U.S. patent application number 11/181164 was filed with the patent office on 2006-01-19 for harvester control.
Invention is credited to James M. Freeman.
Application Number | 20060010845 11/181164 |
Document ID | / |
Family ID | 34080172 |
Filed Date | 2006-01-19 |
United States Patent
Application |
20060010845 |
Kind Code |
A1 |
Freeman; James M. |
January 19, 2006 |
Harvester control
Abstract
A control system for a grain harvester. The control system
monitors the output of a grain sensor and uses the monitored value
to actuate one or more relays having different energization levels.
As each relay is actuated it completes a circuit, which is used to
modify power that is fed into a control mechanism and which is used
to control an operational parameter of the harvester. Depending
upon the monitored value of the sensor, the control system will
modify the power that supplies a control mechanism that is used to
control an operational parameter of the harvester, such as the
groundspeed. If the output from the sensor is less that a
predetermined threshold, the harvester will operate normally. If
the output of the sensor is above a first threshold, the control
system will modify the supply voltage. If the output of the sensor
is greater than a second threshold, the control system will modify
the supply voltage accordingly, and so forth. If the output of the
sensor is greater than a maximum upper threshold, the control
system will actuate an alarm so that the operator of the harvester
may take corrective action.
Inventors: |
Freeman; James M.; (Grand
Forks, ND) |
Correspondence
Address: |
MOORE, HANSEN & SUMNER, PLLP
225 SOUTH SIXTH ST
MINNEAPOLIS
MN
55402
US
|
Family ID: |
34080172 |
Appl. No.: |
11/181164 |
Filed: |
July 13, 2005 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
10625269 |
Jul 23, 2003 |
6941736 |
|
|
11181164 |
Jul 13, 2005 |
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Current U.S.
Class: |
56/10.2G |
Current CPC
Class: |
A01D 41/1274
20130101 |
Class at
Publication: |
056/010.20G |
International
Class: |
A01D 75/00 20060101
A01D075/00 |
Claims
1. A control system suitable for use with a grain harvester of the
type having a sensor for detecting an operational parameter of the
grain harvester, the controller comprising: a relay, the relay
configured to be actuated upon receiving a signal from the sensor,
the relay, when actuated, configured to allow a voltage to be
communicated to a control mechanism of the harvester; whereby the
control system is able to adjust the operating parameter of the
harvester in response to the signal from the sensor.
2. The control system of claim 1, wherein the operating parameter
is the speed of the harvester relative to the ground.
3. The control system of claim 1, wherein the sensor comprises a
transducer.
4. The control system of claim 1, further comprising a second
relay, the second relay configured to be actuated upon receiving a
signal from the sensor, the second relay, when actuated, configured
to allow a voltage to be communicated to a control mechanism of the
harvester; whereby the control system is able to adjust the
operating parameter of the harvester by a second predetermined
amount in response to the signal from the sensor.
5. The control system of claim 4, wherein the first and second
relays are connected to each other in parallel.
6. The control system of claim 4, wherein the operating parameter
is the speed of the harvester relative to the ground.
7. The control system of claim 1, further comprising an alarm
arrangement, the alarm arrangement configured to be actuated when
the signal of the sensor exceeds an upper threshold.
8. The control system of claim 7, wherein the alarm arrangement
comprises an audible indicator.
9. The control system of claim 7, wherein the alarm arrangement
comprises a visual indicator.
10. A control system suitable for use with a grain harvester of the
type having a sensor for detecting an operational parameter of the
grain harvester, the controller comprising: a relay arrangement,
the relay arrangement configured to be actuated upon receiving a
signal from the sensor, the relay arrangement, when actuated,
configured to allow a voltage to be communicated to a control
mechanism of the harvester; whereby the control system is able to
adjust the operating parameter of the harvester in response to the
signal from the sensor.
11. The control system of claim 10, wherein the relay arrangement
is capable of forming a circuit, the circuit communicating the
voltage to the control mechanism of the harvester.
12. The control system of claim 10, wherein the relay arrangement
is capable of forming at least two circuit, with the two circuits
communicating different voltages to the control mechanism of the
harvester.
