U.S. patent application number 11/175018 was filed with the patent office on 2006-08-17 for connector including isolated conductive paths.
Invention is credited to Randal Thomas Beste, Charles Pence Burke, Michael Dewayne Finke, Jesse Kevin Hensarling, James Neal Spence.
Application Number | 20060183373 11/175018 |
Document ID | / |
Family ID | 36816235 |
Filed Date | 2006-08-17 |
United States Patent
Application |
20060183373 |
Kind Code |
A1 |
Finke; Michael Dewayne ; et
al. |
August 17, 2006 |
Connector including isolated conductive paths
Abstract
An apparatus includes a pair of connectors, two or more
conductive paths formed in each connector in the pair of
connectors, and a shroud encompassing at least a portion of the
pair of connectors. The pair of connectors includes a first
connector and a second connector. The first connector is
substantially more flexible than the second connector, and each
connector in the pair of connectors includes a bulkhead. Each of
the two or more conductive paths in each connector in the pair of
connectors is electrically isolated from all other conductive
elements in the pair of connectors. The shroud is located between
the bulkheads and disposed about the pair of connectors when the
pair of connectors are coupled together electrically.
Inventors: |
Finke; Michael Dewayne;
(Cypress, TX) ; Hensarling; Jesse Kevin;
(Cleveland, TX) ; Beste; Randal Thomas; (Houston,
TX) ; Burke; Charles Pence; (Humble, TX) ;
Spence; James Neal; (Montgomery, TX) |
Correspondence
Address: |
SCHWEGMAN, LUNDBERG, WOESSNER & KLUTH, P.A.
P.O. BOX 2938
MINNEAPOLIS
MN
55402
US
|
Family ID: |
36816235 |
Appl. No.: |
11/175018 |
Filed: |
July 5, 2005 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
60653720 |
Feb 17, 2005 |
|
|
|
Current U.S.
Class: |
439/578 |
Current CPC
Class: |
Y10T 29/49208 20150115;
Y10T 29/49218 20150115; H01R 13/5221 20130101; Y10T 29/53209
20150115; Y10T 29/49123 20150115; Y10T 29/4922 20150115; H01R 43/16
20130101; Y10T 29/49204 20150115; Y10T 29/5193 20150115; H01R 13/52
20130101; H01R 13/6315 20130101; Y10T 29/49213 20150115; H01R
13/516 20130101 |
Class at
Publication: |
439/578 |
International
Class: |
H01R 9/05 20060101
H01R009/05 |
Claims
1. An apparatus comprising: a pair of connectors includes a first
connector and a second connector, the first connector is
substantially more flexible than the second connector, each
connector in the pair of connectors includes a bulkhead; two or
more conductive paths formed in each connector in the pair of
connectors, each of the two or more conductive paths in each
connector in the pair of connectors is electrically isolated from
all other conductive elements in the pair of connectors; and a
shroud encompassing at least a portion of the pair of connectors
located between the bulkheads and disposed about the pair of
connectors when the pair of connectors are coupled together
electrically.
2. The apparatus of claim 1, wherein the bulkhead has a
high-temperature rating and a high-pressure rating.
3. The apparatus of claim 1, wherein the bulkhead includes an
O-ring.
4. The apparatus of claim 3, wherein the O-ring comprises any
elastomer.
5. The apparatus of claim 1, wherein the bulkhead comprises an
external thread.
6. The apparatus of claim 1, wherein the bulkhead includes a torque
member.
7. The apparatus of claim 6, wherein the torque member comprises an
insulative material.
8. The apparatus of claim 7, wherein the insulative material
comprises polyetherether-ketone.
9. The apparatus of claim 1, wherein at least one of the conductive
paths of the first connector includes a conductive path having a
flexible member located between two substantially rigid
members.
10. The apparatus of claim 9, wherein the substantially flexible
member is crimped to at least one of the substantially rigid
members.
11. The apparatus of claim 1, wherein at least one of the
conductive paths of the first connector includes a flexible member
located between two substantially rigid members.
12. The apparatus of claim 11, wherein the substantially flexible
member includes a braided conductive element.
13. The apparatus of claim 12, wherein the braided conductive
element is soldered to the two substantially rigid members.
14. The apparatus of claim 13, wherein the bulkhead includes a
groove in which to solder the braided conductive element.
