U.S. patent application number 11/172090 was filed with the patent office on 2005-12-08 for polypeptide production in animal cell culture.
This patent application is currently assigned to Genentech, Inc.. Invention is credited to Chen, Mary, Forman, Lawrence W..
Application Number | 20050272124 11/172090 |
Document ID | / |
Family ID | 22776452 |
Filed Date | 2005-12-08 |
United States Patent
Application |
20050272124 |
Kind Code |
A1 |
Chen, Mary ; et al. |
December 8, 2005 |
Polypeptide production in animal cell culture
Abstract
A method of producing a polypeptide in fed batch cell culture is
provided which involves an initial cell growth phase and a distinct
production phase. In the initial growth stage, animal cells having
nucleic acid encoding the polypeptide are cultured at a starting
osmolality of about 280-330 mOsm in the presence of a concentration
of glucose controlled throughout the culturing to be within a range
between about 0.01 and 1 g/L. This is followed by a production
phase, where the cultured animal cells of the growth phase are
inoculated at a cell seed density of at least 1.0.times.10.sup.6
cells/mL and the cells are cultured at a starting osmolarity of
about 400-600 mOsm in the presence of a concentration of glucose
controlled throughout the culturing to be within a range between
about 0.01 and 1 g/L. Preferably, the glutamine concentration in
the cell culture medium is simultaneously controlled in order to
curtail production of lactic acid and ammonia which result from
unnecessarily high glutamine concentrations. During the growth
phase, production of potentially detrimental metabolic waste
products, such as lactic acid, is controlled thereby curtailing the
increase of osmolality due to accumulation and neutralization of
waste products. Thus, the cell growth can be improved. In the
production phase, the cell culture conditions are modified in order
to arrest or reduce cell growth and thereby direct nutrient
utilization toward production, as opposed to cell growth. Overall,
it is intended that the method results in an improvement in
specific productivity, reduction in production run times and/or an
increase in final product concentration.
Inventors: |
Chen, Mary; (Burlingame,
CA) ; Forman, Lawrence W.; (Sunnyvale, CA) |
Correspondence
Address: |
QUINE INTELLECTUAL PROPERTY LAW GROUP, P.C.
P O BOX 458
ALAMEDA
CA
94501
US
|
Assignee: |
Genentech, Inc.
South San Francisco
CA
|
Family ID: |
22776452 |
Appl. No.: |
11/172090 |
Filed: |
June 29, 2005 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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11172090 |
Jun 29, 2005 |
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10637918 |
Aug 8, 2003 |
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10637918 |
Aug 8, 2003 |
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09661161 |
Sep 13, 2000 |
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09661161 |
Sep 13, 2000 |
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09073198 |
May 4, 1998 |
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6180401 |
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09073198 |
May 4, 1998 |
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08208888 |
Mar 10, 1994 |
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5856179 |
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Current U.S.
Class: |
435/69.1 ;
435/320.1; 435/358 |
Current CPC
Class: |
C12N 2500/34 20130101;
C12N 5/0018 20130101; C12P 21/06 20130101; C12N 2500/60 20130101;
C12P 21/02 20130101; C12N 2510/02 20130101; C12N 2500/32
20130101 |
Class at
Publication: |
435/069.1 ;
435/358; 435/320.1 |
International
Class: |
C12P 021/06; C12N
005/06 |
Claims
1. A method of producing an antibody comprising: culturing an
animal cell comprising a nucleic acid encoding the antibody in fed
batch culture at a starting osmolality of about 280-330 mOsm in the
presence of glucose controlled throughout the culturing to be at a
concentration between about 0.01 and 1.0 g/L, inclusive, by adding
glucose to the cell culture as required to maintain said glucose
concentration; and recovering the antibody from the cell culture
medium.
2. A method of producing an antibody by an animal cell comprising
nucleic acid encoding the antibody in fed batch cell culture,
comprising culturing the cell at a starting osmolality of about
400-600 mOsm and controlling the glucose concentration in the cell
culture to be at a glucose concentration between about 0.01 and 1
g/L, inclusive, throughout the culturing by adding glucose to the
cell culture as required to maintain said glucose concentration and
thereby controlling the osmolality of the cell culture.
3-19. (canceled)
20. The method of claim 1 or claim 2, wherein the animal cell is
cultured in the presence of glutamine, which glutamine
concentration is controlled by adding glutamine to the cell culture
as required to maintain said glutamine concentration.
21. The method of claim 1 or claim 2 wherein the glutamine
concentration is between about 0.2 and about 2 mM.
22. The method of claim 21 wherein the glutamine concentration is
between about 0.5 and about 1 mM.
23. The method of claim 21 wherein the glucose concentration is
between about 0.2 and about 0.5 g/L.
24. The method of claim 21 wherein the glucose concentration is
between about 0.02 and about 0.2 g/L.
25. The method of claim 1 or claim 2 wherein the culture medium
contains excess amino acids.
26. The method of claim 1 or claim 2 wherein the initial cell seed
density is between about 3.times.10.sup.5 and about
1.5.times.10.sup.6 cells/mL.
27. The method of claim 1 or claim 2 wherein the animal cell is a
mammalian cell.
28. The method of claim 27 wherein the mammalian cell is a Chinese
Hamster Ovary (CHO) cell.
29. The method of claim 1 or clam 2 wherein the glucose control
comprises flow injection analysis (FIA).
Description
BACKGROUND OF THE INVENTION
[0001] I. Field of the Invention
[0002] This invention relates to a method of improving polypeptide
production in animal cell culture. In particular, it is directed to
a method of culturing mammalian cells under conditions wherein the
glucose concentration in the cell culture medium and the osmolality
of the medium are controlled, so as to either promote cell growth
or to promote recombinant polypeptide production.
[0003] II. Description of Related Art
[0004] With the advent of recombinant DNA technology the number of
polypeptides which are able to be produced in recombinant cell
culture has greatly increased. While some recombinant DNA
techniques rely on bacterial or yeast cells for the production of
polypeptides, production of polypeptides in animal cells
(especially mammalian cells) is becoming widespread, particularly
for the production of mammalian polypeptides. Similarly, cell
fusion techniques for preparing hybridomas, which may be cultured
to produce monoclonal antibodies (MAbs), are widely used.
[0005] Accordingly, techniques have been developed for enhancing
cell growth and/or polypeptide production by such genetically
modified animal cells. Several groups have looked at the effects of
osmolality on cell growth and polypeptide production. See, for
example, Stubblefield et al., Cancer Research, 20:1646-1655
(December 1960); Garcia-Perez et al., Journal of Biological
Chemistry, 264(28):16815-16821 (1989); Miner et al., Invasion
Metastasis, 1:158-174 (1981); GB 2,251,249; EP 481,791; U.S. Pat.
No. 5,151,359; U.S. Pat. No. 4,724,206; U.S. Pat. No. 5,122,469;
and WO 89/04867. Various osmolality ranges for cell growth or
polypeptide production are recommended and, generally, the
osmolality of the cell culture medium is increased via the addition
of NaCl or amino acids. However, these publications fail to
disclose a method of controlling the osmolality of the cell culture
medium by controlling the addition of the primary energy source,
glucose, to the cell culture medium.
