U.S. patent application number 10/508570 was filed with the patent office on 2006-03-02 for self-igniting internal combustion engine.
Invention is credited to Rolf Hutmacher, Gerhard Koenig, Karl Maderthaner, Alois Raab.
Application Number | 20060042586 10/508570 |
Document ID | / |
Family ID | 27798113 |
Filed Date | 2006-03-02 |
United States Patent
Application |
20060042586 |
Kind Code |
A1 |
Hutmacher; Rolf ; et
al. |
March 2, 2006 |
SELF-IGNITING INTERNAL COMBUSTION ENGINE
Abstract
An internal combustion engine has compression ignition, in which
fuel is injected as a pre-injection and main injection directly
into a working space by means of an injection nozzle having a
plurality of injection holes, with the pre-jection taking place in
a clocked manner. In order to minimize the moistening of the walls
of the combustion chamber, a combustion chamber is provided, in
which are arranged an injection nozzle in the region of a cylinder
center axis in the cylinder head and a piston recess arranged in
the piston head, with an approximately centrally situated piston
recess projection being arranged in the piston recess. The stroke
of a nozzle needle of the injection nozzle is set in such a manner
that a restricting of the range of the injected fuel jets is
obtained.
Inventors: |
Hutmacher; Rolf;
(Remshalden, DE) ; Koenig; Gerhard; (Lauterstein,
DE) ; Maderthaner; Karl; (Stuttgart, DE) ;
Raab; Alois; (Boebingen, DE) |
Correspondence
Address: |
CROWELL & MORING LLP;INTELLECTUAL PROPERTY GROUP
P.O. BOX 14300
WASHINGTON
DC
20044-4300
US
|
Family ID: |
27798113 |
Appl. No.: |
10/508570 |
Filed: |
March 8, 2003 |
PCT Filed: |
March 8, 2003 |
PCT NO: |
PCT/EP03/02393 |
371 Date: |
August 25, 2005 |
Current U.S.
Class: |
123/276 |
Current CPC
Class: |
Y02T 10/123 20130101;
F02B 23/0696 20130101; Y02T 10/12 20130101; F02D 2041/389 20130101;
F02D 41/402 20130101; F02B 23/0651 20130101; Y02T 10/125 20130101;
F02B 3/06 20130101; Y02T 10/44 20130101; F02D 41/403 20130101; F02D
41/047 20130101; F02D 2041/3052 20130101; F02M 61/1846 20130101;
Y02T 10/40 20130101; F02B 2275/14 20130101; F02B 23/0669
20130101 |
Class at
Publication: |
123/276 |
International
Class: |
F02F 3/26 20060101
F02F003/26 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 22, 2002 |
DE |
10213011.6 |
Claims
1-14. (canceled)
15. A method for operating a self-igniting internal combustion
piston engine, in which fuel is injected directly into a combustion
chamber in a plurality of fuel jets of a certain range by means of
an injection nozzle comprising a nozzle needle and injection holes,
some of the fuel from an injection cycle being injected in partial
quantities during a compression cycle as a clocked pre-injection,
and remaining fuel being injected at a later time as a main
injection into the combustion chamber at a higher injection
pressure than during the pre-injection, wherein the pre-injection
is clocked in such a manner that, for each partial quantity, a
range of the fuel jet in the combustion chamber is restricted to be
somewhat smaller than a distance to a boundary of the combustion
chamber, whereby a disintegration of the injected fuel jets is
reinforced at the same time, and wherein the combustion chamber is
bounded by a cylinder and a piston, said injection nozzle being
disposed in a region of a cylinder central axis and said piston
including a piston head which in use faces the injection nozzle and
includes a piston recess with an approximately centrally disposed
recess projection.
16. The method as claimed in claim 15, wherein a stroke of the
nozzle needle of the injection nozzle is varied during the clocked
pre-injection.
17. The method as claimed in claim 15, wherein the pressure of the
injected fuel is raised during the clocked pre-injection.
18. The method as claimed in claim 16, wherein the pressure of the
injected fuel is raised during the clocked pre-injection.
19. The method as claimed in claim 15, wherein a cycle duration for
the clocked pre-injection is varied for different sequential
clocked pre-injections, so that partial quantities of fuel of the
pre-injection differ for the respective different clocked
pre-injections.
20. The method as claimed in claim 19, wherein the cycle duration
of the different clocked pre-injections is varied so that a partial
quantity of fuel injected later is larger than a previous partial
quantity of fuel.
21. The method as claimed in claim 19, wherein the last partial
quantity of fuel of the last clocked pre-injection is reduced in
relation to the largest partial quantity of fuel that has
previously occurred in the pre-injections.
22. The method as claimed in claim 20, wherein the last partial
quantity of fuel of the last clocked pre-injection is reduced in
relation to the largest partial quantity of fuel that has
previously occurred in the pre-injections.
23. The method as claimed in claim 15, wherein a stroke of the
nozzle needle of the injection nozzle is varied in such a manner
that an unstable, cavitating flow is produced in the injection
holes of the injection nozzle, as a result of which an increased
atomization of the fuel in the combustion chamber is obtained.
