U.S. patent application number 10/887342 was filed with the patent office on 2006-01-12 for removable garment protective assembly.
Invention is credited to Caleb Clark Crye, Eric Owen Fehlberg, Gregg M. Thompson.
Application Number | 20060005292 10/887342 |
Document ID | / |
Family ID | 35539711 |
Filed Date | 2006-01-12 |
United States Patent
Application |
20060005292 |
Kind Code |
A1 |
Crye; Caleb Clark ; et
al. |
January 12, 2006 |
Removable garment protective assembly
Abstract
A garment has a pants leg with a front layer stitched along an
outer peripheral seam to the pants leg to form a pocket with an
interior cavity. The front layer has a central opening spaced from
the outer peripheral seam and defined by an inner periphery. A
protective insert, which may be formed of foam, and which is larger
than the central opening is removably positionable within the
pocket. A stiff cap formed of a material such as SANTOPRENE.RTM.
thermoplastic elastomer, is stitched to the insert. The cap has a
flange which projects outwardly from a central region around a line
of attachment. The central region is no larger than the pocket
central opening. The insert is removably receivable within the
pocket such that the inner periphery of the front layer is engaged
between the stiff cap flange and the insert.
Inventors: |
Crye; Caleb Clark;
(Brooklyn, NY) ; Fehlberg; Eric Owen; (Queens,
NY) ; Thompson; Gregg M.; (Brooklyn, NY) |
Correspondence
Address: |
STIENNON & STIENNON
612 W. MAIN ST., SUITE 201
P.O. BOX 1667
MADISON
WI
53701-1667
US
|
Family ID: |
35539711 |
Appl. No.: |
10/887342 |
Filed: |
July 8, 2004 |
Current U.S.
Class: |
2/24 |
Current CPC
Class: |
A41D 13/065 20130101;
A41D 13/0575 20130101 |
Class at
Publication: |
002/024 |
International
Class: |
A41D 13/00 20060101
A41D013/00 |
Goverment Interests
STATEMENT AS TO RIGHTS TO INVENTIONS MADE UNDER FEDERALLY SPONSORED
RESEARCH AND DEVELOPMENT
[0001] The U.S. Government has a paid-up license in this invention
and the right in limited circumstances to require the patent owner
to license others on reasonable terms as provided for by the terms
of contract No. DAAD 16-01-C-0061 awarded by the US Army Robert
Morris Acquisition Natick Contracting Division of the United States
Claims
1. A garment protective assembly comprising: a garment having a
front layer positionable to overlie a portion of a human body which
to be protected; portions of the front layer which define a central
opening defined by an inner periphery; a protective insert being
larger than the central opening; and a stiff cap fixed to the
protective insert, the cap having a central region surrounded by a
line of attachment where the cap is fixed to the protective insert,
wherein a flange projects outwardly from the central region, the
flange projecting frontwardly of the insert, the flange having
portions which engage the front layer, such that the cap extends
frontwardly of the front layer, and the protective insert extends
rearwardly of the front layer, the insert being thus removably
connected to the garment.
2. The garment protective assembly of claim 1 wherein the garment
has a flexible substrate which is positionable to overlie the
joint, and wherein the front layer extends frontwardly of the
garment substrate to define a pocket positioned rearwardly of the
central opening to receive the insert therein.
3. The garment protective assembly of claim 2 wherein the the front
layer is attached to the garment substrate along an outer
periphery, and where portions of the periphery open outwardly to
permit the insert with attached cap to be inserted into the pocket,
prior to the cap being passed through the central opening.
4. The garment protective assembly of claim 3 further comprising a
pocket flap which selectably closes the portions of the periphery
which open outwardly.
5. The garment protective assembly of claim 1 further comprising a
hem which extends around the-front layer central opening, and
wherein a drawstring extends within the hem, to permit the
dimensions of the central opening to be restricted by adjusting the
drawstring.
6. The garment protective assembly of claim 1 further comprising;.
a first part of a two-part fastener mounted to the front layer; and
a second part of the two-part fastener mounted to the insert to
engage with the first part rearwardly of the front layer.
