U.S. patent application number 10/936915 was filed with the patent office on 2005-10-13 for use of derivatized nanoparticles to minimize growth of micro-organisms in hot filled drinks.
This patent application is currently assigned to Eastman Kodak Company. Invention is credited to Bringley, Joseph F., Lerat, Yannick J. F., Patton, David L., Wien, Richard W..
Application Number | 20050224417 10/936915 |
Document ID | / |
Family ID | 34966575 |
Filed Date | 2005-10-13 |
United States Patent
Application |
20050224417 |
Kind Code |
A1 |
Wien, Richard W. ; et
al. |
October 13, 2005 |
Use of derivatized nanoparticles to minimize growth of
micro-organisms in hot filled drinks
Abstract
A method and article for removing a selected metal-ion from a
solution. The method included providing a container for holding a
liquid, the container having an internal surface having a metal-ion
sequestering agent and antimicrobial agent for inhibiting growth of
microbes in the liquid, filling the container with the liquid in an
open environment, closing the container with the liquid contained
therein, and shipping the container for use of the liquid without
any or reduced further processing of the container containing the
liquid.
Inventors: |
Wien, Richard W.;
(Pittsford, NY) ; Patton, David L.; (Webster,
NY) ; Bringley, Joseph F.; (Rochester, NY) ;
Lerat, Yannick J. F.; (Mellecey, FR) |
Correspondence
Address: |
Pamela R. Crocker, Patent Legal Staff
Eastman Kodak Company
343 State Street
Rochester
NY
14650-2201
US
|
Assignee: |
Eastman Kodak Company
|
Family ID: |
34966575 |
Appl. No.: |
10/936915 |
Filed: |
September 9, 2004 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
10936915 |
Sep 9, 2004 |
|
|
|
10823443 |
Apr 13, 2004 |
|
|
|
Current U.S.
Class: |
210/681 |
Current CPC
Class: |
A23L 5/273 20160801;
C02F 1/004 20130101; Y10S 210/912 20130101 |
Class at
Publication: |
210/681 |
International
Class: |
B01D 015/00 |
Claims
1. A method of removing a selected metal-ion from a solution,
comprising the steps of: a. providing a container for holding a
liquid, said container having an internal surface having a
metal-ion sequestering agent provided on at least a portion of said
internal surface for removing a designated metal-ions from said
liquid and an antimicrobial agent for reducing and/or maintaining
the amount of microbes in said liquid to a prescribed condition; b.
filling said container with said liquid in an open environment; c.
closing said container with said liquid contained therein; and d.
shipping said container for use of said liquid without any further
processing of said container containing said liquid.
2. A method according to claim 1 wherein said container is
positioned such that said metal-ion sequestering agent and said
antimicrobial agent contacts said liquid for a time period
sufficient for removing said designated metal-ions from said liquid
and for reducing and/or maintaining the amount of microbes in said
liquid to a prescribed condition.
3. A method according to claim 2 wherein said container comprises a
bottle and cap assembly.
4. A method according to claim 3 wherein said bottle is made of a
plastic material.
5. A method according to claim 3 wherein said metal-ion
sequestering agent and/or antimicrobial agent is provided on the
internal surface of said bottle.
6. A method according to claim 3 wherein said bottle is made of a
material that includes said metal-ion sequestering agent and/or
antimicrobial agent.
7. A method according to claim 1 wherein said metal-ion
sequestering agent and/or said antimicrobial agent is provided on
the internal surface of said cap.
8. A method according to claim 1 wherein said liquid has a pH equal
to or greater than about 3.
9. A method according to claim 1 wherein said antimicrobial agent
comprises an antimicrobial active material selected from benzoic
acid, sorbic acid, nisin, thymol, allicin, peroxides, imazalil,
triclosan, benomyl, metal-ion release agents, metal colloids,
anhydrides, and organic quaternary ammonium salts, a metal ion
exchange reagents such as silver sodium zirconium phosphate, silver
zeolite, or silver ion exchange resin.
10. A method according to claim 1 wherein said metal-ion
sequestering agent is immobilized on the surface(s) of said
container and has a stability constant greater than 10.sup.10 with
iron (III).
11. A method according to claim 1 wherein said sequestering agent
is immobilized on the surface(s) of said container and has a
high-affinity for biologically important metal-ions such as Mn, Zn,
Cu and Fe.
12. A method according to claim 1 wherein said antimicrobial agent
comprises a metal ion selected from one of the following: silver;
copper; gold; nickel; tin; zinc.
13. A method according to claim 1 wherein said sequestering agent
has a high-selectively for certain metal-ions but a low-affinity
for at least one other ion.
14. A method according to claim 1 wherein said metal-ion
sequestering agent is immobilized on the surface(s) of said
container and has a stability constant greater than 10.sup.10 with
iron (III) and said antimicrobial agent comprises an antimicrobial
active material selected from benzoic acid, sorbic acid, nisin,
thymol, allicin, peroxides, imazalil, triclosan, benomyl, metal-ion
release agents, metal colloids, anhydrides, and organic quaternary
ammonium salts. Preferred antimicrobial reagents are metal ion
exchange reagents such as silver sodium zirconium phosphate, silver
zeolite, or silver ion exchange resin.
15. A method according to claim 1 wherein said metal-ion
sequestering agent is immobilized on the surface(s) of said
container and has a stability constant greater than 10.sup.20 with
iron (III).
16. A method according to claim 1 wherein said metal-ion
sequestering agent is immobilized on the surface(s) of said
container and has a stability constant greater than 10.sup.10 with
iron (III) and said antimicrobial agent comprises a metal ion
selected from one of the following: silver; copper; gold; nickel;
tin; zinc.
17. A method according to claim 1 wherein said metal-ion
sequestering agent comprises derivatized nanoparticles comprising
inorganic nanoparticles having an attached metal-ion sequestrant,
wherein said inorganic nanoparticles have an average particle size
of less than 200 nm and the derivatized nanoparticles have a
stability constant greater than 10.sup.10 with iron (III).