24. The method as claimed in claim 19, wherein a stroke of the
nozzle needle of the injection nozzle is varied in such a manner
that an unstable, cavitating flow is produced in the injection
holes of the injection nozzle, as a result of which an increased
atomization of the fuel in the combustion chamber is obtained.
25. The method as claimed in claim 15, wherein a fuel cloud of a
fuel jet, which cloud is produced during an injection cycle, is
offset or displaced laterally during the pre-injection by means of
a swirling movement formed in the combustion chamber, so that,
during a following injection cycle, the newly injected fuel jets do
not penetrate the fuel cloud of the preceding injection cycle.
26. The method as claimed in claim 23, wherein a fuel cloud of a
fuel jet, which cloud is produced during an injection cycle, is
offset or displaced laterally during the pre-injection by means of
a swirling movement formed in the combustion chamber, so that,
during a following injection cycle, the newly injected fuel jets do
not penetrate the fuel cloud of the preceding injection cycle.
27. The method according to claim 15, wherein the piston recess is
of a plate like design, with the projection extending from a center
of the piston recess in a direction toward the injection
nozzle.
28. The method according to claim 27, wherein a piston head
surrounds the piston end facing the injection nozzle, and wherein
the piston recess includes: a flat inlet having a small curvature
section starting at the piston head, and a greater curvature
section extending from a maximum recess depth to the
projection.
29. The method according to claim 28, wherein a rounded design
transition section is formed between the piston head and the piston
recess.
30. The method according to claim 29, wherein the projection has a
conical shape with a rounded, blunted point.
31. The method according to claim 15, wherein the projection has a
cone angle in a range of 90.degree. to 140.degree..
32. The method according to claim 30, wherein the projection has a
cone angle in a range of 90.degree. to 140.degree..
33. A combustion chamber for carrying out the method as claimed in
claim 15, wherein the nozzle has an inwardly opening nozzle needle
and a plurality of injection holes, wherein the combustion chamber
includes at least one outlet valve, and at least one inlet valve,
and wherein the stroke of the nozzle needle of the injection nozzle
is set in such a manner that, within the injection nozzle, an
effective flow cross section between the nozzle needle and the
needle seat is approximately 0.4 to 1.5 times an effective flow
cross section of the sum of all of the injection holes.
34. The combustion chamber as claimed in claim 33, wherein the
piston recess is of plate-like design, with the projection
extending from the center of the piston recess in a direction of
the opposite injection nozzle.
35. The combustion chamber as claimed in claim 34, wherein the
piston recess has, from the piston head, first of all a flat inlet
having a small curvature and, from the region of the maximum recess
depth, a greater curvature reaching into the piston recess
projection.
36. The combustion chamber as claimed in claim 35, wherein a
transition formed between the piston head and the piston recess is
of rounded design.
37. The combustion chamber as claimed in claim 36, wherein the
piston recess projection has a conical shape with a rounded,
blunted point.
38. The combustion chamber as claimed in claim 37, wherein the
piston recess projection has a cone angle in a range of 90.degree.
to 140.degree..
39. A method of operating a self igniting internal combustion
piston engine, comprising: injecting fuel directly into an engine
combustion chamber in a plurality of fuel jets of a certain range
utilizing an injection nozzle having a nozzle needle and injection
holes, said injecting including a plurality of sequential clocked
pre-injections at respective pre-injection pressures followed by a
main injection at a higher injection pressure than the
pre-injection pressures, wherein the clocked pre-injections are
controlled so that the injected fuel jets have a range smaller than
a distance to a boundary of the combustion chamber, and wherein the
combustion chamber is bounded by a cylinder and a piston, said
injection nozzle being disposed in a region of a cylinder central
axis and said piston including a piston head which in use faces the
injection nozzle and includes a piston recess with an approximately
centrally disposed recess projection.
40. A method according to claim 39, comprising: further reinforcing
of disintegration of the injected fuel jets during said
pre-injections.
41. A method according to claim 40, wherein said further
reinforcing of disintegration of the injected fuel jets includes
varying a stroke of the nozzle needle during the clocked
pre-injections.
42. Self-igniting internal combustion piston engine apparatus,
comprising: fuel injecting means for injecting fuel directly into
an engine combustion chamber in a plurality of fuel jets of a
certain range utilizing an injection nozzle having a nozzle needle
and injection holes, said injecting including a plurality of
sequential clocked pre-injections at respective pre-injection
pressures followed by a main injection at a higher injection
pressure than the pre-injection pressures, and control means for
controlling the clocked pre-injection jets to have a range smaller
than a distance to a boundary of the combustion chamber, and
wherein the combustion chamber is bounded by a cylinder and a
piston, said injection nozzle being disposed in a region of a
cylinder central axis and said piston including a piston head which
in use faces the injection nozzle and includes a piston recess with
an approximately centrally disposed recess projection.
43. Apparatus according to claim 42, wherein the projection has a
cone angle in a range of 90.degree. to 140.degree..
44. Apparatus according to claim 42, wherein the piston recess is
of a plate like design, with the projection extending from a center
of the piston recess in a direction toward the injection
nozzle.
