U.S. patent application number 11/206670 was filed with the patent office on 2006-01-12 for combination drop and broadcast spreader.
Invention is credited to Todd Mendenhall, Fred P. Smith.
Application Number | 20060006256 11/206670 |
Document ID | / |
Family ID | 27403955 |
Filed Date | 2006-01-12 |
United States Patent
Application |
20060006256 |
Kind Code |
A1 |
Smith; Fred P. ; et
al. |
January 12, 2006 |
Combination drop and broadcast spreader
Abstract
A spreader for distributing a material on a surface. In certain
embodiments, the spreader may include a disk rotatable about an
axis and having an upper surface extending substantially radially
from the axis. A driver may operably connect to the disk to provide
rotation about the axis. A paddle may secure to the upper surface
of the disk and rotate therewith. The paddle may be aligned to
rotationally engage particulate material directed thereto and
generate a centrifugal acceleration therein. A controller may limit
the centrifugal release of the particulate material from the
apparatus.
Inventors: |
Smith; Fred P.; (Alpine,
UT) ; Mendenhall; Todd; (Riverton, UT) |
Correspondence
Address: |
PATE PIERCE & BAIRD
215 SOUTH STATE STREET, SUITE 550
PARKSIDE TOWER
SALT LAKE CITY
UT
84111
US
|
Family ID: |
27403955 |
Appl. No.: |
11/206670 |
Filed: |
August 18, 2005 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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10290064 |
Nov 7, 2002 |
6932286 |
|
|
11206670 |
Aug 18, 2005 |
|
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60337701 |
Nov 7, 2001 |
|
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60340748 |
Nov 30, 2001 |
|
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Current U.S.
Class: |
222/626 ;
222/415 |
Current CPC
Class: |
E01C 19/203 20130101;
E01C 2019/2075 20130101; E01C 19/2025 20130101; A01C 17/001
20130101; A01C 15/16 20130101 |
Class at
Publication: |
239/666 ;
239/665; 239/672; 239/682; 239/687 |
International
Class: |
A01C 17/00 20060101
A01C017/00 |
Claims
1. An apparatus for distributing a particulate material, the
apparatus defining an axial direction and radial direction
comprising: a disk rotatable about an axis aligned with the axial
direction and having an upper surface extending substantially
radially from the axis; a driver operably connected to rotate the
disk about the axis; a paddle secured to the upper surface of the
disk to extend therefrom in the axial direction and rotate
therewith, the paddle aligned to rotationally engage the
particulate material directed thereto and generate a centrifugal
acceleration therein; and a controller limiting the centrifugal
release of the particulate material from the apparatus.
2. The apparatus of claim 1, wherein the controller is an
adjustment mechanism providing the securement of the paddle to the
upper surface of the disk, the adjustment mechanism being
adjustable to provide secured alignment of the paddle at a selected
angle with respect to a radius of the disk.
3. The apparatus of claim 2, wherein the angle at which the paddle
is secured to the upper surface is selected to slow the centrifugal
release of the particulate material.
4. The apparatus of claim 3, wherein the paddle has a first end and
second end and the adjustment mechanism comprises a pivot to
pivotably connect the first end of the paddle to the upper surface
of the disk.
5. The apparatus of claim 4, wherein the adjustment mechanism
further comprises a clamp selectively securing the second end of
the paddle to the upper surface of the disk.
6. The apparatus of claim 5, wherein the paddle includes a slot
corresponding to the clamp, the slot providing a continuous range
of securement angles of the paddle with respect to a radius of the
disk.
7. The apparatus of claim 6, wherein the continuous range of
securement angles extends from a minimum angle of about zero
degrees to a maximum angle of about less than twenty-five degrees
from a radius of the disk.
8. The apparatus of claim 1, wherein the controller is a shroud
providing a gradually decreasing barrier to radial movement of the
particulate material from the apparatus.
9. The apparatus of claim 8, wherein the shroud has a barrier
portion and substantially precludes centrifugal release of the
particulate material from the apparatus along the barrier
portion.
10. The apparatus of claim 9, further comprising a release portion
characterized by an opening in the shroud for centrifugal release
of the particulate material therethrough.
11. The apparatus of claim 10, wherein the shroud includes a
release edge bounding the barrier portion and the release
portion.
12. The apparatus of claim 11, wherein the release edge defines a
gradually decrease of the barrier, permitting preferential
centrifugal release of the particulate material based on the axial
position thereof.
13. The apparatus of claim 12, wherein the release edge is a
diagonal edge extending axially and circumferentially.
14. The apparatus of claim 1 further comprising a second paddle
secured to the upper surface of the disk to extend therefrom in the
axial direction and rotate therewith, the second paddle aligned to
rotationally engage the particulate material directed thereto and
generate a centrifugal acceleration therein.
15. The apparatus of claim 14, wherein the first and second paddles
are positioned on the disk to balance rotation of the apparatus
about the axis.
16. The apparatus of claim 15, further comprising a third paddle
secured to the upper surface of the disk to extend therefrom in the
axial direction and rotate therewith to rotationally engage the
particulate material directed thereto and generate a centrifugal
acceleration therein.
17. The apparatus of claim 16, wherein the first paddle, second
paddle, and a third paddle are positioned on the disk to balance
rotation of the apparatus about the axis.
18. An apparatus for distributing a particulate material, the
apparatus defining an axial direction and comprising: a disk
rotatable about an axis aligned with the axial direction and having
an upper surface extending substantially radially from the axis; a
driver operably connected to rotate the disk about the axis; a
first paddle secured to the upper surface of the disk to extend
therefrom in the axial direction and rotate therewith, the first
paddle aligned to rotationally engage the particulate material
directed thereto and generate a centrifugal acceleration therein;
and a shroud providing a gradually decreasing barrier to the
centrifugal release of the particulate material from the
apparatus.
19. An apparatus for distributing a particulate material, the
apparatus defining an axial direction and comprising: a disk
rotatable about an axis aligned with the axial direction and having
an upper surface extending substantially radially from the axis; a
driver operably connected to rotate the disk about the axis; a
paddle secured to the upper surface of the disk to extend therefrom
in the axial direction and rotate therewith, the paddle aligned to
rotationally engage the particulate material directed thereto and
generate a centrifugal acceleration therein; and an adjustment
mechanism providing the securement of the paddle to the upper
surface of the disk, the adjustment mechanism being adjustable to
provide secured alignment of the paddle at various angles with
respect to a radius of the disk.
Description
RELATED APPLICATIONS
[0001] This application claims priority to U.S. patent application
Ser. No. 10/290,064, filed on Nov. 7, 2002, entitled COMBINATION
DROP AND BROADCAST SPREADER, which will issue as U.S. Pat. No.
6,932,286 on Aug. 23, 2005 which claims priority to U.S.
Provisional Patent Application Ser. No. 60/337,701, filed on Nov.
7, 2001, entitled COMBINATION DROP AND BROADCAST SPREADER FOR
SPREADING GRANULAR MATERIAL and U.S. Provisional Patent Application
Ser. No. 60/340,748, filed on Nov. 30, 2001, entitled SAFETY SHIELD
FOR ROTATING SPINNER.
BACKGROUND
[0002] 1. The Field of the Invention
[0003] This invention relates to transporting and distributing
particulate material and, more particularly, to novel systems and
methods for drop and broadcast spreading of materials used in turf
care.
[0004] 2. The Background Art
[0005] Agrarians have always been interested in efficiently
managing their land. Common land management tasks include spreading
substances such as seed, water, fertilizer, and the like. The
quality of the land and its produce often depend on the even
distribution of these vital substances. Uneven distributions result
in waste and may even hinder or halt the progress of the desired
vegetation. For these reasons, agrarians have developed various
spreaders to rapidly and evenly distribute seed, fertilizer, water,
sand, other soil amendments, and the like, thus, providing improved
or ideal conditions for the vegetation of their choice.
