U.S. patent application number 11/021527 was filed with the patent office on 2006-06-22 for electronic module for system board with pass-thru holes.
Invention is credited to Christian L. Belady, Steven A. Belson, Stuart C. Haden, Shaun L. Harris, Eric C. Peterson, Gary W. Williams.
Application Number | 20060133042 11/021527 |
Document ID | / |
Family ID | 36580345 |
Filed Date | 2006-06-22 |
United States Patent
Application |
20060133042 |
Kind Code |
A1 |
Belady; Christian L. ; et
al. |
June 22, 2006 |
ELECTRONIC MODULE FOR SYSTEM BOARD WITH PASS-THRU HOLES
Abstract
Embodiments include apparatus, methods, and systems of an
electronic module for a system board having at least one pass-thru
hole. An exemplary electronic module, connectable to a system board
with a pass-thru hole, includes a first portion coupled to one side
of the system board. The first portion has a printed circuit board
(PCB) with plural processors. A second portion of the electronic
module couples to a second, opposite side of the system board. The
second portion has a power system board electrically coupled to the
first portion. The second portion also includes a thermal
dissipation device that extends through the pass-thru hole of the
system board.
Inventors: |
Belady; Christian L.;
(McKinney, TX) ; Williams; Gary W.; (Rowlett,
TX) ; Harris; Shaun L.; (McKinney, TX) ;
Belson; Steven A.; (Plano, TX) ; Peterson; Eric
C.; (McKinney, TX) ; Haden; Stuart C.; (Lucas,
TX) |
Correspondence
Address: |
HEWLETT PACKARD COMPANY
P O BOX 272400, 3404 E. HARMONY ROAD
INTELLECTUAL PROPERTY ADMINISTRATION
FORT COLLINS
CO
80527-2400
US
|
Family ID: |
36580345 |
Appl. No.: |
11/021527 |
Filed: |
December 21, 2004 |
Current U.S.
Class: |
361/704 ;
257/E23.105 |
Current CPC
Class: |
G06F 1/189 20130101;
G06F 1/20 20130101; H01L 2924/00 20130101; H05K 2201/064 20130101;
H05K 2201/10689 20130101; H01L 2924/0002 20130101; H05K 2201/1056
20130101; H01L 23/3677 20130101; H01L 2924/0002 20130101; H05K
1/0204 20130101; H05K 1/144 20130101; H05K 2201/10189 20130101;
H05K 2203/1572 20130101; H05K 2201/045 20130101; H05K 1/0263
20130101; H05K 1/141 20130101; H05K 2201/09054 20130101; H05K
3/0061 20130101 |
Class at
Publication: |
361/704 |
International
Class: |
H05K 7/20 20060101
H05K007/20 |
Claims
1. An electronic module connectable to a system board with
pass-thru holes, the electronic module comprising: a first portion
coupled to one side of the system board and having a printed
circuit board (PCB) with plural processors; and a second portion
coupled to a second, opposite side of the system board, having a
power system board electrically coupled to the first portion, and
having thermal dissipation device, wherein the thermal dissipation
device extends through at least one of the pass-thru holes.
2. The electronic module of claim 1 wherein the PCB forms one side
of the electronic module, and the power system board forms a second
side of the electronic module.
3. The electronic module of claim 1 wherein each processor is
aligned with one of the pass-thru hole to receive a portion of the
thermal dissipation device that extends through the pass-thru
hole.
4. The electronic module of claim 1 wherein the thermal dissipation
device directly contacts the plural processors and the power system
for dissipating heat directly away from the plural processors and
the power system.
5. The electronic module of claim 1 wherein the thermal dissipation
device has plural extensions that extend through plural pass-thru
holes of the system board.
6. The electronic module of claim 5 wherein the extensions conduct
heat away from the plural processors.
7. The electronic module of claim 1 wherein heat generated by the
processors is conducted, via the thermal dissipation device, from
the first portion to the second portion.
8. The electronic module of claim 1 wherein heat generated by the
processors is conducted through the at least one pass-thru hole and
exited from the electronic module.
9. The electronic module of claim 1 wherein the thermal dissipation
device substantially fills a volume of space formed between the PCB
and the power system board.
10. A method, comprising: connecting a first portion of an
electronic module to one side of a printed circuit board (PCB)
having at least one pass-thru hole; connecting a second portion of
the electronic module to a second, opposite side of the PCB such
that a thermal dissipation device disposed between the first and
second portions extends through the at least one pass-thru hole;
and aligning plural heat-generating devices in the first portion
with plural pass-thru holes in the PCB.
11. The method of claim 10 further comprising dissipating heat,
with the thermal dissipation device, from plural heat-generating
devices located in the first portion to the second portion.
12. The method of claim 10 further comprising conducting heat from
plural processors in the first portion through the at least one
pass-thru hole.
13. The method of claim 10 further comprising providing DC power
from the second portion to the first portion.
14. The method of claim 10 further comprising: conducting heat,
generated from a processor in the first portion, from the first
portion to the second portion; dissipating the heat from the second
portion using a liquid cold plate.
15. The method of claim 10 further comprising: aligning plural
extensions on the thermal dissipation device with the plural
pass-thru holes and the plural heat-generating devices.