45. Apparatus according to claim 44, wherein a piston head
surrounds the piston end facing the injection nozzle, and wherein
the piston recess includes: a flat inlet having a small curvature
section starting at the piston head, and a greater curvature
section extending from a maximum recess depth to the
projection.
46. Apparatus according to claim 45, wherein a rounded design
transition section is formed between the piston head and the piston
recess.
47. Apparatus according to claim 46, wherein the projection has a
conical shape with a rounded, blunted point.
48. Apparatus according to claim 47, wherein the projection has a
cone angle in a range of 90.degree. to 140.degree..
Description
BACKGROUND AND SUMMARY OF THE INVENTION
[0001] The invention relates to a method for operating an internal
combustion piston engine, in particular a diesel internal
combustion engine in which fuel is injected directly into a
combustion chamber in a plurality of fuel jets of a certain range
by means of an injection nozzle comprising a nozzle needle and
injection holes, some of the fuel from an injection cycle being
injected in partial quantities during a compression cycle as a
clocked pre-injection, and a remaining fuel being injected at a
later time as a main injection into the combustion chamber at a
higher injection pressure than during the pre-injection. The
invention also relates to a combustion chamber design for carrying
out this method.
[0002] This application is related to application Ser. No. ______
(Attorney Docket No.: 095309.55390US), filed on even date herewith
and based on PCT/EP/03/02392.
[0003] In the modern internal combustion engines having
self-ignition, the fuel is injected directly into a combustion
chamber. In the case of a combustion of this type, there inevitably
arise due to the heterogeneous manner in which the combustion is
conducted local zones in which there is a virtually stoichiometric
fuel/air mixture. High combustion temperatures are produced in
these zones, resulting in a high thermal NO formation. On the other
hand, further zones which are rich in fuel and in which soot is
formed arise. Given good turbulent mixing and an excess of air,
some of the soot which is formed is re-oxidized, with complete
burning off of the soot not being achieved.
[0004] German Patent Document DE 19953932 A1 (corresponding U.S.
Pat. No. 6,505,601) discloses a method in which a combined
homogeneous/heterogeneous method of operation for obtaining average
and relatively high loads is proposed. In this method, the
intention is for one injection strategy to be used both to permit
an early homogeneous mixture formation in the compression stroke
and also a subsequent heterogeneous mixture formation around the
upper dead-center position, with the fuel injection in the case of
the homogeneous mixture formation taking place at a lower injection
pressure than in the case of the heterogeneous mixture formation in
order to avoid fuel from being deposited onto the cold walls of the
combustion chamber.
[0005] It has nevertheless been shown that, despite the
above-proposed measure, portions of the fuel pass onto the walls of
the combustion chamber and, for the most part, do not participate
in the homogeneous combustion, and lead to increased HC and CO
emissions. Therefore, further measures have to be taken to prevent
any further moistening of the wall of the combustion chamber with
fuel.
[0006] The invention is based on the object of providing a method
for an internal combustion engine having self-ignition, with which
a depositing of fuel on the walls of the combustion chamber is
avoided. This is achieved according to the invention by providing a
method of the above-mentioned type, wherein the pre-injection is
clocked in such a manner that, for each partial quantity, a range
of the fuel jet in the combustion chamber is restricted to be
somewhat smaller than a distance to a boundary of the combustion
chamber, whereby a disintegration of the injected fuel jets is
reinforced at the same time, and wherein the combustion chamber is
bounded by a cylinder and a piston, said injection nozzle being
disposed in a region of a cylinder central axis and said piston
including a piston head which in use faces the injection nozzle and
includes a piston recess with an approximately centrally disposed
recess projection. Furthermore, it is the aim of the invention to
provide a combustion chamber design with which a self-igniting
internal combustion engine is improved in respect of the exhaust
behavior and the consumption. This is achieved according to the
invention by providing a combustion chamber design which has an
inwardly opening nozzle needle and a plurality of injection holes,
wherein the combustion chamber includes at least one outlet valve,
and at least one inlet valve, wherein the stroke of the nozzle
needle of the injection nozzle is set in such a manner that, within
the injection nozzle, an effective flow cross section between the
nozzle needle and the needle seat is approximately 0.4 to 1.5 times
an effective flow cross section of the sum of all of the injection
holes.
[0007] Further refinements emerge from the subclaims.
[0008] According to the method according to the invention, the fuel
is injected directly into a combustion chamber by means of an
injection device which comprises an injection nozzle having a
plurality of injection holes and a nozzle needle. Some of the fuel
of the particular cycle is present in a compression stroke of the
internal combustion engine as a clocked pre-injection in a
plurality of partial quantities in the form of fuel jets having a
certain range, the remaining fuel being injected as a main
injection at a later time. The fuel is optionally injected during
the main injection into the combustion chamber at a higher pressure
than during the pre-injection.