[0006] Others have discussed the effect of glucose concentration on
cell growth and/or polypeptide production in recombinant cell
culture. See, for example, Park et al., Biotechnology and
Bioengineering, 40:686-696 (1992); Huang et al., Journal of
Biotechnology, 18:161-162 (1991); EP 387,840; Reuveny et al.,
Journal of Immunological Methods, 86:53-59 (1986); Fine et al., In
Vitro, 12(10):693-701 (1976); Dircks et al., Exp. Eye Res.,
44:951-958 (1987); Mizutani et al., Biochemical and Biophysical
Research Communications, 187(2):664-669 (September 1992); Sugiura
Biotechnology and Bioengineering, 39:953-959 (1992); WO 88/01643
Graf et al., DECHEMA Biotechnol. Conf., 3:615-618 (1989); Japanese
Patent Appln No. JP 1-101882; U.S. Pat. No. 3,926,723; WO 87/00195;
and Fleischaker, Jr., Ph.D. Thesis, Massachusetts Institute of
Technology, pp. 196-229 (June 1982).
[0007] Glacken et al., Biotechnol. Bioeng., 28: 1376-1389 (1986)
have also studied the effect of glutamine on cell cultures.
[0008] However, the concept of controlling glucose in fed-batch
cell culture in order to control osmolality within a desired range
has not been proposed by these researchers.
[0009] Accordingly, it is an object of the present invention to
provide a method of controlling fed batch cell culture conditions
for growth of animal cells so as to maintain high cell viability or
extend the period of rapid cell growth. It is a further object to
control production of potentially detrimental metabolic waste
products, such as lactic acid, during culturing of mammalian cells.
Also, it is an object to curtail the increase of osmolality, due to
accumulation and neutralization of waste products and subsequent
replacement of consumed glucose. Thus, cell viability can be
improved by controlling the osmolality and production of waste
products.
[0010] It is another object of the invention to provide a method of
manipulating fed batch cell culture conditions to increase
production of a polypeptide by animal cells which have nucleic acid
encoding the polypeptide. In the production phase, the cell culture
conditions are modified in order to arrest or curtail cell growth
and thereby direct nutrient utilization toward production, as
opposed to cell replication. Overall, it is intended that the
method results in an improvement in specific productivity,
reduction in production run times and/or an increase in final
product concentration.
[0011] It is a further object of the present invention to provide a
method of making a polypeptide which comprises initially culturing
animal cells under conditions which enhance cell growth and then,
in a production phase distinct from the cell growth phase,
culturing animal cells under conditions which increase protein
production thereby. This enables the growth phase of the production
culture to be reduced or eliminated, thereby resulting in a
concomitant decrease in the time required for optimal production of
the polypeptide of interest by the cell culture. This is
particularly desirable for products such as DNase which tend to
undergo deamidation in cell culture over protracted periods.
[0012] It is a further object of the invention to control the
osmolality of an animal cell culture to be substantially maintained
within a desired range, via control of the glucose and, optionally,
glutamine concentration in the culture medium. This is particularly
desirable insofar as the optimal osmolalities for animal cell
growth and polypeptide production by animal cells have been
identified herein.
[0013] Other objects and advantages of the present invention will
become apparent to one of ordinary skill in the art.
SUMMARY OF THE INVENTION
[0014] In accordance with the objects of the invention, a method of
growing animal cells in fed batch cell culture is provided which
comprises the steps of culturing the cells at a starting osmolality
of about 280-330 mOsm and controlling the glucose concentration in
the cell culture to be between about 0.01 and 1 g/L throughout the
culturing.
[0015] In another aspect, the invention relates to a method of
producing a polypeptide by animal cells which contain nucleic acid
encoding the polypeptide in fed batch cell culture, wherein the
starting osmolality of the cell culture is about 400-600 mOsm and
the glucose concentration in the cell culture is controlled to be
between about 0.01 and 1 g/L throughout the culturing. The starting
cell density of the cell culture is at least about
1.0.times.10.sup.6 cells/mL, preferably at least about
3.0.times.10.sup.6 cells/mL.
[0016] In yet a further aspect, a method of producing a polypeptide
in fed batch cell culture is provided which involves an initial
cell growth phase and a distinct production phase. In the initial
growth phase, animal cells having nucleic acid encoding the
polypeptide are cultured at a starting osmolarity of about 280-330
mOsm in the presence of a concentration of glucose controlled
throughout the culturing to be within a range between about 0.01
and 1 g/L. This is followed by a production phase, where the
cultured animal cells of the growth phase are inoculated at a cell
seed density of at least about 1.0.times.10.sup.6 cells/mL and the
cells are cultured at a starting osmolality of about 400-600 mOsm
in the presence of a concentration of glucose controlled throughout
the culturing to be within a range between about 0.01 and 1
g/L.
[0017] Preferably, the glutamine concentration in the cell culture
medium is simultaneously controlled in order to control production
of lactic acid and ammonia, which results from unnecessarily high
glutamine concentrations.
[0018] In the preferred embodiment, the cells are mammalian cells,
such as chinese hamster ovary (CHO) cells and the polypeptide is
DNase or TGF-.beta..
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] FIG. 1 is a schematic diagram of a glucose control system
suitable for practicing the instant invention;
[0020] FIG. 2 depicts the impact of osmolality on DNase expression
and growth of CHO cells;
[0021] FIG. 3 depicts the osmolality change during cultivation at
various controlled glucose concentrations versus high (batch)
glucose concentration;
[0022] FIG. 4 depicts cell growth over time at controlled (low)
glucose concentration versus high (batch) glucose
concentration;
[0023] FIG. 5 depicts DNase production at controlled (low) glucose
concentration versus high (batch) glucose concentration; and
[0024] FIG. 6 depicts TGF.beta. production in controlled (low)
glucose concentration versus high (batch) glucose
concentration.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] Definitions:
[0026] The phrase "fed batch cell culture" when used herein refers
to a batch culture wherein the animal cells and culture medium are
supplied to the culturing vessel initially and additional culture
nutrients are fed, continuously or in discrete increments, to the
culture during culturing, with or without periodic cell and/or
product harvest before termination of culture. Fed batch culture
includes "semi-continuous fed batch culture" wherein periodically
whole culture (including cells and medium) is removed and replaced
by fresh medium. Fed batch culture is distinguished from simple
"batch culture" in which all components for cell culturing
(including the animal cells and all culture nutrients) are supplied
to the culturing vessel at the start of the culturing process. Fed
batch culture can be further distinguished from perfusion culturing
insofar as the supernate is not removed from the culturing vessel
during the process (in perfusion culturing, the cells are
restrained in the culture by, e.g., filtration, encapsulation,
anchoring to microcarriers etc and the culture medium is
continuously or intermittently introduced and removed from the
culturing vessel). However, removal of samples for testing purposes
during fed batch cell culture is contemplated.
[0027] The term "animal cells" encompasses invertebrate,
non-mammalian vertebrate (e.g., avian, reptile and amphibian) and
mammalian cells. Examples of invertebrate cells include the
following insect cells: Spodoptera frugiperda (caterpillar), Aedes
aegypti (mosquito), Aedes albopictus (mosquito), Drosophila
melanogaster (fruitfly), and Bombyx mori. See, e.g., Luckow et al.,
Bio/Technology, 6:47-55 (1988); Miller et al., in Genetic
Engineering, Setlow, J. K. et al., eds., Vol. 8 (Plenum Publishing,
1986), pp. 277-279; and Maeda et al., Nature, 315:592-594
(1985).
[0028] In preferred embodiments, the cells are mammalian cells.
