U.S. patent application number 11/203931 was filed with the patent office on 2005-12-22 for controlled release bioactive agent delivery device.
Invention is credited to Anderson, Aron B., Chappa, Ralph A., de Juan, Eugene, Lawin, Laurie R., Shen, Byron C., Varner, Signe E..
Application Number | 20050281863 11/203931 |
Document ID | / |
Family ID | 33435072 |
Filed Date | 2005-12-22 |
United States Patent
Application |
20050281863 |
Kind Code |
A1 |
Anderson, Aron B. ; et
al. |
December 22, 2005 |
Controlled release bioactive agent delivery device
Abstract
The invention provides controlled release bioactive agent
delivery devices that include a body member having a direction of
extension, a longitudinal axis along the direction of extension,
and a proximal end and a distal end, wherein at least a portion of
the body member deviates from the direction of extension, and a
polymeric coated composition in contact with the body member, the
polymeric coated composition including a first polymer, a second
polymer, and a bioactive agent, wherein the first polymer and the
second polymer are hydrophobic. The invention also provides methods
of delivering a bioactive agent to a patient in a controlled
release manner, as well as methods of making controlled release
bioactive agent delivery devices.
Inventors: |
Anderson, Aron B.;
(Minnetonka, MN) ; Lawin, Laurie R.; (New
Brighton, MN) ; Shen, Byron C.; (Eden Prairie,
MN) ; de Juan, Eugene; (La Canada, CA) ;
Varner, Signe E.; (Los Angeles, CA) ; Chappa, Ralph
A.; (Prior Lake, MN) |
Correspondence
Address: |
KAGAN BINDER, PLLC
SUITE 200, MAPLE ISLAND BUILDING
221 MAIN STREET NORTH
STILLWATER
MN
55082
US
|
Family ID: |
33435072 |
Appl. No.: |
11/203931 |
Filed: |
August 15, 2005 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11203931 |
Aug 15, 2005 |
|
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10835530 |
Apr 29, 2004 |
|
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60467419 |
May 2, 2003 |
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Current U.S.
Class: |
424/427 |
Current CPC
Class: |
A61F 2310/00353
20130101; A61K 31/58 20130101; A61K 9/0051 20130101; A61P 27/02
20180101 |
Class at
Publication: |
424/427 |
International
Class: |
A61F 002/00 |
Claims
We claim:
1. A controlled release bioactive agent delivery device for
treatment of an eye, the device comprising: (a) a body member
having a direction of extension, a longitudinal axis along the
direction of extension, and a proximal end and a distal end,
wherein at least a portion of the body member deviates from the
direction of extension; and (b) a polymeric coated composition in
contact with a surface of the body member, the polymeric coated
composition comprising a first polymer, a second polymer, and a
bioactive agent, wherein the first polymer and the second polymer
are hydrophobic.
2. The device according to claim 1 wherein the polymeric coated
composition is in contact with an external surface of the body
member.
3. The device according to claim 2 wherein the polymeric coated
composition is in contact with an intermediate portion of the body
member.
4. The device according to claim 3 wherein a second polymeric
coated composition is provided at the proximal end, the distal end,
or both the proximal and distal ends of the body member, the second
polymeric coated composition being different from the polymeric
coated composition in contact with an intermediate portion of the
body member.
5. The device according to claim 4 wherein the second polymeric
coated composition comprises a lubricious coating.
6. The device according to claim 1 wherein the body member further
comprises a lumen.
7. The device according to claim 6 wherein the polymeric coated
composition is provided within the lumen.
8. The device according to claim 7 further comprising a polymeric
coated composition in contact with an external surface of the body
member.
9. The device according to claim 8 wherein the polymeric coated
composition in contact with an external surface of the body member
is different from the polymeric coated composition within the
lumen.
10. The device according to claim 1 wherein the bioactive agent is
present in an amount of 75% by weight or less of the polymeric
coated composition.
11. The device according to claim 1 wherein the bioactive agent is
present in an amount in the range of 1 .mu.g to 10 mg of bioactive
agent per cm.sup.2 of the surface area of the device.
12. The device according to claim 11 wherein the bioactive agent is
present in an amount in the range of 1 .mu.g to 5 mg per cm.sup.2
of the surface area of the device.
13. The device according to claim 1 wherein the polymeric coated
composition has a coating thickness in the range of 0.1 .mu.m to
100 .mu.m on an external surface of the body member.
14. The device according to claim 13 wherein the polymeric coated
composition has a coating thickness in the range of 5 .mu.m to 60
.mu.m.
15. The device according to claim 1 wherein the bioactive agent is
selected from anti-inflammatories, anti-proliferative agents, or
antineoplastics.
16. The device according to claim 15 wherein the bioactive agent is
selected from triamcinolone, triamcinolone acetonide, 13-cis
retinoic acid, or fluorouracil.
17. The device according to claim 1 wherein the first polymer
comprises polyalkyl(meth)acrylate, aromatic poly(meth)acrylate, or
a combination of polyalkyl(meth)acrylate and aromatic
poly(meth)acrylate, and wherein the second polymer comprises
poly(ethylene-co-vinyl acetate).
18. The device according to claim 17 wherein the first polymer
comprises polyalkyl(meth)acrylate selected from the group
consisting of polyalkyl(meth)acrylates having alkyl chain lengths
in the range of 2 to 8 carbons.
19. The device according to claim 18 wherein the first polymer
comprises poly(n-butyl)methacrylate.
20. The device according to claim 17 wherein the first polymer
comprises aromatic poly(meth)acrylate selected from the group
consisting of polyaryl(meth)acrylate, polyaralkyl(meth)acrylate,
and polyaryloxyalkyl(meth)acrylate.
21. The device according to claim 20 wherein the aromatic
poly(meth)acrylate comprises aryl groups having from 6 to 16 carbon
atoms.
22. The device according to claim 14 wherein the
poly(ethylene-co-vinyl acetate) has a vinyl acetate concentration
in the range of 10% to 90% by weight.
23. The device according to claim 1 further comprising a polymer
surface pretreatment.
24. The device according to claim 23 wherein the polymer surface
pretreatment comprises a polymer selected from silane,
polyurethane, or parylene.
25. The device according to claim 23 wherein the polymer surface
pretreatment is provided having a thickness of 1 .mu.m to 2
.mu.m.
26. The device according to claim 1 wherein the polymeric coated
composition comprises at least two coating layers.
27. The device according to claim 26 wherein the coating layers are
composed of different polymeric coated compositions.
28. The device according to claim 27 wherein each individual
coating layer comprises one or more bioactive agents, the first
polymer, the second polymer, or a combination of any two or more of
these.
29. The device according to claim 1 further comprising a cap at the
proximal end of the body member, and wherein the cap is provided
with a polymeric coated composition that is the same or different
than the polymeric coated composition in contact with the body
member.
30. The device according to claim 29 wherein the polymeric coated
composition in contact with the cap comprises one or more
antimicrobial agents, anti-inflammatory agents, or a combination of
one or more antimicrobial agents and one or more anti-inflammatory
agents.
31. A controlled release bioactive agent delivery device for
treatment of an eye, the device comprising: (a) a body member
having a direction of extension, a longitudinal axis along the
direction of extension, and a proximal end and a distal end,
wherein at least a portion of the body member deviates from the
direction of extension; and (b) a polymeric coated composition in
contact with an external surface of the body member, the polymeric
coated composition comprising a first polymer, a second polymer,
and a bioactive agent, wherein the body member has a length from
proximal to distal end that is less than 1 cm, and wherein the
polymeric coated composition has a coating weight in the range of
1822 .mu.g to 2024 .mu.g.
32. The device according to claim 31 wherein the length of the body
member is in the range of 0.25 cm to 1 cm.
33. The device according to claim 32 further comprising a cap, and
wherein the cap has a thickness of less than 1 mm, and the length
of the body member is 1.1 cm or less.
34. The device according to claim 33 wherein the cap is provided
with a polymeric coated composition that is the same or different
than the polymeric coated composition in contact with the body
member.
35. The device according to claim 34 wherein the polymeric coated
composition in contact with the cap comprises one or more
antimicrobial agents, anti-inflammatory agents, or a combination of
one or more antimicrobial agents and one or more anti-inflammatory
agents.
36. The device according to claim 31 wherein the body member is
formed of a material having a cross-section of 1 mm or less.
37. The device according to claim 36 wherein the body member is
formed of a material having a cross-section in the range of 0.25 mm
to 1 mm.
38. The device according to claim 31 further comprising a polymer
surface pretreatment.
39. The device according to claim 31 wherein the polymer surface
pretreatment comprises a polymer selected from silane,
polyurethane, or parylene.
40. The device according to claim 31 wherein the polymer surface
pretreatment is provided having a thickness of 1 .mu.m to 2
.mu.m.
41. The device according to claim 31 wherein the polymeric coated
composition comprises at least two coating layers.
42. The device according to claim 41 wherein the coating layers are
composed of different polymeric coated compositions.
43. The device according to claim 41 wherein each individual
coating layer comprises one or more bioactive agents, the first
polymer, the second polymer, or a combination of any one or more of
these.
Description
[0001] This application is a continuation of U.S. application Ser.
No. 10/835,530, filed Apr. 29, 2004, entitled "CONTROLLED RELEASE
BIOACTIVE AGENT DELIVERY DEVICE", which claims the benefit of U.S.
Provisional Application Ser. No. 60/467,419, filed May 2, 2003,
entitled "CONTROLLED RELEASE BIOACTIVE AGENT DELIVERY DEVICE,"
which applications are incorporated herein by reference in their
entirety.
FIELD OF THE INVENTION
[0002] The invention relates to a delivery device for controlled
delivery of one or more bioactive agents to a treatment site within
the body.
BACKGROUND OF THE INVENTION
[0003] Many surgical interventions involve placement of a medical
device into the body. While beneficial for treating a variety of
medical conditions, the placement of metal or polymeric devices in
the body can give rise to numerous complications. Some of these
complications include increased risk of infection, initiation of a
foreign body response (which can result in inflammation and/or
fibrous encapsulation), and initiation of a wound healing response
(which can result in hyperplasia and/or restenosis).
[0004] One approach to reducing the potential harmful effects that
can result from medical device implantation is to deliver bioactive
compounds to the vicinity of the implanted device. This approach
attempts to diminish harmful effects that arise from the presence
of the implanted device. For example, antibiotics can be released
from the surface of the device to minimize infection, and
antiproliferative drugs can be released to inhibit hyperplasia. One
benefit of the local release of bioactive agents is the avoidance
of toxic concentrations of drugs that are sometimes necessary, when
given systemically, to achieve therapeutic concentrations at the
site where they are required.
[0005] Further, medical devices can be placed in the body for
treatment of a medical condition, such as infection, disease, or
the like. In these instances, one or more bioactive agents can be
released from the device to treat the condition, in addition to, or
in place of, the bioactive agents that reduce harmful effects of
the implant itself.
[0006] Several challenges confront the use of medical devices that
release bioactive agents into a patient's body. For example,
treatment may require release of the bioactive agent(s) over an
extended period of time (for example, weeks, months, or even
years), and it can be difficult to sustain the desired release rate
of the bioactive agent(s) over such long periods of time. Further,
the device surface is preferably biocompatible and
non-inflammatory, as well as durable, to allow for extended
residence within the body. Preferred devices intended for
implantation in the body are manufactured in an economically viable
and reproducible manner, and they are preferably sterilizable using
conventional methods.
[0007] In particular, placement of implantable devices in limited
access regions of the body can present additional challenges.
Limited access regions of the body can be characterized in terms of
physical accessibility as well as therapeutic accessibility.
Factors that can contribute to physical accessibility difficulties
include the size of the region to be reached (for example, small
areas such as glands), the location of the region within the body
(for example, areas that are embedded within the body, such as the
middle or inner ear), the tissues surrounding the region (for
example, areas such as the eye or areas of the body surrounded by
highly vascularized tissue), or the tissue to be treated (for
example, when the area to be treated is composed of particularly
sensitive tissue, such as areas of the brain).
[0008] Factors that can contribute to therapeutic accessibility can
be seen, for example, in the delivery of drugs to the eye. Ocular
absorption of systemically administered pharmacologic agents is
limited by the blood ocular barrier, namely the tight junctions of
the retinal pigment epithelium and vascular endothelial cells. High
systemic doses of bioactive agents can penetrate this blood ocular
barrier in relatively small amounts, but expose the patient to the
risk of systemic toxicity. Intravitreal injection of bioactive
agents (such as drugs) is an effective means of delivering a drug
to the posterior segment of the eye in high concentrations.
However, these repeated injections carry the risk of such
complications as infection, hemorrhage, and retinal detachment.
Patients also often find this procedure somewhat difficult to
endure.
[0009] Because description of the invention will involve treatment
of the eye as an illustrative embodiment, basic anatomy of the eye
will now be described in some detail with reference to FIG. 5,
which illustrates a cross-sectional view of the eye. Beginning from
the exterior of the eye, the structure of the eye includes the iris
38 that surrounds the pupil 40. The iris 38 is a circular muscle
that controls the size of the pupil 40 to control the amount of
light allowed to enter the eye. A transparent external surface, the
cornea 30, covers both the pupil 40 and the iris 38. Continuous
with the cornea 30, and forming part of the supporting wall of the
eyeball, is the sclera 28 (the white of the eye). The conjunctiva
32 is a clear mucous membrane covering the sclera 28. Within the
eye is the lens 20, which is a transparent body located behind the
iris 38. The lens 20 is suspended by ligaments attached to the
anterior portion of the ciliary body (not illustrated in the
figures). The contraction or relaxation of these ligaments as a
consequence of ciliary muscle actions changes the shape of the lens
20, a process called accommodation, and allows a sharp image to be
formed on the retina 24. Light rays are focused through the
transparent cornea 30 and lens 20 upon the retina 24. The central
point for image focus (the visual axis) in the human retina is the
fovea (not shown in the figures). The optic nerve 42 is located
opposite the lens.
[0010] There are three different layers of the eye, the external
layer, formed by the sclera 28 and cornea 30; the intermediate
layer, which is divided into two parts, namely the anterior (iris
38 and ciliary body) and posterior (the choroid 26); and the
internal layer, or the sensory part of the eye, formed by the
retina 24. The lens 20 divides the eye into the anterior segment
(in front of the lens) and the posterior segment (behind the lens).
More specifically, the eye is composed of three chambers of fluid:
the anterior chamber 34 (between the cornea 30 and the iris 38),
the posterior chamber 36 (between the iris 38 and the lens 20), and
the vitreous chamber 22 (between the lens 20 and the retina 24).
The anterior chamber 34 and posterior chamber 36 are filled with
aqueous humor whereas the vitreous chamber 22 is filled with a more
viscous fluid, the vitreous humor.