18. A method according to claim 1 wherein said metal-ion
sequestering agent is immobilized in a polymeric layer, and the
polymeric layer contacts the fluid contained therein.
19. A method according to claim 1 wherein said antimicrobial agent
maintains said microbes in a biostatic state.
20. A method according to claim 1 wherein said antimicrobial agent
maintains said microbes in a substantially biocide state.
21. A method according to claim 1 wherein said antimicrobial agent
maintains said microbes to a prescribed level.
22. A method according to claim 1 wherein said antimicrobial agent
maintains said microbes to a level that will not harm users.
23. A method for bottling a liquid having a pH equal to or greater
than about 2.5, comprising the steps of: a. providing a container
having a metal-ion sequestering agent and an antimicrobial agent
provided on at least a portion of said internal surface for
inhibiting growth of microbes; b. filling said container with a
liquid having a pH equal to or greater than about 2.5; c. closing
said container with said liquid contained therein; and d. shipping
said container for use without any further sterilization of said
liquid and/or container.
24. A method according to claim 23 wherein said container comprises
a bottle and cap.
25. A method according to claim 23 wherein metal-ion sequestering
agent and/or said antimicrobial agent is provided on the interior
surface of said bottle.
26. A method according to claim 23 wherein metal-ion sequestering
agent and/or said antimicrobial agent is provided on the interior
surface of said cap.
27. A method according to claim 23 wherein said bottle is made of a
material that includes said metal-ion sequestering agent.
28. A method according to claim 23 wherein said liquid is a
beverage that is consumed by individuals.
29. A method according to claim 23 wherein said pH is equal to or
greater than 3.0.
30. A method according to claim 23 wherein said pH is equal to or
greater than 4.0.
31. An article for inhibiting the growth of microbes in a liquid
nutrient when placed in contact with the liquid nutrient, said
article having a metal-ion sequestering agent and an antimicrobial
agent such that when said article is placed in contact with said
liquid nutrient said metal-ion sequestering agent and said
antimicrobial agent inhibits the growth of microbes in said liquid
nutrient.
32. An article according to claim 31 wherein said metal-ion
sequestering agent and/or antimicrobial agent is secured to said
article by a support structure.
33. An article according to claim 31 wherein said metal-ion
sequestering agent is immobilized on the surface(s) of said
container and has a stability constant greater than 10.sup.10 with
iron (III).
34. An article according to claim 31 wherein said sequestering
agent is immobilized on the surface(s) of said container and has a
high-affinity for biologically important metal-ions such as Mn, Zn,
Cu and Fe.
35. An article according to claim 31 wherein said sequestering
agent is immobilized on the surface(s) of said container and has a
high-selectivity for biologically important metal-ions such as Mn,
Zn, Cu and Fe.
36. An article according to claim 31 wherein said sequestering
agent has a high-selectively for certain metal-ions but a
low-affinity for at least one other ion.
37. An article according to claim 36 wherein said certain
metal-ions comprises Mn, Zn, Cu and Fe and said other at least one
ion comprises calcium.
38. An article according to claim 31 wherein said metal-ion
sequestering agent is immobilized on the surface(s) of said
container and has a stability constant greater than 10.sup.10 with
iron (III) and said antimicrobial agent comprises an antimicrobial
active material selected from benzoic acid, sorbic acid, nisin,
thymol, allicin, peroxides, imazalil, triclosan, benomyl, metal-ion
release agents, metal colloids, anhydrides, and organic quaternary
ammonium salts. Preferred antimicrobial reagents are metal ion
exchange reagents such as silver sodium zirconium phosphate, silver
zeolite, or silver ion exchange resin.
39. An article according to claim 31 wherein said metal-ion
sequestering agent is immobilized on the surface(s) of said
container and has a stability constant greater than 10.sup.30 with
iron (III).
40. An article according to claim 31 wherein said metal-ion
sequestering agent comprises derivatized nanoparticles comprising
inorganic nanoparticles having an attached metal-ion sequestrant,
wherein said inorganic nanoparticles have an average particle size
of less than 200 nm and the derivatized nanoparticles have a
stability constant greater than 10.sup.10 with iron (III).
41. An article according to claim 31 wherein said metal-ion
sequestering agent and/or antimicrobial agent is immobilized in a
polymeric layer, and the polymeric layer contacts the fluid
contained therein.
42. An article according to claim 31 wherein said antimicrobial
agent maintains said microbes in a biostatic state.
43. An article according to claim 31 wherein said antimicrobial
agent maintains said microbes in a substantially biocide state.
44. An article according to claim 31 wherein said antimicrobial
agent maintains said microbes to a prescribed level.
45. An article according to claim 31 wherein said antimicrobial
agent maintains said microbes to a level that will not harm users
of said article
46. A method of removing a selected metal-ion from a solution,
comprising the steps of: a. providing a container for holding a
liquid, said container having an internal surface having a
metal-ion sequestering agent provided on at least a portion of said
internal surface for removing a designated metal-ion from said
liquid for reducing and/or maintaining the amount of microbes in
said liquid to a prescribed condition wherein the heating or
cooling of said container after filling is substantially reduced;
b. filling said container with said liquid in an open environment;
c. closing said container with said liquid contained therein; d.
heating of said filled closed container; e. cooling of said heated
container; and f. shipping said container for use of said liquid
without any further processing of said container containing said
liquid.
47. A method for bottling a liquid having a pH equal to or greater
than about 2.5, comprising the steps of: a. providing a container
having a metal-ion sequestering agent on at least a portion of said
internal surface for inhibiting growth of microbes wherein the
heating or cooling of said container after filling is substantially
reduced; b. filling said container with a liquid having a pH equal
to or greater than about 2.5; c. closing said container with said
liquid contained therein; d. heating of said filled closed
container; e. cooling of said heated container; and f. shipping
said container for use without any further sterilization of said
liquid and/or container.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This is a continuation-in-part of U.S. patent application
Ser. No. 10/823,443 filed Apr. 13, 2004 entitled USE OF DERIVATIZED
NANOPARTICLES TO MINIMIZE GROWTH OF MICRO-ORGANISMS IN HOT FILLED
DRINKS by Richard W. Wien.