15. The apparatus of claim 1, wherein the first connector includes
a flexible sleeve formed along the braided conductive element and
encompassing the braided conductive element.
16. The apparatus of claim 15, wherein the flexible sleeve
encompasses at least the portion of the first connector that houses
the flexible conductor paths.
17. The apparatus of claim 1, wherein the shroud comprises a
substantially flexible material.
18. The apparatus of claim 17, wherein the shroud comprises an
elastomer.
19. The apparatus of claim 18, wherein the shroud is coupled to the
first connector at a nub and to the second connector at a nub.
20. The apparatus of claim 18, wherein the shroud is bonded to the
first connector and is coupled to the second connector at a
nub.
21. An apparatus comprising: a downhole tool includes a first
electronic module and a second electronic module; and a pair of
connectors includes a first connector and a second connector, the
first connector is substantially more flexible than the second
connector, each connector in the pair of connectors includes a
bulkhead; two or more conductive paths formed in each connector in
the pair of connectors, each of the two or more conductive paths in
each connector in the pair of connectors is electrically isolated
from all other conductive elements in the pair of connectors; and a
shroud encompassing at least a portion of the pair of connectors
located between the bulkheads and disposed about the pair of
connectors when the pair of connectors are coupled together
electrically, wherein the pair of connectors electrically couple
the first electronic module to the second electronic module.
22. The apparatus of claim 21, wherein the first electronic module
tool comprises a module to measure acoustics, resistivity, density,
pressure, gamma ray, magnetic resonance, temperature, torque,
weight on bit, acceleration or a magnetic field.
23. The apparatus of claim 21, wherein the second electronic module
comprises a module to measure acoustics, resistivity, density,
pressure, gamma ray, magnetic resonance, temperature, torque,
weight on bit, acceleration or a magnetic field.
24. A method comprising: forming a bulkhead assembly including
two-or-more isolated bulkhead conductive paths; forming a
non-bulkhead assembly including two-or-more isolated non-bulkhead
conductive paths; and forming a flexible coupling between each of
the two-or-more isolated bulkhead conductive paths and each of the
two-or-more isolated non-bulkhead conductive paths to form a
flexible connector.
25. The method of claim 24, wherein forming the bulkhead assembly
including the two-or-more isolated bulkhead conductive paths
comprises: forming a first assembly including one of the
two-or-more isolated bulkhead conductive paths, the one of the
two-or-more isolated bulkhead conductive paths is an inner path;
forming a second assembly including one of the two-or-more isolated
bulkhead conductive paths, the one of the two-or-more isolated
bulkhead conductive paths is an outer path; and assembling the
first and second assembly.
26. The method of claim 25, wherein forming the first assembly
comprises: injection molding an insulative material around the
inner conductive path to form an inner conductive path assembly;
injection molding an insulative material around the outer
conductive path to form an outer conductive path assembly;
machining the inner conductive path assembly and the outer
conductive path assembly to form a machined inner path assembly and
a machined outer path assembly; and assembling the machined inner
path assembly and the machined outer path assembly including an
O-ring to provide seal between the inner path assembly and the
outer path assembly.
27. The method of claim 24, wherein forming the non-bulkhead
assembly including the two or more isolated non-bulkhead conductive
paths comprises: assembling a conductive flexible member and an
inner conductive socket; and injection molding insulative material
to provide insulation between the inner conductive socket and an
outer socket.
28. The method of claim 24, wherein forming the flexible coupling
between each of the two or more isolated bulkhead conductive paths
and each of the two or more isolated non-bulkhead conductive paths
to form the flexible connector comprises: coupling the conductive
flexible member to the substantially rigid inner conductor of the
bulkhead assembly to form a bulkhead and non-bulkhead assembly;
forming a flexible material around the inner conductive path;
assembling conductive braid over the flexible material; and forming
flexible sleeve outside the conductive braid.
29. A method comprising: assembling, at least partially, a
connector having a groove; securing a flexible member in a groove;
placing solder in contact with the flexible member; placing a
heatsink in contact with the flexible member near the groove; and
heating the flexible member to cause solder to flow into the
flexible member in the groove.
30. The method of claim 29, wherein securing the flexible member in
the groove comprises: wrapping a wire in the groove to secure the
flexible member between the wire and the groove.
31. The method of claim 29, wherein placing solder in contact with
the flexible member comprises: wrapping solder adjacent to the
groove.