[0006] In modern times, spreaders have been applied to the
treatment of lawns and turf, particularly for parks, athletic
fields, golf courses, and the like. Modern spreaders are also used
for other purposes such as distributing cinders, salt, sand or
other de-icing materials on winter roads. Broadcast spreaders and
drop spreaders are the most common varieties of spreaders. A
broadcast spreader typically includes one or more rotating
spinners. The rotation of the spinner generates a centrifugal
acceleration in the material deposited thereon, resulting in an
arcuate distribution upon tangential release. In larger capacity
models, broadcast spreaders often rely on a conveyor to deliver
material to the spinners. Broadcast spreaders are suited for
applications involving smaller amounts of material spread over
large areas. For example, broadcast spreaders are often helpful in
spreading fertilizer, pesticide, seed, top-dressing material, and
the like.
[0007] Drop spreaders typically distribute a material by simply
dropping it through one or more apertures directly onto a ground
surface. On larger capacity models, a conveyor may assist in the
removal of the material from a hopper. A conveyor may also assist
in the metering out of the material. Drop spreaders are well suited
for spreading larger amounts of material over a limited width.
Typically, drop spreaders only distribute the material across a
width roughly equivalent to the width of the spreader itself. Drop
spreaders are often used as top dressers to apply a layer of sand,
topsoil, gravel, or the like.
[0008] Recent advances in turf care, particularly golf green care,
suggest that lighter more frequent applications of selected
materials maximize turf quality. Broadcast spreaders are
particularly well suited for such light applications if they can
provide uniformity. However, there are still many applications that
require a heavier, more controlled application of material. Heavy
applications often require a drop spreader. As a result,
combination drop and broadcast spreaders have been introduced.
[0009] While an improvement, combination spreaders are still
susceptible to many of the weaknesses associated with the
individual drop and broadcast spreading machines. Additionally,
combination spreaders encounter difficulty in handling the wide
variety of materials that are distributed by both drop and
broadcast spreading devices.
[0010] Top-dressing materials used on sports turf and golf fairways
and greens typically have some combination of sand, silt, clay,
peat, lime, gypsum, and/or soil. When the moisture content is high,
top-dressing material becomes cohesive and resistant to flow. As a
result, it becomes more difficult to remove the material from the
hopper and provide a consistent metering. Consequently, conveyors
having chevron, herringbone, or other raised patterns on the
surface have been introduce to assist in drawing the top-dressing
material from the hopper though a metering port.
[0011] Conveyors with raised patterns cause two problems. First,
the wet mixture clings to the conveyor between the raised portions
of the surface pattern. Instead of falling off the conveyor as
desired, the top-dressing material often sticks to the carrier.
When top-dressing material does fall off the conveyor, it often
does so in uneven clumps. Removal of the top-dressing material from
conveyors with raised patterns has proven to be a difficult
challenge. A simple scraper does not work well with raised
patterns. Other more effective removal devices are complicated and
inhibit the addition of other distributing attachments.
[0012] A second problem occurs when all of the recesses between the
raised patterns become filled with top-dressing material. In
effect, a conveyor with recesses filled acts just like a smooth
conveyor. As a result, the device again is faced with the challenge
of drawing the moist top-dressing material from the hopper with
consistent metering.
[0013] Other challenges of combination spreaders must be addressed
regardless of the moisture content of the material to be
distributed. For example, maintaining a desired distribution
pattern of equal density is another common challenge. Much effort
has been invested in producing an even lateral (i.e. side to side
with respect to the direction of travel) distribution. For example,
if a broadcast type spreader is used to apply top-dressing material
to a golf green, any uneven distribution will soon be noticeable.
Moreover, as uneven applications accumulate, the problem is
exacerbated and the result must be corrected with considerable
difficulty.
[0014] Another challenge in combination spreader design relates to
loading heights. For ease of loading, it is advantageous to
minimize the loading height. However, low profile spreaders have
difficulty maintaining a sufficient trailing clearance. The
trailing clearance is the spacing from the tires to the lowest part
of the spreader behind the tires. A sufficient trailing clearance
is necessary to avoid damaging turf, or the spreader itself, as the
spreader is moved on and off of elevated greens and through
undulations.
[0015] Trailing clearance and other operational constraints are
often at odds or balanced with one another with difficulty. For
example, converting a drop spreader to a broadcast spreader often
entails the addition of a funnel. Typically, twin spinners are
employed on a broadcast spreader. Often the spinners are placed
adjacent one another. Funnel height restriction, imposed by overall
height and trailing clearance considerations, often results in
funnel angles so shallow that the wet, cohesive material sticks to
the funnel walls stopping further flow.
[0016] Additionally, with typical spreaders, due to the larger
number of variables, it is difficult to know how much material is
actually being distributed at any given time. For example, a user
may be faced with adjusting spinner speed, spinner angle with
respect to the ground, metering-port dimensions, conveyor speed,
and spreader speed to achieve a desired application. The
characteristics of the material to be distributed must also be
considered. These variables are too numerous for a user to take
into consideration when trying to generate a desired application of
material.
[0017] Safety considerations also present challenges to spreader
design. Powered broadcast spreaders, for example, use rotating
paddles to throw material in a wide pattern. Rotating paddles
cannot be completely covered or protected without adversely
affecting the function of the broadcast spreader. Rotating paddles
are typically shielded on a portion of their periphery to control
the spread pattern and direct the stream of the distributed
material. If a user were to inadvertently put a foreign object such
as a hand or foot in the path of a rotating paddle, the paddle
would shear the foreign object as it passes by the edge of the
shielding. On typical powered broadcast spreaders the shear point,
where the paddle passes the edge of the shielding, is exposed and
readily accessible to the user.
[0018] Various solutions have been proposed to lessen the danger of
the exposed shear point. However, these proposed solutions do not
remove the shear point. Rather, they act to merely impede access to
the shear point. With such measures, if a hand or finger did
inadvertently enter the path of the spinner at the shear point,
significant damage would still occur. Meanwhile, obstructions to
hands are often obstructions to distribution of the granular
material.
[0019] The foregoing challenges and design considerations, as well
as others, are addressed by the present invention.
BRIEF SUMMARY OF THE INVENTION
[0020] Consistent with the foregoing objects, and in accordance
with the invention as embodied and broadly described herein, a
method and apparatus are disclosed in one embodiment of the present
invention as including a spreader having longitudinal, lateral, and
transverse directions for distributing a material laterally and
longitudinally on a surface during longitudinal travel of the
spreader.
[0021] The spreader may include a hopper having a wall to contain a
quantity of material. An aperture or hopper exit may be located
proximate the bottom of the hopper. In one embodiment, the hopper
exit may be located transversely lower than substantially all of
the hopper to facilitate removal of the material from the hopper. A
conveyor comprising a carrier powered by a driver may urge material
passing through the hopper exit toward a metering port providing a
consistent output of metered material.
[0022] A compression plate secured proximate the hopper exit may
extend therefrom toward the carrier, forming a passage terminating
at the metering port. The compression plate may be positioned at an
angle with respect to the carrier. The angle may be selected to
urge the material toward the carrier sufficiently to frictionally
engage the material with the carrier and draw the material,
metered, through the metering port. In selected embodiments, the
compression plate comprises a material selected to provide with the
material a lower effective coefficient of friction than the
effective coefficient of friction between the material and the
carrier.
[0023] A carrier in accordance with the present invention may be
any suitable mechanism. For example, a carrier may be formed of a
chain, a rack, a belt, a link belt, decks, and/or platens. In one
embodiment, the carrier is formed as a continuous belt supported on
rollers.
[0024] The outer surface of the carrier may engage the material as
it is drawn past the compression plate and through the metering
port. In certain embodiments, the outer surface of the carrier is
substantially smooth to facilitate removal of all material adhering
thereto. In selected embodiments, the smooth outer surface of the
carrier supports the use of a scraper positioned to scrape the
carrier and promote a complete and continuous deposition of all
metered material onto the ground surface.
[0025] Various distributors may be attached to a spreader in
accordance with the present invention. Suitable distributors may
include spinners and roller brushes. Moreover, in selected
embodiments, a distributor may be omitted, permitting the metered
material to fall directly from the carrier to the ground surface as
a "drop spreader" distribution.
[0026] A distributor with spinners in accordance with the present
invention may have at least one funnel delivering material from the
carrier to at least one spinner. The spinner may rotate and propel
the material out onto the ground surface. In selected embodiments,
a distributor may comprise two funnels delivering material to two
rotating spinners.
