U.S. patent application number 11/022989 was filed with the patent office on 2005-11-17 for image forming device having replacement units mounted thereto.
This patent application is currently assigned to FUJI XEROX CO., LTD.. Invention is credited to Kawarazuka, Hiroshi, Nagamine, Kiyoshi, Soga, Hiroh, Tanaka, Hideaki.
Application Number | 20050254831 11/022989 |
Document ID | / |
Family ID | 34928018 |
Filed Date | 2005-11-17 |
United States Patent
Application |
20050254831 |
Kind Code |
A1 |
Soga, Hiroh ; et
al. |
November 17, 2005 |
Image forming device having replacement units mounted thereto
Abstract
With an image forming device, with respect to a set image
density S (default mode), the modes of: increasing or decreasing
the variation amount (slope) of the set image density in accordance
with a usage amount of a developing device (m1, m2); increasing or
decreasing the limit value (m1, m2); changing the initial value
(usage amount=0); not changing the setting in accordance with the
usage amount (m4); and changing, for example, the initial value but
not changing the setting in accordance with the usage amount (m5);
etc., are provided as operation modes that differ from an operation
mode accommodating a genuine product and are enabled to be selected
by a user when a toner cartridge containing a toner that is a
product other than a genuine product is mounted.
Inventors: |
Soga, Hiroh; (Saitama,
JP) ; Nagamine, Kiyoshi; (Saitama, JP) ;
Kawarazuka, Hiroshi; (Saitama, JP) ; Tanaka,
Hideaki; (Saitama, JP) |
Correspondence
Address: |
OLIFF & BERRIDGE, PLC
P.O. BOX 19928
ALEXANDRIA
VA
22320
US
|
Assignee: |
FUJI XEROX CO., LTD.
Tokyo
JP
|
Family ID: |
34928018 |
Appl. No.: |
11/022989 |
Filed: |
December 28, 2004 |
Current U.S.
Class: |
399/12 |
Current CPC
Class: |
G03G 2215/0697 20130101;
G03G 2221/1823 20130101; G03G 15/0863 20130101; G03G 15/50
20130101; G03G 2215/0177 20130101 |
Class at
Publication: |
399/012 |
International
Class: |
G03G 015/00 |
Foreign Application Data
Date |
Code |
Application Number |
May 17, 2004 |
JP |
P.2004-146138 |
May 17, 2004 |
JP |
P.2004-146139 |
Claims
What is claimed is:
1. An image forming device comprising: a main device body; at least
one replacement unit, mounted replaceably to the main device body;
a judging unit, judging whether the replacement unit is a genuine
product or is a product other than a genuine product; an input
unit, for selecting among an operation mode, accommodating a
replacement unit that is a genuine product, and other operation
modes that differ from the operation mode; a correction unit,
correcting image forming conditions in accordance with usage
amounts related to image formation; and a correction amount
changing unit, changing the amounts of correction by the correction
unit in accordance with the operation mode selected by the input
unit.
2. The image forming device according to claim 1, wherein the
correction amount changing unit comprises at least one among an
initial setting value changing unit, changing initial setting
values of the image forming conditions corrected by the correction
unit, and a correction amount zeroing unit, making the amounts of
correction of the image forming conditions by the correction unit
substantially zero.
3. The image forming device according to claim 1, wherein the
operation mode, accommodating a replacement unit that is a genuine
product, is set as a default.
4. The image forming device according to claim 1, further
comprising: a detection unit, detecting that the replacement unit
has been replaced; and wherein the correction amount changing unit
changes the amounts of correction by the correction unit in
accordance with the operation mode selected by the input unit when
the detection unit detects that the replacement unit has been
replaced.
5. The image forming device according to claim 4, wherein the
detection unit detects that the replacement unit has been replaced
at a predetermined timing after the replacement unit has been
replaced.
6. The image forming device according to claim 1, wherein when the
judging unit judges that at least one of the replacement units is a
product other than a genuine product, the correction amount
changing unit changes the amounts of correction by the correction
unit in accordance with the operation mode selected by the input
unit.
7. An image forming device comprising: a main device body; at least
one replacement unit, mounted replaceably to the main device body;
a judging unit, judging whether the replacement unit is a genuine
product or is a product other than a genuine product; an input
unit, for selecting among an operation mode, accommodating a
replacement unit that is a genuine product, and other operations
mode that differ from the operation mode; a detection unit,
detecting the environment; a correction unit, correcting image
forming conditions in accordance with detection results of the
detection unit; and a correction amount changing unit, changing the
amounts of correction by the correction unit in accordance with the
operation mode selected by the input unit.
8. The image forming device according to claim 7, wherein the
correction amount changing unit comprises at least one among an
initial setting value changing unit, changing initial setting
values of the image forming conditions corrected by the correction
unit, and a correction amount zeroing unit, making the amounts of
correction of the image forming conditions by the correction unit
substantially zero.
9. The image forming device according to claim 7, wherein the
operation mode, accommodating a replacement unit that is a genuine
product, is set as a default.
10. The image forming device according to claim 7, further
comprising: a replacement detection unit, detecting that the
replacement unit has been replaced; and wherein the correction
amount changing unit changes the amounts of correction by the
correction unit in accordance with the operation mode selected by
the input unit when the replacement detection unit detects that the
replacement unit has been replaced.
11. The image forming device according to claim 10, wherein the
replacement detection unit detects that the replacement unit has
been replaced at a predetermined timing after the replacement unit
has been replaced.
12. The image forming device according to claim 7, wherein when the
judging unit judges that at least one of the replacement units is a
product other than a genuine product, the correction amount
changing unit changes the amounts of correction by the correction
unit in accordance with the operation mode selected by the input
unit.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] This invention relates to an image forming device, and more
specifically relates to an image forming device, with which
replacement units are replaceably mounted to a main device
body.
[0003] 2. Background Art
[0004] There are known image forming devices, with which
consumables and other units can be replaced readily by a user.
[0005] Meanwhile, when a unit that is replaced by the user is a
product other than a genuine product for the image forming device,
problems, such as the lowering of the image quality and other cases
of inadequate exhibition of the performance of the image forming
device, the inability to guarantee operations, and malfunctions,
etc., may occur. This is because an image forming device controls
the image forming process in consideration of the characteristics
of the toner, the characteristics of the image carrying body, the
charging voltage, the cleaning characteristics, the fixing
characteristics, etc.
[0006] For maintaining the image quality of an image forming device
and preventing problems, JP-A-10-133528 discloses a method wherein
a genuine replacement part is provided with a data carrier, which
holds consumption amount data of a consumable, and whether or not
the consumable has been supplied to the genuine replacement part is
judged by comparing the consumption amount detected by a
consumption amount detection part provided in a main device body
and the consumption amount data held by the data carrier.
[0007] Also, JP-A-6-149051 discloses a method wherein a toner
cartridge is provided with a storage unit that stores predetermined
code data and copying is prohibited when the main body of a copier
cannot read the predetermined code data from the storage unit.
[0008] Also, JP-A-2001-100598 discloses a method wherein, when
empty information, which is written into a cartridge when the
running out of toner is detected, is read from a cartridge to which
toner has been replenished, a warning indication is displayed and
printing is prohibited.
[0009] Also, Japanese Patent No. 2602341 discloses a method wherein
the count of images prepared is stored in a memory of a cartridge
and the cartridge is prevented from further use when a preset end
count, which expresses the number of images that can be prepared by
the cartridge, becomes equal to the count of the images
prepared.
[0010] Furthermore, Japanese Patent No. 3476704 discloses a method
wherein, when by bidirectional communication between a container
side communication unit of a toner supplying container and a main
body side communication unit of a main device body, it is judged
that a toner supplying container that has been mounted is
incompatible and it is selected by a selection inputting unit that
a supplying process is to be continued with the incompatibility
being ignored, image forming conditions that are lower in level
than appropriate image forming conditions are set to enable the
incompatibility of the toner supplying container to be discovered
more readily.
SUMMARY OF THE INVENTION
[0011] A first object of this invention is to provide an image
forming device, with which, even when a replacement unit that is a
product other than a genuine product is mounted, the replacement
unit that is a product other than a genuine product can be used in
accordance with the will of a user. A second object of this
invention is to provide an image forming device, with which, even
when a replacement unit that is a product other than a genuine
product is mounted, control under an operation mode that
accommodates a product other than a genuine product is enabled.
[0012] In order to achieve the above object, a first aspect of the
invention provides an image forming device including: a main device
body; at least one replacement unit, mounted replaceably to the
main device body; a judging unit, judging whether the replacement
unit is a genuine product or is a product other than a genuine
product; an input unit, for selecting among an operation mode,
accommodating a replacement unit that is a genuine product, and
other operation modes that differ from the abovementioned operation
mode; a correction unit, correcting image forming conditions in
accordance with usage amounts related to image formation; and a
correction amount changing unit, changing the amounts of correction
by the abovementioned correction unit in accordance with the
operation mode selected by the abovementioned input unit. A user
can thus select among an operation mode that accommodates a
replacement unit that is a genuine product and other operation
modes, and the amounts of correction by the correction unit can be
changed in accordance with the operation mode selected by the input
unit in accordance with the will of the user to enable use of a
replacement unit that is a product other than a genuine
product.
[0013] Here, "operation mode" refers to the mode of control of the
image forming device and this includes not only the program and
control parameters for image formation but also include input
conditions and output conditions and furthermore modes of display
on a display device that is not directly related to image
formation.
[0014] Preferably, the abovementioned correction amount changing
unit includes at least one among an initial setting value changing
unit, changing initial setting values of the image forming
conditions corrected by the abovementioned correction unit, and a
correction amount zeroing unit, making the amounts of correction of
the image forming conditions by the abovementioned correction unit
substantially zero. A user is thus enabled to select at least one
among changing the initial setting values of the image forming
conditions corrected by the correction unit and making the amounts
of correction of the image forming condition substantially zero,
and the amounts of correction by the correction unit can be changed
in accordance with the operation mode selected by the input unit in
accordance with the will of the user to enable use of a replacement
unit that is a product other than a genuine product.
[0015] Preferably, the operation mode, accommodating a replacement
unit that is a genuine product, is set as a default. Thus when the
replacement unit is a genuine product, since the operation mode
accommodating the replacement unit that is a genuine product is set
as the default, a user can readily use the image forming device in
the operation mode accommodating the replacement unit that is a
genuine product.
[0016] Preferably, a detection unit, detecting that the
abovementioned replacement unit has been replaced, is furthermore
equipped and the abovementioned correction amount changing unit
changes the amounts of correction by the abovementioned correction
unit in accordance with the operation mode selected by the
abovementioned input unit when the abovementioned detection unit
detects that the abovementioned replacement unit has been replaced.
Since a user can thus select the operation mode by the input unit
when the replacement unit is replaced, the use of a replacement
unit that is a product other than a genuine product is enabled in
accordance with the will of the user.