Examples of mammalian cells include monkey kidney CV1 line
transformed by SV40 (COS-7, ATCC CRL 1651); human embryonic kidney
line (293 or 293 cells subcloned for growth in suspension culture,
Graham et al., J. Gen Virol., 36:59 [1977]); baby hamster kidney
cells (BHK, ATCC CCL 10); Chinese hamster ovary cells/-DHFR (CHO,
Urlaub and Chasin, Proc. Natl. Acad. Sci. USA, 77:4216 [1980]);
mouse sertoli cells (TM4, Mather, Biol. Reprod., 23:243-251
[1980]); monkey kidney cells (CV1 ATCC CCL 70); African green
monkey kidney cells (VERO-76, ATCC CRL-1587); human cervical
carcinoma cells (HeLa, ATCC CCL 2); canine kidney cells (MDCK, ATCC
CCL 34); buffalo rat liver cells (BRL 3A, ATCC CRL 1442); human
lung cells (W138, ATCC CCL 75); human liver cells (Hep G2, HB
8065); mouse mammary tumor (MMT 060562, ATCC CCL51); TRI cells
(Mather et al., Annals N.Y. Acad. Sci., 383:44-68 [1982]); MRC 5
cells; FS4 cells; and a human hepatoma line (Hep G2). CHO cells are
the preferred cell line for practicing the invention.
[0029] The invention is also applicable to hybridoma cells. The
term "hybridoma" refers to a hybrid cell line produced by the
fusion of an immortal cell line of immunologic origin and an
antibody producing cell. The term encompasses progeny of
heterohybrid myeloma fusions, which are the result of a fusion with
human cells and a murine myeloma cell line subsequently fused with
a plasma cell, commonly known as a trioma cell line. Furthermore,
the term is meant to include any immortalized hybrid cell line
which produces antibodies such as, for example, quadromas. See,
e.g., Milstein et al., Nature, 537:3053 (1983). The hybrid cell
lines can be of any species, including human and mouse.
[0030] In the most preferred embodiment however, the mammalian cell
is a non-hybridoma mammalian cell which has been transformed with
exogenous nucleic acid encoding a polypeptide of interest. By
"exogenous nucleic acid" is meant a nucleic acid sequence that is
foreign to the cell, or homologous to the cell but in a position
within the host cell nucleic acid in which the nucleic acid is
ordinarily not found.
[0031] The expression "osmolality" is a measure of the osmotic
pressure of dissolved solute particles in an aqueous solution. The
solute particles include both ions and non-ionized molecules.
Osmolality is expressed as the concentration of osmotically active
particles (i.e., osmoles) dissolved in 1 kg of water (1 mOsm/kg
H.sub.2O at 38.degree. C. is equivalent to an osmotic pressure of
19 mm Hg). "Osmolarity" refers to the number of solute particles
dissolved in 1 liter of solution. Solutes which can be added to the
culture medium so as to increase the osmolality thereof include
proteins, peptides, amino acids, non-metabolized polymers,
vitamins, ions, salts, sugars, metabolites, organic acids, lipids,
etc. In the preferred embodiment, the concentration of amino acids
and NaCl in the culture medium is increased in order to achieve the
desired osmolality ranges set forth herein. When used herein, the
abbreviation "mOsm" means "milliosmoles/kg H.sub.2O".
[0032] The word "glucose" refers to either of .alpha.-D-glucose or
.beta.-D-glucose, separately or in combination. It is noted that
.alpha. and .beta. glucose forms are interconvertible in
solution.
[0033] When used herein, the term "glutamine" refers to the amino
acid L-glutamine (also known as "Gln" and "Q" by three-letter and
single-letter designation, respectively) which is recognized as
both an amino acid building block for protein synthesis and as an
energy source in cell culture.
[0034] The terms "amino acids" and "amino acid" refer to all
naturally occurring alpha amino acids in both their D and L
stereoisomeric forms, and their analogs and derivatives. An analog
is defined as a substitution of an atom in the amino acid with a
different atom that usually has similar properties. A derivative is
defined as an amino acid that has another molecule or atom attached
to it. Derivatives would include, for example, acetylation of an
amino group, amination of a carboxyl group, or oxidation of the
sulfur residues of two cysteine molecules to form cystine.
[0035] As used herein, "polypeptide of interest" refers generally
to peptides and proteins having more than about ten amino acids.
The polypeptides may be homologous to the host cell, or preferably,
may be exogenous, meaning that they are heterologous, i.e.,
foreign, to the host cell being utilized, such as a human protein
produced by a Chinese hamster ovary cell, or a yeast polypeptide
produced by a mammalian cell. Preferably, mammalian polypeptides
(polypeptides that were originally derived from a mammalian
organism) are used, more preferably those which are directly
secreted into the medium.
[0036] Examples of bacterial polypeptides include, e.g., alkaline
phosphatase and .beta.-lactamase. Examples of mammalian
polypeptides include molecules such as renin, a growth hormone,
including human growth hormone; bovine growth hormone; growth
hormone releasing factor; parathyroid hormone; thyroid stimulating
hormone; lipoproteins; alpha-1-antitrypsin; insulin A-chain;
insulin B-chain; proinsulin; follicle stimulating hormone;
calcitonin; luteinizing hormone; glucagon; clotting factors such as
factor VIIIC, factor IX, tissue factor, and von Willebrands factor;
anti-clotting factors such as Protein C; atrial natriuretic factor;
lung surfactant; a plasminogen activator, such as urokinase or
human urine or tissue-type plasminogen activator (t-PA); bombesin;
thrombin; hemopoietic growth factor; tumor necrosis factor-alpha
and -beta; enkephalinase; RANTES (regulated on activation normally
T-cell expressed and secreted); human macrophage inflammatory
protein (MIP-1-alpha); a serum albumin such as human serum albumin;
mullerian-inhibiting substance; relaxin A-chain; relaxin B-chain;
prorelaxin; mouse gonadotropin-associated peptide; a microbial
protein, such as beta-lactamase; DNase; inhibin; activin; vascular
endothelial growth factor (VEGF); receptors for hormones or growth
factors; integrin; protein A or D; rheumatoid factors; a
neurotrophic factor such as bone-derived neurotrophic factor
(BDNF), neurotrophin-3, -4, -5, or -6 (NT-3, NT-4, NT-5, or NT-6),
or a nerve growth factor such as NGF-.beta.; platelet-derived
growth factor (PDGF); fibroblast growth factor such as aFGF and
bFGF; epidermal growth factor (EGF); transforming growth factor
(TGF) such as TGF-alpha and TGF-beta, including TGF-.beta.1,
TGF-.beta.2, TGF-.beta.3, TGF-.beta.4, or TGF-.beta.5; insulin-like
growth factor-I and -II (IGF-I and IGF-II); des(1-3)-IGF-I (brain
IGF-I), insulin-like growth factor binding proteins; CD proteins
such as CD-3, CD-4, CD-8, and CD-19; erythropoietin; osteoinductive
factors; immunotoxins; a bone morphogenetic protein (BMP); an
interferon such as interferon-alpha, -beta, and -gamma; colony
stimulating factors (CSFs), e.g., M-CSF, GM-CSF, and G-CSF;
interleukins (ILs), e.g., IL-1 to IL-10; superoxide dismutase;
T-cell receptors; surface membrane proteins; decay accelerating
factor; viral antigen such as, for example, a portion of the AIDS
envelope; transport proteins; homing receptors; addressing;
regulatory proteins; antibodies; and fragments of any of the
above-listed polypeptides.