7. The garment protective assembly of claim 6 wherein the
first-part of the two-part fastener comprises one half of a
hook-and-loop fastener, and wherein the second part of the two-part
fastener comprises another half of a hook-and-loop fastener.
8. The garment protective assembly of claim 6 wherein the two-part
fastener comprises the two parts of a snap fastener.
9. The garment protective assembly of claim 1 wherein portions of
the cap define a groove which encircles the cap central region, and
wherein a thread extends within the groove, the thread stitching
the cap to the protective insert.
10. The garment protective assembly of claim 1 wherein the flange
has a peripheral ridge which projects from the flange towards the
front layer.
11. The garment protective assembly of claim 1 further comprising a
second cap fixed to the protective insert, and wherein the front
layer has a second central opening which receives the second
cap.
12. The garment protective assembly of claim 1 wherein the
protective insert has a front wall having a snap fit projection,
and the cap has a rearwardly extending snap fit protrusion which
engages the the snap fit projection with portions of the front
layer secured therebetween.
13. The garment protective assembly of claim 1 further comprising
an adjustable band mounted to the garment, the band comprising: a
first strap fastened to the garment substrate; a second strap
fastened to the garment substrate; and a two-part hook and loop
fastener, having a first part on the first strap, and a second part
on the second strap, the first strap being thereby releasably
engagable with the second strap to adjust the dimensions of the
garment rearward of the insert.
14. The garment protective assembly of claim 11 wherein the garment
has an interior, and wherein both the first strap and the second
strap are positioned on the interior of the garment.
15. A garment protective assembly comprising: a garment having a
flexible substrate positionable to overlie a portion of a human
body to be protected; a front layer fixed to the garment substrate,
wherein a pocket is defined between the front layer and the garment
substrate, the front layer being fixed to the garment substrate by
an outer peripheral seam, wherein the pocket defines an interior
cavity which is exterior to the garment substrate; portions of the
front layer which define a central opening, the central opening
being spaced from the outer peripheral seam and providing access to
the pocket interior cavity, the central opening being defined by an
inner periphery; a protective insert which is removably
positionable within the pocket, the insert being larger than the
central opening; and a stiff cap fixed to the protective insert,
the cap having a central region surrounded by a line of attachment,
and wherein a flange projects outwardly from the central region
around the line of attachment, the flange projecting frontwardly of
the insert, and wherein the central region is no larger than the
pocket central opening, and wherein the protective insert is
removably receivable within the pocket such that the inner
periphery of the front layer is engaged between the stiff cap
flange and the insert.
16. The garment protective assembly of claim 15 wherein portions of
the outer peripheral seam are interrupted to open outwardly to
permit the insertion into the pocket of the insert with attached
cap, and to permit the cap to be passed through the central
opening.
17. The garment protective assembly of claim 16 further comprising
a pocket flap which selectably closes the interrupted portions of
the outer peripheral seam which open outwardly.
18. The garment protective assembly of claim 14 further comprising
a hem which extends around the front layer central opening, and
wherein a drawstring extends within the hem, to permit the
dimensions of the central opening to be restricted by adjusting the
drawstring.
19. The garment protective pad assembly of claim 15 further
comprising; a first part of a two-part fastener mounted to the
front layer; and a second part of the two-part fastener mounted to
the insert to engage with the first part within the pocket.
20. The garment protective pad assembly of claim 19 wherein the
first part of the two-part fastener comprises one half of a
hook-and-loop fastener, and wherein the second part of the two-part
fastener comprises another half of a hook-and-loop fastener.
21. The garment protective assembly of claim 15 wherein portions of
the cap define a groove which encircles the cap central region, the
groove coinciding with the line of attachment, and wherein a thread
extends within the groove, the thread stitching the cap to the
protective insert.
22. The garment protective assembly of claim 15 wherein the flange
has a peripheral ridge which projects from the flange towards the
front layer.
23. The garment protective assembly of claim 15 further comprising
an adjustable band mounted to the garment, the band comprising: a
first strap fastened to the garment substrate; a second strap
fastened to the garment substrate; and a two-part hook and loop
fastener, having a first part on the first strap, and a second part
on the second strap, the first strap being thereby releasably
engagable with the second strap to adjust the dimensions of the
garment rearward of the insert.