[0027] Each spinner may define axial and radial directions
orthogonal to one another. A disk may rotate about an axis
extending in the axial direction. The upper surface of the disk may
extend in the radial direction to receive the material thereon. A
driver may provide rotation of the disk about the axis. One or more
paddles may be secured to the upper surface of the disk to extend
in the axial direction therefrom and rotate therewith. The one or
more paddles may be positioned to rotationally engage the material
deposited on the upper surface of the disk and generate a
centrifugal acceleration therein. A shroud may provide a gradually
decreasing barrier to the centrifugal release of the material from
the disk, thus, generating a more even distribution of the material
on the ground surface.
[0028] In certain embodiments, the orientation of the paddles with
respect to the disk may be selected to provide an optimum
distribution for a particular material. For example, one or more
paddles may be secured by an adjustment mechanism to the upper
surface of the disk. The adjustment mechanism may provide multiple
angles, with respect to a radius of a disk, at which the paddle may
be substantially rigidly secured to the disk. Applicants have
discovered that as few as two paddles may suffice, and more paddles
may be used.
[0029] Various guards may be incorporated to remove, or
substantially reduce the risk of, pinch points between the rotating
paddles and the stationary shroud. For example, a flexible guard
may be secured to the shroud at the pinch point. The flexible guard
may deflect when a foreign object is pushed thereagainst by a
paddle. In certain embodiments, the flexible guard may be
positioned to generate a restoring force urging the flexible guard
to return to a natural position. The natural position may be
manipulated so that the restoring force, once the flexible guard is
deflected, may have the effect of urging the foreign object away
from the pinch point.
[0030] A roller brush distributor in accordance with the present
invention may comprise a roller brush rotating about an axis
extending in the lateral direction. The roller brush may be
positioned to contact the metered material resting on the carrier
so as to propel the metered material downward toward the ground
surface.
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The foregoing and other objects and features of the present
invention will become more fully apparent from the following
description and appended claims, taken in conjunction with the
accompanying drawings. Understanding that these drawings depict
only typical embodiments of the invention and are, therefore, not
to be considered limiting of its scope, the invention will be
described with additional specificity and detail through use of the
accompanying drawings in which:
[0032] FIG. 1 is a perspective view of a combination drop and
broadcast spreader in accordance with the present invention with
the distributor attachment in place;
[0033] FIG. 2 is a perspective, partial cut-away of a combination
drop and broadcast spreader in accordance with the present
invention without the distributor attachment in place;
[0034] FIG. 3 is a partial, side, cut-away view of a hopper exit
and substantially smooth carrier illustrating the bridging effect
that may occur in the material to be distributed;
[0035] FIG. 4 is a partial, side, cut-away view of a hopper exit
and carrier having a raised pattern illustrating clumping and
filling of the recesses in the raised pattern by the material to be
distributed;
[0036] FIG. 5 is a partial, side, cut-away view of a hopper exit,
compression plate, and substantially smooth carrier in accordance
with the present invention illustrating metering of a material to
be distributed;
[0037] FIG. 6 is a partial, side, cut-away view of a hopper exit,
compression plate, and substantially smooth carrier in accordance
with the present invention illustrating metering of a material to
be distributed;
[0038] FIG. 7 is a side, cut-away view of a combination drop and
broadcast spreader in accordance with the present invention
illustrating metering of a material to be distributed;
[0039] FIG. 8 is a perspective view of a distributor attachment in
accordance with the present invention;
[0040] FIG. 9 is a perspective, cut-away view of a spinner in
accordance with the present invention;
[0041] FIG. 10 is a top view of two spinners and the flight paths
and a possible distribution curve generated thereby;
[0042] FIG. 11 is a partial, perspective view of an embodiment of a
spinner and abrupt release edge capable of generating the
distribution curve of FIG. 10;
[0043] FIG. 12 is a top view of two spinners and the flight paths
and a possible distribution curve generated thereby in accordance
with the present invention;
[0044] FIG. 13 is a partial, perspective view of an embodiment of a
spinner and gradual release edge capable of generating the
distribution curve of FIG. 12 in accordance with the present
invention;
[0045] FIG. 14 is a partial, perspective view of an alternate
embodiment of a gradual release edge capable of generating the
distribution curve of FIG. 12 in accordance with the present
invention;
[0046] FIG. 15 is a partial, perspective view of an alternate
embodiment of a gradual release edge capable of generating the
distribution curve of FIG. 12 in accordance with the present
invention;
[0047] FIG. 16 is a partial, perspective view of an alternate
embodiment of a gradual release edge capable of generating the
distribution curve of FIG. 12 in accordance with the present
invention;
[0048] FIG. 17 is a partial, perspective view of an alternate
embodiment of a gradual release edge capable of generating the
distribution curve of FIG. 12 in accordance with the present
invention;
[0049] FIG. 18 is a partial, perspective view of an embodiment of a
spinner and periodic release edge capable of generating the
distribution curve of FIG. 12 in accordance with the present
invention;
[0050] FIG. 19 is a top view of a disk with adjustable paddles in
accordance with the present invention, illustrated with the paddles
adjusted to a paddle angle of zero;
[0051] FIG. 20 is a top view of a disk with adjustable paddles and
metered material in accordance with the present invention,
illustrated with the paddles adjusted to a paddle angle greater
than zero;
[0052] FIG. 21 is a top, cut-away view of a spinner illustrating a
pinch point between a paddle and shroud;
[0053] FIG. 22 is a perspective view of a spinner with a guard
extending therefrom in a natural position in accordance with the
present invention;
[0054] FIG. 23 is a perspective view of the spinner of FIG. 22 with
the guard deflected to the activated position in accordance with
the present invention;
[0055] FIG. 24 is a top, cut-away view of a spinner illustrating a
spacing to limit accessibility to the pinch point between a paddle
and shroud in accordance with the present invention;
[0056] FIG. 25 is a top, cut-away view of the spinner of FIG. 22
illustrating the reaction of the guard to the pinching of a foreign
object in the pinch point in accordance with the present
invention;
[0057] FIG. 26 is a side, cut-away view of a spreader employing a
roller brush distributor in accordance with the present
invention;
[0058] FIG. 27 is a schematic of an embodiment of a hydraulic power
system for powering a combination drop and broadcast spreader in
accordance with the present invention; and
[0059] FIG. 28 is a chart plotting application rate as a function
of carrier speed, as controlled by various valve settings, and
spreader speed in accordance with the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0060] It will be readily understood that the components of the
present invention, as generally described and illustrated in the
Figures herein, could be arranged and designed in a wide variety of
different configurations. Thus, the following more detailed
description of the embodiments of the system and method of the
present invention, as represented in FIGS. 1 through 28, is not
intended to limit the scope of the invention, as claimed, but is
merely representative of certain embodiments of apparatus and
methods in accordance with the invention.
[0061] The embodiments of systems in accordance with the invention
will be best understood by reference to the drawings, wherein like
parts are designated by like numerals throughout. Those of ordinary
skill in the art will, of course, appreciate that various
modifications may easily be made without departing from the
essential characteristics of the invention Referring to FIG. 1, in
describing a spreader 10 in accordance with the present invention,
it may be advantageous to first define longitudinal 11a, lateral
11b, and transverse 11c directions positioned to be substantially
mutually orthogonal. In general, the longitudinal direction 11a
will be aligned with the horizontal direction of travel of the
spreader 10 in operation. The lateral direction 11b will extend
from side to side. By default, the transverse direction 11c will
then be aligned with a direction close to vertical. All directions
are with respect to the spreader 10, since ground may not be
level.
[0062] The structures of a spreader 10 typically accomplish three
basic functions. First, the material is stored. Second, the
material is metered or parceled. Finally, the metered material is
applied to a selected ground surface area. A spreader 10 in
accordance with the present invention may be divided into
componentry according to these three functions. For example, the
storing may be accomplished by a hopper 12. The metering may be
accomplished by a conveyor 14. And finally, the application to the
ground surface may be accomplished by a distributor 16.