16. The method of claim 10 further comprising: providing DC power,
via a power board in the second portion, to the first portion;
providing processing functionality from the first portion to the
PCB; dissipating heat from the first portion and through the at
least one pass-thru hole.
17. An electronic module connectable to a system board with a
pass-thru hole, the electronic module, comprising: a circuit board
having plural separate processors; a power board coupled, to form a
vertically stacked-up configuration, to the circuit board for
providing power to the circuit board; and a thermal dissipation
device disposed between the circuit and power boards for
dissipating heat away from the processors, wherein the electronic
module extends through the pass-thru hole and connects on two
opposite sides of the system board.
18. The electronic module of claim 17 wherein the thermal
dissipation device extends through the pass-thru hole to conduct
heat away from the processors.
19. The electronic module of claim 17 wherein: the electronic
module has a rectangular configuration; the pass-thru holes extends
above two processors; the thermal dissipation device dissipates
heat, via a direct heat exchange, away from both the power board
and the two processors.
20. The electronic module of claim 17 wherein the circuit board
forms one side of the electronic module, the power board forms
another side of the electronic module, and the system board passes
through the electronic module between the circuit and power boards.
Description
BACKGROUND
[0001] Some electronic systems utilize several printed circuit
boards with many different electronic components interconnected to
the circuit boards. As these electronic systems decrease in size
and increase in performance, packing density, heat dissipation, and
power distribution architecture become increasingly important.
[0002] One way to increase packing density and reduce the actual
size of an electronic device is to more closely position the
electrical components together. Electrical components within a
circuit board, however, are generally already tightly confined, and
additional space may not be readily available. If, however,
electrical components can be positioned to reduce the overall size
of the electronic device, then significant savings and advantages
can be realized.
[0003] As electrical components are more densely packed together
and as performance of these components increases, heat dissipation
can become a more significant factor in many electronic systems.
Circuit boards may include a plurality of heat-generating devices
that must be cooled in order to operate within a specified
operating temperature. If these heat-generating devices are not
sufficiently cooled, then the devices can exhibit a decrease in
performance or even permanently fail. Further, if the
heat-generating devices are closely packed together, then heat from
one device could effect the performance of an adjacent device.
[0004] The design and layout of printed circuit board components
can be quite complex and challenging. Designers must consider many
factors, such as packing density and heat dissipation, to name a
few examples. Improvements in these areas can realize significant
benefits for electronic systems and devices.
SUMMARY
[0005] Embodiments include apparatus, methods, and systems of an
electronic module for a system board having at least one pass-thru
hole. An exemplary electronic module, connectable to a system board
with a pass-thru hole, includes a first portion coupled to one side
of the system board. The first portion has a printed circuit board
(PCB) with plural processors. A second portion of the electronic
module couples to a second, opposite side of the system board. The
second portion has a power system board electrically coupled to the
first portion. The second portion also includes a thermal
dissipation device that extends through the pass-thru hole of the
system board.
[0006] In another exemplary embodiment, a method comprises
connecting a first portion of an electronic module to one side of a
printed circuit board (PCB) having at least one pass-thru hole; and
connecting a second portion of the electronic module to a second,
opposite side of the PCB such that a thermal dissipation device
disposed between the first and second portions extends through the
at least one pass-thru hole.
[0007] Other embodiments and variations of these embodiments are
shown and taught in the accompanying drawings and detailed
description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] FIG. 1 is an exploded side view of a block diagram of an
electronic assembly in accordance with an exemplary embodiment of
the present invention.
[0009] FIG. 2 is a side view of the electronic assembly of FIG. 1
with the electronic assembly being assembled together.
[0010] FIG. 3 is an end view of FIG. 2.
[0011] FIG. 4A is an exploded perspective view of a thermal
dissipation device with a PCB having pass-thru holes.
[0012] FIG. 4B is an exploded perspective view of another exemplary
embodiment of a thermal dissipation device with a PCB having
pass-thru holes.
[0013] FIG. 4C is an exploded perspective view of yet another
exemplary embodiment of a thermal dissipation device with a PCB
having a pass-thru hole.
[0014] FIG. 5 is a side view of an exemplary embodiment of an
electronic assembly being assembled together.
[0015] FIG. 6 is an end view of FIG. 5.
[0016] FIG. 7 is an exploded side view of a block diagram of an
electronic assembly in accordance with another exemplary embodiment
of the present invention
[0017] FIG. 8 is a side view of the electronic assembly of FIG. 7
with the electronic assembly being assembled together.
[0018] FIG. 9A is an exemplary embodiment of a thermal dissipation
device.
[0019] FIG. 9B is another exemplary embodiment of a thermal
dissipation device.
[0020] FIG. 9C is another exemplary embodiment of a thermal
dissipation device.
[0021] FIG. 9D is another exemplary embodiment of a thermal
dissipation device.
DETAILED DESCRIPTION
[0022] FIGS. 1-3 show an electronic system or assembly 100 in
accordance with an exemplary embodiment of the present invention.
The electronic assembly 100 includes two printed circuit boards
(PCB) or printed wiring boards (PWB) 102 and 104. The PCBs 102 and
104 can have a variety of configurations and still be within
embodiments in accordance with the invention. By way of example,
the PCBs can include power module circuit boards, voltage
regulation module (VRM) circuit boards, controller boards (such as
a special type of expansion board that contains a controller for a
peripheral device), expansion boards (such as any board that plugs
into an expansion slot of a computer), or modules. As another
example, the PCB 102 can be a motherboard, and the PCB 104 can be a
daughterboard.