32. The method of claim 29, wherein placing the heatsink in contact
with the flexible member near the groove comprises: placing the
heatsink adjacent to the solder.
33. The method of claim 29, wherein heating the flexible member to
cause solder to flow into the flexible member in the groove
comprises: heating the flexible member by resistive heating.
34. The method of claim 33, wherein heating the flexible member by
resistive heating comprises: generating a current in the flexible
member.
35. The method of claim 29, wherein heating the flexible member to
cause solder to flow into the flexible member in the groove
comprises: heating the flexible member using a heat source.
36. The method of claim 29, wherein the heatsink is positioned to
control the solder wicking into the flexible member.
Description
RELATED APPLICATION
[0001] This application claims the benefit of U.S. Provisional
Application Ser. No. 60/653,720 filed Feb. 17, 2005, which
application is incorporated herein by reference.
FIELD
[0002] The subject matter relates to connectors, and more
particularly, to connectors that include isolated conductive
paths.
BACKGROUND
[0003] Connectors can provide electrical coupling between systems.
For example, in a system for capturing information in an oil well,
a connector can provide a path for data, such as acoustic data,
between electronic modules, such as a data acquisition module, and
a data communication module. Connectors used in these applications,
or other applications deployed in harsh environments, fail because
the connectors are unable to operate when exposed to the heat,
pressure, or mechanical stresses encountered in the environment.
Failure modes include both mechanical and electrical. Mechanical
failures include melting and mechanical distortion. Electrical
failures include contact failures due to cyclic mechanical stress.
In addition to contributing to a complete system failure, a harsh
environment can also cause degradation in the electrical
performance or intermittent failures in a connector.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] FIG. 1 is a partially cut-away side view of an apparatus
including a pair of connectors, conductive paths (shown in more
detail in FIG. 2), and a shroud, in accordance with some
embodiments of the present invention.
[0005] FIG. 2 is a partially cut-away side view of the apparatus
shown in FIG. 1 including the pair of connectors and the conductive
paths, in accordance with some embodiments of the present
invention.
[0006] FIG. 3 is a flow diagram of a method of forming the flexible
connector, shown in FIG. 1, in accordance with some embodiments of
the present invention.
[0007] FIG. 4 is a detailed view of the substantially rigid member
having the groove and the flexible member included in the
connector, shown in FIG. 1, and a wire, solder, and a heatsink for
controlling wicking of the solder into the braided flexible member,
in accordance with some embodiments of the present invention.
[0008] FIG. 5 is a flow diagram of a method for securing the
flexible member, shown in FIG. 4, to the substantially rigid
member, shown in FIG. 4, in accordance with some embodiments of the
present invention.
[0009] FIG. 6 illustrates a system for drilling operations, in
accordance with some embodiments of the present invention.
DESCRIPTION
[0010] In the following description of some embodiments of the
present invention, reference is made to the accompanying drawings
which form a part hereof, and in which are shown, by way of
illustration, specific embodiments of the present invention which
may be practiced. In the drawings, like numerals describe
substantially similar components throughout the several views.
These embodiments are described in sufficient detail to enable
those skilled in the art to practice the present invention. Other
embodiments may be utilized and structural, logical, and electrical
changes may be made without departing from the scope of the present
invention. The following detailed description is not to be taken in
a limiting sense, and the scope of the present invention is defined
only by the appended claims, along with the full scope of
equivalents to which such claims are entitled.
[0011] FIG. 1 is a partially cut-away side view of an apparatus 100
including a pair of connectors 102, conductive paths 104 and 106
(shown in more detail in FIG. 2), and a shroud 108 in accordance
with some embodiments of the present invention. The pair of
connectors 102 includes connectors 110 and 112. The connector 110
includes a bulkhead 114. The connector 112 includes a bulkhead 116.
The connector 110 includes conductive paths 118 and 120. The
connector 112 includes conductive paths 122 and 124.
[0012] The pair of connectors 102 are coupled to together
electrically when one of the conductive paths 118 or 120 in the
connector 110 is electrically coupled to one of the conductive
paths 122 or 124 in the connector 112. When the pair of connectors
102 are coupled together electrically, the conductive path 104 of
the pair of connectors 102 includes the conductive path 118 of the
connector 110 and the conductive path 122 of the connector 112. In
addition, when the pair of connectors 102 are coupled together
electrically, the conductive path 106 of the pair of connectors 102
includes the conductive path 120 of the connector 110 and the
conductive path 124 of the connector 112. (The conductive paths
118, 120, 122, and 124 are shown in more detail in FIG. 2.)
