U.S. patent application number 11/099431 was filed with the patent office on 2006-01-19 for proximal anchors for bone fixation system.
Invention is credited to Brad S. Culbert, Christopher Warren.
Application Number | 20060015105 11/099431 |
Document ID | / |
Family ID | 33436757 |
Filed Date | 2006-01-19 |
United States Patent
Application |
20060015105 |
Kind Code |
A1 |
Warren; Christopher ; et
al. |
January 19, 2006 |
Proximal anchors for bone fixation system
Abstract
Disclosed is a bone fixation device of the type useful for
connecting soft tissue or tendon to bone or for connecting two or
more bones or bone fragments together. The device comprises an
elongate body having a distal anchor thereon. An axially moveable
proximal anchor is carried by the proximal end of the fixation
device, to accommodate different bone dimensions and permit
appropriate tensioning of the fixation device.
Inventors: |
Warren; Christopher; (Aliso
Viejo, CA) ; Culbert; Brad S.; (Rancho Santa
Margarita, CA) |
Correspondence
Address: |
KNOBBE MARTENS OLSON & BEAR LLP
2040 MAIN STREET
FOURTEENTH FLOOR
IRVINE
CA
92614
US
|
Family ID: |
33436757 |
Appl. No.: |
11/099431 |
Filed: |
April 5, 2005 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10840504 |
May 6, 2004 |
6951561 |
|
|
11099431 |
Apr 5, 2005 |
|
|
|
60468377 |
May 6, 2003 |
|
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60471973 |
May 20, 2003 |
|
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Current U.S.
Class: |
606/301 ;
606/323; 606/328; 606/329; 606/66; 606/67 |
Current CPC
Class: |
A61B 17/746 20130101;
A61B 17/8685 20130101; A61B 17/68 20130101; A61B 17/8625 20130101;
A61B 17/683 20130101 |
Class at
Publication: |
606/072 |
International
Class: |
A61B 17/58 20060101
A61B017/58 |
Claims
1. An orthopedic fixation device, comprising: an elongate body,
having a proximal end and a distal end; a distal anchor on the
distal end; a retention structure on the elongate body, proximal to
the anchor; and a proximal anchor, moveably carried by the elongate
body, the proximal anchor comprising a tubular sleeve and a
radially outward extending head; at least one complementary
retention structure on the proximal anchor configured for
permitting proximal movement of the elongate body with respect to
the proximal anchor but resisting distal movement of the elongate
body with respect the proximal anchor; and a washer that is
angularly moveable with respect to the longitudinal axis of the
tubular sleeve, the washer having aperture that is elongated with
respect to a first axis such that the washer permits greater
angular movement with respect to the longitudinal axis of the
tubular sleeve in a plane containing the first axis.
2. The orthopedic fixation device of claim 1, wherein the aperture
circumscribes a channel having a width in a first direction and a
height in a second direction that is perpendicular to the first
direction, the width being smaller than the maximum diameter of the
head and the height being greater than the width.
3. The orthopedic fixation device of claim 1, wherein the distal
anchor comprises a helical flange.
4. The orthopedic fixation device of claim 1, wherein the distal
anchor is moveable from an axial orientation for distal insertion
through a bore to an incline orientation to resist axial movement
through the bore.
5. The orthopedic fixation device of claim 1, wherein the retention
structures of the elongate body and the proximal anchor permit
proximal movement of the elongate body with respect to the proximal
anchor without rotation.
6. The orthopedic fixation device of claim 1, wherein the washer
includes a bottom wall, a side wall and a lip for retaining the
head of the proximal anchor within the washer.
7. The orthopedic fixation device of claim 1, wherein the elongated
body comprises a first portion and a second portion that are
detachably coupled together at a junction.
8. The orthopedic fixation device of claim 7, wherein the first
portion includes an anti-rotation structure and the proximal anchor
includes a complementary anti-rotation structure to prevent
rotation between the first portion and the proximal anchor.
9. A orthopedic fixation device; an elongate pin, having a proximal
end, a distal end and a first retention structure; at least one
distal anchor carried by the elongate pin; a proximal anchor,
axially moveable with respect to the elongate pin and comprising a
split ring positioned within an annular recess formed within the
proximal anchor, the split ring having at least one gap formed
between two ends, the split ring being moveable between a first
position and a second position, the second position being located
closer to the longitudinal axis of the elongate pin as compared to
the first portion so as to engage the first retention structure and
prevent proximal movement of the proximal anchor with respect to
the elongated pin while the first position allows distal movement
of the proximal anchor with respect to the pin; and anti-rotational
structure for preventing rotation of the split ring about the
longitudinal axis of the elongate pin.
10. A orthopedic fixation device as in claim 9, wherein the
elongate pin includes at least one anti-rotational feature
configured to engage a complementary rotational feature of the
proximal anchor.
11. A orthopedic fixation device as in claim 10, wherein the
anti-rotational structure positions the gap of the split ring such
that it is positioned over the anti-rotational feature of the
elongate pin.
12. A orthopedic fixation device as in claim 11, wherein the
anti-rotational feature of the elongate pin comprises at least one
flat side.
13. A orthopedic fixation device as in claim 11, wherein the
anti-rotational feature comprise includes a pair of tabs that
extend inwardly from the tubular body toward the longitudinal axis
of the tubular body and positioned between the gap of the split
ring.
14. The orthopedic fixation device of claim 9, wherein the distal
anchor comprises a helical flange.
15. The orthopedic fixation device of claim 9, wherein the distal
anchor is moveable from an axial orientation for distal insertion
through a bore to an incline orientation to resist axial movement
through the bore.
16. The orthopedic fixation device of claim 9, wherein the elongate
pin comprises a first portion and a second portion that are
detachably coupled together at a junction.
17. The orthopedic fixation device of claim 16, wherein the first
portion includes an anti-rotation structure and the proximal anchor
includes a complementary anti-rotation structure to prevent
rotation between the first portion and the proximal anchor.
Description
PRIORITY INFORMATION
[0001] This application claims the priority benefit under 35 U.S.C.
.sctn. 119(e) of Provisional Application 60/468,377 filed May 6,
2003 and Provisional Application 60/471,973 filed May 20, 2003, the
entire contents of these Provisional Applications are hereby
incorporated by reference herein.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] The present invention relates to bone fixation devices, and,
more particularly, to a bone fixation device with a proximal
anchor.
[0004] 2. Description of the Related Art
[0005] Bones which have been fractured, either by accident or
severed by surgical procedure, must be kept together for lengthy
periods of time in order to permit the recalcification and bonding
of the severed parts. Accordingly, adjoining parts of a severed or
fractured bone are typically clamped together or attached to one
another by means of a pin or a screw driven through the rejoined
parts. Movement of the pertinent part of the body may then be kept
at a minimum, such as by application of a cast, brace, splint, or
other conventional technique, in order to promote healing and avoid
mechanical stresses that may cause the bone parts to separate
during bodily activity.
[0006] The surgical procedure of attaching two or more parts of a
bone with a pin-like device requires an incision into the tissue
surrounding the bone and the drilling of a hole through the bone
parts to be joined. Due to the significant variation in bone size,
configuration, and load requirements, a wide variety of bone
fixation devices have been developed in the prior art. In general,
the current standard of care relies upon a variety of metal wires,
screws, and clamps to stabilize the bone fragments during the
healing process. Following a sufficient bone healing period of
time, the percutaneous access site or other site may require
re-opening to permit removal of the bone fixation device.
[0007] Long bone fractures are among the most common encountered in
the human skeleton. Many of these fractures and those of small
bones and small bone fragments must be treated by internal and
external fixation methods in order to achieve good anatomical
position, early mobilization, and early and complete rehabilitation
of the injured patient.
[0008] The internal fixation techniques commonly followed today
frequently rely upon the use of Kirschner wires (K-wires),
intramedullary pins, wiring, plates, screws, and combinations of
the foregoing. The particular device or combination of devices is
selected to achieve the best anatomic and functional condition of
the traumatized bone with the simplest operative procedure and with
a minimal use of foreign-implanted stabilizing material. A variety
of alternate bone fixation devices are also known in the art, such
as, for example, those disclosed in U.S. Pat. No. 4,688,561 to
Reese, U.S. Pat. No. 4,790,304 to Rosenberg, and U.S. Pat. No.
5,370,646 to Reese, et al.
[0009] A variety of elongated implants (nail, screw, pin, etc.)
have been developed, which are adapted to be positioned along the
longitudinal axis of the femoral neck with a leading (distal) end
portion in the femoral head so as to stabilize a fracture of the
femoral neck. The elongated implant may be implanted by itself or
connected to another implant such as a side plate or intramedullary
rod. The leading end portion of the implant typically includes
means to positively grip the femoral head bone (external threads,
expanding arms, etc.), but the inclusion of such gripping means can
introduce several significant problems. First, implants with sharp
edges on the leading end portion, such as the externally threaded
implants, exhibit a tendency to migrate proximally towards the hip
joint bearing surface after implantation. This can occur when the
proximal cortical bone has insufficient integrity to resist distal
movement of the screw head. Such proximal migration under
physiological loading, which is also referred to as femoral head
cut-out, can lead to significant damage to the adjacent hip joint.
Also, the externally threaded implants can generate large stress
concentrations in the bone during implantation which can lead to
stripping of the threads formed in the bone and thus a weakened
grip. The movable arms of known expanding arm devices are usually
free at one end and attached at the other end to the main body of
the leading end portion of the implant. As a result, all fatigue
loading is concentrated at the attached ends of the arms and
undesirably large bending moments are realized at the points of
attachment. In addition, conventional threaded implants generally
exhibit insufficient holding power under tension, such that the
threads can be stripped out of the femoral head either by
overtightening during the implantation procedure or during post
operative loading by the patient's weight.
[0010] Bone fasteners may also be used for the stabilization of
fractures and/or fusion of various portions of the spine. Such
fasteners are often inserted through the pedicles of the vertebra
and may be used in combination with a variety of longitudinal
elements such as rods or plates which span two or more vertebra.
These systems may be affixed to either the posterior or the
anterior side of the spine.
[0011] Notwithstanding the variety of bone fasteners that have been
developed in the prior art, there remains a need for a simple,
adjustable bone fixation device which may be utilized to secure a
fracture, secure soft tissue or tendon to the bone and/or provide
stability between bones (e.g., vertebrae).
SUMMARY OF THE INVENTION
[0012] There is provided in accordance with one embodiment of the
present invention, a fixation device for securing a first bone
fragment to a second bone fragment or a first bone to a second
bone. Alternatively, the fixation device may be used to secure soft
tissue to a bone. The fixation device comprises an elongate pin,
having a proximal end and a distal end. At least one axially
advanceable anchor is carried by the pin.
[0013] In another embodiment, an orthopedic fixation device
comprises an elongate body, having a proximal end and a distal end.
A distal anchor is on the distal end of the body. A retention
structure is positioned on the elongate body, proximal to the
anchor. A proximal anchor is moveably carried by the elongate body.
The proximal anchor comprises a tubular sleeve with a radially
outward extending head. At least one complementary retention
structure is on the proximal anchor and is configured for
permitting proximal movement of the elongate body with respect to
the proximal anchor but resisting distal movement of the elongate
body with respect the proximal anchor. A washer is angularly
moveable with respect to the longitudinal axis of the tubular
sleeve. The washer has an aperture that is elongated with respect
to a first axis such that the washer permits greater angular
movement in a plane containing the first axis.
[0014] In another embodiment, an orthopedic fixation device
comprises an elongate pin, having a proximal end, a distal end and
a first retention structure. At least one distal anchor carried by
the elongate pin. A proximal anchor is axially moveable with
respect to the elongate pin and comprises a split ring positioned
within an annular recess formed within the proximal anchor. The
split ring has at least one gap formed between two ends. The split
ring is moveable between a first position and a second position.
The second position is located closer to the longitudinal axis of
the elongate pin as compared to the first portion so as to engage
the first retention structure and prevent proximal movement of the
proximal anchor with respect to the elongated pin while the first
position allows distal movement of the proximal anchor with respect
to the pin. An anti-rotational structure prevents rotation of the
split ring with the recess about the longitudinal axis of the
elongate pin.
[0015] Further features and advantages of the present invention
will become apparent to those of skill in the art in view of the
detailed description of preferred embodiments which follows, when
considered together with the attached claims and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] FIG. 1 is a cross-sectional schematic view of a bone
fixation device positioned within a fractured bone.
[0017] FIG. 2 is a side elevational view of a pin body of the bone
fixation device of FIG. 1.
[0018] FIG. 3 is a distal end elevational view of the pin body of
FIG. 2.
[0019] FIG. 4 is a longitudinal cross-sectional view through the
pin body of FIG. 2.
[0020] FIG. 5 is an enlarged detail view of the distal end of the
device shown in FIG. 2.
[0021] FIG. 6 is a cross-sectional view of a proximal anchor of the
bone fixation device of FIG. 1.
[0022] FIG. 7 is a proximal end view of the proximal anchor of FIG.
6.
[0023] FIG. 8 is a side view of a expansion guide wire.
[0024] FIG. 9 is a longitudinal cross-sectional view of the locking
guide wire of FIG. 8 and the pin body of FIG. 8.
[0025] FIGS. 10A-E are perspective, side, top and bottom views of a
modified embodiment of a pin body.
[0026] FIGS. 11A-E perspective, side, top and bottom views of a
modified embodiment of a locking guidewire.
[0027] FIGS. 12A-F are perspective, side, top and bottom views of a
portion of a modified embodiment of a proximal anchor.
[0028] FIGS. 13A-D are perspective, side, and bottom views of the
locking guidewire and pin body of FIGS. 10-11E.
[0029] FIG. 14 is a posterior elevational posterior cross section
through the proximal portion of the femur, having another
embodiment of a bone fixation device positioned therein.