[0017] Preferably, the abovementioned detection unit detects that
the abovementioned replacement unit has been replaced at a
predetermined timing after the abovementioned replacement unit has
been replaced. Thus even in the case where the detection unit
cannot detect the replacement unit immediately after replacement of
the replacement unit, that the replacement unit has been replaced
can be detected at a predetermined timing.
[0018] Preferably, when the abovementioned judging unit judges that
at least one of the abovementioned replacement units is a product
other than a genuine product, the abovementioned correction amount
changing unit changes the amounts of correction by the
abovementioned correction unit in accordance with the operation
mode selected by the abovementioned input unit. That is, in the
case where at least one of the replacement units is a product that
is other than a genuine product, a user can select the operation
mode by means of the input unit so that the use of the replacement
unit that is a product other than a genuine product is enabled in
accordance with the will of the user.
[0019] Further, in order to achieve the above object, a second
aspect of the invention provides an image forming device including:
a main device body; at least one replacement unit, mounted
replaceably to the main device body; a judging unit, judging
whether the replacement unit is a genuine product or is a product
other than a genuine product; an input unit, for selecting among an
operation mode, accommodating a replacement unit that is a genuine
product, and other operation modes that differ from the
abovementioned operation mode; a detection unit, detecting the
environment; a correction unit, correcting image forming conditions
in accordance with detection results of the detection unit; and a
correction amount changing unit, changing the amounts of correction
by the abovementioned correction unit in accordance with the
operation mode selected by the abovementioned input unit. A user
can thus select among an operation mode that accommodates a
replacement unit that is a genuine product and other operation
modes, and the amounts of correction by the correction unit can be
changed in accordance with the operation mode selected by the input
unit in accordance with the will of the user to enable use of a
replacement unit other than a genuine product.
[0020] Here, "operation mode" refers to the mode of control of the
image forming device and this includes not only the program and
control parameters for image formation but also include input
conditions and output conditions and furthermore modes of display
on a display device that is not directly related to image
formation.
[0021] Preferably, the abovementioned correction amount changing
unit includes at least one among an initial setting value changing
unit, changing initial setting values of the image forming
conditions corrected by the abovementioned correction unit, and a
correction amount zeroing unit, making the amounts of correction of
the image forming conditions by the abovementioned correction unit
substantially zero. A user is thus enabled to select at least one
among changing the initial setting values of the image forming
conditions corrected by the correction unit and making the amounts
of correction of the image forming condition substantially zero,
and the amounts of correction by the correction unit can be changed
in accordance with the operation mode selected by the input unit in
accordance with the will of the user to enable use of a replacement
unit that is a product other than a genuine product.
[0022] Preferably, the operation mode, accommodating a replacement
unit that is a genuine product, is set as a default. Thus when the
replacement unit is a genuine product, since the operation mode
accommodating the replacement unit that is a genuine product is set
as the default, a user can readily use the image forming device in
the operation mode accommodating the replacement unit that is a
genuine product.
[0023] Preferably, a replacement detection unit, detecting that the
abovementioned replacement unit has been replaced; is furthermore
equipped and the abovementioned correction amount changing unit
changes the amounts of correction by the abovementioned correction
unit in accordance with the operation mode selected by the
abovementioned input unit when the abovementioned replacement
detection unit detects that the abovementioned replacement unit has
been replaced. Since a user can thus select the operation mode by
the input unit when the replacement unit is replaced, the use of a
replacement unit other than a genuine product is enabled in
accordance with the will of the user.
[0024] Preferably, the abovementioned replacement detection unit
detects that the abovementioned replacement unit has been replaced
at a predetermined timing after the abovementioned replacement unit
has been replaced. Thus even in the case where the replacement
detection unit cannot detect the replacement unit immediately after
replacement of the replacement unit, that the replacement unit has
been replaced can be detected at a predetermined timing.
[0025] Preferably, when the abovementioned judging unit judges that
at least one of the abovementioned replacement units is a product
other than a genuine product, the abovementioned correction amount
changing unit changes the amounts of correction by the
abovementioned correction unit in accordance with the operation
mode selected by the abovementioned input unit. That is, in the
case where at least one of the replacement units is a product that
is other than a genuine product, a user can select the operation
mode by means of the input unit so that the use of the replacement
unit that is a product other than a genuine product is enabled in
accordance with the will of the user.
[0026] By this invention, even when a replacement unit that is a
product other than a genuine product is mounted, the replacement
unit that is a product other than a genuine product can be used in
accordance with the will of the user. Also by this invention, even
when a replacement unit that is a product other than a genuine
product is mounted, control under an operation mode accommodating
the product other than a genuine product is enabled.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] These and other objects and advantages of this invention
will become more fully apparent from the following detailed
description taken with the accompanying drawings in which:
[0028] FIG. 1 is a schematic diagram of an image forming system of
an embodiment of this invention.
[0029] FIG. 2 is a side view showing an outline of an image forming
device of this invention's embodiment.
[0030] FIG. 3 is a side view showing, as an example, a state in
which replaceable units of the image forming device of this
invention's embodiment are detached from an image forming device
main body.
[0031] FIG. 4 is a perspective view showing a developing device of
the image forming device of this invention's embodiment.
[0032] FIG. 5 is a schematic view showing a cross section of the
developing device of the image forming device of this invention's
embodiment.
[0033] FIG. 6 is a perspective view showing a toner cartridge of
the image forming device of this invention's embodiment.
[0034] FIG. 7 is a sectional view showing the toner cartridge of
the image forming device of this invention's embodiment.
[0035] FIG. 8 is a block diagram showing the circuit arrangement of
a wireless communication unit of the image forming device of this
invention's embodiment.
[0036] FIG. 9 is a block diagram showing the circuit arrangement of
a memory chip of a toner cartridge used in the image forming device
of this invention's embodiment.
[0037] FIG. 10 is a sectional view showing the positional
relationship of the wireless communication unit and a memory chip
that perform wireless communication.
[0038] FIG. 11 is a side view showing the arrangement of an image
carrying body unit used in the image forming device of this
invention's embodiment.
[0039] FIG. 12 is a block diagram showing the arrangement of a
control unit of the image forming device of this invention's
embodiment and various parts connected to the control unit.
[0040] FIG. 13 is a memory map showing, as an example, data stored
in a program ROM, a main body NVM, and a unit NVM.
[0041] FIG. 14 is a graph showing the variation of the charging
amount of toner with respect to the usage amount of the developing
device when control is performed to make the toner concentration
fixed.
[0042] FIG. 15 is a graph showing the toner concentration with
respect to the number of sheets printed by the image forming device
when control is performed to make the image density of an image
(patch) on an intermediate transfer body fixed.
[0043] FIG. 16 is a graph showing a set image density S (target
value) for an image on the intermediate transfer body that is in
accordance with the usage amount of a developing device containing
a toner A, which is a genuine product.
[0044] FIG. 17 is a graph showing the toner density, corrected by
set image density S, with respect to the number of sheets printed
by the image forming device.
[0045] FIG. 18 is a graph showing the set image densities (target
values) for an image on the intermediate transfer body in
accordance with the usage amounts of developing devices containing
toners that are products other than a genuine product.
[0046] FIG. 19 is a flowchart (S10) illustrating the processes that
the image forming device carries out in preparation for printing in
accordance with an operation mode for the toner cartridge.
[0047] FIG. 20 is a flowchart (S20) illustrating a unit replacement
detection process of detecting whether or not the toner cartridge
has been replaced.
[0048] FIG. 21 is a flowchart (S30) illustrating an operation mode
selection process that the image forming device carries out in
regard to a product other than a genuine product for selection of
an operation mode for a product other than a genuine product by a
user.
[0049] FIG. 22 is a flowchart (S40) illustrating an operation mode
selection process that the image forming device carries out in
regard to a genuine product for selection of an operation mode for
a genuine product by a user.
[0050] FIGS. 23A and 23B are diagrams showing, as examples, screens
displayed on a UI device, with FIG. 23A showing a screen that
accepts the input of a user's selection of an operation mode for a
genuine product and FIG. 23B showing a screen that accepts the
input of a user's selection of an operation mode for a product
other than a genuine product.
[0051] FIG. 24 is an operation mode confirmation/changing screen
enabling a user to confirm that an operation mode, which is
selected for a toner B, etc., that is a product other than a
genuine product, will be set for the image forming device and to
change to any of a plurality of other operation modes that differ
from the operation mode accommodating a genuine product.
[0052] FIG. 25 is a graph showing set image density S in the case
where the density of the image that is formed on the intermediate
transfer body is corrected by the set image density until the
judging timing arrives, and after it has been detected that toner
cartridge is a product other than a genuine product, the operation
mode is changed.
[0053] FIG. 26 is a graph showing the variation of the charging
amount and the variation of the developing amount (image density)
with respect to the variation of humidity (relative humidity) of a
toner A, which is a genuine product.
[0054] FIG. 27 is a graph showing the humidity characteristics of
toner concentration under image density control.
[0055] FIG. 28 is a graph showing the set image density (target
value) with respect to the humidity (relative humidity).
[0056] FIG. 29 is a graph showing the toner concentrations of
toners A, B, and C with respect to humidity (relative humidity) in
cases where image density control, corrected in accordance with
operation mode a, is performed.
[0057] FIGS. 30A and 30B are diagrams showing, as examples, screens
displayed on a UI device, with FIG. 30A showing a screen that
accepts the input of a user's selection of an operation mode for a
genuine product and FIG. 30B showing a screen that accepts the
input of a user's selection of an operation mode for a product
other than a genuine product.
[0058] FIG. 31 is an operation mode confirmation/changing screen
for enabling confirmation that an operation mode b, which is
selected for a toner B, etc., that is a product other than a
genuine product, will be set for the image forming device and
enabling further adjustment of the correction amount in operation
mode b.
[0059] FIG. 32 is an operation mode selection screen enabling
selection of an operation mode from among operation mode a, which
is the default, and other operation modes b, c, d, and e.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0060] An embodiment of this invention shall now be described based
on the drawings.
[0061] FIG. 1 shows an image forming system 1 of an embodiment of
this invention. Image forming system 1 is arranged by a PC
(Personal Computer) or other host device 2 being connected, for
example, to a plurality of image forming devices 10 via a network
3. Host device 2 may, for example, be a control device, such as an
MCU (Micro Controller Unit), etc., an input/output device, such as
a touch panel, or a terminal besides a PC, which has a
communication device for sending and receiving signals via network
3. Network 3 may be wired or wireless. Also, a plurality of host
devices 2 may be connected to network 3.
[0062] Image forming system 1 is thus arranged so that host device
2 can control image forming devices 10 via network 3.
