U.S. patent application number 11/317936 was filed with the patent office on 2006-05-18 for optics arrangements including light source arrangements for an active matrix liquid crystal image generator.
Invention is credited to Holden Chase, Mark A. Handschy, Michael R. Meadows.
Application Number | 20060103913 11/317936 |
Document ID | / |
Family ID | 23425255 |
Filed Date | 2006-05-18 |
United States Patent
Application |
20060103913 |
Kind Code |
A1 |
Handschy; Mark A. ; et
al. |
May 18, 2006 |
Optics arrangements including light source arrangements for an
active matrix liquid crystal image generator
Abstract
A system for producing modulated light is disclosed. The system
comprises a spatial light modulator including a light modulating
medium switchable between different states so as to act on light in
ways which form overall patterns of modulated light. The system
also includes an arrangement for switching the modulating medium
between the different states in a controlled way and an
illumination arrangement for producing a source of light. The
system further includes an optics arrangement for directing light
from the source of light into the spatial light modulator and for
directing light from the spatial light modulator through a
predetermined source imaging area. The optics arrangement
cooperates with the illumination arrangement and the spatial light
modulator so as to produce a real image of the source of light
within the source imaging area such that an individual is able to
view a virtual image of the overall patterns of modulated light
from the source imaging area. A variety of novel optics
arrangements are disclosed including specific combinations of
different light sources, diffusing plates, polarizers, beam
splitters, analyzers, lenses, mirrors, and holographic optical
elements which allow the overall optical arrangement to be
miniaturized to the same degree and in coordination with the
spatial light modulator. The different light sources include using
a plurality of light sources, such as LEDs, to form an array of
light sources, each of the light sources providing light to a
corresponding portion of the spatial light modulator.
Inventors: |
Handschy; Mark A.; (Boulder,
CO) ; Meadows; Michael R.; (Nederland, CO) ;
Chase; Holden; (Lafayette, CO) |
Correspondence
Address: |
MARSH, FISCHMANN & BREYFOGLE LLP
3151 SOUTH VAUGHN WAY
SUITE 411
AURORA
CO
80014
US
|
Family ID: |
23425255 |
Appl. No.: |
11/317936 |
Filed: |
December 23, 2005 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10067516 |
Feb 4, 2002 |
7012730 |
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11317936 |
Dec 23, 2005 |
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09735109 |
Dec 13, 2000 |
6359723 |
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10067516 |
Feb 4, 2002 |
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09422815 |
Oct 21, 1999 |
6195136 |
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09735109 |
Dec 13, 2000 |
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09046898 |
Mar 24, 1998 |
6038005 |
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09422815 |
Oct 21, 1999 |
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08362234 |
Dec 22, 1994 |
5808800 |
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09046898 |
Mar 24, 1998 |
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Current U.S.
Class: |
359/290 |
Current CPC
Class: |
G02F 1/133616 20210101;
G02B 27/1033 20130101; G02F 1/133622 20210101; G02F 1/136277
20130101; G02F 1/133526 20130101; G02F 1/1336 20130101; G02F
1/133609 20130101; G02B 27/1086 20130101; G02B 27/145 20130101;
G02B 6/0033 20130101; G02B 6/0056 20130101; G02F 1/133606 20130101;
G02B 27/123 20130101; Y10S 362/80 20130101; G02F 1/13362 20130101;
G02B 27/283 20130101; G02B 27/1053 20130101 |
Class at
Publication: |
359/290 |
International
Class: |
G02B 26/00 20060101
G02B026/00 |
Goverment Interests
GOVERNMENT CONTRACT CLAUSE
[0001] This invention was made with Government support under
contracts NAS9-18858 and NAS9-19102 awarded by the National
Aeronautics and Space Administration and contracts
DAA-H01-92-C-R275 and DAA-H01-94-C-R154 awarded by the Advanced
Research Projects Agency. The Government has certain rights in this
invention.
Claims
1. A light source arrangement for use in a field sequentially
operated assembly for producing modulated light, said arrangement
comprising a single dielectric substrate having on one surface
thereof a pattern of electrically conductive leads adapted for
connection to a source of electric power and a plurality of LEDs
individually attached to said substrate and electrically connected
with said pattern of leads.
2. A light source arrangement according to claim 1 including an
equal plurality of collimating lenses, each of which is connected
to said substrate and disposed optically over an associated one of
said LEDs.
3. A light source arrangement comprising a single LED wafer having
a pattern of electrically conductive leads formed on one surface of
said LED wafer, said leads being adapted for connection to a source
of electric power.
4. A light source arrangement according to claim 3 wherein said
electrically conductive leads are opaque thereby dividing said
wafer into a plurality of individual LED light sources.
5. A light source arrangement according to claim 4 including an
equal plurality of collimating lenses, each of which is connected
to said LED wafer and disposed optically over an associated one of
said LEDs.
6. A light source arrangement according to claim 5 including a
single substrate which is attached to said LED wafer and which is
integrally formed to define all of said collimating lenses.
7. A light source arrangement for use in a field sequentially
controlled assembly for producing modulated light, said arrangement
comprising a single LED wafer having a pattern of opaque,
transverse electrically conductive leads formed on one surface of
said LED wafer, said leads being adapted for connection to a source
of electric power, and said pattern of leads dividing said wafer
into a plurality of individual LED light sources.
8. A light source arrangement according to claim 7 including an
equal plurality of collimating lenses, each of which is connected
to said LED wafer and disposed optically over an associated one of
said LEDs.
9. A light source arrangement according to claim 8 including a
single substrate which is attached to said LED wafer and which is
integrally formed to define all of said collimating lenses.
Description
BACKGROUND OF THE INVENTION
[0002] The present invention relates generally to image generating
systems, and more particularly to optics arrangements and light
source arrangements especially suitable for miniaturized image
generating systems such as the miniaturized image generator
disclosed in U.S. Pat. No. 5,748,164 entitled ACTIVE MATRIX LIQUID
CRYSTAL IMAGE GENERATOR, which is incorporated herein by
reference.
[0003] One of the ongoing challenges facing the manufacture of
miniature image generating systems is providing smaller and smaller
systems. Miniature image generating systems which are small enough
to be mounted onto a helmet or small enough to be supported by a
pair of eyeglasses will find a wide variety of uses if they can
provide adequate resolution and brightness in a small, low-power
package at a low cost. Conventional technologies such as CRTs are
difficult to miniaturize and therefore do not hold much promise in
this field. Alternatively, new systems based on VLSI integrated
circuits are currently being developed which provide much smaller
spatial light modulators for use in a miniaturized image generating
systems. However, one of the problems in this field is providing
optics and illuminating arrangements which may be scaled down in
coordination with the miniaturized spatial light modulator in order
to provide an overall image generating system which is practical
and compact enough to be mounted onto a helmet or supported by a
pair of glasses. Another problem in this field is providing an
illuminating arrangement which requires as little power as possible
in order to make the overall system more portable.
[0004] Referring to FIG. 1, a prior art miniature image generator
system generally designated by reference numeral 10 will be
described. System 10 includes a transmissive spatial light
modulator 12 which modulates light from a light source 14
positioned immediately adjacent to spatial light modulator 12 by
selectively changing the polarization of light passing through the
spatial light modulator. A polarizer 16 is positioned between light
source 14 and spatial light modulator 12 which allows light of one
polarization from light source 14 to enter spatial light modulator
12. An analyzer 18 is positioned adjacent to the opposite side of
spatial light 12 which allows light of a particular polarization to
pass through analyzer 18. An eyepiece lens 20 having a focal length
F1 is positioned approximately one focal length F1 from spatial
light modulator 12 such that a viewer may see a virtual image of
the pattern of modulated light formed by spatial light modulator 12
when the viewer's eye is positioned in an appropriate location. As
shown in FIG. 1, this arrangement results in a viewing region
indicated by reference numeral 22 from which a viewer may view the
entire virtual image of the pattern of modulated light produced by
the spatial light modulator display.
[0005] In the above described arrangement, since light source 14 is
positioned adjacent to spatial light modulator 12, light source 14
must have a light emitting surface with essentially the same
surface area as spatial light modulator 12. Also, in order for the
optics to perform properly, the light source is a diffuse light
source. However, these requirements causes two major problems.