[0030] FIG. 15 is a side elevational cross section of a fixation
device similar to that of FIG. 14.
[0031] FIG. 16 is a cross sectional view through an angularly
adjustable proximal anchor plate.
[0032] FIG. 17 is a front perspective view of the anchor plate of
FIG. 16.
[0033] FIG. 17A is a perspective view of a flange and a fixation
device.
[0034] FIG. 17B is a partial cross-sectional side view of the
flange of FIG. 17A and a housing of a proximal anchor.
[0035] FIG. 17C is a bottom view of the flange of FIG. 17A.
[0036] FIG. 18 is a side elevational view of a double helix distal
anchor.
[0037] FIG. 19 is an anterior view of the distal tibia and fibula,
with fixation devices across lateral and medial malleolar
fractures.
[0038] FIG. 20 is a perspective view of another embodiment of a
proximal anchor.
[0039] FIG. 21 is a side elevational view of the proximal anchor of
FIG. 20.
[0040] FIG. 22 is a longitudinal cross-sectional view of the
proximal anchor of FIG. 20.
[0041] FIG. 23 is an enlarged detail view of a portion of the
proximal anchor shown in FIG. 22.
[0042] FIG. 23A is an enlarged detail view of a portion of a
modified embodiment of the proximal anchor shown in FIG. 22.
[0043] FIG. 23A is a perspective view of another yet embodiment of
a proximal anchor.
[0044] FIG. 24 is a perspective view of another yet embodiment of a
proximal anchor.
[0045] FIG. 25 is a side elevational view of the proximal anchor of
FIG. 24.
[0046] FIG. 26 is a longitudinal cross-sectional view of the
proximal anchor of FIG. 24.
[0047] FIG. 27A is an enlarged detail view of a portion of the
proximal anchor of FIG. 26 shown in a first position.
[0048] FIG. 27B is an enlarged detail view of a portion of the
proximal anchor of FIG. 26 shown in a second position.
[0049] FIG. 27C is side perspective view of a portion of a modified
embodiment of the proximal anchor shown in FIG. 26.
[0050] FIG. 28 is an enlarged longitudinal cross-sectional view of
a modified embodiment of a proximal anchor with the portion
illustrated in FIG. 27C.
[0051] FIGS. 29A-C are perspective, side, and longitudinal
cross-sectional views of a modified embodiment of a fixation
device.
[0052] FIG. 29D is an enlarged portion of FIG. 29C.
[0053] FIGS. 30A-F are perspective, side, top, bottom and
cross-sectional views of a modified embodiment of a proximal
anchor.
[0054] FIG. 31A is a perspective view of another embodiment of a
proximal anchor.
[0055] FIGS. 31B and 31C are enlarged views of a portion of one
embodiment of a proximal anchor.
[0056] FIG. 31D is a front view of the proximal anchor of FIG.
31A.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0057] Although the application of the present invention will be
initially disclosed in connection with the simplified bone fracture
of FIG. 1, the methods and structures disclosed herein are intended
for application in any of a wide variety of bones and fractures, as
will be apparent to those of skill in the art in view of the
disclosure herein. For example, the bone fixation device of the
present invention is applicable in a wide variety of fractures and
osteotomies in the hand, such as interphalangeal and
metacarpophalangeal arthrodesis, transverse phalangeal and
metacarpal fracture fixation, spiral phalangeal and metacarpal
fracture fixation, oblique phalangeal and metacarpal fracture
fixation, intercondylar phalangeal and metacarpal fracture
fixation, phalangeal and metacarpal osteotomy fixation as well as
others known in the art. A wide variety of phalangeal and
metatarsal osteotomies and fractures of the foot may also be
stabilized using the bone fixation device of the present invention.
These include, among others, distal metaphysical osteotomies such
as those described by Austin and Reverdin-Laird, base wedge
osteotomies, oblique diaphyseal, digital arthrodesis as well as a
wide variety of others that will be known to those of skill in the
art. Fractures and osteotomies and arthrodesis of the tarsal bones
such as the calcaneus and talus may also be treated. Spiked washers
can be used, attached to the collar or freely movable beneath the
collar. The bone fixation device may be used with or without
plate(s) or washer(s), all of which can be either permanent,
absorbable or comprising both.
[0058] Fractures of the fibular and tibial malleoli, pilon
fractures and other fractures of the bones of the leg may be
fixated and stabilized with the present invention with or without
the use of plates, both absorbable or non-absorbing types, and with
alternate embodiments of the current invention. One example is the
fixation of the medial malleolar avulsion fragment fixation with
the radially and axially expanding compression device. Each of the
foregoing may be treated in accordance with the present invention,
by advancing one of the fixation devices disclosed herein through a
first bone component, across the fracture, and into the second bone
component to fix the fracture.
[0059] The fixation device of the present invention may also be
used to attach tissue or structure to the bone, such as in ligament
reattachment and other soft tissue attachment procedures. Plates
and other implants may also be attached to bone, using either
resorbable or nonreabsorbable fixation devices disclosed herein
depending upon the implant and procedure. The fixation device may
also be used to attach sutures to the bone, such as in any of a
variety of tissue suspension procedures.
[0060] For example, peripheral applications for the fixation
devices include utilization of the device for fastening soft tissue
such as capsule, tendon or ligament to bone. It may also be used to
attach a synthetic material such as marlex mesh, to bone or
allograft material such as tensor fascia lata, to bone. In the
process of doing so, retention of the material to bone may be
accomplished with the collar as shown, with an enlarged collar to
increase contact surface area, with a collar having a plurality of
spikes to enhance the grip on adjacent tissue, or the pin and or
collar may be modified to accept a suture or other material for
facilitation of this attachment.
[0061] Specific examples include attachment of the posterior tibial
tendon to the navicular bone in the Kidner operation.
Navicular-cuneiform arthrodesis may be performed utilizing the
device and concurrent attachment of the tendon may be accomplished.
Attachment of the tendon may be accomplished in the absence of
arthrodesis by altering the placement of the implant in the
adjacent bone.
[0062] Ligament or capsule reattachment after rupture, avulsion of
detachment, such as in the ankle, shoulder or knee can also be
accomplished using the devices disclosed herein.
[0063] The bone fixation devices described herein may also be used
in a variety of techniques to stabilize the spine. For example, the
bone fixation devices may be used as pedicle or facet screws that
may be unilaterally or bilaterally symmetrically mounted on
adjacent or non-adjacent vertebrae and used in combination one or
more linkage rods or plates to facilitate fusion of one or more
vertebrae. The bone fixation devices disclosed herein may also be
used as a fixation screw to secure two adjacent vertebra to each
other in a trans-laminar, trans-facet or facet-pedicle (e.g., the
Boucher technique) applications. One of skill of the art will also
recognize that the bone fixation devices disclosed herein may be
used for posterior stability after laminectomy, artificial disc
replacement, repairing odontoid fractures and other fractures of
the spine, and other applications for providing temporary or
permanent stability in the spinal column.
[0064] The fixation devices may be used in combination with semi
tubular, one-third tubular and dynamic compression plates, both of
metallic and absorbable composition, preferably by modifying the
collar to match the opening on the plate.
[0065] The cannulated design disclosed below can be fashioned to
accept an antibiotic impregnated rod for the slow release of
medication and/or bone growth or healing agents locally. This may
be beneficial for prophylaxis, especially in open wounds, or when
osteomyelitis is present and stabilization of fracture fragments is
indicated. The central lumen can also be used to accept a titanium
or other conductive wire or probe to deliver an electric current or
electromagnetic energy to facilitate bone healing.
[0066] A kit may be assembled for field use by military or sport
medical or paramedical personnel. This kit contains an implanting
tool, and a variety of implant device size and types, a skin
stapler, bandages, gloves, and basic tools for emergent wound and
fracture treatment. Antibiotic rods would be included for wound
prophylaxis during transport.
[0067] Referring to FIG. 1, there is illustrated generally a bone
10, shown in cross-section to reveal an outer cortical bone
component 12 and an inner cancellous bone component 14. A fracture
16 is schematically illustrated as running through the bone 10 to
at least partially divide the bone into what will for present
purposes be considered a proximal component 19 and distal component
21. The fracture 16 is simplified for the purpose of illustrating
the application of the present invention. However, as will be
understood by those of skill in the art, the fracture 16 may extend
through the bone at any of a wide variety of angles and depths. The
bone fixation device of the present invention may be useful to
stabilize two or more adjacent components of bone as long as each
component may be at least partially traversed by the bone fixation
device and anchored at opposing sides of the fracture to provide a
sufficient degree of stabilization.
[0068] A proximal aperture 18 is provided in the proximal component
19 of the bone 10, such as by drilling, as will be discussed. A
distal aperture 20 is provided in an opposing portion of bone such
as in distal bone component 21 and is connected to the proximal
aperture 18 by way of a through hole 22, as is known in the art, in
a through hole application. The fixation device may also be useful
in certain applications where the distal end of the device resides
within the bone (i.e., a blind hole application).
[0069] The bone fixation device 24 is illustrated in FIG. 1 in its
installed position within the through hole 22. The bone fixation
device 24 generally comprises an elongate pin 26 having a proximal
end 28, a distal end 30, and an elongate pin body 32 extending
therebetween. The illustrated bone fixation 24 device and modified
embodiments of the bone fixation device 24 are disclosed in U.S.
Pat. No. 6,648,890, issued on Nov. 18, 2003, which is hereby
incorporated by reference herein.
[0070] The distal end 30 of pin 26 is provided with a distal anchor
34, as will be discussed below. A proximal anchor 36 is also
provided.
[0071] The radially interior surface of the tubular housing 40, in
the illustrated embodiment, is provided with a plurality of
retention structures 42. Retention structures 42 cooperate with
corresponding retention structures 44 on the surface of pin body 32
to permit advancement of the proximal anchor 36 in the direction of
the distal anchor 34 for properly sizing and tensioning the bone
fixation device 24. Retention structures 42 then cooperate with
retention structures 44 to provide a resistance to movement of the
proximal anchor 36 in the proximal direction relative to pin body
32.
[0072] In the embodiment illustrated in FIGS. 6 and 7, the proximal
anchor 36 comprise a collar 38 for contacting the proximal bone
component 19. Collar 38 may comprises a radially-outwardly
extending annular ramp or flange to optimize contact with the
proximal bone component 19. Alternatively, proximal collar 38 may
comprise one or more radially-outwardly extending stops, a
frusto-conical plug, or other structures which stop the distal
progress of proximal anchor 36 with respect to the through hole 22
or blind hole, depending upon the application. The collar 38 is
connected to a tubular housing 40 adapted to coaxially receive the
pin body 32 therethrough.
[0073] In use, the proximal projection of pin 26 which extends
beyond the proximal anchor 36 after tensioning is preferably
removed, such as by cutting, to minimize the projection of the bone
fixation device 24 from the surface of the bone.
[0074] One embodiment of the pin 26, adapted for fixing oblique
fractures of the fibula or metatarsal bone(s) is illustrated in
FIG. 2. The bone fixation device 24 of this embodiment uses a
generally cylindrical pin body 32. Although the present invention
is disclosed as embodied in a pin body 32 having a generally
circular cross section, cross sections such as oval, rectangular,
square or tapered to cause radial along with axial bone compression
or other configurations may also be used as desired for a
particular application.
[0075] Pin body 32 generally has an axial length of within the
range of from about 5 mm or about 10 mm to about 70 mm in the
as-manufactured condition. In one embodiment intended for small
bones in the foot, the pin body 32 has an axial length of about 19
mm. The illustrated embodiment shows a cannulated pin body 32,
which defines a central lumen 11 to allow introduction of the pin
over a wire as is understood in the art. Hollow tubular structures
may also be used. However, in other embodiments, a solid pin body
may be provided. Such an embodiment is disclosed in co-pending U.S.
Pat. No. 6,648,890, filed Apr. 10, 2001, which was incorporated by
reference above.
[0076] In the illustrated embodiment, the retention structures 44
of the pin 26 comprise a plurality of threads, adapted to cooperate
with the complimentary retention structures 42 on the proximal
anchor 36, which may be a complimentary plurality of threads. In
this embodiment, the proximal anchor 36 may be distally advanced
along the pin 26 by rotation of the proximal anchor 36 with respect
to the pin 26. Proximal anchor 36 may advantageously be removed
from the pin 26 by reverse rotation, such as to permit removal of
the pin 26 from the patient. For this purpose, the collar 38 (see
FIGS. 6 and 7) is preferably provided with a gripping configuration
or structure to permit a removal tool to rotate collar 38 with
respect to the pin 26. Any of a variety of gripping surfaces may be
provided, such as one or more slots, flats, bores, or the like. In
the illustrated embodiment, the collar 38 is provided with a
polygonal, and in particular, a hexagonal circumference, as seen in
FIG. 7.
[0077] The proximal end 28 of the pin 26 is similarly provided with
a structure 29 for permitting rotational engagement with an
installation or a removal tool. Rotational engagement may be
accomplished using any of a variety of shapes or configurations, as
will be apparent to those of skill in the art. One convenient
structure is to provide the proximal end 26 with one or more flat
side walls, for rotationally engaging a complimentary structure on
the corresponding tool. As illustrated in FIG. 4, the proximal end
26 may be provided with a structure 29 having a square
cross-section. Alternatively, the exterior cross-section through
proximal end 28 may be any of a variety of configurations to permit
rotational coupling, such as triangular, hexagonal, or other
polygons, or one or more axially extending flat sides or channels
on an otherwise round body. In still other embodiments, the
proximal end 28 of the central lumen 11 may be configured with an
non-round cross-section for rotational engagement with an
installation or removal tool.