[0011] An implantable medical device that can undergo flexion
and/or expansion upon implantation, and that is also capable of
delivering a therapeutically significant amount of a pharmaceutical
agent or agents from the surface of the device has been described.
See U.S. Pat. Nos. 6,214,901 and 6,344,035, published PCT
Application No. WO99/55396 and U.S. Patent Application Publication
Nos. 2002/0032434, 2003/0031780, and 2002/0188037.
[0012] A therapeutic agent delivery device that is particularly
suitable for delivery of a therapeutic agent to limited access
regions, such as the vitreous chamber of the eye and inner ear is
described in U.S. Patent Application Publication No. 2002/0026176
A1.
SUMMARY OF THE INVENTION
[0013] The present invention provides devices and methods for
providing one or more bioactive agents to a treatment site within
the body in a controllable manner. The invention can provide
particular advantages when used to deliver bioactive agent(s) to
limited access regions of the body. Preferred embodiments of the
invention relate to devices and methods for providing bioactive
agent(s) to treatment sites in a manner that minimizes damage and
interference with body tissues and processes. A primary function of
the inventive device is to deliver the bioactive agent(s) to a
desired treatment site within the body, and in preferred
embodiments, the device itself does not provide any other
significant function. That is, once the desired treatment of the
body has been accomplished, the device is preferably removed from
the body. Moreover, preferred embodiments of the invention provide
a device that is minimally invasive such that risks and
disadvantages associated with more invasive surgical techniques can
be reduced.
[0014] In one aspect, the invention relates to a controlled release
bioactive agent delivery device comprising (a) a body member having
a direction of extension, a longitudinal axis along the direction
of extension, and a proximal end and a distal end, wherein at least
a portion of the body member deviates from the direction of
extension; and (b) a coating composition in contact with the body
member, the coating composition comprising a bioactive agent.
Preferably, the coating composition is a polymeric coating
composition.
[0015] In another aspect, the invention relates to a controlled
release bioactive agent delivery device comprising (a) a body
member having a direction of extension, a longitudinal axis along
the direction of extension, and a proximal end and a distal end,
wherein at least a portion of the body member deviates from the
direction of extension; and (b) a polymeric coated composition in
contact with the body member, the polymeric coated composition
comprising a first polymer, a second polymer, and a bioactive
agent, wherein the first polymer comprises polyalkyl(meth)acrylate,
aromatic poly(meth)acrylate, or a combination of
polyalkyl(meth)acrylate and aromatic poly(meth)acrylate, and
wherein the second polymer comprises poly(ethylene-co-vinyl
acetate).
[0016] In another aspect, the invention provides methods for
delivering one or more bioactive agents to an implantation site
within a patient in a controllable manner. In preferred
embodiments, the invention provides devices and methods for
providing controlled release of one or more bioactive agents to
limited access regions of the body, such as the eye, ear, central
nervous system, and the like.
[0017] In yet another aspect, the invention provides methods of
making a controlled release bioactive agent delivery device
comprising (a) providing a body member having a direction of
extension, a longitudinal axis along the direction of extension,
and a proximal end and a distal end, wherein at least a portion of
the body member deviates from the direction of extension; and (b)
providing a polymeric coating composition comprising a first
polymer, a second polymer, and a bioactive agent in contact with
the body member, wherein the first polymer comprises
polyalkyl(meth)acrylate, aromatic poly(meth)acrylate, or a
combination of polyalkyl(meth)acrylate and aromatic
poly(meth)acrylate, and wherein the second polymer comprises
poly(ethylene-co-vinyl acetate).
[0018] For ease of discussion, reference will repeatedly be made to
a "bioactive agent." While reference will be made to a "bioactive
agent," it will be understood that the invention can provide any
number of bioactive agents to a treatment site. Thus, reference to
the singular form of "bioactive agent" is intended to encompass the
plural form as well.
[0019] Preferred embodiments of the invention provide the ability
to control release of a bioactive agent by manipulation of one or
more features of the controlled release device, including
formulation of the coating composition, duration of time the device
is maintained at the implantation site, and configuration of the
device. For example, the formulation of the coating composition can
be manipulated to provide controlled release of the bioactive
agent. According to the invention, the coating composition can
include any number of individual bioactive agents. Moreover, the
coating composition can include a wide variety of types of
bioactive agents, as the formulation of the coating composition
(for example, the choice and/or ratio of first polymer and second
polymer) can be manipulated to accommodate a bioactive agent of
choice. Further, the amount of bioactive agent included in the
coating composition can be manipulated to provide a desired initial
concentration of bioactive agent within the coating composition,
thereby providing a selected therapeutic amount of the bioactive
agent to the treatment site.
[0020] The duration of time the device is maintained at the
implantation site can be varied to provide a desired amount of
bioactive agent to a treatment site. For example, preferred
embodiments of the inventive device are configured to be implanted
and explanted from a patient; thus, the device can be removed from
the patient at any time an interventionalist determines a treatment
course has been completed.
[0021] In some embodiments, the configuration of the device can be
manipulated to control release of the bioactive agent. For example,
the surface area and/or size of the device can be manipulated to
control dosage of the bioactive agent(s) provided to the
implantation site. In preferred embodiments, the geometry and/or
surface area of the body member can be manipulated by choice of
wire diameter, coil spacing, device length, device diameter, and
the like. Preferably, the device provides increased surface area
for delivery of bioactive agent, as compared to a substantially
linear device having the same length and width. This increased
surface area can be desirable when the implantation site will
better accommodate a shorter device (for example, in the eye), or a
more narrow device.
[0022] Preferably, the configuration of the controlled release
device provides one or more mechanical advantages, such as a
built-in anchoring mechanism that reduces or prevents unwanted
movement of the device within the body, reduced risk of unwanted
ejection of the device from the body, and the like. Moreover,
preferred embodiments of the invention can provide minimally
invasive devices and methods for delivering one or more bioactive
agents to a treatment site within the body. Accordingly, the
invention can, in some embodiments, reduce risks of infection and
complications associated with more invasive surgical procedures, as
well as improve recovery time for patients requiring such
treatments.
[0023] In preferred embodiments, the inventive device is easily
retrievable from the body, such that the device is placed within
the body only for the required treatment duration, and is removed
upon completion of a treatment course. Preferably, the device
provides enhanced durability of the coated composition, and thus
the coated composition (minus the released bioactive agent) is
removed from the implantation site upon completion of a treatment
course. This can avoid potential harmful effects that could arise
if one or more components of the device were left within the body
beyond the treatment course (for example, if some of the coating is
sheared off the device or otherwise delaminates from the body
member).
[0024] Surprisingly, preferred embodiments of the invention provide
devices and methods of reproducibly releasing bioactive agent in a
linear manner over extended periods of time. As described herein,
in vitro elution assays of preferred embodiments of the invention
show surprisingly controllable release of bioactive agent over
time. In preferred embodiments, coating compositions having varying
formulations (in terms of polymer ratios) can provide substantially
linear release rates of bioactive agent. Based upon the in vitro
data presented herein, it is expected that in vivo release rates
will provide reproducible release rates in a linear manner over an
extended period of time. See Jaffe et al., Safety and
Pharmacokinetics of an Intraocular Fluocinolone Acetonide Sustained
Delivery Device, Investigative Ophthalmology & Visual Science,
41:3569-3575 (2000). Thus the invention can provide controlled
release of bioactive agent to an implantation site that can be
adjusted to accommodate desired treatment duration and dosage.
Because the invention provides local delivery of one or more
bioactive agents to an implantation site, the invention also
preferably avoids toxic levels of bioactive agents that can be
required during systemic treatment.
[0025] Preferably, the invention provides a surprisingly durable
controlled release device. Durability can be imparted by material
characteristics of the device, as well as structural features of
the inventive device. Regarding material characteristics of the
device, for example, durability of the device can be described in
terms of the chemical composition of the polymeric coating
composition, as well as adherence of the polymeric coating
composition to the body member. In preferred embodiments, the
polymeric coating preferably adheres to the body member
sufficiently to withstand the effect of shear forces encountered
during implant and/or explant of the device, which could otherwise
result in delamination of the coating from the body member. Such
adherence can arise from the chemical composition of the polymeric
coating, as well as the cohesion of the polymeric coating (thus
impacting the integrity of the coating).
[0026] Structural features can also provide preferred durability
characteristics to the inventive device. According to the
invention, at least a portion of the body member deviates from the
direction of extension, thereby providing a device that provides
structural durability before, during, and after implantation in the
body. The structure of the body member is preferably chosen to
effectively translate force applied by an interventionalist during
implantation and/or explantation to provide desired advanceability
(described herein) and thus withstand forces that can compromise
the structural integrity of the device. Moreover, when the surface
of the body member includes surface configurations (for example,
micro-etched surfaces, roughened surfaces, and the like), adhesion
of the polymeric coating composition to the body member surface can
be improved.
[0027] Durability of the coating composition can be assessed
utilizing such techniques as visual inspection of the integrity of
the coating on the surface of the body member (for example,
utilizing such common techniques as microscopic or spectroscopic
analysis), weight of the coating before and after implant/explant,
and the like.
[0028] These and other aspects and advantages will now be described
in more detail.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings, which are incorporated in and
constitute a part of this specification, illustrate several aspects
of the invention and together with the description of the preferred
embodiments, serve to explain the principles of the invention. A
brief description of the drawings is as follows:
[0030] FIG. 1 is a perspective view of an implantable device
according to one embodiment of the invention.
[0031] FIG. 2 is a view from the bottom of the embodiment
illustrated in FIG. 1.
[0032] FIG. 3 is a perspective view of an implantable device
according to another embodiment of the invention.
[0033] FIG. 4 is a view from the bottom of the embodiment
illustrated in FIG. 3.
[0034] FIG. 5 illustrates transcleral placement of an implantable
device according to one embodiment of the invention.
[0035] FIG. 6 is a cross-sectional view of an eye illustrating the
central visual field "A" of the eye.
DETAILED DESCRIPTION OF THE INVENTION
[0036] The embodiments of the present invention described below are
not intended to be exhaustive or to limit the invention to the
precise forms disclosed in the following detailed description.
Rather, the embodiments are chosen and described so that others
skilled in the art can appreciate and understand the principles and
practices of the present invention.
[0037] Various terms relating to the systems and methods of the
invention are used throughout the specification.
[0038] As used herein, a "coating composition" refers to one or
more vehicles (for example, solutions, mixtures, emulsions,
dispersions, blends, and the like) used to effectively coat a
surface. A "coated composition" refers to the effective combination
of bioactive agent, first polymer, and second polymer on a surface
of the controlled delivery device. The coated composition can be
formed from one or more coating compositions, or in one or more
layers, as will be apparent from the teaching herein.
[0039] As used herein, "biocompatible" means the ability of an
object to be accepted by and to function in a recipient without
eliciting a significant foreign body response (such as, for
example, an immune, inflammatory, thrombogenic, or the like
response). For example, when used with reference to one or more of
the polymers of the invention, biocompatible refers to the ability
of the polymer (or polymers) to be accepted by and to function in
its intended manner in a recipient.
[0040] As used herein, "therapeutically effective amount" refers to
that amount of a bioactive agent alone, or together with other
substances (as described herein), that produces the desired effect
(such as treatment of a medical condition such as a disease or the
like, or alleviation of pain) in a patient. During treatment, such
amounts will depend upon such factors as the particular condition
being treated, the severity of the condition, the individual
patient parameters including age, physical condition, size and
weight, the duration of the treatment, the nature of the particular
bioactive agent thereof employed and the concurrent therapy (if
any), and like factors within the knowledge and expertise of the
health practitioner. A physician or veterinarian of ordinary skill
can readily determine and prescribe the effective amount of the
bioactive agent required to treat and/or prevent the progress of
the condition.
[0041] The term "implantation site" refers to the site within a
patient's body at which the implantable device is placed according
to the invention. In turn, a "treatment site" includes the
implantation site as well as the area of the body that is to
receive treatment directly or indirectly from a device component.
For example, bioactive agent can migrate from the implantation site
to areas surrounding the device itself, thereby treating a larger
area than simply the implantation site. The term "incision site"
refers to the area of the patient's body (the skin and transdermal
area) at which an incision or surgical cut is made to implant the
device according to the invention. The incision site includes the
surgical cut, as well as the area in the vicinity of the surgical
cut, of the patient.
[0042] The term "treatment course" refers to the dosage rate over
time of one or more bioactive agents, to provide a therapeutically
effective amount to a patient. Thus, factors of a treatment course
include dosage rate and time course of treatment (total time during
which the bioactive agent(s) is administered).
[0043] The present invention is directed to methods and apparatuses
for effectively treating a treatment site within a patient's body,
and in particular for delivering bioactive agents to a limited
access region of a patient's body, such as the eye, ear, spinal
cord, brain, and joints. Such methods and apparatuses in accordance
with the present invention can advantageously be used to provide
flexibility in treatment duration and type of bioactive agent
delivered to the treatment site. In particular, the present
invention has been developed for controllably providing one or more
bioactive agents to a treatment site within the body for a desired
treatment course.
[0044] In order to be properly introduced and utilized, implantable
devices of all sorts of types are preferably designed to
accommodate needs for advanceability, manipulability, and
crossability to the distal end of the device as such is applied to
the proximal end of the device. For purposes of this application,
the following terms are given the following meaning. Advanceability
is the ability to transmit force from the proximal end of the
device to the distal end of the device. The body member of the
device should have adequate strength for advanceability and
resistance to buckling or kinking. Manipulability is the ability to
navigate tortuous vasculature or other body passages to reach the
treatment site. A more flexible distal portion is known to improve
manipulability. Thus, it can be desirable to provide a device
having a body member with some elastomeric properties to improve
flexibility in some applications. Crossability is the ability to
navigate the device across tissue barriers or narrow restrictions
in the vasculature.
[0045] Optimization of advanceability, manipulability, crossability
and torque transmission can be accomplished by carefully choosing
the device material and its physical characteristics, such as
thickness of the material forming the body member. Further, in
order to achieve a combination of desired properties at different
parts of the device itself, the device can be fabricated to combine
a plurality of components together to define a device body member.
That is, a portion of the overall length of a body member of the
device can comprise a different component than another. These one
or more portions can comprise components of different physical
characteristics and/or different materials. For example, a distal
tip portion can be provided that is more resilient than the
remainder of the device body member for better crossability and to
provide a softer leading end of the device for abutting body
internal membranes and the like. Different materials include
different metallic materials or polymeric materials from one
another, for example, or similar polymers of different densities,
fillers, crosslinking or other characteristics. In particular, a
portion of a device body member can comprise a material chosen for
flexibility to allow flexion of the device during residence within
the body (for example, in such areas as joints, where movement of
the tissues in the area is likely) while another portion can
comprise a material chosen for axial and/or torque
transmission.
