waals attraction between the
droplets, inhibiting coalescence. The three-dimensional network
reduces the ability of the droplets to move within the continuous
phase (for more information, please refer to "Liquid Crystals and
Emulsions" in Emulsions and Solubilization, Shinoda K and Friberg
S, John Wiley & Sons, Inc. (1986) and Jansson, P. and Friberg,
S.; Molecular Crystals and Liquid Crystals, 34:75 (1976)).
[0056] In its first aspect, this invention provides an FC emulsion,
comprising:
[0057] a continuous FC immiscible hydrophilic liquid phase; and
[0058] a dispersed phase comprising FC suspended as droplets within
the continuous phase;
[0059] the emulsion further comprising an emulsifying agent and a
stabilizing agent, wherein the stabilizing agent reduces the
ability of the FC droplets to move or coalesce within the
continuous phase.
[0060] The continuous FC immiscible hydrophilic liquid phase of the
FC emulsion of the present invention may include an aqueous phase
and other water-miscible substances, such as glycerin, propylene
glycol, short-chain alcohols, and other hydrophilic liquids. Such
hydrophilic liquids mix readily with water and may be added
individually or in combination to the continuous phase.
[0061] The water-immiscible dispersed phase of the FC emulsion
consists of FCs or derivatives thereof. FCs are chosen for their
inert chemistry and high oxygen solubility (about twenty times
greater than that of water). Substantially, any FC may be used.
Suitable FCs include, but are not limited to, linear, branched and
cyclic fluorinated hydrocarbon compounds, derivatives and mixtures
thereof. In one embodiment, FC may be a perfluorocarbon (PFC).
Examples of acceptable PFCs include, but are not limited to, C6-C9
perfluoroalkanes, perfluoroperhydrofluoranthrene, perfluorodecalin,
perfluoroperhydrophenanthrene, bis(perfluor-hexyl)-1,2-ethene,
perfluoro-1,3-dimethylcyclohexane, perfluoromethyldecalin,
perfluoroisopropyldecalin, a mixture of perfluorodixylylmethane and
perfluorodixylylethane, and a mixture of
perfluoroperhydrophenanthrene and perfluoro n-butyl decalin.
[0062] Hydrogen atoms of the FC may be substituted with a halogen,
such as Br, Cl, or I, in addition to fluorine. In one embodiment,
the PFC is perfluorooctyl bromide or perfluorooctyl iodine. In
another embodiment, a commercial product PFC 5080 (a product of 3M,
St. Paul, Minn.) is used. PFC 5080 is a mixture of perfluorocarbons
containing predominately perfluorooctane.
[0063] The FC emulsions of the present invention may contain FCs in
the amount from about 2% to about 90% (wt/wt), preferably from
about 10% to about 70% (wt/wt). However, FC concentrations outside
of the above ranges may also be used.
[0064] Because FCs are oily compounds that are immiscible with
water, an emulsifying agent is typically used to prepare an
FC-in-water emulsion. The emulsifying agent assists in dispersing
FC and stabilizing the emulsion. Any emulsifying agents capable of
dispersing FC may be used. However, due to environmental concerns,
preferably, the emulsifying agent is a non-fluorinated compound. In
biomedical and cosmetic applications, additionally, the emulsifying
agent is preferably biocompatible (non-irritating) and should
result in an emulsion have a sufficient shelf life. A shelf life of
at least six months, preferably greater than one year, is generally
considered sufficient.
[0065] Examples of such biocompatible, non-fluorinated compounds
include, but are not limited to, a block copolymer of ethylene
oxide and propylene oxide, phospholipids, and a polyoxyethylene
derivative of a fatty acid ester of sorbitan. In one embodiment,
the block copolymer of ethylene oxide and propylene oxide is a
triblock copolymer of ethylene and propylene oxide with an average
molecular weight of 7680 to 9510 and 81 wt % oxyethylene (poloxamer
188) or PLURONIC.RTM. F-68 (BASF Corporation, Mount Olive, N.J.).
In another embodiment, the emulsifying agent is polyoxyethylene 20
sorbitan monostearate (polysorbate 60).