[0023] A motherboard is a printed circuit board that can be used in
a personal computer, server, or other electronic device. The
motherboard (also known as a main board or system board) can
provide attachment points for processors, graphics cards, sound
cards, controllers, memory, integrated circuits (ICs), modules,
PCBs, and many other electronic components and devices in a
computing system. The daughterboard can be utilized as an extension
of the motherboard or other card or board. The daughterboard can
have plugs, sockets, pins, connectors, or other attachments for the
motherboard or other boards. Connectors 106A and 106B, for example,
can be used to electrically couple the PCB 102 to the PCB 104.
Connectors 106 provide a mechanical and electrical interface or
connection between the PCBs and may include, for example, a
removably connectable plug (male) and socket (female).
Alternatively, a single connector can be used to connect the PCBs
102 and 104. Further, a connection mechanism between PCBs 102 and
104 can be located at various positions, such as, but not limited
to, the sides and/or ends of the PCBs. Further yet, soldering can
be used in place of or in conjunction with any connection.
[0024] The PCBs 102 and 104 include a plurality of electronic
components or devices. For example, the PCB 104 includes a
plurality of heat-generating components or devices 110. These
heat-generating devices include any electronic component that
generates heat during operation. For example, heat-generating
devices include, but are not limited to, electronic power circuits,
integrated circuits (ICs) or chips, digital memory chips,
application specific integrated circuits (ASICs), processors (such
as a central processing unit (CPU) or digital signal processor
(DSP)), discrete electronic devices (such as field effect
transistors (FETs)), other types of transistors, or devices that
require heat to be thermally dissipated from the device for the
device to operate properly or within a specified temperature range.
An ASIC can comprise an integrated circuit or chip that has
functionality customized for a particular purpose or application.
The PCBs 102 and 104 and/or power system 130 can also include a
plurality of electronic components or device that may or may not
generate heat, that may generate low or insignificant amounts of
heat, or that may generate heat but not require the generated heat
to be thermally dissipated from the device for the device to
operate properly or within a specified temperature range. Examples
of such devices include, but are not limited to, resistors,
capacitors, transistors, diodes, memories, etc.
[0025] The electronic assembly 100 includes at least one thermal
solution or thermal dissipation device 120. Thermal dissipation
devices include, but are not limited to, heat spreaders, cold
plates or thermal-stiffener plates, refrigeration (evaporative
cooling) plates, heat pipes, mechanical gap fillers (such as a
plurality of rods, pins, etc.), thermal pads, or other devices
adapted to dissipate heat. Further, thermal dissipation devices
include thermal compounds and thermal interface material that can
be used to form a thermally conductive layer on a substrate,
between electronic components, or within a finished component. For
example, thermally conductive resins, tapes, molded thermoplastic
compounds, adhesives, gap pads, and greases can be used between a
heat-generating device and thermal dissipating device to improve
heat dissipation and/or heat transfer. Further, thermal dissipation
devices include heatsinks. A heatsink is a component designed to
reduce the temperature of a heat-generating device or component,
such as heat-generating components 110. A heatsink, for example,
can dissipate heat in a direct or indirect heat exchange with the
electronic components, the heat being dissipated into surrounding
air or surrounding environment. Numerous types of heatsinks can be
utilized with embodiments in accordance with the present invention.
For example, embodiments can include heatsinks without a fan
(passive heatsinks) or heatsinks with a fan (active heatsink).
Other examples of heatsinks include extruded heatsinks, folded fin
heatsinks, cold-forged heatsinks, bonded/fabricated heatsinks, and
skived fin heatsinks. Further, the thermal dissipation device,
including heatsinks, can use liquids or phase change material. For
example, the thermal dissipation device can conduct heat from heat
generating devices to a heatsink that is liquid or air cooled.
Furthermore, liquid pipes or liquid loops can be used to evacuate
or transfer heat from the thermal dissipation device or module to
an external location that is remote from the thermal dissipation
device or module.
[0026] The electronic assembly 100 also includes at least one power
supply or power system 130. Electrical connectors or power coupling
devices 140 connect the respective power system 130 to the PCB 104.
FIGS. 1-3 show one connector 140 located at an end or corner of the
PCB 104 and/or power system 130. Although one connector 140 is
shown, embodiments in accordance with the invention are not limited
to a particular number, type, or location of connectors. For
example, multiple connectors can be used to couple the power system
130 to the PCB 104. Alternatively, the connectors can be located at
various positions, such as, but not limited to, the sides, middle,
and/or ends of the PCB 104 and/or power system 130. Further yet,
such connectors can pass through a hole or opening 142 in the PCB
102 or pass around or adjacent the PCB 102 to establish a
connection between the PCB 104 and power system 130.
[0027] The power system 130 can include numerous embodiments for
providing power to electronic components (such as heat-generating
components 110) and/or PCBs (such as the PCB 104) within the
electronic assembly 100. For example, the power system can be a
factorized power architecture (FPA) module, a power converter, such
as a direct current (DC) converter or DC-DC converter, DC linear
regulator, AC-DC converter, DC switching regulator, or DC charge
pump.