[0046] According to the present invention, a device has been
developed that can be used to treat any implantation site within
the body in which it is desirable to provide controlled release of
one or more bioactive agents. In preferred embodiments, the device
can be used to provide one or more bioactive agents to a treatment
site that comprises a limited access region of the body, such as
the eye, ear, brain, spine, and joints. More specifically, the
device of the invention includes a body member having a direction
of extension and at least a portion of the body member deviating
from the direction of extension, and a polymeric coating
composition in contact with the body member. The body member and
polymeric coating composition are configured to provide controlled
release of a bioactive agent to a treatment site. As described
herein, controlled release at the treatment site can mean control
both in dosage (including dosage rate and total dosage) and
duration of treatment.
[0047] To facilitate the discussion of the invention, use of the
invention to treat an eye will be addressed. Eyes are selected as a
result of the particular difficulties encountered when treating
medical conditions of the eye, as described above. Further, in
terms of lowering the risk of damage to body tissues while
providing a superior device, the advantages of this controlled
release device can be clearly presented. However, it is understood
that the device and methods disclosed are applicable to any
treatment needs, for example, treatment of limited access regions
of the body where controlled release of a bioactive agent is
desired during treatment, such as, for example, the central nervous
system (the brain and spinal cord), the ear (such as the inner
ear), and joints.
[0048] In one aspect, the invention provides a controlled release
bioactive agent delivery device comprising: (a) a body member
having a direction of extension, a longitudinal axis along the
direction of extension, and a proximal end and a distal end,
wherein at least a portion of the body member deviates from the
direction of extension; and (b) a polymeric coated composition in
contact with the body member, the polymeric coated composition
comprising a first polymer, a second polymer, and a bioactive
agent, wherein the first polymer comprises polyalkyl(meth)acrylate,
aromatic poly(meth)acrylate, or a combination of
polyalkyl(meth)acrylate and aromatic poly(meth)acrylate, and
wherein the second polymer comprises poly(ethylene-co-vinyl
acetate).
[0049] Generally speaking, the body member of the implantable
device is the portion of the controlled release device that is
inserted into a patient. The body member can be described as
including a proximal end (which is located, upon implantation,
towards the exterior of the body), a distal end (which is located,
upon implantation, towards the interior of the body), and a
longitudinal axis. In use, at least a portion of the body member is
inserted into a patient's body. For example, in some embodiments,
it can be preferable to position less than 100% of the body member
inside the patient's body. The amount of the body member positioned
within the body can be determined by the interventionalist, based
upon such factors as desired treatment parameters, the particular
configuration of the device, the implantation site, and the
like.
[0050] The body member further includes a direction of extension,
and in preferred embodiments, at least a portion of the body member
deviates from the direction of extension. In preferred embodiments,
the body member includes at least two, three, four, five, six,
seven, eight, nine, ten, or more deviations from the direction of
extension. In some alternative embodiments, where the body does not
include multiple deviations from the direction of extension, the
body member can be provided in a "J" or a hook-type
configuration.
[0051] The deviations from the direction of extension can be
provided in any suitable configuration. Exemplary embodiments of
such deviations will be described herein for illustrative purposes
only, and without intending to be bound by any particular
embodiment described herein. The deviations need not be rounded or
arcuate. For example, in some embodiments, the body member is
provided with a Z-shaped configuration, such that the deviations
are angular. Moreover, the deviations need not be in a regular
pattern, but can alternatively be provided in a random manner, such
that the body member contains random curls or turns. In some
embodiments, the deviations are provided in a patterned
configuration about the longitudinal axis. Examples of these
patterned embodiments include coils, spirals, or patterned Z-shaped
turns in the body. Alternatively, the deviations can be provided in
a random or non-patterned configuration about the longitudinal
axis. According to these particular non-patterned embodiments, the
distance of the individual deviations from the longitudinal axis to
the outermost periphery of the body member can be selected to
provide a desired overall profile of the body member, depending
upon the application of the device. For example, it can be
desirable, in some applications, to provide an overall profile of
the body member having an hourglass shape, alternating ring
circumference shapes, and the like.
[0052] In some embodiments, the deviations from the direction of
extension can be provided in the form of rings. Such individual
rings can be concentric (that is, having a common axis, or being
coaxial about the longitudinal axis) or eccentric (deviating from a
circular path). According to these embodiments, the individual
rings are noncontiguous along the body member length, thereby
forming individual ribs at positions along the direction of
extension of the body member.
[0053] Preferred configurations of the body member are coiled or
spiral. Generally, in a coil configuration, the individual rings of
the coil rotate about the longitudinal axis, and the overall coil
is substantially symmetrical about the longitudinal axis. A
preferred coil is composed of multiple rings that are substantially
similar in circumference along the length, from proximal to distal,
of the device. In some preferred embodiments, the rings form a
spiral pattern, wherein the circumference of the rings changes over
the length of the device. Preferably, the circumference of the
rings decreases toward the distal direction of the device, so that
the largest ring circumference is located at the proximal region of
the device, and the smallest ring circumference is located at the
distal region of the device.
[0054] Inclusion of deviating portions of the body member provides
an increased surface area for delivery of a bioactive agent to an
implantation site as compared to a linear device having the same
length and/or width. This can provide advantages during use of the
device, since this configuration allows a greater surface area to
be provided in a smaller length and/or width of the device. For
example, in some applications, it can be desirable to limit the
length of the device. For example, as will be discussed in more
detail herein, it is desirable to limit the length of implants in
the eye to prevent the device from entering the central visual
field of the eye and to minimize risk of damage to the eye tissues.
By providing a body member that has at least a portion of the body
member deviating from the direction of extension, the device of the
invention has greater surface area (and thus can hold a greater
volume of bioactive agent) per length of the device without having
to make the cross section of the device, and thus the size of the
insertion incision, larger.
[0055] Still further, in preferred embodiments, the shape of the
body member can provide a built-in anchoring system that reduces
unwanted movement of the device and unwanted ejection of the device
out of the patient's body, since the shape of the body member
requires manipulation to remove it from an incision. For example,
for a coil-shaped body member, the device would require twisting,
and a Z-shaped body member would require back and forth movement,
to remove the device from the implantation site. According to some
preferred embodiments, the device does not require additional
anchoring mechanisms (such as suturing) to the body tissues, as a
result of the self-anchoring characteristics of the device itself.
As described in more detail herein, inclusion of a cap 8 on the
device can provide further anchoring features of the device.
[0056] In some embodiments, when the body member includes two or
more deviations from the direction of extension, the spacing of the
individual deviations can be selected to provide an optimum
combination of such features as increased coatable surface area,
overall dimensions of the device, and the like. For example, when
the body member is provided in the form of a coil that includes two
or more deviations from the direction of extension, the distance
between the individual coils can be selected to be equal to or
greater than the diameter of the material forming the body member.
In some aspects, if the distance between coils is less than the
diameter of the material forming the body member, the amount of
coatable surface area of the body member can decrease, since it can
be more difficult to access portions of the surface area of the
body member with the coating compositions. In one illustrative
embodiment of this aspect of the invention, the body member is
formed of a material having a diameter of 0.5 mm, and the distance
between each coil of the body member is at least 0.5 mm. These
principals can be applied to any configuration of the body member
and is not limited to coiled configurations.
[0057] The overall dimensions of the implantable device can be
selected according to the particular application. For example, the
length and/or width of the device can be selected to accommodate
the particular implantation site. Some factors that can affect the
overall dimensions of the implantable device include the potency of
any bioactive agent to be delivered (and thus the volume of
bioactive agent required, which impacts the surface area of the
device, as discussed herein), the location of the implantation site
within the body (for example, how far within the body the
implantation site is located), the size of the implantation site
(for example, a small area such as the eye or inner ear, or a
larger area, such as a joint or organ area), the tissue surrounding
the implantation site (for example, vascular tissue or hard,
calcinous tissue, such as bone), and the like.
[0058] By way of example, when the implantable device is used to
deliver bioactive agent(s) to the eye, the device is preferably
designed for insertion through a small incision that requires few
or no sutures for scleral closure at the conclusion of the surgical
procedure. As such, the device is preferably inserted through an
incision that is no more than about 1 mm in cross-section, for
example, in the range of about 0.25 mm to about 1 mm in diameter,
preferably in the range of about 0.25 mm to about 0.5 mm in
diameter. As such, the cross-section of the material forming the
body member 2 is preferably no more than about 1 mm, for example,
in the range of about 0.25 mm to about 1 mm in diameter, preferably
in the range of about 0.25 mm to about 0.5 mm in diameter. When the
material forming the body member 2 is not cylindrical, the largest
dimension of the cross-section can be used to approximate the
diameter of the body member for this purpose, for example, when the
body member cross-section is square.
[0059] When used to deliver bioactive agent(s) to the eye, the body
member of the controlled release device preferably has a total
length from its proximal end to its distal end that is less than
about 1 cm, for example, in the range of about 0.25 cm to about 1
cm. Upon implantation, the body member is positioned within the
eye, such that the portion of the controlled delivery device that
delivers bioactive agent to the eye chamber is positioned near the
posterior segment of the eye. When the controlled delivery device
includes a cap 8, the cap is preferably provided with a thickness
of less than about 1 mm, more preferably less than about 0.5 mm.
According to this particular embodiment, the total length of the
controlled delivery device is less than about 1.1 cm, preferably
less than about 0.6 cm.
[0060] Turning to FIG. 1, a preferred embodiment of the controlled
delivery device is illustrated. The controlled delivery device
includes a body member 2 having a proximal end 4 and a distal end
6. FIG. 1 illustrates the body member in a coil configuration.
According to this embodiment, the coil shape of the body member
allows the device to be screwed or twisted into the body through an
incision approximately the same size as the outer diameter of the
material forming the body member 2. Still further, the coil shape
of the body member can act as an anchoring mechanism to maintain
the controlled delivery device within the implantation site, and
can prevent unwanted movement of the device and unwanted ejection
of the device from the implantation site and/or the body. As a
result of the coil shape, the controlled delivery device is twisted
and unscrewed out of the body during removal of the device.
[0061] The distal end 6 of the body member 2 can be positioned at
any desirable location relative to the longitudinal axis of the
body member. As shown in FIGS. 1 and 2, the distal end 6 of the
body member according to one embodiment of the invention can
include a tip 10 that is spaced from the longitudinal axis. This
configuration is similar to a standard "cork screw" type
configuration. In use, the device is inserted through the incision
site and then twisted until the controlled delivery device is
properly positioned at the treatment site.
[0062] Another embodiment is shown in FIGS. 3 and 4, wherein the
distal end 6 of the body member includes tip 10 that is positioned
at the longitudinal axis of the body member 2. In some embodiments,
placement of the tip 10 of the body member 2 at the longitudinal
axis can provide advantages, such as ease of insertion of the
device at the distal end. It will be readily apparent that various
other configurations of the distal end of the body member can be
provided, depending upon the desired application.
[0063] Further, the proximal end 4 of the body member 2 can also be
positioned at any desirable location relative to the longitudinal
axis of the body member. FIGS. 1 and 3 illustrate the proximal end
4 of the body member as spaced from the longitudinal axis. However,
the proximal end 4 of the body member can be provided at the
longitudinal axis as well (not shown in the figures). In some
embodiments, placement of the proximal end 4 of the body member 2
at the longitudinal axis can provide advantages, such as ease of
fabrication of the device, increased mechanical strength, improved
translation of force (since a uniform force can be applied and
translated to the body member, with less risk of bending or other
deformation of the body member), and the like.
[0064] In general, materials used to fabricate the body member 2
are not particularly limited. In some embodiments, the body member
2 can be fabricated of a flexible material, so that small movements
of the controlled delivery device will not be translated to the
implantation site. In some embodiments, as described in further
detail herein, it can be preferable to fabricate at least the
distal end 6 of the body member 2 of a rigid, non-pliable material.
For example, when the device is designed for implantation in the
eye, it is preferable to fabricate the device of a rigid material,
to provide improved implant/explant characteristics to the device.
In some embodiments, as described herein, it can be preferable to
fabricate the body member 2 of a material having shape memory
and/or superelastic characteristics.
[0065] In some embodiments, the body member 2 can be fabricated
from any suitable material used to manufacture medical devices,
such as, for example, stainless steel (for example, 316L);
platinum; titanium; and gold; and such alloys as cobalt chromium
alloys, nitinol, or the like. In further embodiments, suitable
ceramics can be used to fabricate the body member 2, such as, for
example, silicon nitride, silicon carbide, zirconia, alumina,
glass, silica, sapphire, and the like. In still further
embodiments, the body member 2 can be fabricated of a suitable
composite material, such as composite materials commonly used to
fabricate implantable devices. Such composite materials can, in
some embodiments, provide such advantages as increased strength of
the material, as well as increased flexibility. Examples of
suitable composite materials include polymers or ceramics (such as
high density polyethylene (HDPE), ultra high molecular weight
polyethylene (UHMWPE), polymethylmethacrylate bone cement (PMMA),
dental polymer matrix (such as crosslinked methacrylate polymers),
and glass-ceramics) reinforced with fibers or particulate material
(such as carbon fibers, bone particles, silica particles,
hydroxyapatite particles, metal fibers or particles, or zirconia,
alumina, or silicon carbide particles). Nano-composite materials
are also contemplated.
[0066] In one embodiment, the body member 2 is fabricated of a
nonbiodegradable polymer. Such nonbiodegradable polymers are well
known and can include, for example, oligomers, homopolymers, and
copolymers resulting from either addition or condensation
polymerizations. Examples of suitable addition polymers include,
but are not limited to, acrylics such as those polymerized from
methyl acrylate, methyl methacrylate, hydroxyethyl methacrylate,
hydroxyethyl acrylate, acrylic acid, methacrylic acid, glyceryl
acrylate, glyceryl methacrylate, methacrylamide, and acrylamide;
and vinyls such as ethylene, propylene, styrene, vinyl chloride,
vinyl acetate, and vinylidene difluoride. Examples of condensation
polymers include, but are not limited to, nylons such as
polycaprolactam, polylauryl lactam, polyhexamethylene adipamide,
and polyhexamethylene dodecanediamide, as well as polyurethanes,
polycarbonates, polyamides, polysulfones, poly(ethylene
terephthalate), polylactic acid, polyglycolic acid,
polydimethylsiloxanes, and polyetherketone. Other suitable
nonbiodegradable polymers include silicone elastomers; silicone
rubber; polyolefins such as polypropylene and polyethylene;
homopolymers and copolymers of vinyl acetate such as ethylene vinyl
acetate 2-pyrrolidone copolymer; polyacrylonitrile butadiene;
fluoropolymers such as polytetrafluoroethylene and polyvinyl
fluoride; homopolymers and copolymers of styrene acrylonitrile;
homopolymers and copolymers of acrylonitrile butadiene styrene;
polymethylpentene; polyimides; natural rubber; polyisobutylene;
polymethylstyrene; latex; and other similar nonbiodegradable
polymers.