[0078] The retention structures 44 can also comprise a plurality of
annular ramp or ratchet-type structures which permit the proximal
anchor 36 to be advanced in a distal direction with respect to pin
body 32, but which resist proximal motion of proximal anchor 36
with respect to pin body 32. Any of a variety of ratchet-type
structures can be utilized in the present invention. Such a ramp or
ratchet-type structure provide, among other advantages, the ability
of the ratchet to function regardless of the rotational orientation
of the proximal anchor 36 with respect to the pin body 32. In an
embodiment having a noncircular cross section, or having a
rotational link such as an axially-extending spline on the pin body
32 for cooperating with a complementary keyway on proximal anchor
36, the retention structures 42 can be provided on less than the
entire circumference of the pin body as will be appreciated by
those of skill in the art. Thus, ratchet structures can be aligned
in an axial strip such as at the bottom of an axially extending
channel in the surface of the pin body.
[0079] A single embodiment of the bone fixation device can be used
for fixing fractures in bones having any of a variety of diameters.
This is accomplished by providing the retention structures 44 over
a predetermined axial working length of the pin body 32. For
example, in the illustrated embodiment, the retention structures 44
commence at a proximal limit 46 and extend axially until a distal
limit 48. Axially extending the retention zone between limits 46
and 48 will extend the effective range of bone thicknesses which
the pin 32 can accommodate. Although the retention structures 44
may alternatively be provided throughout the entire length of the
pin body 32, retention structures 44 may not be necessary in the
most distal portions of pin body 32 in view of the minimum diameter
of bones likely to be fixed.
[0080] In one embodiment of the invention, the distal limit 48 of
retention structures 44 is spaced apart from the distal end 30 of
pin body 32 by a distance within the range of from about 4 mm to
about 20 mm, and, in embodiments for small bones in the foot, from
about 4 mm to about 8 mm. The axial length of the portion of the
pin body 32 having retention structures 44 thereon, from proximal
limit 46 to distal limit 48, is generally within the range of from
about 4 mm to about 8 mm, and was approximately 6 mm in an
embodiment having a pin body length of about 19 mm. Depending upon
the anchor design, the zone between proximal limit 46 and distal
limit 48 may extend at least about 50%, and in some embodiments in
excess of about 75% or even in excess of 90% of the length of the
pin body.
[0081] In general, the minimum diameter of the pin body 32 is a
function of the construction material of the pin and the desired
tensile strength for a given application. The maximum diameter is
established generally by the desire to minimize the diameter of the
through hole 22 while still preserving a sufficient structural
integrity of the fixation device 24 for the intended
application.
[0082] The diameter of pin body 32 will generally be in the range
of from about 1.5 mm or 1.8 mm for small bones of the foot and hand
to as large as 7.0 mm or larger for bones such as the tibia. In one
absorbable embodiment of the invention intended for use in the
first metatarsal, the pin 24 comprises poly (L, co-D,L-lactide) and
has a diameter of about 1.8 mm. Any of a variety of other materials
may also be used, as discussed infra.
[0083] In a similar manner, the overall length of the tubular
housing 40 may be maximized with respect to the depth of the target
borehole for a particular application. For example, in a device
intended to fix bones having a diameter within the range of from
about 15-20 mm, the axial length of the tubular body 40 is
preferably at least about 8 mm or 10 mm, and, more preferably, at
least about 12 mm or 14 mm. In this manner, the axial length of the
zone of retention structures 42 is maximized, thereby increasing
the tensile strength of the implanted device. The proximal anchor
36 can be readily constructed using other dimensions and
configurations while still accomplishing the desired function, as
will be apparent to those of skill in the art in view of the
disclosure herein.
[0084] The retention structures 42 may comprise any of a variety of
complementary surface structures for cooperating with the
corresponding structures 44 on the pin 32, as is discussed above.
In the illustrated embodiment, the retention structures are in the
form of a plurality of annular rings or helical threads, which
extend axially throughout the length of the tubular housing 40. The
retention structure 42 may alternatively comprise a single thread,
ridge or groove or a plurality of structures which extend only part
way (e.g., at least about 10% or 25% or more) along the length of
the tubular housing 40. Retention force may be optimized by
providing threads or other structures along a substantial portion,
e.g., throughout at least 75% or 80% of the axial length of the
tubular housing 40.
[0085] With reference to FIGS. 2-5, the distal anchor 34 in the
illustrated embodiment comprises a plurality of ramped extensions
or barbs 50 for engaging the distal cortical bone, the interior
cancellous bone or other surfaces. As will be explained below, the
extensions or barbs 50 are positioned or compressible radially
inward for the purpose of advancing the pin 32 into, and, in some
applications, through the hole 22. Barbs 50 preferably exert a
radially outwardly directed bias so that they tend to extend
radially outwardly from the pin body 32 once the distal anchor 34
has advanced out through the distal aperture 20 in bone 10.
Proximal traction on the proximal end 28 of pin body 32 will
thereafter tend to cause barbs 50 to seat firmly against the
outside surface of distal bone component 21, as illustrated in FIG.
1.
[0086] The illustrated embodiment includes four barbs 50 (FIG. 3),
oriented at 90.degree. with respect to each other. However,
anywhere from one to about twelve or more barbs 50 may be utilized
as will be apparent to those of skill in the art in view of the
disclosure herein. The barbs 50 may be radially symmetrically
distributed about the longitudinal axis of the pin 26. Each barb 50
is provided with a transverse engagement surface 21, for contacting
the distal surface of the cortical bone or other structure or
surface against which the barb 50 is to anchor. Transverse
engagement surfaces 21 may lie on a plane which is transverse to
the longitudinal axis of the pin 26, or may be inclined with
respect to the longitudinal axis of the pin 26.
[0087] Each of the transverse engagement surfaces 21 in the
illustrated embodiment lies on a common plane which is transverse
to the longitudinal axis of the pin 26. Two or more planes
containing engagement surfaces 21 may alternatively be provided.
The transverse engagement surfaces 21 may also lie on one or more
planes which are non-normal to the longitudinal axis of pin 26. For
example, the plane of a plurality of transverse engagement surfaces
21 may be inclined at an angle within the range of from about
35.degree. or 45.degree. to about 90.degree. with respect to the
longitudinal axis of the pin 26. The plane of the transverse
engagement surface may thus be selected to take into account the
angle of the distal surface of the bone through which the pin may
be positioned, as may be desired in certain clinical
applications.
[0088] In order to facilitate the radially inward compression of
the barbs 50 during the implantation process, followed by radially
outward movement of the barbs 50 to engage the distal bone surface,
each barb 50 in the illustrated embodiment is carried by a flexible
or hinged lever arm 23. Lever arms 23 may be formed by creating a
plurality of axial slots 15 in the sidewall of the pin 26. The
axial slots 15 cooperate with a central lumen 11 to isolate each
barb 50 on a unique lever arm 23. The axial length of the axial
slots 15 may be varied, depending upon the desired length over
which flexing is desirably distributed, the desired range of
lateral motion, and may vary depending upon the desired
construction material. For a relatively rigid material such as
titanium, axial lengths of the axial slot 15 in excess of about 0.1
inches and preferably in excess of about 0.2 inches are utilized on
a pin 26 having an outside diameter of about 0.1 inches and a
length of about 1.25 inches. Axial slots 15 will generally extend
within a range of from about 5% to about 90%, and often within
about 10% to about 30% of the overall length of the pin 26.
[0089] The circumferential width of the slots 15 at the distal end
30 is selected to cooperate with the dimensions of the barbs 50 to
permit radial inward deflection of each of the barbs 50 so that the
pin 26 may be press fit through a predrilled hole having an inside
diameter approximately equal to the outside diameter of the pin 26
just proximal to the transverse engagement surfaces 21. For this
purpose, each of the slots 15 tapers in circumferential direction
width from a relatively larger dimension at the distal end 30 to a
relatively smaller dimension at the proximal limit of the axial
slot 15. See FIG. 2. In the illustrated embodiment, each slot 15
has a width of about 0.20 inches at the proximal end and a width of
about 0.035 inches at the distal end in the unstressed orientation.
The width of the slot 15 may taper continuously throughout its
length, or, as in the illustrated embodiment, is substantially
constant for a proximal section and tapered over a distal section
of the slot 15. The wall thickness of the lever arm 23 may also be
tapered to increase the diameter of the central lumen 11 in the
distal direction. This will allow a lower compressed crossing
profile before the inside surfaces of the lever arms bottom out
against each other.
[0090] Although any of a variety of alternate designs for distal
anchor 34 may be utilized in the context of the present invention,
any such distal anchors 34 preferably permit axial distal motion of
pin body 32, and thereafter resist proximal withdrawal of the pin
body 32. As will be appreciated by those of skill in the art, this
feature allows the bone fixation device 24 to be set within a bone
through a single proximal percutaneous puncture or incision,
without the need to expose the distal component 20 or "backside" of
the bone. This can be accomplished by biased anchors which are
formed integrally with the pin, or which are attached during
manufacturing. Distal anchors may also be hinged to the pin body,
and may be deployed by a push or pull wire extending through the
pin body if the desired construction material does not permit
adequate spring bias.
[0091] Additional description of the distal anchor and alternate
distal anchor designs are described in co-pending U.S. Pat. No.
6,648,890, which is hereby incorporated by reference herein.
[0092] For a through hole having a diameter of about 2.3 mm, pin
bodies 32 having an outside diameter of about 1.8 mm in the areas
other than retention structures 44, and a maximum outside diameter
of about 2.24 mm in the area of retention structures 44 have been
found to be useful. In this embodiment, the maximum outside
diameter of the distal anchor 34 was approximately 2.92 mm in the
relaxed state. The axial length from the distal tip of distal end
30 to the proximal extent of extensions 50 was about 1.21 mm.
[0093] In use, a bone is first identified having a fracture which
is fixable by a pin-type fixation device. The clinician assesses
the bone, selects a bone drill and drills a through hole 22 in
accordance with conventional techniques.
[0094] A bone fixation device 24 having an axial length and outside
diameter suitable for the through hole 22 is selected. The distal
end 30 of the bone fixation device 24 is percutaneously or
otherwise advanced towards the bone, and subsequently advanced
through the through hole 22 until distal anchor 34 exits the distal
aperture 20. The proximal anchor 36 may be positioned on the bone
fixation device 24 prior to positioning of the pin body 32 in the
through hole 22, or following placement of the pin body 32 within
through hole 22.
[0095] The foregoing structures enable the use of an installation
and/or deployment tool having a concentric core within a sleeve
configuration in which a first component (e.g. a sleeve) engages
the proximal anchor 36 and a second component (e.g. a core) engages
the proximal rotational engagement structure 29 of pin 26. The
first component may be rotated with respect to the second
component, so that the proximal anchor 36 may be rotated onto or
off of the retention structures 44 on pin 26. In a modified
arrangement, a first tool (e.g., a pair of pliers or a wrench) may
be used to engage the proximal anchor 36 and a second tool (e.g., a
pair of pliers or a wrench) may be used to engage the proximal
rotational engagement structure 29 of pin 26. In such an
arrangement, the first tool may be rotated with respect to the
second tool (or vice versa), so that the proximal anchor 36 may be
rotated onto or off the retention structures 44 on the pin 26.
[0096] Alternatively, the retention structures 42 on the proximal
anchor 36 may be toleranced to permit distal axial advancement onto
the pin 26, such as by elastic deformation, but require rotation
with respect to the pin 26 in order to remove the proximal anchor
36 from the pin 26.
[0097] Following appropriate positioning of the proximal anchor 36,
the proximal end 28 of the pin body 32 may be cut off and removed.
Pin body 32 may be cut using conventional pin cutters which are
routinely available in the clinical setting. Alternatively, a pin
may be selected such that it is sized to fit the treatment site
such that following tension no proximal extension remains.
[0098] Following trimming the proximal end 28 of pin 26, the access
site may be closed and dressed in accordance with conventional
wound closure techniques.
[0099] As mentioned above, in some embodiments, the retention
structures 44 on the surface of the pin body comprise a plurality
of ratchet-type structures. In such embodiments, proximal traction
is preferably applied to the proximal end 28 of pin body 32, to
seat the distal anchor 34. While proximal traction is applied to
the proximal end 28 of pin body 32, such as by conventional
hemostats or a calibrated loading device, the proximal anchor 36 is
advanced distally until the anchor 36 fits snugly against the
proximal component 19 of the bone. Appropriate tensioning of the
bone fixation device 24 is accomplished by tactile feedback or
through the use of a calibration device for applying a
predetermined load on implantation.
[0100] For any of the ratchet-type embodiments disclosed above,
installation can be simplified through the use of an installation
tool. The installation tool may comprise a pistol grip or
plier-type grip so that the clinician can position the tool at the
proximal extension of pin 32 and through one or more contractions
with the hand, the proximal anchor 36, 52 and distal anchor 34 can
be drawn together to appropriately tension against the bone
fragments. The use of a precalibrated tool can permit the
application of a predetermined tension in a uniform manner from pin
to pin.
[0101] Calibration of the installation device to set a
predetermined load on the pin can be accomplished through any of a
variety of means which will be understood to those of skill in the
art. For example, the pin 32 may be provided with one or more score
lines or transverse bores or other modifications which limit the
tensile strength of the part at one or more predetermined
locations. In this manner, axial tension applied to the proximal
end 28 with respect to the collar 54 will apply a predetermined
load to the bone before the pin 32 will separate at the score line.
Alternatively, internal structures within the installation tool can
be provided to apply tension up to a predetermined limit and then
release tension from the distal end of the tool.
[0102] Preferably, the clinician will have access to an array of
bone fixation devices 24, having different diameters and axial
lengths. These may be packaged one or more per package in sterile
envelopes or peelable pouches, or in dispensing cartridges which
may each hold a plurality of devices 24. Upon encountering a bone
for which the use of a fixation device is deemed appropriate, the
clinician will assess the dimensions and load requirements of the
bone, and select a bone fixation device from the array which meets
the desired specifications.