[0028] The power system 130 can be configured as PCBs, power module
assemblies, power circuit cards/boards, and/or power module PCBs.
As shown in FIGS. 1-3, the power system 130 is disposed in a
parallel and vertically stacked-up relationship with the thermal
dissipation device 120 and PCBs 102 and 104.
[0029] The PCB 102 includes a plurality of pass-thru holes 150.
Pass-thru holes are holes or openings that extend through something
(example, the PCB 102). Each pass-thru hole 150 is adapted or
shaped to receive a portion of the thermal dissipation device 120
such that the portion extends through the hole or opening.
[0030] As best shown in FIGS. 1 and 2, the thermal dissipation
device 120 includes a plurality of extensions or protrusions 160
that extends outwardly from a body or base 162 of the thermal
dissipation device 120. The extensions 160 are adapted and shaped
to fit through corresponding pass-thru holes 150 of the PCB 102 and
contact, abut, or come in close proximity with a top outer surface
of heat-generating devices 110.
[0031] The power system 130 may be modular and replaceable. In some
embodiments, the power system 130 is an independently-operable unit
or module that can be constructed with standardized units or
dimensions for flexibility and replaceability for use in the
electronic assembly 100. Further, the power system 130 can be
connected to or removed from the electronic assembly (example, the
PCB 104) without connecting, removing, or replacing other
components in the electronic assembly 100 (example, the
heat-generating components 110). As such, the power system 130 can
be serviced (example, replaced or repaired) independently of the
PCB 102 or the PCB 104 and/or heat generating components 110. By
way of illustration, suppose for example that power system 130
fails or otherwise needs replaced or upgraded. The power system 130
can be disconnected and removed from the PCB 104 without removing
or replacing the heat-generating components 110 and/or the PCBs 102
and 104. Alternatively, the thermal dissipation device 120 could be
simultaneously removed with the power system 130.
[0032] The PCB 104 may be modular and replaceable. In some
embodiments, the PCB 104 is an independently-operable unit or
module that can be constructed with standardized units or
dimensions for flexibility and replaceability for use in the
electronic assembly 100. Further, the PCB 104 can be connected to
or removed from the electronic assembly (example, the PCB 102
and/or power system 130) without connecting, removing, or replacing
other components in the electronic assembly 100 (example, the power
system 130). As such, the PCB 104 can be serviced (example,
replaced or repaired) independently of the PCB 102 or the power
system 130 and/or thermal dissipation device 120. By way of
illustration, suppose for example that the PCB 104 fails or
otherwise needs replaced or upgraded. The PCB 104 can be
disconnected and removed from the PCB 102 and/or power system 130
while the power system 130 and thermal dissipation device 120
remain connected to the PCB 102. Once the PCB 104 is removed,
heat-generating components 110 could, for example, be repaired or
replaced, and the PCB 104 then re-attached or re-connected to the
PCB 102 and the power system 130.
[0033] Once connected, the PCB 102 is sandwiched between the PCB
104 and the power system 130. Further, the PCBs 102 and 104 and
power system 130 are spaced apart, parallel, and mechanically and
electrically connected to form a vertical stacked-up configuration.
As shown in FIGS. 1-3, the electronic assembly 100 comprises at
least three different vertically stacked layers, with each layer
being separated from the other layers. A first or top layer
includes the PCB 104; a second or middle layer includes the PCB
102; and a third or bottom layer includes the power system 130. The
thermal dissipation device 120 is disposed between the second and
third layers and can, in some embodiments, form part of the third
layer.
[0034] In one exemplary embodiment, the thermal dissipation device
120 substantially fills a volume of space that extends above a top
surface of the heat-generating components 110 and that extends
underneath the power system 130 and above the PCB 102. As shown for
example in FIGS. 1 and 2, a portion of the top side 166 of the
thermal dissipation device 120 extends along all of or
substantially all of the surface area (length x width) of an
underside 168 of the power system 130.
[0035] Although FIGS. 1-3 illustrate the PCB 104, power system 130,
and thermal dissipation device 120 as being one-piece, embodiments
in accordance with the invention are not limited to being
one-piece, integrally formed, or the like. The PCB 104, power
system 130, and thermal dissipation device can be formed as
separate, distinct units or pieces that, for example, couple
together or that electrically and/or mechanically communicate with
each other.
[0036] The thermal dissipation device 120 can directly or
indirectly attach to or contact with various layers and/or
electrical components (such as the power system 130, the
heat-generating components 110, and/or PCBs 102 and 104). For
example, the thermal dissipation device 120 can directly contact
the power system 130 so as to directly transfer or dissipate heat
away from the power system. For example, heat can transfer from the
underside 168 of the power system 130 to the top side 166 of the
thermal dissipation device 120. Further, the thermal dissipation
device 120 can directly contact the heat-generating components 110
so as to directly transfer or dissipate heat away from the
heat-generating components.
[0037] As best shown in FIGS. 1 and 2, thermal dissipation device
120 comprises a unitary or single member. Embodiments in accordance
with the invention, though, can utilize a wide variety of types and
number of thermal dissipation devices. For example, the thermal
dissipation device 120 can comprise a plurality of individual,
separate members. Some examples of various embodiments that can be
utilized in conjunction with the electronic assembly 100 are shown
in FIGS. 4A-4C.