[0037] The most preferred polypeptides of interest are human
polypeptides such as deoxyribonuclease (DNase) and transforming
growth factor-.beta. (TGF.beta.).
[0038] The terms "cell culture medium" and "culture medium" refer
to a nutrient solution used for growing mammalian cells that
typically provides at least one component from one or more of the
following categories:
[0039] 1) an energy source, usually in the form of a carbohydrate
such as glucose;
[0040] 2) all essential amino acids, and usually the basic set of
twenty amino acids plus cystine;
[0041] 3) vitamins and/or other organic compounds required at low
concentrations;
[0042] 4) free fatty acids; and
[0043] 5) trace elements, where trace elements are defined as
inorganic compounds or naturally occurring elements that are
typically required at very low concentrations, usually in the
micromolar range.
[0044] The nutrient solution may optionally be supplemented with
one or more components from any of the following categories:
[0045] 1) hormones and other growth factors as, for example,
insulin, transferrin, and epidermal growth factor;
[0046] 2) salts and buffers as, for example, calcium, magnesium,
and phosphate;
[0047] 3) nucleosides and bases such as, for example, adenosine and
thymidine, hypoxanthine; and
[0048] 4) protein and tissue hydrolysates.
Modes for Practicing the Invention
[0049] 1. Growth Phase
[0050] In a first aspect, the invention relates to a growth phase
wherein fed batch cell culture conditions are modified to enhance
growth of recombinant animal cells. In the growth phase, the basal
culture medium and animal cells are supplied to the culturing
vessel in batch. In the preferred embodiment of the invention the
cell culture medium comprises excess amino acids. The amino acids
which are provided in excess may, for example, be selected from
Asn, Asp, Gly, Ile, Leu, Lys, Met, Ser, Thr, Trp, Tyr and Val.
Preferably, Asn, Asp, Lys, Met, Ser and Trp are provided in excess.
For example, amino acid concentrations in the ranges specified
below in Table 1 may be used:
1 TABLE 1 Suitable Concentration Preferred Concentration Amino Acid
(mg/l) (mg/l) Asn 150-450 200-300 Asp 150-450 200-300 Lys 400-800
550-650 Met 50-200 50-100 Ser 100-300 100-200 Trp 50-200 50-100
[0051] The most preferred concentration for each of the amino acids
is as follows: Asn at 262 mg/l; Asp at 232 mg/l; Lys at 602 mg/l;
Met at 61 mg/l; Ser at 173 mg/l; and Trp at 75 mg/l.
[0052] Alternatively, the amino acid concentrations shown in Table
1 of U.S. Pat. No. 5,122,469 (the disclosure of which is
incorporated herein by reference) can be present in the culture
medium.
[0053] For convenience, each amino acid can be weighed out in a
predetermined amount; the amino acids can then be combined together
and stored as the amino acid supplement mixture.
[0054] The medium used to practice this invention may be any
mammalian cell culture medium, but preferably the naturally
occurring twenty amino acids and cystine are present at about the
molar ratios listed in Table 2.
2TABLE 2 Amino Acid Molar Ratio to Tryptophan Alanine 4.72
Arginine, monohydrochloride 49.99 Asparagine, monohydrate 4.72
Aspartic Acid 4.72 Cysteine, monohydrochloride, monohydrate 9.45
Cystine, dihydrochloride 1.35 Glutamic Acid 4.71 Glutamine 148.35
Glycine 7.42 Histidine, monohydrochloride, monohydrate 6.08
Isoleucine 6.82 Leucine 10.12 Lysine, monohydrochloride 14.83
Methionine 2.77 Phenylalanine 4.11 Proline 14.18 Serine 7.42
Threonine 10.10 Tryptophan 1.00 Tyrosine, disodium salt, dihydrate
4.06 Valine 10.13
[0055] One appropriate cell culture medium that may be supplemented
with amino acids at elevated levels is the medium termed "PS-04".
The components of this medium are listed in Table 3 below.
3TABLE 3 Component Concentration (mg/l) Calcium chloride, anhydrous
116.61 Cupric sulfate, pentahydrate 0.0012 Ferric nitrate,
nonahydrate 0.05 Ferrous sulfate, heptahydrate 0.417 Potassium
chloride 759.0 Magnesium sulfate, anhydrous 48.835 Magnesium
chloride, anhydrous 143.05 Sodium phosphate, monobasic, monohydrate
62.5 Sodium phosphate, dibasic, anhydrous 71.02 Zinc sulfate,
heptahydrate 0.4315 Hypoxanthine 16.695 Linoleic acid 0.294 Lipoic
acid 0.735 Putrescine, dihydrochloride 0.5635 Sodium pyruvate 385.0
Thymidine 2.555 Alanine 31.15 Arginine, monohydrochloride 780.5
Asparagine, monohydrate 52.53 Aspartic acid 46.55 Cysteine,
monohydrochloride, monohydrate 122.92 Cystine, dihydrochloride
31.285 Glutamic acid 51.45 Glutamine 1606.0 Glycine 41.25
Histidine, monohydrochloride, monohydrate 94.36 Isoleucine 66.29
Leucine 98.35 Lysine, monohydrochloride 200.75 Methionine 30.68
Phenylalanine 50.36 Proline 120.75 Serine 57.75 Threonine 89.15
Tryptophan 15.14 Tyrosine, disodium salt, dihydrate 79.125 Valine
87.95 Biotin 0.0256 D-Calcium pantothenate 3.68 Choline chloride
50.86 Cyanocobalamin 4.76 Folic acid 6.55 i-Inositol 66.60
Nicotinamide 2.1295 Pyridoxal, monohydrochloride 2.000 Pyridoxine,
monohydrochloride 0.217 Riboflavin 0.3330 Thiamine,
monohydrochloride 3.190 Glucose 4300.0 Sodium bicarbonate 1220.0
Sodium chloride 7360.0 Pluronic F-68 Prill 1000.0 Gentamycin
sulfate 100.0
[0056] For convenience, the solid ingredients of the medium may be
combined together with the amino acids, and this mixture may be
stored as a single unit.
[0057] One preferred medium of this invention that contains the
selected amino acids at the elevated levels is the medium called
"Diesel". The ingredients and the preferred concentrations are
listed below in Table 4.