[0002] Reference is made to commonly assigned U.S. patent
application Ser. No. ______ filed herewith entitled ARTICLE FOR
INHIBITING MICROBIAL GROWTH by Joseph F. Bringley, David L. Patton,
Richard W. Wien, Yannick J. F. Lerat (docket 87834), U.S. patent
application Ser. No. ______ filed herewith entitled CONTAINER FOR
INHIBITING MICROBIAL GROWTH IN LIQUID NUTRIENTS by David L. Patton,
Joseph F. Bringley, Richard W. Wien, John M. Pochan, Yannick J. F.
Lerat (docket 87472); U.S. patent application Ser. No. ______ filed
herewith entitled ARTICLE FOR INHIBITING MICROBIAL GROWTH IN
PHYSIOLOGICAL FLUIDS by Joseph F. Bringley, David L. Patton,
Richard W. Wien, Yannick J. F. Lerat (docket 87833) the disclosures
of which are incorporated herein by reference.
FIELD OF THE INVENTION
[0003] The present invention relates to using metal-ion
sequestering agents in a container filling process for removing
bio-essential designated metal-ions from a liquid nutrient for
inhibiting growth of microbes in the liquid nutrient.
BACKGROUND OF THE INVENTION
[0004] During the process of filling containers with certain
beverages and foodstuffs, air borne micro-organisms may enter the
containers after the flash pasteurization or pasteurization part of
the process. These micro-organisms such as yeast, spores, bacteria,
etc. will grow in the nutrient rich beverage or food, ruining the
taste or even causing hazardous micro-biological contamination.
While some beverages are packaged by aseptic means or by utilizing
preservatives, many other beverages for example fruit juices, teas
and isotonic drinks are "hot-filled". "Hot-filling" involves the
filling of a container with a liquid beverage having some elevated
temperature (typically, at about 180-200.degree. F.). The container
is capped and allowed to cool, producing a vacuum therein. The
process of hot filling of beverages and foods is used to kill
micro-organisms that enter the container during the filling of the
beverage or food containers. Hot filling requires containers be
made of certain materials or constructed in a certain fashion such
as thicker walls to withstand the hot filling process. The energy
required for hot filling adds to the cost of the filling process.
Temperatures required for hot filling have a detrimental effect on
the flavor of the beverage. Other methods of filling, such as
aseptic filling, require large capital expenditures and maintenance
of class 5 clean room conditions.
[0005] It has been recognized that small concentrations of
metal-ions play an important role in biological processes. For
example, Mn, Fe, Ca, Zn, Cu and Al are essential bio-metals, and
are required for most, if not all, living systems. Metal-ions play
a crucial role in oxygen transport in living systems, and regulate
the function of genes and replication in many cellular systems.
Calcium is an important structural element in the formation of
bones and other hard tissues. Mn, Cu and Fe are involved in
metabolism and enzymatic processes. At high concentrations, metals
may become toxic to living systems and the organism may experience
disease or illness if the level cannot be controlled. As a result,
the availability and concentrations of metal-ions in biological
environments is a major factor in determining the abundance,
growth-rate and health of plant, animal and micro-organism
populations. It has been recognized that iron is an essential
biological element, and that all living organisms require iron for
survival and replication. Although, the occurrence and
concentration of iron is relatively high on the earth's surface,
the availability of "free" iron is severely limited by the extreme
insolubility of iron in aqueous environments. As a result, many
organisms have developed complex methods of procuring "free" iron
for survival and replication.
[0006] Methods for packaging drinks and liquid foodstuffs are
needed that are able to improve food quality, to increase
shelf-life, to protect from microbial contamination, and to do so
in a manner that is safe and environmentally clean. Methods are
needed that are able to target and remove specific, biologically
important, metal-ions while leaving intact the concentrations of
beneficial metal-ions.
Problem To be Solved by the Invention
[0007] "Hot filling" provides various advantages over aseptic or
preservative packaging, among them lower capital and operational
cost (over aseptic systems), and the elimination of the need for
preservatives (the heat of the beverage has a sanitizing effect).
The hot headspace in the filled bottle also reduces the carrying
capacity of oxygen therein, limiting oxidation of the contents.
There is however a problem in the hot filling of beverages and
foods when used to kill air borne micro-organisms that enter the
containers during the filling process after the flash
pasteurization or pasteurization of the beverage or food. Hot
filling requires containers be made of certain materials or
constructed in a certain fashion such as the use of thicker walls,
more material, and specific shapes to withstand the hot filling
process. The energy required for hot filling adds to the cost of
the filling process. Temperatures required for hot filling have a
detrimental effect on the flavor of the beverage. Hot filling adds
additional time to the manufacturing process in both the heating
and cooling of the containers. The manufacturers of the beverages
and foodstuffs are loathe to add antimicrobial materials directly
to the beverages and foods because these may potentially alter the
color or taste of items such as beverages and foodstuffs, and in
the worst case may be harmful to the persons using or consuming
those items. The wide spread use of antimicrobial materials may
cause further problems in that disposal of the items containing
these materials cannot be accomplished without impacting the
biological health of the landfill or other site of disposal, and
further the antimicrobial compounds may leach into surrounding
rivers, lakes and water supplies. The wide spread use of
antimicrobial materials may cause yet further problems in that
micro-organisms may develop resistance to these materials and new
infectious microbes and new diseases may develop.