[0063] A hopper 12 in accordance with the present invention may
have any suitable shape (e.g. round, rectangular, trapezoidal,
etc.) for containing the material 36. In certain embodiments, a
hopper 12 may include a front wall 18, a rear wall 20, a first side
wall 22, and a second side wall 24. The walls 18, 20, 22, 24 may be
arranged to form an open top 26 and an open bottom 28. In general,
the walls 18, 20, 22, 24 may be formed of any suitable material and
be connected in any suitable manner. For example, in certain
embodiments, the walls 18, 20, 22, 24 are made of a polymer molded
as a single piece. In another embodiment, the walls 18, 20, 22, 24
are constructed of sheet metal secured together by fasteners 30.
Other suitable materials may include wood, reinforced polymer, and
the like. Other suitable forming methods may include welding,
snapping, glueing, and the like.
[0064] The walls 18, 20, 22, 24 may be formed to increase strength
and rigidity while minimizing weight. For example, in one
embodiment, sheet metal walls 18, 20, 22, 24 may have folds 32 bent
therein to increase the section modulus. In other embodiments,
ribs, corrugations, and the like may be employed.
[0065] Referring to FIG. 2, a spreader is illustrated without the
distributor 16 attached. In selected embodiments in accordance with
the present invention, the hopper 12 may be secured above the
conveyor 14 to deposit material 36 thereon under the impetus of
gravity. In certain embodiments, the conveyor 14 may be positioned
below the hopper 12 to form the base to the hopper 12. Thus, the
hopper 12 may support a quantity of a material 36 in the
longitudinal 11a and lateral 11b directions, while the conveyor 14
supports the material 36 in the transverse direction 11c.
[0066] A conveyor 14 may include a carrier 34. A carrier 34 in
accordance with the present invention may be any suitable
mechanism. For example, a carrier 34 may be formed of a chain, a
rack, a belt, a link belt, decks, and/or platens. In selected
embodiments, a carrier 34 may circulate around and be supported by
a front roller 38 rotating about a front axis 40 and a rear roller
42 rotating about a rear axis 44. For convenience in discussion, in
certain embodiments, a carrier 34 may be defined to have an upper
half 46, a lower half 48, an outer surface 50, and an inner surface
52.
[0067] If a more flexible carrier 34 is used, a carrier support 54
may support the upper half 46 of the carrier 34 to resist sagging
due to the weight of the material 36 resting thereabove. The front
and rear rollers 38, 42 may be supported in their respective
positions by first and second rails 56, 58 extending in the
longitudinal direction 11a. Cross members 60 and other structural
elements may be added as needed to provide sufficient rigidity and
strength. U.S. Pat. No. 6,202,944 B1 (the '944 patent) issued to
McCrory and entitled MATERIAL SPREADING APPARATUS is incorporated
herein by reference. The '944 patent describes various belt and
belt support configurations that may be applied to the present
invention.
[0068] In general, a spreader 10 in accordance with the present
invention may be propelled, towed, or otherwise moved by any
suitable motivator or motive means. Thus, any structure necessary
to provide a suitable interface with the motivator is considered to
be within the scope of the present invention. For example, various
apertures 62 and extensions 64 and other structures may be included
as part of a spreader 10 in accordance with the present invention.
The apertures 62 and extensions 64 may support securement of
wheels, towing hitches, and the like. In other embodiments, the
apertures 62 and extensions 64 support securement of the spreader
10 onto the bed of a vehicle to create a self-propelled spreader
10.
[0069] A driver 66 may be provided to generate motion of the
carrier 34. In selected embodiments, such as those using a conveyor
belt 34, the driver 66 may engage the rear roller 42 and generate a
desired direction of rotation 68. In one embodiment, the direction
of rotation 68 is selected to pull material 36 resting on the outer
surface 50 of the upper half of the of the carrier 34 from a front
end 70 to a rear end 72 of the spreader 10. Thus, when the driver
66 is activated, the material 36 may be pulled from the hopper 12
through a hopper exit 74 formed in the rear wall 20 of the hopper
12. In another embodiment, the material 36 may leave the hopper 12
under the impetus of gravity and be deposited on the carrier
34.
[0070] A hopper exit 74 in accordance with the present invention
may have an exit height 76 and an exit width 78. The exit height 76
and width 78 may be selected to best accommodate the various
compositions of the material 36 to pass therethrough. In selected
embodiments, the exit width 78 roughly corresponds to the span of
the carrier 34 in the lateral direction 11b.
[0071] In certain embodiments, a compression plate 80 may be
secured proximate the hopper exit 74. In one embodiment, a
compression plate 80 may secure to the rear wall 20 of the hopper
12 and extend towards the rear end 72 of the spreader 10. In
selected embodiments, the rearward-most end of the compression
plate 80 may be held in a desired location by a brace 82 forming a
substantially rigid triangular cross section between itself, the
rear wall 20, and the compression plate 80. Fasteners 84 may secure
the compression plate 80, brace 82, and rear wall 20 respectively
to one another in a desired location.
[0072] In selected embodiments, the compression plate 80 may slope
downward in the transverse direction 11c as it extends rearwardly
in the longitudinal direction 11a. In another embodiment, the
compression plate 80 may simply slope toward the carrier 34,
whatever direction that may be. The slope may be defined and
quantified by a compression angle 86. The magnitude of the
compression angle 86 may inversely correspond to a height of a
metering port 88. That is, if the compression angle 86 is zero,
then the height of the metering port 88 is the same as the height
76 of the hopper exit 74. If, on the other hand, if the compression
angle 86 is ten degrees, then the metering port 88 will have a
height less than the height 76 of the hopper exit 74. Thus, the
compression plate 80 may act to compress the material 36 traveling
on the carrier 34 before it can leave the metering port 88 and fall
from the carrier 34 at the discharge pont 90 or dumping point 90.
In embodiments where the carrier 34 is a conveyor belt 34, the
dumping point 90 may be the point of belt inversion 90.
[0073] Referring to FIG. 3, any suitable material 36 may be a
material 36 to be distributed in accordance with the present
invention. Suitable materials 36 may include sand, gravel, soil,
salt, de-icing pellets, seed, fertilizer, top-dressing, and the
like. Top-dressing materials 36 that are used on sports turf and
golf fairways and greens typically include some combination of
sand, silt, clay, peat, lime, gypsum and/or soil.
[0074] When the moisture content of some materials 36 is high, as
is often the case, the material 36 becomes cohesive and resistant
to flow. This cohesiveness may cause the material 36 to trap air,
forming voids 92, which may result in inconsistent metering.
However, perhaps more significantly, this increase in cohesiveness
greatly increases the shear modulus of the material 36. As a
result, the material 36 resists exiting the hopper.
[0075] Depending on the height 76 of the hopper exit 74, the
moisture induced cohesiveness may be sufficient to stop material 36
from exiting the hopper 12 entirely. Thus, the carrier 34 may
advance 94 and retreat 96, without transporting any material 36.
For example, in selected embodiments, where the hopper exit 74 also
acts as the metering port, the hopper exit height 76 is relatively
small. As a result, the cohesiveness may generate a bridging effect
98 which the weight 100 of the material 36 pressing down thereon is
unable to collapse. Moreover, in embodiments where the carrier 34
aids in the removal of material 36 from the hopper 12, the friction
force 102 between the moving carrier 34 and the material 36 is also
unable to overcome the cohesive bridging effect 98.
[0076] Referring to FIG. 4, to increase the friction force 102 so
that it may overcome the cohesive bridging effect 98, cleats 104
may be incorporated as part of the outer surface 50 of the carrier
34. However, depending on the consistency of the material 36 there
may be significant disadvantages to the use of cleats 104. For
example, the cleats 104 typically do not remove voids 92 from the
material 36. Rather, the cleats 104 may even increase the occupancy
of discontinuities 106 as the material 36 passed through the hopper
exit 76. Moreover, often the reliefs 108 between the cleats 104
collect material 36 and after a short period of time fill, thus,
nullifying the effect of the cleats 104. Due to the discontinuous
nature of the outer surface 50 of the carrier 34, cleaning out the
reliefs 108 can become a significant problem.