[0009] According to the invention, the pre-injection is clocked in
such a manner that, for each injected partial quantity, the range
of the fuel jet in the combustion chamber is restricted. The range
is somewhat smaller than the distance to a boundary of the
combustion chamber, with a disintegration of the injected fuel jets
in the combustion chamber being reinforced. The individual
injection cycles are configured during the pre-injection in such a
manner that the jet pulses are matched in each case to the
individual injections, and, given the density of the gas in the
combustion chamber at a particular instant, the range of the fuel
jets is approximately the distance as far as the cylinder wall on
the combustion-chamber side, or the piston head. A depositing of
fuel on the wall is therefore avoided. The injection jet pulse and
the partial injection quantity are controlled by the duration of
the pulse in combination with specific use of the throttling of the
inflowing fuel in the seat of the nozzle needle, with the result
that the injected fuel jets disintegrate because of reinforced
atomization. As a result, the best possible mixture homogenization
of the injected partial quantities takes place, with a significant
depositing of fuel onto the cylinder wall being avoided at the same
time.
[0010] The higher pressure means that, for the heterogeneous
portion of combustion, the criteria for an effective, conventional
injection are fulfilled, since what is important here is a high jet
pulse, intensive jet/wall interaction, and as good as possible
utilization of air and turbulent mixing.
[0011] According to one embodiment of the invention, a stroke of
the nozzle needle of the injection nozzle varies during the clocked
pre-injection. This permits a specific injection of fuel during the
clocked pre-injection, as a result of which the operating range
with purely homogeneous combustion can be further expanded.
Furthermore, the variation of the needle stroke permits a high
degree of homogenization, since the accumulation of fuel particles
on the walls of the combustion chamber is minimized. As a result,
the knocking tendency can be reduced to a certain degree.
[0012] According to the invention, the pressure of the injected
fuel can be varied during the clocked pre-injection. In this case,
the injection pressure is preferably raised in order to counteract
the rising pressure in the combustion chamber during the
compression. This enables, for example, the depth of penetration of
the injection jets in the combustion chamber to be kept constant
during the clocked pre-injection.
[0013] According to a further variant of the invention, a cycle
duration during the pre-injection is varied in such a manner that
the partial quantities of fuel of the pre-injection differ. In this
case, the variation can be designed in such a manner that the
partial quantity of fuel injected later is larger than the previous
partial quantity of fuel. Furthermore, according to the invention
the last partial quantity of fuel of the pre-injection can be
reduced in relation to the largest partial quantity of fuel that
has previously occurred in the pre-injection in order to oppose a
severe enrichment of the mixture cloud which has already been
homogenized in advance.
[0014] For greater atomization of the fuel, according to the
invention the stroke of the nozzle needle of the injection nozzle
is varied, so that an unstable, cavitating flow is produced in the
injection holes of the injection nozzle. As a result, an expansion
of the injection jets and therefore a better distribution of the
fuel can be achieved.
[0015] For the specific setting of a desired throttling action in
the seat of the nozzle needle and an unstable, cavitating flow, a
suitable structural measure, for example a double spring holder on
the injection valve or a piezostrictive or magnetostrictive
activation, can be used to assist in keeping the nozzle needle in a
stroke position lying between the completely closed and completely
open position. In this case, the effective flow cross section in
the needle seat, i.e. between the nozzle needle and the needle
seat, should be approximately 0.4 to 1.5 times the effective flow
cross section of the sum of the injection holes.
[0016] By means of the mixture formation, obtained during the
compression stroke, of the pre-injected quantity of fuel, with a
high excess of air during the combustion, a significant thermal NO
formation, and also formation of soot, are avoided, since the fuel
is distributed finely and over a large area over the entire
combustion chamber. For the main injection, which is matched
thereto and takes place at a later time, the thermal NO formation
for the heterogeneous phase of combustion is significantly reduced,
because the concentration of oxygen is already significantly
reduced by the preceding, homogeneous portion of combustion. An
intensive, turbulent charging movement is preferably induced by the
injection, this movement being assisted by the high injection
pressure.
[0017] An optimum homogenization of the pre-injected portions of
fuel in the compression stroke is achieved by the clocked
pre-injection, with the result that the fuel jets first of all
injected in the combustion chamber evaporate, and then mix with air
before the next jets follow. Since, with the increase in
compression, the pressure in the combustion chamber likewise
increases, more fuel is added during the following clocking
action.
[0018] In this case, the partial quantities occurring later in the
form of fuel jets are impeded by the increased pressure in the
combustion chamber from passing onto the wall of the combustion
chamber or boundary of the combustion chamber. An increase in the
injected quantity of fuel in the following partial quantity is
therefore made possible during the clocking action, which is
brought about by means of an increase in pressure in the fuel
injection pressure or by an extension of the needle stroke.
[0019] An expanded cycle duration also gives rise to an increase in
the quantity of fuel inserted. The simultaneous combination of two
or even three of the abovementioned measures would also be
conceivable.
[0020] A decrease in the partial injection quantity during the last
clocking action may be advantageous in order to prevent a premature
ignition of the homogenized mixture before the main injection
occurs. Furthermore, the reduction of the last partial quantity
during the clocked pre-injection can avoid over-enriching the
mixture cloud which has been homogenized in advance.