[0063] FIG. 2 shows an image forming device 10 in outline. Image
forming device 10 has an image forming device main body 12, and an
opening/closing cover 16, which is rotatable about a rotation pivot
14, is provided on an upper part of this image forming device main
body 12. A user interface (UI device) 18, which, for example, is a
touch panel, etc., is provided on the front face side (left side in
FIG. 2) of opening/closing cover 16. UI device 18 displays control
information, instruction information, etc., of image forming device
10 and accepts instruction information and other inputs provided by
a user. That is, the user can operate image forming device 10 via
UI device 18. UI device 18 may be a device that just accepts the
inputs of switches, etc., or may be a device that just outputs
indications, etc., or may be a device that combines these
functions.
[0064] Also in the vicinity of rotation pivot 14 is provided an
opening/closing detection sensor 19, which detects the
opening/closing of opening/closing cover 16, for example, by
contacting/separating in accordance with the opening/closing of
opening/closing cover 16.
[0065] A paper feed unit 20, for example, of a single stage, is
positioned at a lower part of image forming device main body 12.
Paper feed unit 20 has a paper feed unit main body 22 and a paper
feed cassette 24 in which paper sheets are housed. At an upper part
near the inner end of paper feed cassette 24 are positioned a feed
roll 26, which supplies paper from paper feed cassette 24, and a
retard roll 28, which separates the supplied paper one sheet at a
time. Also, above paper feed cassette 24 are provided a temperature
sensor 30, which detects the temperature inside image forming
device main body 12, and a humidity sensor 32, which detects the
humidity inside image forming device main body 12.
[0066] A conveying path 34 is a passage for paper from feed roll 26
to an ejection opening 36, and this conveying path 34 is formed
substantially vertically from paper feed unit 20 to a fixing device
100, which shall be described later and is positioned near the rear
side (right side face in FIG. 2) of image forming device main body
12. A secondary transfer roll 88 and a secondary transfer backup
roll 82, to be described later, are positioned at the upstream side
of fixing device 100 of conveying path 34, and resist roll 38 is
positioned at the upstream side of secondary transfer roll 88 and
secondary transfer backup roll 82. An ejection roll 40 is
positioned near ejection opening 36 of conveying path 34.
[0067] Paper sheets, which are fed by feed roll 26 from paper feed
cassette 24 of paper feed unit 20, are thus separated by retard
roll 28 so that just the topmost paper sheet is guided to conveying
path 34, stopped temporarily by resist roll 38, subject to the
transfer of a toner image by being passed, at an adjusted timing,
between secondary transfer roll 88 and secondary transfer backup
roll 82 to be described later, subject to fixing of the transferred
toner image by fixing device 100, and ejected by ejection roll 40
from ejection opening 36 onto an ejection part 42, provided at an
upper part of opening/closing cover 16. This ejection part 42 is
inclined so as to be low at the ejection opening portion and to
become gradually higher in the direction of the front face (left
direction in FIG. 2).
[0068] A rotary developing device or other developing device unit
44 is positioned, for example, at a substantially central part of
image forming device main body 12. Developing device unit 44 has a
developing device unit main body 46, and four developing devices
48a to 48d, which form toner images, are mounted to this developing
device unit main body 46. These developing devices 48a to 48d
rotate, along with developing device unit main body 46,
left-handedly (counterclockwise in FIG. 2) about a rotation shaft
50. Cylindrical toner cartridges 52a to 52d, containing yellow (Y),
magenta (M), cyan (C), and black (K) toners, are mounted to
developing devices 48a to 48d, respectively. When toner cartridges
52a to 52d are mounted via developing devices 48a to 48d onto
developing device unit main body 46, the outer surfaces thereof are
made substantially flush with the outer circumference of developing
device unit main body 46.
[0069] An image carrying body 54, including, for example, a
photoconductor, is positioned so as to contact developing device
unit 44 from the back face side (right side in FIG. 2) of image
forming device 10. That is, with developing device unit 44, the
four colors of Y, M, C, and K for full-color developing are
prepared, and developing devices 48a to 48d are respectively moved
rotatingly and positioned at a position opposing image carrying
body 54 to successively develop a latent image on image carrying
body 54, one color at a time with the yellow (Y), magenta (M), cyan
(C), and black (K) toners.
[0070] Also, near a position substantially opposite image carrying
body 54 across rotation shaft 50 of developing device unit 44 is
positioned a wireless communication unit 56. This wireless
communication unit 56 has an antenna 58 and performs wireless
communication with a memory chip 170 to be described later.
[0071] Below image carrying body 54 is provided a charging device
60, including, for example, a charging roll that uniformly charges
this image carrying body 54. Also, an image carrying body cleaner
62 is put in contact with image carrying body 54 at the upstream
side of charging device 60 in the rotation direction. Image
carrying body cleaner 62 includes, for example, a cleaning blade
64, which scrapes off the toner that remains on image carrying body
54 after primary transfer, and a waste toner recovery bottle 66,
which recovers the toner that is scraped off by cleaning blade
64.
[0072] The back face side (right side in FIG. 2) of waste toner
recovery bottle 66 has, for example, ribs, etc., formed thereon and
is thereby formed into a curved surface so as to form a part of
conveying path 34 that enables paper to be conveyed smoothly.
[0073] Below the back face side of developing device unit 44 is
positioned an exposure device 68, which writes a latent image by
means of laser light or other light ray onto image carrying body
54, which has been charged by charging device 60. Also, above
developing device unit 44 is positioned a non-use detection sensor
70, which, for example, is a reflection type photosensor, etc., and
detects whether toner cartridges 52a to 52d, mounted to developing
device unit 44, have not been used or have been used. Above
developing device unit 44 and non-use detection sensor 70 is
provided an intermediate transfer device 72, which subjects the
abovementioned toner image, visualized by developing device unit
44, to primary transfer one color at a time at a primary transfer
position on each turn of an intermediate transfer body 74, and
after thereby overlapping the toner images of four colors onto
intermediate transfer body 74, performs batch transfer onto a paper
sheet at a secondary transfer position to be described later.
[0074] Intermediate transfer device 72 includes, for example, an
intermediate transfer belt or other intermediate transfer body 74,
a primary transfer roll 76, a wrap-in roll 78, a wrap-out roll 80,
secondary transfer backup roll 82, a scraper backup roll 84, and a
brush backup roll 86. Intermediate transfer body 74, for example,
has elasticity and is spanned substantially flatly above developing
device unit 44 so as to have long sides and short sides. The long
side at the upper face side of intermediate transfer body 74 is,
for example, spanned so as to be substantially parallel with
respect to ejection part 42 provided at the upper part of image
forming device main body 12. Also, intermediate transfer body 74
has a primary transfer part (image carrying body wrapping region),
which contacts image carrying body 54 in a wrapping manner between
wrap-in roll 78, positioned at the long side at the lower face side
and at the upstream side of primary transfer roll 76, and wrap-out
roll 80, positioned at the downstream side of primary transfer roll
76, and is thereby wound across just a predetermined range of image
carrying body 54 and follows the rotation of image carrying body
54.
[0075] Furthermore, at the rear side (right side face in FIG. 2) of
intermediate transfer body 74, a flat part (short side) is formed
by wrap-out roll 80 and secondary transfer backup roll 82, and this
flat part serves as a secondary transfer part that faces conveying
path 34.
[0076] The toner images on image carrying body 54 are thus primary
transferred overlappingly in the order, for example, of yellow,
magenta, cyan, and black by primary transfer roll 76 onto
intermediate transfer body 74, which then conveys the primary
transferred toner image towards the secondary transfer part.
[0077] Scraper backup roll 84 aids the scraping off of the toner
remaining on intermediate transfer body 74 by a scraper 94, to be
described later, after secondary transfer, and brush backup roll 86
aids the scraping off of the toner remaining on intermediate
transfer body 74 by a brush roll 96, to be described later, after
secondary transfer.
[0078] Secondary transfer roll 88 opposes secondary transfer backup
roll 82 of intermediate transfer device 72 across conveying path
34. The interval between secondary transfer roll 88 and secondary
transfer backup roll 82 is thus the secondary transfer position in
the secondary transfer part, and by being aided by secondary
transfer backup roll 82, secondary transfer roll 88 performs
secondary transfer of the toner image that has been primary
transferred onto intermediate transfer body 74 onto a sheet of
paper at the secondary transfer position. Here, secondary transfer
roll 88 is arranged to be separated from intermediate transfer body
74 while intermediate transfer body 74 turns three times, that is,
while the toner images of the three colors of yellow, magenta, and
cyan are being conveyed, and come in contact with intermediate
transfer body 74 when the black toner image is transferred. A
predetermined potential difference is made to arise across
secondary transfer roll 88 and secondary transfer backup roll 82
and, for example, in the case where secondary transfer roll 88 is
set to a high voltage, secondary transfer backup roll 82 is
connected to the ground (GND), etc.
[0079] At the upstream side of the secondary transfer position, an
image density sensor 90, which, for example, is a reflection type
photosensor, etc., is positioned so as to oppose intermediate
transfer body 74 across conveying path 34. Image density sensor 90
reads a toner patch that is formed on intermediate transfer body 74
to detect the density of the image formed on intermediate transfer
body 74.
[0080] At the end of the side opposite the image carrying body side
of intermediate transfer body 74, an intermediate transfer body
cleaner 92 is disposed in a contacting manner. Intermediate
transfer body cleaner 92 includes, for example, scraper 94, which
scrapes off the residual toner and cleans secondary transfer body
74 after secondary transfer, brush roll 96, which further scrapes
off the toner remaining after cleaning by scraper 94, and a waste
toner recovery bottle 98, which recovers the toner scraped off by
scraper 94 and brush roll 96. Scraper 94 is, for example, formed of
a thin stainless-steel plate and has applied thereto a voltage of
polarity opposite that of the toner. Brush roll 96 includes, for
example, a brush formed of acrylic, to which a conductive treatment
has been applied. Scraper 94 and brush roll 96 are separated from
intermediate transfer body 74 while intermediate transfer body 74
conveys the toner images, and are arranged to contact intermediate
transfer body 74 integrally at a predetermined timing.
[0081] Fixing device 100 is positioned above the secondary transfer
position. Fixing device 100 has a heating roll 102 and a pressing
roll 104, fixes the toner image, which was secondary transferred
onto a paper sheet by secondary transfer roll 88 and secondary
transfer backup roll 82, onto the paper sheet, and conveys the
paper sheet toward ejection roll 40.
[0082] Also, inside image forming device main body 12 is positioned
a control unit 106, which controls the respective parts that make
up image forming device 10.
[0083] Image carrying body unit 108 integrates image carrying body
54, charging device 60, and image carrying body cleaner 62.
Furthermore, image forming unit 110 integrates image carrying body
unit 108, intermediate transfer device 72, and intermediate
transfer cleaner 92. Also, fixing unit 112 integrates fixing device
100 and ejection roll 40.