13. The control system of claim 12, wherein the two circuits are
connected to each other in parallel.
14. The control system of claim 10, further comprising an alarm
arrangement, the alarm arrangement configured to be actuated when
the signal of the sensor exceeds an upper threshold.
15. A method of controlling a grain harvester of the type having a
sensor that detects an operational parameter of the harvester, the
method comprising the steps of: a) monitoring the output of the
sensor; b) actuating a relay when the sensor output reaches a
threshold level to communicate a control signal to a control
mechanism; and, c) modifying the control signal before it reaches
the control mechanism, whereby the operating parameter of the
harvester may be adjusted by the sensor output.
16. A method of controlling a grain harvester of the type having a
sensor that detects an operational parameter of the harvester, the
method comprising the steps of: a) monitoring the output of the
sensor; b) actuating a first relay when the sensor output reaches a
threshold level; c) actuating a second relay when the sensor output
reaches a second threshold level, the first and second relays
forming a circuit; and, c) using the circuit to communicate a
voltage to the control mechanism, whereby an operating parameter of
the harvester may be adjusted by the sensor output.
17. A harvester control system comprising: a sensor configured and
arranged to monitor a first operational parameter of a grain
harvester; a relay, configured to be actuated upon receiving a
signal from the sensor, the relay, when actuated, configured to
allow a voltage to be communicated to a control mechanism, with the
control system configured and arranged to be able to adjust a
second operational parameter of the harvester; whereby the second
operational parameter of the harvester may be adjusted by the first
operational parameter.
18. The harvester control system of claim 17 whereby the first
operational parameter is the motion of grain past the sensor.
19. The harvester control system of claim 17 where the second
operational parameter is the ground speed of the harvester.
Description
[0001] This application is a Continuation-in-part of application
Ser. No. 10/625,269 filed Jul. 23, 2003.
FIELD OF THE INVENTION
[0002] The present invention relates to agricultural harvesting
equipment. More particularly, the present invention relates to a
method and apparatus for increasing the efficiency of grain
harvesters.
BACKGROUND OF THE INVENTION
[0003] Grain harvesters have been in existence for many years.
Originally developed to eliminate the arduous task of cutting grain
by hand with a sickle or scythe prior to threshing, harvesters have
evolved into large self-powered machines that are able to perform
may steps that were once done by hand. With the modern
self-propelled harvester, a single operator can now cut, thresh,
and clean many acres of grain in a continuous operation--all from
the comfort of an enclosed, air-conditioned cab. Modern grain
harvesters typically include a large front facing header having a
cutter bar and a horizontally rotatable reel with paddles or tines.
The reel positions the crop relative to the cutter bar and sweeps
or rakes it into the harvester after it has been cut from the
stalk. The cut crop is then conveyed by a series of mechanisms,
such as rotating augers and elevators, to a threshing station where
the grain is separated from the crop, most often by a rotor that
draws the crop past an arcuately shaped metal grill. The grain is
then cleaned, usually by transporting it past a sieve or sifting
mechanism, which is provided with a variable speed blower that
introduces a stream of air therethrough in a generally vertical and
angled direction, and which is powerful enough to carry
comparatively less dense material, typified by chaff, away from the
sieve, while allowing denser material such as grain to fall down
through the sieve and into a collection bin for further processing.
The chaff, along with other waste material such as the leaves and
stems of the crop and the occasional tare, is then conveyed along
the harvester by agitators, which shake out residual grains and
unthreshed heads and send them back to be rethreshed, leaving the
remainder of the waste material to be directed out of the harvester
for subsequent disposal.
[0004] As will be appreciated, there may be occasions where not all
of the grain will be recovered for re-threshing and some grain will
be expelled along with the chaff. Thus, many harvesters are
provided with one or more sensors that monitor grain as it passes
thereby. These sensors often take the form of transducers that
detect grain impacts, but they may also detect grain using acoustic
or optical detectors, or microwaves, for example. The sensors are
typically located adjacent to the chaff and tailing discharge chute
of the harvester, and are connected to a meter that is located in
close proximity to the operator of the harvester.