Furthermore, when the pair of connectors 102 are coupled together
electrically, the shroud 108 encompasses at least a portion of each
of the pair of connectors 102 located between the bulkheads 114 and
116, and the shroud 108 is disposed about the pair of connectors
102.
[0013] The pair of connectors 102 includes the connectors 110 and
112. In some embodiments, the connector 110 is a female connector
and the connector 112 is a male connector. The connector 110
includes a socket 126 to receive a pin 128 when the connectors 110
and 112 are coupled together electrically. The connector 110
includes the substantially rigid member 152 to receive a
substantially rigid member 129 of the connector 112 when the
connectors 110 and 112 are coupled together electrically.
[0014] The bulkheads 114 and 116, in some embodiments, have a
high-temperature and high-pressure rating. An exemplary high
temperature rating is about 400 degrees Fahrenheit. An exemplary
high pressure rating is about 25,000 pounds per square inch. The
bulkheads 114 and 116 include O-rings 130 and 132, respectively. An
exemplary O-ring is a one-piece molded elastomeric seal with a
circular cross-section that seals by distortion of its resilient
elastic compound. Those skilled in the art will appreciate that the
O-rings 130 and 132 suitable for use in connection with the
bulkheads 114 and 116 in the apparatus 100 can be formed from a
variety of materials. A fluorocarbon is one exemplary material
suitable for use in fabrication of the O-rings 130 and 132.
[0015] The bulkheads 114 and 116, in some embodiments, include a
high strength material. Beryllium copper is high strength material
suitable for use in connection with the fabrication of the
bulkheads 114 and 116. The bulkheads 114 and 116, in some
embodiments, include threads 134 and 136, respectively. Non-galling
materials are suitable for use in connection with the fabrication
of threaded bulkheads. Beryllium copper is one non-galling material
suitable for use in connection with the fabrication of the
bulkheads 114 and 116.
[0016] The bulkheads 114 and 116 include torque members 138 and
140, respectively. The torque members 138 and 140 provide an
attachment site for delivering torque to the bulkheads 114 and 116
when they are being inserted and tightened in a threaded receptacle
(not shown) or mount (not shown). In some embodiments, the torque
members 138 and 140 have hex shape (not shown). The torque members
138 and 140 are formed from an insulative material. An exemplary
insulative material suitable for use in fabrication of the torque
members 138 and 140 is polyetherether-ketone (PEEK). PEEK is a
thermoplastic and can be used continuously to 480.degree. F.
(250.degree. C.) and in hot water or steam without permanent loss
in physical properties. Those skilled in the art will appreciate
that fabrication of the torque members 138 and 140 can include
machining molded PEEK to provide the desired geometry for the
attachment site of the torque members 138 and 140.
[0017] The conductive paths 104 and 106 provide two paths for
electrical signals to pass through the connectors 110 and 112,
respectively. The conductive path 104 includes the conductive paths
118 and 122 in the pair of connectors 102. The conductive path 106
includes the conductive paths 120 and 124 in the pair of connectors
102. The conductive paths 118, 120, 122, and 124 are not limited to
being fabricated from a particular material. Any conductive
material is suitable for use in connection with the fabrication of
the conductive paths 118, 120, 122, and 124 in the connectors 110
and 112. Metals are conductive materials suitable for use in
connection with the fabrication of the conductive paths 118, 120,
122, and 124. One exemplary conductive materials suitable for use
in connection with the fabrication of the conductive paths 118,
120, 122, and 124 is beryllium copper. In some embodiments, the
material selected for the conductive paths 118, 120, 122, and 124
is coated with gold.
[0018] The conductive path 118 in the connector 110 includes a
flexible member 142 located between a substantially rigid member
144 and the socket 126. The flexible member 142 is not limited to
being formed from a particular flexible structure or a particular
material. The flexible member 142, in some embodiments, includes a
conductive spring formed from beryllium copper coated with gold.
The flexible member 142 is not limited to being coupled to the
substantially rigid member 144 and the socket 126 using a
particular method. The flexible member 142, in some embodiments, is
coupled to the substantially rigid member 144 by crimping. The
flexible member 142, in some embodiments, is coupled to the
substantially rigid member 144 by soldering. The flexible member
142, in some embodiments, is coupled to the socket 126 by crimping.