[0077] Referring to FIG. 5, the cohesive bridging effect 98 weakens
as the distance it must span increases. As a result, if the height
76 of the hopper exit 74 is sufficiently large, the bridging effect
98 will break down and cohesive material 36 may be drawn out of the
hopper 12. However, a large hopper exit 74 causes additional
challenges in that it may be difficult to meter the material 36
exiting therethrough. A compression plate 80 in accordance with the
present invention addresses both difficulties by providing a hopper
exit 74 with a large exit height 76 and a closely controlled,
precise metering port 88.
[0078] For convenience of discussion, a compression zone 110 may be
defined as the three dimensional volume bounded by the compression
plate 80 and the upper half 46 of the carrier 34 in the transverse
direction 11c and by the hopper exit 74 and the metering port 88 in
the longitudinal direction 11a. However, it is readily understood
that in certain embodiments, the directions used in defining the
compression zone 210 may differ. The height 76 of the hopper exit
74 may be sufficiently large to overcome the cohesive bridging
effect 98 and permit the material 36 to flow out. In other
embodiments, the sufficiently large hopper exit 74 permits the
friction force 102 of the carrier 34 to draw the material 36 out of
the hopper exit 74 and into the compression zone 110.
[0079] Once inside the compression zone 110, the mechanical
characteristics of the material 36 largely determine the dynamics
that follow. For example, a relatively compressible material 36
containing voids 92 will gradually be compressed by the ever
decreasing area imposed thereon by the compression angle 86 of the
compression plate 80 until it reaches the metering port 88. As a
result, the material 36 exits the metering port 80 as a
substantially voidless, metered material 112. Interstitial voids
between particles in compact contact are not "voids" in this
context.
[0080] It is well known that the friction force between adjacent
objects is equal to the force pushing the objects against each
other (the normal force) times a coefficient of friction based on
characteristics of the two abutting surfaces of the objects. Thus,
frictional forces can be increased by increasing the normal force
or by increasing the coefficient of friction between the opposing
surfaces.
[0081] For example, a wedge with the high end placed against a door
is ineffective as a doorstop. The weight (normal force) forcing the
wedge against the floor is insufficient to generate the frictional
forces necessary to stop the door from swinging. However, when the
small edge is placed under the door, the incline pushes upward on
the door which in turn pushes right back. This return force is
transferred through the wedge to the floor surface, effectively
creating a very large normal force. This normal force, even when
multiplied by the same coefficient of friction as before, now
creates a frictional force that easily holds the door in place.
These principles of physics apply equally well to the compression
plate 80 of the present invention.
[0082] In certain embodiments, the frictional force 100 applied by
the carrier 34 to the material 36 outside of the compression zone
110 is a product of the weight 100 of the material 36 and a
corresponding coefficient of friction. However, as the material 36
enters the compression zone 110, the compression plate 80 exerts a
normal force 114 thereon. The component 116 of the normal force 114
acting in the transverse direction 11c adds with the weight of the
material 36 to generate a much greater friction force 102 between
the carrier 34 and the material 36. Thus, as the compression
(normal force 114) of the compression plate 80 increase and tries
to stop the advance 94 of the material 36, the frictional force 102
is likewise increased and, therefore, the material 36 keeps
advancing 94 through the compression zone 110.
[0083] The transverse component 116 of the normal force 114 is
inversely related to the compression angle 86. That is, the greater
the compression angle 86, the less the transverse component 116 and
the greater a longitudinal component 117 of the normal force 114.
Thus, there is a value of the compression angle 86 at which point
the compression plate 80 becomes more of a hindrance than a help.
This value may vary depending on the characteristics of the
material 36. In general, the lower the shear modulus of the
material 36, the greater the value of the compression angle 86 may
be.
[0084] An increase in the normal force 114 exerted by the
compression plate 80 increases a parasitic frictional force 118
between the plate 80 and the material 36. This parasitic frictional
force 118 typically acts in opposition to the desired frictional
force 102 between the carrier 34 and the material 36. However, this
parasitic frictional force 118 may be controlled through selecting
a material for the compression plate 80 that has a relatively low
coefficient of friction with the material 36 to be distributed.
Suitable materials may include a polished metal, polymer,
reinforced polymer, and the like. In one embodiment, the
compression plate is molded from polyethylene.
[0085] Parasitic frictional forces 118 may also be reduced by
selective positioning of the fasteners 84. For example, the
fasteners 84 may be countersunk bolts. In another embodiments, the
fasteners 85 may be insert molded to permit one entire side of the
compression plate 80 to be smooth and continuous.
[0086] Through the use of a compression plate 80 in accordance with
the present invention, a carrier 34 having a substantially smooth
outer surface 50 may transport and accurately meter even cohesive
material 36. As a result, a scraper 120 may be employed to simply
and effectively scrape all metered material 112 from the carrier
34. Thus, all the advantages of a substantially smooth carrier 34
may be enjoyed without the frictional limitations usually
associated therewith.
[0087] Referring to FIG. 6, as mentioned hereinabove, once the
material 36 enters the compression zone 110, the mechanical
characteristics of the material 36 largely determine the dynamics
that follow. For comparatively incompressible materials 36, the
rate of exit from the metering port 88 is substantially equal to
the rate of entrance into the compression zone 110. That is, the
compression zone 110 has a much larger entrance (hopper exit 74)
than exit (metering port 88). Therefore, all material 36 that
enters does not immediately progress to the metering port 88.
Instead, the compression zone 110 acts as an accumulator,
collecting excess material 36 in a recirculation/stagnation zone
122.
[0088] Whether the excess material 36 in the compression zone 110
is recirculating or stagnant depends on the characteristics of the
material 36. However, in both situations, the excess material 36 in
the recirculation/stagnation zone 122 waits its turn to pass
through the metering port 88. In such a situation, the compression
zone 110 may act as an accumulator actively forcing, by both
gravity and the normal force 118 of the compression plate 80, the
excess material 36 waiting in the recirculation/stagnation zone 122
into voids in the outgoing material 36. Thus, a substantially
continuous, metered material 112 exits though the metering port
88.
[0089] Referring to FIGS. 1, 7, and 8, in certain embodiments, it
may be desirable to have a detachable distributor 16. Thus, the
spreader 10 may act as both a drop spreader (without the
distributor 16) and as a broadcast spreader (with the distributor
16). Likewise the broadcast spreader can be used alone. A
detachable distributor 16 in accordance with the present invention
may secure to the conveyor 14 (or any other suitable structure of
the rest of the spreader apparatus 10). In selected embodiments,
the distributor 16 secures to the conveyor 14 with an attachment
engaging system 124.
[0090] In one embodiment, an attachment engaging system 124 in
accordance with the present invention may include pivots 126a, 126b
secured to the rails 56, 58 of the conveyor 14. Additional
engagement mechanisms 128 may also be secured to the rails 56, 58.
In certain embodiments, additional support structures 130 may be
incorporate to support, engage, or otherwise aid in securement of
the detachable distributor 16.
[0091] A distributor 16 in accordance with the present invention
may have flanges 132a, 132b secured together by suitable cross
members 134 as desired. The flanges 132a, 132b may have hooks 136a,
136b to engage the corresponding pivots 126a, 126b. Thus, once the
hooks 136a, 136b engage the corresponding pivots 126a, 126b, the
distributor 16 may be pivoted into proper alignment with the rest
of the spreader apparatus 10. Flanges 132a, 132b may be formed with
additional structures 138 corresponding to, and providing
engagement with, the additional engagement mechanisms 128 to create
a stable securement.
[0092] Referring to FIGS. 7 and 8, in certain embodiments, a
distributor 16 may include a funnel 140 to direct metered material
112 to a spinner 142. The spinner 142 may also operate alone
without the full metering system. Although material 112 may be
unmetered, the term metered material 112 shall include herein all
material 112 distributed when appropriate, such as when broadcast
without being exactly metered. The spinner 142 may then propel the
metered material 112 out over the ground surface 144. A funnel 140
in accordance with the present invention may have any suitable
shape. For example, in selected embodiments, a distributor 16 may
include more than one funnel 140 delivering metered material 112 to
multiple spinners 142. In one embodiment, two symmetrical funnels
140a, 140b are formed as a single unit to simultaneously deliver
metered material 112 to two spinners 142a, 142b.