SUMMARY OF THE INVENTION
[0008] In accordance with one aspect of the present invention,
there is provided a method of removing a selected metal-ion from a
solution, comprising the steps of:
[0009] a. providing a container for holding a liquid, the container
having an internal surface having a metal-ion sequestering agent
provided on at least a portion of the internal surface for removing
designated metal-ions from the liquid and an antimicrobial agent
for reducing and/or maintaining the amount of microbes in said
liquid to a prescribed condition;
[0010] b. filling the container with the liquid in an open
environment;
[0011] c. closing the container with the liquid contained therein;
and
[0012] d. shipping the container for use of the liquid without any
further processing of the container containing the liquid.
[0013] In accordance with another aspect of the present invention,
there is provided a method for bottling a liquid having a pH equal
to or greater than about 2.5, comprising the steps of:
[0014] a. providing a container having a metal-ion sequestering
agent and an antimicrobial agent provided on at least a portion of
the internal surface for inhibiting growth of microbes;
[0015] b. filling the container with a liquid having a pH equal to
or greater than about 2.5;
[0016] c. closing the container with the liquid contained therein;
and
[0017] d. shipping the container for use without any further
sterilization of the liquid and/or container.
[0018] In accordance with still another aspect of the present
invention, there is provided an article for inhibiting the growth
of microbes in a liquid nutrient when placed in contact with the
liquid nutrient, the article having a metal-ion sequestering agent
and an antimicrobial agent such that when the article is placed in
contact with the liquid nutrient the metal-ion sequestering agent
and the antimicrobial agent inhibits the growth of microbes in the
liquid nutrient.
[0019] These and other aspects, objects, features and advantages of
the present invention will be more clearly understood and
appreciated from a review of the following detailed description of
the preferred embodiments and appended claims and by reference to
the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In the detailed description of the preferred embodiments of
the invention presented below, reference is made to the
accompanying drawings in which:
[0021] FIG. 1 is a schematic of a hot fill bottling process made in
accordance with the prior art;
[0022] FIG. 2 illustrates a cross section of a fluid container made
in accordance with the prior art;
[0023] FIG. 3 is an enlarged partial cross sectional view of a
portion of the container of FIG. 2;
[0024] FIG. 4 is a view similar to FIG. 3 illustrating a container
made in accordance with the present invention;
[0025] FIG. 5 illustrates a modified bottle and cap assembly also
made in accordance with the present invention;
[0026] FIG. 6 is a schematic top plan view of the bottle and cap of
FIG. 5;
[0027] FIG. 7 is an enlarged partial cross sectional view of the
bottle and cap taken along line 7-7 of FIG. 6;
[0028] FIG. 8 is a schematic view of another embodiment of the
present invention illustrating one method for applying a coating to
the interior surface of a bottle made in accordance with the
present invention;
[0029] FIG. 9 is an enlarged partial cross sectional view of a
portion of the bottle of FIG. 8 illustrating the sprayed coating of
the metal-ion sequestering agent; and
[0030] FIG. 10 is a schematic of a hot fill bottling process made
in accordance with the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0031] Referring to FIG. 1, there is illustrated a schematic view
of a prior art system of a "hot fill" process 5 for bottling
certain types of liquid nutrients 8 such as isotonic beverages
having a pH equal to or greater than about 2.5 made in accordance
with the prior art. Drinks such as Gatorade.TM. or PowerAide.TM.,
fruit drinks, and teas are examples of isotonic beverages. The
bottling process typically begins with cleaned and sanitized
containers such as bottles 12 formed from glass or using a polymer
as described in FIGS. 2 and 3. The "hot fill" process of FIG. 1 may
also be used for filling various other containers, for example but
not limited to, bags, stand up pouches, juice boxes, cans, etc.
After formulation, the beverage 8 is usually stored in a tank 10
until it is pumped via a pump 15 through a pasteurizer 20 to a
filler station 25. Excess beverage may be pumped back to the tank
10 via line 26. Although these systems may integrate one or more
functions, such systems are typically exposed in one way or another
to the environment such that contaminants or other micro-organisms
can enter into the filling or bottling process at one or more
locations along the processing path 27. At the same time sanitized
bottles 12 are also supplied to the filler station 25 wherein the
beverage 8 is dispensed into the bottle 12. The bottle 12 is then
moved to a capper 35 where the bottle 12 is sealed. Afterward the
filled sealed bottle 12 is transported through a heating tunnel 40
where the beverage in the sealed bottle 12 is heated to a
temperature typically about 180-200.degree. F. The bottle 12 is
then transported through a cooling tunnel 45 where it is inverted
to insure the entire inside of the bottle 12 is subjected to the
heated beverage before it is discharged to the packaging station
50, packaged and subsequently shipped at the shipping station
55.
[0032] Referring to FIG. 2, there is illustrated a cross-sectional
view of a typical prior art container 12. The container 12
comprises the bottle 12 holding the liquid nutrient 8, for example
the isotonic beverage. The container 12 may be made of one or more
layers of a plastic polymer using various molding processes known
by those skilled in the art. Examples of polymers used in the
manufacture of plastic bottles are PET (polyethylene
terephthalate), PP (polypropylene), LDPE (low density polyethylene)
and HDPE (high density polyethylene). FIG. 3 illustrates a plastic
bottle 12 formed using two different polymeric layers 60 and 65.
However it is to be understood that the container 12 may comprise
any desired number of layers.
[0033] The term inhibition of microbial-growth, or a material which
"inhibits" microbial growth, is used by the authors to mean
materials which either prevent microbial growth, or subsequently
kills microbes so that the population is within acceptable limits,
or materials which significantly retard the growth processes of
microbes or maintain the level or microbes to a prescribed level or
range. The prescribed level may vary widely depending upon the
microbe and its pathogenicity. Generally it is preferred that
harmful organisms are present at no more than 10 organisms/ml and
preferably less than 1 organism/ml.
[0034] Antimicrobial agents which kill microbes or substantially
reduce the population of microbes are often referred to as biocidal
agents, while materials which simply slow or retard normal
biological growth are referred to as biostatic agents. The
preferred impact upon the microbial population may vary widely
depending upon the application. For pathogenic organisms (such as
E. coli O157:H7) a biocidal effect is more preferred, while for
less harmful organisms, a biostatic impact may be preferred.