4TABLE 4 Component Concentration (mg/l) Calcium chloride, anhydrous
116.61 Cupric sulfate, pentahydrate 0.0012 Ferric nitrate,
nonahydrate 0.05 Ferrous sulfate, heptahydrate 0.417 Potassium
chloride 759.0 Magnesium sulfate, anhydrous 48.835 Magnesium
chloride, anhydrous 143.05 Sodium phosphate, monobasic, monohydrate
62.5 Sodium phosphate, dibasic, anhydrous 71.02 Zinc sulfate,
heptahydrate 0.4315 Hypoxanthine 16.695 Linoleic acid 0.294 Lipoic
acid 0.735 Putrescine, dihydrochloride 0.5635 Sodium pyruvate 385.0
Thymidine 2.555 Alanine 31.15 Arginine, monohydrochloride 780.5
Asparagine, monohydrate 262.69 Aspartic acid 232.75 Cysteine,
monohydrochloride, monohydrate 122.92 Cystine, dihydrochloride
31.285 Glutamic acid 51.45 Glutamine 1606.0 Glycine 41.25
Histidine, monohydrochloride, monohydrate 94.36 Isoleucine 66.29
Leucine 98.35 Lysine, monohydrochloride 602.25 Methionine 61.36
Phenylalanine 50.36 Proline 120.75 Serine 173.25 Threonine 89.15
Tryptophan 15.14 Tyrosine, disodium salt, dihydrate 79.125 Valine
87.95 Biotin 0.0256 D-Calcium pantothenate 3.68 Choline chloride
50.86 Cyanocobalamin 4.76 Folic acid 6.55 i-Inositol 66.60
Nicotinamide 2.1295 Pyridoxal, monohydrochloride 2.000 Pyridoxine,
monohydrochloride 0.217 Riboflavin 0.3330 Thiamine,
monohydrochloride 3.190 Glucose 4300.0 Sodium bicarbonate 1220.0
Sodium chloride 7360.0 Pluronic F-68 Prill 1000.0 Gentamycin
sulfate 100.0
[0058] Alternatively, commercially available media such as Ham's
F10 (Sigma), Minimal Essential Medium ([MEM], Sigma), RPMI-1640
(Sigma), and Dulbecco's Modified Eagle's Medium ([DMEM], Sigma) are
suitable for culturing the animal cells. In addition, any of the
media described in Ham and Wallace, Meth. Enz., 58:44 (1979),
Barnes and Sato, Anal. Biochem., 102:255 (1980), U.S. Pat. No.
4,767,704; 4,657,866; 4,927,762; or 4,560,655; WO 90/03430; WO
87/00195; U.S. Pat. Re. 30,985; or U.S. Pat. No. 5,122,469, the
disclosures of all of which are incorporated herein by reference,
may be used as culture media for the host cells. Any of these media
may be supplemented as necessary with hormones and/or other growth
factors (such as insulin, transferrin, or epidermal growth factor),
ions (such as sodium, chloride, calcium, magnesium, and phosphate),
buffers (such as HEPES), nucleosides (such as adenosine and
thymidine), trace elements (defined as inorganic compounds usually
present at final concentrations in the micromolar range), and
glucose or an equivalent energy source. Any other necessary
supplements may also be included at appropriate concentrations that
would be known to those skilled in the art.
[0059] The initial osmolality of the culture medium is in the range
of about 280-330 mOsm. The osmolality can be measured using an
osmometer such as that sold by Fischer Scientific, Pittsburg, Pa.,
under the brand name OSMETTE.TM., for example. In order to achieve
an osmolality in this range, the concentration of various
constituents in the culture medium can be adjusted. In the
preferred embodiment, the culture medium contains excess amino
acids (see, e.g., the "Super" medium of U.S. Pat. No. 5,122,469)
and the osmolality is adjusted to 280-330 mOsm via the addition of
a basal concentration of glucose (in the concentration specified
herein) and, optionally, a salt (e.g., NaCl). It will be
appreciated however, that the concentration(s) of other
constituents in the culture medium can be modified in order to
achieve an osmolality range as set forth above.
[0060] The culturing vessel is inoculated with the animal cells. A
suitable initial cell seed density for the cell growth phase is in
the range 3.times.10.sup.5 to 1.5.times.10.sup.6 cells/ml, for
example. A suitable culturing vessel for cell growth is a pH
controlled bioreactor. An autoclavable glass fermenter (sold by
Applikon, Foster City, Calif.) or stainless steel fermenter (sold
by Biolafitte, Princeton, N.J.) are available for use with the
invention. Other culturing vessels suitable for practicing the
invention are well known in the art.
[0061] FIG. 1 shows a culturing system which is suitable for
practicing the invention set forth herein. The main system
components are a tangential flow filtration sample device (1)
contained within a recycle loop which is aseptically attached to
the culturing vessel or bioreactor (2), an analyzer (3) e.g., a
flow injection analyzer (FIA) which determines the glucose
concentration of a cell-free medium sample provided by the sample
device, a process computer or controller (4) capable of turning a
glucose feed pump on or off to maintain the desired concentration,
and a feed tank (5) containing sterile concentrated glucose
solution which is pumped, as required, into the bioreactor (2).
[0062] As mentioned above, the starting osmolality of the culture
medium is about 280-330 mOsm and is preferably maintained at a low
concentration near the range of about 280-330 mOsm throughout the
culturing. Conveniently, it has been found that by controlling the
concentration of glucose (the primary energy source) in the culture
medium throughout the culturing, the osmolality of the medium can
be maintained at about the desirable range specified. Controlling
the glucose concentration serves to provide adequate carbon source
to the cells and simultaneously control the production of lactic
acid by the host cells. This is advantageous in that it limits the
pH decrease in the culture medium which necessitates the addition
of a neutralizer (e.g., a base such as Na.sub.2CO.sub.3 or NaOH),
which causes the osmolality to rise. It has been found that such
increases in osmolality have a negative effect on cell growth or
viability in the culture medium.
[0063] In the experiments herein disclosed, it has been found that
a suitable overall glucose concentration for the culture medium is
in the range 0.01-1 g/L, preferably 0.02-0.5 g/L, and more
preferably 0.05-0.2 g/L. In order to monitor and maintain the
glucose concentration within the desired range, flow injection
analysis (i.e., FIA, disclosed in Huang et al., supra, or Ruzicka
and Hanson, in Flow Injection Analysis, 1988, 2nd Ed., John Wiley
& Sons, New York, for example) provides a convenient mechanism
for on-line monitoring and control of glucose concentration. In an
exemplary FIA system, a small quantity of filtered process medium
(about 7 .mu.l) is introduced into a flowing carrier stream
(phosphate buffered saline solution, modified by addition of
antimicrobial agents and by addition of NaCl to bring its
osmolality to a value near the middle of the expected process
osmolality range) by a HPLC-type injection valve. The sample is
diluted about 70-fold as it passes through a diluter on its way to
the flow-through detector. Detection is accomplished using an
electrochemical electrode covered by a membrane containing
immobilized glucose oxidase (Yellow Springs Instrument Co., Yellow
Springs, Ohio). The signal from the electrode/conditioner is
transmitted to the process controller or computer where process
signals are compared with stored values obtained with standard
glucose solutions; the appropriate signal (on or off) is
transmitted to the glucose feed pump. FIA is desirable insofar as
it provides a system for the real-time measurement and control of
glucose concentration in mammalian cell cultures with the potential
for frequent sampling and automated sample pretreatment.
[0064] Alternatively, intermittent off-line sampling of the culture
is medium can be carried out. The glucose concentration of the
culture medium can then be modified by the modulation of a glucose
feed solution as required.
[0065] In at least one embodiment of the invention, the glutamine
concentration in the culture medium is controlled simultaneously
with the glucose concentration. Such control is desirable because
glutamine is utilized more rapidly by mammalian cells at low
glucose concentrations and this leads to the production of waste
products such as ammonia and lactic acid which can have direct
negative effects on cell growth and/or production and tend to cause
the osmolality to increase. Preferably, the glutamine concentration
is controlled throughout the culturing to be in a range of 0.2 to 2
mM, more preferably 0.5 to 1 mM. Control of the glutamine
concentration can be achieved using a FIA system discussed above,
for example.