[0103] Any of a variety of alternative retention structures may be
configured, to permit removal of the proximal anchor 36 such as
following implantation and a bone healing period of time. For
example, the retention structures 44 such as threads on the pin 26
may be provided with a plurality of axially extending flats or
interruptions, which correspond with a plurality of axial flats on
the retention structures 42 of proximal anchor 36. This
configuration enables a partial rotation (e.g. 90.degree.) of the
proximal anchor 36 with respect to the pin 26, to disengage the
corresponding retention structures and permit axial withdrawal of
the proximal anchor 36 from the pin 26. One or both of the
retention structures 44 and 42 may comprise a helical thread or one
or more circumferentially extending ridges or grooves. In a
threaded embodiment, the thread may have either a fine pitch or a
course pitch. A fine pitch may be selected where a number of
rotations of proximal anchor 36 is desired to produce a relatively
small axial travel of the anchor 36 with respect to the pin 26. In
this configuration, relatively high compressive force may be
achieved between the proximal anchor 36 and the distal anchor 34.
This configuration will also enable a relatively high resistance to
inadvertent reverse rotation of the proximal anchor 36.
Alternatively, a relatively course pitch thread such as might be
found on a luer connector may be desired for a quick twist
connection. In this configuration, a relatively low number of
rotations or partial rotation of the proximal anchor 36 will
provide a significant axial travel with respect to the pin 26. This
configuration may enhance the tactile feedback with respect to the
degree of compression placed upon the bone. The thread pitch or
other characteristics of the corresponding retention structures can
be optimized through routine experimentation by those of skill in
art in view of the disclosure herein, taking into account the
desired clinical performance.
[0104] Referring to FIG. 2, at least a first break point 31 may be
provided to facilitate breaking the proximal portion of the pin 26
which projects proximally of the collar 38 following tensioning of
the fixation system. Break point 31 in the illustrated embodiment
comprises an annular recess or groove, which provides a designed
failure point if lateral force is applied to the proximal end 28
while the remainder of the attachment system is relatively securely
fixed. At least a second break point 33 may also be provided,
depending upon the axial range of travel of the proximal anchor 36
with respect to the pin 26.
[0105] In one embodiment having two or more break points 31, 33,
the distal break point 31 is provided with one or more perforations
or a deeper recess than the proximal break point 33. In this
manner, the distal break point 31 will preferentially fail before
the proximal break point 33 in response to lateral pressure on the
proximal end 28. This will ensure the minimum projection of the pin
26 beyond the collar 38 following deployment and severing of the
proximal end 28 as will be appreciated in view of the disclosure
herein.
[0106] Proximal projection of the proximal end 28 from the proximal
anchor 36 following implantation and breaking at a breakpoint 31
may additionally be minimized or eliminated by allowing the
breakpoint 31 or 33 to break off within the proximal anchor 36.
Referring to FIG. 6, the retention structure 42 may terminate at a
point 61 distal to a proximal surface 63 on the anchor 36. An
inclined or tapered annular surface 65 increases the inside
diameter of the central aperture through proximal anchor 36, in the
proximal direction. After the proximal anchor 36 has been distally
advanced over a pin 26, such that a breakpoint 31 is positioned
between the proximal limit 61 and the proximal surface 63, lateral
pressure on the proximal end 28 of pin 26 will allow the breakpoint
31 to break within the area of the inclined surface 65. In this
manner, the proximal end of the pin 26 following breaking resides
at or distally of the proximal surface 63, thus minimizing the
profile of the device and potential tissue irritation.
[0107] FIG. 8 illustrates a expansion guide wire 150 that may be
used with the fixation device described above. The guide wire has a
distal end 152 and a proximal end 154. The illustrated guide wire
150 comprises a locking portion 156 that is located at the distal
end 152 of the guide wire 150 and an elongated portion 158 that
preferably extends from the distal portion 156 to the proximal end
154 of the guide wire 150. The diameter D1 of the elongated portion
158 is generally smaller than the diameter D2 of the distal portion
154. The guide wire 150 can be made from stainless steel, titanium,
or any other suitable material. Preferably, in all metal systems,
the guidewire 150 and locking portion 156 are made from the same
material as the remainder of the fixation device to prevent
cathodic reactions.
[0108] The locking portion 156 on guidewire 150 can take any of a
variety of forms, and accomplish the intended function as will be
apparent to those of skill in the art in view of the disclosure
herein. For example, a generally cylindrical locking structure, as
illustrated, may be used. Alternatively, any of a variety of other
configurations in which the cross section is greater than the cross
section of the proximal portion 158 may be used. Conical,
spherical, or other shapes'may be utilized, depending upon the
degree of compression desired and the manner in which the locking
portion 156 is designed to interfit with the distal end 30 of the
pin.
[0109] The guide wire 150 is configured such that its proximal end
can be threaded through the lumen 11 of the pin 26. With reference
to FIG. 9, the lumen 11 preferably comprises a first portion 160
and a second portion 162. The first portion 160 is generally
located at the distal end 30 within the region of the lever arms of
the pin 26. The second portion 162 preferably extends from the
first portion 160 to the proximal end 28 of the pin 26. The inside
diameter of the first portion 160 is generally larger than the
diameter of the second portion 162. As such, the junction between
the first portion 160 and the second portion 162 forms a transverse
annular engagement surface 164, which lies transverse to the
longitudinal axis of the pin 26.
[0110] As mentioned above, the guide wire 150 is configured such
that its proximal end can be threaded through the lumen 11 of the
pin 26. As such, the diameter D1 of the elongated portion 158 is
less than the diameter of the second portion 162 of the lumen 11.
In contrast, the diameter D2 of distal portion 156 preferably is
slightly smaller than equal to or larger than the diameter of the
first portion 160 and larger than the diameter of the second
portion 162. This arrangement allows the distal portion 156 to be
retracted proximally into the first portion 160 but prevents the
distal portion 156 from passing proximally through the pin 26.
[0111] In addition, any of a variety of friction enhancing surfaces
or surface structures may be provided, to resist distal migration
of the locking guidewire 150, post deployment. For example, any of
a variety of radially inwardly or radially outwardly directed
surface structures may be provided along the length of the locking
guidewire 150, to cooperate with a corresponding surface structure
on the inside surface of the lumen 11, to removably retain the
locking guidewire 150 therein. In one embodiment, a cylindrical
groove is provided on the inside surface of the lumen 11 to
cooperate with a radially outwardly extending annular flange or
ridge on the outside diameter of the locking guidewire 150. The
complementary surface structures may be toleranced such that the
locking guidewire or guide pin may be proximally retracted into the
lumen 11 to engage the locking structure, but the locking structure
provides a sufficient resistance to distal migration of the locking
guidewire 150 such that it is unlikely or impossible to become
disengaged under normal use.
[0112] For example, FIGS. 10A-13C illustrate an exemplary
embodiment of a locking guidewire 150' and a pin 26' with such
radially inwardly and radially outwardly directed surface
structures. In this exemplary embodiment, the locking guidewire
150' includes a radially outwardly directed flange 151', which is
formed by the locking portion 156' of the guidewire 150'. The
flange 151' is configured to allow a portion of the locking portion
156' to be retracted into the first portion 160' of the lumen 11'
(see FIGS. 10A-E) while preventing the distal portion 156' from
passing proximally through the pin 26' or resisting such movement.
To resist distal migration of the locking guidewire 150', the
illustrated embodiment includes a radially outwardly directed
flange 153', which cooperates with a corresponding cylindrical
groove 155' (see FIG. 10A) provided on the inside surface of the
lumen 11'. The complementary surface structures 153', 155' may be
toleranced such that the locking guidewire 150' may be proximally
retracted into the lumen 11' to engage the locking structure, but
the locking structure provides a sufficient resistance to distal
migration of the locking guidewire 150' such that it is unlikely or
impossible to become disengaged under normal use. In addition, the
complementary surface structures 153', 155' may be toleranced such
that proximally withdrawing the locking guidewire 150' into the
lumen 11' produces audible or tactile feedback when the
complementary surface structures 153', 155' are properly engaged.
Such feedback can be used by the surgeon to indicate that the
locking guidewire 150' is properly positioned within the pin 26'.
The proximal end of the locking guidewire 150' may also include
visual indicia (e.g, color bands, grooves, etc.), which may be
referenced with respect the proximal end of the pin to confirm that
locking guidewire has been properly retracted. The locking portion
156 on the exemplary pull pin of FIGS. 11A-C also includes a
conical or tapered portion 157', which may configured to interact
with the lumen of the pin so as to gradually expand the distal end
30' of the pin 26'.
[0113] FIGS. 12A-F illustrate a portion of another exemplary
embodiment of a proximal anchor. In this embodiment, the proximal
anchor 600 includes a tubular housing 602, that may be attached to,
coupled to, or integrally formed, partially or wholly, with a
flange 601 (see FIGS. 13A-C), which in the illustrated embodiment
includes a bone contacting surface 603 and has one or more
anti-rotational features 605 (e.g., flat sides). The tubular
housing 602 includes an inner surface with one or more teeth or
flanges 610, which are configured to engage the grooves or ridges
on the body 405. One or more slots or openings 604 are formed in
the tubular housing to form one or more bridges 606, which carry
the grooves or ridges 605. The anchor 600 can be pushed towards the
distal end of the body and the teeth can slide along and be lifted
over the retention structures 406 of the body as the bridge is
flexed away from the body. The number and shape of the openings and
bridges may be varied depending of the desired flexing of the
bridges when the proximal anchor is moved distally over the body
and the desired retention force of the distal anchor when
appropriately tensioned. In one embodiment, the teeth on the
proximal anchor and the grooves on the body 405 (FIG. 10A) may be
configured such that the proximal anchor can be rotated or threaded
onto the pin in the proximal direct and/or so that the proximal
anchor can be removed by rotation.
[0114] In use, after the clinician assesses the bone, selects a
bone drill and drills a through hole 22 (FIG. 1), the distal end
152 of the guide wire 150 and the distal end 30 of the pin 26 are
advanced through the through hole until the distal portion 156 and
the barbs 50 exit the distal aperture 20. The proximal anchor 36
may be positioned on the bone fixation device 24 prior to
positioning of the pin body 32 in the through hole 22, or following
placement of the pin body 32 within through hole 22.
[0115] The guide wire 150 is preferably thereafter retracted until
the distal portion 156 enters, at least partially, the first
portion 160 of the pin 26 (see FIG. 14). The proximal anchor 36 can
then be rotated or otherwise distally advanced with respect to the
pin body 26 so as to seat the distal anchor 34 snugly against the
distal component 21 of the bone. As such, at least a part of the
distal portion 156 of the guide wire 150 becomes locked within the
first portion 150 of the pin 26. This prevents the barbs 50 and
lever arms 24 from being compressed radially inward and ensures
that the barbs 50 remain seated snugly against the distal component
21 of the bone.
[0116] Following appropriate tensioning of the proximal anchor 36,
the proximal end 28 of the pin body 32 and the proximal end 154 of
the guide wire 150 are preferably cut off or otherwise removed.
These components may be cut using conventional pin cutters which
are routinely available in the clinical setting, or snapped off
using designed break points as has been discussed. In certain
embodiments, the proximal end 28 of the pin body and/or the
proximal end 154 of the guidewire 150 may be removed by
cauterizing. Cauterizing may fuse the proximal anchor 36 to the
body 32 thereby adding to the retention force between the proximal
anchor 36 and the body 28. Such fusion between the proximal anchor
and the body may be particularly advantageous if the pin and the
proximal anchor are made from a bioabsorbable and/or biodegradable
material. In this manner, as the material of the proximal anchor
and/or the pin is absorbed or degrades, the fusion caused by the
cauterizing continues to provide retention force between the
proximal anchor and the pin.
[0117] Referring to FIG. 14, there is illustrated a posterior side
elevational view of the proximal portion of a femur 210, having
another embodiment of a fixation device 212 positioned therein.
Detailed descriptions of this and alternative fixation devices can
be found in co-pending U.S. Pat. No. 6,511,481 issued on Jan. 28,
2003 entitled METHOD AND APPARATUS FOR FIXATION OF PROXIMAL FEMORAL
FRACTURE, U.S. patent application Ser. No. 10/012,687 filed on Nov.
13, 2001 entitled DISTAL BONE ANCHORS FOR BONE FIXATION WITH
SECONDARY COMPRESSION and U.S. patent application Ser. No.
09/991,367 filed on Nov. 13, 2001 entitled METHOD AND APPARATUS FOR
BONE FIXATION WITH SECONDARY COMPRESSION, which are hereby
incorporated by reference herein. Although this embodiment of a
fixation device is disclosed in the context of fractures of the
proximal femur, as with the embodiments described above, the
methods and structures disclosed herein are intended for
application in any of a wide variety of bones and fractures, as
will be apparent to those of skill in the art in view of the
disclosure herein.
[0118] The proximal end of the femur 210 comprises a head 214
connected by way of a neck 216 to the long body or shaft 217 of the
femur 210. As illustrated in FIG. 10, the neck 216 is smaller in
diameter than the head 214. The neck 216 and head 214 also lie on
an axis which, on average in humans, crosses the longitudinal axis
of the body 217 of the femur 210 at an angle of about 126.degree..
The risk of fracture at the neck 216 is thus elevated, among other
things, by the angular departure of the neck 216 from the
longitudinal axis of the body 217 of femur 210 and also the reduced
diameter of the neck 216 with respect to the head 214.