[0005] In operation, the aforementioned sensors will a produce a
signal that is proportional to the amount of grain detected, and
the signal will power the meter accordingly. Usually, the meter
will be capable of indicating if there is no grain loss, if there
is grain loss within an acceptable predetermined range of values,
or if the grain loss is unacceptably high. As will be appreciated,
the meter may be analog or digital. Operation is straightforward.
If, for example, the amount of grain being discharged with the
chaff and tare is below a predetermined threshold, the meter will
not be actuated and the harvester may operate normally. If the
meter indicates that the amount of grain being discharged with the
chaff is within a predetermined range of values, the meter will be
actuated and the operator will know that grain loss is elevated and
that the operation of the harvester operation should be monitored
more closely. If the meter moves past the upper range of normal
operation, the operator stops the harvester so that it may purge
itself. It will be appreciated that while the predetermined range
of upper and lower values may be arbitrarily set, the upper value
is usually chosen to represent the harvester's maximum capacity.
Thus, it is desirable to make adjustments to the harvester before
the upper value is exceeded. Usually the ground speed is
reduced.
[0006] A drawback to the above system is that it is possible for
the harvester to operate at or near the upper end of its meter's
safe range of operation, which means that the harvester is
operating at a comparatively high grain loss level. While such a
condition may be acceptable for short periods of time, over the
long haul grain loss may be substantial.
[0007] Another drawback is that in heavy and/or downed crop
situations, the meter has to be monitored more carefully. This
diverts attention to other aspects of the harvesting operation and
it becomes easier for the operator to become distracted - with
potentially serious consequences. Moreover, loss of grain that may
be otherwise harvested leads to unprofitability.
[0008] There is a need for a control system that is able to
minimize grain loss in a harvester. There is also a need for a
control system that is able to simplify operation of a harvester by
reducing the number of operational parameters that need to be
monitored by the operator. There is also a need for a control
system that is able to adjust an operating parameter of a grain
harvester as the grain harvester is in operation. There is also a
need for a control system that is able to adjust the operating
parameter in response to a grain sensor signal. There is yet
another need for a control system is able to adjust an operating
parameter by forming at least one discrete circuit that is
connected to, and which modifies the power supply of an operating
parameter. There is still another need for a control system that is
able to adjust the ground speed of a harvester. And there is a need
for a control system that may be easily overridden by an operator
of the harvester.
BRIEF SUMMARY OF THE INVENTION
[0009] Generally, the control system and method of the present
invention operates by using the output of a sensor to adjust an
operating parameter of a harvester. More particularly, the control
system monitors the output signal of a grain sensor and uses the
value of the sensor signal to adjust the power that is supplied to
a control mechanism, which controls an operating parameter of the
harvester. As grain is detected, an electrical signal that is
generated by the sensor and communicated to a meter located in
close proximity to an operator of the harvester, is also fed into
the control system. Because the signal generated by the sensor is
proportional to the amount of grain detected, the control system is
configured and arranged so that it is able to respond to different
sensor signal values. This is achieved by using the sensor signal
to actuate one or more relays having different energization levels
to form one or more circuits. Each of the circuits is operatively
connected to the power source for the control mechanism, and each
of the circuits is capable of modifying the power source that is
connected thereto.
[0010] For example, if the value generated by the sensor is greater
than a first predetermined value, the control system will react by
forming a circuit that modifies or alters the power that is
supplied to a control mechanism. If the value generated by the
sensor is greater than a second predetermined value, the control
system will react by forming a second circuit, and the first and
second circuits are used to modify or alter the power that is
supplied to the control mechanism, and so on. It will be
appreciated that the number of circuits formed by the control
system may vary from application to application.
[0011] An object of the present invention is to reduce the number
of distractions that an operator of a harvester has to be aware
of.
[0012] Another object of the invention is to provide a control
system that can be easily incorporated into existing electrical
systems.
[0013] A feature of the present invention is that the control
system comprises a relay arrangement.
[0014] An advantage of the present invention is that the control
system may be used to modify an operating parameter of the
harvester as it moves relative to the ground.
[0015] Another advantage of the invention is that the control
system improves the efficiency of a harvester by reducing the
amount of grain lost while the harvester is in motion.