[0084] As shown in FIG. 3, image forming unit 110 is made
detachable with respect to image forming device main body 12 and
can be attached or detached by opening opening/closing cover 16.
Also, image carrying body unit 108 is made detachable with respect
to image forming unit 110.
[0085] Toner cartridges 52a to 52d are made detachable with respect
to developing devices 48a to 48d, mounted to developing device unit
main body 46, when positioned at the front face side
(opening/closing cover 16 side) with opening/closing cover 16 being
opened. Developing devices 48a to 48d are made detachable with
respect to developing device unit main body 46 when positioned at
the front face side (opening/closing cover 16 side) with
opening/closing cover 16 being opened.
[0086] Fixing unit 112 is made detachable with respect to image
forming device main body 12 upon removal of an unillustrated upper
cover. Other units, such as developing device unit 44 and paper
feed unit 20 are also made detachable with respect to image forming
device main body 12.
[0087] The respective units are thus enabled to be replaced by a
user. Meanwhile, when in the case where a user mounts a replaceable
unit onto image forming device 10, a product other than a genuine
product for image forming device 10 is mounted, a problem, such as
not being able to maintain satisfactory image quality, not being
able to guarantee operation, etc., may occur. This is because image
forming device 10 is controlled in accordance with the
characteristics of the members used in image forming device 10.
Sensors for detecting predetermined conditions, etc., are thus
provided in a unit, etc., that is replaceable by a user.
[0088] In the following, in indicating a component, among
components that are provided in plurality, such as developing
devices 48a to 48d, etc., without specifying which of those
components in particular, the component may be referred to simply
in abbreviated form, such as "developing device 48."
[0089] An example of a replaceable unit, having sensors for
determining predetermined conditions, etc., shall now be
described.
[0090] FIG. 4 and FIG. 5 show the arrangement of a developing
device 48, which is a replaceable unit.
[0091] Developing device 48 has a developing roll 116, which serves
as a developer carrying body and is positioned at the image
carrying body 54 side of a developing device housing (developing
device main body) 114, a first auger 118, a second auger 120, a
third auger 122, and a layer thickness restricting member 124 and
contains, for example, a two-component developer including a
nonmagnetic toner and magnetic toner.
[0092] Developing device housing 114 has a shutter 126, which opens
and closes a toner receiving port 134 and a developer discharging
port 140 to be described later, a cylindrical intake conveying path
128, for conveying of the toner taken in from a toner cartridge 52,
and cylindrical developer conveying paths 130 and 132, for
stirringly conveying the toner and the carrier.
[0093] Intake conveying path 128 has toner receiving port 134,
which receives the toner from toner cartridge 52, and a toner feed
port 136, which feeds toner into developer conveying path 130, and
first auger 118 is disposed inside intake conveying path 128. First
auger 118 conveys the toner received by intake conveying path 128
from toner cartridge 52 to developer conveying path 130. Also, by
adjustment of the rotation of first auger 118, the amount of toner
supplied from toner cartridge 52 to developing device 48 is
adjusted. The toner concentration (ratio of the toner to carrier)
and the toner charging amount of the developer are thereby
controlled at predetermined values.
[0094] The toner usage amount (usage amount of toner cartridge 52)
may also be arranged to be computed by a CPU 202 by accumulating
the driving time or number of rotations of first auger 118. The
toner usage amount may also be arranged to be computed by
accumulating the current, which flows when exposure device 68
writes an electrostatic latent image on image carrying body 54, in
the form of charges in a capacitor, etc., and by CPU 202 counting
the number of times the accumulated charges have reached a
predetermined amount.
[0095] The toner concentration is controlled at a predetermined
value in order to prevent such problems as the following. For
example, a toner concentration that is too high causes such
problems as the toner charging amount becoming too low and a toner
cloud arising to contaminate the interior of the image forming
device, the toner becoming deposited on non-image parts of a paper
and thereby causing fogging, the occurrence of retransfer, etc. A
toner concentration that is too low causes such problems as the
deposition of the carrier onto image parts of a paper due to charge
injection, the lowering of the transfer efficiency due to the toner
charging amount becoming too high, etc.
[0096] In intake conveying path 128, a toner detection sensor 138
is provided between toner receiving port 134 and toner feeding port
136, and this toner detection sensor 138 detects whether or not
toner exists in intake conveying path 128 by detecting, for
example, the variation of resistance, across two points inside
intake conveying path 128, due to the existence or non-existence of
toner. Toner detection sensor 138 may be a piezoelectric element
instead.
[0097] Developer conveying path 130 has a developer discharge port
140, through which excess developer is discharged into toner
cartridge 52, and second auger 120 is positioned inside developer
conveying path 130. Second auger 120 stirringly mixes the toner and
carrier, conveyed via intake conveying path 128, and conveys the
mixture to developer conveying path 132.
[0098] Third auger 122 is positioned inside developer conveying
path 132. Third auger 122 stirringly conveys the developer conveyed
via developer conveying path 130 and supplies the developer to
developing roll 116.
[0099] A partition plate 143 is disposed between developer
conveying path 130 and developer conveying path 132, and at the
respective ends of partition plate 143 are provided passages (not
illustrated) that connect developer conveying path 130 with
developer conveying path 132. Thus by second auger 120 and third
auger 122 conveying the developer in alternate directions, the
toner is made to become friction-charged to a charging amount of a
predetermined polarity by the carrier and circulate inside
developing device housing 114. Also, by degraded developer being
discharged at a predetermined timing from developer discharge port
140 into toner cartridge 52, the total life of the developer is
extended (trickle development system).
[0100] Shutter 126 has openings 144 and 146, and by opening 144
being overlapped with toner receiving port 134, a toner passage
from toner cartridge 52 to developing device 48 is formed, and by
opening 146 being overlapped with developer discharge port 140, a
passage for excess developer from developing device 48 to toner
cartridge 52 is formed.
[0101] Developing roll 116 carries the toner and contacts image
carrying body 54 to develop the electrostatic latent image carried
on image carrying body 54 by the toner. Layer thickness restricting
member 124 restricts the layer thickness of the toner carried on
developing roll 116.
[0102] FIG. 6 and FIG. 7 show the arrangement of a toner cartridge
52, which is a replaceable unit.
[0103] Toner cartridge 52 has a toner cartridge main body 150 and a
rotating part 152, which is disposed at one end in the longitudinal
direction of toner cartridge main body 150.
[0104] Toner cartridge main body 150 is formed to a tubular shape
and is formed so that a substantially cylindrical portion, in the
interior of which a stirring conveying member 154 is positioned, is
made integral to a gradually narrowing portion that extends in a
direction substantially perpendicular to the longitudinal direction
from the substantially cylindrical portion. Toner cartridge main
body 150 is also arranged so that its outer surface will be
substantially flush with the outer periphery of developing device
unit main body 46 when toner cartridge 52 is mounted via developing
device 48 onto developing device unit main body 46.
[0105] A toner-containing space 156, which contains the toner that
is to be supplied to developing device 48, is formed inside toner
cartridge main body 150. The abovementioned stirring conveying
member 154 is disposed in toner-containing space 156. This stirring
conveying member 154 is, for example, wound in a spiraling manner
and stirs the toner inside toner-containing space 156 while
conveying the toner towards toner receiving port 134 of developing
device 48.
[0106] Rotating part 152 has a rotating part main body 154 and a
cylindrical tubular part 156, which is disposed inside rotating
part main body 154 and is formed integral to toner cartridge main
body 150. Tubular part 156 is sealed off at the side of a side face
part 158 of rotating part main body 154 by a tubular part side wall
160 and has an isolating wall 162 provided in its interior. At the
tubular part sidewall 160 side of isolating wall 162 is formed a
developer recovery space 164 for recovering excess developer from
developing device 48, and at the side opposite the tubular part
side wall 160 side of isolation wall 162, the abovementioned
toner-containing space 156 is formed in extending manner.
[0107] Rotating part main body 154, having a window-like window
part 166 covered by a transparent member, is formed to be
cylindrical at its inner side and is arranged to rotate along the
outer face of the cylindrical portion of tubular part 156. Also, a
reflecting member 168, which, for example, is a white tape, etc.,
is attached to the outer face of the cylindrical portion of tubular
part 156, and when toner cartridge 52 is mounted to developing
device 48 and rotating part main body 154, reflecting member 168 is
arranged to be exposed via window part 166. Also, when developing
device unit 44, to which toner cartridge 52 is mounted, rotates
inside image forming device main body 12, the exposed reflecting
member 168 is arranged to pass through a position opposing non-use
detection sensor 70, which is fixed to image forming device main
body 12. As mentioned above, non-use detection sensor 70 is, for
example, a reflection type photosensor and, by detecting the
reflection amount that varies due to the soiling of reflecting
member 168 by the toner as reflecting member 168 of toner cartridge
52, mounted to developing device unit 44, passes through the
position opposing non-use detection sensor 70, detects whether or
not toner cartridge 52 is one that has not been used.
[0108] Memory chip 170 is attached to side face part 158 of
rotating part main body 154. Memory chip 170 has an antenna 172 and
performs wireless communication with wireless communication unit 56
disposed at the image forming device main body 12 side.
[0109] Next, in regard to wireless communication unit 56 and memory
chip 170, the respective circuit arrangements and the communication
carried out mutually between the two components shall be
described.
[0110] FIG. 8 is a block diagram showing the circuit arrangement of
wireless communication unit 56. FIG. 9 is a block diagram showing
the circuit arrangement of memory chip 170.
[0111] As shown in FIG. 8, the circuit of wireless communication
unit 56 includes a sending/receiving control unit 174, a modulation
circuit 176, a sending circuit 178, a receiving circuit 180, a
demodulation circuit 182, and antenna 58. In wireless communication
unit 56, sending/receiving control unit 174 controls the operations
of the respective components of wireless communication unit 56.
Sending/receiving control unit 174 outputs data, input from control
unit 106, to modulation circuit 176. Also, sending/receiving
control unit 174 outputs data, received by receiving circuit 180
and demodulated by demodulation circuit 182, to control unit 106.
Modulation circuit 176 modulates the data input from
sending/receiving control unit 174 and outputs the data to sending
circuit 178. Sending circuit 178 outputs radio signals, including
data, clock signal, etc., to be stored in memory chip 170, to
memory chip 170 via antenna 58.
[0112] Receiving circuit 180 receives signals sent from memory chip
170 via antenna 58 and outputs the signals to demodulation circuit
182. Demodulation circuit 182 demodulates the data sent from memory
chip 170 based on variations of the signals input from receiving
circuit 180 and outputs the data to sending/receiving control unit
174.
[0113] As shown in FIG. 9, the circuit of memory chip 170 includes
a unit NVM (Non Volatile Memory) 184, a sending logic circuit 182,
a receiving logic circuit 188, a sending circuit 190, a receiving
circuit 192, a clock regeneration circuit 194, a power supply unit
196, and antenna 172.