24. The garment protective assembly of claim 23 wherein the garment
has an interior, and wherein both the first strap and the second
strap are positioned on the interior of the garment.
25. The garment protective assembly of claim 15 further comprising
a second cap fixed to the protective insert, and wherein the front
layer has a second central opening which receives the second
cap.
26. A garment protective assembly comprising: a garment having a
front layer positionable to overlie a portion of a human body which
it is desired to protect; portions of the front layer which define
a central opening defined by an inner periphery; a protective
insert being larger than the central opening; and a stiff cap fixed
to the protective insert, the cap projecting from the central
opening and extending frontwardly of the front layer, and the
protective insert extends rearwardly of the front layer, wherein
the insert is releaseably engaged with the front layer, the insert
being thus removably connected to the garment.
27. The garment protective assembly of claim 26 further comprising:
a first part of a two-part fastener fixed to the protective insert
and facing frontwardly and encircling the stiff cap; and a second
part of the two-part fastener fixed to the front layer and facing
rearwardly to engage the first part of the two-part fastener.
28. The garment protective assembly of claim 27 wherein the
two-part fastener is a hook and loop fastener.
29. The garment protective assembly of claim 26 wherein the
protective insert has a front wall having a snap fit projection,
and the cap has a rearwardly extending snap fit protrusion which
engages the the snap fit projection with portions of the front
layer secured therebetween.
Description
CROSS REFERENCES TO RELATED APPLICATIONS
[0002] Not applicable.
BACKGROUND OF THE INVENTION
[0003] The present invention relates to protective clothing in
general, and more particularly to garments which incorporate pads
for protection of the wearer's joints such as elbows and knees.
[0004] There are many activities which require practitioners to
take on cramped or reduced postures, such as crouching, crawling or
lying prone, either momentarily or for extended periods. Moreover,
it is sometimes necessary to assume these positions rapidly or
unexpectedly. Kneeling and crawling, or collapsing to the knees,
can be particularly injurious to the knees, either as a result of
abrasion in the form of scraping, cutting, or puncturing, or as a
result of impact or trauma. Flooring installers, carpenters,
plumbers, and electricians are examples of tradesman who must
occasionally or regularly spend time on their knees. Police
officers, customs officials, and soldiers also are frequently
required to kneel, crouch, or crawl, and often instantaneously in
response to a sudden threat. Certain sporting and leisure
activities can also lead to joint injuries if precautions are not
taken.
[0005] Conventional knee and elbow pads provide some measure of
protection against impact by supplying a cushion over the joint. In
addition, the force of a point impact can be distributed over a
greater surface area by stiff shells which are fastened to the
cushion. The stiff shells also provide protection against minor
cuts and abrasions, while at the same time protecting the cushion
itself from degradation.
[0006] Elbow and knee pads are commonly of one of two types.
Independent pads are mounted directly to the wearer's limbs by
straps or belts. These devices offer the advantage of being
securely attached in the vicinity of the joint to be protected, and
being readily replaced for cleaning or repair. This type of pad is
often employed where the wearer is otherwise lightly clad, such as
in certain sporting activities. However, the tight elastic straps
can be uncomfortable or can limit mobility. Moreover, the
close-fitting pads can be especially hot during extended wear. In
addition, the independent pads can be difficult to combine with
other necessary garments, such as coveralls, fatigues, or
jumpsuits, as the padding may, when used in combination with such
clothing, restrict movement and ventilation and interfere with the
garment. Furthermore, the hard shell of an independent pad, if worn
interior to the garment, can result in the shredding or abrasion of
the garment itself, which is caught between the hard shell of the
pad and the hard exterior objects. If worn exterior to the garment,
the pad can be excessively restrictive of the movement of the
garment, and impair the mobility of the wearer.
