U.S. patent application number 10/537036 was filed with the patent office on 2006-06-15 for double wall acoustic panel.
Invention is credited to Michel Pompei.
Application Number | 20060124388 10/537036 |
Document ID | / |
Family ID | 32309891 |
Filed Date | 2006-06-15 |
United States Patent
Application |
20060124388 |
Kind Code |
A1 |
Pompei; Michel |
June 15, 2006 |
Double wall acoustic panel
Abstract
The invention relates to an acoustic panel comprising first and
second walls having a sound absorber disposed therebetween, wherein
the first wall presents, on an inside face facing towards the sound
absorber, a plate of viscoelastic material and a backing plate,
spacer elements being distributed in at least one dimension and
creating an air gap between the absorber and the backing plate.
Inventors: |
Pompei; Michel;
(Villiers-Sur-Orge, FR) |
Correspondence
Address: |
ALSTON & BIRD LLP;BANK OF AMERICA PLAZA
101 SOUTH TRYON STREET, SUITE 4000
CHARLOTTE
NC
28280-4000
US
|
Family ID: |
32309891 |
Appl. No.: |
10/537036 |
Filed: |
November 27, 2003 |
PCT Filed: |
November 27, 2003 |
PCT NO: |
PCT/FR03/03513 |
371 Date: |
October 14, 2005 |
Current U.S.
Class: |
181/290 ;
181/294 |
Current CPC
Class: |
E04B 1/86 20130101; E04B
2001/8476 20130101; E04B 2001/8461 20130101; E04B 1/90
20130101 |
Class at
Publication: |
181/290 ;
181/294 |
International
Class: |
E04B 1/82 20060101
E04B001/82; E04B 1/84 20060101 E04B001/84 |
Foreign Application Data
Date |
Code |
Application Number |
Dec 2, 2002 |
FR |
0215119 |
Claims
1. An acoustic panel comprising first and second walls between
which a sound absorber is disposed, wherein the first wall presents
on an inside face facing towards the sound absorber, a plate of
viscoelastic material, and also a backing plate carrying spacer
elements that are distributed in at least one dimension and that
create an air gap between the absorber and the backing plate.
2. An acoustic panel according to claim 1, wherein the spacer
elements form a two-dimensional array.
3. An acoustic panel according to claim 1, wherein said array
comprises a grid, a honeycomb, or embossing.
4. An acoustic panel according to claim 3, wherein the grid, the
honeycomb, or the embossing constitutes a net with the sound
absorber being placed inside the net.
5. An acoustic panel according to claim 2, wherein the array
comprises studs distributed in said two dimensions.
6. An acoustic panel according to claim 2, including a
self-adhesive film carrying said array, said film being stuck onto
the sound absorber, in particular onto packaging of the sound
absorber.
7. An acoustic panel according to claim 1, wherein said spacer
elements are reinforcing elements secured to the backing plate.
8. An acoustic panel according to claim 7, wherein said reinforcing
elements are embossing, in the form of optionally parallel ribs, a
honeycomb, studs, or bosses.
Description
[0001] The present invention relates to a double-walled acoustic
panel having a sound absorber disposed between the walls.
BACKGROUND OF THE INVENTION
[0002] In such a panel, absorption efficiency can be improved by
creating an air gap between the sound absorber and the wall that
receives the sound excitation.
OBJECTS AND SUMMARY OF THE INVENTION
[0003] The present invention relates to an acoustic panel of the
above-specified type of structure that makes that it possible
advantageously to create such an air gap.
[0004] The invention thus provides an acoustic panel comprising
first and second walls between which a sound absorber is disposed,
wherein the first wall presents on an inside face facing towards
the sound absorber, a plate of viscoelastic material, and also a
backing plate carrying spacer elements (e.g. parallel strips,
honeycomb, embossing, and/or studs) that are distributed in at
least one dimension and that create an air gap between the absorber
and the backing plate.
[0005] More particularly, the spacer element may form a
two-dimensional array, e.g. in the form of a grid or a honeycomb or
embossing, or indeed in the form of studs distributed in said two
dimensions.
[0006] The grid, the honeycomb, or the embossing may constitute a
net or bag having the sound absorber placed therein. In particular,
the net or bag may be made of a thermally conductive material so as
to constitute a heat sink between said walls.
[0007] A self-adhesive film carrying said array (e.g. grid,
honeycomb, embossing, and/or studs) may be stuck onto the sound
absorber, in particular onto packaging of the sound absorber, or
onto the backing plate.
[0008] In a preferred variant, the backing plate is stiffened by
embossing, by optionally parallel ribs, by a honeycomb, by studs,
or by bosses.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Other characteristics and advantages of the invention appear
better on reading the following description given by way of
non-limiting example and with reference to the accompanying
drawings, in which:
[0010] FIG. 1 is an exploded view of an embodiment of the
invention; and
[0011] FIGS. 2 to 6 show variants of the invention.
MORE DETAILED DESCRIPTION
[0012] In FIG. 1, the acoustic panel presents a first plate 1 which
receives sound excitation (arrow F) when the panel is in place, a
second wall 2, and a sound absorber 3, e.g. glass wool which may be
contained in a fine case 4 made of "Mylar" (trademark filed in the
name of DuPont).