[0066] In still another embodiment, a hydrogenated phospholipid is
used. The hydrogenated phospholipid may be selected from the group
consisting of hydrogenated phosphatidylcholine,
lysophosphatidylcholine, phosphatidylethanolamine,
phosphatidylserine, phosphatidylinositol, phosphanolipids,
phosphatidic acid, and mixtures thereof. It is anticipated that
other emulsifying agents having a hydrophilic-lipophilic balance
(HLB) or a combined HLB value similar to that of polysorbate 60 and
PLURONIC.RTM. F-68 may be used in the preparation of the FC
emulsion of the present invention. In a preferred embodiment, the
hydrogenated phospholipid is hydrogenated phosphatidylcholine.
[0067] Typically, the emulsifying agent is used in an amount in the
range from about 1% to about 15% (wt/wt). In one embodiment, the
amount of the emulsifying agent is in the range from about 3% to
about 7% (wt/wt). However, greater amounts may be used if
desired.
[0068] As explained in the Introduction section, conventional FC
emulsions are stabilized either by decreasing the size of the
dispersed FC droplets and/or by selecting a surfactant that
surrounds the fluorocarbon droplets and reduces the interfacial
surface tension and causing electrostatic and steric repulsion
between the droplets, inhibiting their coalescence.
[0069] Surfactants are commonly amphiphilic molecules having a
hydrophobic tail region and hydrophilic head region. However, FCs
are water-immiscible substances that are neither hydrophilic nor
lipophilic. Thus, the interfacial surface tension between FCs and
an FC immiscible hydrophilic liquid phase cannot be effectively
reduced by conventional surfactants alone. Accordingly, U.S. Pat.
No. 6,113,919 teaches the use of a combination of a conventional
surfactant and a fluorophilic/lipophilic molecule, which act
together in association to reduce the interfacial surface tension
and stabilize the emulsion.
[0070] This invention takes a different approach that does not
require the use of fluorophilic/lipophilic compounds. Instead, in
this invention, the FC emulsion is unexpectedly stabilized by
decreasing the ability of the dispersed FC droplets and micelles to
move within the continuous phase altogether. As a result, the FC
droplets cannot combine with each other and destabilize the
emulsion. It is a discovery of the present invention that the
mobility of FC droplets may be decreased by adding a stabilizing
agent to the continuous phase to alter the physical properties of
that phase.
[0071] Accordingly, the stabilizing agent of the present invention
is a compound that reduces the ability of the FC droplets to move
within the continuous phase. The stabilizing agent may be selected
from the group consisting of cetyl alcohol, stearyl alcohol,
behenyl alcohol, glyceryl stearate, polyoxyethylated fatty acid
(PEG-75 stearate), polyethylene glycol ether of cetyl alcohol
(ceteth-20), polyethylene glycol ether of stearyl alcohol
(steareth-20), hydrogenated phosphotidylcholine, and mixtures
thereof.
[0072] Typically, the amount of the stabilizing agent is in the
range from about 0.05% to about 20% (wt/wt). Preferably, the amount
of the stabilizing agent is in the range from about 0.5% to about
5% (wt/wt).
[0073] In one embodiment, hydrogenated phosphotidyl choline is used
as both the stabilizing agent and the emulsifying agent.
[0074] The FC emulsion of the present invention may be in a form of
a viscous solution, liquid crystal, or gel. In one embodiment, the
continuous aqueous phase further comprises a thickening agent to
increase the viscosity of the emulsion. Preferably, the thickening
agent is added in such an amount that the viscosity of the FC
emulsion is at least about 50 centipoise under normal
conditions.
[0075] The thickening agent may be selected from the group
consisting of the FC emulsion of claim 24, wherein the thickening
agent is selected from the group consisting of carboxylic acid
polymers, polyacrylamide, polysaccharides, and gums. The carboxylic
acid polymers may be homopolymers of acrylic acid cross-linked with
allyl ethers of sucrose or pentaerytritol (carbomers) or copolymers
of C10-30 alkyl acrylates with one or more monomers of acrylic acid
or methacrylic acid cross-linked with allyl ethers of sucrose or
pentaerytritol (acrylates/C10-30 alkyl acrylate crosspolymers).