Generally, it is preferred that microbiological organisms remain at
a level which is not harmful to the consumer or user of that
particular article
[0035] A fluid container, such a container 12 illustrated in FIG. 4
and discussed in greater detail later herein, made in accordance
with the present invention is especially useful for containing a
liquid nutrient, for example a beverage, having a pH equal to or
greater than about 2.5. The higher the pH, the more beneficial is
obtained from a container made in accordance with the present
invention. Thus, if the pH is 3.0 or 4.0 or greater the present
invention will provide greater benefit. The container is designed
to have an interior surface having a metal-ion sequestering agent
for removing a designated metal-ion from a liquid nutrient for
inhibiting growth of microbes in said liquid nutrient. It is
preferred that the metal-ion sequestering agent is immobilized on
the support structure and has a high-selectivity for biologically
important metal-ions such as Mn, Zn, Cu and Fe. This is important
because metal-ion sequestrants that are not immobilized may diffuse
through the material or polymeric layers of the container and
dissolve into the contents of the beverage. Metal-ions complexed by
dissolved sequestrants will not be sequestered within the surfaces
of the container but may be available for use by
micro-organisms.
[0036] It is preferred that the fluid container made in accordance
with the present invention comprises a polymer containing said
metal-ion sequestrant. The container may comprise the polymer
itself containing said metal-ion sequestrant, or alternatively, the
metal-ion sequestrant may be contained with a polymeric layer
attached to a support structure. It is preferred that said polymer
is permeable to water. It is important that the polymer is
permeable to water because permeability facilitates the contact of
the target metal-ions with the metal-ion sequestrant, which, in
turn, facilitates the sequestration of the metal-ions within the
polymer or polymeric layer. A measure of the permeability of
various polymeric addenda to water is given by the permeability
coefficient, P that is given by
P=(quantity of permeate)(film
thickness)/[area.times.time.times.(pressure drop across the
film)]
[0037] Permeability coefficients and diffusion data of water for
various polymers are discussed by J. Comyn, in Polymer
Permeability, Elsevier, N.Y., 1985 and in "Permeability and Other
Film Properties Of Plastics and Elastomers", Plastics Design
Library, NY, 1995. The higher the permeability coefficient, the
greater the water permeability of the polymeric media. The
permeability coefficient of a particular polymer may vary depending
upon the density, crystallinity, molecular weight, degree of
cross-linking, and the presence of addenda such as coating-aids,
plasticizers, etc. It is preferred that the polymer has a water
permeability of greater than 1000 [(cm.sup.3
cm)/(cm.sup.2sec/Pa)].times.- 10.sup.13. It is further preferred
that the polymer has a water permeability of greater than 5000
[(cm.sup.3 cm)/(cm.sup.2sec/Pa)].times.- 10.sup.13. Preferred
polymers for practice of the invention are polyvinyl alcohol,
cellophane, water-based polyurethanes, polyester, nylon, high
nitrile resins, polyethylene-polyvinyl alcohol copolymer,
polystyrene, ethyl cellulose, cellulose acetate, cellulose nitrate,
aqueous latexes, polyacrylic acid, polystyrene sulfonate,
polyamide, polymethacrylate, polyethylene terephthalate,
polystyrene, polyethylene, polypropylene or polyacrylonitrile. It
is preferred that the metal-ion sequestrant comprises 0.1 to 50.0%
by weight of the polymer, and more preferably 1% to 10% by weight
of the polymer.
[0038] In a preferred embodiment, the container 12 comprises a
plurality of layers having an outer layer having a metal-ion
sequestering agent. In another preferred embodiment, the container
comprises a plurality of layers comprising a barrier layer for
contact with said beverage or foodstuff and an inner layer having
said sequestering agent, said inner layer having a first side
adjacent said barrier layer, and said barrier layer allowing liquid
to pass through to said inner layer. Multiple layers may be
necessary to provide a rigid structure able to contain foodstuffs
and to provide physical robustness. In a particular case there may
be provided a second outer layer on the second side of said inner
layer. It is preferred that both the first and second outer layer
comprise a barrier layer that allows liquid to pass through to said
inner layer. The barrier layer does not contain the metal-ion
sequestrant. However, the primary purpose of the barrier layer is
to provide a barrier through which micro-organisms cannot pass. It
is important to limit or eliminate, the direct contact of
micro-organisms with the metal-ion sequestrant or the layer
containing the metal-ion sequestrant, since many micro-organisms,
under conditions of iron deficiency, may bio-synthesize molecules
which are strong chelators for iron and other metals. These
bio-synthetic molecules are called "siderophores" and their primary
purpose is to procure iron for the micro-organisms. Thus, if the
micro-organisms are allowed to directly contact the metal-ion
sequestrant they may find a rich source of iron there and begin to
colonize directly at these surfaces. The siderophores produced by
the micro-organisms may compete with the metal-ion sequestrant for
the iron (or other bio-essential metal) at their surfaces. The
barrier layer of the invention does not contain the metal-ion
sequestrant, and because micro-organisms are large, they may not
pass or diffuse through the barrier layer. The barrier layer thus
prevents contact of the micro-organisms with the polymeric layer
containing the metal-ion sequestrant of the invention.
[0039] It is preferred that the metal-ion sequestrant has a
high-affinity for biologically important metal-ions such as Mn, Zn,
Cu and Fe. A measure of the "affinity" of metal-ion sequestrants
for various metal-ions is given by the stability constant (also
often referred to as critical stability constants, complex
formation constants, equilibrium constants, or formation constants)
of that sequestrant for a given metal-ion. Stability constants are
discussed at length in "Critical Stability Constants", A. E.