[0007] Garment-mounted pads are often more comfortable, and the
hard shell of the pad worn on the exterior of the garment fabric
serves to extend the life of the garment itself. Garment and pad
wear may, however, progress at different rates, and it may be
desirable to replace one and not the other. Or, it may be necessary
to remove any foam padding in order to adequately wash the garment,
or to safely subject the garment to drying heat. Some garments have
pockets into which the foam pad is inserted, but if the hard shell
is also inserted into this type of pocket, it would no longer
provide protection for the garment fabric.
[0008] What is needed is a replaceable garment mounted pad
assembly, which includes both cushioning foam and an outwardly
facing stiff shell, and which can be readily removed and
reinstalled or replaced.
SUMMARY OF THE INVENTION
[0009] The protective pad assembly of this invention has a stiff
plastic cap which is attached to a resilient cushioning insert or
pad in such a way that a stiff flange projects outwardly from the
cap to define a gap between the flange and the cushioning pad which
can receive the fabric of an outer layer of a centrally opening
pocket formed on the garment. The outer layer is a sheet of
material with a central opening, which is stitched to the fabric of
a garment pants leg or arm on all four sides. The pocket cavity so
defined may open only frontwardly through the central opening. The
pad is flexible and larger than the central opening in the outer
layer covering the knee or elbow. The pad can be inserted by
flexing and compressing it into the circumferential hole so that
the circumferential lip defining the hole in the outer layer is
sandwiched between the shell and the pad. The cap and the pad are
thus held in position, but both parts are readily removed for
cleaning, repair, or replacement. An adjustable resilient strap may
be attached to the interior of the garment to permit adjustment of
the fit of the pad assembly. Alternatively, the central opening may
be formed in a front layer without any backing garment substrate,
so that the pad may be engaged directly by the wearer.
[0010] It is an object of the present invention to provide a
protective pad assembly for a garment which protects the garment
and the wearer from abrasion and impact.
[0011] It is another object of the present invention to provide a
protective pad assembly which is readily removed and replaced, and
which is connected to a garment, without being directly connected
to the wearer.
[0012] Further objects, features and advantages of the invention
will be apparent from the following detailed description when taken
in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] FIG. 1 is a perspective view of a protective pad insert of
the protective assembly of this invention.
[0014] FIG. 2 is a perspective view of a garment having a pocket
adapted to receive the protective pad insert of FIG. 1.
[0015] FIG. 3 is a perspective view of the garment of FIG. 2 with
the protective pad insert of FIG. 1 removably received therein.
[0016] FIG. 4 is a cross-sectional view of the assembly of FIG. 3
taken along section line 4-4.
[0017] FIG. 5 is a side elevational view, partially broken away in
section of an alternative embodiment protective assembly of this
invention, in which the pad may engage directly against a wearer's
knee.
[0018] FIG. 6 is a perspective view of another alternative
embodiment protective assembly of this invention, with the
protective insert removed from the garment, and showing a draw
string assembly prior to being constricted.
[0019] FIG. 7 is a perspective view of yet another alternative
embodiment protective assembly of this invention, in which the
protective insert pocket has an opening along one edge which is
closed with a flap.
[0020] FIG. 8 is an exploded fragmentary perspective view of an
alternative embodiment protective assembly of this invention having
a knee and shin protective cap attached to a single cushioning
insert and receivable within a front layer of material having two
front openings.
[0021] FIG. 9 is an exploded perspective view of an alternative
embodiment protective assembly of this invention having a stiff cap
which is separable from the insert in a snap fit relationship.
[0022] FIG. 10 is a fragmentary perspective view of yet another
alternative embodiment protective assembly of this invention, in
which the insert is attached to the front layer of the pocket by a
hook and loop fastener.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] Referring more particularly to FIGS. 1-10, wherein like
numbers refer to similar parts, a protective pad assembly 20 is
shown in FIGS. 1-4. The protective pad assembly 20 is comprised of
a protective element 22 shown in FIG. 1, and a pocket 24 formed on
a pants leg 26 of a garment 28, for example a soldier's fatigues.