[0076] The polysaccharides may be cellulose and cellulose
derivatives. In one embodiment, the polysaccharides are selected
from the group consisting of hydroxyethyl cellulose, carboxymethyl
hydroxyethyl cellulose, microcrystalline cellulose, cetyl
hydroxyethyl cellulose, hyaluronic acid, chitosan, dextran, and
derivatives thereof.
[0077] The gums may be selected from the group consisting of agars,
gelatin, guar gum, and algin.
[0078] As explained above, it is an unexpected discovery of the
present invention that the mobility of the FC particles within the
continuous phase may be decreased and the FC emulsion may be
stabilized by adding a stabilizing agent to the continuous phase.
Accordingly, another aspect of the present invention is directed to
methods of making an FC emulsion. The method comprises:
[0079] (a) mixing an FC immiscible hydrophilic liquid and an
emulsifying agent to form a first mixture;
[0080] (b) mixing a stabilizing agent with the first mixture to
form a second mixture; and
[0081] (c) mixing FC with the second mixture to form a third
mixture to disperse droplets of FC in the FC immiscible hydrophilic
liquid and to form the FC emulsion, wherein the stabilizing agent
reduces the ability of the droplets to move within a continuous
phase of the FC emulsion.
[0082] It is also an unexpected discovery of the present invention
that mechanical agitation of the heated ingredients, including a
solid emulsifying agent, forms a stable suspension of FC droplets
within the continuous phase. The FC emulsion obtained in accordance
with the above method is thermally and mechanically stable and will
not separate into its constituent phases unless subjected to
extreme conditions.
[0083] Accordingly, the present invention also provides another
method of making an FC emulsion. This method comprises:
[0084] (a) mixing an FC immiscible hydrophilic liquid and a solid
emulsifying agent by agitation at a temperature elevated above the
phase transition temperature of the emulsifying agent and below the
boiling temperature of the FC immiscible hydrophilic liquid;
and
[0085] (b) adding FC to the mixture of step (a) and agitating at
the elevated temperature to disperse droplets of FC in the FC
immiscible hydrophilic liquid and to form the FC emulsion.
[0086] The mixing and agitation may be conducted by any
conventional means, for example, by hand stirring, aeration,
propeller agitation, turbine agitation, colloid milling,
homogenizing, high-frequency or ultrasonic oscillation
(sonication), micro-fluidization and the like. In one embodiment, a
homogenizer is used.
[0087] Due to environmental concerns, the emulsifying agent used in
either method is preferably a non-fluorinated compound. The
emulsifying agent may be selected from the group consisting of a
block copolymer of ethylene oxide and propylene oxide,
phospholipids, and a polyoxyethylene derivative of a fatty acid
ester of sorbitan. In one embodiment, the block copolymer of
ethylene oxide and propylene oxide is a triblock copolymer of
ethylene and propylene oxide with an average molecular weight of
7680 to 9510 and 81 wt % oxyethylene (poloxamer 188 or
PLURONIC.RTM. F-68). In another embodiment, the emulsifying agent
is polyoxyethylene 20 sorbitan monostearate (polysorbate 60).
[0088] When a solid emulsifying agent is required, it is preferably
a hydrogenated phospholipid. The hydrogenated phospholipid may be
selected from the group consisting of hydrogenated
phosphatidylcholine, lysophosphatidylcholine,
phosphatidylethanolamine, phosphatidylserine, phosphatidylinositol,
phosphanolipids, phosphatidic acid, and mixtures thereof. In one
embodiment, the hydrogenated phospholipid is a hydrogenated
phosphotidyl choline.
[0089] Typically, the amount of the emulsifying agent is in the
range from about 1% to about 15% (wt/wt), preferably, in the range
from about 3% to about 7% (wt/wt).
[0090] Typically, the elevated temperature is in the range from
about 40.degree. C. to about 90.degree. C.