[0016] Yet another advantage of the present invention is that
harvester operation is simplified by reducing the number of
operating parameters that must be monitored during operation.
[0017] Additional objects, advantages and features of the invention
will be set forth in part in the description which follows, and in
part will become apparent to those skilled in the art upon
examination of the following or may be learned by practice of the
invention.
[0018] The objects and advantages of the invention may be realized
and attained by means of the instrumentalities and combination
particularly pointed out in the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] FIG. 1 is a diagrammatic depiction of the control system of
the present invention;
[0020] FIG. 2 is a schematic depiction of the control system of the
present invention; and,
[0021] FIG. 3 is a flow chart depicting the operation of the
control system.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0022] Referring to FIG. 1, the general configuration of the
harvester control is depicted. As can be seen, the output of a
sensor "S" (shown in dashed lines) is operatively connected to a
control system 10 whose output is operatively connected to a
control mechanism 50 (shown in dashed lines) and an alarm
arrangement 60. More particularly, the control system 10 comprises
a relay arrangement 20 and an alarm arrangement 60.
[0023] The control system 10 and the relay arrangement 20 are
depicted in greater detail in FIG. 2. Starting with sensor "S" the
output signal of the sensor is directed to flow into the control
system 10 by closing switch 12. Generally sensor "S" is configured
and arranged to monitor the operational efficiency of a harvester.
Preferably, this is achieved by monitoring the passage of grain.
More preferably, this is achieved by a transducer, an acoustic
detector, an optical detector, or a microwave detector. The relay
arrangement 20 comprises a plurality of relays 22, 24, 26, and 28,
which are configured to be energized at predetermined voltages that
are within the output range of the sensor. For example, if the
voltage output of the sensor "S" varies between 0 and 5 volts, the
energization level of the relays would be selected so that they
would be operational within the 0 to 5 volt range. As will be
appreciated by those skilled in the art, sensor "S" may comprise
more than one sensor whose outputs may be combined and/or compared
to provide a more precise output. It will also be appreciated that
different operational aspects of a harvester may be simultaneously
monitored to give the operation an indication of the general
overall operation of the harvester.
[0024] The relays 22, 24, 26, and 28 may have energization levels
that are different from each other, and at levels that may be
progressively and incrementally higher. Thus, for a sensor whose
output signal ranges from 0 to about 5.0 volts, the energization
levels for relays 22, 24, 26, and 28 could be 3.0, 3.5, 4.0, and
4.5 volts, respectively. It will be appreciated, however, that the
particular number of relays used may be varied without departing
from the spirit and scope of the invention--there could be more or
less than four relays.
[0025] The relay arrangement 20 will now be discussed. As shown,
the relay arrangement 20 comprises at least one, and preferably a
plurality of, relays that are operatively connected to the output
of the sensor "S". As previously mentioned, the relays 22, 24, 26,
and 28 may have different energization levels within the output
range of the sensor. Relay 22 is of the single pole, double throw
(SPDT) variety, and is configured to be energized at a first
predetermined threshold of about 3.0 volts. Relays 24, 26, and 28
are also of the SPDT variety, and they may be configured to be
energized at different predetermined thresholds. These
predetermined thresholds may be set at increasing half-volt
increments. Thus relay 24 could have a predetermined threshold of
3.5 volts, relay 26 could have a predetermined threshold of 4.0
volts, and relay 28 could have a predetermined threshold of 4.5
volts, for example. It will be understood that the aforementioned
threshold values do not all have to be at one-half volt increments.
For instance, the first increment could be one-half volt, while the
second third and fourth increments could be set at one volt. It
will be appreciated that the above described relay arrangement need
not be limited to electro-mechanical components. Comparators,
integrated circuits, and other switching arrangements having one or
more voltage thresholds may be used in lieu thereof. Alternatively,
the transistors such as bi-polar and field-effect transistors,
having appropriate bias voltages may also be used.
[0026] As depicted, relays 22, 24, and 26 form circuits that are in
communication with a control mechanism 50, while relay 28 forms a
circuit that is in communication with an alarm arrangement 60. The
circuit formed by relay 22 modifies the power that is normally fed
into the control mechanism 50.