[0093] A funnel 140 in accordance with the present invention may be
formed of any suitable material. For example, a funnel 140 may be
formed of a wood, metal, metal alloy, polymer, reinforced polymer,
and the like. Factors that may be considered in selecting the
material may be strength, durability, ease of manufacture,
coefficient of friction with the metered material 112, and the
like.
[0094] A funnel 140 may be formed in a manner compatible with the
funnel material. In one embodiment, the funnel 140 may be formed as
two symmetrical funnels 140a, 140b molded as a single unit from
polyethylene. A shoulder 145 may be formed as part of the funnel
140 to support the funnel 140 on cross members 134 and the like. In
certain embodiments, the funnel 140 may be directly bound to the
support structure (flanges 132, cross members 134, and the like) of
the distributor 16 in few locations, thus, permitting expansion and
contraction due to thermal influences without warping, bending,
cracking, and the like.
[0095] If desired, a scraper 120 may be incorporated as part of the
distributor 16. In one embodiment, a scraper 120 is secured to a
cross member 134 by fasteners 146, thus permitting the scraper to
contact the carrier 34 after is has past the dumping point 90. In
certain embodiments, a funnel 140 in accordance with the present
invention may be formed with a funnel angle 148 selected to promote
sliding of the metered material 112 therethrough. In certain
embodiments, the geometries of the funnels 140a, 140b may be select
to minimize the funnel angle 148. The funnel angle 148 may be
minimized by spacing the spinners 142 a distance 149 selected to
allow the four greatest funnel angles 148a, 148b, 148c, 148d to be
substantially equal.
[0096] Spinners 142a, 142b in accordance with the present invention
may be rotated by any suitable driver 150. Suitable drivers 150 may
include motors, engines, cranks, power takeoffs, and the like.
Other suitable drivers may include gears, sprockets, pulleys,
shafts, and other mechanisms receiving their motion from a distant
motive source or torque generator. In one embodiment, the driver
150 is a hydraulic motor.
[0097] On occasion, it may be desirable to position the driver 150
above the spinner 142. Such a placement may increase trailing
clearance below the spinner 142. This additional trailing clearance
may be particularly helpful to avoid spinner 142 contact with the
ground while negotiating short, steep declines. Similar to dragging
a car's rear bumper when traversing a deep gutter, contact between
the spinner 142 and the ground is typically undesirable and may
result in damage to either the ground, the spinner, or both. With a
top-mounted driver 150, it may be desirable to form a clearance
space 152 in a nearby funnel 140.
[0098] In selected embodiments, a mount 154 may secure the driver
150 to a top plate 156 of the spinner 142. Any suitable engagement,
between the driver 150 and spinner 142 may suffice. If desired,
fasteners 158 of any suitable type (e.g. bolts, rivets, welds,
etc.) may be employed.
[0099] In certain embodiments, a spinner 142 in accordance with the
present invention, may include a disk 160 rotating about a disk
axis 162. Any suitable or beneficial alignment of the disk axis 162
may be utilized. In one embodiment, the disk axis 162 is aligned
substantially with the transverse axis 11c.
[0100] Paddles 164 may be secured to the disk 160 to assist in
propelling the metered material 112 therefrom. Paddles 164 may be
formed with any suitable cross section or shape. The cross section
or shape may be selected to assist the spinner 142 in engaging and
propelling the metered material 112.
[0101] The disks 160, paddles 164, and componentry of the spinners
142 in general may be formed of any suitable material. Suitable
materials may include a wood, metal, metal alloy, polymer,
reinforced polymer, elastomer, combination thereof, and the like.
Characteristics that may be taken into account when selecting
component material may include strength, durability, abrasion
resistance, frictional qualities, impact resistance, formability,
cost, and the like. In one embodiment, the disk 160 and paddles 164
are formed of a metal.
[0102] Paddles 164 may be secured to the disk 160 in any suitable
manner. For example, the paddles 164 may be welded, glued, bolted,
snapped, slotted, pinned, wedged, keyed, or otherwise secured to
the disk 160. In certain embodiments, the disk 160 and paddles 164
may be formed as an integral unit (i.e. molded or machined from a
single piece of stock). In one embodiment, the paddles 164 are
secured to the disk 160 by fasteners 166. A base 168 may be formed
on the paddles 160 to assist the fasteners 166 in securing the
paddles 164 to the disk 160. In certain embodiments, the angles and
locations of the paddles 164 on the disk are adjustable to control
distribution. Any suitable number of paddles 164 may be secured to
a disk 160. The number of paddles 164 may be selected to promote a
desired distributional pattern. In one embodiment, excellent and
unexpected results were obtained when only two paddles 164 were
secured to the disk 160. Broad, even distribution was obtained.
[0103] A top plate 156 in accordance with the present invention may
extend over the disk 160 and paddles 164 to limit the directions in
which the metered material 112 may be released from the disk 160.
Moreover, the top plate 156 may prevent inadvertent insertion of a
foreign object into the rotating spinner 142. If desired, a bottom
plate 170 may provide an additional guard and protection for the
spinner 142.
[0104] In selected embodiments, a shroud 172 may form a barrier
surrounding a portion of the disk 160, thus, limiting release of
the metered material 112 (e.g. metered, fed, grossly metered,
delivered, etc.) to a desired location called the release edge 174.
When the metered material 112 rotating on the disk 160 reaches the
release edge, the outermost particles of the metered material 112
begin to exit the spinner 142 at their current tangent location and
with a corresponding tangential velocity. The location of the
release edge depends on the direction of rotation 176 of the disk
160. If the disk 160 were to rotate opposite to the direction of
rotation 176, then the other end of the shroud 172 would become the
release edge 174.
[0105] In embodiments including more than one spinner 142,
intermediate regions 178 may connect the various spinners to
increase strength, reduce vibration, and the like. For example, in
one embodiment, a single top plate 156 extends over both spinners
142 while a single bottom plate 170 extends under both spinners
142. In such a case, the portions of the top and bottom plates 156,
170 extending between the spinners 142 may be considered a
strengthening intermediate region 178.
[0106] Referring to FIG. 9, a disk 160 in accordance with the
present invention may be secured to a shaft 182. In one embodiment,
the disk 160 is rigidly connected to a bushing 184 sized to receive
the shaft 182. If desired, the shaft 160 and bushing 184 may be
keyed to prevent rotation therebetween. The shaft 182 may be
rotatably held in place by an upper bearing 186 secured to the top
plate 156 and by a lower bearing 188 secured to the bottom plate
170. A coupler 190 may transmit rotation from the driver 150 to the
shaft 182.
[0107] Referring to FIG. 10, a spinner 142 may operate by applying
a centrifugal acceleration to the metered material 112 deposited
thereon by the funnel 140. The centrifugal acceleration acts on the
metered material 112 to force the material 112 in a radial
direction 192 along the paddles 164 until further progress is
stopped by the shroud 172 at the disk edge 194. In such a position,
the paddle 164 may be said to be "loaded."
[0108] When a loaded paddle 164 rotates past a release edge 174,
the metered material 112 begins escaping the disk 160 under the
impetus of the centrifugal acceleration. Each particle or clump of
the metered material 112 escapes the disk 160 on a flight path 198.
Each flight path 198 is in effect a tangential flight path 198
extending away from the disk 160 along one of an infinite number of
tangent lines.
[0109] It may be helpful to distinguish between the release and the
escape of the metered material 112. Release of a particle or clump
of metered material 112 occurs when there is no longer a shroud
barrier stopping travel in the radial direction 192 and preventing
that particle or clump from flying off the rotating disk 160.
Typically, release occurs as a loaded paddle 164 passes a release
edge 174. Different particles and clumps of metered material 112 on
a loaded paddle 164 may experience release at different times.
[0110] In contrast, escape is the moment when a particle or clump
of the metered material 112 actually leaves the disk 160 and
paddles 164. For particles and clumps of metered material 112 on a
loaded paddle 164 at the disk edge 194, release and escape occur at
roughly the same time. However, the escape of metered material 112
farther from the disk edge 194 may be delayed by several factors
and occur sometime after release. To further illustrate, release is
like the opening the starting gate granting a racehorse permission
to start running, while escape is when the horse actual gets out of
the chute.
[0111] Often, after release, the metered material 112 must wait in
line behind other accumulated material 112 for its turn to escape.