[0119] The greater trochanter 218 extends outwardly above the
junction of the neck 216 and the body 217 of the femur 210. On the
medial side of the greater trochanter 218 is the trochanteric fossa
220. This depression accommodates the insertion of the obturator
externus muscle. The lesser trochanter 221 is located
posteromedially at the junction of the neck 216 and the body 217 of
the femur 210. Both the greater trochanter 218 and the lesser
trochanter 221 serve for the attachment of muscles. On the
posterior surface of the femur 210 at about the same axial level as
the lesser trochanter 221 is the gluteal tuberosity 222, for the
insertion of the gluteus maximus muscle. Additional details of the
femur are well understood in the art and not discussed in further
detail herein.
[0120] FIG. 14 illustrates a fracture 224 which crosses the femur
approximately in the area of the greater trochanter 218. Fractures
of the proximal portion of the femur 210 are generally classified
as femoral neck fractures, intertrochanteric fractures and
subtrochanteric fractures. All of these fractures will be deemed
femoral neck fractures for the purpose of describing the present
invention.
[0121] Referring to FIGS. 14 and 15, the fixation device 212
comprises a pin body 228 extending between a proximal end 230 and a
distal end 232. The length, diameter and construction materials of
the body 228 can be varied, depending upon the intended clinical
application. In an embodiment optimized for femoral neck fractures
in an adult human population, the body 228 will generally be within
the range of from about 45 mm to about 120 mm in length after
sizing, and within the range of from about 3 mm to about 8 mm in
maximum diameter. The major diameter of the helical anchor,
discussed below, may be within the range of from about 6 mm to
about 12 mm. In general, the appropriate dimensions of the body 228
will vary, depending upon the specific fracture. In rough terms,
for a malleolar fracture, shaft diameters in the range of from
about 3 mm to about 4.5 mm may be used, and lengths within the
range of from about 25 mm to about 70 mm. For condylar fractures,
shaft diameters within the range of from about 4 mm to about 6.5 mm
may be used with lengths within the range of from about 25 mm to
about 70 mm. For colles fractures (distal radius and ulna),
diameters within the range of from about 2.5 mm to about 3.5 mm may
be used with any of a variety of lengths within the range of from
about 6 mm to about 120 mm.
[0122] In one embodiment, the body 228 comprises titanium. However,
as will be described in more detail below, other metals or
bioabsorbable or nonabsorbable polymeric materials may be utilized,
depending upon the dimensions and desired structural integrity of
the finished fixation device 212.
[0123] The distal end 232 of the body 228 is provided with a
cancellous bone anchor or distal anchor 234. Additional details of
the illustrated cancellous bone anchor and other embodiments are
described below and in co-pending U.S. patent application Ser. No.
10/012,687 filed on Nov. 13, 2001 entitled DISTAL BONE ANCHORS FOR
BONE FIXATION WITH SECONDARY COMPRESSION, which was incorporated by
reference above. In general, the cancellous bone anchor 234 is
adapted to be rotationally inserted into the cancellous bone within
the head 214 of the femur 210, to retain the fixation device 212
within the femoral head.
[0124] The proximal end 230 of the body 228 is provided with a
proximal anchor 236. As with the embodiments described with
reference to FIGS. 1-9, the proximal anchor 236 is axially distally
moveable along the body 228, to permit compression of the fracture
224 as will be apparent from FIG. 14. Complimentary locking
structures such as threads or ratchet like structures between the
proximal anchor 236 and the body 228 resist proximal movement of
the anchor 236 with respect to the body 228 under normal use
conditions. The proximal anchor 36 can be axially advanced along
the body 228 either with or without rotation, depending upon the
complementary locking structures as will be apparent from the
disclosure herein.
[0125] In the illustrated embodiment, proximal anchor 236 comprises
a housing 238 such as a tubular body, for coaxial movement along
the body 228. The housing 238 is provided with one or more surface
structures 240 such as radially inwardly projecting teeth or
flanges, for cooperating with complementary surface structures 242
on the body 228. The surface structures 240 and complementary
surface structures 242 permit distal axial travel of the proximal
anchor 236 with respect to the body 228, but resist proximal travel
of the proximal anchor 236 with respect to the body 228. Any of a
variety of complementary surface structures which permit one way
ratchet like movement may be utilized, such as a plurality of
annular rings or helical threads, ramped ratchet structures and the
like for cooperating with an opposing ramped structure or pawl.
[0126] Retention structures 242 are spaced axially apart along the
body 228, between a proximal limit 254 and a distal limit 256. The
axial distance between proximal limit 254 and distal limit 256 is
related to the desired axial range of travel of the proximal anchor
236, and thus the range of functional sizes of the fixation device
212. In one embodiment of the fixation device 212, the retention
structure 242 comprise a plurality of threads, adapted to cooperate
with the retention structures 240 on the proximal anchor 236, which
may be a complementary plurality of threads. In this embodiment,
the proximal anchor 236 may be distally advanced along the body 228
by rotation of the proximal anchor 236 with respect to the body
228. Proximal anchor 236 may be advantageously removed from the
body 28 by reverse rotation, such as to permit removal of the body
28 from the patient. In this embodiment, a washer or flange 244 is
preferably provided with a gripping structure to permit a removal
tool to rotate the flange 244 with respect to the body 228. Any of
a variety of gripping structures may be provided, such as one or
more slots, flats, bores or the like. In one embodiment, the flange
244 is provided with a polygonal, and, in particular, a pentagonal
or hexagonal circumference.
[0127] The flange 244 seats against the outer surface of the femur
or tissue adjacent the femur. The flange 244 is preferably an
annular flange, to optimize the footprint or contact surface area
between the flange 244 and the femur. Circular or polygonal shaped
flanges for use in femoral head fixation will generally have a
diameter of at least about 4 mm greater than the adjacent body 228
and often within the range of from about 4 mm to about 20 mm or
more greater than the adjacent body 228. In a modified embodiment,
the flange 244 can be curved to match the curved shape of the femur
and further optimize the footprint or contact surface area between
the flange 244 and the femur.
[0128] Tensioning and release of the proximal anchor 36 may be
accomplished in a variety of ways, depending upon the intended
installation and removal technique. For example, a simple threaded
relationship between the proximal anchor 236 and body 228 enables
the proximal anchor 236 to be rotationally tightened as well as
removed. However, depending upon the axial length of the threaded
portion on the pin 228, an undesirably large amount of time may be
required to rotate the proximal anchor 236 into place. For this
purpose, the locking structures on the proximal anchor 236 may be
adapted to elastically deform or otherwise permit the proximal
anchor 236 to be distally advanced along the body 228 without
rotation, during the tensioning step. The proximal anchor 236 may
be removed by rotation as has been discussed. In addition, any of a
variety of quick release and quick engagement structures may be
utilized. For example, the threads or other retention structures
surrounding the body 228 may be interrupted by two or more opposing
flats. Two or more corresponding flats are provided on the interior
of the housing 238. By proper rotational alignment of the housing
238 with respect to the body 228, the housing 328 may be easily
distally advanced along the body 228 and then locked to the body
228 such as by a 90.degree. or other partial rotation of the
housing 238 with respect to the body 228. Other rapid release and
rapid engagement structures may also be devised, and still
accomplish the advantages of the present invention.
[0129] In the embodiments illustrated in FIGS. 15 and 16, the bone
contacting surface 246 of the flange 244 resides in or
approximately on a plane which is inclined with respect to the
longitudinal axis of the body 228. Any of a variety of angular
relationships between the bone contacting surface 246 of the flange
244 and the longitudinal axis of the body 228 and housing 238 may
be utilized, depending upon the anticipated entrance angle of the
body 228 and associated entrance point surface of the femur 210. In
general, the longitudinal axis extending through the head 214 and
neck 216 of the human femur is inclined at an angle of
approximately 126.degree. from the longitudinal axis of the long
body 217 of the femur 210. Angles between the longitudinal axis of
body 228 and tissue contacting surface 246 within the range of from
about 90.degree. to about 150.degree. will generally be utilized,
often within the range of from about 120.degree. to about
150.degree., for fixed angle fixation devices. Perpendicular
flanges (i.e., 90.degree.) are illustrated in FIG. 15.
[0130] The clinician can be provided an array of proximal anchors
236 of varying angular relationships between the bone contacting
surface 46 and the longitudinal axis of the body 228 and housing
238 (e.g., 90.degree., 100.degree., 110.degree., 120.degree., and
130.degree.). A single body 228 can be associated with the array
such as in a single sterile package. The clinician upon identifying
the entrance angle of the body 228 and the associated entrance
point surface orientation of the femur 210 can choose the anchor
236 from the array with the best fit angular relationship, for use
with the body 228.
[0131] In accordance with an optional feature, illustrated in FIGS.
16 and 17, the flange 244 is angularly adjustable with respect to
the longitudinal axis of the body 228. More specifically, in this
embodiment, the housing 238 is a separate component from the flange
244. At its proximal end, the housing 238 includes a semi-spherical
or radiused surface 245a which forms a part of a head 239. The a
semi-spherical or radiused surfaces 245a correspond to
corresponding a curved, semi-spherical or radiused surface 245b
formed on the flange 244. The surface 245b surrounds an aperture
249 in the flange 244. The aperture 249 is preferably slightly
larger than the housing 238 and/or body 228 that extends through
the aperture 249 but smaller than the head 239 of the proximal
anchor 236. This arrangement allows the housing 238 and/or body 228
to extend through and pivot with respect to the flange 244 while
preventing proximal movement of the proximal anchor 236 with
respect to the flange 244. As such, the angular relationship
between the bone contacting surface 246 of the flange 244 and the
longitudinal axis of the body 228 can vary in response to the
entrance angle. The flange 244 may optionally include additional
apertures 247 for use with one or more fixation screws (not shown)
for additional security.
[0132] FIGS. 17A-C illustrates a modified embodiment of a flange or
washer 900. As with the flange 244 of FIG. 16, the washer 900 is
configured to interact with the head 239 of the proximal anchor
236. The washer 900 includes a base 902 and a side wall 904. The
base 902 and side wall 904 define a curved, semi-spherical or
radiused surface 245a that interacts with the corresponding curved,
semi-spherical or radiused surface 245b of the head 239. The
surface 245a surrounds an aperture 906 formed in the base 902. As
described above, this arrangement allows the housing 238 and/or
body 228 to extend through and pivot with respect to the washer
900.
[0133] With particular reference to FIG. 17C, in the illustrated
embodiment, the aperture 906 is elongated with respect to a first
direction d1 as compared a second direction d2, which is generally
perpendicular to the first direction d1. In this manner, the width
w1 of the aperture in the first direction is greater than the width
w2 of the aperture in the second direction. In this manner, the
aperture 906 provides a channel 911 with a width w between the
sides 911a, 911b defined with respect to the second direction d2
that is preferably greater than the maximum width of the tubular
housing 238 but smaller than the width of the head 908 such that
the proximal anchor 236 can not be pulled through the aperture 906.
The height h of the channel is defined between the sides 911c, 911d
in the second direction. As such, the elongated aperture 906
permits greater angular movement in a plane containing the first
direction d1 as portions of the proximal anchor 236 are allowed
rotate into the elongated portions of the aperture 906. The
aperture 906 may be elliptical or formed into other shapes, such
as, for example, a rectangle or a combination of straight and
curved sides.
[0134] The washer 900 optionally includes a portion that is
configured so that the proximal end 243 of the anchor 236 is
retained, preferably permanently retained, within the washer 900.
In the illustrated embodiment, the side walls 904 are provided with
lips 910. The lips 910 extend inwardly from the side walls 904
towards the aperture 906 and interact with the proximal end 243 of
the head 239 so that the proximal anchor 236 is retained within the
washer 900. Preferably, the washer 900 is toleranced to allow the
proximal anchor 236 to freely rotate with respect to the washer
900. In this manner, the washer 900 and the proximal anchor 236 can
move together for convenient transport.
[0135] As described above, when the body 228, the proximal anchor
236 and the washer 900 are deployed into a patient, the washer 900
can inhibit distal movement of the body 228 while permitting at
least limited rotation between the body 228 and the washer 900. As
such, the illustrated arrangement allows for rotational and angular
movement of the washer 900 with respect to the body 228 to
accommodate variable anatomical angles of the bone surface. This
embodiment is particularly advantageous for spinal fixation and, in
particular, trans-laminar, trans-facet and trans-facet-pedicle
applications. In such applications, the washer 900 may seat
directly against the outer surface of a vertebra. Because the outer
surface of the vertebra is typically non-planar and/or the angle of
insertion is not perpendicular to the outer surface of the
vertebra, a fixed flange may contact only a portion of the outer
surface of the vertebra. This may cause the vertebra to crack due
to high stress concentrations. In contrast, the angularly
adjustable washer 900 can rotate with respect to the body and
thereby the bone contacting surface may be positioned more closely
to the outer surface. More bone contacting surface is thereby
utilized and the stress is spread out over a larger area. In
addition, the washer, which has a larger diameter than the body
228, or proximal anchor described herein, effectively increases the
shaft to head diameter of the fixation device, thereby increasing
the size of the loading surface and reducing stress concentrations.
Additionally, the washer 900 can be self aligning with the outer
surface of the vertebra, which may be curved or non-planer. The
washer 900 can slide along the surface of the vertebra and freely
rotate about the body 228 until the washer 900 rests snugly against
the surface of the vertebra for an increased contact area between
the bone and the washer 900. As such, the washer 900 can be
conveniently aligned with a curved surface of the vertebra.
[0136] In another embodiment, the washer 900 has a surface
treatment or bone engagement features that can engage with the
surface of the bone to inhibit relative movement between the washer
900 and the bone. Although not illustrated, the washer 900 can
include a plurality of bone engagement features in the form of one
or more spikes (not shown) extending from the surface of the washer
900. The spikes can contact the surface of the bone to provide
additional gripping support, especially when the flange 244 is
positioned against, for example, uneven bone surfaces and/or soft
tissue. Optionally, the washer 900 can have protuberances,
roughened surface, ridges, serrations, or other surface treatment
for providing friction between the flange 244 and the surface of
the bone. However, it should be appreciated that in modified
embodiments the washer 900 may be formed without the bone
engagement features or surface treatments. As an independent
feature, for example, the washer 900 can be enlarged and includes
one or two or more openings for receiving one or set screws (not
shown). The setscrews can be passed through the openings to
securely fasten the washer 900 to a bone.