[0021] In order to increase the rate of homogenization during the
pre-injection, a swirling movement is produced in the combustion
chamber, for example by means of a swirl inlet duct. It is the aim
here to offset or laterally displace or move a fuel cloud of an
injected fuel jet, which cloud is produced during an injection
cycle, in such a manner that, during a following injection cycle,
the newly injected fuel jet does not penetrate the fuel cloud of
the preceding fuel jet.
[0022] According to one particularly advantageous embodiment, the
pre-injection for the homogeneous portion of combustion takes place
with clocking occurring two to seven times in a combustion stroke
range of approx. 150.degree. C.A to 30.degree. C.A before the upper
dead-center position. The number of clocking actions and also the
injection time of the first partial quantity can be varied as a
function of the load.
[0023] By contrast, the main injection is carried out, for the
heterogeneous portion of combustion, in a range around the upper
dead-center position either as a block injection or with a
different injection profile, with the result that the flow of
injected quantity of fuel is varied within the length of duration
of the main injection in order to obtain a high pulse for the
injection jets. A main injection with differing flow can be
obtained by means of pressure modulation and/or by varying the
stroke of the nozzle needle. In order to satisfy the requirements
for an effective and heterogeneous combustion, the injection
pressure is preferably raised to a maximum level, for example
between 1800 and 2400 bar, for example by an injection device
capable of pressure modulation. As appropriate, a short
after-injection can follow directly after the closing of the nozzle
needle during the block injection in order to obtain a further
reduction in soot. It is conceivable for both the pre-injection and
also the main injection to take place with the same fuel pressure.
For example, in a common rail system, a pressure level of between
1000 and 1400 bar can prevail.
[0024] The after-injection is alternatively part of the main
injection. In order- to obtain optimum combustion, the main
injection and, if appropriate, the after-injection take place
successively as a function of the load around the upper dead-center
position in a range of 10.degree. C.A before the upper dead-center
position to 40.degree. C.A after the upper dead-center position,
with an opening duration of the nozzle needle during the
after-injection being set to be smaller than the opening duration
of the needle of the main injection. It is also possible optionally
for a late after-injection to take place which again does not
participate in the combustion, and can serve only to regenerate an
exhaust aftertreatment system connected downstream.
[0025] An injection strategy is proposed in the method according to
the invention making it possible to use an advantageous propagation
of the fuel jet and mixture formation in a specific manner. Both
homogeneous and heterogeneous combined combustion are obtained. In
this case, a multi-hole-type nozzle is used. The injection pressure
is preferably adapted by means of a suitable injection system
capable of pressure modulation. In this case, a
needle-stroke-controlled injection system with pressure modulation
can be used.
[0026] Further criteria for designing an additional after-injection
may arise from the requirements of a possible exhaust
aftertreatment measure.
[0027] In order to carry out the method according to the invention,
a combustion chamber is proposed which has, in the cylinder head,
an injection nozzle, which is arranged in the region of a cylinder
center axis and has an inwardly opening nozzle needle, and a
piston, with a piston recess having a centrally arranged
compression projection being situated in the piston head.
[0028] According to the invention, a stroke of the nozzle needle of
the injection nozzle is set in such a manner that, within the
injection nozzle, an effective flow cross section between the
nozzle needle and the needle seat is approximately 0.4 to 1.5 times
an effective flow cross section of the sum of all of the injection
holes.
[0029] According to a preferred embodiment of the invention, the
piston recess has, from the piston head, first of all a flat inlet
having a small curvature and, from the region of the maximum recess
depth, a greater curvature reaching into the piston recess
projection. A transition between the piston head and the piston
recess is of rounded design. The piston recess projection has a
conical shape with a rounded, blunted point.
[0030] According to the invention, the moistening of the walls of
the combustion chamber during the clocked pre-injection is
prevented in such a manner that the injection nozzle arranged in
the region of the cylinder center axis injects the fuel in the form
of fuel jets with a limited range, and that the injected fuel does
not moisten the piston recess arranged in the piston head to a
significant extent.
[0031] The piston recess is of approximately plate-like design in
its basic shape, with a projection extending from the center of the
piston recess in the direction of the injection nozzle. The
plate-like basic shape means that, in the piston recess, there are
no narrow radii on the surface or cross-sectional jumps in the
piston material, with the result that, during operation of the
internal combustion engine, if droplets of fuel strike against the
recess, they rapidly evaporate.
[0032] Since the recess depth comes less toward the outside
diameter of the piston and, at the transition to the piston head, a
flat inlet with no sharp transistions of any type is provided, the
accumulation of fuel is prevented.
[0033] The invention envisages that the shape of the combustion
chamber and the configuration of the injection nozzles, in which a
spray cone angle of 90.degree. to 160.degree. can be set, make it
possible, during the pre-injection which takes place at an early
point, for an increased homogenization to take place and for a
depositing of fuel on the cylinder wall to be greatly reduced. At
the same time, the geometrical shape of the combustion chamber has
a very advantageous effect on the heterogeneous mixture formation
during the main injection, with the result that a combined
homogeneous/heterogeneous operation can easily be brought about
within a working cycle using a conventional multi-hole-type
nozzle.