The flexible member 142, in some embodiments, is coupled to the
socket 126 by soldering.
[0019] The conductive path 120 in the connector 110 includes a
flexible member 148 located between two substantially rigid members
150 and 152. The flexible member 148 is not limited to being formed
from a particular flexible structure or a particular material. The
flexible member 148, in some embodiments, includes a conductive
braided member formed from tin coated copper. The flexible member
148 is not limited to being coupled to the two substantially rigid
members 150 and 152 using a particular method. The flexible member
148, in some embodiments, is coupled to one of the two
substantially rigid members 150 and 152 by soldering. The soldering
is confined substantially to grooves 154 and 156 formed in each of
the two substantially rigid members 150 and 152 to which the
flexible member 148 is secured by a wrapped wire before soldering.
A detailed description of a process for securing the flexible
member 148 to the rigid members 150 and 152 is provided below in
the description of FIG. 5.
[0020] The shroud 108 protects the pair of connectors 102 and the
conductive paths 104 and 106 at the interface or junction between
the connectors 110 and 112 when the pair of connectors 102 are
coupled together electrically. The shroud 108 is formed from a
flexible, insulative material. In some embodiments, the shroud 108
is formed from a fluorocarbon. Nubs 158 and 160 are bumps or other
distortions on a substantially uniform surface of the connectors
110 and 112, respectively, that prevent sliding of the shroud 108.
In some embodiments, the shroud 108 is held in place, at least
partially, by the nubs 158 and 160. In some embodiments,
hydrostatic pressure may be sufficient to hold the shroud 108 in
place during operation of the pair of connectors 102. Thus, the
nubs 158 and 160 may not be required. The shroud 108 provides a
hermetic seal at the interface or junction between the pair of
connectors 102.
[0021] FIG. 2 is a partially cut-away side view of the apparatus
100 shown in FIG. 1 including the pair of connectors 102 and the
conductive paths 118, 120, 122, and 124 in accordance with some
embodiments of the present invention. The conductive path 118
includes the socket 126, the flexible member 142, and the
substantially rigid member 144. The flexible member 142 couples the
socket 126 to the substantially rigid member 144. The substantially
rigid member 144 provides a conductive path from the flexible
member 142 through the bulkhead 114. The conductive path 120
includes the flexible member 148 and the two substantially rigid
members 150 and 152. The flexible member 148 couples the two
substantially rigid members 150 and 152 together. The substantially
rigid member 150 extends through the bulkhead 114. The conductive
path 122 includes the pin 128. The pin 128 extends through the
bulkhead 116. The conductive path 124 includes the substantially
rigid member 129. The substantially rigid member 129 extends
through the bulkhead 116.
[0022] The conductive path 118 includes the socket 126, the
flexible member 142, and the substantially rigid member 144. The
socket 126 and the substantially rigid member 144 are substantially
surrounded by an insulative material 162, such as PEEK. The
flexible member 142 is substantially surrounded by a flexible,
insulative material 164, such as rubber.
[0023] The conductive path 120 includes the flexible member 148.
The flexible member 148 substantially surrounds the flexible,
insulative material 164. A flexible sleeve 166 substantially
surrounds the flexible member 148. The flexible sleeve 166 is not
limited to being fabricated from a particular material. In some
embodiments, the flexible sleeve 166 is fabricated from rubber.
[0024] Thus, flexibility in the connector 110 is achieved by
substantially surrounding the flexible member 142 with a flexible,
insulative material 164, substantially surrounding the flexible,
insulative material 164 with the flexible member 148, and
substantially surrounding the flexible member 148 with the flexible
sleeve 166.
[0025] The connector 112 includes the pin 128 and the substantially
rigid member 129. The pin 128 and the substantially rigid member
129 are separated by an insulative material 168, such as PEEK.
[0026] FIG. 3 is a flow diagram of a method 300 of forming the
flexible connector 110, shown in FIG. 1 in accordance with some
embodiments of the present invention. The method 300 includes
forming a bulkhead assembly including two-or-more isolated bulkhead
conductive paths (block 302), forming a non-bulkhead assembly
including two-or-more isolated non-bulkhead conductive paths (block
304), and forming a flexible coupling between each of the
two-or-more isolated bulkhead conductive paths and each of the
two-or-more isolated non-bulkhead conductive paths to form a
flexible connector (block 306).