[0114] When a radio signal is sent from wireless communication unit
56 to memory chip 170, this radio signal is received by receiving
circuit 192, clock regeneration circuit 194, and power supply unit
196 via antenna 172. In memory chip 170, upon receiving the radio
signal, power supply unit 196 rectifies the current resulting from
electromagnetic induction due to the radio signal and supplies the
respective components of memory chip 170 with the power necessary
for their operations. If for example, a voltage higher than the
voltage generated by power supply part 196 is required, memory chip
170 may be arranged to receive power from main body part 40. For
example, a power supply coil, etc., may be provided further in
memory chip 17 and the power may be supplied in a non-contacting
manner from the AC current supplied to developing device unit
44.
[0115] Upon receiving the radio signal, clock regeneration circuit
194 regenerates a clock signal and outputs the clock signal to the
respective circuits that make up memory chip 170. Upon receiving
the radio signal, receiving circuit 192 outputs the data or other
signal contained in the radio signal to receiving logic circuit 188
in synchronization with the clock signal input from clock
regeneration circuit 194. In synchronization with the clock signal
input from clock regeneration circuit 194, receiving logic circuit
188 demodulates the data or other signal input from receiving
circuit and outputs the demodulated signal to unit NVM 184.
[0116] Unit NVM 184 is a writable non-volatile memory and, in
synchronization with the clock signal input from clock regeneration
circuit 194, performs the writing (storing) of data if the signal,
input from receiving logic circuit 188, indicates the writing of
data, while if the signal indicates the reading of data, outputs
the data stored in unit NVM 184 to sending logic circuit 186. The
non-volatile memory contained in unit NVM 184 may, for example, be
a flash ROM, EEPROM, or FeRAM (ferroelectric memory).
[0117] In synchronization with the clock signal input from clock
regeneration circuit 194, sending logic circuit 186 modulates the
data input from unit NVM 184 and outputs the modulated data to
sending circuit 190. In synchronization with the clock signal input
from clock regeneration circuit 194, sending circuit 190 sends the
signal input from sending logic circuit 186 as a radio signal to
wireless communication unit 56 via antenna 172.
[0118] The signals that are sent and received as radio signals may
be arranged to be sent and received upon being coded and thereafter
converted into radio signals. For example, arrangements may be made
so that a permitted user, etc., can rewrite the contents of unit
NVM 184 from a device other than control unit 106 using coded radio
signals.
[0119] The positional relationship of wireless communication unit
56 and memory chip 170, which perform wireless communication, is
shown in FIG. 10. As described above, each toner cartridge 52 is
mounted to a developing device 48 and is moved by developing device
unit 44 (FIG. 2) rotating about rotation shaft 50 as the axis.
Wireless communication unit 56 is fixed to image forming device
main body 12 in the vicinity of the side of developing device unit
44 so that each memory chip 170, which is moved by the rotation of
developing device unit 44, will oppose it successively, and is
arranged to perform wireless communication in a state in which the
movement of a developing device 48 is controlled and stopped at a
substantially opposing position so as to enable wireless
communication with a corresponding memory chip 170. Also, wireless
communication unit 56 is arranged, for example, to receive an
acknowledge signal, sent by memory chip 170 in response to a radio
signal output from wireless communication unit 56, to confirm the
start of sending and receiving of data.
[0120] FIG. 11 shows the arrangement of an image carrying body unit
108, which is a replaceable unit.
[0121] As mentioned above, image carrying body unit 108 integrates
image carrying body 54, charging device 60, and image carrying body
cleaner 62 and has a waste toner full sensor 198, disposed, for
example, at an upper part of the interior of image carrying body
cleaner 62, and a float 200, disposed below waste toner full sensor
198. Waste toner full sensor 198 has an optical path, wherein light
emitted from a light emitting part disposed at one side is received
by a light receiving part disposed at the other side, and outputs
whether or not the light receiving part has received the light to
control unit 106. Float 200 is arranged to rise when the waste
toner, recovered in waste toner recovery bottle 66 from image
carrying body 54, exceeds a predetermined amount and is arranged to
block the optical path of waste toner full sensor 198 when waste
toner recovery bottle 66 becomes full with waste toner. Image
carrying body unit 108 thus detects whether or not waste toner
recovery bottle 66 has become full by means of waste toner full
sensor 198 and float 200 and outputs this information to control
unit 106.
[0122] A waste toner full sensor 198 and a float 200 may also be
provided at intermediate transfer body cleaner 92 to detect whether
or not waste toner recovery bottle 98 has become full.
[0123] Each replaceable unit, having sensors, etc., for detecting
predetermined conditions, is thus arranged to output the result of
detection by the sensor, etc., to control unit 106, and control
unit 106 is arranged to control the respective parts that make up
image forming device 10 based on the input detection results.
[0124] The arrangement of control unit 106 shall now be described
in detail.
[0125] FIG. 12 is a block diagram showing the arrangement of
control unit 106 and respective parts connected to control unit
106.
[0126] Control unit 106 has CPU 202, a storage unit 204, a sensor
interface (sensor I/F) circuit 206, a wireless communication unit
control circuit 208, a communication interface (communication I/F)
circuit 210, a user interface (UI) control circuit 212, an image
drawing circuit 214, a process control circuit 216, an image
forming unit interface (image forming I/F) circuit 218, a paper
conveying unit control circuit 220, etc., and these are arranged to
be able to input and output signals to each other via a system bus
222.
[0127] CPU 202 sends and receives signals to and from the
respective parts that make up control unit 106 via system bus 222
and controls the respective parts that make up control unit
106.
[0128] Storage unit 204 has a program ROM 224, a RAM 226, and a
main body NVM (Non Volatile Memory) 228 and stores information that
are necessary for control of image forming device 10, etc. Program
ROM 224 is arranged, for example, from a flash ROM and may be
arranged to be renewed in the stored contents. RAM 226 is arranged,
for example, from an SRAM and stores temporary information, such as
the drawing data input from image drawing circuit 214. Main body
NVM 228 is arranged from an electrically rewritable non-volatile
memory, such as an EEPROM or a flash ROM. As long as main body NVM
228 is a rewritable storage device that can hold data even when the
power of image forming device 10 is turned off, it may be an SRAM,
with which the power supply is backed up by a battery, etc., an HDD
(Hard Disk Drive), or an optical memory, etc.
[0129] Sensor I/F circuit 206 receives detection results from each
of opening/closing detection sensor 19, temperature sensor 30,
humidity sensor 32, non-use detection sensor 70, toner detection
sensor 138, image density sensor 90, and waste toner full sensor
198 and outputs the detection results via system bus 222 to CPU
202. Wireless communication unit control circuit 208 sends and
receives signals to and from the four memory chips 170, provided in
toner cartridges 52a to 52d, respectively, via wireless
communication unit 56, sends and receives signals to and from CPU
202, storage unit 204, etc., via system bus 222, and thereby
connects the respective memory chips 170 to CPU 202, storage unit
204, etc.
[0130] Communication I/F circuit 210 sends and receives signals to
and from host devices 2 via network 3, sends and receives signals
to and from CPU 202, etc., via system bus 222, and thereby connects
host device 2 to CPU 202, etc. UI control circuit 212 sends and
receives signals to and from UI device 18, sends and receives
signals to and from CPU 202, etc., via system bus 222, and thereby
connects UI device 18 to CPU 202, etc.
[0131] Image drawing circuit 214 draws an image based on image
forming signals input from a host device 2, etc., and outputs to
CPU 202 and RAM 226. Process control circuit 216 references, along
with CPU 202, setting values, etc., to be described later, that are
stored in storage unit 204 and controls, via I/F circuit 218, an
image forming unit 230, which includes exposure device 68, image
forming unit 110, and developing device unit 44, etc. Paper
conveying unit control circuit 220, along with CPU 22, controls a
paper conveying unit 232, which includes feed roll 26, retard roll
28, resist roll 38, etc.
[0132] Since CPU 202 can compare the data stored in storage unit
204 and the data stored in unit NVM 184 to judge the state of a
toner cartridge 52 to which a memory chip 170 is attached, memory
chip 170 forms a part of the detection unit even though it does not
have a sensor.
[0133] The details of the data stored in program ROM 224, main body
NVM 228, and unit NVM 184 shall now be described.
[0134] FIG. 13 shows examples of the data stored in program ROM
224, main body NVM 228, and unit NVM 184.
[0135] A program area 234, a setting value area 236, etc., are set
up in program ROM 224. An execution program 238, for making image
forming device 10 operate, is stored in program region 234. Life
threshold values 240, life threshold value attainment setting
counts 242, temperature-related parameter set 244, humidity-related
parameter set 246, toner concentration parameter set 248, image
density parameter set 250, judging period setting value 252, etc.,
are stored in setting value area 236.
[0136] Life threshold values 240 include the lifetimes (life
threshold values) of the respective replaceable units of image
forming device 10. Life threshold value attainment setting counts
242 include the numbers of times the respective replaceable units
of image forming device 10 are allowed to reach the respective life
threshold values. Temperature-related parameter set 244 includes
respective parameters concerning the control of image forming
device 10 with respect to temperature. Humidity-related parameter
set 246 includes respective parameters concerning the control of
image forming device 10 with respect to humidity. Toner
concentration parameter set 248 includes respective parameters
concerning the control of the toner concentration in developing
device 48. Image density parameter set 250 includes respective
parameters concerning the control of the image density. Judging
period setting value 252 includes the period (timing of judgment)
until the point at which CPU 202 makes the judgment between a
genuine item and a non-genuine item on each replaceable unit of
image forming device 10 in a process, to be described later, in
which image forming device 10 carries out printing preparations
according to the operation mode.
[0137] A supported unit information area 254, a main body side
renewal area 256, etc., are set up in main body NVM 228.
[0138] Supported model codes 258 and supported country codes 260
are stored in supported unit information area 254. As supported
model codes 258, a table (data) of models, indicating, for each
replaceable unit of image forming device 10, that the model of the
unit is compatible with image forming device 10, is stored. As
supported country codes 260, a table (data) of respective
countries, in which specifications that differ according to country
are set for each of the respective replaceable units of image
forming device 10, is stored.
[0139] Unit mounting records 262, main body side life count values
264, main body side life threshold value attainment counts 266,
detection records 268, and operation mode records 270, etc., are
stored in main body side renewal area 256. Unit mounting records
262 include the mounting records of the respective replaceable
units of image forming device 10. As the initial states (initial
values) of unit mounting records 262, values, indicating that
genuine products are mounted, are stored. Main body side life count
values 264 include the life count values (usage amounts from the
start of use to present) of the respective replaceable units of
image forming device 10. The usage amounts of the respective units
may be computed from the respective cumulative operation times of
the units. Main body side life threshold value attainment counts
266 include the life threshold value attainment counts of the
respective replaceable units of image forming device 10. Detection
records 268 include the records of the detection results of the
respective sensors provided in image forming device 10. Operation
mode records 270 include the records the operation modes that are
applied to the respective replaceable units of image forming device
10.