First, a large diffuse light source as described above is
substantially more expensive than other types of light sources.
Second, because light source 14 is diffuse, a large percentage of
the light generated by light source 14, indicated by lines 24, is
directed to areas which are not within viewing region 22 including
areas in which the light does not pass through eyepiece lens 20.
This wastes a large percentage of the light produced by light
source 14 and requires much more light to be produced than would be
necessary if substantially all of the available light were directed
into viewing region 22. This wastage of light significantly
increases the power requirements of the overall system. As will be
seen hereinafter, the present invention provides a variety of novel
optics arrangements including novel light source arrangements
which, when combined with miniaturized spatial light modulators,
are capable of providing low power, compact miniaturized image
generating systems that may be used to produce a direct view
miniature display.
SUMMARY OF THE INVENTION
[0006] As will be described in more detail hereinafter, a system
for producing modulated light is disclosed. The system comprises a
spatial light modulator including a light modulating medium
switchable between different states so as to act on light in ways
which form overall patterns of modulated light. The system also
includes means for switching the modulating medium between the
different states in a controlled way and illumination means for
producing a source of light. The system further includes optics
means for directing light from the source of light into the spatial
light modulator and for directing light from the spatial light
modulator through a predetermined source imaging area. The optics
means cooperates with the illumination means and the spatial light
modulator so as to produce a real image of the source of light
within the source imaging area such that an individual is able to
view a virtual image of the overall patterns of modulated light
from the source imaging area.
[0007] In one preferred embodiment of the present invention the
spatial light modulator is a reflective type spatial light
modulator and the optics means cooperate with said illumination
means and said spatial light modulator such that some of the light
passing from the illumination means to the spatial light modulator
overlaps with some of the light passing from the spatial light
modulator to the source imaging area.
[0008] In another embodiment of the present invention, the light
source is provided by means of an array of light emitting sources
such as LEDs (light emitting diodes) spaced apart by a
predetermined distance. These spaced apart light sources, in
combination with the optical components, produce an equal plurality
of images at the source imaging area which are spaced apart from
one another by a predetermined distance. The optical components of
this embodiment may include a single collimating lens disposed
optically between the light sources and the spatial light
modulator, or alternatively, may include a plurality of collimating
lenses, each of which is disposed optically between an associated
one of the light sources and the spatial light modulator so as to
direct light from its associated light source to a corresponding
portion of the spatial light modulator.
[0009] In the case of a plurality of collimating lenses, the
optical components also include a single eyepiece lens which is
disposed optically between the spatial light modulator and the
source imaging area and which defines a much greater focal length
than the focal length of each of the individual collimating lenses.
Also, the light sources may be disposed optically approximately a
focal length away from their associated collimating lens, such that
the plurality of images produced at the source imaging area are
substantially larger than their respective light sources.
Alternatively, in this arrangement, the light sources are disposed
optically slightly closer to their associated collimating lens than
one focal length so as to cause each collimating lens to direct
light from its associated light source to the spatial light
modulator in a slightly diverging manner. The spatial relationship
between the light sources and the divergence of the light from the
collimating lenses are such that the plurality of images produced
at the source imaging area overlap one another in a predetermined
way.
[0010] The plurality of light sources may be provided in a variety
of arrangements. In a first arrangement, the arrangement includes a
single dielectric substrate having on one surface a pattern of
electrically conductive leads adapted for connection to a source of
electric power. A plurality of LEDs are individually attached to
the substrate and electrically connected with the pattern of leads.
An equal plurality of individual collimating lenses are attached to
the substrate and disposed optically over associated ones of the
LEDs. In a second arrangement, the arrangement includes a single
LED wafer having on one surface a pattern of electrically
conductive leads adapted for connection to a source of electric
power. The pattern of leads divides the wafer into the plurality of
LEDs. An equal plurality of individual collimating lenses may be
attached to the wafer and disposed optically over associated ones
of the LEDs. Alternatively, the arrangement includes a single
substrate which is attached to the LED wafer and which is
integrally formed to define an associated collimating lens for each
of the LEDs. In a third arrangement which may be any combination of
the first and second arrangement, the plurality of LEDs include
LEDs of different colors thereby providing a color version of the
miniaturized assembly.
[0011] In a color version of the present invention, the light
sources include different color light sources, such as LEDs, which
are spaced apart a predetermined distance d and which emit light
outwardly at a maximum angle A. A light diffusing plate is spaced
from the light sources a distance L. Thus, the positional
relationship between the light sources and the diffusing plate is
such that L is at least approximately equal to d/A. In this way, as
will be seen, it is possible to obtain proper registration of the
different color images even though the light sources are spaced
apart from one another.
[0012] As will be described in more detail hereinafter, a variety
of specific arrangements for the optical components of the system
for producing modulated light are also disclosed. These
arrangements include specific combinations of a variety of light
sources, polarizers, beam splitters, analyzers, lenses, mirrors,
and holographic optical elements arranged to direct the light from
the light source into the spatial light modulator and from the
spatial light modulator to the source imaging area.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The features of the present invention may best be understood
by reference to the following description of the presently
preferred embodiments together with the accompanying drawings in
which:
[0014] FIG. 1 is a diagrammatic side view of a prior art
miniaturized image generating system;
[0015] FIG. 2A is a diagrammatic side view of a miniature image
generating system designed in accordance with the present invention
having a light source positioned away from the spatial light
modulator and including optical elements which form a real image of
the light source at a source imaging area and allow a viewer to
view a virtual image of a pattern of modulated light formed by a
spatial light modulator when the pupil of the viewer's eye is
positioned in the source imaging area;
[0016] FIG. 2B is a diagrammatic side view of a basic reflective
type miniaturized image generating system designed in accordance
with the present invention which illustrates all of the elements of
a particular optical system for the miniaturized image generator
including a light source, a spatial light modulator, an eyepiece, a
source imaging area, and a polarizing beam splitting cube for
directing one polarization of light from the light source into the
spatial light modulator and for directing the opposite polarization
of light from the spatial light modulator to the eyepiece which
directs the light to the source imaging area forming a real image
of the light source within the source imaging area;
[0017] FIG. 3 is a diagrammatic side view of one embodiment of a
miniaturized image generating system designed in accordance with
the present invention including a plurality of light sources which,
in combination with the other optics components, produce a
corresponding real image of the plurality of light sources at the
source imaging area;
[0018] FIG. 4 is a diagrammatic side view of second embodiment of a
miniaturized image generating system designed in accordance with
the present invention including a plurality of light sources and a
plurality of collimating lenses each of which is associated with a
corresponding light source, which, in combination with the other
optics components, produce a corresponding real image of the
plurality of light sources at the source imaging area;
[0019] FIGS. 5A and 5B are diagrammatic side views illustrating the
optical relationship between the collimating lenses and the
eyepiece lenses of FIG. 2 and FIG. 4;
[0020] FIG. 6 is a diagrammatic side view of the image generator of
FIG. 4 in which the light sources are positioned slightly closer to
their associated collimating lens than one focal length so as to
cause each collimating lens to direct light from its associated
light source to the spatial light modulator in a slightly diverging
manner;
[0021] FIGS. 7A and 7B are diagrammatic perspective views of light
source arrangements designed in accordance with the present
invention for use in, for instance, the miniature image generator
of FIG. 4;
[0022] FIG. 8 is a diagrammatic side view of a third embodiment of
a miniaturized image generating system designed in accordance with
the present invention including an auxiliary polarizer positioned
optically between the light source and the spatial light
modulator;
[0023] FIG. 9 is a diagrammatic side view of the miniaturized image
generating system of FIG. 8 including an auxiliary analyzer
positioned optically between the spatial light modulator and the
source imaging area;
[0024] FIG. 10 is a diagrammatic side view of a fourth embodiment
of a miniaturized image generating system designed in accordance
with the present invention including an polarizer positioned