[0091] This method may further comprise a step of cooling the
obtained emulsion to form a viscous solution or gel. In one
embodiment, the viscosity of the viscous solution is greater than
the viscosities of plasma and blood, which are in the range of I to
6 centipoise. In another embodiment, the viscosity is at least
about 50 centipoise.
[0092] In one embodiment, the FC emulsion is cooled to at least
about 40.degree. C.
[0093] The above-described method of making FC emulsion may further
comprise a step of processing the viscous solution to reduce the
size of the FC droplets. Such processing step may be conducted by
homogenization or other suitable methods known to those skilled in
the art.
[0094] Depending on the type of the intended use of the FC emulsion
of the present invention, step (a) of the above method may further
comprise admixing formulation additives into water. Such
formulation additives are well known to those skilled in the art
and may be selected from a group consisting of stabilizing agents,
thickening agents, preservatives, humectants, emollients,
colorants, pH adjustment agents, buffers, texture-enhancing
compounds, sunscreens, antioxidants, chelating agents, fragrances,
flavorings, processing aids, and other bioactive or inert cosmetic
and pharmaceutical ingredients.
[0095] For example, the stabilizing agent may be selected from a
group consisting of cetyl alcohol, stearyl alcohol, behenyl
alcohol, glyceryl stearate, polyoxyethylated fatty acid (PEG-75
stearate), polyethylene glycol ether of cetyl alcohol (ceteth-20),
polyethylene glycol ether of stearyl alcohol (steareth-20),
hydrogenated phosphotidylcholine, and mixtures thereof. The amount
of the stabilizing agent may be in the range from about 0.05% to
about 20% (wt/wt), preferably, from about 0.5% to about 5% (wt/wt).
In one embodiment, both the stabilizing agent and the emulsifying
agent are hydrogenated phosphotidyl choline. The humectants are
substances that are added into formulations to preserve the
moisture content of the materials to which they are added, slow
evaporation and enhance moisturization. The humectants are well
known in the art and may be selected from the group consisting of
glycerin, propylene glycol, butylene glycol, sorbitol and others.
Other additives are also well known in the art and may be may be
selected from the group consisting of thixotropic, whitening agents
and processing aids. Thixotropic agents are added generally to
alter the flow characteristics, or rheology, of the emulsion.
[0096] In another aspect of the present invention, the emulsion may
be treated to contain more gas, preferably oxygen, than would
result under normal conditions. Accordingly, the present invention
provides a gas delivery agent for the delivery of gas into
gas-depleted environments. The agent comprises the FC emulsion
described above, wherein the FC emulsion is saturated with a gas.
When the gas is oxygen, the concentration of oxygen in the FC
emulsion of the present invention is at least about 0.3 ml of
oxygen (STP) per one ml of FC emulsion at 1 atmosphere. The partial
pressure of oxygen, or pO.sub.2, in the emulsion is generally above
760 mm Hg in these embodiments
[0097] The gas delivery agent of the present invention may be
supersaturated with gas. For example, in one embodiment in which
the gas is oxygen, the concentration of oxygen in the emulsion is
at least about 1 ml of oxygen (STP) per one ml of FC emulsion. In
another embodiment, the concentration of oxygen in the emulsion is
at least about 2 ml of oxygen (STP) per ml of FC emulsion. The
partial pressure of oxygen, or pO.sub.2, in the emulsion is
generally above 10,000 mm Hg in these embodiments, and can be as
high as 11,000 mm Hg or higher.
[0098] The present invention also provides a method of preparing a
gas delivery agent. The method comprises:
[0099] (a) providing the FC emulsion of the present invention;
and
[0100] (b) exposing the FC emulsion to a gas under conditions
sufficient to gasify the emulsion to a predetermined degree.
[0101] The FC emulsion may be exposed to gas under atmospheric
pressure or under a pressure that is above atmospheric pressure.
For example, when the gas is oxygen, the emulsion may be exposed to
oxygen under 180 psi for sufficient time to achieve pO.sub.2 in the
emulsion of at least about 10,000 mm Hg.