[0067] At least a portion of the body member 2 can deviate from the
direction of extension prior to, during, and after insertion of the
device in the body. Alternatively, the device can be fabricated of
a material having shape memory and/or superelastic characteristics
that allow the device to be deformed into a configuration that is
more easily inserted into the body. In one such embodiment, for
example, the body member can be deformed into a substantially
linear configuration, for insertion into the body. According to
this particular embodiment, the body member can return to its
original shape after it is inserted into the body. In this
embodiment, the body member of the device has a "memory shape" that
it will assume under certain conditions. For example, the body
member can have a zigzag or coiled memory shape. When the
interventionalist desires to implant the device into the body, the
interventionalist can deform the device into a substantially linear
shape for insertion of the device through an incision the size of
the cross section of the linear shaped device. Upon implantation of
the device into the body, the device can then resume its zigzag,
coiled, or other memory shape. Preferably, the overall dimensions
of the controlled delivery device (the maximum length and width)
according to these shape memory embodiments do not significantly
change by virtue of utilization of the shape memory material and
deformation of the body member for implantation and/or explantation
of the device in the body.
[0068] Shape memory alloys generally have at least two phases,
namely, a martensite phase, which has a relatively low tensile
strength and which is stable at relatively low temperatures, and an
austenite phase, which has a relatively high tensile strength and
which is stable at temperatures higher than the martensite phase.
The shape memory characteristics are imparted to the material by
heating the material to a temperature above the temperature at
which the austenite phase is stable. While the material is heated
to this temperature, the device is held in the "memory shape,"
which is the shape that is desired to be "remembered." Materials
having shape memory and/or superelastic characteristics are well
known and can include, for example, shape memory alloys (SMA) such
as nitinol (a nickel-titanium alloy), and shape memory polymers
(SMP) such as AB-polymer networks based upon oligo(e-caprolactone)
dimethylacrylates and n-butyl acrylate. Such materials and methods
of imparting shape memory characteristics are known and will not be
described further herein.
[0069] Preferably, the controlled delivery device of the invention
takes advantage of the material properties of the body member (for
example, superelastic properties) to extend the body member into a
linear shape. Once placed at the implantation site in an
unconstrained form, the body member can resume its memory
shape.
[0070] The distal end 6 of the body member can include any suitable
configuration, depending upon the application of the device and the
site of the body at which the device is to be implanted. For
example, in some embodiments, the distal end 6 can be blunt or
rounded. In preferred embodiments, the distal end 6 of the body
member is configured to pierce the body during implantation of the
device into the body. For example, the distal end 6 of the body
member can include a sharp or pointed tip. In one preferred
embodiment, the distal end 6 of the body member has a ramp-like
angle. Preferably, the device according to this embodiment can be
utilized to make an incision in the body, rather than requiring
separate equipment and/or procedures for making the incision site.
If the distal end 6 of the body member 2 is used to pierce the body
during insertion, at least the distal end 6 is preferably
fabricated of a rigid, non-pliable material suitable for piercing
the body. Such materials are well known and can include, for
example, polyimide and similar materials. In one such preferred
embodiment, the distal end 6 of the body member 2 is utilized to
pierce the eye for insertion of the controlled delivery device in
the interior of the eye.
[0071] In another preferred embodiment, the distal end 6 of the
body member 2 can be shaped or bent to form a portion (for example,
the distal-most portion of the body member) that is parallel to the
longitudinal axis. In one embodiment illustrated in FIGS. 3 and 4,
for example, the distal end 6 includes a sharp or pointed tip that
is parallel to the longitudinal axis. According to this particular
embodiment, the tip located at the distal end 6 of the body member
is perpendicular to the plane of incision, thus providing a
self-starting tip of the device. While these figures illustrate a
sharp tip of the body member, it is understood that any suitable
configuration of the distal tip can be provided, utilizing the
teaching herein.
[0072] The body member 2 can be fabricated from a solid material (a
material that does not contain a lumen) or a material containing a
lumen, as desired. In the embodiment illustrated in FIGS. 1 to 4,
for example, the body member 2 is fabricated from a solid material
that is shaped into a coil. Alternatively, the body member 2 can be
fabricated from a tubular material that includes a lumen. The
choice of a solid or lumen-containing material is not critical to
the invention and can be determined based upon availability of
materials and processing considerations.
[0073] When included, the lumen(s) can extend along the length of
the body member 2 or only a portion of the length of the body
member 2, as desired. In some embodiments, the lumen(s) can serve
as a delivery mechanism for delivery of a desired substance to the
implantation site. The substance delivered via the lumen can
comprise any of the bioactive agents described herein. The
substance delivered via the lumen can be the same or different
bioactive agent(s) from that included in the coating composition.
Further, the substance can be provided in addition to the bioactive
agent of the polymeric coating composition, or in place of the
bioactive agent. For example, in one embodiment, one or more
substances can be delivered via the lumen, and one or more
bioactive agents can be provided to the implantation site from the
coated composition.
[0074] In some embodiments, the lumen can contain a polymeric
coated composition as described herein. According to these
particular embodiments, the body member of the device can be
provided with or without a coating on its external surface. In some
such embodiments, the lumen can be utilized to deliver the
bioactive agent(s) to the implantation site. For example, the lumen
can contain the polymeric coated composition, including first
polymer, second polymer, and bioactive agent. According to this
particular embodiment, the body member can be provided with a
coating on an external surface comprising the first polymer and
second polymer only (that is, lacking any bioactive agent). Thus,
the bioactive agent is provided to the implantation site in this
embodiment principally via the lumen of the body member. In other
embodiments, the lumen can include the inventive polymeric coated
composition (including first polymer, second polymer, and bioactive
agent), and the body member is not provided with a coated
composition on its external surface.
[0075] The lumen can contain any combination of elements, as
desired. For example, in some embodiments, the lumen can include
only the substance to be delivered. In other embodiments, the lumen
can include the substance to be delivered, as well as the polymeric
coated composition. The particular combination of elements to be
included in the lumen can be selected depending upon the desired
application of the device.
[0076] When the lumen is to be provided with a substance and/or
polymeric coating composition, the lumen can be filled with the
desired substance and/or polymeric coating composition prior to
inserting the device into the body, or after the device has been
inserted into the body. When it is desired to fill the device with
the substance after insertion into the body, a port can be provided
near the proximal end 4 of the body member 2 for such purpose. The
port is in fluid communication with the lumen(s) of the body member
and can also be used for refilling the device with the substance
and/or polymeric coating composition after implantation, when
desired.
[0077] When the device includes a port, the port is preferably
designed such that the needle of an injection mechanism (for
example, a syringe) can be inserted into the port and the material
to be included in the lumen injected by the injection mechanism.
Thus, the material can travel through the port and into the
lumen(s) of the body member. The port preferably forms a snug seal
about the needle of the injection mechanism to prevent leakage of
the material out of the port around the injection mechanism and to
provide sterile injection of material into the lumen(s). If
desired, fittings or collars (not shown), through which an
injection mechanism can be inserted and which form a snug seal
about the injection mechanism, can be mounted on the port. Upon
injection of the material into the delivery device, the needle of
the injection mechanism is removed from the port and the port
sealed. Sealing can be accomplished by providing a removable cover
(not shown) on the port that can be removed for injection of the
substance and replaced when the material has been injected. In a
preferred embodiment, the port is fabricated of a self-sealing
material through which the injection mechanism can be inserted and
which seals off automatically when the injection mechanism is
removed. Such materials are known and include, for example,
silicone rubber, silicone elastomers, polyolefin, and the like.
[0078] In further embodiments, when the device includes more than
one lumen, the device can include more than one port. For example,
each lumen can be in fluid communication with a plurality of ports.
These ports are similar to the single port described above. If
desired, the lumens and ports can be arranged such that each lumen
can be filled with a different material through a corresponding
port (for example, each lumen has its own dedicated port). It can
be desirable to include more than one lumen when it is desirable to
deliver more than one additional material to the implantation
site.
[0079] In embodiments where it is desired to deliver one or more
additional substances to the implantation site via one or more
lumens, the individual lumens can include one or more apertures to
allow such delivery. In one embodiment, such apertures are provided
at the distal end 6 of the device. In other embodiments, the
apertures are provided along the length of the body member 2. The
number and size of the apertures can vary depending upon the
desired rate of delivery of the substance (when provided) and can
be readily determined by one of skill in the art. The apertures are
preferably designed such that the substance to be delivered is
slowly diffused rather than expelled as a fluid stream from the
device. For example, when the device is implanted in the eye, it is
preferable to deliver the substance through slow diffusion rather
than expulsion of the substance as a fluid stream, which can damage
the delicate tissues of the eye. In some embodiments, the polymeric
coating composition in contact with the body can provide a
particular porosity to the substance and can assist in controlling
the rate of diffusion of the substance from the lumen. When
included in the device, the particular location of the apertures
can be situated so as to deliver the substance at a particular
location once the device is implanted into the body.
[0080] In another embodiment, when the body member 2 includes a
lumen for delivery of an additional substance to the implantation
site, the material forming the body member 2 can be chosen to be
permeable (or semi-permeable) to the substance to be delivered from
the lumen. According to this particular embodiment, the material
can be chosen depending upon the particular application of the
device and the substance to be delivered and can be readily
determined by one of skill in the art. Examples of suitable
permeable materials include polycarbonates, polyolefins,
polyurethanes, copolymers of acrylonitrile, copolymers of polyvinyl
chloride, polyamides, polysulphones, polystyrenes, polyvinyl
fluorides, polyvinyl alcohols, polyvinyl esters, polyvinyl
butyrate, polyvinyl acetate, polyvinylidene chlorides,
polyvinylidene fluorides, polyimides, polyisoprene,
polyisobutylene, polybutadiene, polyethylene, polyethers,
polytetrafluoroethylene, polychloroethers, polymethylmethacrylate,
polybutylmethacrylate, polyvinyl acetate, nylons, cellulose,
gelatin, silicone rubbers, porous fibers, and the like.
[0081] According to these particular embodiments, the material used
to fabricate the body member 2 can be chosen to provide a
particular rate of delivery of the substance, which can be readily
determined by one of skill in the art. Further, the rate of
delivery of the substance can be controlled by varying the
percentage of the body member 2 formed of the permeable (or
semi-permeable) material. Thus, for example, to provide a slower
rate of delivery, the body member 2 can be fabricated of 50% or
less permeable material. Conversely, for a faster rate of delivery,
the body member 2 can be fabricated of greater than 50% of
permeable material. When one or more portions of the body member 2,
rather than the whole body member 2, is fabricated of a permeable
or semi-permeable material, the location of the permeable or
semi-permeable material can be situated so as to deliver the
substance at a particular location once the device is implanted at
the implantation site.
[0082] In another embodiment, the lumen of the body member 2 can
include impermeable dividers located along the length of the lumen.
Thus, the lumen of the body member can contain a plurality of
compartments, each of which can be filled with a different
substance, as desired. These compartments could be filled prior to
insertion through an injection port located, for example, in the
side of each compartment. In another embodiment, the device can be
filled after it is implanted by providing a plurality of conduits,
each conduit in fluid communication with a corresponding
compartment. These conduits can be provided within the wall of the
body member 2, along the circumference of the body member 2. The
substances could then be injected through a plurality of ports,
each port in fluid communication with a corresponding conduit.
Thus, a substance could be injected into the first compartment just
below the cap 8 by a port in the center of the cap 8, which
delivers the substance directly into the first compartment. A
substance injected into the second port, would flow through conduit
and would flow through an aperture in the wall of body member 2
into second compartment, and so on. The substance(s) to be
delivered can be delivered to the implantation site via any of the
methods described herein for the lumen(s).
[0083] In another embodiment, each lumen or compartment (as
desired) can be designed for selected "opening" or activation by a
laser (via heat or photodisruption). For example, a laser could be
used to create apertures in the walls of the desired lumen and/or
compartment when the particular substance is to be delivered. As
such, release of each substance could be controlled upon demand by
an interventionalist. Preferably, when a laser is utilized to
create such apertures, the wavelength and temperature are
controlled to minimize any effects on the polymeric coating
composition.
[0084] In preferred embodiments, the body member 2 can be
fabricated in a way that further increases the surface area of the
body member, preferably without increasing the overall dimensions
of the device. For example, in one embodiment, the device can be
fabricated of multiple strands of material that are entwined or
twisted around each other to form the body member 2 (for example,
multiple strands of wire can be twisted around each other to form
the body member). According to these particular embodiments, any
number of individual strands can be utilized to form the body
member, for example, 2, 3, 4, or more strands. The number of
individual strands twisted to form the body member can be selected
depending upon such factors as, for example, the desired diameter
of the material forming the body member and/or the overall body
member diameter, the desired flexibility or rigidity of the device
during insertion and/or implantation, the size of the implantation,
the desired incision size, the material used to form the body
member, and the like.
[0085] Provision of the polymeric coating composition to the body
member according to these embodiments can be achieved in any
desirable manner. For example, each individual strand can be
provided with a polymeric coating composition prior to twisting the
strands to form the body member. Alternatively, the individual,
uncoated, strands can be twisted to form the body member, and the
formed body member can be provided with the polymeric coating
composition.
[0086] In another embodiment, the surface area of the body member 2
can be increased by including surface configurations on the body
member 2. According to these embodiments, any suitable type of
surface configuration can be provided to the body member 2, such
as, for example, dimples, pores, raised portions (such as ridges or
grooves), indented portions, and the like. Surface configuration
can be accomplished by roughening the surface of the material used
to fabricate the body member 2. In one such embodiment, the surface
of the body member is roughened using mechanical techniques (such
as mechanical roughening utilizing such material as 50 .mu.m
silica), chemical techniques, etching techniques, or other known
methods. In other embodiments, surface configuration can be
accomplished by utilizing a porous material to fabricate the body
member 2. Examples of porous material are described elsewhere
herein. Alternatively, materials can be treated to provide pores in
the material, utilizing methods well known in the art. In still
further embodiments, surface configuration can be accomplished by
fabricating the body member 2 of a machined material, for example,
machined metal. The material can be machined to provide any
suitable surface configuration as desired, including, for example,
dimples, pockets, pores, and the like.
[0087] In still further embodiments, increased device surface area
can be provided by utilizing a body member configured as a threaded
shaft that is tapered or untapered, as desired. Such threaded shaft
embodiments are similar to a typical wood screw. The threaded shaft
can be fabricated using any suitable techniques, such as molding or
machining the threads of the shaft. Further, the threading on the
shaft can be a continuous spiral thread that runs continually from
the proximal to the distal end of the body member, or the threading
can be provided as noncontiguous rings about the body member.
Although these particular embodiments can require a larger incision
site for implantation of the device in a patient, in some
applications, the increased surface area provided by the threaded
shaft (discussed in more detail herein) can outweigh the larger
incision required.