[0140] A unit information area 272, a unit side renewal area 274,
etc., are set up in unit NVM 184.
[0141] A model code 276, indicating the model, a country code 278,
indicating the country for which the specifications have been set,
a serial number 280, unique to the unit, a manufacture date 282, a
life threshold value 284, indicating the life of the unit, process
parameters 286, for process control, etc., are stored in unit
information area 272.
[0142] Life count value 288, indicating the usage amount of toner
cartridge 52 from the start of use to present, life threshold value
attainment count 290, indicating the number of times the life
threshold value stored as life threshold value 284 has been
reached, relevant record information 292, etc., are stored in unit
side renewal area 27. Relevant record information 292 include, for
example, the records of the rotation speed of image carrying body
54 and other relevant information that can be used to ascertain the
circumstances of toner cartridge 52.
[0143] When an image forming signal is sent to the image forming
device 10 of the above-described arrangement, image carrying body
54 is uniformly charged by charging device 60, and a light ray is
emitted from exposure device 68 onto the charged image carrying
body 54 in accordance with the image signal. The light ray from
exposure device 68 exposes the surface of image carrying body 54
and a latent image is formed thereby.
[0144] The latent image that is carried on image carrying body 54
is developed at the developing position by developing device unit
44. In developing device unit 44, yellow, magenta, cyan, and black
toners are supplied from toner cartridges 52a to 52d, respectively,
to developing devices 48a to 48d, respectively. Developers that
have been supplied in excess to developing devices 48a to 48d are
recovered in toner cartridges 52a to 52d, respectively. Toner
images, which have been developed according to color by developing
devices 48a to 48d of developing device unit 44, are primary
transferred in an overlapping manner onto intermediate transfer
body 74. In the primary transfer process, the waste toner that
remains on image carrying body 54 is scraped off by image carrying
body cleaner 62 and recovered.
[0145] Meanwhile, paper, housed in paper feed cassette 24, is sent
out by feed roll 26, separated and guided to conveying path 34 by
retard roll 28, stopped once by resist roll 38, and guided between
secondary transfer roll 88 and secondary transfer backup roll 82 at
an adjusted timing. When a sheet of paper is guided between
secondary transfer roll 88 and secondary transfer backup roll 82,
the four-color toner image resulting from overlapping onto
intermediate transfer body 74 by primary transfer is secondary
transferred onto the sheet of paper by secondary transfer roll 88
and secondary transfer backup roll 82. After the secondary
transfer, the waste toner remaining on intermediate transfer body
74 is scraped off by intermediate transfer body cleaner 92 and
recovered.
[0146] The sheet of paper onto which the toner image has been
transferred is guided to fixing device 100, and the toner image is
fixed by heat and pressure by heating roll 102 and pressing roll
104. The paper sheet on which the toner image has been fixed is
ejected from ejection opening 36 to ejection part 42 by ejection
roll 40. Control unit 106 stores the life count values, etc., of
toner cartridges 52 in unit NVM 184 and main body NVM 228.
[0147] The control of image forming device 10 based on the data
stored in storage unit 204 (including main body NVM 228) shall now
be described.
[0148] FIG. 14 shows the variation of the toner charging amount
with respect to the developing device usage amount when control at
a fixed toner concentration is performed. Toner A, which is a
genuine product that is contained in toner cartridge 52 that is a
genuine product for image forming device 10, is friction-charged to
a charging amount of predetermined polarity by the carrier inside
developing device 48. However, since the developer degrades as
toner cartridge 52 is mounted to developing device unit 44 and
used, the toner decreases in charging amount in accordance with the
usage amount of developing device 48. Also, the charging amount of
the toner differs according to the type of toner. For example, with
toner B, which is a product other than a genuine product, the
charging amount will be lower than that of toner A, which is a
genuine product, even if the usage amount of toner cartridge 52 is
the same as that for toner A.
[0149] FIG. 15 shows the toner concentration with respect to the
number of sheets printed by image forming device 10 (usage amount
or life count value of developing device 48 stored in main body NVM
228) when the image density of an image (patch) on intermediate
transfer body 74 is controlled to be constant. Since as toner
cartridge 52 is mounted to developing device unit 44 and toner A,
which is a genuine product, is used in printing, the charging
amount of the toner decreases and the developing amount increases
due to degradation with use, when control is performed to make the
image density of an image (patch) on intermediate transfer body 74
constant, the toner supply amount is restrained and the toner
concentration drops gradually. Meanwhile, for example, when a toner
B, which is a product other than a genuine product, is contained in
toner cartridge 52 and used in printing, since toner B is greater
in the lowering of toner charging amount than toner A, the toner
concentration becomes lower than that in the case of toner A. Also,
for example when a toner C, which is a product other than a genuine
product, is contained in toner cartridge 52 and used in printing,
the toner concentration rises once after the start of use and
thereafter decreases in accordance with the number of sheets
printed. The toner concentration thus varies differently with the
number of sheets printed according to the type of toner.
[0150] Toner cartridges, other than those that are genuine
products, include those with which just the toner contained in
toner cartridge 52 is a non-genuine product.
[0151] FIG. 16 shows a set image density S (target value) for an
image on intermediate transfer body 74 that is in accordance with
the usage amount of developing device 48 containing toner A, which
is a genuine product. As mentioned above, the amount of toner
supplied to developing device 48 from toner cartridge 52 is
adjusted by CPU 202 adjusting the rotation of first auger 118. The
image formed on intermediate transfer body 74 is adjusted to change
in density in accordance with the image density (set image density)
that is set, for example, by CPU 202 adjusting the rotation of
first auger 118. As shown in FIG. 16, set image density S of a
patch on intermediate transfer body 74 in the case of toner A,
which is a genuine product, is set so that the image density
increases in accordance with the usage amount of developing device
48. Set image density S is, for example, stored in the toner
concentration parameter set 248 in program ROM 224.
[0152] In regard to set image density S, if the image density
detected by image density sensor 90 is lower than set image density
S as in the case of a detected image density a, CPU 202 extends the
drive time of first auger 118 in the process of driving first auger
118 and thereby increases the amount of toner supplied to
developing device 48. Also in regard to set image density S, if the
image density detected by image density sensor 90 is higher than
set image density S as in the case of a detected image density b,
CPU 202 shortens the drive time of first auger 118 or stops first
auger 118 to decrease the amount of toner supplied to developing
device 48. Thus even when the charging amount of toner A drops in
accordance with the usage amount of developing device 48, since the
image density is set to increase in accordance with the usage
amount of developing device 48 by means of set image density S, the
toner concentration is corrected so as to be maintained at a
predetermined level.
[0153] FIG. 17 shows the toner concentration corrected for the
number of sheets printed by image forming device 10 by means of set
image density S. Even when the charging amount of toner A, which is
a genuine product, drops in accordance with the usage amount of
developing device 48, since the image density of a patch formed on
intermediate transfer body 74 is corrected by set image density S,
the dropping of the toner concentration from the initial value can
be restrained and the toner concentration can be maintained at a
predetermined level.
[0154] Meanwhile, with toner B, which is a product other than a
genuine product, since the charging amount drops more in accordance
with the usage amount than the charging amount of toner A, even
when the image density of the patch formed on intermediate transfer
body 74 is corrected by set image density S, the lowering of the
toner concentration from the initial value cannot be restrained.
Also with toner C, which is a product other than a genuine product,
when the image density of a patch formed on intermediate transfer
body 74 is corrected by set image density S, the toner
concentration becomes higher than the initial value.
[0155] Since set image density S is set in accordance with the
characteristics of toner A, which is a genuine product, even if set
image density S is applied to a product other than a genuine
product, the toner concentration cannot be corrected. Image forming
device 10 is thus arranged so that a user can select, via UI device
18, a setting that differs from set image density S for a toner
that is a product other than a genuine product.
[0156] FIG. 18 shows set image density values (target values) of an
image on intermediate transfer body 74 in accordance with the usage
amounts of developing devices 48 containing toners other than
genuine products.
[0157] With image forming device 10, with respect to set image
density S (default mode), the modes of: increasing or decreasing
the variation amount (slope) of the set image density in accordance
with the usage amount of developing device 48 containing a toner
other than a genuine product (m1, m2); increasing or decreasing the
limit value (m1, m2); changing the initial value (usage amount=0);
not changing the setting in accordance with the usage amount (m4);
and, for example, changing the initial value but not changing the
setting in accordance with the usage amount (m5); etc., are
provided as operation modes that differ from the operation mode
accommodating genuine products. For example, when in the case where
toner B, which is a toner other than a genuine product, is
contained in toner cartridge 52 and used, m1 (operation mode 1) is
selected for the set image density, the image density of a patch
formed on intermediate transfer body 74 will approach the image
density for the case where toner A, which is a genuine product, is
contained in toner cartridge 52 and used.
[0158] Operation modes that differ from the operation mode
accommodating genuine products may also be arranged by combining
the image density setting with the settings of other parameters,
etc.
[0159] Image forming device 10 also controls the display by UI
device 18, etc., based on the data stored in storage unit 204 and
unit NVM 184. For example, under control by CPU 202, UI device 18
displays the remaining amount of toner in the case where toner
cartridge 52 is a genuine product. In the case where toner
cartridge 52 is a product other than a genuine product, UI device
18 displays, along with the usage amount of the toner, etc., an
indication that the operation of image forming device 10, the image
quality, and the reliability cannot be guaranteed. Furthermore, by
operation of UI device 18, the indication that the reliability,
etc., cannot be guaranteed may be made not to be displayed.
[0160] A method of controlling image forming device 10 based on the
data stored in storage unit 204 and unit NVM 184 shall now be
described.
[0161] FIG. 19 is a flowchart (S10) illustrating the processes that
image forming device 10 carries out in preparation for printing in
accordance with an operation mode for toner cartridge 52.
[0162] FIG. 20 is a flowchart (S20) illustrating a unit replacement
detection process of detecting whether or not toner cartridge 52
has been replaced.
[0163] FIG. 21 is a flowchart (S30) illustrating an operation mode
selection process that image forming device 10 carries out in
regard to a product other than a genuine product for selection of
an operation mode for a product other than a genuine product by a
user.
[0164] FIG. 22 is a flowchart (S40) illustrating an operation mode
selection process that image forming device 10 carries out in
regard to a genuine product for selection of an operation mode for
a genuine product by a user.