Martell and R. M. Smith, Vols. 1-4, Plenum, NY (1977), "Inorganic
Chemistry in Biology and Medicine", Chapter 17, ACS Symposium
Series, Washington, D.C. (1980), and by R. D. Hancock and A. E.
Martell, Chem. Rev. vol. 89, p. 1875-1914 (1989). The ability of a
specific molecule or ligand to sequester a metal-ion may depend
also upon the pH, the concentrations of interfering ions, and the
rate of complex formation (kinetics). Generally, however, the
greater the stability constant the greater the binding affinity for
that particular metal-ion. Often the stability constants are
expressed as the natural logarithm of the stability constant.
Herein the stability constant for the reaction of a metal-ion (M)
and a sequestrant or ligand (L) is defined as follows:
M+nLML.sub.n
[0040] where the stability constant is
.beta..sub.n=[ML.sub.n]/[M][L].sup.- n, wherein [ML.sub.n] is the
concentration of "complexed" metal-ion, [M] is the concentration of
free (uncomplexed) metal-ion and [L] is the concentration of free
ligand. The log of the stability constant is log .beta..sub.n, and
n is the number of ligands which coordinate with the metal. It
follows from the above equation that if .beta..sub.n is very large,
the concentration of "free" metal-ion will be very low. Ligands
with a high stability constant (or affinity) generally have a
stability constant greater than 10.sup.10 or a log stability
constant greater than 10 for the target metal. Preferably the
ligands have a stability constant greater than 10.sup.15 for the
target metal-ion. Table 1 lists common ligands (or sequestrants)
and the natural logarithm of their stability constants (log
.beta..sub.n) for selected metal-ions.
1TABLE 1 Common ligands (or sequestrants) and the natural logarithm
of their stability constants (log .beta..sub.n) for selected
metal-ions. Ligand Ca Mg Cu(II) Fe(III) Al Ag Zn alpha-amino
carboxylates EDTA 10.6 8.8 18.7 25.1 7.2 16.4 DTPA 10.8 9.3 21.4
28.0 18.7 8.1 15.1 CDTA 13.2 21.9 30.0 NTA 24.3 DPTA 6.7 5.3 17.2
20.1 18.7 5.3 PDTA 7.3 18.8 15.2 citric Acid 3.50 3.37 5.9 11.5
7.98 9.9 salicylic acid 35.3 Hydroxamates Desferroxamine B 30.6
acetohydroxamic 28 acid Catechols 1,8-dihydroxy 37 naphthalene 3,6
sulfonic acid MECAMS 44 4-LICAMS 27.4 3,4-LICAMS 16.2 43
8-hydroxyquinoline 36.9 disulfocatechol 5.8 6.9 14.3 20.4 16.6
[0041] EDTA is ethylenediamine tetra acetic acid and salts thereof,
DTPA is diethylenetriaminepentaacetic acid and salts thereof, DPTA
is Hydroxylpropylenediaminetetraacetic acid and salts thereof, NTA
is nitrilotriacetic acid and salts thereof, CDTA is
1,2-cyclohexanediamine tetra acetic acid and salts thereof, PDTA is
propylenediammine tetra acetic acid and salts thereof.
Desferroxamine B is a commercially available iron chelating drug,
desferal.RTM.. MECAMS, 4-LICAMS and 3,4-LICAMS are described by
Raymond et al. in "Inorganic Chemistry in Biology and Medicine",
Chapter 18, ACS Symposium Series, Washington, D.C. (1980). Log
stability constants are from "Critical Stability Constants", A. E.
Martell and R. M. Smith, Vols. 1-4, Plenum Press, NY (1977);
"Inorganic Chemistry in Biology and Medicine", Chapter 17, ACS
Symposium Series, Washington, D.C. (1980); R. D. Hancock and A. E.
Martell, Chem. Rev. vol. 89, p. 1875-1914 (1989) and "Stability
Constants of Metal-ion Complexes", The Chemical Society, London,
1964.
[0042] In many instances, the growth of a particular micro-organism
may be limited by the availability of a particular metal-ion, for
example, due to a deficiency of this metal-ion. In such cases it is
desirable to select a metal-ion sequestrant with a very high
specificity or selectivity for a given metal-ion. Metal-ion
sequestrants of this nature may be used to control the
concentration of the target metal-ion and thus limit the growth of
the organism(s), which require this metal-ion. However, it may be
necessary to control the concentration of the target metal without
affecting the concentrations of beneficial metal-ions such as
potassium and calcium. One skilled in the art may select a
metal-ion sequestrant having a high selectivity for the target
metal-ion. The selectivity of a metal-ion sequestrant for a target
metal-ion is given by the difference between the log of the
stability constant for the target metal-ion, and the log of the
stability constant for the interfering (beneficial) metal-ions. For
example, if a treatment required the removal of Fe(III), but it was
necessary to leave the Ca-concentration unaltered, then from Table
1, DTPA would be a suitable choice since the difference between the
log stability constants 28-10.8=17.2, is very large. 3,4-LICAMS
would be a still more suitable choice since the difference between
the log stability constants 43-16.2=26.8, is the largest in Table
1.
[0043] It is preferred that said metal-ion sequestrant has a
high-affinity for iron, and in particular iron(III). It is
preferred that the stability constant of the sequestrant for
iron(III) be greater than 10.sup.10. It is still further preferred
that the metal-ion sequestrant has a stability constant for iron
greater than 10.sup.20. It is still further preferred that the
metal-ion sequestrant has a stability constant for iron greater
than 10.sup.30.
[0044] It is preferred that the container comprises derivatized
nanoparticles comprising inorganic nanoparticles having an attached
metal-ion sequestrant, wherein said inorganic nanoparticles have an
average particle size of less than 200 nm and the derivatized
nanoparticles have a stability constant greater than 10.sup.10 with
iron (III). It is further preferred that the derivatized
nanoparticles have a stability constant greater than 10.sup.20 with
iron (III). The derivatized nanoparticles are preferred because
they have very high surface area and may have a very high-affinity
for the target metal-ions. It is preferred that the nanoparticles
have an average particle size of less than 100 nm. It is further
preferred that the nanoparticles have an average size of less than
50 nm, and most preferably less than 20 nm. Preferably greater than
95% by weight of the nanoparticles are less than 200 nm, more
preferably less than 100 nm, and most preferably less than 50 nm.