optically between the light source and the spatial light modulator,
an analyzer positioned between the spatial light modulator and the
source imaging area, and a curved surface arrangement for directing
the light from the light source to the spatial light modulator and
transmitting the light from the spatial light modulator to the
eyepiece which directs the light to the source imaging area;
[0025] FIG. 11 is a diagrammatic side view of the miniaturized
image generating system illustrated in FIG. 10 in which the
polarizer and analyzer are formed as part of the curved surface
arrangement;
[0026] FIG. 12 is a diagrammatic side view of a fifth embodiment of
a miniaturized image generating system designed in accordance with
the present invention including a holographic polarizing beam
splitter positioned optically between the light source and the
spatial light modulator and between the spatial light modulator and
the source imaging area;
[0027] FIG. 13 is a diagrammatic side view of a sixth embodiment of
a miniaturized image generating system designed in accordance with
the present invention including an edge-illuminated holographic
illuminator;
[0028] FIGS. 14A and 14B are diagrammatic side views of a seventh
embodiment of a miniaturized image generating system designed in
accordance with the present invention in which the spatial light
modulator is directly illuminated by the light source without other
optics components for directing the light into the spatial light
modulator;
[0029] FIGS. 15A and 15B are diagrammatic side views of an eighth
embodiment of a miniaturized image generating system designed in
accordance with the present invention in which the spatial light
modulator is directly illuminated by the light source without other
optics components for directing the light into the spatial light
modulator and the light source is positioned between the spatial
light modulator and the eyepiece lens;
[0030] FIG. 16 is a diagrammatic side view of a ninth embodiment of
a miniaturized image generating system designed in accordance with
the present invention including an arrangement for converting light
which is not directed into the spatial light modulator by the
polarizing beam splitting cube to the opposite polarization and
redirecting it back into the polarizing beam splitting cube;
[0031] FIG. 17 is a diagrammatic side view of a tenth embodiment of
a miniaturized image generating system designed in accordance with
the present invention including a arrangement for converting light
which is not directed into a first portion of the spatial light
modulator by a first polarizing beam splitting cube to the opposite
polarization and directing it into a second polarizing beam
splitting cube associated with a second portion of the spatial
light modulator;
[0032] FIG. 18A-C are diagrammatic views of an eleventh embodiment
of a miniaturized image generating system designed in accordance
with the present invention; and
[0033] FIG. 19 is a diagrammatic side view of a portion of a
miniaturized image generating system illustrating a plurality of
light sources of three different colors, a collimating lens, and a
polarizing beam splitting cube tuned to a first one of the three
different colors of light, and in which the light sources of the
other two colors are positioned to cooperate with the collimating
lens to direct their light to the polarizing beam splitting cube at
angles which improve the efficiency at which the polarizing beam
splitting cube acts upon the light of the two other colors.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0034] Turning to FIGS. 2-18, wherein like components are
designated by like reference numerals throughout the various
Figures, attention is initially directed to FIG. 2A. This Figure
illustrates the general optical elements of an optical system,
designed in accordance with the present invention, for an image
generating system, or miniaturized assembly for producing modulated
light, including a spatial light modulator. In this case, the
system is a miniature display system generally indicated by
reference numeral 26. As shown in FIG. 2A, a suitable and readily
providable light source 28 is positioned away from a transmissive
spatial light modulator 30 having an writing arrangement 32 for
controlling the light modulating states of spatial light modulator
30. Writing arrangement 32 may also switchably control light source
28. Spatial light modulator 30 modulates light from light source 28
by selectively changing the polarization of the light passing
through the spatial light modulator in response to data signal from
writing arrangement 32. A collimating lens 34 is positioned between
light source 28 and spatial light modulator 30 and an eye piece
lens 36 is positioned between spatial light modulator 30 and a
source imaging area 38 such that substantially all of the light
generated by light source 28 is directed through source imaging
area 38 except for any light which is specifically absorbed by or
directed away from source imaging area 38 by other optical elements
positioned within the optical path between light source 28 and
source imaging area 38 such as, for example a polarizer 40 or an
analyzer 41. Eyepiece lens 36 having a focal length F2 is
positioned one focal length F2 from spatial light modulator 30 and
cooperates with light source 28, collimating lens 34, and spatial
light modulator 30 to form a real image of light source 28 at
source imaging area 38 such that a virtual image of the pattern of
modulated light from spatial light modulator 30 is directly visible
by a viewer from a viewing region 42. The real image of light
source 28 is formed at source imaging area 38 because light source
28 is positioned a distance more than F2, the focal length of
eyepiece lens 36, from eyepiece lens 36.
[0035] The above described arrangement illustrated in FIG. 2A has
the advantage over the prior art of directing a much greater
percentage of the light from light source 28 through source imaging
area 38 and into viewing region 42. This significantly reduces the
power requirement for the light source since the wastage of light
described above for the prior art arrangement is significantly
reduced if not eliminated. Also, a system designed in accordance
with the present invention allows a wide variety of light sources
to be used including light sources which are substantially less
expensive than the large diffuse light source 14 used in the prior
art system. However, this particular arrangement shown in FIG. 2A
substantially increases the overall length of the system and
therefore is not practical when miniaturization of the overall
system is important.
[0036] Referring now to FIG. 2B, an alternative basic configuration
of an overall display system designed in accordance with the
present invention and generally designated by reference numeral 44
will be described. Display system 44 includes light source 28,
collimating lens 34, eyepiece lens 36, and source imaging area 38
as describe above for FIG. 2A. However, in this embodiment of the
present invention, a reflective type spatial light modulator 46
controlled by writing arrangement 32 is used instead of a
transmissive spatial light modulator. As shown in FIG. 2B, a
suitable and readily providable polarizing beam splitting cube 48
is positioned between spatial light modulator 46 and eyepiece lens
36. Also, light source 28 and collimating lens 34 are positioned to
one side of polarizing beam splitting cube 48.
[0037] During the operation of basic display system 44 described
above, light from light source 28, indicated by lines 49, is
collected by collimating lens 34 and directed into polarizing beam
splitting cube 48. The polarizing beam splitting cube reflects
light of one polarization, for example S-polarized light, into
spatial light modulator 46 and wastes light of the opposite
polarization, for example P-polarized light, allowing it to pass
through polarizing beam splitting cube 48. Spatial light modulator
46, controlled by writing arrangement 32, acts on the light of the
one polarization (S-polarized light) directed into the modulator by
converting certain portions of the light of the one polarization
(S-polarized light) to light of the opposite polarization
(P-polarized light) forming an overall pattern of modulated light
that is reflected back into polarizing beam splitting cube 48. The
polarizing beam splitting cube wastes light of the one polarization
(S-polarized light) by reflecting it back toward light source 28
and allows the converted light of the opposite polarization
(P-polarized light) to pass through polarizing beam splitting cube
48 into eyepiece lens 36 forming a real image of light source 28 at
source imaging area 38. As described above, the real image of light
source 28 is formed at source imaging area 38 because light source
28 is positioned optically a distance greater than one focal length
of eyepiece lens 36 from eyepiece lens 36. This arrangement also
produces a virtual image of the pattern of modulated light that is
viewable from the source imaging area and viewing region 42. One
specific novel arrangement for spatial light modulator 46 and
writing arrangement 32 is disclosed in U.S. Pat. No. 5,748,164.
[0038] As illustrated by FIG. 2B, the above described arrangement,
which includes a reflective type spatial light modulator such as
spatial light modulator 46, allows light source 28 to be moved away
from spatial light modulator 46 without increasing the front to
back length of the overall system as was shown in FIG. 2A. This
system, designed in accordance with the present invention, folds
the optical path such that the portion of the optical path in which
light from the light source is directed into the spatial light
modulator overlaps the portion of the optical path in which the
light is directed from the spatial light modulator to the eyepiece
lens. By overlapping the optical path as described, the same
physical space is used for both of these purposes and therefore the
length of the system is not increased relative to the prior art
system described above and shown in FIG. 1. In the embodiment
illustrated in FIG. 2B, this folding of the optical path is
accomplished by positioning polarizing beam splitting cube 48 in
the space between spatial light modulator 46 and eyepiece 36.
Again, this does not increase the length of the system because, as
shown in FIG. 1 and 2A, the eyepiece lens must be positioned
approximately one focal length of the eyepiece lens away from the
spatial light modulator which provides sufficient space for the
polarizing beam splitting cube.