[0027] More particularly, the circuit formed by the first relay 22
includes a resistor 30 and a diode 40. The resistor 30 may be a
variable resistor or potentiometer, varistor, fixed resistor, or an
electrical equivalent thereof. When the relay 22 is energized,
energy flows from a power source "P" (typically the 12 volt battery
of a harvester) and is modified by the resistor in the circuit so
that its output is about 2 volts, which is within the operational
range of the control mechanism 50. The diode 40 is a zener diode,
which is arranged to prevent feedback voltage going into the
circuit.
[0028] The circuit formed by the second relay 24 includes a
resistor 32 and a diode 42.
[0029] The resistor 32 may also be a variable resistor or
potentiometer, varistor, fixed resistor, or an electrical
equivalent thereof. When the relay 24 is energized, energy flows
from a power source "P" (typically the battery of a harvester) and
is modified by the resistor 32 in the circuit so that its output is
about 1 volt, which is within the operational range of the control
mechanism 50. The diode 42 is a zener diode, which is arranged to
prevent feedback voltage going into the circuit.
[0030] The circuit formed by the third relay 26 includes a resistor
34 and a diode 44. As with the previous circuits, the resistor 34
may be a variable resistor or potentiometer, varistor, fixed
resistor, or an electrical equivalent thereof. When the relay 26 is
energized, energy flows from a power source "P" (typically the
battery of a harvester) and is modified by the resistor 34 in the
circuit so that its output is about 1 volt, which is within the
operational range of the control mechanism 50. The diode 44 is a
zener diode, which is arranged to prevent feedback voltage going
into the circuit.
[0031] The circuit formed by the fourth relay 28 also includes a
resistor 36 and a diode 46. As with the other circuit components,
the resistor 36 may be a variable resistor or potentiometer,
varistor, fixed resistor, or an electrical equivalent thereof. When
the relay 28 is energized, energy flows from a power source "P"
(typically the battery of a harvester) and is modified by the
resistor 36 in the circuit so that its output falls within the
operational range of the alarm arrangement 60. The diode 46 is a
zener diode, which is arranged to prevent feedback voltage going
into the circuit.
[0032] The control mechanism 50 is configured and arranged to be
able to modify an operating parameter of the harvester, for
example, the ground speed. Thus, the control mechanism may take the
form of a normally open electro-mechanical valve that has a
predetermined operational range of about 0-5 volts, and which may
be mounted on the output pressure side of a hydraulic pump that
drives the wheels of the harvester. It will be appreciated that the
location of the control mechanism at the output pressure side of
the hydraulic pump allows the operator to override the control
system and increase, decrease, stop, or reverse the ground speed of
the harvester. In addition, when the control system 10 is turned
off, the control mechanism 50 has no effect on the operation of the
harvester and the operator is able to control the ground speed of
the harvester in a normal fashion. That is to say, the hydrostatic
drive control lever in the operator cab is not affected by the
control system when the control system is switched off. Full
control of the machine is maintained at all times whether the
control system is operating or not.
[0033] When the output voltage of from the relay arrangement 20
flows to the control mechanism 50 it changes its operating
parameter. More specifically, actuation of relay 22, which forms a
first circuit, will close the proportional valve by about 40
percent. Actuation of the second relay 24, which forms a second
circuit, will close the proportional valve by about an additional
20 percent. And, actuation of the third relay 26, which forms a
third circuit, will close the proportional valve by about an
additional 20 percent. Thus, when the control mechanism causes the
valve to partially close, fluid flow to the hydraulic motor(s) is
decreased and the harvester slows.
[0034] The alarm arrangement 60 of the control system 10, as shown,
comprises a visual indicator 62 and an audio indicator 64. The
visual indicator 62 may comprise a light-emitting diode, and the
audio indicator 64 may comprises a buzzer, however, it will be
understood that other indicators may be used without departing from
the spirit and scope of the invention. It will also be understood
that the visual and audio indicators of the alarm arrangement may
be arranged to operate signally or sequentially, if desired.