[0088] In preferred embodiments, surface configuration of the body
member 2 can provide advantages, such as, for example, increased
surface area of the body member for application of the polymeric
coating composition, increased durability of the device, increased
tenacity of the polymeric coating composition to the body member
(for example, by virtue of a roughened surface, increased surface
area for adherence, and the like), enhanced removability of the
device after a desired treatment duration, and the like.
[0089] The body member 2 can include surface configurations along
its entire length, or only a portion of the length of the body
member, as desired.
[0090] As shown in FIG. 1, the body member 2 is preferably
cylindrical in shape, with a circular cross-section. However, the
cross-sectional shape of the body member 2 is not limited and, for
example, can alternatively have square, rectangular, octagonal or
other desired cross-sectional shapes.
[0091] As shown in FIGS. 1 and 3, a preferred embodiment can
include a cap 8 positioned at the proximal end 4 of the body member
2. When included in the device, the cap 8 can assist in stabilizing
the device once implanted in the body, thereby providing additional
anchoring features of the device. Preferably, the device is
inserted into the body through an incision until the cap 8 abuts
the incision on the exterior of the body. If desired, the cap 8 can
then be sutured to the body at the incision site to further
stabilize and prevent the device from moving once it is implanted
in its desired location. When the device is implanted in the eye,
for example, the device can be inserted into the eye through an
incision until the cap 8 abuts the incision. If desired, the cap 8
can then be sutured to the eye, to provide further stabilization as
discussed above.
[0092] The overall size and shape of the cap 8 is not particularly
limited, provided that irritation to the body at the incision site
is limited. Preferably, the cap 8 is sized such that it provides a
low profile. For example, the dimensions of the cap 8 are
preferably selected to provide a small surface area to accomplish
such desired features as additional anchoring characteristics of
the device, without substantially increasing the overall profile of
the device upon implantation. In some embodiments, for example, the
cap can be covered by a flap of tissue at the incision site upon
implantation, to further reduce potential irritation and/or
movement of the device at the implantation and/or incision sites.
One illustrative example described in more detail elsewhere herein
is the covering of the cap with a scleral cap upon implantation of
the device in the eye.
[0093] Further, while the cap 8 is illustrated with a circular
shape, the cap can be of any shape, for example, circular,
rectangular, triangular, square, and the like. In order to minimize
irritation to the incision site, the cap preferably has rounded
edges. The cap 8 is designed such that it remains outside the
implantation site and, as such, the cap 8 is sized so that it will
not pass into the implantation site through the incision through
which the device is inserted.
[0094] As described herein, inclusion of a cap 8 in the device can
provide additional anchoring features to the device itself.
However, in some embodiments, it can be desirable to further secure
the device to provide additional anchoring or securing features at
the implantation site. Thus, when desired, the cap 8 can be further
designed such that it can be easily sutured or otherwise secured to
the surface surrounding the incision and can, for example, contain
one or more holes (not shown) through which sutures can pass.
[0095] The materials used to fabricate the cap 8 are not
particularly limited and include any of the materials previously
described for fabrication of the body member 2. Preferably, the
materials are insoluble in body fluids and tissues with which the
device comes in contact. Further, it is preferred that the cap 8 is
fabricated of a material that does not cause irritation to the
portion of the body that it contacts (such as the area at and
surrounding the incision site). For example, when the device is
implanted into the eye, the cap 8 is preferably fabricated from a
material that does not cause irritation to the portion of the eye
that it contacts. As such, preferred materials for this particular
embodiment include, by way of example, various polymers (such as
silicone elastomers and rubbers, polyolefins, polyurethanes,
acrylates, polycarbonates, polyamides, polyimides, polyesters,
polysulfones, and the like), as well as metals (such as those
described previously for the body member).
[0096] In some embodiments, the cap 8 can be fabricated from the
same material as the body member 2. Alternatively, the cap 8 can be
fabricated from a material that is different from the body member
2. The cap 8 can be fabricated separately from the body member 2,
and subsequently attached to the body member 2, using any suitable
attachment mechanism (such as, for example, suitable adhesives or
soldering materials). For example, the cap 8 can be fabricated to
include an aperture, into which the body member 2 is placed and
thereafter soldered, welded, or otherwise attached. In alternative
embodiments, the cap 8 and body member 2 are fabricated as a
unitary piece, for example, utilizing a mold that includes both
components (the body member 2 and cap 8) of the device. The precise
method of fabricating the device can be chosen depending upon such
factors as availability of materials and equipment for forming the
components of the device.
[0097] In some embodiments, the cap 8 can be provided with a
polymeric coating composition. According to these particular
embodiments, the polymeric coating composition provided in
connection with the cap 8 can be the same as, or different from,
the polymeric coating composition provided in connection with the
body member 2. For example, the particular bioactive agent included
in the polymeric coating composition for the cap 8 can be varied to
provide a desired therapeutic effect at the incision site.
Exemplary bioactive agents that could be desirable at the incision
site include antimicrobial agents, anti-inflammatory agents, and
the like, to reduce or otherwise control reaction of the body at
the incision site. It will be readily apparent upon review of this
disclosure that the first polymer and second polymer can also be
selected for the polymeric coating composition provided in
connection with the cap 8, to provide a desired polymeric coating
composition specific for the cap, when desired.
[0098] In some embodiments, the cap 8 can include a polymeric
coated composition that is the same as the polymer coated
composition provided in connection with the body member 2.
According to these embodiments, the polymeric coating composition
can be applied in one step to the entire controlled delivery device
(body member and cap), if desired. Alternatively, the polymeric
coating composition can be applied to the cap 8 in a separate step,
for example, when the cap 8 is manufactured separately, and
subsequently attached to the body member 2.
[0099] According to the invention, a polymeric coated composition
is provided in contact with the body member of the device.
Preferably, the polymeric coated composition comprises a first
polymer, a second polymer, and a bioactive agent.
[0100] The coated composition is provided in contact with at least
a portion of the body member of the device. In some embodiments,
for example, it can be desirable to provide the coated composition
in contact with the entire surface of the body member.
Alternatively, the coated composition can be provided on a portion
of the body member (such as, for example, an intermediate portion
of the body member located between the proximal and distal ends
thereof). In some preferred embodiments, for example, it can be
desirable to provide the coated composition in contact with a
portion of the body member that does not include a sharp distal tip
of the body member. This can be desirable, for example, to reduce
risk of delamination of the coated composition at the sharp tip
and/or to maintain the sharpness of the tip. The amount of the body
member that is in contact with the coated composition can be
determined by considering such factors as the amount of bioactive
agent to be provided at the implantation site, the choice of first
polymer and/or second polymer for the coated composition, the
characteristics of the implantation site, risk of delamination of
the coated composition, and the like. For example, in some
embodiments, it can be desirable to provide the coated composition
on portions of the body member other than the proximal and distal
ends of the device, so as to reduce risk of delamination upon
implant and/or explant of the device. Optionally, such delamination
can also be minimized, in some embodiments, by providing a stepped
coating thickness, such that the coating thickness decreases
towards the proximal and/or distal ends of the body member. In
still further optional embodiments, the body member can be provided
with a coated composition at its distal and/or proximal ends that
differs from the composition of the coating at other portions of
the body member. One example of such an embodiment includes a body
member having a lubricious coating at the distal and/or proximal
end of the body member, with a different coated composition in the
intermediate portion of the body member that is located between the
proximal and distal ends of the body member. Utilizing the concepts
described herein, one of skill in the art can determine the amount
of body member to be provided in contact with the coated
composition, and/or the composition of coated composition provided
at one or more distinct regions of the body member, as desired.
[0101] Suitable first polymers, second polymers, and bioactive
agents for use in preparing coating compositions in accordance with
the invention can be prepared using conventional organic synthesis
procedures and/or are commercially available from a variety of
sources. Preferably, such polymers are either provided in a form
suitable for in vivo use in a coating composition, or are purified
for such use to a desired extent (for example, by removing
impurities) by conventional methods available to those skilled in
the art.
[0102] A coating composition can be prepared to include a solvent,
a combination of complementary polymers (first polymer and second
polymer) dissolved in the solvent, and the bioactive agent or
agents dispersed in the polymer/solvent mixture. The solvent is
preferably one in which the polymers form a true solution. The
bioactive agent can either be soluble in the solvent or form a
dispersion throughout the solvent. In use, these embodiments do not
require any mixing on the part of the user prior to application of
the coating composition to the device. In preferred embodiments,
the coating composition can provide a one-part system that can be
applied to the device in one composition. For example, U.S. Pat.
No. 6,214,901 exemplifies the use of tetrahydrofuran (THF) as a
solvent. While THF is suitable, and at times preferred for certain
coating compositions, other solvents can be used in accordance with
the invention as well, including, for example, alcohols (such as
methanol, butanol, propanol, isopropanol, and the like), alkanes
(such as halogenated or unhalogenated alkanes such as hexane and
cyclohexane), amides (such as dimethylformamide), ethers (such as
dioxolane), ketones (such as methylketone), aromatic compounds
(such as toluene and xylene), acetonitrile, and esters (such as
ethyl acetate).
[0103] The coated composition is preferably biocompatible, such
that it results in no significant induction of inflammation or
irritation when implanted in the body. In addition, the coated
composition is preferably useful under a broad spectrum of both
absolute concentrations and relative concentrations of the
polymers. In the context of the previous sentence, the physical
characteristics of the coated composition (such as tenacity,
durability, flexibility and expandability) will typically be
suitable over a broad range of polymer concentrations. Furthermore,
the ability of the invention to control the release rates of a
variety of bioactive agents can preferably be manipulated by
varying the absolute and/or relative concentrations of the polymers
and/or the bioactive agent(s).
[0104] Turning to the polymeric coating composition itself, in a
preferred embodiment, the polymeric coating composition comprises a
first polymer, a second polymer, and a bioactive agent. Preferably,
the first polymer provides one or more desirable properties, such
as compatibility with the second polymer and bioactive agent,
hydrophobicity, durability, bioactive agent release
characteristics, biocompatibility, molecular weight, and commercial
availability. Preferably, the first polymer comprises
polyalkyl(meth)acrylate, aromatic poly(meth)acrylate, or a
combination of polyalkyl(meth)acrylate and aromatic
poly(meth)acrylate.
[0105] An example of a suitable polyalkyl(meth)acrylate includes
poly(n-butyl)methacrylate. In one preferred embodiment, the
polymeric coating composition comprises poly(n-butyl)methacrylate
("pBMA") and poly(ethylene-co-vinyl acetate) copolymers as the
second polymer ("pEVA"). This composition has proven useful with
absolute polymer concentrations in the range of about 0.05% to
about 70% by weight of the coating composition. As used herein
"absolute polymer concentration" refers to the total combined
concentrations of first polymer and second polymer in the coating
composition. In one preferred embodiment, the coating composition
comprises polyalkyl(meth)acrylate (such as
poly(n-butyl)methacrylate with a weight average molecular weight in
the range of about 100 kilodaltons (kD) to about 1000 kD and a pEVA
copolymer with a vinyl acetate content in the range of about 10% to
about 90% by weight of the pEVA copolymer. In a particularly
preferred embodiment, the polymer composition comprises
polyalkyl(meth)acrylate (such as poly(n-butyl)methacrylate) with a
molecular weight in the range of about 200 kD to about 500 kD and a
pEVA copolymer with a vinyl acetate content in the range of about
30% to about 34% by weight. The concentration of the bioactive
agent in the polymeric coating composition of this embodiment can
be in the range of about 0.01% to about 90% by weight, based upon
the weight of the final coating composition.
[0106] As used herein "weight average molecular weight" or M.sub.w,
is an absolute method of measuring molecular weight and is
particularly useful for measuring the molecular weight of a polymer
preparation. The weight average molecular weight (M.sub.w) can be
defined by the following formula: 1 M W = i N i M i 2 i N i M i
[0107] wherein N represents the number of moles of a polymer in the
sample with a mass of M, and .SIGMA..sub.i is the sum of all
N.sub.iM.sub.i (species) in a preparation. The M.sub.w can be
measured using common techniques, such as light scattering or
ultracentrifugation. Discussion of M.sub.w and other terms used to
define the molecular weight of polymer preparations can be found
in, for example, Allcock, H. R. and Lampe, F. W., Contemporary
Polymer Chemistry; pg 271 (1990).
[0108] Coating compositions including aromatic poly(meth)acrylates
can provide unexpected advantages in certain embodiments. Such
advantages relate, for instance, to the ability to provide coatings
having different characteristics (such as different solubility
characteristics) than other coatings (for example, those that
include a polyalkyl(meth)acrylate polymer), while maintaining a
desired combination of other properties. Without intending to be
bound by a particular theory, it appears that the increased
solubility (particularly in more polar solvents) that is provided
by an aromatic, rather than an alkyl poly(meth)acrylate of this
invention, permits the use of poly(ethylene-co-vinyl acetate)
polymers that are themselves more polar (for example, having
significantly greater vinyl acetate concentrations) than those
typically preferred for use with the polyalkyl(meth)acrylates.
[0109] Examples of suitable aromatic poly(meth)acrylates include
polyaryl(meth)acrylates, polyaralkyl(meth)acrylates, and
polyaryloxyalkyl(meth)acrylates, in particular those with aryl
groups having from six to sixteen carbon atoms and weight average
molecular weights in the range of about 50 kD to about 900 kD.
Preferred aromatic poly(meth)acrylates include those compounds
wherein at least one carbon chain and at least one aromatic ring
are combined with acrylic groups (typically esters). For example, a
polyaralkyl(meth)acrylate or polyarylalkyl(meth)acrylate can be
made from aromatic esters derived from alcohols also containing
aromatic moieties.
[0110] Examples of polyaryl(meth)acrylates include
poly-9-anthracenylmetha- crylate, polychlorophenylacrylate,
polymethacryloxy-2-hydroxybenzophenone,
polymethacryloxybenzotriazole, polynaphthylacrylate,
polynapthylmethacrylate, poly-4-nitrophenylacrylate,
polypentachloroacrylate, polypentabromoacrylate,
polypentafluoroacrylate, polypentachloromethacrylate,
polypentabromomethacrylate, polypentafluoromethacrylate,
polyphenylacrylate, and polyphenylmethacrylate.
[0111] Examples of polyaralkyl(meth)acrylates include
polybenzylacrylate, polybenzylmethacrylate,
poly-2-phenethylacrylate, poly-2-phenethylmethacr- ylate, and
poly-1-pyrenylmethylmethacrylate.
[0112] Examples of polyaryloxyalkyl(meth)acrylates include
polyphenoxyethylacrylate, polyphenoxyethylmethacrylate, and
polyethyleneglycolphenylether acrylates and
polyethyleneglycolphenylether methacrylates with varying
polyethyleneglycol molecular weights.