[0039] By moving light source 28 away from the spatial light
modulator as specified by the present invention in order to form a
real image of light source 28 at source imaging area 38, optical
elements may be added to the system which direct the light from
source 28 into spatial light modulator 46 in a controlled way. A
variety of optical elements, which will be described in more detail
hereinafter, may be used to direct the light from source 28 into
the spatial light modulator and from the spatial light modulator so
as to form a real image of light source 28 at source imaging area
38. As described above, these optical elements may also be arranged
to allow a virtual image of the overall pattern of modulated light
produced by the spatial light modulator, in other words a virtual
image of the display, to be visible from source imaging area 38 and
viewing region 42. Also as mentioned above, this arrangement of the
present invention provides the substantial benefit of being able to
direct a much larger percentage of the light generated by light
source 28 into source imaging area 38 when compared with prior art
systems. This avoids wasting light by directing light into regions
other than viewing region 42, or in other words, regions from which
a viewer viewing the display would not be able to view the entire
virtual image of the pattern of modulated light produced by the
spatial light modulator. Therefore, a system designed in accordance
with the present invention more efficiently uses the light produced
by the light source when compared with prior art image generating
systems which reduces the power requirements of the overall system.
Furthermore, a wide variety of different light sources may be used
including less expensive light sources than prior art systems
require.
[0040] Although the basic optical elements of the display system
illustrated in FIG. 2B are functional, as the overall system is
scaled down in size, it becomes more and more difficult to scale
down the optical elements to the same degree. Also, even though the
optical paths upstream and downstream of the spatial light
modulator overlap, the arrangement shown in FIG. 2B adds to the
bulk of the system because light source 28 is positioned somewhat
off to the side of the rest of the system. Furthermore, since a
light source with a very small spatial extent is being used, the
"exit pupil", that is the size of the real image of the source at
the source imaging area, becomes so small that normal movement of a
viewer's eye and tolerances for exact positioning of the viewer's
eye result in the viewer's eye, at times, being moved such that all
or portions of the virtual image of the display are not viewable.
Also, as the system is scaled down in size, the eye relief, that is
the distance from the eyepiece lens to the viewer's eye, indicated
by distance R in FIG. 2B, is reduced. In the case of a helmet
mounted display, the desired eye relief is, for example,
approximately 25 mm which allows enough space for a viewer wearing
eyeglasses to comfortably use the display. At distances less than
25 mm this may become a problem where eye glasses are concerned
Both of these viewing characteristics, that is exit pupil and eye
relief, are important to the functionality of the system, and,
along with the overall bulk of the optical components used, are
major considerations when reducing the size of a miniaturized image
generating system. As will be described in more detail hereinafter,
the present invention provides a variety of novel arrangements
which address these and other problems.
[0041] Referring now to FIG. 3 which illustrates a miniaturized
display system generally indicated by reference numeral 50, a first
particular embodiment of the present invention will be described in
detail. As shown in FIG. 3, miniaturized display 50 includes
spatial light modulator 46, collimating lens 34, polarizing beam
splitting cube 48, and eyepiece lens 36 as were described above for
FIG. 2B. However, in accordance with the present invention, display
50 includes an array of or a plurality of individual light sources
which are indicated by reference numeral 52. In this particular
embodiment and in accordance with one aspect of the present
invention, the array of light sources includes LEDs, specifically
three rows of three LEDs. Light sources 52 are spaced apart so as
to, in cooperation with the optics components, produce a real image
of an equal array or plurality of the sources at source imaging
areas 54. Although only three rows of three light sources are
described, it should be understood that the array of light sources
may include a wide variety of numbers of light sources depending on
the specific requirements of the situation. Also, although the
light sources have been described as LEDs, it should be understood
that the present invention is not limited to LEDs but instead
includes other forms of light sources including, but not limited
to, laser diodes, cold cathode or field emitter cathodoluminescent
sources and incandescent and flourescent lamps together with a
switchable color filter such as Displayteck's RGB Fast Filter color
filter. Furthermore, each of the light sources may be made up of a
cluster of light sources such as several LEDs tiled together to
form the light source. In a color version of this embodiment, this
cluster of light sources includes light sources of different colors
tiled together to form each light source.
[0042] Still referring to FIG. 3, light sources 52 are spaced apart
by a specific distance D1 which produces real images of light
sources 52 at source imaging areas 54 that are spaced apart by a
specific distance D2 which can be easily calculated by those
skilled in the optics art. Distance D1 is selected to be a distance
which causes distance D2 to be a distance which is less than the
diameter of a typical viewer's pupil, for example less than 3 mm,
when the viewer's pupil is adjusted to the brightness of the
display. This allows the viewer to view the virtual image of the
entire display so long as the pupil of the viewer's eye is within
the overall source imaging area which includes all of source
imaging areas 54 or within viewing region 56. For purposes of the
present invention, this positioning of the images of the light
sources such that the viewer is able to view the virtual image of
the entire display so long as the pupil of the viewer's eye is
within the overall source imagine area is defined as substantially
filling the source imaging area. By producing a plurality of images
as shown in FIG. 3, the overall source imaging area is enlarged. By
controlling the distance D1 that the light sources are spaced
apart, the spacing of the images is controlled and therefore the
overall size of the source imaging area is controlled. Also, the
overall source imaging area may be further enlarged by increasing
the number of light sources making up the array of light sources.
This array of light sources enlarges the overall source imaging
area without increasing the size of the other optics components or
the size of the overall display system. Therefore, the display
system may be scaled down in size without creating the problem of
producing an exit pupil that is to small or, in other words, a
source imaging area that has an area to small to be practically
viewed as described above.
[0043] In a specific example comparing the system shown in FIG. 3
to the basic system shown in FIG. 2B, the light source images at
the source imaging areas are magnified by the ratio of the eyepiece
focal length to the collimating lens focal length when the light
source is placed one focal length of the collimating lens from the
collimating lens. With both the collimating lens and the eyepiece
lens having approximately the same diameter, about equal to the
display diagonal, and using conventional lens technology, the
magnification factor would typically be difficult to make much
larger than a factor of two while maintaining a focal length for
the eyepiece that provides the desired eye relief. Using an LED
0.25 mm square as the light source and a magnification factor of 2,
the corresponding image would be 0.5 mm square. Therefore, the
system shown in FIG. 2B would form an image at source imaging area
0.5 mm square. With a source imaging area this small and using a
viewer's pupil diameter of 3 mm, for example, it is clear that the
viewer's pupil would move out of the source imaging area during
normal movement of the eye. However, using the arrangement designed
in accordance with the present invention and shown in FIG. 3, a
display of the same size using the same lenses and having each of
the nine LEDs of the array spaced 1 mm apart, produces a source
imaging area 4.5 mm square. This area includes the array of nine
0.5 mm square images spaced 2 mm apart. Also, using the same pupil
diameter of 3 mm, the viewer's pupil would always be able to view
at least one of the images as long as the pupil was positioned
somewhere within the source imaging area. As mentioned above, this
source imaging area would be further enlarged by increasing the
number of light sources making up the array.
[0044] Referring to FIG. 4 which illustrates a miniaturized display
system generally indicated by reference numeral 58, a second
embodiment of the present invention will be described in detail. As
shown in FIG. 4, miniaturized display 58 includes spatial light
modulator 46, polarizing beam splitting cube 48, eyepiece lens 36,
and the array of individual light sources 52 as were described
above for FIG. 3. However, in accordance with the present
invention, display 58 includes an array or a plurality of
individual collimating lenses which are indicated by reference
numeral 60, each of which is associated with one of the light
sources 52 and each of which has a focal length much shorter than
would be possible using a single collimating lens as described
above. In this particular embodiment, the array of collimating
lenses includes three rows of three lenses. Each light source 52 is
positioned one focal length of its associated collimating lens from
its associated collimating lens. Each of these light sources 52 and
their associated collimating lens 60, in cooperation with the other
optics components, illuminate an associated portion of spatial
light modulator 46 and produce a portion of an overall virtual
image of the spatial light modulator illuminated by the associated
light source. Therefore, an overall virtual image is formed which
corresponds to overall spatial light modulator 46. Although only
three rows of three light sources and their associated collimating
lenses are described, it should be understood that the array of
light sources and their collimating lenses may include a wide
variety of numbers of light sources, which may be of different
colors, and collimating lenses depending on the specific
requirements of the situation. Furthermore, each of the light
sources associated with each collimating lens may be made up of a
cluster of light sources such as several LEDs tiled together to
form the light source. In a color version of this embodiment, this
cluster of light sources includes light sources of different colors
all associated with one collimating lens.