[0165] As shown in FIG. 19, in step 100 (S100), CPU 202 judges
whether or not there has been an input for starting the selection
of an operation mode by a user operating UI device 18. If there has
been an input for starting the selection of an operation mode, the
process of S30 is entered, while if there has not been an input for
starting the selection of an operation mode, the process of S102 is
entered.
[0166] In step 102 (S102), CPU 202 judges whether or not
opening/closing detection sensor 19 has detected the
opening/closing of opening/closing cover 16. If CPU 202 judges that
the opening/closing of opening/closing cover 16 has been detected,
the process of S20 is entered, and in other cases, the process of
S100 is entered. That is, since when opening/closing cover 16 has
been opened and closed, there is a possibility that toner cartridge
52 has been replaced, a unit replacement detection process is
performed.
[0167] In step 200 (S200; FIG. 20), CPU 202 reads serial number 280
from unit NVM 184.
[0168] In step 202 (S202), CPU 202 reads the serial number of the
toner cartridge that was mounted last, which is included in unit
mounting records 262 in main body NVM 184.
[0169] In step 204 (S204), CPU 204 judges whether or not the serial
number of the toner cartridge that was mounted last and serial
number 280, read from unit NVM 184, are the same. If the serial
number of the toner cartridge that was mounted last and serial
number 280, read from unit NVM 184, are the same, the process of
S206 is entered, and in other cases, the process of S208 is
entered.
[0170] In step 206 (S206), CPU 202 deems that a toner cartridge 52
has been mounted again without being replaced (that replacement has
not been performed).
[0171] In step 208 (S208), CPU 202 deems that a toner cartridge 52
has been mounted upon being replaced (that replacement has been
detected).
[0172] In step 104 (S104; FIG. 19), if CPU 202 had deemed that the
replacement of toner cartridge 52 has been detected, the process of
S106 is entered, and in other cases, the process of S100 is
entered.
[0173] In step 106 (S106), CPU 202 reads judging period setting
value 252 from program ROM 224.
[0174] The value of judging period setting value 252 may be 0.
[0175] In step 108 (S108), CPU 202 judges, based on an
unillustrated timer, etc., whether or not the judging timing has
arrived for starting the judgment of whether the mounted toner
cartridge 52 is a genuine product or a product other than a genuine
product. If the judging timing, for starting the judgment between a
genuine product and a product other than a genuine product, has
arrived, the process of S110 is entered, and in other cases, CPU
202 waits until the judging timing arrives.
[0176] In step 110 (S110), CPU 202 reads model code 276 and country
code 278 from unit NVM 184.
[0177] In step 112 (S112), CPU 202 reads supported model codes 258
and supported country codes 260 from main body NVM 228.
[0178] In step 114 (S114), CPU 202 collates model code 276 with
supported model codes 258, collates country code 278 with supported
country codes 260, and if it is judged that the replaced toner
cartridge 52 is a genuine product, the process of S40 is entered
while if it is judged that the replaced toner cartridge 52 is a
product other than a genuine product, the process of S116 is
entered.
[0179] In step 116 (S116), CPU 202 renews the mounting record of
toner cartridge 52, which is included in unit mounting records 262
of main body NVM 228, in accordance with the data read from the
presently mounted toner cartridge 52 and then enters the process of
S30.
[0180] In step 300 (S300; FIG. 21), UI device 18 displays an
operation mode selection screen 298, which is shown in FIG.
23B.
[0181] In step 302 (S302), CPU 202 judges whether or not an input,
of selecting between a key button (key 1; default mode) 296a for
selection of the default mode (operation mode accommodating a
genuine product) and a key button (key 2; operation mode 1) 296b
for designating another operation mode, which are displayed in
operation mode selection screen 298, has been made. If an input
selecting one of either key button 296a or 296b has been made, the
process of S304 is entered, while if there is no input that
designates either operation mode, image forming device 10 waits
until a user selects an operation mode.
[0182] In step 304 (S304), CPU 202 performs renewal (including
overwriting) of operation mode records 270 in main body NVM 228
with the operation mode selected in S302.
[0183] In step 400 (S400; FIG. 22), UI device 18 displays an
operation mode selection screen 294, which is shown in FIG.
23A.
[0184] In step 402 (S402) CPU 202 judges whether or not an input,
of selecting between a key button 296a for selection of the default
mode (operation mode accommodating a genuine product) and a key
button 296b for designating another operation mode, which are
displayed in operation mode selection screen 294, has been made. If
an input selecting one of either key button 296a or 296b has been
made, the process of S404 is entered, while if there is no input
that designates either operation mode, image forming device 10
waits until a user selects an operation mode.
[0185] In step 404 (S404), CPU 202 performs renewal (including
overwriting) of operation mode records 270 in main body NVM 228
with the operation mode selected in S402.
[0186] In step 118 (S118; FIG. 19), CPU 202 carries out printing
preparations in accordance with the selected operation mode that is
contained in the most recent operation mode records 270 and ends
the processes. In the printing preparations of S118, for example,
that the mounted toner cartridge 52 is a genuine product or a
product other than a genuine product may be made to be displayed on
UI device 18.
[0187] Also, in regard to toner cartridge 52, arrangements may be
made so that if in the process (S10) in which image forming device
10 carries out printing preparations in accordance with an
operation mode, it is judged in the process of S114 that the
replaced toner cartridge is a genuine product, the printing
preparation process (S118) is entered without carrying out the
operation mode selection process for a genuine product (S40).
[0188] Also, arrangements may be made so that when the input of
selecting key button (key 2; operation mode 1) 296b is made in
operation mode selection screen 294 or 298, UI device 18 displays
an operation mode confirmation/changing screen 300, which is shown
in FIG. 24, to enable a user to confirm that an operation mode (m1;
FIG. 18), which is selected for a toner B, etc., that is a product
other than a genuine product, will be set for image forming device
10 and to change to any of a plurality of other operation modes
that differ from the operation mode accommodating a genuine
product. In operation mode confirmation/changing screen 300, key
button 302 accepts the confirmation that the operation mode (m1)
selected by the user is to be set for image forming device 10. Key
buttons 304a to 304d are for indicating that there are a plurality
of other operation modes (m2 to m5) besides the operation mode (m1)
selected by the user that differ from the operation mode
accommodating a genuine product and accepting the selection of a
mode among the plurality of other operation modes (m2 to m5). Key
button 306 indicates that either operation mode selection screen
294 or 298, which was displayed on UI device 18 prior to the
display of operation mode confirmation/changing screen 300, can be
displayed again and accepts the input for displaying either
operation mode selection screen 294 or 298 again.
[0189] If judging timing setting value 252, which CPU 202 has read
from program ROM 224, is not 0, even if, for example, the toner
contained in toner cartridge 52 is not toner A, which is a genuine
product, the density of the image formed by intermediate transfer
body 74 is corrected by set image density S, which has been set in
accordance with the characteristics of the genuine product toner A,
until the judging timing arrives. If after the arrival of the
judging timing, CPU 202 judges that the replaced toner cartridge 52
is a product other than a genuine product, since operation mode
selection screen 298 is displayed, the user can select an operation
mode that differs from the operation mode accommodating a genuine
product. For example, as shown in FIG. 25, until the judging timing
arrives, the density of the image that is formed on intermediate
transfer body 74 is corrected by set image density S, and after it
has been detected that toner cartridge 52 is a product other than a
genuine product, the user can select an operation mode, such as
operation mode (m3), etc., that differs from the operation mode
accommodating a genuine product and change the set image
density.
[0190] Arrangements are thus made so that even if a replaceable
unit in image forming device 10 is a product other than a genuine
product, the image quality can be improved by a user selecting an
operation mode that differs from the operation mode accommodating a
genuine product.
[0191] Also, in the case where all replaceable units are genuine
products, the operation mode that can be selected by a user may be
restricted so that image forming device 10 will operate only in the
operation mode accommodating the genuine products and the user will
be prevented from erroneously lowering the image quality.
[0192] As described above, image forming device 10 is provided with
a plurality of replaceable units. Arrangements may be made so that
in the case where at least one of these plurality of replaceable
units is a product other than a genuine product, operation mode
selection screen 298, etc., are displayed to enable selection of an
operation mode.
[0193] Also, items that change in characteristics in accordance
with the usage amount include, for example, intermediate transfer
body 74, image carrying body 54, primary transfer roll 76,
secondary transfer roll 88, and developing device 48, which
contains the developer. With intermediate transfer body 74, surface
degradation, flawing, attachment of an external additive, variation
of resistance, etc., occur in accordance with the usage amount and
the transfer efficiency changes. When flawing or attachment of an
external additive, etc., occurs on intermediate transfer body 74,
since the surface reflectance of intermediate transfer body 74
changes, the detection result of image density sensor 90 will also
change in accordance with the usage amount. With image carrying
body 54, wear, etc., occur in accordance with the usage amount.
With primary transfer roll 76 and secondary transfer roll 88,
variation of resistance, etc., occur in accordance with the usage
amount. With developing device 48, which contains the developer,
wear of developing roll 116, etc., occur in accordance with the
usage amount. In the case of a single-component developer, wear,
attachment of an external additive, for improvement of the charging
property of the developer, etc., occur on developing roll 116 in
accordance with the usage amount. Wear also occurs in accordance
with the usage amount with layer thickness restricting member 124,
etc., as well.
[0194] As ways by which control unit 106 performs correction or
other form of control to make the toner concentration in developing
device 48 be of a predetermined value for such items for which the
characteristics change in accordance with the usage amount, besides
changing the set image density of the image density of a toner
density patch formed on intermediate transfer body 74, the set
image density formed on intermediate transfer body 74 may be fixed
and the developing bias applied to developing roll 116 and image
carrying body 54 during development by developing device 48, the
amount of exposure by exposure device 68, etc., may be changed to
change the patch density.
[0195] Also as ways by which control unit 106 performs correction
or other form of control to maintain the image density and other
image quality characteristics of the image formed on paper be of
predetermined levels, besides changing the set image density of the
image density of the image density patch formed on intermediate
transfer body 74, the set image density formed on intermediate
transfer body 74 may be fixed and the developing bias applied to
developing roll 116 and image carrying body 54 during development
by developing device 48, the amount of exposure by exposure device
68, etc., may be changed to change the patch density.
[0196] Items, on which control unit 106 performs correction or
other form of control to maintain the image quality characteristics
of the image formed on paper be of predetermined levels,
furthermore include the charging bias applied to charging roll 60,
the transfer bias applied to primary transfer roll 76, and
secondary transfer roll 88, the bias applied to scraper 94,
etc.
[0197] Though it is difficult for a user to judge that the toner
concentration in a developer is too high or too low, by providing
the above-described arrangements, makers and sellers of products
other than genuine products are enabled to search for conditions
suited for the products other than genuine products in advance and
indicate appropriate conditions to users.
[0198] Control of image forming device 10 in accordance with the
environment shall now be described.