[0038] FIG. 4A shows an exemplary embodiment of a PCB 102A and a
thermal dissipation device 120A. The PCB 102A has plural (three
shown) pass-thru holes 150A, and the thermal dissipation device has
plural (three shown) extensions 160A. The pass-thru holes 150A are
shaped and sized to receive the extensions 160A such that the
extensions can pass through the PCB 102A to contact heat-generating
components (shown in FIGS. 1-3). As shown, the number, size, and
shape of the extensions 160A correspond to the number, size, and
shape of pass-thru holes 150A. In one exemplary embodiment, one
extension 160A and one corresponding pass-thru hole 150A can be
provided for each heat-generating device (for example, each
heat-generating device 110 on PCB 104 shown in FIGS. 1-3).
[0039] FIG. 4B shows another exemplary embodiment of a PCB 102B and
a thermal dissipation device 120B. The PCB 102B has plural (four
shown) pass-thru holes 150B, and the thermal dissipation device
120B has plural (four shown) extensions 160B. The extensions 160B
are separate and removable from a body portion 180B of the thermal
dissipation device 120B. The pass-thru holes 150B are shaped and
sized to receive the extensions 160B such that the extensions can
pass through the PCB 102B to contact heat-generating components
(shown in FIGS. 1-3). As shown, the number, size, and shape of the
extensions 160B correspond to the number, size, and shape of
pass-thru holes 150B. In one exemplary embodiment, one extension
160B and one corresponding pass-thru hole 150B can be provided for
each heat-generating device (for example, each heat-generating
device 110 on PCB 104 shown in FIGS. 1-3).
[0040] FIG. 4 C shows another exemplary embodiment of a PCB 102C
and a thermal dissipation device 120C. The PCB 102C has a single
pass-thru hole 150C, and the thermal dissipation device 120C has a
single extension 160C. The extension 160C could be integral with a
body portion 180C or separate and removable from the body portion
180C of the thermal dissipation device 120C. The pass-thru hole
150C is shaped and sized to receive the extension 160C such that
the extension can pass through the PCB 102C to contact
heat-generating components (shown in FIGS. 1-3). As shown, the
number, size, and shape of the extension 160C correspond to the
number, size, and shape of pass-thru holes 150C. In one exemplary
embodiment, one extension 160C and one corresponding pass-thru hole
150C can be large enough to cover plural adjacent heat-generating
devices (for example, plural heat-generating devices 110 on PCB 104
shown in FIGS. 1-3).
[0041] Embodiments in accordance with the present invention are not
limited a specific location, number, size, or shape of pass-thru
holes. For example, the pass-thru holes can be provided on a
periphery or edge of a PCB or power system.
[0042] Various different electronic components, layers, and PCBs
can be combined into different embodiments in accordance with the
invention. FIGS. 5 and 6 illustrate one such exemplary embodiment
as electronic assembly 500. In this figure, the processor circuit
board can include (among other electrical components) processors,
memories, and ASICs. For example, the processor circuit board can
have numerous electronic heat-generating components, such as plural
processors, an ASIC, and memory, to name a few examples. The
processor circuit board is coupled, via a connector, to a system
board. The system board is sandwiched between a power board and the
processor circuit board in a vertical stacked-up configuration. A
thermal solution is positioned between the power and system boards
and directly above one surface of the power board to dissipate heat
away from the power board. The thermal solution has a plurality of
feet or extensions that extend through pass-thru holes in the
system board. These feet contact the processors, ASIC, and memory
to conduct and dissipate heat, via direct heat exchange, from the
processors, ASIC, and memory. A power connector extends through a
pass-thru in the system board to connect the power board to the
processor circuit board. The power board can include power controls
that can, for example, provide power control functionality for the
power board.
[0043] FIGS. 7 and 8 show another embodiment of an electronic
assembly 700 wherein like reference numerals are used with common
elements from FIGS. 1-3. Electronic assembly 700 includes a power
system 730 disposed between a first thermal dissipation device 120
and a second thermal dissipation device 720. The power system 730
includes at least one pass-thru hole 750. Further, the second
thermal dissipation device 720 includes at least one protrusion or
extension 760 that is shaped and size to pass through the pass-thru
hole 750 and contact the thermal dissipation device 120. Exemplary
embodiments for pass-thru holes and extensions are discussed in
connection with FIGS. 1-3 and 4A-4C.
[0044] Although FIGS. 7 and 8 illustrate two separate thermal
dissipation devices 120, 720, embodiments in accordance with the
invention are not limited to two separate devices. For example, the
thermal dissipation devices 120, 720 could be combined into one
single thermal dissipation device. As an illustration, the thermal
dissipation device 120 could extend through the pass-thru hole 750
of the power system 730. As another example, the thermal
dissipation devices 120, 720 could be formed from numerous separate
components.
[0045] Heat can be conducted, exchanged, and dissipated through
plural layers, devices, components, and/or modules in a variety of
embodiments in accordance with the invention. For illustrations
purposes, some of these exemplary embodiments are discussed in
connection with FIGS. 7 and 8.
[0046] As one example, heat can be evacuated or dissipated for a
module or layer from a common exit location or common surface area.