[0102] In one embodiment, illustrated in FIG. 1, the ingredients of
the FC emulsion are heated and mixed in a mixer 1 and the obtained
emulsion is pumped by pump 2 into a pressurized oxygenation vessel
3. Mechanical agitation is performed in this unit with dual pitched
blades to ensure rapid equilibration with oxygen to produce an
oxygen delivery agent. Lastly, the internal pressure of the
oxygenation vessel 3 forces the oxygen delivery agent into the
filling station 4 for bottling.
[0103] Because the oxygen delivery agent of the present invention
is capable of delivering high levels of oxygen into the skin
tissues, it has many biomedical and cosmetic applications. For
example, it may be used in topical applications for the healing of
wounds, burns, and bruises. The oxygen delivery agent may also be
incorporated into pharmaceutical products containing antibiotics,
nutritive elements, hydrating agents, and other beneficial and
therapeutic substances, for optimal therapeutic and healing effect.
The oxygen delivery agent may be applied directly to the skin or
may be incorporated into a dressing for application to the skin.
Examples of such dressings include, but are not limited to, gauze,
bandages, and other materials suitable for maintaining the oxygen
delivery agent in contact with the skin. Application of an
occlusive wound dressing inhibits diffusive transport of oxygen to
the ambient environment and ensures maximal transport of oxygen to
the treatment site.
[0104] The oxygen delivery agent may also be incorporated into
various cosmetic products, such as creams, ointments, masks, and
exfoliates, to name a few. In one embodiment, the oxygen delivery
agent of the present invention delivers oxygen to intact skin in
cosmetic applications to improve skin texture and tone. For
example, the oxygen delivery agent may be incorporated into a skin
care cream or a cosmetic mask. Such products may be applied by a
skilled skin care professional in the office or by a consumer at
home.
[0105] The FC emulsion or gas delivery agent of the present
invention is preferably stored under pressure in a dispensing
bottle to maintain the phase equilibria between the solubilized gas
in the FC emulsion and the pressurized gas and to prevent gas
dissolution and escape from the emulsion. When the gas is oxygen,
oxygen gas may also serve as the vehicle propellant in such a
delivery system, or, an indirect propellant, such as another gas,
for example, nitrogen, applied to the outside of a barrier within
the dispensing bottle, can be employed.
[0106] Preferably, the pressurized container holding the gas
delivery agent should maintain an internal pressure that, at a
minimum, remains equal to or greater than the equivalent dissolved
gas partial pressure. Also, in a preferred embodiment, the
pressurized container allows full dispensation of the gas delivery
agent (greater than 95% of total charging weight dispensed).
[0107] The following examples are intended to illustrate, but not
to limit, the scope of the invention. While such examples are
typical of those that might be used, other procedures known to
those skilled in the art may alternatively be utilized. Indeed,
those of ordinary skill in the art can readily envision and produce
further embodiments, based on the teachings herein, without undue
experimentation.
EXAMPLES
Example 1
[0108] TABLE-US-00001 Preparation of the FC emulsion Ingredients %
(wt/wt) A Water 42 B Glycerin 12 C Hydrogenated Phospholipid 4.5 D
Cetyl alcohol 0.6 E Stearyl alcohol 0.6 F Polysorbate 60 0.5 G
Perfluorodecalin 39.5 H Tocopheryl acetate 0.4
A is mixed into B. The mixture is heated to 70.degree. C. in a
reaction vessel with agitation. When the temperature reaches
70.degree. C., C is added to the mixture at 70.degree. C. with
agitation. An overhead stirrer is used to conduct this step. After
C is uniformly dispersed in the mixture, D, E and F are added with
continued agitation. When all of the above ingredients are
uniformly dispersed, G is added slowly at a controlled rate with
agitation. When all G has been added, H is added while maintaining
the temperature at 70.degree. C. The mixture is cooled slowly to
room temperature. Alternatively, prior to cooling, the mixture may
be subjected to homogenization and then cooled slowly to room
temperature.