[0034] According to the invention, the stroke of the nozzle needle
can be adjusted in an opening direction, with the result that the
stroke of the nozzle needle can be set in a variable manner during
the clocked pre-injection. The stroke can alternatively be set as a
function of the load. As a result, the injection quantity used
during the clocked pre-injection is varied. Furthermore, the
adjustment of the stroke causes an unstable, cavitating flow to be
produced in the injection holes of the injection nozzle.
[0035] At least one injection nozzle which is arranged
approximately centrally in the cylinder head of the internal
combustion engine is proposed for the injection of the fuel. This
may in principle be a conventional and therefore financially
favorable hole-type nozzle of the seat-hole type, mini blind-hole
type or blind-hole type.
[0036] According to one preferred embodiment of the invention, the
injection nozzle has six to fourteen injection holes which are
distributed over the circumference in one or two rows of holes. The
distribution can take place uniformly. The injection holes are
inclined in each case by an angle of 45.degree. to 80.degree. with
respect to the nozzle axis. The spray cone angle is approx.
90.degree. to 160.degree..
[0037] Further advantages emerge from the following description of
the drawing. Exemplary embodiments of the invention are illustrated
in the drawing. The description and the claims contain numerous
features in combination. The expert will expediently also consider
the features individually and combine them into meaningful further
combinations. In the drawing:
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] FIG. 1 shows a schematic cross section through an internal
combustion piston engine,
[0039] FIG. 2 shows a diagram of a fuel injection profile with
pre-injection clocked 5 times and increasing cycle duration and
increasing needle stroke at a constant injection pressure, and also
a main injection with after-injection at an increased injection
pressure,
[0040] FIG. 3 shows a diagram of a fuel injection profile with
pre-injection clocked 5 times and with the cycle duration remaining
the same, at a constant needle stroke and increasing injection
pressure during the pre-injection, and also a main injection with
after-injection at an increased injection pressure,
[0041] FIG. 4 shows a diagram of a fuel injection profile with
pre-injection clocked 4 times and with increasing cycle duration at
a constant injection pressure, and also a main injection with
after-injection at an increased injection pressure,
[0042] FIG. 5 shows a schematic illustration of the effect of an
unstable, cavitating flow in the nozzle hole of a multi-hole-type
nozzle,
[0043] FIG. 6 shows a sectional illustration of the combustion
chamber with the arrangement of the injection nozzle and of the
piston recess during the pre-injection, and
[0044] FIG. 7 shows a sectional illustration of the combustion
chamber with the arrangement of the injection nozzle and of the
piston recess during the main injection.
DETAILED DESCRIPTION OF THE DRAWINGS
[0045] FIG. 1 shows an internal combustion piston engine 1, in
which a crankshaft 2 is driven via a connecting rod 4 by a piston 5
guided in a cylinder 9. A combustion chamber 8 which comprises a
piston recess 6 let into the piston head 7 is formed in the
cylinder 9 between the piston 5 and a cylinder head 10.
[0046] When a crank 3 of the crankshaft 2 is rotated in a crank
circle 11 in the clockwise direction, the combustion chamber 8 is
reduced, with the air enclosed in it being compressed. The charge
cycle in the combustion chamber 8 takes place via gas exchange
valves and gas ducts (neither illustrated) in the cylinder head
10.
[0047] With the crank 3 reaching an upper dead-center position 12,
referred to as UDC below, the end of the compression is reached, in
which the combustion chamber 8 assumes its smallest volume and the
maximum compression pressure and the maximum compression
temperature are reached. The current position of the piston 5 with
respect to the cylinder head 10 is determined by the crank angle
.phi. in relation to the upper dead-center position 12.
[0048] A multi-hole-type injection nozzle 13 is arranged centrally
in the cylinder head 10. The injection nozzle 13 is activated by an
electronic control unit 16, the engine controller, via a signal
line 15 and an actuator 14, for example a piezoactuator. The
injection jets emerging from the injection nozzle are denoted by
17.
[0049] The fuel is made available by an injection pump 18 in a
plurality of pressure stages, a cut-off valve 20, expediently an
electronically activatable solenoid valve, restricting the
respective maximum pressure in the fuel line 19.
[0050] A first embodiment of a fuel injection strategy for the
internal combustion piston engine 1 is illustrated in FIG. 2. The
diagram shows a fuel injection profile for a combined
homogeneous/heterogeneous operation with pre-injection PI clocked 5
times and increasing cycle duration at a constant injection
pressure P.sub.1 which is 500 bar, for example. Furthermore, FIG. 2
shows a main injection MI and an after-injection AI at an increased
injection pressure P.sub.2, with a maximum needle stroke s being
set during the main injection MI.