As shown in FIGS. 7 and 8, heat generated by the heat-generating
components 110 can be vertically conducted or transferred through
the pass-thru holes 150 of both the PCB 102 and pass-thru hole 750
of the power system 730 and thereafter dissipated into the air or
environment at a top surface of the electronic assembly. For
instance, as heat is generated from heat-generating components 110,
the generated heat is transferred from a top surface of the
heat-generating components 110 to extensions 160 of thermal
dissipation device 120. This heat travels through the extensions
160, into the body 162, through extension 760, and exits a surface
770 of thermal dissipation device 720. In this manner, heat is
transferred from one end or side of the electronic assembly 100 to
another end or side of the electronic assembly.
[0047] The surface 770 of the thermal dissipation device 720 can be
enhanced to facilitate heat dissipate and/or heat exchange. For
example, the surface 770 can include fins, rods, pins, or other
features. Further yet, the surface of any thermal dissipation
device can be formed as a separate body or unit that mounts to the
body of the thermal dissipation device.
[0048] Although FIGS. 7 and 8 illustrate heat conduction or direct
heat exchange to dissipate heat (example, heat being transferred
from the heat-generating components 110, vertically through the PCB
102 and power system 730 and through the two thermal dissipation
devices 120, 720 and exiting through a surface of the thermal
dissipation device 720), heat can be dissipated in other ways as
well. For example, one or both of the thermal dissipation devices
120, 720 can be an active device that produces an airflow. For
purposes of illustration only, the electronic assembly 700 is shown
with an airflow direction as indicated with arrows (the airflow
being into the page and indicated with a circle and "X"). The
airflow can be provided, for example, with a fan or other device
positioned within the electronic assembly 700 or within or
proximate the thermal dissipation devices 120, 720. For example,
the airflow can be generated from a system fan. The airflow is
directed in a pathway that is parallel to the PCBs 102 and 104 and
power system 730. Airflow, however, is not limited to any
particular direction. In some embodiments, for example, the airflow
can be directed in a perpendicular direction with respect to the
PCB 102, PCB 104, power system 130, and/or heat-generating
components 110. A primary airflow can thus be directed at, above,
or below the PCBs 102 and 104, the heat-generating components 110,
the power system 730, and/or the thermal dissipation devices 120,
720. Further, the primary airflow can be simultaneously directed to
several different components/layers (such as the PCBs 102 and 104,
the heat-generating components 110, the power system 730, and/or
the thermal dissipation devices 120, 720) or exclusively at
individual components/layers. Thus, the same airflow can be used to
cool or dissipate heat simultaneously from multiple layers and/or
components or solely from a single layer and/or component.
[0049] The airflow can be utilized to assist or augment heat
transfer or dissipation. In this regard, the electronic assembly
700 can utilize one or both of heat conduction and/or an airflow
pathway to dissipate heat. The combinations of heat conduction and
airflow to dissipate heat are numerous. By way of illustration, the
thermal dissipation device 120 can directly contact the
heat-generating components 110 to conduct heat away from these
components. At the same time, either or both thermal dissipation
devices 120, 720 could generate or be exposed to an airflow that is
directed at both the PCBs 102, 104 and the thermal dissipation
devices. For example, this airflow could be utilized to cool the
PCB 104 (including heat-generating components) and the thermal
dissipation device 120 as the thermal dissipation device conducts
and dissipates heat away from the heat-generating components 110.
Thus, the same thermal dissipation device simultaneously dissipates
heat away from PCBs 102 and 104, heat-generating components 110,
and power system 730.
[0050] Thermal dissipation devices can utilize a remote heat
exchanger (RHE). An RHE enables the thermal dissipation device to
be remote from the heat-generating device (such as PCB 104,
heat-generating components 110, and/or power system 730). For
example, heat can be transferred from the heat-generating device to
an attachment block having a heat pipe. Further, the heat pipe can
be integral to the module or any portion of the electronic system
(example, the thermal dissipation device) and extend outwardly from
the electronic system to a remote heatsink. Alternatively, the heat
pipe can attach to a surface of the module or system (example a
surface of a thermal dissipation device) and then extend to a
remote heatsink. The heat pipe, for instance, can be a hollow
copper pipe containing a fluid and wicking material. Through a
process of vaporization and re-condensation, heat travels through
the heat pipe to a heat exchanger, such as a finned heat sink.
Localized airflow can be used to evacuate the heat to the
environment.
[0051] Looking to FIGS. 7 and 8 as examples, the thermal
dissipation device 720 could be a cold-plate and/or utilize heat
dissipation via heat pipes or liquids. The "In" and "Out" arrows
signify liquid-in and liquid-out, respectively. As such, the
thermal dissipation device 720 can be coupled to a pump and/or a
heat exchanger to circulate a cooling liquid through the thermal
solution to cool any one or combination of PCBs, heat-generating
components, power system, etc. The thermal dissipation device 720
can be utilized in conjunction with one or both of the heat
conduction and/or airflow cooling techniques discussed herein. As
one example, the thermal dissipation device 120 of FIGS. 1-3 can
include a separate piece or unit on the top surface 166 (such as
the thermal dissipation device 720 discussed in connection with
FIGS. 7 and 8). This separate piece could be a liquid cold plate,
evaporator, refrigerator, heatsink, or other device or technology
known in the art.