[0027] In some embodiments, forming the bulkhead assembly including
the two-or-more isolated bulkhead conductive paths includes forming
a first assembly including one of the two-or-more isolated bulkhead
conductive paths, forming a second assembly including one of the
two-or-more isolated bulkhead conductive paths, and assembling the
first and second assembly. In the first assembly, the one of the
two-or-more isolated bulkhead conductive paths is an inner path. In
the second assembly, the one of the two-or-more isolated bulkhead
conductive paths is an outer path.
[0028] In some embodiments, forming the first assembly includes
injection molding an insulative material around the inner
conductive path to form an inner conductive path assembly. Further,
forming the first assembly includes injection molding an insulative
material around the outer conductive path to form an outer
conductive path assembly. Still further, forming the first assembly
includes machining the inner conductive path assembly and the outer
conductive path assembly to form a machined inner conductive path
assembly and a machined outer path assembly. Finally, forming the
first assembly includes assembling the machined inner conductive
path assembly and the machined outer conductive path assembly
including an O-ring to provide seal between the inner path assembly
and the outer path assembly.
[0029] In some embodiments, forming the non-bulkhead assembly
including the two or more isolated non-bulkhead conductive paths
includes assembling a conductive, flexible member and an inner
conductive socket. Finally, forming the non-bulkhead assembly
includes injection molding insulative material to provide
insulation between the inner conductive socket and an outer
socket.
[0030] In some embodiments, forming the flexible coupling between
each of the two or more isolated bulkhead conductive paths and each
of the two or more isolated non-bulkhead conductive paths to form
the flexible connector includes coupling the conductive, flexible
member to the substantially rigid inner conductor of the bulkhead
assembly to form a bulkhead and non-bulkhead assembly. Further,
forming the flexible coupling includes forming a flexible material
around the inner conductive path. Finally, forming the flexible
coupling includes assembling conductive braid over the flexible
material and forming a flexible sleeve outside the conductive
braid.
[0031] FIG. 4 is a detailed view of the substantially rigid member
150 having the groove 154 and the flexible member 148 included in
the connector 110, shown in FIG. 1, and a wire 402, solder 404, and
a heatsink 406 for controlling wicking of the solder into the
braided flexible member 148, in accordance with some embodiments of
the present invention.
[0032] FIG. 5 is a flow diagram of a method 500 for securing the
flexible member 148, shown in FIG. 4, to the substantially rigid
member 150, shown in FIG. 4, in accordance with some embodiments of
the present invention. Referring to FIG. 1, FIG. 4, and FIG. 5, the
method 500 includes assembling, at least partially, the connector
110, shown in FIG. 1, having the groove 154, shown in FIG. 4,
(block 502), positioning the flexible member 148 over the groove
154 (block 504), using the wire 402 to secure the flexible member
148 in the groove 154 and provide a thermally conductive path for
applying heat through the assembly comprising the wire 402, the
flexible member 148, the solder 404 and the substantially rigid
member 150 to allow a proper solder joint (block 505), placing the
solder 404, shown in FIG. 4, in contact with the flexible member
148 (block 506), placing the heatsink 406, shown in FIG. 4, in
contact with the flexible member 148 near the groove 154 (block
508), and heating the wire 402, the flexible member 148, the solder
404 and the substantially rigid member 150 to cause the solder 404
to flow into the flexible member 148 in the groove 154 (block
510).
[0033] In some embodiments, securing the flexible member 148 in the
groove 154 includes wrapping the wire 402, shown in FIG. 4, in the
groove 154 to secure the flexible member 148 between the wire 402
and the groove 154. In some embodiments, placing the solder 404 in
contact with the flexible member 148 includes wrapping the solder
404 adjacent to the groove 154. In some embodiments, placing the
heatsink 406 in contact with the flexible member 148 near the
groove 154 includes placing the heatsink 406 adjacent to the solder
404. In some embodiments, heating the wire 402, the flexible member
148, the solder 404 and the substantially rigid member 150 to cause
the solder 404 to flow into the flexible member 148 in the groove
154 includes heating the wire 402, the flexible member 148, the
solder 404 and the substantially rigid member 150 by resistive
heating. In some embodiments, heating the wire 402, the flexible
member 148, the solder 404 and the substantially rigid member 150
by resistive heating includes generating a current in the flexible
member 148. In some embodiments, heating the wire 402, the flexible
member 148, the solder 404 and the substantially rigid member 150
to cause the solder 404 to flow into the flexible member 148 in the
groove 154 includes heating the wire 402, the flexible member 148,
the solder 404 and the substantially rigid member 150 using a heat
source. In some embodiments, the flexible member 148 includes a
conductive braid.