[0045] By using the arrangement illustrated in FIG. 4 and as will
be described in more detail immediately hereinafter, two advantages
are provided. First, using a plurality of collimating lenses allows
for a shorter optical path in the illuminator portion of the system
reducing the required size and bulk of this portion of the system.
Second, by using smaller diameter collimating lenses, with
corresponding shorter focal lengths, the real image of sources 52
formed at a source imaging area 62 is magnified by a factor
proportional to the ratio of the focal length of the eyepiece lens
relative to the focal length of the collimating lens, which in this
arrangement would be a significant magnification.
[0046] Referring to FIGS. 5A and 5B,. a specific example of the
above mentioned two advantages provided by the arrangement shown in
FIG. 4 will be described. FIG. 5A illustrates the unfolded optical
path of the light of the arrangement shown in FIG. 2B while FIG. 5B
illustrates the unfolded optical path of the light for a single
light source in the arrangement designed in accordance with the
present invention and shown in FIG. 4. Using the same lens focal
length ratios as were used in the previous examples, the
arrangement shown in FIG. 5A results in a magnification factor of
two. This is obtained by using eyepiece lens 22 having a focal
length of 25 mm, the desired eye relief distance, and fast
collimating lens 34 with a 12.5 mm focal length. Using the same
0.25 mm square LED light source 28, the resulting magnified image
at source imaging area 38 is 0.5 mm square as mentioned in the
earlier example. However, as shown in FIG. 5B, because the diameter
of the plurality of collimating lenses 60 in overall display 58 are
much smaller, a much smaller focal length may be used. In this
example, if the focal length of each of the collimating lenses is
reduced by a factor of four to 3.125 mm, (keeping the focal length
of the eyepiece at 25 mm) this results in a magnification factor of
8 and an image at the source imaging area 62 of 2 mm. As mentioned
above, because the focal length of collimating lenses 60 are
reduced, light sources 52 may be moved in closer to the lenses,
reducing the optical path length and the bulk of the illuminator
portion of the overall display system. Furthermore, as mentioned
above, it should be understood that the array of light sources and
collimating lenses may have a wide variety of numbers of light
sources and collimating lenses. As the number of the light sources
and associated collimating lenses is increased, both of the above
described advantages are further improved.
[0047] Referring to FIG. 6, a variation of the embodiment
illustrated in FIG. 4 will be described. In this variation, all of
the components making up overall display 58 are the same with the
only difference being the positioning of light sources 52 relative
to collimating lenses 60. As shown in FIG. 6, light sources 52 are
positioned slightly closer to collimating lenses 60 which causes
the collimating lenses to direct light into spatial light modulator
46 in a slightly diverging manner. This results in several
advantages in the overall display. First, since this causes the
source imaging area to move further from eyepiece lens 22, this
increases the eye relief slightly, providing a more comfortable
viewing position. Second, since the magnification factor is
determined by the ratio of how far the source imaging area is from
the eyepiece lens which is increased in this case and how far the
light source is positioned from the collimating lens which is
reduced in this case, the magnification is increased. This further
enlarges the real image of the source at the source imaging area.
Third, since the light sources are moved even closer to the
collimating lenses the size of the illuminator portion of the
system is reduced still further as compared to the system of FIG.
4. And finally, the slightly diverging light from each light source
creates overlaps of the light from each light source on spatial
light modulator 46. This overlap improves the overall display by
reducing dim spots in the virtual image of the display as well as
reducing longitudinal vignetting, or in other words, reducing the
problem of losing view of the display if the viewer's pupil is
moved further away from the display than the designed eye relief
distance. As an actual example, where the focal length of each
collimating lens is 3.125 mm, to accomplish the desired divergence,
the cooperating light source could be positioned 3 mm or less from
its collimating lens.
[0048] The repositioning of the light source as described above can
only be done to a limited extent. As light sources 52 are moved
closer and closer to collimating lenses 60 (which now no longer
actually collimate the light), the light is directed into
polarizing beam splitting cube 48 in more and more of a diverging
manner. Since polarizing beam splitting cubes work most efficiently
on light entering the cube at a specific angle (in this case
collimated light from the light source entering normal to the cube
surface) the polarizing beam splitting cube directs, or leaks, more
and more light of the wrong polarization into the spatial light
modulator thereby reducing the contrast of the display. Because of
this limitation, light source 52 can only be moved a limited
distance closer to collimating lens 60 without adversely effecting
the contrast of the display.
[0049] Referring to FIG. 7A and 7B, two specific light source
arrangements designed in accordance with the present invention will
be described in detail. FIG. 7A illustrates a light source
arrangement generally designated by reference numeral 64 which
includes a glass substrate 66. An array of light sources 68, such
as LED die, are attached to glass substrate 66. In the particular
embodiment shown, three rows of three LED die are attached to the
glass substrate. An array of lenslets 70, each of which corresponds
to an associated light source 68, are attached to glass substrate
66 directly above their associated light sources. Arrangement 64
also includes an array of electrically conductive leads 72 printed
or otherwise attached to glass substrate 66 and adapted for
connection with a suitable power supply to provide electrical power
to each of light sources 68. In this arrangement, leads 72 may be
provided as transparent leads made from, for example, indium-tin
oxide. Although light source arrangement 64 is described as having
only three rows of three light sources, it should be understood
that the array of light sources may include a wide variety of
numbers of light sources depending on the specific requirements of
the situation. Also, although the light sources have been described
as LEDs, it should be understood that the present invention is not
limited to LEDs but instead includes other forms of light sources
including but not limited to laser diodes, cold cathode or field
emitter cathodoluminescent sources and incondescent and flourescent
lamps together with a switchable color filter such as Displayteck's
RGB Fast Filter color filter. Furthermore, each of the light
sources may be made up of a cluster of light sources such as
several LED die tiled together to form the light source. In a color
version of this embodiment, this cluster of light sources includes
light sources of different colors tiled together to form each light
source. The focal length and positional arrangement between light
sources 52 and lenses 60 described with respect to FIG. 6 may be
maintained in arrangement 64 and arrangement 74 to be described
immediately below.
[0050] Referring to FIG. 7B, an alternative embodiment of a light
source arrangement designed in accordance with the present
invention and generally designated by reference numeral 74 will be
described. Light source arrangement 74 includes a substrate 76
having an LED wafer 78 attached to one surface. This LED wafer 78
is a relatively large portion of an LED wafer which is not cut into
small individual die as is typically done in the manufacture of
LEDs, but instead, is a continuous sheet of LED wafer material, in
this particular embodiment approximately 25 mm square. A grid of
electrically conductive leads 80 are formed on the surface of LED
wafer 78. Leads 80 may be either transparent or opaque depending on
the requirements of the application and are adapted to distribute
electrical power from a suitable power supply over the entire
surface of the wafer, substantially uniformly, such that when power
is applied to the grid of leads, the entire LED wafer emits light
of substantially uniform brightness. Leads 80 may be applied to LED
wafer 78 using conventional screen printing or integrated circuit
manufacturing techniques. Although light source arrangement 74 has
been described as being 25 mm square, it should be understood that
this arrangement may be used to provide continuous light sources of
a wide variety of sizes. In fact, a plurality of light source
arrangements using LED wafers as described immediately above may be
tiled together to form very large light sources depending on the
requirements of the situation.