This is preferred because as the particle size becomes smaller, the
particles scatter visible-light less strongly. Therefore, the
derivatized nanoparticles can be applied to clear, transparent
surfaces without causing a hazy or a cloudy appearance at the
surface. This allows the particles of the present invention to be
applied to packaging materials without changing the appearance of
the item. It is preferred that the nanoparticles have a very high
surface area, since this provides more surface with which to
covalently bind the metal-ion sequestrant, thus improving the
capacity of the derivatized nanoparticles for binding metal-ions.
It is preferred that the nanoparticles have a specific surface area
of greater than 100 m.sup.2/g, more preferably greater than 200
m.sup.2/g, and most preferably greater than 300 m.sup.2/g. For
applications of the invention in which the concentrations of
contaminant or targeted metal-ions in the environment are high, it
is preferred that the nanoparticles have a particle size of less
than 20 nm and a surface area of greater than 300 m.sup.2/g.
Derivatized nanoparticles are described at length in U.S. patent
application Ser. No. 10/822,940 filed Apr. 13, 2004.
[0045] It is preferred that the derivatized nanoparticles have a
high stability constant for the target metal-ion(s). The stability
constant for the derivatized nanoparticle will largely be
determined by the stability constant for the attached metal-ion
sequestrant. However, the stability constant for the derivatized
nanoparticles may vary somewhat from that of the attached metal-ion
sequestrant. Generally, it is anticipated that metal-ion
sequestrants with high stability constants will give derivatized
nanoparticles with high stability constants. For a particular
application, it may be desirable to have a derivatized nanoparticle
with a high selectivity for a particular metal-ion. In most cases,
the derivatized nanoparticle will have a high selectivity for a
particular metal-ion if the stability constant for that metal-ion
is about 10.sup.6 greater than for other ions present in the
system.
[0046] Metal-ion sequestrants may be chosen from various organic
molecules. Such molecules having the ability to form complexes with
metal-ions are often referred to as "chelators", "complexing
agents", and "ligands". Certain types of organic functional groups
are known to be strong "chelators" or sequestrants of metal-ions.
It is preferred that the sequestrants of the invention contain
alpha-amino carboxylates, hydroxamates, or catechol, functional
groups. Hydroxamates, or catechol, functional groups are preferred.
Alpha-amino carboxylates have the general formula:
R
--[N(CH.sub.2CO.sub.2M)-(CH.sub.2).sub.n--N(CH.sub.2CO.sub.2M).sub.2].su-
b.x
[0047] where R is an organic group such as an alkyl or aryl group;
M is H, or an alkali or alkaline earth metal such as Na, K, Ca or
Mg, or Zn; n is an integer from 1 to 6; and x is an integer from 1
to 3. Examples of metal-ion sequestrants containing alpha-amino
carboxylate functional groups include ethylenediaminetetraacetic
acid (EDTA), ethylenediaminetetraacetic acid disodium salt,
diethylenetriaminepentaace- tic acid (DTPA),
Hydroxylpropylenediaminetetraacetic acid (DPTA), nitrilotriacetic
acid, triethylenetetraaminehexaacetic acid,
N,N-bis(o-hydroxybenzyl) ethylenediamine-N,N diacteic acid, and
ethylenebis-N,N'-(2-o-hydroxyphenyl)glycine.
[0048] Hydroxamates (or often called hydroxamic acids) have the
general formula: 1
[0049] where R is an organic group such as an alkyl or aryl group.
Examples of metal-ion sequestrants containing hydroxamate
functional groups include acetohydroxamic acid, and desferroxamine
B, the iron chelating drug desferal.
[0050] Catechols have the general formula: 2
[0051] Where R1, R2, R3 and R4 may be H, an organic group such as
an alkyl or aryl group, or a carboxylate or sulfonate group.
Examples of metal-ion sequestrants containing catechol functional
groups include catechol, disulfocatechol,
dimethyl-2,3-dihydroxybenzamide, mesitylene catecholamide (MECAM)
and derivatives thereof, 1,8-dihydroxynaphthalene-3- ,6-sulfonic
acid, and 2,3-dihydroxynaphthalene-6-sulfonic acid.
[0052] In a preferred embodiment the metal-ion sequestrant is
attached to a nanoparticle by reaction of the nanoparticle with a
silicon alkoxide intermediate having the general formula:
Si(OR).sub.4-xR'.sub.x;
[0053] wherein x is an integer from 1 to 3;
[0054] R is an alkyl group; and R' is an organic group containing
an alpha amino carboxylate, a hydroxamate, or a catechol. The
--OR-group attaches the silicon alkoxide to the core particle
surface via a hydrolysis reaction with the surface of the
particles. Materials suitable for practice of the invention include
N-(trimethoxysilylpropyl)ethylenediamin- e triacetic acid,
trisodium salt, N-(triethoxysilylpropyl)ethylenediamine triacetic
acid, trisodium salt, N-(trimethoxysilylpropyl)ethylenediamine
triacetic acid, N-(trimethoxysilylpropyl)diethylenetriamine tetra
acetic acid, N-(trimethoxysilylpropyl)amine diacetic acid, and
metal-ion salts thereof.