The pocket 24 is accessible through a central opening 36, and in a
first embodiment is not open at the top or sides as in a common
pocket. As shown in FIG. 2, the pocket 24 is defined between a
fabric front layer 30 and a frontwardly facing fabric substrate 32
of the garment 28. The protective pad assembly illustrated is a
knee pad assembly, but a similar arrangement for an elbow or other
body area pad may be provided.
[0024] The front layer 30 is connected to the garment substrate 32
at an outer peripheral seam 34, formed, for example, by stitching.
A central opening 36 is defined in the front layer 30 which has an
inner periphery 38 which may be finished by a sewn seam. It will be
noted that the front layer 30 does not lie flat against the garment
substrate 32, but is spaced from the substrate to define a pocket
interior cavity 40 which is dimensioned to snugly receive portions
of the protective element 22. The pocket 24 permits the insertion
of portions of the protective element 22 through the frontwardly
facing central opening 36.
[0025] The protective element 22, as shown in FIGS. 1 and 4, has a
stiff cap 42 which is connected to a protective cushioning insert
44. The insert, as shown in FIG. 1, is a tapered rectangle of
cushioning material. The insert 44 is generally resilient and may
be dual density polyethylene/EVA foam and may be about 1/4 to 3/4
inches thick. The stiff cap 42 may be fabricated of a thermoplastic
elastomer such as SANTOPRENE.RTM. plastic material manufactured by
Advanced Elastomer Systems of Exxon Mobil Corporation. This plastic
material, although stiffer than most rubbers, nonetheless is
generally softer than a plastic such as polyethylene. The stiff cap
42 may be a molded material, which preferably has a slightly convex
shape to give strength and stiffness and selected to protect the
joint for which it is intended. It will be noted that the stiff cap
42 has some resilience, permitting a small amount of bending of
portions of the cap. As best shown in FIG. 4, the cap 42 has formed
therein a shallow groove 46 which encircles the cap center 48. A
flange 50, about one-half inch wide, extends outwardly from the
groove 46 and from the cap center 48. The back side of the flange
50 is preferably formed with a narrow peripheral ridge 52 which is
approximately a semicylindrical bead which faces toward the pocket
front layer 30. The groove 46 permits a thread 54 to be stitched
through the cap and the cushioning insert 44, thereby connecting
the cap 42 to the protective cushioning insert 44 without the
thread protruding outwardly from the cap. Other effective
connection mechanisms between the cap and the insert 44 may be
employed, so long as the flange 50 remains protruding from the cap
42. The flange 50 is thus not fixed to the insert 44 outwardly of
the groove 46, with the result that a gap 56 is defined between the
cap and the insert 44. The size of the cap center 48 is selected to
be slightly smaller than the size of the inner periphery 38 of the
pocket central opening 36.
[0026] As shown in FIG. 3, the insert 44 may be inserted into the
interior cavity 40 of the pocket 24 such that the inner periphery
38 of the pocket front layer 30 is received within the gap 56
between the cap 42 flange 50 and the insert 44. The cap 42 engages
the material of the front layer 30, and thereby holds the
protective element 22 in place. The insert 44 may be substantially
larger than the cap 42. For example, a cap 42 which is about four
inches wide and five inches high, may be connected to an insert
which is about five inches wide and ten inches high. The cap 42 may
be positioned closer to the top of the insert 44 than to the
bottom. To attach the protective element 22 to the garment 28, the
protective element is held so that the downwardly tapered insert 44
is compressed to pass through the central opening 36. The insert 44
is advanced until the fabric of the pocket front layer 30 is
received in the gap 56 beneath the beadlike ridge 52 on the rear of
the cap flange 50. The insert 44, which is readily compressed and
distorted, is then worked around the perimeter of the cap 42 so the
edge of the pocket front layer goes under the cap flange.
[0027] Any tendency for the upper portion of the insert 44 to move
downward in the pocket as the wearer's joint is flexed may be
resisted by a two-part fastener extending between the insert 44 and
the pocket front layer 30. The two-part fastener may be a
hook-and-loop fastener 58 such as VELCRO.RTM. fastener from Velcro
Industries B.V., or another conventional fastener such as a snap
fastener having a socket as one part, and a stud as the other part.