[0066] The culture conditions, such as temperature, pH, dissolved
oxygen (dO.sub.2) and the like, are those previously used with the
host cell selected for cell growth, and will be apparent to the
ordinarily skilled artisan. Generally, the pH is adjusted to a
level between about 6.5 and 7.5 using either an acid (e.g.,
CO.sub.2) or a base (e.g., Na.sub.2CO.sub.3 or NaOH). A suitable
temperature range for culturing mammalian cells such as CHO cells
is between about 30 to 38.degree. C. and a suitable dO.sub.2 is
between 5-90%.
[0067] While the cells of the growth phase need not be transformed
with exogenous nucleic acid, in the preferred embodiment of the
invention, the cell growth phase is followed by a distinct
polypeptide production phase wherein the cells have been
transformed with exogenous nucleic acid encoding the polypeptide of
interest. Suitable methods for transformation of the animal cells
follow.
[0068] 2. Transformation of Animal Cells
[0069] In order to isolate the nucleic acid encoding the
polypeptide of interest, libraries are screened with probes
designed to identify the gene encoding the polypeptide or the
polypeptide per se. For cDNA expression libraries, suitable probes
include monoclonal or polyclonal antibodies that recognize and
specifically bind to the polypeptide of interest; oligonucleotides
of about 20-80 bases in length that encode known or suspected
portions of the polypeptide's cDNA from the same or different
species; and/or complementary or homologous cDNAs or fragments
thereof that encode the same or a similar gene. Appropriate probes
for screening genomic DNA libraries include, but are not limited
to, oligonucleotides, cDNAs, or fragments thereof that encode the
same or a similar gene, and/or homologous genomic DNAs or fragments
thereof. Screening the cDNA or genomic library with the selected
probe may be conducted using standard procedures as described in
chapters 10-12 of Sambrook et al., Molecular Cloning: A Laboratory
Manual (New York: Cold Spring Harbor Laboratory Press, 1989).
[0070] The nucleic acid (e.g., cDNA or genomic DNA) encoding the
polypeptide of interest is inserted into a replicable vector for
further cloning (amplification of the DNA) or for expression. Many
vectors are available. Each vector contains various components
depending on its function (amplification of DNA or expression of
DNA) and the host cell with which it is compatible. The vector
components generally include, but are not limited to, one or more
of the following: a signal sequence, one or more marker genes, an
enhancer element, a promoter, and a transcription termination
sequence.
[0071] The native signal sequence (i.e., the presequence that
normally directs secretion of the polypeptide of interest) is
satisfactory, although other mammalian signal sequences may be
suitable, such as signal sequences from other animal polypeptides,
and signal sequences from secreted polypeptides of the same or
related species, as well as viral secretory leaders, for example,
the herpes simplex gD signal. The DNA for such precursor region is
ligated in reading frame to DNA encoding the mature
polypeptide.
[0072] Suitable selectable markers for mammalian cells are those
that enable the identification of cells competent to take up the
nucleic acid from the polypeptide, such as DHFR or thymidine
kinase. The mammalian cell transformants are placed under selection
pressure that only the transformants are uniquely adapted to
survive by virtue of having taken up the marker. Selection pressure
is imposed by culturing the transformants under conditions in which
the concentration of selection agent in the medium is successively
changed, thereby leading to amplification of both the selection
gene and the DNA that encodes the polypeptide of interest.
Amplification is the process by which genes in greater demand for
the production of a protein critical for growth are reiterated in
tandem within the chromosomes of successive generations of
recombinant cells. Increased quantities of the polypeptide are
synthesized from the amplified DNA. Other examples of amplifiable
genes include metallothionein-I and -II, preferably primate
metallothionein genes, adenosine deaminase, ornithine
decarboxylase, etc.
[0073] For example, cells transformed with the DHFR selection gene
are first identified by culturing all of the transformants in a
culture medium that contains methotrexate (Mtx), a competitive
antagonist of DHFR. An appropriate host cell when wild-type DHFR is
employed is the Chinese hamster ovary (CHO) cell line deficient in
DHFR activity, prepared and propagated as described by Urlaub and
Chasin, Proc. Natl. Acad. Sci. USA, 77:4216 (1980). The transformed
cells are then exposed to increased levels of methotrexate. This
leads to the synthesis of multiple copies of the DHFR gene, and,
concomitantly, multiple copies of other DNA comprising the
expression vectors, such as the DNA encoding the polypeptide of
interest. This amplification technique can be used with any
otherwise suitable host, e.g., ATCC No. CCL61 CHO-K1,
notwithstanding the presence of endogenous DHFR if, for example, a
mutant DHFR gene that is highly resistant to Mtx is employed (EP
117,060).
[0074] Polypeptide transcription from vectors in mammalian host
cells is controlled, for example, by promoters obtained from the
genomes of viruses such as polyoma virus, fowlpox virus (UK
2,211,504 published 5 Jul. 1989), adenovirus (such as Adenovirus
2), bovine papilloma virus, avian sarcoma virus, cytomegalovirus, a
retrovirus, hepatitis-B virus and most preferably Simian Virus 40
(SV40), from heterologous mammalian promoters, e.g., the actin
promoter or an immunoglobulin promoter, from heat-shock promoters,
and from the promoter normally associated with the polypeptide
sequence, provided such promoters are compatible with the host cell
systems.
[0075] The early and late promoters of the Sy40 virus are
conveniently obtained as an SV40 restriction fragment that also
contains the SV40 viral origin of replication. Fiers et al.,
Nature, 273:113 (1978); Mulligan and Berg, Science, 209:1422-1427
(1980); Pavlakis et al., Proc. Natl. Acad. Sci. USA, 78:7398-7402
(1981). The immediate early promoter of the human cytomegalovirus
is conveniently obtained as a HindIII E restriction fragment.
Greenaway et al., Gene, 18:355-360 (1982). A system for expressing
DNA in mammalian hosts using the bovine papilloma virus as a vector
is disclosed in U.S. Pat. No. 4,419,446. A modification of this
system is described in U.S. Pat. No. 4,601,978. See also Gray et
al., Nature, 295:503-508 (1982) on expressing cDNA encoding immune
interferon in monkey cells; Reyes et al., Nature, 297:598-601
(1982) on expression of human .beta.-interferon cDNA in mouse cells
under the control of a thymidine kinase promoter from herpes
simplex virus; Canaani and Berg, Proc. Natl. Acad. Sci. USA,
79:5166-5170 (1982) on expression of the human interferon .beta.1
gene in cultured mouse and rabbit cells; and Gorman et al., Proc.
Natl. Acad. Sci. USA, 79:6777-6781 (1982) on expression of
bacterial CAT sequences in CV-1 monkey kidney cells, chicken embryo
fibroblasts, Chinese hamster ovary cells, HeLa cells, and mouse
NIH-3T3 cells using the Rous sarcoma virus long terminal repeat as
a promoter.
[0076] Transcription of a DNA encoding the polypeptide of interest
by higher eukaryotes is often increased by inserting an enhancer
sequence into the vector. Enhancers are cis-acting elements of DNA,
usually about from 10 to 300 bp, that act on a promoter to increase
its transcription. Enhancers are relatively orientation and
position independent, having been found 5' (Laimins et al., Proc.
Natl. Acad. Sci. USA, 78:993 [1981]) and 3' (Lusky et al., Mol.