Example 2
[0109] TABLE-US-00002 Preparation of alternate FC emulsion
Ingredients % (wt/wt) A Water 42.5 B Propylene Glycol 30 C
Hydrogenated Phospholipid 4.4 D Cetyl alcohol 0.3 E Stearyl alcohol
0.3 F Polysorbate 60 0.2 G Glyceryl stearate, PEG-75 stearate, 0.8
ceteth-20, steareth-20 (Emulium Delta, Gattefosse, France) H
Perfluorodecalin 20 I Tocopheryl acetate 0.5 J Dimethicone 0.7 K
Benzyl alcohol 0.4 L Methyl paraben 0.1 M Propyl paraben 0.05 N
Hyaluronic acid 1
A is mixed into B. The mixture is heated to 70.degree. C. in a
reaction vessel with agitation. When the temperature reaches
70.degree. C., C is added to the mixture at 70.degree. C. with
agitation. An overhead stirrer is used to conduct this step. After
C is uniformly dispersed in the mixture, D, E, F and G are added
with continued agitation. When all of the above ingredients are
uniformly dispersed, H is added slowly at a controlled rate with
agitation. When all H has been added, I and J are added while
maintaining the temperature at 70.degree. C. The mixture is cooled
slowly to room temperature. While the mixture is cooling, K, L, M
and N are added. Alternatively, prior to cooling, the mixture may
be subjected to homogenization and then cooled slowly to room
temperature.
Example 3
[0110] TABLE-US-00003 Preparation of alternate FC emulsion
Ingredients % (wt/wt) A Water 48 B Propylene Glycol 34 C
Hydrogenated Phospholipid 4 D Cetyl alcohol 0.4 E Stearyl alcohol
0.4 F Polysorbate 60 0.3 G Glyceryl stearate, PEG-75 stearate, 1
ceteth-20, steareth-20 (Emulium Delta, Gattefosse, France) H
Perfluorodecalin 10 I Tocopheryl acetate 0.8 J Dimethicone 0.5 K
Benzyl alcohol 0.4 L Methyl paraben 0.1 M Propyl paraben 0.05
A is mixed into B. The mixture is heated to 70.degree. C. in a
reaction vessel with agitation. When the temperature reaches
70.degree. C., C is added to the mixture at 70.degree. C. with
agitation. An overhead stirrer is used to conduct this step. After
C is uniformly dispersed in the mixture, D, E, F and G are added
with continued agitation. When all of the above ingredients are
uniformly dispersed, H is added slowly at a controlled rate with
agitation. When all H has been added, I and J are added while
maintaining the temperature at 70.degree. C. The mixture is cooled
slowly to room temperature. While the mixture is cooling, K, L and
M are added. Alternatively, prior to cooling, the mixture may be
subjected to homogenization and then cooled slowly to room
temperature.
Example 4
Preparation of the Oxygen Delivery Agent
[0111] The FC emulsion prepared in accordance with any of Examples
1 through 3 is charged with 180 psi of oxygen in a pressurized
mixer for 90 minutes. The obtained oxygen delivery agent is
packaged in a pressurized canister, containing approximately 1.8 ml
of oxygen (STP) per ml FC. A schematic representation of the oxygen
delivery agent is shown in FIG. 2.
Example 5
Oxyyen Transfer in Freshly Harvested Porcine Skin Tissue
[0112] A needle oxygen measuring device (FO.sub.2TON Measuring
System, Ocean Optics, Inc.), calibrated for temperature, was used
to measure tissue oxygen levels that penetrated approximately 1 mm
thick pig skin sections on the bench.
[0113] Freshly harvested porcine skin was shaved and cut to a
thickness of approximately 1 mm, leaving the epidermis intact. The
oxygen delivery agent of Example 2 was applied to the external
surface of two skin sections (Sample 1 and Sample 2), while a
direct-contact pO.sub.2 probe was applied to the opposite side.
[0114] FIG. 3 shows partial oxygen pressure (pO.sub.2) of porcine
skin as a function of time over a period of approximately 90
minutes. The continuous measurements showed an elevation of
transdermal oxygen levels to approximately 200 mm Hg, with the
increase occurring over a 30-minute period and sustained for at
least 1 full hour. However, because of the slaughterhouse treatment
of the skin (blanching) that generally impedes
absorption/convection of oxygen, better oxygen transfer is expected
in fresh skin specimens.
* * * * *