Metered material 112 nearer the disk edge 194 may escape first,
followed by material 112 a little closer to the center of the disk
(axis of rotation 162) until all the material 112 has escaped.
Frictional forces between the metered material 112 and the disk 160
and paddles 164 may also affect the rate at which material 112
escapes, once it has been released. Other factors that may affect
the rate at which material 112 is able to escape the disk 160 are
the shear modulus of the material 112 as well as the angular
velocity of the disk 160 and paddles 164. At slower speeds,
friction against the disk 160 may be more of a delay factor,
slowing radial travel.
[0112] The particular tangential fight path 198 taken by a particle
or clump of the metered material 112 may be mapped by drawing a
vector, tangent to the disk 160 and originating from the location
that the particle or clump escapes the forces of the disk 160 and
paddles 164. A release vector 199 may be defined as the direction
and flight path 198 of a particle or clump of metered material 112
for which release and escape are substantially simultaneous.
[0113] A distribution curve 200 may be plotted to illustrate the
distribution of the metered material 112 obtained by the spreader
10. A vertical axis 202 may represent the quantity of metered
material 112 delivered. A horizontal axis 204 may represent the
lateral location relative to a line of substantial symmetry 206.
Often, the line of symmetry 206 corresponds to the path or
direction of travel 208 of the spreader 10.
[0114] The configuration of the release edge 174 has a significant
and calculable effect on the release and escape of the metered
material 112 as well as the distribution curve 200 that is
generated. Thus, various categories of configurations for release
edges 174 may be established. Three such categories are abrupt
release edges 174, gradual release edges 174, and periodic release
edges 174.
[0115] Referring to FIGS. 10 and 11, the various categories of
release edges 174 may be distinguished by the release vectors 199
that each respective release edge 174 generates. For example, the
release vectors 199 of an abrupt release edge 174 all occupy a
single, tangent plain 210. Thus, all release vectors 199 for an
abrupt release edge 174 point in the sample direction. The
distribution curve illustrated in FIG. 10 is typical of an abrupt
release edge 174.
[0116] Since the release vectors 199 of an abrupt release edge 174
point in the same direction, the majority of the particles and
clumps of metered material 112 escape on flight paths 198 very near
the tangent plane 210 containing the release vectors. Thus, a
maximum 212 distribution, corresponding to predominant flight path
(near tangent plane 210), forms in the distribution curve 200.
[0117] It may be noted that not all escaping particles and clumps
of the metered material 112 follow the path 198 indicated by the
release vectors 199. As mentioned hereinabove, waiting in line,
friction forces, shear modulus, and the like may delay the escape
of some particles and clumps until only more laterally directed
flight paths 198 are available. However, due to the magnitude of
the centrifugal acceleration, that delay is typically relatively
short. The short delay results in bunching of the utilized flight
paths 198 close to the release vectors 199. As a result, very few
particles and clumps of metered material 112 take the more
laterally directed flight paths 198 to the lateral fringes 214
[0118] Referring to FIGS. 12 and 13, in gradual release edges 174,
no single tangent plane 210 can contain all of the release vectors
199. Rather, each release vector 199 defines a distinct tangent
plain 210. Thus, only an infinite number of tangent plains 210a,
210b, etc. can contain all of the release vectors 199 of a gradual
release edge 174.
[0119] The distribution curve 200 illustrated in FIG. 12 is typical
of a gradual release edge 174. The distribution of release vectors
199 through a large number of tangent plains 210a, 210b, etc.
precludes the build-up of a large maximum 212. More of the metered
material 112 escapes on flight paths 198 directed to the lateral
fringes 214. Thus, a more even distribution curve 200 may be
achieved. The edge fall-off 216 may be compensated by a slight
overlap with the next, adjacent pass of the spreader 10.
[0120] Referring to FIGS. 13-17, various configurations may form
gradual release edges 174. Any suitable configuration providing a
gradual release of metered material 112 may be used for a gradual
release edge 174. For example, a gradual release edge 174 may be a
slope 174. The slope may extend from the top plate 156 to the
bottom plate 170 or vice versa. The angle 216 of the slope 174 may
correspond to the distribution desired. A more shallow angle 216
may be selected for a distribution extending more to the lateral
fringes 214. Other suitable gradual release configurations may
include forked, curved, and perforated edges 174.
[0121] Referring to FIG. 18, in certain embodiments, a periodic
release edge 174 may be employed. A periodic release edge 174 may
comprise several abrupt release edges 174 formed in series. Thus,
the material 112 is released then contained, released then
contained until the desired distribution curve 200 is achieved. The
spacing between the various segments of the shroud 172 may be
selected to permit some, but not all of the metered material 112 to
escape. Thus, the periodic release edge 174 has the effect of
stringing out the escape of metered material 112.
[0122] Similar to the gradual release edge 174, with a periodic
release edge 174, no single tangent plane 210 can contain all of
the release vectors 199. That is, while the release vectors 199
associated with a particular release edge 174a may occupy one plain
210a, the release vectors 199 associated with another release edge
174b will occupy a distinct plain 210b. Thus, the number of tangent
plains 210a, 210b, etc. may correspond to the number of the release
edges 174a, 174b, etc. placed in series.
[0123] In selected embodiments, release edges 174 in accordance
with the present invention may be formed as inserts so that with
minimal manipulation, release edges of various sizes, shapes, and
configurations may be employed. For example, a spinner 142 may be
formed to accept inserts in the form of abrupt, gradual, and
periodic release edges 174. In another embodiment, a spinner 142
may be configured to receive various shaped gradual release edges
174. In one embodiment, a spinner 142 may receive sloped, gradual
release edges 174 of varying slope angle 216 to accommodate a
variety of metered materials 112. In certain embodiments, a slope
174 may be adjustable to provide various slope angles 216 within a
single device. Likewise, in certain embodiments, the
circumferential location of the end of the shroud 172 may be
selected or adjusted to vary the amount and distribution of
material 112 dispensed. The actual length of the shroud 172 may be
adjustable in a single device.
[0124] Referring to FIGS. 19 and 20, in certain embodiments, it may
be advantageous to form paddles 164 that are secured to the disk
160 by an adjustment mechanism 218. The adjustment mechanism 218
may support securement of the paddles 164 to the disk 160 at a
paddle angle 220 arbitrarily selected with respect to a radius 222
of the disk 160 to meet a particular distribution performance.
[0125] The adjustment range of the adjustment mechanism 218 may
include any paddle angle 220 having a beneficial affect on the
spreading of the various types of metered materials 112. In one
embodiment, the adjustment mechanism supports a range of zero to
twenty-five degrees of paddle angle 220. Experimentation has shown
that larger paddle angles 220 may be helpful in producing a desired
distribution when spreading a relatively dry metered material 112.
Shallow paddle angles 220 have been shown effective for properly
spreading metered materials 112 having a higher moisture content
and more tendency to clump.
[0126] It is opined by Applicants that an increased paddle angle
220 may increase the frictional forces 224 between the metered
material 112 and the paddle 164. That is, centrifugal acceleration
acting on the metered material 112 may have a normal component 226,
which in turn increases the frictional forces 224. This increase in
the friction forces 224 may delay the escape of some of the metered
material 112 a little longer after release, thus increasing the
number of flight paths 198 directed towards the lateral fringes 214
of the distribution curve 200.
[0127] The adjustment mechanism may provide the various paddle
angles 220 in any suitable manner. In certain embodiments, the
adjustment mechanism 218 has a pivot 228 and clamp 230 sliding in a
slot 232. The slot 232 may define the range of the paddle angles
220. The clamp 230 may secure the paddle at the desired location.
In one embodiment, the clamp 230 is a bolt 230 that may be
tightened to squeeze the paddle 164 against the disk 160. In
selected embodiments, the bottom plate 170 may be modified or even
omitted to provide a user with access to the clamp 230 to easily
and quickly change the paddle angle 220.
[0128] Referring to FIG. 21, after a paddle 164 is emptied, it
typically passes again behind the shroud 172. The location where a
paddle 164 passes behind a shroud 172 may result in a dangerous
pinch point 234. That is, a foreign object 236 may inadvertently be
introduced between the rotating paddle 164 and the shroud 172. The
speed and inertia of the rotating disk 160 and paddle 164 may
damage the foreign object 236, the spinner 142 itself, the shroud
172, or any combination thereof. A foreign object 236 such as a
finger or toe may even be severed at the pinch point 234.