[0035] Operation of the control system is straightforward (using a
control system that is configured to operate in conjunction with a
sensor voltage output in the preferred range of about 0 to 5 volts
as an example). When the sensor signal exceeds a first
predetermined threshold (in this instance, 3 volts) the signal will
register on the meter, which indicates that the amount of grain
being lost has exceeded the optimal range. Simultaneously, relay 22
switches on and creates a circuit that allows power to flow through
resistor 30 and diode 40 and onto the control mechanism 50. In the
preferred embodiment, the control mechanism 50 is a valve that
controls the flow of hydraulic fluid to one or more hydraulic
motors that are operatively connected to ground wheels of the
harvester, with the valve being normally open and which closes in
proportion to the magnitude of the power supplied to it. When the
circuit is formed, the power to the control mechanism 50 will be
modified by a predetermined amount (in this preferred embodiment,
about 2 volts) for a valve having an operational range of about 1-5
volts. This will cause the valve to partially close, which slows
the ground speed of the harvester. As will be understood, the
ground speed of the harvester will continue at this slower rate as
long as the sensor output exceeds the predetermined threshold or if
the control system 10 is switched off. When the sensor output falls
below the predetermined threshold, the relay 22 will be deenergized
and the control mechanism will operate normally.
[0036] If the sensor signal continues to rise, which indicates that
more grain is being lost, the meter will register this increase
accordingly. And, if the signal exceeds a second predetermined
threshold, the second relay 24 will be switched on, creating a
second circuit. When this second circuit is formed, the power to
the control mechanism 50 will also be modified by a predetermined
amount (in this preferred embodiment, about 1 volt). This value,
when combined with the value from the first circuit, will cause the
valve of the control mechanism to close further, thus slowing the
ground speed of the harvester by an even greater amount. As will be
understood, the ground speed of the harvester will continue at this
slower rate as long as the sensor output exceeds this second
predetermined threshold or if the control system 10 is switched
off. When the sensor output falls below the second predetermined
threshold, the relay 24 will be deenergized, however the first
relay 22 will remain energized until the sensor signal falls below
the first predetermined threshold; at which time the control
mechanism will operate normally.
[0037] If the sensor signal continues to rise, which indicates that
even more grain is being lost, the meter will register this
increase accordingly. And, if the signal exceeds a third
predetermined threshold, the third relay 26 will be switched on,
creating a third circuit. When this third circuit is formed, the
power to the control mechanism 50 will also be modified by a
predetermined amount (in this preferred embodiment, about 1 volt).
This value, when combined with the values from the first and second
circuits, will cause the valve of the control mechanism to close
even further, thus slowing the ground speed of the harvester by an
even greater amount. As will be understood, the ground speed of the
harvester will continue at this slower rate as long as the sensor
output exceeds this third predetermined threshold or if the control
system 10 is switched off. When the sensor output falls below the
third predetermined threshold, the relay 26 will be deenergized,
however the second and first relays 24 and 22 will remain
energized. And, when the sensor signal falls below the second
predetermined threshold, the second relay 24 will be deenergized,
leaving the first relay 22 energized until the sensor signal falls
below the first predetermined threshold; at which time the control
mechanism will operate normally.
[0038] If the sensor signal continues to rise, which indicates that
even more grain is being lost, the meter will register this
increase accordingly. And, if the signal exceeds a fourth
predetermined threshold, the fourth relay 28 will be switched on,
creating a fourth circuit. When this fourth circuit is formed,
power is supplied to a signal (preferably audio and visual), which
is located in close proximity to the operator. Note that the fourth
circuit is not in communication to the other circuits, so that the
harvester will continue to move forward at a slower rate. So, at
this point, the harvester would have to be stopped by the operator
so that it may purge itself. As the harvester purges itself, the
sensor signal will fall so that the relays 28, 26, 24, and 22 will
be sequentially deenergized. It will be appreciated, however, that
it is not necessary for the purging process to continue until the
grain sensor output signal falls to zero, and that operation of the
harvester may continue when the output signal falls below the
fourth threshold, if desired.
[0039] The present invention having thus been described, other
modifications, alterations, or substitutions may present themselves
to those skilled in the art, all of which are within the spirit and
scope of the present invention. It is therefore intended that the
present invention be limited in scope only by the claims attached
below:
* * * * *