[0051] Still referring to FIG. 7B, if collimated light is desired
for the application in which light source 74 is to be used, the
grid of electrically conductive leads 80 may be formed using an
opaque material. This opaque grid of leads effectively divides the
wafer into an array of individual LED wafer portions or individual
LED light sources, one of which is indicated by reference numeral
82, with all of the LED wafer portions arranged immediately
adjacent one another. For this embodiment, light source arrangement
74 further includes an array of collimating lenslets 84 overlaying
the array of individual LED wafer portions 82 and formed within a
single sheet 86. Each lenslet 84 is associated with a corresponding
LED wafer portion 82 and is aligned with and positioned directly
above its associated wafer portion. This arrangement provides a
nearly continuous sheet of LED light sources which emit collimated
light through their associated lenslets. Also, because this
arrangement is very thin, it is an excellent light source for use
in a miniaturized image generating system. In fact, using a light
source arrangement such as arrangement 74 in an image generating
system designed in accordance with the present invention
essentially eliminates the additional bulk of the overall system
due to positioning the light source arrangement to one side of the
overall system as described above.
[0052] Although the light source arrangement described above has
been described as being used in a miniaturized image generating
system, it should be understood that this arrangement of and method
for producing an LED wafer light source in a relatively large sheet
is not limited to this specific application. Instead, the LED wafer
light source of the present invention may be used in a wide variety
of applications which require a thin, bright, evenly distributed
light source.
[0053] Referring now to FIG. 8, another embodiment of an assembly
for producing modulated light designed in accordance with the
present invention and generally designated by reference numeral 88
will be described. Assembly 88 includes all of the components
included in system 44 illustrated in FIG. 2B, that is, assembly 88
includes light source 28, spatial light modulator 46, source
imaging area 38, collimating lens 34, polarizing beam splitting
cube 48, and eyepiece lens 36. However, in accordance with the
present invention, assembly 88 further includes an auxiliary
polarizer 90 positioned optically between collimating lens 34 and
polarizing beam splitting cube 48. Polarizer 90 improves the
efficiency at which the system directs light of only one
polarization (in this case, for example, S-polarized light) into
spatial light modulator 46.
[0054] Readily available polarizing beam splitting cubes, such as
cube 48, are not 100% efficient at directing only light of one
polarization (for example, S-polarized light) into spatial light
modulator 46, in other words, cube 48 leaks some of the light of
the opposite polarization (in this case P-polarized light) into the
modulator. This is especially true if the light is not very well
collimated and if the light includes a variety of wavelengths. The
more collimated the light entering polarizing beam splitting cube
48 and the narrower the wavelength band of light entering
polarizing beam splitting cube 48, the more effective it is at
directing only light of one polarization (S-polarized light) into
the spatial light modulator. By adding auxiliary polarizer 90, the
vast majority of light allowed to enter polarizing beam splitting
cube 48 is already of the one polarization (S-polarized light)
which is desired to be directed into spatial light modulator 46.
Therefore the amount of light of the opposite polarization
(P-polarized light) available to leak into spatial light modulator
46 is substantially reduced, increasing the overall efficiency at
which assembly 88 directs only light of one polarization
(S-polarized light) into spatial light modulator 46. This use of an
auxiliary polarizer improves the contrast of the image generated by
the overall image generating system and is equally applicable where
multiple light sources are used.
[0055] The system illustrated in FIG. 9 illustrates the assembly
for producing modulated light shown in FIG. 8 which, in accordance
with the present invention, further includes an auxiliary analyzer
92. Auxiliary analyzer 92 is positioned between polarizing beam
splitting cube 48 and eyepiece lens 36 and further improves the
contrast of the system by blocking any light of the one
polarization (S-polarized light) which is intended to have been
reflected away from eyepiece lens 36 by polarizing beam splitting
cube 48 but leaked through the polarizing beam splitting cube
because the cube is not 100% effective as described above. Using
auxiliary polarizer 90 and auxiliary analyzer 92 provides good
contrast in the overall image generated by the system while
relaxing the requirements on polarizing beam splitting cube 48 such
that a conventional and readily providable polarizing beam
splitting cube may be used even if the light directed into the cube
is directed into the cube in a slightly diverging manner and is
made up of a variety of different wavelengths. If fact, using
auxiliary polarizer 90 and auxiliary analyzer 92 allows a non
polarizing beam splitter to be used in place of polarizing beam
splitting cube 48, although this is not as effective as the system
described above.
[0056] Referring to FIGS. 10 and 11, another embodiment of a
miniature display system generally designated by reference numeral
94 will be described. In accordance with the present invention,
miniature display system 94 includes light source 28, spatial light
modulator 46, source imaging area 38 and eyepiece lens 36 as have
been described above for several other embodiments. However, in
this embodiment, light source 28 is positioned adjacent to one of
the edges of spatial light modulator 46 which dramatically reduces
the size of the overall system by essentially eliminating the
illuminator portion of the optical path that in the previous
embodiments has been located off to one side of the axis normal to
the spatial light modulator and eyepiece lens. Also, collimating
lens 34 and polarizing beam splitting cube 48 of FIG. 2B are
replaced by (i) a suitable and readily providable curved surface
beam splitter 96 positioned between spatial light modulator 46 and
eyepiece lens 36, (ii) an auxiliary polarizer 98 positioned between
light source 28 and curved surface beam splitter 96, and (iii) an
auxiliary analyzer 100 positioned between curved surface beam
splitter 96 and eyepiece lens 36. Curved surface beam splitter 96
is designed to reflect and collimate a portion of the light (in
this case S-polarized light) from light source 28 after it has
passed through auxiliary polarizer 98 directing this light into
spatial light modulator 46. Curved surface beam splitter 96 also is
designed to transmit a portion of the light directed from spatial
light modulator 46 to eyepiece lens 36 (in this case both
S-polarized light and P-polarized light). However, auxiliary
analyzer 100 blocks light which has not been converted to the
opposite polarization (in this case blocking S-polarized light) so
that only light converted to the opposite polarization (P-polarized
light) by spatial light modulator 46 is allowed to pass into
eyepiece lens 36.
[0057] Alternatively, as illustrated in FIG. 11, curved surface
beam splitter 96 is replaced with a curved surface polarizing beam
splitter 102 which includes a surface coating which makes it a
polarizing beam splitter. This eliminates the need for auxiliary
polarizer 98 or auxiliary analyzer 100 or both polarizer 98 and
analyzer 100. Both of the arrangements shown in FIGS. 10 and 11, in
accordance with the present invention and as mentioned above,
significantly reduce the bulk and weight of miniaturized display
system 94. Also, since it is known in the prior art how to produce
a curved surface beam splitter which would be suitable for these
applications, all of the above described components are readily
providable.
[0058] Turning now to FIG. 12, another variation of the immediately
above described miniaturized display system generally designated by
reference numeral 104 will be described. Miniature display system
104 is identical to system 94 shown in FIG. 11 except that curved
surface polarizing beam splitter 102 is replaced with a flat
holographic polarizing beam splitter 106 which serves the same
purpose. Holographic polarizing beam splitter 106 includes a
diffraction grating which serves as the hologram which in turn
serves as a beam splitter, a polarizer/analyzer, and as a
collimator. It is known in the prior art how to produce a
holographic polarizing beam splitter which would be suitable for
these applications, and therefore as mentioned above for FIG. 11,
all of the components required for display system 104 are readily
providable. One example of such holographic diffusers are Physical
Optics Corporation's Light Shaping Diffusers.TM.. As described
above for other embodiments of the present invention, auxiliary
polarizer 98 and auxiliary analyzer 100 may be added to system 104.
This would allow a holographic beam splitter which is not
polarizing to be used in place of holographic polarizing beam
splitter 106 if desired.
[0059] In another variation of the immediately above described
embodiment, FIG. 13 illustrates a miniature display system designed
in accordance with the present invention and generally designated
by reference numeral 108. In system 108, holographic polarizing
beam splitter 106 of FIG. 12 is replaced by an edge illuminated
holographic optical element 110 and light source 28 is replaced
with at least one laser diode 112 positioned at the edge of
holographic optical element 110. In this arrangement, holographic
optical element 110 is a flat element with a relatively small
thickness and is positioned adjacent to the top surface of spatial
light modulator 46 so that it covers the entire light modulating
surface. Laser diode 112 directs light into at least one edge of
holographic optical element 110 which is constructed with a
refractive index grating. This refractive index refracts the light
in a controlled way to evenly illuminate spatial light modulator
46. In one variation of this embodiment, holographic optical
element 110 also acts as the polarizer and analyzer by directing
only light of one polarization into spatial light modulator 46 and
only allowing light of the opposite polarization to be transmitted
through it from spatial light modulator 46. Alternatively, as
described above for other embodiments, auxiliary polarizer 98 and
auxiliary analyzer 100 may be added eliminating the need for
holographic optical element 110 to act as the polarizer and
analyzer.