[0137] With reference back to FIGS. 14 and 15, the proximal end 230
of the body 228 is preferably additionally provided with rotational
coupling 248, for allowing the body 228 to be rotationally coupled
to a driving device. Any of a variety of driving devices may be
utilized, such as electric drills or hand tools which allow the
clinician to manually rotate the cancellous bone anchor 234 into
the head of the femur. Thus, the rotational coupling 248 may have
any of a variety of cross sectional configurations, such as one or
more flats or splines.
[0138] In one embodiment, the rotational coupling 248 comprises a
proximal projection of the body 228 having a polygonal cross
section, such as a hexagonal cross section. The rotational coupling
248 is illustrated as a male component, machined or milled or
attached to the proximal end 230 of the body 228. However, the
rotational coupling may also be in the form of a female element,
such as a hexagonal or other noncircular cross sectioned lumen
extending throughout a proximal portion or the entire length of the
body 228. Although illustrated as solid throughout, the body 228
may be cannulated to accommodate installation over a placement wire
as is understood in the art. The cross section of the central
cannulation can be made non circular, e.g., hexagonal, to
accommodate a corresponding male tool for installation or removal
of the device regardless of the location of the proximal break
point.
[0139] The body 228 may be provided with at least one'and
preferably two or three or more break points 250 spaced axially
apart along the proximal portion of the body 228. Break points 250
comprise a weakened transverse plane through the body 228, which
facilitate severing of the proximal portion of the body 228
following proper tensioning of the proximal anchor. Break point 250
may be constructed in any of a variety of ways, such as by
machining or milling an annular recess into the exterior wall of
the body 228, or created one or more transverse perforations
through the body 228 such as by mechanical, laser, or EDM
drilling.
[0140] In one embodiment, the distal anchor 234 comprises a helical
locking structure 260 for engaging cancellous bone, as illustrated
in FIG. 14. The locking structure 260, such as a flange, may either
be wrapped around a central core 262 or an axial lumen, as
discussed below. The flange extends through at least one and
generally from about two to about 250 or more full revolutions
depending upon the axial length of the distal anchor and intended
application. For most femoral neck fixation devices, the flange
will generally complete from about 2 to about 20 revolutions. The
helical flange 260 is preferably provided with a pitch and an axial
spacing to optimize the retention force within cancellous bone, to
optimize compression of the fracture. In some applications, it may
advantageous for the distal anchor to engage cortical bone. In such
applications, the pitch and axial spacing may be optimized for
cortical bone.
[0141] The helical flange 260 of the embodiment illustrated in FIG.
14 is shaped generally like a flat blade or radially extended screw
thread. However, it should be appreciated that the helical flange
260 can have any of a variety of cross sectional shapes, such as
rectangular, triangular or other as deemed desirable for a
particular application through routine experimentation in view of
the disclosure herein. The outer edge of the helical flange 260
defines an outer boundary. The ratio of the diameter of the outer
boundary to the diameter of the central core 262 can be optimized
with respect to the desired retention force within the cancellous
bone and giving due consideration to the structural integrity and
strength of the distal anchor 234. Another aspect of the distal
anchor 234 that can be optimized is the shape of the outer boundary
and the central core 262, which in the illustrated embodiment are
generally cylindrical with a tapered distal end 232.
[0142] The distal end 232 and/or the outer edges of the helical
flange 260 may be atraumatic (e.g., blunt or soft). This inhibits
the tendency of the fixation device 212 to migrate anatomically
proximally towards the hip joint bearing surface after implantation
(i.e., femoral head cut-out). Distal migration is also inhibited by
the dimensions and presence of the proximal anchor 236, which has a
larger footprint than conventional screws.
[0143] Referring to FIG. 18, a variation of the distal anchor 234
is illustrated. In this embodiment, the distal anchor comprises a
double helix structure. Each helix is spirally wrapped about an
imaginary cylinder through at least one and preferably from about 2
to about 20 or more full revolutions per inch. In a modified
embodiment, each helix is wrapped around substantially cylindrical
central core that includes a central lumen that also extends
through the body. As with the previous embodiment, the helix
structure is preferably provided with pitch and an axial spacing to
optimize the retention force within cancellous bone, which
optimizes compression. The tip 72 of the elongated body 260 may be
pointed or sharp. In one preferred embodiment, the each helix has
wrapped about 7 revolutions per each for an overall thread density
of about 14 revolutions per inch.
[0144] In any of the embodiments herein, an antirotation lock may
be provided between the distal anchor and the proximal collar or
plate, such as a spline or other interfit structure to prevent
relative rotation of the proximal and distal ends of the device
following implantation.
[0145] In use, the clinician first identifies a patient having a
fracture such as, for example, a femoral neck fracture, which is
fixable by an internal fixation device. The clinician accesses the
proximal femur, reduces the fracture if necessary and selects a
bone drill and drills a hole 280 (FIG. 14) in accordance with
conventional techniques. Preferably, the hole 280 has a diameter
within the range from about 3 mm to about 8 mm. This diameter may
be slightly larger than the diameter of the distal anchor 234. The
hole 280 preferably extends up to or slightly beyond the fracture
224. In certain embodiments, the clinician may use a bone drill
with a counter sink(s) configured for providing a larger diameter
recesses for the housing 238 and/or the flange 244 of the proximal
anchor 236.
[0146] A fixation device 212 having an axial length and outside
diameter suitable for the through hole 280 is selected. The distal
end 232 of the fixation device 212 is advanced distally into the
hole 280 until the distal anchor 234 reaches the distal end of the
hole 280. The proximal anchor 236 may be carried by the fixation
device 212 prior to advancing the body 228 into the hole 280, or
may be attached following placement of the body 228 within the hole
280. Once the body 228 is in place, the clinician may use any of a
variety of driving devices, such as electric drills or hand tools
to rotate the cancellous bone anchor 234 into the head of the
femur.
[0147] While proximal traction is applied to the proximal end 230
of body 228, such as by conventional hemostats, pliers or a
calibrated loading device, the proximal anchor 236 is advanced
distally until the anchor 236 fits snugly against the outer surface
of the femur or tissue adjacent the femur. Appropriate tensioning
of the fixation device 212 is accomplished by tactile feedback or
through the use of a calibration device for applying a
predetermined load on the implantation device. One advantage of the
structure of the present invention is the ability to adjust
compression independently of the setting of the distal anchor
234.
[0148] Following appropriate tensioning of the proximal anchor 236,
the proximal extension 230 of the body 228 is preferably cut off or
snapped off and removed. Body 228 may be cut using conventional
saws, cutters or bone forceps which are routinely available in the
clinical setting. Alternatively, the fixation device can be
selected such that it is sized to length upon tensioning, so no
proximal projection remains. In certain embodiments, the proximal
extension 230 of the body 228 may be removed by cauterizing.
Cauterizing the proximal extension 230 may advantageously fuse the
proximal anchor 235 to the body 228 thereby adding to the retention
force between the proximal anchor 235 and the body 228. Such fusion
between the proximal anchor 235 and the body 228 may be
particularly advantageous if the pin 228 and the proximal anchor
are made from a bioabsorbable and/or biodegradable material. In
this manner, as the material of the proximal anchor and/or the pin
is absorbed or degrades, the fusion caused by the cauterizing
continues to provide retention force between the proximal anchor
and the pin.
[0149] Following trimming the proximal end 230 of body 228, the
access site may be closed and dressed in accordance with
conventional wound closure techniques.
[0150] FIG. 19 also illustrates a fixation device 212 extending
through the medial malleolus 326, across a medial malleolar
fracture 330, and into the tibia 322. Although FIG. 19 illustrates
fixation of both a lateral malleolar fracture 328 and medial
malleolar fracture 130, either fracture can occur without the other
as is well understood in the art. Installation of the fixation
devices across malleolar fractures is accomplished utilizing the
same basic steps discussed above in connection with the fixation of
femoral neck fractures.
[0151] FIGS. 20-23 illustrate a modified embodiment of a proximal
anchor 400, which can be used with the bone fixation devices
described above.
[0152] With initial reference to FIGS. 20 and 21, a proximal end of
a fixation device 404 is illustrated. Although the distal anchor of
the fixation device 404 is not illustrated, any of the bone anchors
previously described or incorporated by reference herein may be
used with the illustrated embodiment. Moreover, although the body
405 of the illustrated fixation device 404 is solid, the fixation
device can be cannulated as mentioned above.
[0153] As described above, the proximal end of the body 405 is
provided with a plurality of retention structures 406. The
retention structures 406 are spaced apart axially along the
fixation device between a proximal limit and a distal limit (not
shown). As discussed above, the axial distance between proximal
limit and distal limit is related to the desired axial travel of
the proximal anchor, and thus the range of functional sizes of the
bone fixation. In the illustrated embodiment, the retention
structures 406 comprise a plurality of annular ridges or grooves,
adapted to cooperate with complementary retention structures 408 on
the proximal anchor 400, which will be described in detail
below.
[0154] The proximal anchor 400 comprises a housing 412 such as a
tubular body, for coaxial movement along the body 405. The proximal
anchor 400 also includes a flange 414 that sets against the outer
surface of the bone or tissue adjacent the bone as described above.
As best seen in FIG. 21, the flange 414 defines a bone contacting
surface 415, which preferably forms an obtuse angle with respect to
the exterior of the housing 412.
[0155] Referring to FIG. 23, in the illustrated embodiment, the
complementary retention structures 408 comprise at least one
inwardly projecting tooth or flange, for cooperating with the
complementary retention structures 406 of the fixation device 404.
In the illustrated embodiment, the proximal anchor 400 includes a
plurality of teeth or flanges 408, which are positioned near the
proximal end of the anchor 400. FIG. 23A illustrates yet another
modified embodiment of the proximal anchor of FIG. 23. In this
embodiment, a plurality of teeth or flanges 408' are positioned
near the distal end of the anchor 400'. In the embodiments of FIGS.
23 and 23A, it should be appreciated that the retention structures
may be configured such that the proximal anchor may be proximally
and/or distally advanced with rotation by providing for a screw
like configuration between the retention structures. Additionally,
the projecting teeth or flanges may be located at any suitable
location for engaging the retention structures 406. Thus, a set or
plurality of retention members can be located at any desirable
position along the proximal anchor.
[0156] As mentioned above, the complementary retention structures
406 of the fixation device preferably comprise a plurality of
annular ridges or grooves 406. As shown in FIG. 23, the plurality
of annular ridges or grooves 406 preferably defines at least a
first surface 407 and a second surface 409. The first surface 407
generally faces the proximal direction and is preferably inclined
with respect to the longitudinal axis of the body 405. In contrast,
the second surface 409 generally faces the distal direction and
lies generally perpendicular to the longitudinal axis of the body
405.
[0157] As shown, in FIGS. 20 and 21, the proximal anchor 400
preferably includes one or more of axial slots 416. The axial slots
416 cooperate to form lever arms 418 (see FIG. 23) on which the
teeth or projections 408 are positioned. Thus, as the anchor 400 is
pushed towards the distal end of the body 305, the teeth 408 can
slide along the first surface 407 and be lifted over the retention
structures 406 of the body 405 as the lever arms 418 are flexed
away from the body 405.
[0158] After appropriate tensioning of the proximal anchor 400, the
bone pushes on the angled portion bone contacting surface 415 of
the proximal anchor 400. This force is transmitted to the teeth 408
through the lever arms 418. As such, the teeth 408 are prevented
from flexing away from the body 405, which keeps the teeth 408
engaged with the retention structures 406 of the body 405. By
increasing the tensioning force, the teeth 408 are forced further
into the retention structures 406 of the body 406, thereby
increasing the retention force of the proximal anchor 400. In this
manner, the teeth 408 cannot be lifted over the second surface 409
and proximal movement of the proximal anchor 400 is prevented.
[0159] The axial length and width of the slots 416 may be varied,
depending upon the desired flexing of the lever arms 418 when the
proximal anchor 400 is moved distally over the body 405 and the
desired retention force of the distal anchor when appropriately
tensioned. For a relatively rigid material such as titanium, axial
lengths and widths of the slots 416 are approximately 0.5 mm for a
proximal anchor having a length of approximately 4 mm, an inner
diameter of approximately 3 mm. As such, in the illustrated
embodiment, the slots 416 extend through the flange 414 and at
least partially into the tubular housing 412.
[0160] Another embodiment of a proximal anchor 420 is illustrated
in FIGS. 24-27B. The proximal anchor 420 includes a flange 424 and
a tubular housing 426. In this embodiment, the complementary
structure of the proximal anchor 420 comprises an annular ring 430,
which is positioned within an annular recess 432 that is preferably
positioned at the distal end of the tubular housing. See FIGS. 27A
and 27B. The annular recess 432 includes a proximal portion 434 and
a distal portion 436.
[0161] With specific reference to FIG. 27A, the proximal portion
434 is sized and dimensioned such that as the proximal anchor 420
is advanced distally over the body 405 the annular ring 430 can
slide along the first surface 407 and over the complementary
retention structures 406 of the body 405. That is, the proximal
portion 434 provides a space for the annular ring to move radially
away from the body 405 as the proximal anchor is advanced distally.
Preferably, the annular ring 430 is made from a material that
provides sufficient strength and elasticity such as, for example,
stainless steel or titanium. The annular ring 430 is preferably
split such that it can be positioned over the body 405. Although
the ring 430 is illustrated as having a circular cross section, it
may alternatively have a non circular cross section such as
rectangular or square.