[0113] The second polymer of the polymeric coating composition
preferably provides one or more desirable properties, such as
compatibility with the first polymer and bioactive agent,
hydrophobicity, durability, bioactive agent release
characteristics, biocompatibility, molecular weight, and commercial
availability, particularly when used in admixture with the first
polymer.
[0114] Examples of suitable second polymers are commercially
available and include poly(ethylene-co-vinyl acetate) having vinyl
acetate concentrations in the range of about 10% to about 90% by
weight of the pEVA copolymer, or in the range of about 20% to about
60% by weight of the pEVA copolymer, or in the range of about 30%
to about 34% by weight of the pEVA copolymer.
Poly(ethylene-co-vinyl acetate) co-polymers having lower percent
vinyl acetate can become increasingly insoluble in typical
solvents, such as THF, toluene, and the like. The second polymer
can be obtained commercially in the form of beads, pellets,
granules, and the like.
[0115] A particularly preferred coating composition in accordance
with the invention comprises polyalkyl(meth)acrylates (for example,
poly(n-butyl)methacrylate) or aromatic poly(meth)acrylates (for
example, polybenzyl(meth)acrylates) and poly(ethylene-co-vinyl
acetate) copolymers. This particular composition has proven useful
with absolute polymer concentrations (as defined herein) in the
range of about 0.05% to about 70% by weight of the total coating
composition, more preferably in the range of about 0.25% to about
10% by weight of the total coating composition.
[0116] In one preferred embodiment, the polymer composition
includes a first polymer with a weight average molecular weight in
the range of about 100 kD to about 500 kD, and a pEVA copolymer
with a vinyl acetate content in the range of about 10% to about 90%
by weight, and more preferably in the range of about 20% to about
60% by weight. In a particularly preferred embodiment, the polymer
composition includes a first polymer with a weight average
molecular weight in the range of about 200 kD to about 500 kD, and
a pEVA copolymer with a vinyl acetate content in the range of about
30% to about 34% by weight.
[0117] In preferred embodiments, the coating composition comprises
a bioactive agent. For purposes of the description herein,
reference will be made to "bioactive agent," but it is understood
that the use of the singular term does not limit the application of
bioactive agents contemplated, and any number of bioactive agents
can be provided using the teaching herein. As used herein,
"bioactive agent" refers to an agent that affects physiology of
biological tissue. Bioactive agents useful according to the
invention include virtually any substance that possess desirable
therapeutic characteristics for application to the implantation
site.
[0118] Exemplary bioactive agents include, but are not limited to,
thrombin inhibitors; antithrombogenic agents; thrombolytic agents;
fibrinolytic agents; vasospasm inhibitors; calcium channel
blockers; vasodilators; antihypertensive agents; antimicrobial
agents, such as antibiotics (such as tetracycline,
chlortetracycline, bacitracin, neomycin, polymyxin, gramicidin,
cephalexin, oxytetracycline, chloramphenicol, rifampicin,
ciprofloxacin, tobramycin, gentamycin, erythromycin, penicillin,
sulfonamides, sulfadiazine, sulfacetamide, sulfamethizole,
sulfisoxazole, nitrofurazone, sodium propionate), antifungals (such
as amphotericin B and miconazole), and antivirals (such as
idoxuridine trifluorothymidine, acyclovir, gancyclovir,
interferon); inhibitors of surface glycoprotein receptors;
antiplatelet agents; antimitotics; microtubule inhibitors;
anti-secretory agents; active inhibitors; remodeling inhibitors;
antisense nucleotides; anti-metabolites; antiproliferatives
(including antiangiogenesis agents); anticancer chemotherapeutic
agents; anti-inflammatories (such as hydrocortisone, hydrocortisone
acetate, dexamethasone 21-phosphate, fluocinolone, medrysone,
methylprednisolone, prednisolone 21-phosphate, prednisolone
acetate, fluoromethalone, betamethasone, triamcinolone,
triamcinolone acetonide); non-steroidal anti-inflammatories (such
as salicylate, indomethacin, ibuprofen, diclofenac, flurbiprofen,
piroxicam); antiallergenics (such as sodium chromoglycate,
antazoline, methapyriline, chlorpheniramine, cetrizine, pyrilamine,
prophenpyridamine); anti-proliferative agents (such as 13-cis
retinoic acid); decongestants (such as phenylephrine, naphazoline,
tetrahydrazoline); miotics and anti-cholinesterase (such as
pilocarpine, salicylate, carbachol, acetylcholine chloride,
physostigmine, eserine, diisopropyl fluorophosphate, phospholine
iodine, demecarium bromide); mydriatics (such as atropinsurface,
cyclopentolate, homatropine, scopolamine, tropicamide, eucatropine,
hydroxyamphetamine); sympathomimetics (such as epinephrine);
antineoplastics (such as carmustine, cisplatin, fluorouracil);
immunological drugs (such as vaccines and immune stimulants);
hormonal agents (such as estrogens, estradiol, progestational,
progesterone, insulin, calcitonin, parathyroid hormone, peptide and
vasopressin hypothalamus releasing factor); beta adrenergic
blockers (such as timolol maleate, levobunolol HCl, betaxolol HCl);
immunosuppressive agents, growth hormone antagonists, growth
factors (such as epidermal growth factor, fibroblast growth factor,
platelet derived growth factor, transforming growth factor beta,
somatotropin, fibronectin); carbonic anhydrase inhibitors (such as
dichlorophenamide, acetazolamide, methazolamide); inhibitors of
angiogenesis (such as angiostatin, anecortave acetate,
thrombospondin, anti-VEGF antibody); dopamine agonists;
radiotherapeutic agents; peptides; proteins; enzymes; extracellular
matrix components; ACE inhibitors; free radical scavengers;
chelators; antioxidants; anti-polymerases; photodynamic therapy
agents; gene therapy agents; and other therapeutic agents such as
prostaglandins, antiprostaglandins, prostaglandin precursors, and
the like.
[0119] The particular bioactive agent, or combination of bioactive
agents, can be selected depending upon one or more of the following
factors: the application of the controlled delivery device, the
medical condition to be treated, the anticipated duration of
treatment, characteristics of the implantation site, the number and
type of bioactive agents to be utilized, and the like.
[0120] The concentration of the bioactive agent in the coating
composition can be provided in the range of about 0.01% to about
90% by weight, based on the weight of the final coating
composition. Preferably, the bioactive active agent is present in
the coating composition in an amount in the range of about 75% by
weight or less, preferably about 50% by weight or less. The amount
of bioactive agent in the coating composition can be in the range
of about 1 .mu.g to about 10 mg, or about 100 .mu.g to about 1500
.mu.g, or about 300 .mu.g to about 1000 .mu.g.
[0121] The coating composition can be applied to the controlled
delivery device using any suitable methods. For example, the
coating composition can be applied by dipping, spraying, and other
common methods for applying coating compositions to implantable
devices. The suitability of the coating composition for use on a
particular material, and in turn, the suitability of the coated
composition, can be evaluated by those skilled in the art, given
the present description.
[0122] In some aspects, the coating composition can be applied to
the controlled delivery device utilizing an ultrasonic spray head
as described in Example 2. As described in Example 2, the cap of
the controlled delivery device can be supported with a pin vice
during the coating procedure.
[0123] In some embodiments, the surface of the body member can be
pretreated prior to provision of the coating composition. Any
suitable surface pretreatment commonly employed in coating
implantable devices can be utilized in accordance with the
invention, including, for example, treatment with silane,
polyurethane, parylene, and the like. For example, Parylene C
(commercially available from Union Carbide Corporation), one of the
three primary variants of parylene, can be used to create a polymer
layer on the surface of a medical device. Parylene C is a
para-xylylene containing a substituted chlorine atom, which can be
coated by delivering it in a vacuum environment at low pressure as
a gaseous polymerizable monomer. The monomer condenses and
polymerizes on substrates at room temperature, forming a matrix on
the surface of the medical device. The coating thickness can be
controlled by pressure, temperature, and the amount of monomer
used. The parylene coating provides an inert, non-reactive
barrier.
[0124] In some embodiments, the coated composition comprises at
least two layers, wherein each layer comprises the same coated
composition, or different coated compositions. In one such
embodiment, a first layer having either bioactive agent alone, or
bioactive agent(s) together with one or more of the polymers (first
polymer and/or second polymer) is applied, after which one or more
additional layers are applied, each with or without bioactive
agent. These different layers, in turn, can cooperate in the
resultant composite coating to provide an overall release profile
having certain desired characteristics, and is particularly
preferred for use with bioactive agents having high molecular
weight. According to the invention, the composition of individual
layers of the coating can include any one or more of the following:
one or more bioactive agents, the first polymer, and/or the second
polymer, as desired.
[0125] Preferably, the coating composition is applied to the body
member of the controlled delivery device surface in one or more
applications. The method of applying the coating composition to the
body member is typically governed by such factors as the geometry
of the device and other process considerations. The coated
composition can be subsequently dried by evaporation of the
solvent. The drying process can be performed at any suitable
temperature, (for example, room temperature or elevated
temperature), and optionally with the assistance of vacuum.
[0126] In some preferred embodiments, the coating composition is
applied to the body member under conditions of controlled relative
humidity. As used herein, "relative humidity" is the ratio of the
water vapor pressure (or water vapor content) to the saturation
vapor pressure (or the maximum vapor content) at a given
temperature of the air. The saturation vapor pressure in the air
varies with air temperature: the higher the temperature, the more
water vapor it can hold. When saturated, the relative humidity in
the air is 100% relative humidity. According to some embodiments of
the invention, the coating composition can be applied to the body
member under conditions of increased or decreased relative humidity
as compared to ambient humidity.
[0127] According to the invention, humidity can be controlled in
any suitable manner, including at the time of preparing and/or
applying the coating composition to the body member. For example,
when humidity is controlled at the time of preparing the coating
composition, the water content of the coating composition can be
adjusted, before and/or after the coating composition is applied to
the body member. When humidity is controlled at the time of
applying the coating composition, the coating composition can be
applied to the body member in a confined chamber or area adapted to
provide a relative humidity that differs from ambient humidity.
Generally, it has been found that applying coating compositions
under conditions of increased humidity will typically accelerate
release of the bioactive agent, while applying coating compositions
under conditions of decreasing humidity levels will tend to
decelerate release of the bioactive agent. As contemplated in the
invention, even ambient humidity can be considered "controlled"
humidity if it has been correlated with and determined to provide a
corresponding controlled release of the bioactive agent.
[0128] Moreover, and particularly when coating a plurality of
coating compositions onto the body member of the controlled
delivery device to provide the final coated composition, humidity
can be controlled in different ways (for example, using a
controlled environment as compared to adjusting the water content
of the coating composition) and/or at different levels to provide a
desired release profile for the resulting coated composition. As
described previously, a coated composition can be provided using a
plurality of individual steps or layers of coating composition,
including, for instance, an initial layer having only bioactive
agent (or bioactive agent with one or both polymers), over which is
coated one or more additional layers containing suitable
combinations of bioactive agent, first polymer, and/or second
polymer, the combined result of which is to provide a coated
composition of the invention.
[0129] Thus, in preferred embodiments, the invention provides the
ability to reproducibly control the release of a bioactive agent
from a controlled delivery device.
[0130] In some embodiments, a plurality of coating compositions and
corresponding coating steps can be employed, each with its own
controlled humidity (when desired), in order to provide a desired
combination of layers, each with its corresponding release profile.
Those skilled in the art will appreciate the manner in which the
combined effect of these various layers can be used and optimized
to achieve various effects in vivo.
[0131] In yet another embodiment, the desired release rate of the
bioactive agent from the coated composition can be selected by
applying the coating composition to surfaces at a plurality of
different humidity levels, and evaluating the corresponding release
profiles to determine a controlled humidity level corresponding to
a desired profile. In one such embodiment, for instance, the
coating composition is applied to the device under relative
humidity controlled at a level in the range of about 0% to about
95% relative humidity (at a given temperature, in the range of
about 15.degree. C. to about 30.degree. C.), and more preferably in
the range of about 0% to about 50% relative humidity. Without
intending to be bound by a particular theory, it has been found
that potential differences in the ambient humidity, as between
coating runs at the same location, and/or as between different
coating locations, can vary significantly, and in a manner that
might affect such properties as the release of the bioactive agent.
By using a controlled humidity, the invention can provide a coated
composition that displays significantly more controllable and
reproducible release characteristics.
[0132] The coating composition of the invention can be provided in
any suitable form, for example, in the form of a true solution, or
fluid or paste-like emulsion, mixture, dispersion, or blend. In
turn, the coated composition will generally result from the removal
of solvents or other volatile components and/or other
physical-chemical actions (for example, heating or illumination)
affecting the coated composition in situ upon the controlled
delivery device surface.
[0133] The overall weight of the coated composition upon the
surface of the controlled delivery device is typically not
critical. The weight of the coated composition attributable to the
bioactive agent can be in the range of about 1 .mu.g to about 10 mg
of bioactive agent per cm.sup.2 of the surface area of the
controlled delivery device. In some embodiments, the surface area
can comprise all or a portion of the body member 2 of the device.
In alternative embodiments, the surface area can comprise the body
member 2 and the cap 8 of the device. Preferably, the weight of the
coated composition attributable to the bioactive agent is in the
range of about 0.01 mg to about 10 mg of bioactive agent per
cm.sup.2 of the surface area of the controlled delivery device.
This quantity of bioactive agent is generally effective to provide
adequate therapeutic effect under physiological conditions. As used
herein, the surface area is the macroscopic surface area of the
device.
[0134] In preferred embodiments, the final coating thickness of the
coated composition on the controlled delivery device will typically
be in the range of about 0.1 .mu.m to about 100 .mu.m, or in the
range of about 5 .mu.m to about 60 .mu.m. This level of coating
thickness is generally effective to provide a therapeutically
effective amount of bioactive agent to the implantation site under
physiological conditions. The final coating thickness can be
varied, and at times be outside the preferred ranges identified
herein, depending upon such factors as the total amount of
bioactive agent to be included in the coated composition, the type
of bioactive agent, the number of bioactive agents to be included,
the treatment course, the implantation site, and the like.
[0135] Thickness of the coated composition on the controlled
delivery device can be assessed using any suitable techniques. For
example, portions of the coated composition can be delaminated by
freezing the coated controlled delivery device, for example,
utilizing liquid nitrogen. The thickness at the edge of a
delaminated portion can then be measured by optical microscopy.
Other visualization techniques known in the art can also be
utilized, such as microscopy techniques suitable for visualization
of coatings having the thickness described herein of the
invention.
[0136] In preferred embodiments, the controlled delivery device is
sterilized utilizing common sterilization techniques, prior to
implantation into the body. Sterilization can be accomplished, for
example, utilizing ethylene oxide or gamma sterilization, as
desired. In preferred embodiments, sterilization techniques
utilized do not affect the polymeric coated composition (for
example, by affecting release of the bioactive agent, stability of
the coating, and the like).