[0129] Referring to FIGS. 22-23, in certain embodiments in
accordance with the present invention, a guard 238 may be added to
the spinner 142 to eliminate or reduce the hazardous potential of
the paddle/shroud pinch point 234. In selected embodiments, a guard
238 may be incorporated as part of the shroud 172. The guard 238
may be made from a material selected to cushion or ameliorate the
pinching effect.
[0130] For example, a guard 238 may secure to the shroud 172 with
fasteners 240 and extend away therefrom in a tangential, neutral
position 242. When in use, the guard 238 may be deflected to an
activated position 244 where the guard 238 occupies the pinch point
234. A guard 238 in accordance with the present invention, may be
formed of any suitable material. In certain embodiments, flexible,
shock absorbing materials may be used. Elastomeric materials and
resilient polymers may function well in this application.
[0131] In certain embodiments, a detent mechanism 246 may be
incorporated to hold the guard 238 in the activated position 244.
In one embodiment, a detent mechanism 246 may include extensions
248 on the guard 238 corresponding to apertures 250 formed in the
top and bottom plates 156, 170. Thus, when a foreign object 236
begins to be pinched at the pinch point 234, the detent mechanism
246 may release, permitting the guard 238 to compress or otherwise
deflect and absorb the impact.
[0132] Referring to FIG. 24, in other embodiments, the guard 238
may simply extend from the spinner 142 in the neutral position 242.
In general, the guard 238 may be positioned in any suitable
orientation with respect to the spinner 142. In one embodiment, the
neutral position 242 is arranged so that the guard 238 extends
substantially straight, tangentially from the spinner 142. The
guard 238 may effectively block entrance to the pinch point 234.
Moreover, if a paddle 164 engages a foreign object 236, then the
guard 238 may deflect to cushion or even eliminate the shearing
effect.
[0133] In certain embodiments in accordance with the present
invention, the probability of a pinch point 234 injury or damage
may be lowered by making it more difficult for a foreign object 236
to be introduced into the pinch point 234. For example, a spacing
254 may be introduced between the exterior of the spinner 142 and
the pinch point 234. The spacing 254 may be the result of the
particular orientation of the guard 238 with respect to the pinch
point 234. That is, in certain embodiments, the guard 238 may
extend tangential from the spinner 142 to create the spacing
254.
[0134] In other embodiments, the spacing 254 may be generated by
extending the top plate 156, bottom plate 170, or both. Various
combinations of a guard 238 and extension of the plates 156, 170
may be used together to create the spacing 254. In one embodiment,
the top plate 156 may extend to form a projection 255 while a guard
238 may extend along to the projection 255 to generate a selected
spacing 254. If desired, the projection 255 may not be formed on
the bottom plate 170 to preclude buildup of the metered material
112 thereon.
[0135] In selected embodiments, extensions 248 on the guard 238 may
be included for purposes other than a detent mechanism 246. Rather,
the extensions 248 may resist introduction of the guard 238 between
the top plate 156 and the bottom plate 170. For example, the
extensions 248 have a height greater than the vertical spacing
between the top and bottom plates 156, 170. Thus, the extensions
248 may resist introduction of the guard 238 into the interior of
the spinner 142 and facilitate removal of a foreign object 236 from
the pinch point 234.
[0136] Referring to FIG. 25, in certain embodiments, once the
detent mechanism 246 is released, the guard 238 illustrated has a
tendency to return to its neutral position 242. In other
embodiments, the guard 238 begins in the neutral position 242 and
deflection therefrom tends to be resisted by the resiliency of the
guard 238. In either case, the resilience urging the guard 238 to
return to the neutral position 242 may generate a restoring force
252 positioned to urge the withdrawal of the foreign object 236
from the pinch point 234. In such an embodiment, the guard 238 may
thus simultaneously absorb impact and urge or assist removal of the
foreign object 236 from the pinch point 234.
[0137] Referring to FIG. 26, principles of the present invention
may be applied to all kinds of spreaders 10. While emphasis has
been placed on drop spreaders, broadcast spreaders, and
combinations thereof, various types of distributors 16 may be
incorporated within the scope of the present invention. For
example, in certain embodiments, a roller brush 256 may be used.
The roller brush 256 may be driven in a rotational direction 258
about an axis 260 extending in the lateral direction 11b so as to
propel the metered material 112 onto the ground surface 144.
[0138] Referring to FIG. 27, the various components of the present
invention may be urged in any suitable manner. Suitable power
systems may be electric, hydraulic, pneumatic, internal combustion,
and/or human. Additionally, power may be derived from other
sources. For example, rotational motivation may be diverted from a
power take off or from the rotation of the wheels of a spreader 10
as it is towed.
[0139] In certain embodiments, a hydraulic system 261 may be used.
Various hydraulic designs may be used and still accomplish the same
end result. In one such design, a pump 262 may extract fluid from a
reservoir 264 and urge the fluid into hydraulic lines 266. When a
solenoid valve 268 or other type of valve 268 is properly
positioned, the pump 262 may push fluid through a flow control
valve 270. The flow control valve 270 may variably control the
amount of fluid traveling to, and thus the rotational speed of,
various hydraulic motors 150. The number of motors 150 selected may
correspond to the number of spinners 142, roller brushes 256, or
the like used by the spreader 10.
[0140] Once the fluid has passed through the motors 150, it may be
reunited with the excess from the flow control valve 270 and enter
a second flow control valve 272. If a second solenoid valve 274 is
properly aligned, the fluid metered from the second flow control
valve 272 may variably control the amount of fluid traveling to,
and thus the rotational speed of, a second motor 66. The second
motor 66 may provide the necessary motivation for the carrier 34.
Fluid leaving the second motor 66 may then reunite with the excess
from the second flow control valve 272 and return to the reservoir
264 by passing through a filter. A pressure relief valve 278 may be
added to protect the hydraulic system from over-pressure.
[0141] Referring to FIG. 28, the performance of a spreader 10 in
accordance with the present invention may be illustrated in a chart
279 to provide a user with useful information. The application rate
for the present invention may be controlled by manipulating two
variables, the speed of the carrier 34 and the speed of the
spreader 10.
[0142] For example, with a hydraulic power system 261, when the
first control valve is fixed at a particular setting, various
settings of the second flow control valve 272 controlling the speed
of the carrier 34 may be plotted on the horizontal axis 280. The
vertical axis 282 may be scaled to represent the application rate
of the metered material 112. Data points corresponding to the
application rate at various pairings of second flow control valve
272 settings and speed of a spreader 10 may be plotted. Curves 286
may connect the data points corresponding to a particular speed of
a spreader.
[0143] When a user desires to apply material 112 at an application
rate of four cubic feet per 1000 square feet of ground surface 144,
the user may set the second flow control valve 272 at three and a
half and drive the spreader 10 at two miles per hour.
Alternatively, the user may set the second flow control valve 272
at approximately five and drive the spreader 10 at four miles per
hour. Various other combinations may also achieve the same
application rate. Thus, the user by simply knowing and controlling
two variables, may determine the rate at which the material 112 is
being applied.
[0144] The relatively flat regions 288 on the plotted curves 286
are characteristic of a particular hydraulic power system 261 and
may not be present when other power systems 261 are used. That is,
a certain amount of fluid flow is required for the carrier 34 to
start motion. This threshold in the illustrated example corresponds
to a second flow control valve 272 setting valve of two. Similarly,
a second flow control valve 272 setting valve of five and above
does not significantly change the speed of the carrier 34. A
setting of five must be near the maximum throughput of the second
control valve 272. Thus, it may be useful to plot a chart 279 for
each power system 261 having significantly different operating
parameters.
[0145] The present invention may be embodied in other specific
forms without departing from its essential characteristics. The
described embodiments are to be considered in all respects only as
illustrative, and not restrictive. The scope of the invention is,
therefore, indicated by the appended claims, rather than by the
foregoing description. All changes within the meaning and range of
equivalency of the claims are to be embraced within their
scope.
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