Cell Bio., 3:1108 [1983]) to the transcription unit, within an
intron (Banerji et al., Cell, 33:729 [1983]), as well as within the
coding sequence itself (Osborne et al., Mol. Cell Bio., 4:1293
[1984]). Many enhancer sequences are now known from mammalian genes
(globin, elastase, albumin, .alpha.-fetoprotein, and insulin).
Typically, however, one will use an enhancer from a eukaryotic cell
virus. Examples include the SV40 enhancer on the late side of the
replication origin (bp 100-270), the cytomegalovirus early promoter
enhancer, the polyoma enhancer on the late side of the replication
origin, and adenovirus enhancers. See also Yaniv, Nature, 297:17-18
(1982) on enhancing elements for activation of eukaryotic
promoters. The enhancer may be spliced into the vector at a
position 5' or 3' to the polypeptide-encoding sequence, but is
preferably located at a site 5' from the promoter.
[0077] Expression vectors used in eukaryotic host cells (yeast,
fungi, insect, plant, animal, human, or nucleated cells from other
multicellular organisms) will also contain sequences necessary for
the termination of transcription and for stabilizing the mRNA. Such
sequences are commonly available from the 5' and, occasionally 3',
untranslated regions of eukaryotic or viral DNAs or cDNAs. These
regions contain nucleotide segments transcribed as polyadenylated
fragments in the untranslated portion of the mRNA encoding the
polypeptide of interest.
[0078] Particularly useful in the practice of this invention are
expression vectors that provide for the transient expression in
mammalian cells of DNA encoding the polypeptide of interest. In
general, transient expression involves the use of an expression
vector that is able to replicate efficiently in a host cell, such
that the host cell accumulates many copies of the expression vector
and, in turn, synthesizes high levels of a desired polypeptide
encoded by the expression vector. Sambrook et al., supra, pp.
16.17-16.22. Transient expression systems, comprising a suitable
expression vector and a host cell, allow for the convenient
positive identification of polypeptides encoded by cloned DNAs, as
well as for the rapid screening of such polypeptides for desired
biological or physiological properties.
[0079] Other methods, vectors, and host cells suitable for
adaptation to the synthesis of the polypeptide of interest in
recombinant vertebrate cell culture are described in Gething et
al., Nature, 293:620-625 (1981); Mantei et al., Nature, 281:40-46
(1979); Levinson et al.; EP 117,060; and EP 117,058. A particularly
useful plasmid for mammalian cell culture expression of the
polypeptide is pRK5 (EP pub. no. 307,247) or pSVI6B (PCT pub. no.
WO 91/08291 published 13 Jun. 1991).
[0080] Host cells are transformed with the above-described
expression or cloning vectors of this invention and cultured in
nutrient media modified as appropriate for inducing promoters,
selecting transformants, or amplifying the genes encoding the
desired sequences. For mammalian cells, the calcium phosphate
precipitation method of Graham and van der Eb, Virology, 52:456-457
(1978) is preferred. General aspects of mammalian cell host system
transformations have been described by Axel in U.S. Pat. No.
4,399,216 issued 16 Aug. 1983. For various techniques for
transforming mammalian cells, see Keown et al., Methods in
Enzymology (1989), Keown et al., Methods in Enzymology, 185:527-537
(1990), and Mansour et al., Nature, 336:348-352 (1988).
[0081] The invention also encompasses hybridomas which secrete
monoclonal antibodies in cell culture. Monoclonal antibodies are
prepared by recovering immune cells (typically spleen cells or
lymphocytes from lymph node tissue) from immunized animals and
immortalizing the cells in conventional fashion, e.g., by fusion
with myeloma cells or by Epstein-Barr (EB)-virus transformation and
screening for clones expressing the desired antibody. The hybridoma
technique described originally by Kohler and Milstein, Eur. J.
Immunol., 6:511 (1976), and also described by Hammerling et al.,
In: Monoclonal Antibodies and T-Cell Hybridomas, Elsevier, N.Y.,
pp. 563-681 (1981) has been widely applied to produce hybrid cell
lines that secrete high levels of monoclonal antibodies against
many specific antigens.
[0082] 3. Polypeptide Production Phase
[0083] The cell growth phase is generally followed by a polypeptide
production phase, which is distinct therefrom. In the preferred
embodiment, the production phase is carried out in a different
culturing vessel from the cell growth phase. However, the same
vessel can be employed for each step. For example, it is possible
to supply the culture medium of the growth phase with
high-osmolality, low-glucose containing medium for production.
Alternatively, medium-exchange using cell-fluid separation devices
available in the art (e.g., cross-flow filtration, rotating screens
or fluidized bed microcarriers) enables the same vessel to be
used.
[0084] The production phase involves inoculating the cultured
animal cells of the growth phase at a cell seed density of at least
about 1.0.times.10.sup.6 cells/mL, preferably at least about
3.0.times.10.sup.6 cells/mL. The animal cells are cultured at a
starting osmolality of about 400-600 mOsm, more preferably 400-500
mOsm, in a culturing vessel such as that exemplified for the growth
phase.
[0085] In order to achieve a culture medium having the osmolality
specified, the PS-04, Diesel or Super cell culture media disclosed
above can be used, and the osmolality of the culture medium can be
increased via the addition of the basal concentration of glucose
and a salt (such as NaCl, for example). This type of culture medium
contains an excess of amino acids in order to provide additional
cell nutrients and achieve a high starting osmolality. However, as
will be readily apparent to the ordinarily skilled practitioner,
the concentration(s) of other constituents in the culture medium
can be adjusted in order to reach the desired osmolality.
[0086] Preferably, the osmolality is maintained at substantially
the desirable range throughout the culturing. Conveniently,
controlling the supply of glucose to the cell culture medium helps
to prevent excessive increases in osmolality substantially above
the desirable optimum.
[0087] Accordingly, the production phase is carried out in the
presence of a concentration of glucose controlled throughout the
culturing to be within a range between about 0.01 and 1 g/L,
preferably 0.02-0.5 g/L, and more preferably 0.05-0.2 g/L. In order
to monitor and control the glucose concentration of the culture
medium in the range specified, FIA or other automated on-line
control systems are useful.
[0088] Preferably, the glutamine concentration is also controlled
throughout the culturing to be in a range of 0.2 to 2 mM, more
preferably 0.5 to 1 mM. Control of the glutamine concentration can
be achieved using a FIA system similar to that discussed above, for
example.
[0089] The culture conditions, such as temperature, pH, dO.sub.2
and the like, are those previously used with the host cell selected
for protein production, and will be apparent to the ordinarily
skilled artisan. For example, the pH may be adjusted to a range
between 6.5 and 7.5 and the temperature for production may be
between 30 and 38.degree. C.
[0090] An advantageous feature of the above invention is that the
production cycle can be reduced from the normal time of about 10-15
days or more for recombinant proteins to about 9 days or less, is
preferably 7 days or less. In certain embodiments (e.g., where the
polypeptide of interest is DNase) the production phase is
terminated before the maximum polypeptide titer is obtained. This
is advantageous as the resultant DNase composition has a reduced
percentage deamidation compared to DNase produced in longer
runs.
[0091] Following the polypeptide production phase, the polypeptide
of interest is recovered from the culture medium using techniques
which are well established in the art.
[0092] 4. Polypeptide Purification
[0093] The polypeptide of interest preferably is recovered from the
culture medium as a secreted polypeptide, although it also may be
recovered from host cell lysates when directly expressed without a
secretory signal.