The fastener 58 has an insert portion 60 facing frontwardly and
affixed to the insert 44 above the cap, and a pocket portion 62
affixed to the pocket front layer 30 inside the pocket and facing
the garment substrate 32. When the insert 44 is in position within
the pocket 24i the two strips of hook-and-loop fastener 58 are
engaged with one another to retain the protective element 22 in
place.
[0028] The protective element 22 is thus securely fastened to the
garment, without the need for constricting bands attached directly
to the wearer, promoting greater mobility and comfort of the
wearer. Moreover, the protective element 22 is readily removed for
cleaning or replacement.
[0029] As shown in FIGS. 3 and 4, the garment 28 may be provided
with an adjustable band 64 which adjusts the fit of the pants leg
26 without itself fully encircling the wearer's leg 66. The band 64
is positioned on the interior of the garment, and may be formed of
two straps 68, at least one of which may be of an elastic material.
Both straps are fastened to the pants leg, and each has one part of
a hook-and-loop fastener 70. The pants leg 26 may be formed with a
side zipper 72 which runs upwardly from the lower end of the pants
leg, such as on ski pants. The band 64 does not cross the zipper,
but may be adjusted to tighten the rear of the pants leg before the
zipper 72 is closed. The band 64 is positioned behind and just
below the knee of the wearer.
[0030] An alternative embodiment protective pad assembly 74 is
shown in FIG. 5. The protective pad assembly 74 has a protective
element 22 as in the assembly 20, but is used in connection with a
garment 76 in which the front layer 78 does not overlie the garment
substrate. Instead the front layer 78 is continuous with or is
connected to the substrate, and the front layer is open at its rear
to the wearer's limb 66 having the joint to be protected. The front
layer 78 has an inner periphery 80 defining a central opening 82.
As in the assembly 20, the stiff cap 42 is positioned frontwardly
of the front layer 78, and the protective cushioning insert 44
extends rearwardly of the front layer, with the fabric of the front
layer engaged between the flange 50 of the cap 42 and the
cushioning insert 44. In the assembly 74, the cushioning insert 44
may engage directly against the wearer's leg, without the substrate
of the garment intervening. The assembly 74 may also be provided
with an exterior rear adjustable belt 84 in addition to or in place
of the interior adjustable band 64 shown in FIG. 4. The adjustable
belt 84 is attached to the exterior of the garment and is used to
adjust the fit of the pants leg 86 of the garment, without itself
fully encircling the wearer's leg 66. The adjustable belt 84 may be
formed of two straps 88, at least one of which may be of an elastic
material. Both straps 88 are fastened to the pants leg 86, and each
has one part of a hook-and-loop fastener 70.
[0031] An alternative embodiment protective pad assembly is shown
in FIG. 6 which is similar to the assembly 20, but which has a
garment assembly 89 with a hem or casing 91 around the inner
periphery 90 of the front layer 92 surrounding the central opening
96 through which a drawstring 94 extends. The drawstring is an
inelastic or elastic cord, and it works with a protective element
22 as described above (not shown in FIG. 6). By adjusting the
drawstring 94 and tying the ends together or by using a
conventional adjustable mechanical fastener where the ends come
together, the diameter of the central opening 96 is reduced after
the protective element 22 is in place, thereby securing the cap 42
to the front layer by sandwiching the constricted diameter opening
between the cap and the cushioning insert 44 of the protective
element. Alternatively, the cord may be an elastic member that may
be inaccessible to the user. Such a device would simply permit the
central opening to be stretched when the protective element cap is
inserted through the central opening 96. The opening would then
return to a smaller size under the force of the elastic member.
[0032] Another alternative embodiment protective pad assembly 100
is shown in FIG. 7. The assembly 100 is similar to the assembly 20,
except that the pocket 102 formed between the garment 104 substrate
106 and the front layer 108 having a central opening (not shown),
has an opening at the top to permit the protective element 22 to be
inserted between the front layer 108 and the substrate 106. The
protective element 22 is installed by first folding up a pocket
flap 112, and then inserting the element through an outer periphery
opening 116. The cap 42 is then worked through the central opening,
and secured in place as described with respect to the assembly 20.