[0060] As shown in FIG. 13, the size of miniature display system
108 is able to be reduced even further than any of the above
described arrangements. First, because the laser diodes are
positioned immediately adjacent to holographic optical element 110
the length of the optical path between these elements is minimized.
Second, since holographic optical element 110 provides all the
functions of polarizing beam splitting cube 48 of FIG. 2B, and
because holographic optical element 110 is so thin, the optical
path between spatial light modulator 46 and eyepiece lens 36 is
also minimized.
[0061] Although in each of the above described embodiments
illustrated in FIGS. 10-13, the light source has been illustrated
as being a single light source, it should be understood that the
light source may include a plurality of light sources. In fact, as
described above for other embodiments, in color versions of these
embodiments, the light source would include light sources of
different colors. For example, in FIG. 13, light source 112 may
include a plurality of laser diodes of different colors.
[0062] Referring now to FIGS. 14A and 14B, another embodiment of a
miniature display system designed in accordance with the present
invention and generally designated by reference numeral 114 will be
described. As shown in FIG. 14A, display 114 includes at least one
light source 116, a polarizer 118, spatial light modulator 46
having a light receiving planar surface 120, an eyepiece lens 122,
and an analyzer 124. In accordance with the present invention,
light source 116 is positioned adjacent to the perimeter of
eyepiece lens 122 and directs light through polarizer 118 such that
light of one polarization (in this case S-polarized light) is
directed into spatial light modulator 46 at an acute angle to an
axis 126 normal to light receiving surface . Spatial light
modulator 46 modulates the light converting certain potions of the
light to the opposite polarization (P-polarized light) and directs
the light into eyepiece lens 122. Eyepiece lens 122 is positioned
off axis from axis 126 normal to the center of spatial light
modulator 46 and therefore is a suitable and readily available
asymmetrical lens. Eyepiece lens 122 directs the light from spatial
light modulator 46 to source imaging area 128 through analyzer 124.
Analyzer 124 blocks light which has not been converted to the
opposite polarization (blocks S-polarized light) so that only the
converted light is directed to source imaging area 128.
[0063] As shown in FIG. 14B, light source 116 may include a
plurality of individual light sources positioned at discrete
locations around the perimeter of the eyepiece lens. In this
arrangement, a symmetrical lens, such as eyepiece lens 36, is
positioned on axis with axis 126 normal to the center of spatial
light modulator 46. As mentioned above for other embodiments, light
source 116 used in both FIG. 14A and 14B may be provided in a
variety of specific forms such as, but not limited to, an LED, a
laser diode, or a variety of other such devices. Furthermore, each
of the light sources may be made up of a cluster of light sources
such as several LEDs tiled together to form the light source. In a
color version of this embodiment, this cluster of light sources
includes light sources of different colors tiled together to form
each light source.
[0064] Turning to FIGS. 15A and 15B, a variation of the miniature
display system described immediately above will be described. As
shown in FIG. 15A, miniature display system 130 includes all of the
components described above for the miniature display system
illustrated in FIG. 14A except that symmetrical eyepiece lens 36 is
used instead of asymmetrical lens 122. However, in system 130 of
FIG. 15A light source 116 and polarizer 118 are positioned between
spatial light modulator 46 and eyepiece lens 36. This arrangement
causes the problem that the viewer's view of the spatial light
modulator is partially blocked by light source 116. However, if
spatial light modulator 46 uses a weakly diffused mirror rather
than a specular mirror, this problem is minimized. Alternatively,
as shown in FIG. 15B, this problem is overcome by using a plurality
of light sources 116 and cooperating polarizers positioned between
spatial light modulator 46 and eyepiece lens 36. This plurality of
light sources may be provided by an arrangement such as light
source arrangement 64 described above and illustrated in FIG.
7A.
[0065] Referring to FIGS. 16 and 17, two variations of an assembly
for producing modulated light designed in accordance with the
present invention and generally designated by reference numerals
132 and 134 will be described. As shown in FIG. 16, assembly 132
includes light source 28, spatial light modulator 46, collimating
lens 34, polarizing beam splitting cube 48, and eyepiece lens 36 as
described above for FIG. 2B. However, assembly 132 further includes
a mirror 136 positioned on the opposite side of cube 48 relative to
light source 28. Mirror 136 is positioned to reflect the light of
the polarization which is transmitted through polarizing beam
splitting cube 48, in this case P-polarized light, back to a point
138 immediately adjacent but to one side of light source 28.
Assembly 132 also includes a quarter wave plate 140 and a mirror
142 positioned at point 138 which convert the light of the
polarization which is transmitted by cube 48 (P-polarized light) to
light of the opposite polarization (S-polarized light) and
redirects the light back into cube 48. This arrangement doubles the
amount of light used from light source 28 by not wasting the half
of the light which is of the polarization that is transmitted by
cube 48. Also, since mirror 136 reflects the light back to point
138 immediately adjacent to light source 28, this arrangement in
effect provides a second light source which provides the benefits
described above for the arrangement illustrated in FIG. 3 where
multiple light sources are provided. Alternatively, if multiple
light sources are used in this arrangement, it effectively doubles
the number of light sources, again providing the above described
advantages.
[0066] FIG. 17 illustrates an alternative assembly 134 to avoiding
the wasting of light from light source 28. As shown in FIG. 17,
polarizing beam splitting cube 48 is replaced by a first and a
second smaller polarizing beam splitting cubes, indicated by
reference numerals 144 and 146 respectively, each of which is
positioned over a corresponding portion of spatial light modulator
46. Also, mirror 136, mirror 142, and quarter wave plate 140 are
replaced by half wave plate 148 positioned between the two
polarizing beam splitting cubes 144 and 146. In this arrangement,
light from light source 28 is directed into first polarizing beam
splitter 144 by collimating lens 34. Cube 144 directs light of one
polarization, in this case S-polarized light, down into its
associated portion of spatial light modulator 46 and allows light
of the opposite polarization (P-polarized light) to pass through
cube 144. Since half wave plate 148 is positioned between cube 144
and cube 146, the light which is transmitted through cube 144
(P-polarized light) is also transmitted through half wave plate 148
which converts the polarization of the light passing through it to
the opposite polarization (S-polarized light). Therefore, the light
entering cube 146 is essentially all light of the polarization
(S-polarized light) which cube 146 directs down into its associated
portion of spatial light modulator 46. This arrangement provides
the benefit of not wasting light of one polarization from light
source 12 and also significantly reduces the bulk of the overall
assembly by reducing the bulk of the polarizing beam splitting
cubes.
[0067] Referring to FIGS. 18A-C, another presently preferred
embodiment of a miniaturized display system designed in accordance
with the present invention and generally designated by reference
numeral 150 will be described. As shown in FIG. 18A, display 150
includes spatial light modulator 46, polarizing beam splitting cube
48, and eyepiece lens 36 as have been described above for several
other embodiments. However, display 150 further includes a light
source 152 surrounded by a reflector 154; a diffusing plate 156
positioned between light source 152 and polarizing beam splitting
cube 48; a Fresnel collimating lens 158 positioned between
diffusing plate 156 and cube 48; a black plastic housing 160
surrounding and supporting light source 152, diffusing plate 156,
and Fresnel lens 158; and a source imaging area 162. Fresnel lens
158 is used in this embodiment because it is less expensive,
lighter weight, and is able to be constructed with a shorter focal
length than a conventional lens of the same diameter.