[0013] The plate 1 presents on its inside face a plate 17 made of a
viscoelastic material (e.g. the material named "Deltane" from the
supplier Paulstra).
[0014] An air gap is provided by using a mechanical spacer
constituted by a grid or by embossing 5 which may be secured to a
rigid backing plate 10, or indeed by a embossed backing plate.
[0015] The mesh shape may be arbitrary, however its size must be
such that under the action of the pressure to which the absorber is
subjected, the absorber does not move beyond the area defined by
the mesh, i.e. it does not come into contact with the backing plate
10, and the air gap maintains the desired thickness.
[0016] The nature of the material constituting the grid is selected
as a function of environmental constraints for the intended
application. The material may be malleable so as to allow the grid
to be fitted to shapes that are complicated, providing that during
deformation and under the pressures involved during assembly or use
the absorber 3 cannot come into contact with the backing plate
10.
[0017] The grid 5 as defined may be stuck onto the inside face of
the backing plate 10, taking care to ensure that the adhesive does
not fill the mesh of the grid so as to avoid any contact with the
sound absorber.
[0018] The absorber 3 is of low-density glass wool contained in a
fine "Mylar" (registered trademark) case. The spacer may be a grid
of stainless steel wire having a diameter of 0.5 millimeters (mm)
with a square mesh having a side of 10 mm. The reduction in
transparency is of the order of 3 decibels (dB) to 4 dB.
[0019] The grid 5, e.g. a square grid (FIG. 2), may be replaced by
a honeycomb 6 (FIG. 3) of suitable size. Too small a mesh would
lead to a large connection area between the backing plate 10 and
the absorber 3, thereby reducing performance.
[0020] The grid could be replaced by studs 8 (FIG. 4) regularly
distributed over the inside surface 11 of the backing plate 10.
This can be done by using a self-adhesive film 9 carrying the studs
8 and stuck to the surface 11. Alternatively, the film 9 may
equally well be stuck to the absorber 3 or to its packaging 4, as
is applicable to certain kinds of glass wool.
[0021] Nevertheless, care should be taken to ensure that the
absorber is not flattened since that would facilitate contact
between the absorber and the backing plate 10 and thus would
contribute to undesired coupling with the wall 1 that receives the
excitation.
[0022] The grid 5 may constitute a net 7 in which the absorber 3 is
placed.
[0023] In a variant implementation of the invention, the plate 1
presents on its inside face a plate 17 of viscoelastic material
(e.g. the material "Deltane" from the supplier Paulstra), and a
backing plate 10 which is embossed so as to stiffen it and which
serves to damp the vibration of the plate 1 that is subjected to
the excitation. This configuration enables the backing plate 10 to
be lighter in weight (and possibly also the plate 17) by reducing
its thickness while maintaining its stiffness by means of walls 18
extending perpendicularly to its surface. These walls act as a
spacer to prevent the absorber coming into contact with the backing
plate (FIG. 9).
[0024] In the embodiments of FIGS. 5 to 7, the backing plate 10 may
be constituted by an adhesive plate 10 carrying strips 18 in one or
two dimensions.
[0025] In FIG. 6, the spacers 18 are ribs of the backing plate 10
arranged in a single dimension and spaced apart from one another,
generally at a constant pitch.
[0026] In FIG. 7, the ribs 18 (distributed in one or two
dimensions) on the backing plate 10 are wide enough to allow the
plate 17 of viscoelastic material to occupy the hollow portion 19
thereof (see in particular the detail of FIG. 7).
EXAMPLE 1
[0027] A wall 1 of 1.2 mm thick aluminum was damped firstly by a
sheet 17 of 1 mm thick viscoelastic material and secondly by a
plane 0.5 mm thick backing plate 10 of aluminum.
EXAMPLE 2
[0028] A wall 1 of 1.2 mm thick aluminum was damped firstly by a
0.5 mm sheet 17 of viscoelastic material and secondly by a 0.3 mm
thick backing plate 10 of aluminum embossed with a square mesh
having a side of 10 mm and a rib height of 2 mm (cf. FIG. 6).
[0029] For excitation of 0.1 g applied to a 1.2 mm thick plate 1 of
aluminum having dimensions of 210 mm.times.230 mm, FIG. 8 shows
vertical acceleration level in meters per second per second
(m/s.sup.2) as a function of frequency F (in the range 0 to 3000
hertz (Hz)), for the following circumstances:
[0030] curve I: said plate 1 alone;
[0031] curve II: said plate 1 damped by a 1 mm thick sheet 17 of
viscoelastic material ("Deltane") and a 0.5 mm thick backing plate
10 of aluminum; and
[0032] curve III: said plate 1 damped by a 0.5 mm thick sheet 17 of
viscoelastic material ("Deltane") covered in its center by a 0.3 mm
thick backing plate 10 of aluminum (150 mm.times.15 mm) embossed
with a square mesh having a side of 10 mm and a rib height of 2
mm.
[0033] It can be seen that the vibration peaks (curve I) are well
damped in both circumstances (curves II and III). For comparable or
better performance, stiffening the backing plate 10 makes it
possible to reduce the thickness both of the viscoelastic sheet 17
and of the backing plate 10, thereby achieving a significant saving
in weight.
* * * * *