[0051] According to the injection strategy illustrated in FIG. 2,
first of all at an injection pressure P.sub.1 a clocked
pre-injection PI takes place in the compression stroke of the
internal combustion piston engine 1 in a crank angle range of
80.degree. C.A to approximately 35.degree. C.A before UDC. The
clocked pre-injection PI takes place in such a manner that, during
each clocking action, a different needle stroke s is set. The
specific clocking of the pre-injection PI results in a
homogenization of the injected partial quantities. An increasing
setting of the needle stroke is preferred. The main injection and
after-injection take place one after the other at a higher
injection pressure P.sub.2 in a region between UDC and
approximately 30.degree. C.A after UDC. During the main injection
MI, a higher needle stroke s is set than in the pre-injection PI,
with the duration of opening of the needle during the
after-injection AI being set to be smaller than the duration of
opening of the needle in the main injection MI.
[0052] FIG. 3 is an illustration of a diagram in which an
alternative injection strategy for the internal combustion piston
engine 1 is shown. It illustrates the fuel injection profile with
which a combined homogeneous/heterogeneous operation is obtained
with the pre-injection PI clocked 5 times for homogenization with
the cycle duration remaining the same and with increasing injection
pressure during the pre-injection PI, and with a main injection MI
with an increased injection pressure P.sub.2 with the needle stroke
s set to the maximum and an after-injection AI.
[0053] The clocked pre-injection PI according to FIG. 3 takes place
in the compression stroke in a crank angle range of approximately
80.degree. C.A to approximately 35.degree. C.A before UDC. It takes
place in such a manner that, during each clocking action, the
injection pressure increases, i.e. during the pre-injection PI a
lower pressure prevails in a fuel line, for example in a common
rail injection system, the line with the early injection, than in
the following injection, with the needle stroke s remaining
constant during the clocked pre-injection PI. The main injection
and after-injection take place successively at a higher injection
pressure P.sub.2 in a range between the upper dead-center position
and approximately 30.degree. C.A after UDC. During the main
injection MI, a higher needle stroke s is set than during the
pre-injection PI, with the duration of opening of the needle during
the after-injection AI being set to be smaller than the duration of
opening of the needle in the main injection MI.
[0054] One particularly advantageous injection strategy is provided
by the injection profile according to FIG. 4. A combined
homogeneous/heterogeneous operation with pre-injection clocked 4
times and with increasing cycle duration at a constant injection
pressure is proposed therein, in which the nozzle needle 13a
remains in a lower stroke position. Furthermore, a main injection
MI at an increased injection pressure P.sub.2 and a needle stroke s
set to the maximum and also an after-injection AI is provided.
[0055] The clocked pre-injection PI takes place in the compression
stroke in a crank angle range of 80.degree. C.A to approximately
35.degree. C.A before UDC. It is undertaken in such a manner that,
during each clocking action, the injection pressure P.sub.1 remains
constant. The needle stroke s similarly remains constant during the
clocked pre-injection PI. The main injection and after-injection
take place successively at a higher injection pressure P.sub.2 in a
range between the upper dead-center position and approximately
35.degree. C.A after UDC. During the main injection MI, a higher
needle stroke s is set than during the pre-injection PI, with the
duration of opening of the needle during the after-injection AI
being set to be smaller than the duration of opening of the needle
in the main injection MI.
[0056] The low injection pressure P.sub.1 in the abovementioned
injection strategies according to FIGS. 2, 3 and 4 is selected in
such a manner that the clocked pre-injection PI results in a
homogeneous mixture formation, in which the injected fuel
accumulates to an insignificant extent on the boundary of the
combustion chamber 8.
[0057] In the above-described injection strategies, the main
injection MI of the fuel in the region of the upper dead-center
position serves for a heterogeneous mixture formation and permits
an increase in the load beyond the load which can be obtained by
the homogeneous portion. At the time of the main injection MI, a
cool-flame combustion of the homogeneous portion is shut off and a
hot-flame combustion takes place. The main injection is designed in
such a manner that a temperature level obtained by the main
combustion does not lie in the region of increased NOx formation
(Zeldovich mechanism). The after-injection serves to reduce the
soot particles produced, since a decrease in the main injection
quantity by the after-injection quantity makes it possible to
prevent the formation of fuel-rich zones.
[0058] FIG. 5 is a schematic illustration of the injection nozzle
13 of the blind-hole-type nozzle type, where a nozzle of the
seat-hole-type nozzle type would be just as suitable. In the
injection nozzle 13 according to FIG. 5, the effect of an unstable,
cavitating flow caused in a nozzle hole 21 of the injection nozzle
13 with a small needle stroke s of the nozzle needle 13a, i.e. with
the injection nozzle 13 partially open, and the resultant action on
the angle of propagation of the injection jet 17 are
illustrated.
[0059] On the right-hand side in FIG. 5, the injection nozzle 13 is
only partially open, as a result of which a throttling in the
nozzle needle seat 22 is obtained. This throttling causes an
unstable, cavitating flow in the nozzle hole 21 which leads to the
angle of propagation .alpha..sub.1 of the fuel jet 17. In
comparison to an injection nozzle with maximum stroke setting, as
is illustrated on the left-hand side of FIG. 5, the angle of
propagation .alpha..sub.1 due to the unstable, cavitating flow is
greater than an angle of propagation .alpha..sub.2 which is brought
about without such a flow. The unstable, cavitating flow causes
sharp fluctuations in the inside flow 23 in the nozzle, these
fluctuations leading, when fuel emerges from the nozzle hole 21, to
a reinforced disintegration of the fuel jet and therefore to a
large angle of propagation .alpha..sub.1.