[0052] As discussed herein, the thermal dissipation device can
comprise numerous different embodiments in accordance with the
invention. FIGS. 9A to 9D illustrate further examples of thermal
dissipation devices that can be utilized in conjunction with the
electronic assembly. These examples illustrate a single airflow,
but multiple airflows with various directions are within
embodiments in accordance with the invention.
[0053] FIG. 9A shows a thermal dissipation device 900A having a
plurality of openings 910A. The openings 910A extend through both a
base portion 920A and plural extensions 930A. Further, the openings
910A can have a variety of configurations and/or shapes and include
slots, holes, etc. and can be formed from adjacent pins, rods,
fins, etc. The openings 910A enable an airflow (the airflow being
into the page and indicated with a circle and "X") to pass through
the thermal dissipation device 900A.
[0054] FIG. 9B shows another example of a thermal dissipation
device 900B having a plurality of openings 910B. The openings
extend through both a base portion 920B and plural extensions 930B.
As shown, the extensions 930B are separate and removable from the
base portion 920B. Further, the openings 910B can have a variety of
configurations and/or shapes and include slots, holes, etc. and can
be formed from adjacent pins, rods, fins, etc. The openings 910B
enable an airflow (the airflow being into the page and indicated
with a circle and "X") to pass through the thermal dissipation
device 900B.
[0055] FIG. 9C shows another example of a thermal dissipation
device 900C having a plurality of openings 910C. Extensions 930C
extend upwardly from a base portion 920C. Further, the openings
910C can have a variety of configurations and/or shapes and include
slots, holes, etc. and can be formed from adjacent pins, rods,
fins, etc. The openings 910C enable an airflow (the airflow being
into the page and indicated with a circle and "X") to pass through
the thermal dissipation device 900C.
[0056] FIG. 9D shows another example of a thermal dissipation
device 900D having a plurality of openings 910D. Extensions 930D
are separate and removable from a base portion 920D. These
extensions 930D extend through holes or openings 940D in the base
portion 920D. The openings 910D can have a variety of
configurations and/or shapes and include slots, holes, etc. and can
be formed from adjacent pins, rods, fins, etc. The openings 910D
enable an airflow (the airflow being into the page and indicated
with a circle and "X") to pass through the thermal dissipation
device 900D.
[0057] Embodiments in accordance with the present invention can
utilize a modular connective architecture. If a particular
electronic component (including PCBs) or device fails or otherwise
needs to be replaced, the electronic component can be removed from
the module or the electronic assembly and replaced with a new
and/or different component. As such, the electronic assemblies can
be constructed with standardized electronic components and/or
dimensions to enable flexibility and variety of use and exchange of
components. Looking to FIGS. 5 and 6 as an example, if the thermal
solution fails or needs to be replaced, the thermal solution and
power board can be disconnected and/or removed from the electronic
assembly. Thereafter, a new and/or different thermal solution can
be connected to the electronic assembly and the power board
attached to the thermal solution. As another example, if the power
board fails or needs to be replaced, the power board can be
disconnected or uncoupled from the power connector and removed from
the electronic assembly while the processor circuit board and
system board remain mechanically connected. The thermal solution
can be removed with the power board or remain connected to the
electronic assembly. A new and/or different power circuit board can
thereafter be connected to the power connector and utilized with
the electronic assembly. As such, expensive heat-generating
components (such as processors, memories, ASICs, etc.) can remain
unchanged and do not need to be removed or replaced when the power
board and/or thermal solution are removed or replaced.
[0058] As used herein, the term "module" means a unit, package, or
functional assembly of electronic components for use with other
electronic assemblies or electronic components. A module may be an
independently-operable unit that is part of a total or larger
electronic structure or device. Further, the module may be
independently connectable and independently removable from the
total or larger electronic structure.
[0059] The configuration or arrangement of electronic components,
layers, and/or modules shown in the figures saves weight, space,
and costs since the components and/or layers are efficiently spaced
and additional thermal dissipation devices are not required. For
example, embodiments in accordance with the present invention can
utilize a variety of modules. Looking to FIGS. 1-3, the PCB 104 can
be a processor module that includes heat-generating components 110
(such as plural separate processors, an ASIC, and memory all on the
same board or card). As another example, the power system 130 can
form a power system module that may or may not include the thermal
dissipation device 120. The power system module can vertically
stack and connect or coupled, via connector 140, to the PCB 104.
The thermal dissipation device 120 can be disposed on one surface
of the power system 130. Together, the power system module,
connector, processor module, and thermal dissipation device form a
processor/power module that can be removably connected to, for
example, the PCB 102. FIGS. 1-3, for example, show such a
processor/power module connected, via connectors 106A and 106B, to
PCB 102. Further, the power system 130 can provide a power source
that is proximally close to the load (example the PCB 104) in order
to minimize noise and optimize step load performance.
[0060] In one exemplary embodiment, the processor/power module can
comprise two halves that mechanically and electrically connect or
couple together. A first half includes the power system module,
shown for example as 190 in FIG. 1. The power system module can
include the power system 130 with or without the thermal
dissipation device 120. A second half includes the processor
module, shown for example as 192 in FIG. 1. The processor module
includes the heat-generating components 110. In order to assemble
the processor/power module, the first half (i.e., the power system
module) is coupled or connected to a first side of the PCB 102. A
second half (i.e., the processor module) is coupled or connected to
a second side (opposite the first side) of the PCB 102. Various
connectors can be used to couple the first and second halves to the
PCB 102. As best shown in FIGS. 1-3, the PCB 102 is sandwiched
between the processor/power module. Further, as shown, when the
processor/power module is assembled, the heat-generating components
110 are positioned inside a housing of the processor/power module
itself. This configuration increases packing density of the module.