[0094] As a first step, the culture medium or lysate is centrifuged
to remove particulate cell debris. The polypeptide thereafter is
purified from contaminant soluble proteins and polypeptides, with
the following procedures being exemplary of suitable purification
procedures: by fractionation on immunoaffinity or ion-exchange
columns; ethanol precipitation; reverse phase HPLC; chromatography
on silica or on a cation-exchange resin such as DEAE;
chromatofocusing; SDS-PAGE; ammonium sulfate precipitation; gel
filtration using, for example, Sephadex G-75; and protein A
Sepharose columns to remove contaminants such as IgG. A protease
inhibitor such as phenyl methyl sulfonyl fluoride (PMSF) also may
be useful to inhibit proteolytic degradation during purification.
One skilled in the art will appreciate that purification methods
suitable for the polypeptide of interest may require modification
to account for changes in the character of the polypeptide upon
expression in recombinant cell culture.
[0095] The following examples are offered by way of illustration
and not by way of limitation. The disclosures of all literature
references cited in the specification are expressly incorporated
herein by reference.
EXAMPLE 1
Cell Growth and Productivity vs Osmolality
[0096] The impact of osmolality on cell growth and productivity was
determined in petri dish culture. CHO cells were transformed with
nucleic acid encoding recombinant human deoxyribonuclease (rhDNase)
using the techniques disclosed by Shak et al., PNAS, 87: 9188-9192
(1990), expressly incorporated by reference herein. These
recombinant CHO cells were grown in petri dish culture in medium
consisting essentially of the Super medium referred to in U.S. Pat.
No. 5,122,469 (except that NaCl was added to the Super medium at
various concentrations in order to achieve an osmolality in the
range from about 260-680 mOsm). The glucose concentration was 4.5
g/L. The osmolality was measured using an OSMETTE.TM. osmometer.
The pH of the culture medium was 7.2 and cells were cultured in a
37.degree. C. humidified CO.sub.2 incubator. The results are
depicted in FIG. 2; the closed circles represent the CHO cell
density (expressed as 10.sup.5 cells/ml) after 5 days and the open
circles represent the relative DNase concentration after 8
days.
EXAMPLE 2
Osmolality Chance vs Glucose Concentration
[0097] The osmolality change during cultivation at various
controlled glucose concentrations versus high (batch) glucose
concentration was quantified. CHO cells transformed with rhDNase
cells (see Shak et al., supra) were cultured in a pH controlled
Applikon (Foster City, Calif.) bioreactor at a 2.5 liter working
volume. The Super cell culture medium of U.S. Pat. No. 5,122,469
(with adjusted NaCl and glucose concentrations) was used and the
CHO cells were stirred at 150 rpm agitation. The initial osmolality
was adjusted to about 270-300 mOsm via the amount of NaCl added.
The cell seed density was 1.times.10.sup.6 cells/ml. The other cell
culture medium and culturing conditions were: pH=7.2, dO.sub.2=60%
and culturing temperature=37.degree. C. Glucose was added either in
batch (at a concentration of 12 g/L) at the start of the culturing
or was controlled throughout the culturing to be at a concentration
of 0.05 g/L, 0.2 g/L or 0.5 g/L, respectively. Glucose control was
achieved using FIA and the osmolality of the medium was measured
using an OSMETTE.TM. osmometer. The effects of glucose
concentration and glucose control on osmolality are depicted in
FIG. 3.
EXAMPLE 3
Cell Growth vs Glucose Concentration
[0098] The effects of glucose concentration and glucose control on
growth of CHO cells transformed with TBF.beta. were investigated.
CHO cells were transformed with TGF.beta. using the techniques
disclosed in Brunner et al., Mol. Endocrinol., 6(10): 1691-1700
(1992). The results are depicted in FIG. 4; the symbols represent
the experiment wherein on line glucose control (OLGC) at 0.1 g/L
using FIA was performed throughout the culturing, the
.diamond-solid. symbols represent the experiment wherein the
glucose was added initially in batch (8 g/L). In the experiments,
CHO cells were cultured in an Applikon bioreactor at a 2.5 liter
working volume. Super cell culture medium (with adjusted NaCl and
glucose concentrations) was used and the CHO cells were stirred at
150 rpm agitation. The initial osmolality was adjusted to 280 mOsm
via the addition of NaCl. The osmolality of the medium was measured
using an OSMETTE.TM. osmometer. The cell seed density was
8.times.10.sup.5 cells/ml. The other cell culture medium and
culturing conditions were: pH=7.2, dO.sub.2=60% and culturing
temperature=37.degree. C.
EXAMPLE 4
Productivity and Run Time vs Glucose Concentration
[0099] FIG. 5 depicts the results of the following experiment
wherein the effect of controlling glucose concentration (via OLGC
using FIA) versus adding a high (batch) glucose concentration at
the start of the culturing, on the final concentration of rhDNase
produced in recombinant cell culture. The relative concentration of
DNase produced by recombinant CHO cells is given. The glucose
control set point was 0.5 g/L in the OLGC experiment and the
starting glucose concentration in the batch experiment was 12 g/L.
A high starting osmolality (460 mOsm/kg; adjusted using NaCl) and
cell seed density (3.5.times.10.sup.6 cells/ml) were used. CHO
cells were cultured in an Applikon bioreactor at a 2.5 liter
working volume. Super cell culture medium was used and the CHO
cells were stirred at 150 rpm agitation. The other cell culture
medium and culturing conditions were: pH 7.2, dO.sub.2=60% and
culturing temperature=37.degree. C.
[0100] It was shown that, by controlling glucose, 29% more product
could be recovered in 12 days of culturing or an overall reduction
in the production run time by 18% at similar product concentration
could be achieved.
[0101] In a similar experiment (under the same conditions discussed
above), glucose control was further shown to be desirable insofar
as it lead to a reduction in the extent of deamidation of DNase
both directly and as a consequence of enabling the production run
times to be reduced. The extent of DNase deamidation where glucose
was added in batch or controlled at 0.5 g/L is shown in the
following Table 5. The DNase samples from day 9 and day 12 were
analyzed for deamidation.
5TABLE 5 DNase Deamidation vs Time in Culture Batch Glucose
Controlled Glucose DNase Conc % DNase Conc % Day (mg/L) Deamidation
(mg/L) Deamidation 9 740 47 804 43 12 815 67 878 56
EXAMPLE 5
TGF.beta. Production
[0102] The impact of OLGC, compared to batch addition of glucose,
on production of TGF.beta. by recombinant CHO cells was evaluated.
CHO cells were transformed with nucleic acid encoding TGF.beta.
using the techniques of Brunner et al., supra. These recombinant
CHO cells were grown in an Applikon bioreactor supplied with the
Super medium referred to in U.S. Pat. No. 5,122,469 (with adjusted
NaCl and glucose concentrations). The starting osmolality was
adjusted to 450 mOsm using NaCl. The cell seed density was
3.5.times.10.sup.6 cells/ml. The other cell culture medium and
culturing conditions were: pH 7.2, dO.sub.2=60% and culturing
temperature=37.degree. C. The results are depicted in FIG. 6; one
curve represents TGF.beta. production where the CHO cells were
cultured using OLGC with the glucose concentration set at 0.1 g/L
and the other curve represents TGF.beta. production with a batch
addition of glucose at 8 g/L. Glucose control facilitated a
reduction in the production time by about 40%.
* * * * *