[0034] FIG. 6 illustrates a system 600 for drilling operations in
accordance with some embodiments of the present invention. The
system 600 includes a drilling rig 602 located at a surface 604 of
a well. The drilling rig 602 provides support for a drill string
608. The drill string 608 penetrates a rotary table 610 for
drilling a borehole 612 through subsurface formations 614. The
drill string 608 includes a Kelly 616 (in the upper portion), a
drill pipe 618 and a bottom hole assembly 620 (located at the lower
portion of the drill pipe 618). The bottom hole assembly 620 may
include drill collars 622, a downhole tool 624 and a drill bit 626.
The downhole tool 624 may be any of a number of different types of
tools including measurement-while-drilling (MWD) tools,
logging-while-drilling (LWD) tools, etc.
[0035] During drilling operations, the drill string 608 (including
the Kelly 616, the drill pipe 618 and the bottom hole assembly 620)
may be rotated by the rotary table 610. In addition or alternative
to such rotation, the bottom hole assembly 620 may also be rotated
by a motor (not shown) that is downhole. The drill collars 622 may
be used to add weight to the drill bit 626. The drill collars 622
also may stiffen the bottom hole assembly 620 to allow the bottom
hole assembly 620 to transfer the weight to the drill bit 626.
Accordingly, this weight provided by the drill collars 622 also
assists the drill bit 626 in the penetration of the surface 604 and
the subsurface formations 614.
[0036] During drilling operations, a mud pump 632 may pump drilling
fluid (known as "drilling mud") from a mud pit 634 through a hose
636 into the drill pipe 618 down to the drill bit 626. The drilling
fluid can flow out from the drill bit 626 and return back to the
surface through an annular area 640 between the drill pipe 618 and
the sides of the borehole 612. The drilling fluid may then be
returned to the mud pit 634, where such fluid is filtered.
Accordingly, the drilling fluid can cool the drill bit 626 as well
as provide for lubrication of the drill bit 626 during the drilling
operation. Additionally, the drilling fluid removes the cuttings of
the subsurface formations 614 created by the drill bit 626.
[0037] The downhole tool 624 may include one to a number of
different sensors 650, which monitor different downhole parameters
and generate data that is stored within one or more different
storage mediums within the downhole tool 624. The type of downhole
tool 624 and the type of sensors 650 thereon may be dependent on
the type of downhole parameters being measured. Such parameters may
include the downhole temperature and pressure, the various
characteristics of the subsurface formations (such as resistivity,
radiation, density, porosity, etc.), the characteristics of the
borehole (e.g., size, shape, etc.), etc. In some embodiments, the
downhole tool 624 includes electronic modules 652 and 654 coupled
together by the pair of connectors 100, also shown in FIG. 1.
Exemplary electronic modules 652 and 654 include acoustic
measurement modules, gamma ray measurement modules, data
acquisition modules, and data communication modules.
[0038] Reference in the specification to "an embodiment," "one
embodiment," "some embodiments," or "other embodiments" means that
a particular feature, structure, or characteristic described in
connection with the embodiments is included in at least some
embodiments, but not necessarily all embodiments, of the invention.
The various appearances of "an embodiment," "one embodiment," or
"some embodiments" are not necessarily all referring to the same
embodiments.
[0039] If the specification states a component, feature, structure,
or characteristic "may," "might," or "could" be included, that
particular component, feature, structure, or characteristic is not
required to be included. If the specification or claim refers to
"a" or "an" element, that does not mean there is only one of the
element. If the specification or claims refer to "an additional"
element, that does not preclude there being more than one of the
additional element.
[0040] Although specific embodiments have been described and
illustrated herein, it will be appreciated by those skilled in the
art, having the benefit of the present disclosure, that any
arrangement which is intended to achieve the same purpose may be
substituted for a specific embodiment shown. This application is
intended to cover any adaptations or variations of the present
invention. Therefore, it is intended that this invention be limited
only by the claims and the equivalents thereof.
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