Further, as noted herein, pass-thru holes in the PCB 102 enable
heat to transfer from the first half to the second half. Further,
these pass-thru holes can enable the first and second halves to
mechanically and electrically coupled or connect together.
[0061] The processor/power module can have various configurations.
For illustration purposes (as shown in FIGS. 1-3), the
processor/power module has a general rectangular configuration. A
top surface is formed from one outer surface of the PCB 104, and a
bottom surface is formed from one outer surface of the power system
130. The connector 140 forms one end of the module, while
connectors 106A, 106B and an end portion of the thermal dissipation
device 120 forms another end of the module.
[0062] The processor/power module is also adaptable to have various
components and layers arranged inside the module. For example, the
processor module could include a thermal dissipation device. In
this embodiment, the processor thermal dissipation device would be
disposed between the PCB 102 and the PCB 104. Further, this
processor thermal dissipation device could extend through one or
more pass-thru holes in the PCB 102. A second thermal dissipation
device could be disposed between the PCB 102 and the power system
130. The processor thermal dissipation device and the second
thermal dissipation device could exchange of conduct heat between
the devices. Alternatively, the processor thermal dissipation
device could also extend or be disposed between the PCB 102 and
power system 130. In yet another embodiment, the processor thermal
dissipation device could extend through a pass-thru hole in the
power system. One skilled in the art will appreciate that various
other embodiments exist to arrange the components and layers within
the module.
[0063] In order to facilitate modularity within the electronic
assembly, various removable connections between electronic
components can be utilized. By way of example, such connections
include, but are not limited to, land grid arrays (LGAs), pin grid
arrays (PGAs), plugs (example, male), sockets (example, female),
pins, connectors, soldering, or other removable or disconnectable
attachments.
[0064] A module can include a variety of different heat exchanging
or heat transferring interfaces (such as the interface between two
thermal dissipation devices or the interface between a thermal
dissipation and a PCB or a heat-generating component). These
interfaces can be adapted to enhance heat conduction or heat
exchange. For example, the interfaces can include conductive
resins, tapes, adhesives, gap pads, greases, or any other device or
compound that facilitates or improves heat conduction.
[0065] Embodiments in accordance with the invention can be utilized
in a wide variety of different methods and embodiments. For
example, embodiments in accordance with the present invention can
utilize embodiments taught in U.S. patent application Ser. No.
10/800,837 filed Mar. 15, 2004, entitled "Multi-Processor Module"
and incorporated herein by reference. As another example, an
exemplary method can comprise connecting plural heat-generating
components to a first circuit board. The heat-generating components
can include plural separate processors (example processors formed
on separate dies), ASICs, memories, and other devices. A power
system can be connected in a vertical stacked-up configuration to
the first circuit board. One or more power connectors can couple
the power system to the first circuit board. A thermal dissipation
device is disposed above or along one surface of the power system
and between the power system and first circuit board. The thermal
dissipation device thermally dissipates heat away from both the
first circuit board (including the heat-generating components) and
the power system. The thermal dissipation device can simultaneously
dissipate heat (for example via a direct heat exchange) from both
the first circuit board (including the heat-generating components)
and the power system. Additionally, the thermal dissipation device
can comprise, utilize, or generate a liquid exchange flow or a flow
of air in an airflow pathway. The airflow pathway can be directed
to any one of or any combination of the first circuit board, the
power system, the thermal dissipation device, and/or the
heat-generating components. Further, a liquid flow can be utilized
to remove, dissipate, or transfer heat away from PCBs, the power
system, or heat-generating components. Together, the power system,
first circuit board, thermal dissipation device, and
heat-generating components form a processor/power module. This
module can be connected to a second circuit board (such as a system
board or motherboard) and arranged, for example, in a vertically
stacked-up configuration. For example, a first half of the
processor/power module can connect or couple to one side of the
second circuit board, and a second half of the processor/power
module can connect or couple to a second side (opposite the first
side) of the second circuit board. The second circuit board
includes one or more pass-thru holes for receiving portions of the
first and/or second halves. The processor/power module is removably
connectable to the second circuit board. The pass-thru holes also
enable heat to transfer through the second circuit board and from
one half to the other half of the module. The components with in
the processor/power module (such as the thermal dissipation device,
the PCB, the processors, the memory, the ASIC, and/or the power
system) can be individually or jointly repaired or replaced. The
revised power/processor module can then be re-connected to the
second circuit board.
[0066] One skilled in the art will appreciate that a discussion of
various methods should not be construed as steps that must proceed
in a particular order. Additional steps may be added, some steps
removed, or the order of the steps altered or otherwise
changed.
[0067] While the invention has been disclosed with respect to a
limited number of embodiments, those skilled in the art will
appreciate, upon reading this disclosure, numerous modifications
and variations. It is intended that the appended claims cover such
modifications and variations and fall within the true spirit and
scope of the invention.
* * * * *