[0060] The fuel jet with the angle of propagation .alpha..sub.1
propagates in the combustion chamber with intensive atomization,
and therefore brings about better homogenization and a rapid
evaporation of fuel, with the result that more fuel can be injected
in a partial quantity of the pre-injection PI without a significant
moistening of the wall of the combustion chamber.
[0061] By contrast, in the case of the injection nozzle 13 having
the maximum stroke setting according to the left-hand side in FIG.
5, a stable, cavitating flow is formed. In the interior of the
nozzle hole 21 on the left-hand side, this flow causes a two-phase
flow 24 which leads to a normal disintegration of the fuel. In
comparison to a partially open injection nozzle, the angle of
propagation .alpha..sub.2 caused by the stable, cavitating flow is
smaller than the angle of propagation .alpha..sub.1.
[0062] FIG. 6 shows the arrangement of the injection nozzle 13 and
of a piston 5 in the combustion chamber 8 during the clocked
pre-injection. The piston 5 is situated in the internal combustion
piston engine 1 in such a position with respect to the injection
nozzle 13 during the pre-injection PI that a fuel cone angle
.alpha. in a range of 90.degree. to 160.degree. arises.
[0063] A piston recess 6 is let into the piston head 7. The piston
recess 6 is of plate-like design, with a projection being situated
in the center of the piston recess as a piston recess point 6a. The
piston recess point 6a is bordered by a recess base 6b. The recess
point 6a projects in the direction of the injection nozzle 13.
[0064] At the edge, the piston recess 6 has, as transition to the
piston head 7, a radius R1 which is preferably between 3 and 7 mm.
The outer parts of the recess base 6b are designed with a spherical
radius R2 of approximately 45 mm. The transition from the piston
recess point 6a to the piston recess base 6b has a curvature with a
radius R3 of approximately 20 mm.
[0065] The piston recess point 6a is situated approximately
opposite the injection nozzle 13. The depth of the piston recess 6
increases from the edge of the piston recess 6 as far as the piston
recess base 6b. The piston recess point 6a extends in relation to
the injection nozzle 13 in such a manner that it remains
approximately below the piston head 7. The distance d1 between the
upper point of the piston recess point 6a and the piston head is
approximately 6 mm, with it being possible for d2d1 to preferably
be formed between 4 and 8 mm. The recess base depth d2 is
approximately 18 mm. In the edge region of the piston recess 6, the
plate-like basic shape of the recess has a rounded transition to
the piston head in order to avoid accumulations of fuel.
[0066] The piston recess point 6a is of conical design with a
recess cone angle .beta. in the range of 90.degree. to 130.degree.
and is designed with a rounded point with a radius R4 of
approximately 5 mm. The fuel cone angle .alpha. and the position of
the piston recess point 6a interact in such a manner that the
propagation of the fuel jets is not disturbed by the piston recess
point 6a. This ensures that the fuel jets meet in the region of the
piston recess 6.
[0067] FIG. 7 illustrates the arrangement of the injection nozzle
13 and of the piston 25 in the combustion chamber 8 during the main
injection MI in which the piston recess point 6a shows itself to be
very advantageous for the heterogeneous portion of combustion. The
piston 5 is situated in a region about UDC in such a position that
the injected fuel jets are distributed within the piston recess 6
and are optimally ignited along the recess base 6b.
[0068] The main injection MI of the fuel in the region of UDC
serves for a heterogeneous mixture formation, a cool-flame
combustion of the homogeneous portion being shut off at the time of
the main injection MI and a hot-flame combustion being initiated.
The mixture formation of the pre-injected quantity of fuel, which
formation is obtained in the compression stroke, avoids, during the
combustion with a high excess of air, a significant thermal NO
formation and the formation of soot, since the fuel is distributed
finely and over a large area of the entire combustion chamber. The
shape of the piston recess has a very advantageous effect on the
main injection MI, with the result that the thermal NO formation
for the heterogeneous phase of combustion is significantly reduced,
since the concentration of oxygen is already significantly reduced
by the preceding, homogeneous portion of combustion and an
intensive, turbulent charging movement is further assisted by the
piston recess.
[0069] The invention is based on an internal combustion engine
having compression ignition, in which fuel is injected as a
pre-injection and main injection directly into a combustion chamber
8 by means of an injection nozzle 13 having a plurality of
injection holes, with the pre-injection PI taking place in a
clocked manner. In order to minimize the moistening of the walls of
the combustion chamber, a combustion chamber 8 is proposed, in
which are arranged an injection nozzle 13 in the region of a
cylinder center axis in the cylinder head 10 and a piston recess 6
arranged in the piston head 7, with an approximately centrally
situated piston recess projection being arranged in the piston
recess 6, and the stroke of a nozzle needle of the injection nozzle
13 being set in such a manner that a restricting of the range of
the injected fuel jets is obtained.
* * * * *