[0137] According to the invention, the controlled delivery device
preferably provides the ability to deliver one or more bioactive
agents in a controlled release manner. As used herein, "controlled
release" refers to release of a compound (for example, a bioactive
agent) into a patient's body at a desired dosage (including dosage
rate and total dosage) and duration of treatment. For example, the
particular composition of the coating composition (including the
amounts and ratios of the individual components of the coating
composition) can be modified to achieve a desired release profile
(amount of bioactive agent released from the coating composition
per unit time) of the bioactive agent. While not intending to be
bound by one particular theory, the release kinetics of the
bioactive agent in vivo are thought to generally include both a
short term ("burst") release component, within the order of minutes
to hours or less after implantation of the device, and a longer
term release component, which can range from on the order of hours
to days or even months of useful release. As used herein, the
acceleration or deceleration of bioactive agent release can include
either or both of these release kinetics components.
[0138] The desired release profile of the bioactive agent can
depend upon such factors as the particular bioactive agent
selected, the number of individual bioactive agents to be provided
to the implantation site, the therapeutic effect to be achieved,
the duration of the implant in the body, and other factors known to
those skilled in the art.
[0139] The ability to provide controlled release of a bioactive
agent at an implantation site can provide many advantages. For
example, the controlled delivery device can be maintained at an
implantation site for any desired amount of time, and the release
kinetics of the bioactive agent can be adjusted to deliver the
total amount of bioactive agent, at the desired rate, to achieve a
desired therapeutic effect. In some embodiments, the ability to
provide controlled release of bioactive agent at the implantation
site allows implantation of only one device, which can be
maintained in place until the desired therapeutic effect is
achieved, without need to remove the device and replace the device
with a new supply of bioactive agent. Preferably, some embodiments
of the invention avoid the need to refill a reservoir of bioactive
agent at the implantation site. In some embodiments, the controlled
delivery device can avoid the need for systemic application of
bioactive agents, which can harm other tissues of the body.
[0140] The controlled delivery device can be utilized to deliver
any desired bioactive agent or combination of bioactive agents to
the eye, such as the bioactive agents described herein. The amount
of bioactive agent(s) delivered over time is preferably within the
therapeutic level, and below the toxic level. For example, a
preferred target dosage for triamcinolone acetonide for use in
treating diseases or disorders of the eye is preferably in the
range of about 0.5 .mu.g/day to about 2 .mu.g per day. Preferably,
the treatment course is greater than 6 months, more preferably
greater than one year. Thus, in preferred embodiments, the
bioactive agent is released from the coated composition in a
therapeutically effective amount for a period of 6 months or more,
or 9 months or more, or 12 months or more, or 36 months or more,
when implanted in a patient.
[0141] Preferred embodiments of the invention provide a controlled
delivery device that can release bioactive agent at a constant rate
over extended periods of time. Moreover, the controlled delivery
device preferably provides the ability to control the rate of
release of bioactive agent by altering the formulation of the
coating composition (for example, by providing the first polymer
and second polymer in different relative amounts, and/or by
altering the amount of bioactive agent included in the coating
composition). As illustrated in the Examples, preferred coated
compositions can provide release of a bioactive agent in a
reproducible manner, for varying time periods, over a range of
release rates. In the Examples, coating compositions having varying
amounts of poly(ethylene-co-vinyl acetate) relative to the amount
of poly(n-butyl)methacrylate, and a constant amount of a bioactive
agent, were prepared and coated onto stainless steel substrates.
The release rates of bioactive agent from the coated composition
were determined in PBS utilizing the Elution Assay described
herein. Results illustrated that the bioactive agent could be
released from the coated composition for surprisingly long periods
of time in vitro. Moreover, the coating compositions could be
formulated to provide substantially linear release rates. Based
upon the observed release rates in vitro, it is expected that in
vivo release rates will be higher than those in PBS. See Jaffe et
al., supra. Differences in release rates were observed among the
coated compositions, which relate to differences in polymer
composition of the coated compositions. Thus, in preferred
embodiments, the polymer composition of the coating compositions
can be manipulated to control the release rate of the bioactive
agent.
[0142] Use of the controlled delivery device can be further
understood from the following discussion relating to a method for
controlled release of a bioactive agent to the eye and with
reference to FIGS. 5 and 6. However, it will be understood that the
principles described below can be applied to any implantation site
within a patient's body.
[0143] In accordance with the invention, the controlled delivery
device is fabricated, utilizing the teaching herein, in preparation
for the surgical procedure. An incision in the body is made to
provide access to the implantation site. For example, when used to
deliver bioactive agent to the eye, a sclerotomy is created for
insertion of the controlled delivery device. Conventional
techniques can be used for the creation of the sclerotomy. Such
techniques include the dissection of the conjunctiva 32 and the
creation of pars plana scleral incisions through the sclera 28. As
shown in FIGS. 5 and 6, the dissection of the conjunctiva 32
typically involves pulling back the conjunctiva 32 about the eye so
as to expose large areas of the sclera 28, and the clipping or
securing of the conjunctiva 32 in that pulled back state (the
normal position of the conjunctiva is shown in phantom). In other
words, the sclera 28 is exposed only in the areas where the pars
plana scleral incisions are to be made. Surgical instruments used
in the procedure are then passed through these incisions. Thus, the
incisions should be made large enough to accommodate the
instruments required for the procedure.
[0144] Alternatively, the creation of the sclerotomy can be
accomplished by use of an alignment device and method, such as that
described in U.S. patent application Ser. No. 09/523,767, that
enables sutureless surgical methods and devices thereof. In
particular, such methods and devices do not require the use of
sutures to seal the openings through which instruments are
inserted. The alignment devices are inserted through the
conjunctiva and sclera to form one or more entry apertures.
Preferably, the alignment devices are metal or polyimide cannulas
through which the surgical instruments used in the procedure are
inserted into the eye.
[0145] In further embodiments, the device can be implanted directly
through a self-starting transconjunctival trans-scleral "needle
stick." For example, the body member 2 of the device can include a
sharp tip 10, such as that illustrated in FIG. 3. According to this
embodiment, the sharp tip 10 can be utilized to pierce the body and
thereby create the incision site and access to the implantation
site. In this case, no conjunctival surgery or extraneous alignment
device is necessary.
[0146] In further embodiments, the conjunctival tissue can be
dissected to expose a portion of the pars plana region, and a
needlestick can be made into the sclera in the exposed region. A
self-starting coil that includes a sharp tip is then inserted
through the pars plana at the site of the needlestick, and the coil
is rotated through the sclera until the cap of the device abuts the
sclera. In some preferred embodiments, the needlestick is smaller
than the diameter of the body member of the implantable device (for
example, a 30-gauge needlestick can be used with an implantable
device having a body member with a diameter of 0.5 mm or less). The
conjunctival tissue is then pulled over the cap, to provide a flap
or "seal" over the device, thus minimizing irritation of the
implantation site, foreign body sensation, and the like.
Optionally, the conjunctival tissue can be further secured by a
single suture (in preferred embodiments, a biodegradable
suture).
[0147] In some embodiments, it can be preferable to create an
incision site that is slightly larger than the dimensions of the
proximal portion of the body member. For example, when the device
includes a cap 8 and is implanted into the eye, it can be
preferable to create an incision that is larger than the largest
diameter of the cap 8, such that the cap sits below the outer
surface of the sclera. For example, a partial incision in the
sclera can be made to create a scleral flap. Once the device has
been implanted, and the cap 8 is placed so that it abuts the
incision site, the scleral flap can be folded back over the device,
thus providing a covering over the cap. Alternatively, when the
proximal end of the body member does not include a cap 8, a
flap-like cover can still be utilized to cover the proximal end of
the device, in accordance with the description above. Preferably,
these embodiments minimize the contact of the proximal end (for
example, the cap 8) of the device with other body tissues, thereby
reducing such risks as irritation of body tissues, and/or
translation of movement of the eye to the device, thereby
potentially damaging eye tissues. This can provide one or more
advantages, such as reduced tendency for movement of the eye to be
translated to the controlled delivery device, since the proximal
end of the device will not be sitting at the surface of the eye and
thus in contact with other body tissues; and reduced irritation of
surrounding tissues.
[0148] The body member 2 is then inserted into the eye. For
example, in embodiments wherein the body member 2 has a coil shape,
the body member 2 is inserted into the eye by rotating or twisting
the body member 2 into the eye until the cap 8 abuts the outer
surface of the eye. In embodiments wherein the body member 2 is
fabricated of a shape memory material, the shape memory material is
first cooled to a temperature at which the martensite phase is
stable and the device is deformed, for example, into a linear
shape. The device is then inserted into the eye. To return the
device to its memory shape, the device is left unrestrained and is
simply allowed to reach a temperature (for example, by heating the
device) above the martensite phase temperature. For example, the
shape memory material can be heated by a laser to return the device
to a temperature above the martensite phase temperature. The shape
memory material can also be selected such that the martensite phase
temperature is below body temperature so that the material is
simply cooled to below body temperature, deformed to a linear
shape, and inserted into the eye. Then, as the material warms up
within the eye to body temperature, the device can return to its
remembered shape. As discussed herein, when laser application is
utilized, conditions are preferably controlled to maintain such
parameters as wavelength and temperature, to minimize adverse
effect on the polymeric coated composition.
[0149] FIG. 5 illustrates a controlled delivery device according to
one embodiment of the invention that is implanted in the eye. When
implanted into the eye, it is desirable to limit the length L of
controlled delivery devices to prevent the controlled delivery
device from entering the central visual field A (see FIG. 6). If
the implant enters the central visual field A, this can result in
blind spots in the patient's vision and can increase the risk of
damage to the retinal tissue and lens capsule. Thus, for example,
when the controlled delivery device is inserted at the pars plana
(as shown in FIG. 5), the distance from the implantation site on
the pars plana to the central visual field A is preferably less
than about 1 cm.
[0150] Optionally, after the device is implanted into the eye, the
cap 8 can then be sutured or otherwise secured to the sclera to
maintain the controlled delivery device in place. In preferred
embodiments, no further manipulation of the device is required for
delivery of one or more bioactive agents to the interior of the
eye. The conjunctiva can be adjusted to cover the cap 8 of the
device, when desired, and the surgical procedure is completed.
[0151] In other embodiments, when a lumen is included in the device
for delivery of one or more additional substances to the interior
of the eye, further steps can be included as follows. If a cover is
used to close the port(s), it is removed at this time, and if used,
a collar for providing a snug fit about the injection mechanism
(such as a syringe) is provided. The injection mechanism is then
connected with the port(s) for injection of one or more substances
to the controlled delivery device. If the port(s) are composed of
an self-sealing material through which the needle of an injection
mechanism can be inserted and which seals off automatically when
the injection mechanism is removed, the injection mechanism is
simply inserted through the port and the substance injected.
Following injection, the conjunctiva can be adjusted to cover the
cap 8 of the device, if desired.
[0152] The controlled delivery device of the invention can be used
to deliver one or more bioactive agents to the eye for the
treatment of a variety of ocular conditions such as, for example,
retinal detachment; occlusions; proliferative retinopathy;
proliferative vitreoretinopathy; diabetic retinopathy;
inflammations such as uveitis, choroiditis, and retinitis;
degenerative disease (such as age-related macular degeneration,
also referred to as AMD); vascular diseases; and various tumors
including neoplasms. In yet further embodiments, the controlled
delivery device can be used post-operatively, for example, as a
treatment to reduce or avoid potential complications that can arise
from ocular surgery. In one such embodiment, the controlled
delivery device can be provided to a patient after cataract
surgical procedures, to assist in managing (for example, reducing
or avoiding) post-operative inflammation.
[0153] In some applications, additives can further be included with
the bioactive agent and/or additional substance to be delivered to
the implantation site. Examples of suitable additives include, but
are not limited to, water, saline, dextrose, carriers,
preservatives, stabilizing agents, wetting agents, emulsifying
agents, excipients, and the like.
[0154] Once the bioactive agent has been delivered to the
implantation site, the controlled delivery device can be removed if
the required therapeutically effective amount of bioactive agent
has been delivered for treatment of the condition.
[0155] The following examples illustrate the present invention
without, however, limiting the same thereto.
EXAMPLES
[0156] Test Methods
[0157] The suitability of particular coated compositions for in
vivo use can be determined by one or more of a variety of methods,
including the Durability Test and Elution Assay. Examples of each
test are described herein.
[0158] Sample Preparation
[0159] One-millimeter diameter stainless steel wires (for example,
316 L grade) were cut into 2-centimeter lengths. The wire segments
were treated with a Parylene C coating composition (Union Carbide
Corporation), as described herein. The wire segments were weighed
on a micro-balance.
[0160] Coating compositions were prepared at a range of
concentrations in an appropriate solvent, in the manner described
herein. The coating mixtures were applied to respective wires, or
portions thereof, by dipping or spraying, and the coated wires were
allowed to dry by solvent evaporation. The coated wires were then
re-weighed. From this weight, the mass of the coatings was
calculated, which in turn permitted the mass of the coated
polymer(s) and bioactive agent(s) to be determined.
[0161] The durability of the coated composition was determined in
the following manner.
[0162] Durability Test
[0163] The Durability Test utilized was as follows. Coated devices
were prepared as described above. The coated devices were mounted
to an insertion tool that firmly engages the cap of the device
while avoiding mechanical contact with the coated portion of the
device. The devices included a distal sharp tip that was utilized
to pass through the conjunctiva and sclera and into the interior of
the eye. Cadaveric porcine eyes were obtained, and the distal sharp
tip was utilized to place the devices into the eye until the cap of
the device was flush with the sclera.
[0164] After implantation, the coated devices were immediately
removed, utilizing the insertion device used for implantation.
Devices were carefully cleaned without the use of solvents
(deionized water was used to remove any tissue adhering to the
device surface). The devices were then analyzed for surface coating
defects (such as delamination of the coating) under light
microscopy.
[0165] Elution Assay
[0166] Any suitable Elution Assay can be used to determine the
extent and/or rate of bioactive agent release from the coated
composition under physiological conditions. In general, it is
desirable that less than 50% of the total quantity of the drug to
be released is released in the first 24 hours after introduction
into physiological conditions. It is frequently desirable for
quantities of bioactive agent to be released for a duration of at
least 30 days. After all of the bioactive agent has been released,
SEM evaluation should reveal an intact coating.
[0167] The Elution Assay utilized herein was as follows. Phosphate
buffered saline (PBS, 10 mM phosphate, 150 mM NaCl, pH 7.4, aqueous
solution) was pipetted in an amount of 3 ml to 10 ml into an amber
vial with a Teflon.TM. lined cap. A wire or coil treated with the
coating composition was immersed into the PBS. A stir bar was
placed into the vial and the cap was screwed tightly onto the vial.