[0162] With reference to FIG. 27B, the distal portion 436 is sized
and dimensioned such that after the proximal anchor 420 is
appropriately tensioned the annular ring 430 becomes wedged between
the second surface 409 and an angled engagement surface of the
distal portion 436. In this manner, proximal movement of the
proximal anchor 420 is prevented.
[0163] FIGS. 27C and 28 illustrates a portion of modified
embodiment of a proximal anchor that is similar to the embodiment
described above with respect to FIGS. 27A-B. In this embodiment,
proximal anchor includes an annular ring 434' that is split (i.e.,
has a least one gap) and can be interposed between the body 405 and
the proximal recess 439' of the proximal anchor. The ring 434'
comprises a tubular housing 435' that may be configured to engage
with the body 405 and defines a gap or space 431'. In one
embodiment, the gap 431' is defined by a pair of edges 433a',
433b'. The edges 433a', 433b' can be generally straight and
parallel to each other. However, the edges 433a', 433b' can have
any other suitable configuration and orientation. For example, in
one embodiment, the edges 433a', 433b' are curved and at an angle
to each other. Although not illustrated, it should be appreciated
that in modified embodiments, the ring 434' can be formed without a
gap. When the ring 434' is positioned along the body 405, the ring
434' preferably surrounds a substantial portion of the body 405.
The ring 434' can be sized so that the ring 434' can flex or move
radially outwardly in response to an axial force so that the ring
434' can be moved relative to the body 405, as described above. In
one embodiment, the tubular housing 435' includes at least one and
in the illustrated embodiment four teeth or flanges 437', which are
configured to engage the retention structures 406 on the body 405.
In the illustrated embodiment, the teeth or flanges include a first
surface that generally faces the proximal direction and is inclined
with respect to the longitudinal axis of the anchor and a second
surface that faces distal direction and lies generally
perpendicular to the longitudinal axis of the anchor. It is
contemplated that the teeth or flanges 437' can have any suitable
configuration for engaging with the retention structures of the
body 405.
[0164] As with the previous embodiment, the proximal anchor
includes the annular recess 439' in which the annular ring 434' may
be positioned. The body 435' of the ring 434' can be sized to
prevent substantial axial movement between the ring 434' and the
annular recess 439' (FIG. 28) during use of the proximal anchor. In
one embodiment, the width of the annular recess 439' in the axial
direction is slightly greater than the width of the annular ring
434' in the axial direction. This tolerance between the annular
recess 439' and the annular ring 434' can inhibit, or prevent,
oblique twisting of the annular ring 434' so that the body 435' of
the ring 434' is generally parallel to the outer surface of the
body 405. Further, the recess 439' is sized and dimensioned such
that as the proximal anchor is advanced distally over the body, the
annular ring 434' can slide along the first surface and over the
complementary retention structures of the body. That is, the recess
439' provides a space for the annular ring to move radially away
from the body 405 as the proximal anchor is advanced distally. Of
course, the annular ring 434' can be sized and dimensioned such
that the ring 434' is biased inwardly to engage the retention
structures 406 on the body 405. The bias of the annular ring 434'
can result in effective engagement between the flanges 437' and the
retention structures 406'.
[0165] A distal portion 436' of the recess 439' is sized and
dimensioned such that after the proximal anchor 420 is
appropriately tensioned the annular ring 434' becomes wedged
between the body and an angled engagement surface of the distal
portion 436'. In this manner, proximal movement of the proximal
anchor is prevented.
[0166] FIGS. 29A-D illustrate a modified embodiment of the body
228' and proximal anchor 700. In this embodiment, the body 228'
comprises a first portion 236' and a second portion 238' that are
coupled together at a junction 240' (FIG. 29D). In the illustrated
embodiment, the first portion 236' carries the distal anchor 234'
while the second portion 238' forms the proximal end 230' of the
body 228'. The first and second portions 236', 238' are preferably
detachably coupled to each other at the junction 240'. In the
illustrated embodiment, the first and second portions 236', 238'
are detachably coupled to each other via interlocking threads.
Specifically, as best seen in FIG. 29D, the body 228' includes an
inner surface 241', which defines a central lumen 242' that
preferably extends from the proximal end 230' to the distal end
232' throughout the body 228'. At the proximal end of the first
portion 236', the inner surface 241' includes a first threaded
portion 244'. The first threaded portion 244' is configured to mate
with a second threaded portion 246', which is located on the outer
surface 245' of the second portion 238'. The interlocking annular
threads of the first and second threaded portions 244', 246' allow
the first and second portions 236', 238' to be detachably coupled
to each other. In one modified embodiment, the orientation of the
first and second threaded portions 244', 246' can be reversed. That
is, the first threaded portion 244' can be located on the outer
surface of the first portion 236' and the second threaded portion
246' can be located on the inner surface 241' at the distal end of
the second portion 238'. Any of a variety of other releasable
complementary engagement structures may also be used, to allow
removal of second portion 238' following implantation, as is
discussed below.
[0167] In a modified arrangement, the second portion 238' can
comprise any of a variety of tensioning elements for permitting
proximal tension to be placed on the distal anchor 234' while the
proximal anchor is advanced distally to compress the fracture. For
example, any of a variety of tubes or wires can be removably
attached to the first portion 236' and extend proximally to the
proximal handpiece. In one such arrangement, the first portion 236'
can include a releasable connector in the form of a latching
element, such as an eye or hook. The second portion 238' can
include a complementary releasable connector (e.g., a complementary
hook or eye) for engaging the first portion 236'. In this manner,
the second portion 238' can be detachably coupled to the first
portion 236' such that proximal traction can be applied to the
first portion 236' through the second portion as will be explained
below. Alternatively, the second portion 238' may be provided with
an eye or hook, or transverse bar, around which or through which a
suture or wire may be advanced, both ends of which are retained at
the proximal end of the device. Following proximal tension on the
tensioning element during the compression step, one end of the
suture or wire is released, and the other end may be pulled free of
the device. Alternate releasable proximal tensioning structures may
be devised by those of skill in the art in view of the disclosure
herein.
[0168] With particular reference to FIGS. 29A-29D, the proximal end
230' of the body 228' may be provided with a rotational coupling
270', for allowing the second portion 238' of the body 228' to be
rotationally coupled to a rotation device. The proximal end 230' of
the body 228' may be desirably rotated to accomplish one or two
discrete functions. In one application of the invention, the
proximal end 230' is rotated to remove the second portion 238' of
the body 228' following tensioning of the device across a fracture
or to anchor an attachment to the bone. Rotation of the rotational
coupling 270' may also be utilized to rotationally drive the distal
anchor into the bone. Any of a variety of rotation devices may be
utilized, such as electric drills or hand tools, which allow the
clinician to manually rotate the proximal end 230' of the body.
Thus, the rotational coupling 270' may have any of a variety of
cross sectional configurations, such as one or more flats or
splines.
[0169] With particular reference to FIG. 29A, the fixation device
may include an antirotation lock between the first portion 236' of
the body 228' and the proximal anchor 700. In the illustrated
embodiment, the first portion 236' includes a pair of flat sides
280', which interact with corresponding flat structures 282' in the
proximal anchor 700. One or three or more axially extending flats
may also be used. As such, rotation of the proximal anchor 700 is
transmitted to the first portion 236' and the distal anchor 234' of
the body 228'. Of course, those of skill in the art will recognize
various other types of splines or other interfit structures can be
used to prevent relative rotation of the proximal anchor and the
first portion 236' of the body 228'. For example, in one
embodiment, the first portion 236' may include three flat sides,
which interact with corresponding flat structures on the proximal
anchor.
[0170] To rotate the proximal anchor 700, the flange 708 is
preferably provided with a gripping structure to permit an
insertion tool to rotate the flange 708. Any of a variety of
gripping structures may be provided, such as one or more slots,
flats, bores or the like. In one embodiment, the flange 708 is
provided with a polygonal, and, in particular, a pentagonal or
hexagonal recess 284'. See FIG. 30A.
[0171] In FIGS. 29B and 29C, the proximal anchor 700 is shown in
combination with a washer 250' arranged as described above with
reference to FIGS. 17A-C.
[0172] FIGS. 30A-F illustrate in more detail the a proximal anchor
700 of FIGS. 29A-C. This embodiment includes a tubular housing 702
similar to the tubular housing 602 described above with reference
to FIGS. 12A-F. In the illustrated embodiment, the tubular housing
702 is attached to, coupled to, or integrally formed (partially or
wholly) with a secondary tubular housing 704, which includes one or
more anti-rotational features 706 (e.g., flat sides) for engaging
corresponding anti-rotational features formed on the pin, which can
be similar to the first portion 236' (e.g., see description above).
The flange or collar 708 is attached, coupled or integrally formed
with the proximal end of the secondary tubular housing. The teeth
or flanges 610 on the bridges 606 may also be configured such that
the proximal anchor may be distally advanced and/or removed with
rotation. The illustrated embodiment also advantageously includes
visual indicia 712 (e.g., marks, grooves, ridges etc.) on the
tubular housing 704 for indicating the depth of the proximal anchor
700 within the bone.
[0173] In one embodiment of use, a fixation device 212' having an
axial length and outside diameter suitable for the hole 280 is
selected. The distal end 232' of the fixation device 212' is
advanced distally into the hole 280 until the distal anchor 234'
reaches the distal end of the hole 280. The proximal anchor 700 may
be carried by the fixation device 212' prior to advancing the body
228' into the hole 280, or may be attached following placement of
the body 228' within the hole 280. Once the body 228' and proximal
anchor 700 are in place, the clinician may use any of a variety of
driving devices, such as electric drills or hand tools to rotate
the proximal anchor 700 and thus cancellous bone anchor 234' into
the head of the femur. In modified embodiments, the fixation device
is configured to be self-drilling or self tapping such that a hole
does not have be formed before insertion into the bone.
[0174] Once the anchor 234' is in the desired location, proximal
traction is applied to the proximal end 230' of body 228', such as
by conventional hemostats, pliers or a calibrated loading device,
while distal force is applied to the proximal anchor 700. In this
manner, the proximal anchor 700 is advanced distally until the
anchor 700 fits snugly against the outer surface of the femur or
tissue adjacent the femur and the fracture 24 is completely
reduced. Appropriate tensioning of the fixation device 212' is
accomplished by tactile feedback or through the use of a
calibration device for applying a predetermined load on the
implantation device. One advantage of the structure of the present
invention is the ability to adjust compression independently of the
setting of the distal anchor 234'.
[0175] Following appropriate tensioning of the proximal anchor 700,
the second portion 238' of the body 228' is preferably detached
from the first portion 236' and removed. In the illustrated
embodiment, this involves rotating the second portion 238' with
respect to the first portion via the coupling 270'. Following
removal of the second portion 238' of each body 228', the access
site may be closed and dressed in accordance with conventional
wound closure techniques.
[0176] An advantage certain embodiments of the fixation devices
disclosed above is that the proximal anchor provides the device
with a working range such that one device may accommodate varying
distances between the distal anchor and the proximal anchor. In
certain applications, this allows the technician to focus on the
proper positioning of the distal anchor with the knowledge that the
proximal anchor lies within the working range of the device. With
the distal anchor positioned at the desired location, the proximal
anchor may then be advanced along the body to compress the fracture
and/or provide stability between bones. In a similar manner, the
working range provides the technician with flexibility to adjust
the depth of the proximal anchor. For example, in some
circumstances, the bone may include voids, cysts osteoporotic bone
that impairs the stability of the distal anchor in the bone.
Accordingly, in some circumstances, the technician may advance the
distal anchor and then desire to retract the distal anchor such
that it is better positioned in the bone. In another circumstance,
the technician may inadvertently advance the distal tip through the
bone into a joint space. In such circumstances, the working range
of the device allows the technician to reverse and retract the
anchor and recompress connection. Such adjustments are facilitated
by the working range of the proximal anchor on the body.
[0177] Preferably, the clinician will have access to an array of
fixation devices (e.g., fixation devices 212, 212') having, for
example, different diameters, axial lengths and angular
relationships. These may be packaged one per package in sterile
envelopes or peelable pouches, or in dispensing cartridges which
may each hold a plurality of devices 212. Upon encountering a
fracture for which the use of a fixation device is deemed
appropriate, the clinician will assess the dimensions and load
requirements, and select a fixation device from the array which
meets the desired specifications.
[0178] The fixation devices described above may be used in any of a
wide variety of anatomical settings beside the proximal femur, as
has been discussed. For example, lateral and medial malleolar
fractures can be readily fixed using the device of the present
invention. Referring to FIG. 19, there is illustrated an anterior
view of the distal fibula 320 and tibia 322. The fibula 320
terminates distally in the lateral malleolus 324, and the tibia 322
terminates distally in the medial malleolus 326. A fixation device
212 is illustrated as extending through the lateral malleolus 324
across the lateral malleolar fracture 328 and into the fibula 320.
Fixation device 212 includes a distal anchor 34 for fixation within
the fibula 320, an elongate body 228 and a proximal anchor as has
been discussed.
[0179] As mentioned above, the devices describe herein may also be
used for spinal fixation. In embodiments optimized for spinal
fixation in an adult human population, the body 228 will generally
be within the range of from about 20-90 mm in length and within the
range of from about 3.0-8.5 mm in maximum diameter. The length of
the helical anchor, discussed above, may be about 8-80 millimeters.
Of course, it is understood that these dimensions are illustrative
and that they may be varied as required for a particular patient or
procedure.
[0180] In spinal fixation applications, the fixation device 212 may
be used as a trans-facet screw. That is, the fixation device
extends through a facet of a first vertebra and into the facet of a
second, typically inferior, vertebrae. This procedure is typically
(but not necessarily) preformed with bilateral symmetry. Thus, even
in the absence of a stabilizing bar tying pedicle screws to
adjacent vertebrae or to the sacrum, and in the absence of
translaminar screws that can extend through the spinous process,
the fixation devices can be used to stabilize two vertebrae, such
as L3 and L4 to each other pending the healing of a fusion. In one
embodiment, the body 228 of fixation device 228 has a length of
approximately 10 mm-30 mm and the diameter of the body is
approximately 3 mm to 5.5 mm.