[0068] In a monochrome version of this embodiment, diffusing plate
156 diffuses the light from light source 152, which is made up of a
plurality of light sources. As shown best in FIG. 18C, plastic
housing 160 supports diffusing plate 156 at a specific distance L
away from light source 152 between light source 152 and Fresnel
lens 158. Also as shown in FIG. 18C, the light emitting portions of
the LEDs are spaced apart a certain distance d and emit light at a
certain angle A. As will be described in more detail immediately
hereinafter, this arrangement provides the best results when
diffusing plate 156 is a weak diffuser and is placed at least a
distance L from the light source. This distance L is determined by
the equation L.gtoreq.d/A. This arrangement provides the proper
mixing of the light from light source 152 so that the light from
light source 152 provides a substantially uniform brightness of
light throughout source imaging area 162.
[0069] In a color version of this embodiment, light source 152 is
made up of a plurality of different colored LEDs, in this case,
three green LEDs 164, two red LEDs 166, and two blue LEDs 168, all
positioned immediately adjacent to one another. Reflector 154
surrounds all seven LEDs and helps direct the light from the LEDs
toward Fresnel collimating lens 156. In the color version,
diffusing plate 156 is positioned a distance L from light source
152 such that there is sufficient mixing of the light from the
different color light sources so as to be able to achieve a
substantially uniform white light throughout source imaging area
162.
[0070] When operating the color version of the miniaturized display
system shown in FIG. 18A, light of each of the three colors is
directed into spatial light modulator 46 of different times and
modulated to produce the proper gray scale image desired for that
particular color. The three colors are cycled at a frame rate or
speed sufficiently fast to cause the viewer's eye to integrate the
three different colored gray scale images into an integrated color
image. Because the exact location of each of the three different
colored LEDs making up light source 152 are spaced apart by
distance d, if diffusing plate 156 were not included, each LED
would form a corresponding image at source imaging area 162 which
is spaced apart from the images formed by the other LEDs as
described above for FIG. 3. This is not a problem for a
monochromatic display since all of the images would be the same,
however, with a color display this would result in shifts in the
color of the perceived image with movement of the viewer's pupil.
This problem is solved by placing diffusing plate 156 between light
source 152 and Fresnel lens 158 as mentioned above.
[0071] The specific positioning and the diffusing strength of
diffusing plate 156 have a significant impact on the performance of
the system. As mentioned above, the best results occur when a weak
diffuser is positioned at least a distance L away from light source
152 This positional relationship between the distance from the
light source at which the diffuser is placed, the distance between
the individual light sources, and the angle at which the light
sources emit light causes enough overlap of each of the light
sources at the diffusing plate such that when the light is weakly
diffused, the images formed at source imaging area 162 are properly
mixed minimizing the color registration problem described
above.
[0072] Although the above described display system has been
described including a single light source made up of seven LEDs
adjacent to one another, it should be understood that the present
invention is not limited to one such light source. Instead, the
light source may be made up of a plurality of light sources as
described for FIG. 3 with each light source including light sources
of different colors. Also, although in the above described example
seven LEDs were used, the present invention would apply regardless
of the specific number of LEDs used and regardless of the specific
type of light source used. For example, the LEDs may be replaced
with laser diodes, cold cathode or field emitter cathodoluminescent
sources, incondescent and flourescent lamps together with a
switchable color filter such as Displayteck's RGB Fast Filter color
filter, or any other appropriate light source. Furthermore,
although the above described display has been described as
including a single collimating lens, it should be understood that,
as described for FIG. 4, this embodiment may incorporate a
plurality of collimating lenses. In fact, the light source used in
this embodiment may be provided by a light source as described
above for FIG. 7A in which a plurality of light sources, such as
LEDs, are attached to a substrate to form an overall light
source.
[0073] Referring to FIG. 19, another arrangement for improving the
performance of a color version of an image generating system will
be described. FIG. 19 illustrates a portion of a miniaturized image
generating system including light source 170. As described above
for FIG. 18A-C light source 170 includes green light source 164,
red light source 166, and blue light source 168. As has been
described above for several embodiments, this system includes a
collimating lens 34 and a polarizing beam splitting cube 48. As
mentioned above, polarizing beams splitting cubes are not 100%
efficient, and their efficiency is dependent on the angle at which
the light enters the cube and the wavelength of the light. As will
be described immediately hereinafter and in accordance with the
present invention, light sources 164, 166 and 168 can be
strategically positioned to improve the performance of polarizing
beam splitting cube 48.
[0074] As shown in FIG. 19, since light sources 164, 166, and 168
can not all be positioned at the focal point of collimating lens 34
and are slightly spaced apart, the light emitted from each light
source is directed into polarizing beam splitting cube 48 at
slightly different angles. In this example, green light source 164
is positioned at the focal point of lens 34 which collimates the
green light, indicated by lines 172, and directs the light into
cube 48 perpendicular to the cube. Also, in this example,
polarizing beam splitting cube 48 is tuned to the wavelength of the
green light emitted by source 164. That is, a polarizing beam
splitting film 174 positioned diagonally within cube 48 is designed
to have a certain thickness t that works most efficiently when
light of the wavelength of source 164 is directed into cube 48
perpendicular to cube 48 as shown in FIG. 19.
[0075] Still referring to FIG. 19, red light source 166 is
positioned above green light source 164 a certain distance D3. Red
light emitted from light source 166 is collimated by lens 34 and
directed into cube 48 at a particular angle A1 which is dependent
on distance D3 as indicated by lines 176. Because polarizing beam
splitting film 174 is positioned diagonally within cube 48 and
because red light 176 is directed into cube 48 at angle A1, red
light 176 must pass through a larger distance of film 174 than
green light 172 since red light 176 intersects film 174 at a larger
incident angle than green light 172. Therefore, since red light has
a longer wavelength than green light, distance D3 may be selected
to optimize angle A1 and cause red light 176 to intersect film 174
at an angle that improves the efficiency at which film 174 acts on
red light 176. This same general approach may be used for blue
light source 168 positioned a distance D4 below green light source
164. This causes blue light emitted from light source 168 to be
collimated by lens 34 and directed into cube 48 at angle A2 as
indicated by lines 178. Blue light 178 intersects film 174 at a
smaller incident angle than green light 172 which results in blue
light 178 passing through a smaller distance of film 174 than green
light 172. Since blue light has a shorter wavelength than green
light, distance D4 may be controlled to improve the efficiency at
which cube 48 acts on blue light 178.
[0076] Although the above example has been described using red,
green, and blue light, it should be understood that the present
invention is not limited to these specific colors. Also, although
only three colors were described, the present invention would
equally apply regardless of the number of colors of light being
used. Furthermore, this general approach of strategically placing
light sources of different colors to improve the efficiency of a
polarizing beam splitting cube would equally apply to other
embodiments which replace the polarizing beam splitting cube with
other elements. For example, this general approach has particular
significance for the embodiment of the present invention shown if
FIG. 12 where the polarizing beam splitting cube is replaced with
an edge illuminated holographic optical element.
[0077] Although only several specific embodiments of the present
invention have been described in detail, it should be understood
that the present invention may be embodied in many other specific
forms without departing from the spirit or scope of the invention.
For instance, each of the inventive features of the various
embodiments described may be combined in a wide variety of ways. As
mentioned above, although most of the embodiments described used
LEDs as the light source, it should be understood that a variety of
types of light sources may be used in place of the LEDs such as
laser diodes, cold cathode or field emitter cathodoluminescent
sources, incandescent and flourescent lamps together with a
switchable color filter such as Displayteck's RGB Fast Filter color
filter, and a variety of other light sources. Also as mentioned
above, although many of the embodiments were described as including
individual light sources, such as LEDs, it should be understood the
these light sources may be made up of a cluster of light sources
tiled together to form the light source and the cluster of light
sources may include light sources which emit light of different
colors thereby providing a color version of the system.
Furthermore, although a polarizing beam splitting cube has been
used in several examples, this is not necessarily a requirement of
the present invention. Other beam splitters may be used in
combination with an auxiliary polarizer and an auxiliary analyzer.
However, applicants have found that when using a spatial light
modulator which modulates light by changing the polarization of the
light, a polarizing beam splitter is more efficient than other beam
splitters even when auxiliary polarizers and analyzers are used
because the polarizing beam splitter only wastes light of one
polarization.
[0078] Therefore, the present examples are to be considered as
illustrative and not restrictive, and the invention is not to be
limited to the details given herein, but may be modified within the
scope of the appended claims.
* * * * *