The PBS was stirred with the use of a stir plate, and the
temperature of the PBS was maintained at 37.degree. C. with the use
of a water bath. The sampling times were chosen based upon the
expected or desired elution rate. At the sampling time point, the
wire or coil was removed from the vial and placed into a new vial
containing fresh PBS. A UV/vis spectrophotometer was used to
determine the concentration of the drug in the PBS solution that
previously contained the wire or coil treated with the coating
composition. The cumulative amount of drug eluted versus time was
plotted to obtain an elution profile.
[0168] At the conclusion of the Elution Assay, the wire or coil was
washed with water, dried and re-weighed. Correlation between the
percent bioactive agent eluted and the percent weight loss of the
coated composition was verified.
[0169] When desired, the coating can also be evaluated by measuring
the coating thickness (for example, using a Minitest 4100 thickness
gauge), and the coating quality (such as roughness, smoothness,
evenness, and the like) can be analyzed by SEM analysis.
[0170] Nomenclature
[0171] The following abbreviations are used in the examples:
[0172] pEVA poly(ethylene-co-vinyl acetate) (SurModics, Inc., Eden
Prairie, Minn.)
[0173] PBMA poly(n-butyl)methacrylate (SurModics, Inc., Eden
Prairie, Minn.)
[0174] TA triamcinolone acetonide (Sigma-Aldrich Chemical, St.
Louis, Mo.)
[0175] In the following examples, the compositional details of each
coating composition are summarized as a ratio of the weight
percentages of polymers used to create the coating composition. For
example, a coating composition designated TA/pEVA/PBMA (50/49/1) is
made by providing, on a relative basis, 50 parts by weight
triamcinolone acetonide, 49 parts by weight poly(ethylene-co-vinyl
acetate), and 1 part by weight of poly(n-butyl)methacrylate.
Example 1
Release of Triamcinolone Acetonide From Stainless Steel Wires
[0176] Three different polymer solutions were prepared in
tetrahydrofuran (THF) in the manner provided below in order to
provide coating compositions in the form of a one-part system. The
three solutions contained varying amounts of poly(ethylene-co-vinyl
acetate), with a vinyl acetate content of 33% (w/w), relative to
the amount of poly(n-butyl)methacrylate, with an approximate weight
average molecular weight of 337 kD. Each of the three solutions
contained a constant amount of triamcinolone acetonide relative to
the total polymer weight.
[0177] The coating compositions were prepared as follows. The
polymers were initially added to the THF and dissolved overnight
while mixing on a shaker at 200 revolutions per minute (rpm) at
room temperature (approximately 20.degree. C. to 22.degree. C.).
After dissolution of the polymer, the triamncinolone acetonide was
added, and the mixture was placed back on the shaker at 100 rpm for
1 hour, to form the one-part coating composition. The compositions
prepared are summarized below in Table I:
1TABLE I Coating Compositions applied to wire surfaces. Parts by
weight Weight of Coating Coating Composition (pbw) Composition
(.mu.g) Coating 1a TA/pEVA/PBMA 50/49/1 1222 Coating 1b
TA/pEVA/PBMA 50/36/14 1266 Coating 1c TA/pEVA/PBMA 50/15/35
1204
[0178] Stainless steel wire samples were prepared for coating as
follows. The stainless steel wire was cleaned by soaking in a 6%
(by volume) solution of ENPREP-160SE (Cat. # 2108-100, Enthone-OMI,
Inc., West Haven, Conn.) in deionized water for 1 hour. After
soaking, the parts were then rinsed several times with deionized
water. After rinsing, the stainless steel wire was soaked for 1
hour at room temperature in 0.5% (by volume)
methacryloxypropyltrimethoxy silane (Cat.# M6514, Sigma Aldrich,
St. Louis, Mo.) made in a 50% (by volume) solution of deionized
water and isopropyl alcohol. The stainless steel wires were allowed
to drain and air dry. The dried wires were then placed in a
100.degree. C. oven for 1 hour.
[0179] After oven-drying, the stainless steel wires were placed in
a parylene coating reactor (PDS 2010 LABCOTER.TM. 2, Specialty
Coating Systems, Indianapolis, Ind.) and coated with 2 g of
Parylene C (Specialty Coating Systems, Indianapolis, Ind.) by
following the operating instructions for the LABCOTER.TM. system.
The resulting Parylene C coating was approximately 1-2 .mu.m
thickness.
[0180] Solutions for Coatings 1a, 1b, and 1c were sprayed onto the
Parylene C treated wires using an IVEK sprayer (IVEK Dispenser
2000, IVEK Corp., North Springfield, Vt. mounting a nozzle with a
1.0 mm (0.04 inch) diameter orifice and pressurized at 421.84
g/cm.sup.2 (6 psi). The distance from the nozzle to the wire
surface during coating application was 5 to 5.5 cm. A coating
application consisted of spraying 40 .mu.l of the coating solution
back and forth on the wire for 7 seconds. The spraying process of
the coating was repeated until the amount of TA on the wire equaled
the amount of TA listed for Coatings 1a, 1b, and 1c seen in Graph
I. The coating compositions on the wire were dried by evaporation
of solvent, approximately 8-10 hours, at room temperature
(approximately 20.degree. C. to 22.degree. C.). After drying, the
coated wires were re-weighed. From this weight, the mass of the
coating was calculated, which in turn permitted the mass of the
coated polymer(s) and bioactive agent to be determined.
[0181] The coated wires were then subjected to the Elution Assay
described above. Results of the Elution Assay for each coating
composition are illustrated in Graph I below.
[0182] The release rates of the coatings were determined for
greater than 175 days. For Coating 1c, the calculated release rate
was 0.5 .mu.g/day between days 51 and 456, and the release rate was
linear over the duration of the experiment. For Coating I a, the
calculated release rate was 4.2 .mu.g/day between days 14 and 79,
and for Coating 1b, the calculated linear release rate was 1.2
.mu.g/day between days 84 and 337. Utilizing these release rates,
it was calculated that Coating 1c would be released from the coated
composition into PBS (assuming 100% release of TA) for a period
exceeding 3 years.
[0183] As shown in the graph, Coating 1a included an initial
loading of 611 .mu.g of TA, and 600 .mu.g of the bioactive agent
was released within 190 days. Coating 1b included an initial
loading of 633 .mu.g of TA, and 631 .mu.g of the bioactive agent
was released within 372 days. Coating 1c included an initial
loading of 602 .mu.g of TA, and 240 .mu.g of the bioactive agent
was released within 456 days.
[0184] Results indicate that a bioactive agent, in this case,
triamcinolone acetonide, was predicted to elute from a coated
composition according to the invention for surprisingly long
periods of time in vitro (over three years). Further, the coating
composition can provide a substantially linear release rate over
time. Moreover, as the results indicate, the coated composition can
be varied, for example, by varying the weight ratio of the first
polymer and second polymer, to control the elution rate of a
bioactive agent, such as triamcinolone acetonide, as desired. Thus,
a treatment course can be identified by an interventionalist, and
the polymeric coating composition according to the invention can be
formulated to provide a controlled release profile to achieve the
designated treatment course. As described in more detail herein,
the release profile can be further controlled by controlling
humidity conditions of the coating composition.
[0185] At the conclusion of the Elution Assay, the wire was washed
with water, dried and re-weighed. Pre- and post-elution data for
coated compositions 1a and 1b are provided in Table II below:
2TABLE II Elution Data for Coated Compositions 1a and 1b. Coated
coil Coated coil Drug Drug % released as shown % released weight
before weight after released initial by coil weight loss as
indicated Coating elution (mg) elution (mg) (.mu.g) (.mu.g) during
elution by UV spec. 1a 25.775 25.183 592 611 97 98 1b 30.187 29.567
620 633 98 105
[0186] As shown in the results, the amount of drug released
correlated well with the initial drug weight in the coated
composition and with the percent released as indicated by the
Elution Assay.
Example 2
In Vitro Release of Triamcinolone Acetonide From Helical Coils
[0187] Two different solutions were prepared in tetrahydrofuran
(THF) as in Example 1. The compositions prepared are summarized in
Table III:
3TABLE III Coating Compositions applied to the Helical Coil. Parts
by weight Weight of coated Coating Composition (pbw) composition
(.mu.g) Coating 1d TA/pEVA/pBMA 50/27.5/22.5 1950 Coating 1e
TA/pEVA/pBMA 50/40/10 1928
[0188] Helical coils with attached caps were fabricated from the
alloy MP35N.TM. (commercially available from ESPI, Ashland, Oreg.).
The coils were cleaned in an alkaline solution, then rinsed with
deionized water. The coils underwent additional cleaning using an
isopropyl alcohol wash and rinse. The coils were dried and weighed
prior to coating.
[0189] Solutions for Coatings 1d and 1e were sprayed onto the coils
using ultrasonic coater equipment that consisted of an ultrasonic
spray head (Sono-Tek Milton, N.Y.) and syringe pump system for the
coating solution. A pin vise was used to hold the cap of the coil
and the coil was held perpendicular to the spray head and rotated.
The spray head was moved over the coil to apply the coating
composition. The spraying process was continued until the amount of
TA on the coils equaled the amount of TA listed for Coatings 1d and
1e listed in Table III. The coating compositions on the helical
coil were dried by evaporation of solvent at room temperature
(approximately 20.degree. C. to 22.degree. C.). After drying, the
coated coils were re-weighed. From this weight, the mass of the
coating was calculated, which in turn permitted the mass of the
coated polymer(s) and bioactive agent to be determined.
[0190] The coated coils were then subjected to the Elution Assay
described above. Results of the Elution Assay for each coating
composition are illustrated in Graph II below.
[0191] The release of TA was monitored over 63 days. As shown in
Graph II, Coating 1d included an initial drug load of 975 .mu.g of
TA and approximately 171 .mu.g of the bioactive agent was released
within 63 days. Coating 1e included an initial drug load of 914
.mu.g of TA and approximately 371 .mu.g of the bioactive agent was
released within 63 days. For coating 1d, the calculated release
rate was 1.6 .mu.g/day between days 20 and 63. For coating 1e, the
calculated the calculated release rate was 3.6 .mu.g/day between
days 20 and 63.
[0192] Similar to the results discussed in Example I, the elution
data for Coatings 1d and 1e indicate that a bioactive agent can be
predicted to elute from a coated composition according to the
invention for surprisingly long periods of time in vitro. Further,
the coating compositions again showed a substantially linear
release rate over time (between days 20 and 63). Similar to Example
I, results illustrated that the elution rate of the bioactive agent
can be controlled by varying the coated composition.
[0193] At the conclusion of the Elution Assay, the coils were
washed with water, dried, and reweighed. Pre- and post-elution data
for coated composition 1d and 1e along with the percent released as
indicated by the Elution Assay is provided in Table IV below:
4TABLE IV Elution Data for Coated Composition 1d and 1e. Coated
coil Coated coil Drug Drug % released as shown % released weight
before weight after released initial by coil weight loss as
indicated Coating elution (mg) elution (mg) (.mu.g) (.mu.g) during
elution by UV spec. 1d 32.392 32.213 179 975 19 18 1e 33.204 32.817
387 913.5 42 41
[0194] As shown in the results, the percent of drug released as
determined by the coil weight before and after elution correlated
well with the percent of drug released as determined by UV
spectroscopy.
Example 3
In Vivo Release of Triamcinolone Acetonide From Helical Coils
[0195] Ten coils were coated with two different formulations, Dose
A and Dose B, and were implanted into the vitreous chamber of
rabbit eyes to provide sustained release of triamcinolone
acetonide. Table V summarizes the coating compositions applied to
the coils in this Example. Dose B was designated a "fast release"
coating, and this coating composition included a relatively larger
ratio of pEVA to PBMA, as compared to the "slow release" Dose A
coating composition.
[0196] The coating solutions were prepared according to the
procedure described in Example I. The coating solutions were
applied to the coils according to the procedure described in
Example II. The coated coils were implanted into the vitreous
chamber of rabbit eyes as follows. The conjunctiva was dissected
and pulled away from the incision site, and an incision was made
into the eyes utilizing a needle stick through the sclera. A
self-starting coil that included a sharp tip was utilized to insert
the coil into the vitreous chamber of the eye. The coils were
inserted until the cap of the coils abutted the outer surface of
the eye, and the conjunctiva was pulled over the cap at the
conclusion of the insertion procedure.
[0197] Five of the Dose B and four of the Dose A coils were
implanted for 29 days. One of the Dose A coils was implanted for 11
days. After explantation of the coils, the residual drug within the
coated coils was determined. The coatings were dissolved, and the
drug and polymer were separated. The HPLC analysis consisted of a
C18 column, a gradient elution using acetonitrile and deionized
water and UV detection. The results from the solution containing
the drug was compared to a calibration curve created from freshly
prepared working standards. The amount of drug released was
calculated and plotted in Graph III below.
5TABLE V Coating Composition Applied to the Helical Coil. Dose
Weight of TA Formu- Coating Parts by in the Coated Coil # lation
Formulation weight Composition (.mu.g) 1 A TA/pEVA/pBMA 50/10/40
950 2 A TA/pEVA/pBMA 50/10/40 936 3 A TA/pEVA/pBMA 50/10/40 1012 4
A TA/pEVA/pBMA 50/10/40 911 5 A TA/pEVA/pBMA 50/10/40 932 6 B
TA/pEVA/pBMA 50/27.5/22.5 981 7 B TA/pEVA/pBMA 50/27.5/22.5 974 8 B
TA/pEVA/pBMA 50/27.5/22.5 957 9 B TA/pEVA/pBMA 50/27.5/22.5 975 10
B TA/pEVA/pBMA 50/27.5/22.5 965
[0198]
[0199] Results indicated the amount of TA released within 11 and 29
days from the Dose A implanted coated coil was approximately 92 and
126 .mu.g, respectively. The amount of TA released within 29 days
from the Dose B implanted coil was approximately 275 .mu.g. The
amount of TA released from the "fast release" formulation, Dose B,
was approximately 2.2 times the amount of TA released from the
"slow release" formulation, Dose A.
[0200] The implanted materials appeared to be well tolerated by
ocular tissue throughout the 29-day follow-up period. No anterior
or vitreous chamber inflammation was observed at either the 1-week
or 4-week post-operative examination. Similarly, there was no
elevation of intraocular pressure or conjunctival thinning
associated with the implant.
[0201] Following explantation, the Dose A and Dose B coils were
observed by 40X magnification light microscopy. No damage
(scratches, delamination, or cracks) to the coatings was
detected.
[0202] Other embodiments of this invention will be apparent to
those skilled in the art upon consideration of this specification
or from practice of the invention disclosed herein. Various
omissions, modifications, and changes to the principles and
embodiments described herein may be made by one skilled in the art
without departing from the true scope and spirit of the invention
which is indicated by the following claims. All patents, patent
documents, and publications cited herein are hereby incorporated by
reference as if individually incorporated.
* * * * *