[0199] FIG. 26 shows the variation of the charging amount and the
variation of the developing amount (image density) with respect to
the humidity (relative humidity) of toner A, which is a genuine
product. When the toner concentration is fixed, the toner of a
two-component developer, contained in developing device 48, changes
in charging amount when the humidity, temperature, or other
environmental condition changes. For example, when the humidity
becomes high, the water absorption amount of the toner increases
and the charging amount of the toner decreases (in the case of
negative charging, the absolute value of a negative value
decreases). When the charging amount of the toner decreases, the
electrostatic adsorption force between the toner and the carrier
weakens, the amount of developer that is transferred onto the
electrostatic latent image on image carrying body 54 (developing
amount) increases, and the density of the toner image (image
density) that is carried on intermediate transfer body 74 becomes
high. Meanwhile, when the humidity becomes low, the water
absorption amount of the toner decreases and the charging amount of
the toner increases (in the case of negative charging, the absolute
value of a negative value increases). When the charging amount of
the toner increases, the electrostatic adsorption force between the
toner and the carrier strengthens, the amount of developer that is
transferred onto the electrostatic latent image on image carrying
body 54 decreases, and the density of the toner image that is
carried on intermediate transfer body 74 becomes low.
[0200] In order to maintain the density of the image that is formed
on paper at a predetermined level, image forming device 10 is
arranged so that control unit 106 carries out a plurality of
controls in accordance with the characteristics of the respective
parts that make up image forming device 10. For example, image
forming device 10 is arranged so that image density sensor 90
detects the density of a toner patch formed on intermediate
transfer body 74 and CPU 202 of control unit 106 controls the
rotation of first auger 118 and adjusts the amount of toner
supplied to developing device 48 to maintain the charging amount of
the toner in developing device 48 and thereby maintain the patch
density in accordance with the detection result of image density
sensor 90 (control of feeding back the image density detection
result to toner density; image density control).
[0201] FIG. 27 shows the humidity characteristics of the toner
concentration resulting from image density control. As mentioned
above, when the humidity (relative humidity) is low, the toner
charging amount becomes high and the density of an image formed on
intermediate transfer body 74 becomes low. When the density of an
image formed on intermediate transfer body 74 becomes low, since by
the control of feeding back the image density detection result to
the toner concentration, CPU 202 increases the amount of toner
supplied to developing device 48, when the humidity is low, the
toner concentration becomes high. On the other hand, when the
humidity (relative humidity) is high, the toner charging amount
becomes low and the density of an image formed on intermediate
transfer body 74 becomes high. Since, by the control of feeding
back the image density detection result to the toner concentration,
CPU 202 decreases the amount of toner supplied to developing device
48 when the density of an image formed on intermediate transfer
body 74 becomes high, the toner concentration becomes low when the
humidity is high.
[0202] With toner A, which is a genuine product, when the humidity
falls below approximately 20%, toner A flies about inside image
forming device main body 12 and causes soiling of the interior of
image forming device main body 12 and other problems due to high
toner concentration. Also, with toner A, when the humidity becomes
higher than approximately 70%, lowering of the image transfer
efficiency and other problems due to low toner concentration
occur.
[0203] With toner B, which is a product other than a genuine
product, by the control of feeding back the image density detection
result to the toner concentration, the toner concentration changes
more greatly with respect to a change in humidity in comparison to
toner A. With toner C, which is a product other than a genuine
product, even when the toner concentration is changed by the
control of feeding back the image density detection result to the
toner concentration, problems due to the toner concentration do not
occur. Besides problems due to the toner concentration, toner C is,
for example, poorer in regard to the cleaning of the toner
remaining on image carrying body 54 than toner A and is thus
regarded as a product other than a genuine product.
[0204] FIG. 28 shows the set image density (target value) with
respect to the humidity (relative humidity). With toner A, even
when the control of feeding back the image density detection result
to the toner concentration is performed, problems due to the toner
concentration will not occur if corrections are made so that in a
low humidity environment, the set image density (target value) is
set to a low value so that the density of an image formed on
intermediate transfer body 74 will be low and so that in a high
humidity environment, the set image density (target value) is set
to a high value so that the density of an image formed on
intermediate transfer body 74 will be high. With image forming
device 10, for toner A that is a genuine product, an operation mode
a, with which the image density is corrected by making the set
image density low in a low humidity environment and making the set
image density high in a high humidity environment, is set as the
default operation mode.
[0205] Also with image forming device 10, in addition to operation
mode a (default mode), a plurality of other operation modes are
provided for products other than genuine products. For example,
image forming device 10 is provided with an operation mode b, with
which the initial value of the set image density is lowered in
comparison to operation mode a, an operation mode c, with which the
initial value of the set image density is raised in comparison to
operation mode a, an operation mode d, in which the slope of the
set image density with respect to humidity is made large, and an
operation mode e, in which the slope of the set image density with
respect to humidity is made small, and a user is enabled to make a
selection from among these operation modes. An operation mode, with
which the set image density is not changed with a change in
humidity (the slope with respect to humidity is set to 0), may also
be provided.
[0206] FIG. 29 shows the toner concentrations of toners A, B, and C
with respect to humidity (relative humidity) in cases where image
density control, corrected in accordance with operation mode a, is
performed.
[0207] With toner A, when operation mode a is selected, the
variation of toner concentration of toner A with respect to
humidity falls within a range in which a problem will not occur.
With toner B, even when operation mode a is selected, the variation
of toner concentration of toner B with respect to humidity cannot
be restrained within a range in which a problem will not occur.
Here, if for example, operation mode d is selected by a user, the
variation of toner concentration of toner B with respect to
humidity will fall within a range in which a problem will not
occur. Also, with toner C, when operation mode a is selected, the
toner concentration becomes high under high humidity, the toner
concentration becomes low under low humidity, and there is a range
in which the variation of toner concentration with respect to the
variation of humidity becomes large. Thus by a user selecting an
operation mode in accordance with the type of toner, problems due
to the toner concentration can be prevented while maintaining the
density of an image formed on paper at a predetermined level.
[0208] The density of an image formed on intermediate transfer body
74 may be adjusted by a method that differs from the control of the
rotation of first auger 118, that is, for example, by control of
the exposure amount of exposure device 68, etc., in accordance with
a user's selection.
[0209] Operation modes that differ from the operation mode
accommodating genuine products may also be arranged by combining
the image density setting with the settings of other parameters,
etc.
[0210] Also, in the case where an operation mode other than
operation mode a, which is the default operation mode, is selected,
UI device 18 displays an indication that the operation of image
forming device 10, the image quality, and the reliability cannot be
guaranteed. Furthermore, by operation of UI device 18, the
indication that the reliability, etc., cannot be guaranteed may be
made not to be displayed.
[0211] Also, in regard to toner cartridge 52, arrangements may be
made so that if in the process (S10) in which image forming device
10 carries out printing preparations in accordance with an
operation mode, it is judged in the process of S114 that the
replaced toner cartridge is a genuine product, the printing
preparation process (S118) is entered without carrying out the
operation mode selection process for a genuine product (S40).
[0212] Arrangements may be made so that when the input of selecting
key button (key 2; operation mode b) 296b is made in operation mode
selection screen 294 or 298, UI device 18 displays an operation
mode confirmation/changing screen 300, which is shown in FIG. 31,
to enable confirmation that an operation mode b, which is selected
for a toner B, etc., that is a product other than a genuine
product, will be set for image forming device 10 and enable further
adjustment of the correction amount in operation mode b. In
operation mode confirmation/changing screen 300, key button 302
accepts the confirmation that operation mode b, selected by the
user, is to be set for image forming device 10. Adjustment part 304
displays that the correction amount of operation mode b, which has
been selected by the user, can be adjusted, for example, among the
four levels of high, medium, low, and none, and accepts the
selection of adjustment of the correction amount. Key button 306
indicates that either operation mode selection screen 294 or 298,
which was displayed on UI device 18 prior to the display of
operation mode confirmation/changing screen 300, can be displayed
again and accepts the input for displaying either operation mode
selection screen 294 or 298 again.
[0213] Also in place of operation mode selection screens 294 and
298, an operation mode selection screen 308, shown in FIG. 32, may
be displayed to enable selection of an operation mode from among
operation mode a, which is the default, and other operation modes
b, c, d, and e. In operation mode selection screen 308, key button
310a accepts the confirmation that a user is setting the default
operation mode a for image forming device 10. Key buttons 310b, c,
d, and e indicate that the user can select any of operation modes
b, c, d, and e and accepts the user's selection of any of operation
modes b, c, d, and e. Key button 312 accepts the setting of image
forming device 10 to the selected operation mode among operation
modes b, c, d, and e.
[0214] Arrangements are thus made so that even if a replaceable
unit in image forming device 10 is a product other than a genuine
product, the image quality can be improved by a user selecting an
operation mode that differs from the operation mode accommodating a
genuine product.
[0215] Also, in the case where all replaceable units are genuine
products, the operation mode that can be selected by a user may be
restricted so that image forming device 10 will operate only in the
operation mode accommodating the genuine products and the user will
be prevented from erroneously lowering the image quality.
[0216] As described above, image forming device 10 is provided with
a plurality of replaceable units. Arrangements may be made so that
in the case where at least one of these plurality of replaceable
units is a product other than a genuine product, operation mode
selection screen 298, etc., are displayed to enable selection of an
operation mode.
[0217] Also, items that change in characteristics in accordance
with humidity, temperature, or other aspect of the environment of
the location at which image forming device 10 is positioned or the
environment inside image forming device main body 12 include, for
example, intermediate transfer body 74, image carrying body 54,
primary transfer roll 76, secondary transfer roll 88, and
developing device 48, which contains the developer. With
intermediate transfer body 74, resistance variations, etc., occur
and the transfer efficiency changes in accordance with the
environment. With image carrying body 54, the variation of the
sensitivity with respect to the exposure amount, etc., occur in
accordance with the environment. With primary transfer roll 76 and
secondary transfer roll 88, variation of resistance, etc., occur in
accordance with the environment. With charging device 60, variation
of resistance, etc., occur in accordance with the environment.
[0218] Besides the density of an image formed on intermediate
transfer body 74, parameters, by which control unit 106 performs
correction or other form of control on such items that change in
characteristics in accordance with the environment in order to
maintain the image quality of images formed on paper, etc., at
predetermined levels, include, for example, the toner concentration
(set toner concentration) set for the toner inside developing
device 48, the developing bias applied to developing roll 116 and
image carrying body 54 during development by developing device 48,
the transfer bias applied to primary transfer roll 76 and secondary
transfer roll 88, the amount of exposure by exposure device 68,
etc. This is because, due to the toner being charged, the image
quality of images formed on paper, the cleaning properties of image
carrying body 54 and intermediate transfer body 74, etc., are
controlled in accordance with the characteristics of the respective
parts that make up image forming device 10.
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