Once the element 22 is installed, the pocket flap 112 is closed,
and secured in place with a conventional fastener, such as a
two-part hook-and-loop fastener 114. It should be noted that
although the pocket outer periphery opening 116 is shown in an
upper edge, the opening and the covering flap 112 may alternatively
be formed in a side or the bottom of the pocket.
[0033] Alternatively, the adjustable belt may be provided as a
single strap which passes through a loop fastened to the interior
of the garment, and then attaching back to itself. Or,
alternatively, the adjustable belt may be a single strap fastened
at one end to the garment and having hook and loop fastener
material which fastens to hook and loop fastener material on the
garment interior itself. Or both these alternatives may be provided
on the exterior of the garment.
[0034] It should be noted that a protective element could have a
single insert which is provided with two or more stiff caps, each
one being engagable with a separate opening in the front layer of
material. For example, as shown in FIG. 8, a combination knee and
shin guard protective assembly 120 has a protective element 121
with a stiff knee cap 122 and a stiff shin cap 124 fastened to a
single cushioning insert 126. The insert 126 is received within a
pocket 128 defined between a front layer 130 of fabric and the
front of the garment 132 pants leg 134. The front layer 130 has a
top central opening 136 with which the knee cap 122 engages, and a
lower central opening 138 with which the shin cap 124 engages. The
knee cap 122 and shin cap 124 each have protruding flanges which
engage the fabric of the front layer around the openings 136, 138
in a fashion similar to that described above with respect to the
assembly 20. The protective element 121 may be provided with hook
and loop fasteners 140 to engage with the inwardly facing surface
of the front layer 130.
[0035] It should be noted that the protective element may be formed
as a single molded plastic part, rather than as an assembly of two
parts. The protective element could be formed in the mold with two
different plastic materials introduced into the mold, one material
forming the more resilient insert, and one forming the stiffer cap.
Alternatively, the stiff cap and the outer surface of the
cushioning insert could be formed as a single part, for example of
SANTOPRENE.RTM. plastic material, and the remainder of the
cushioning insert could be formed as sheet of foam material glued
or stitched to said single part.
[0036] Another alternative embodiment protective element 142 is
shown in FIG. 9. The protective element 142 has a cushioning insert
144 with a molded plastic front wall 146 to which a foam sheet 148
is adhered. The front wall 146 has a snap fit projection 150 which
engages with a rearwardly extending snap fit protrusion 152 on the
stiff cap 154. When used with the garment 104, shown in FIG. 7, the
insert 144 is positioned within the pocket 102, and the cap is
releasably snapped into place to secure the cap 154 to the insert
144, the front layer is thereby clamped between the cap and the
cushioning insert 144. Alternatively, threaded structures may be
formed on the insert and the cap to allow the two parts to be
releasbly screwed together.
[0037] It should be further noted that the protective element may
engage with the front layer of material on the garment without
engagement between the cap and the front layer. An alternative
embodiment protective assembly 156, shown in FIG. 10, has a garment
158 with a front layer 160 having a central opening 162 which is
slightly larger than the cap 164, for example, large enough to
define about a 1/16 inch margin around the cap when it is
installed. The cap 164 is fixed to a cushioning insert 166 which is
received within the pocket 168. One half 170 of a two-part fastener
is affixed to the frontwardly facing surface 172 of the insert 166
in a strip which encircles the cap 164, and the other half 174 of
the two-part fastener is fixed to the interior of the front layer
of fabric encircling the central opening 162. The two-part fastener
is preferably VELCRO.RTM. hook and loop fastener, or multiple snap
fasteners, or other conventional fastener.
[0038] It should also be noted that a gap may be formed entirely on
structure of the stiff cap to engage the inner periphery of the
central opening in the front layer. Thus the cap can engage the
front layer with a molded groove into which the front layer
extends, without requiring the front layer to be engaged directly
against the cushioning insert.
[0039] It is understood that the invention is not limited to the
particular construction and arrangement of parts herein illustrated
and described, but embraces all such modified forms thereof as come
within the scope of the following claims.
* * * * *