[0181] The fixation device 212 may also be used as a trans-laminar
facet screw. In this embodiment of use, the fixation device extends
through the spinous process and facet of a first vertebra and into
the facet of a second, typically inferior, vertebra. As with the
previous embodiment, this procedure is typically (but not
necessarily) preformed with bilateral symmetry. In one embodiment,
the body 228 of fixation device 212 has a length of approximately
50 mm-90 mm and the diameter of the body is approximately 4 mm to
5.5 mm.
[0182] The fixation device may also be used is used as a
facet-pedical screw (e.g., as used in the Boucher technique). In
such an embodiment, the fixation device extends through the facet
of a first vertebra and into the pedicle a second, typically
inferior, vertebra. As with the previous embodiment, this procedure
is typically (but not necessarily) preformed with bilateral
symmetry. In such an embodiment, the fixation device 212 and the
body 228 is approximately 20-40 millimeters in length and 3.0-5.5
millimeters in diameter.
[0183] FIGS. 31A-D illustrate another embodiment of a proximal
anchor 800. In this embodiment, the proximal anchor 800 includes a
recess 839 configured to receive a split ring 434' as described
above with reference to FIGS. 27C and 28. As will be explained in
detail below, the proximal anchor 800 includes an anti-rotation
feature to limit or prevent rotation of the ring 434' within the
proximal anchor 800. In light of the disclosure herein, those of
skill in the art will recognize various different configurations
for limiting the rotation of the ring 434'. However, a particularly
advantageous arrangement will be described below with reference to
the illustrated embodiment.
[0184] In the illustrated embodiment, the proximal anchor 800 has a
tubular housing 804 that can engage with a body 228 or a first
portion 236' of a body 228' as described above. With reference to
FIGS. 31B and 31D, the tubular housing 804 comprises one or more
anti-rotational features 806 in the form of a plurality of flat
sides that are configured to mate corresponding anti-rotational
features 280' or flat sides of the body 228' of the fixation
device. As shown in FIG. 31D, in the illustrated embodiment, the
body 228' has three flat sides 280'. Disposed between the flat
sides 280 are the portions of the body 228' which include the
complementary locking structures such as threads or ratchet like
structures as described above. The complementary locking structures
interact with the ring 434' as described above to resist proximal
movement of the anchor 800 under normal use conditions while
permitting distal movement of the anchor 800 over the body 228.
[0185] As mentioned above, the ring 434' is positioned within the
recess 839. In the illustrated embodiment, the recess 839 and ring
434' are positioned near to and proximal of the anti-rotational
features 806. However, the ring 434' can be located at any suitable
position along the tubular housing 804 such that the ring 434' can
interact with the retention features of the body
[0186] During operation, the ring 434' may rotate to a position
such that the gap 431' between the ends 433a', 433b' of the ring
434' lies above the complementary retention structures on the body
228'. When the ring 434' is in this position, there is a reduced
contact area between the split ring 434' the complementary
retention structures thereby reducing the locking strength between
the proximal anchor 800 and the body 228'. In the illustrated
embodiment, for example, the locking strength may be reduced by
about 1/3 when the gap 431' over the complementary retention
structures between flat sides 280'. As such, it is advantageous to
position the gap 431' on the flat sides 280' of the body 228' that
do not include complementary retention structures.
[0187] To achieve this goal, the illustrated embodiment includes a
pair of tabs 812, 814 that extend radially inward from the interior
of the proximal anchor 800. The tabs 812, 814 are configured to
limit or prevent rotational movement of the ring 434' relative to
the housing 804 of the anchor 800. In this manner, the gap 431' of
the ring 434' may be positioned over the flattened sides 280' of
the body 228'.
[0188] In the illustrated embodiment, the tabs 812, 814 have a
generally rectangular shape and have a generally uniform thickness.
However, it is contemplated that the tabs 812, 814 can be square,
curved, or any other suitable shape for engaging with the ring 434'
as described herein.
[0189] In the illustrated embodiment, the tabs 812, 814 are formed
by making an H-shaped cut 870 in the tubular housing 800 and
bending the tabs 812, 814 inwardly as shown in FIG. 31D. As shown
in FIG. 31D, the tabs 812, 814 (illustrated in phantom) are
interposed between the edges 433a', 433b' of the ring 434'. The
edges 433a', 433b' of the ring 434' can contact the tabs to limit
the rotational movement of the ring 434'. Those skilled in the art
will recognize that there are many suitable manners for forming the
tabs 812, 814. In addition, in other embodiments, the tabs 812, 814
may be replaced by a one or more elements or protrusions attached
to or formed on the interior of the proximal anchor 800.
[0190] For the embodiments discussed herein, the pin, together with
the distal anchor and other components of the present invention can
be manufactured in accordance with any of a variety of techniques
which are well known in the art, using any of a variety of
medical-grade construction materials. For example, the pin body and
other components of the present invention can be injection-molded
from a variety of medical-grade polymers including high or other
density polyethylene, nylon and polypropylene. The distal anchor
can be separately formed from the pin body and secured thereto in a
post-molding operation, using any of a variety of securing
techniques such as solvent bonding, thermal bonding, adhesives,
interference fits, pivotable pin and aperture relationships, and
others known in the art. Preferably, however, the distal anchor is
integrally molded with the pin body, if the desired material has
appropriate physical properties.
[0191] Retention structures can also be integrally molded with the
pin body. Alternatively, retention structures can be machined or
pressed into the pin body in a post-molding operation, or secured
using other techniques depending upon the particular design.
[0192] A variety of polymers which may be useful for the anchor
components of the present invention are identified below. Many of
these polymers have been reported to be biodegradable into
water-soluble, non-toxic materials which can be eliminated by the
body:
[0193] Polycaprolactone
[0194] Poly(L-actide)
[0195] Poly(DL-lactide)
[0196] Polyglycolide
[0197] Poly(L-Lactide-co-D, L-Lactide)
[0198] 70:30 Poly(L-Lactide-co-D, L-Lactide)
[0199] 95:5 Poly(DL-lactide-co-glycolide)
[0200] 90:10 Poly(DL-lactide-co-glycolide)
[0201] 85:15 Poly(DL-lactide-co-glycolide)
[0202] 75:25 Poly(DL-lactide-co-glycolide)
[0203] 50:50 Poly(DL-lactide-co-glycolide)
[0204] 90:10 Poly(DL-lactide-co-caprolactone)
[0205] 75:25 Poly(DL-lactide-co-caprolactone)
[0206] 50:50 Poly(DL-lactide-co-caprolactone)
[0207] Polydioxanone
[0208] Polyesteramides
[0209] Copolyoxalates
[0210] Polycarbonates
[0211] Poly(glutamic-co-leucine)
[0212] The desirability of any one or a blend of these or other
polymers can be determined through routine experimentation by one
of skill in the art, taking into account the mechanical
requirements, preferred manufacturing techniques, and desired
reabsorption time. Optimization can be accomplished through routine
experimentation in view of the disclosure herein.
[0213] Alternatively, the anchor components can be molded, formed
or machined from biocompatible metals such as Nitinol, stainless
steel, titanium, and others known in the art. In one embodiment,
the components of the bone fixation device 24 are injection-molded
from a bioabsorbable material, to eliminate the need for a
post-healing removal step. One suitable bioabsorbable material
which appears to exhibit sufficient structural integrity for the
purpose of the present invention is poly-p-dioxanone, such as that
available from the Ethicon Division of Johnson & Johnson. Poly
(L-lactide, or co-DL-lactide) or blends of the two may
alternatively be used. As used herein, terms such as bioabsorbable,
bioresorbable and biodegradable interchangeably refer to materials
which will dissipate in situ, following a sufficient bone healing
period of time, leaving acceptable byproducts. All or portions of
any of the devices herein, as may be appropriate for the particular
design, may be made from allograft material, or synthetic bone
material as discussed elsewhere herein.
[0214] The bioabsorbable implants of this invention can be
manufactured in accordance with any of a variety of techniques
known in the art, depending upon the particular polymers used, as
well as acceptable manufacturing cost and dimensional tolerances as
will be appreciated by those of skill in the art in view of the
disclosure herein. For example, any of a variety of bioabsorbable
polymers, copolymers or polymer mixtures can be molded in a single
compression molding cycle, or the surface structures can be
machined on the surface of the pin or sleeve after the molding
cycle. It is also possible to use the techniques of U.S. Pat. No.
4,743,257, the entire disclosure of which is incorporated herein by
reference, to mold absorbable fibers and binding polymers together,
to create a fiber-reinforced absorbable anchor.
[0215] An oriented or self-reinforced structure for the anchor can
also be created during extrusion or injection molding of absorbable
polymeric melts through a suitable die or into a suitable mold at
high speed and pressure. When cooling occurs, the flow orientation
of the melt remains in the solid material as an oriented or
self-reinforcing structure. The mold can have the form of the
finished anchor component, but it is also possible to manufacture
the anchor components of the invention by machining
injection-molded or extruded semifinished products. It may be
advantageous to make the anchors from melt-molded, solid state
drawn or compressed, bioabsorbable polymeric materials, which are
described, e.g., in U.S. Pat. Nos. 4,968,317 and 4,898,186, the
entire disclosures of which are incorporated herein by way of this
reference.
[0216] Reinforcing fibers suitable for use in the anchor components
of the present invention include ceramic fibers, like bioabsorbable
hydroxyapatite or bioactive glass fibers. Such bioabsorbable,
ceramic fiber reinforced materials are described, e.g., in
published European Patent Application No. 0146398 and in
WO/96/21628, the entire disclosures of which are incorporated
herein by way of this reference.
[0217] As a general feature of the orientation, fiber-reinforcement
or self-reinforcement of the anchor components, many of the
reinforcing elements are oriented in such a way that they can carry
effectively the different external loads (such as tensile, bending
and shear loads) that are directed to the anchor as used.
[0218] The oriented and/or reinforced anchor materials for many
applications have tensile strengths in the range of about 100-2000
MPa, bending strengths in the range of about 100-600 MPa and shear
strengths in the range of about 80-400 MPa, optimized for any
particular design and application. Additionally, they are
relatively stiff and tough. These mechanical properties may be
superior to those of non-reinforced or non-oriented absorbable
polymers, which often show strengths between about 40 and 100 MPa
and are additionally may be flexible or brittle. See, e.g., S.
Vainionpaa, P. Rokkanen and P. Tormnld, "Surgical Applications of
Biodegradable Polymers in Human Tissues", Progr. Polym. Sci., Vol.
14, (1989) at 679-716, the full disclosure of which is incorporated
herein by way of this reference.
[0219] The anchor components of the invention (or a bioabsorbable
polymeric coating layer on part or all of the anchor surface), may
contain one or more bioactive substances, such as antibiotics,
chemotherapeutic substances, angiogenic growth factors, substances
for accelerating the healing of the wound, growth hormones,
antithrombogenic agents, bone growth accelerators or agents, and
the like. Such bioactive implants may be desirable because they
contribute to the healing of the injury in addition to providing
mechanical support.
[0220] In addition, the anchor components may be provided with any
of a variety of structural modifications to accomplish various
objectives, such as osteoincorporation, or more rapid or uniform
absorption into the body. For example, osteoincorporation may be
enhanced by providing a micropitted or otherwise textured surface
on the anchor components. Alternatively, capillary pathways may be
provided throughout the pin and collar, such as by manufacturing
the anchor components from an open cell foam material, which
produces tortuous pathways through the device. This construction
increases the surface area of the device which is exposed to body
fluids, thereby generally increasing the absorption rate. Capillary
pathways may alternatively be provided by laser drilling or other
technique, which will be understood by those of skill in the art in
view of the disclosure herein. In general, the extent to which the
anchor can be permeated by capillary pathways or open cell foam
passageways may be determined by balancing the desired structural
integrity of the device with the desired reabsorption time, taking
into account the particular strength and absorption characteristics
of the desired polymer.
[0221] One open cell bioabsorbable material is described in U.S.
Pat. No. 6,005,161 as a poly(hydroxy) acid in the form of an
interconnecting, open-cell meshwork which duplicates the
architecture of human cancellous bone from the iliac crest and
possesses physical property (strength) values in excess of those
demonstrated by human (mammalian) iliac crest cancellous bone. The
gross structure is said to maintain physical property values at
least equal to those of human, iliac crest, cancellous bone for a
minimum of 90 days following implantation. The disclosure of U.S.
Pat. No. 6,005,161 is incorporated by reference in its entirety
herein.
[0222] The anchors of the present invention may be sterilized by
any of the well known sterilization techniques, depending on the
type of material. Suitable sterilization techniques include heat
sterilization, radiation sterilization, such as cobalt 60
irradiation or electron beams, ethylene oxide sterilization, and
the like.
[0223] The specific dimensions of any of the bone fixation devices
of the present invention can be readily varied depending upon the
intended application, as will be apparent to those of skill in the
art in view of the disclosure herein. Moreover, although the
present invention has been described in terms of certain preferred
embodiments, other embodiments of the invention including
variations in the number of parts, dimensions, configuration and
materials will be apparent to those of skill in the art in view of
the disclosure herein. In addition, all features discussed in
connection with any one embodiment herein can be readily adapted
for use in other embodiments herein to form various combinations
and sub-combinations. The use of different terms or reference
numerals for similar features in different embodiments does not
imply differences other than those which may be expressly set
forth. Accordingly, the present invention is intended to be
described solely by reference to the appended claims, and not
limited to the preferred embodiments disclosed herein.
* * * * *