[0055] The antimicrobial active material of antimicrobial agent may
be selected from a wide range of known antibiotics and
antimicrobials. An antimicrobial material may comprise an
antimicrobial ion, molecule and/or compound, metal ion exchange
materials exchanged or loaded with antimicrobial ions, molecules
and/or compounds, ion exchange polymers and/or ion exchange
latexes, exchanged or loaded with antimicrobial ions, molecules
and/or compounds. Suitable materials are discussed in "Active
Packaging of Food Applications" A. L. Brody, E. R. Strupinsky and
L. R. Kline, Technomic Publishing Company, Inc. Pennsylvania
(2001). Examples of antimicrobial agents suitable for practice of
the invention include benzoic acid, sorbic acid, nisin, thymol,
allicin, peroxides, imazalil, triclosan, benomyl, metal-ion release
agents, metal colloids, anhydrides, and organic quaternary ammonium
salts. Preferred antimicrobial reagents are metal ion exchange
reagents such as silver sodium zirconium phosphate, silver zeolite,
or silver ion exchange resin which are commercially available. The
antimicrobial agent may be provided in a layer 15 having a
thickness "y" of between 0.1 microns and 100 microns, preferably in
the range of 1.0 and 25 microns.
[0056] In another preferred embodiment, the antimicrobial agent
comprising a composition of matter comprising an immobilized
metal-ion sequestrant/antimicrobial comprising a metal-ion
sequestrant that has a high stability constant for a target metal
ion and that has attached thereto an antimicrobial metal-ion,
wherein the stability constant of the metal-ion sequestrant for the
antimicrobial metal-ion is less than the stability constant of the
metal-ion sequestrant for the target metal-ion. These are explained
in detail in U.S. Ser. No. 10/868,626 filed Jun. 15, 2004.
[0057] In a preferred embodiment, the antimicrobial agent
comprising a metal ion exchange material is exchanged with at least
one antimicrobial metal ion selected from silver, copper, gold,
nickel, tin or zinc.
[0058] Referring to FIG. 4, there is illustrated an enlarged
partial cross sectional view of the wall of a fluid container 12
made in accordance with the present invention. The wall of the
container 12, which in the embodiment illustrated is a bottle, is
made of a material that comprises a barrier layer 70, an outer
polymeric layer 65 and an inner polymeric layer 90 between said
barrier layer 70 and outer polymeric layer 65. The inner polymeric
layer 90 contains a metal-ion sequestrant 95. The barrier layer 70
preferably does not contain the metal-ion sequestrant 95. The outer
layer 65 may provide several functions including improving the
physical strength and toughness of the article and resistance to
scratching, marring, cracking, etc. However, the primary purpose of
the barrier layer 70 is to provide a barrier through which
micro-organisms 80 present in the contained fluid cannot pass. It
is important to limit, or eliminate, in certain applications, the
direct contact of micro-organisms 80 with the metal-ion sequestrant
95 or the layer 90 containing the metal-ion sequestrant 95, since
many micro-organisms 80, under conditions of iron deficiency, may
bio-synthesize molecules which are strong chelators for iron, and
other metals. These bio-synthetic molecules are called
"siderophores" and their primary purpose is to procure iron for the
micro-organisms 80. Thus, if the micro-organisms 80 are allowed to
directly contact the metal-ion sequestrant 95, they may find a rich
source of iron there, and begin to colonize directly at these
surfaces. The siderophores produced by the micro-organisms may
compete with the metal-ion sequestrant for the "free" iron ion 85
(or other bio-essential metal) at their surfaces. However, the
energy required for the organisms to adapt their metabolism to
synthesize these siderophores will impact significantly their
growth rate. Thus, one object of the invention is to lower growth
rate of organisms in the contained liquid. Since the barrier layer
70 of the invention does not contain the metal-ion sequestrant 95,
and because micro-organisms 80 are large, the micro-organisms 80
may not pass or diffuse through the barrier layer 70. The barrier
layer 70 thus prevents contact of the micro-organisms 80 with the
polymeric layer 90 containing the metal-ion sequestrant 95 of the
invention. It is preferred that the barrier layer 70 is permeable
to water. It is preferred that the barrier layer 70 has a thickness
"x" in the range of 0.1 microns to 10.0 microns. It is preferred
that microbes are unable to penetrate, to diffuse or pass through
the barrier layer 70. Sequestrant 95 with a sequestered metal-ion
is indicated by numeral 95'.
[0059] Still referring to FIG. 4, the enlarged sectioned view of
the fluid container 12 shown in FIG. 2, illustrates a bottle having
barrier layer 70, which is in direct contact with the contained
beverage 8, an inner polymeric layer 90 and an outer polymeric
layer 65. However, the prior art bottle of FIG. 3 comprises an
inner polymeric layer 60 that does not contain any metal-ion
sequestering agents according to the present invention. In the
prior art bottle illustrated in FIG. 3, the micro-organisms 80 are
free to gather the "free" iron ions 85. In the bottle according to
the present invention shown in FIG. 4, the inner polymer 90
contains an immobilized metal-ion sequestering agent 95 such as
EDTA. In order for the metal-ion sequestering agent 95 to work
properly, the inner polymer 90 containing the metal-ion
sequestering agent 95 must be permeable to the aqueous solution or
beverage 8. Preferred polymers for layers 70 and 90 of the
invention are polyvinyl alcohol, cellophane, water-based
polyurethanes, polyester, nylon, high nitrile resins,
polyethylene-polyvinyl alcohol copolymer, polystyrene, ethyl
cellulose, cellulose acetate, cellulose nitrate, aqueous latexes,
polyacrylic acid, polystyrene sulfonate, polyamide,
polymethacrylate, polyethylene terephthalate, polystyrene,
polyethylene, polypropylene or polyacrylonitrile. A water permeable
polymer permits water to move freely through the polymer 90
allowing the "free" iron ion 85 to reach and be captured by the
agent 95. An additional barrier 70 may be used to prevent the
micro-organism 80 from reaching the inner polymer material 90
containing the metal-ion sequestering agent 95 and the sequestered
metal-ion 95'. Like the inner polymer material 90, the barrier
layer 70 must be made of a water permeable polymer as previously
described. The micro-organism 80 is too large to pass through the
barrier 70 or the inner polymer layer 90 so it cannot reach the
sequestered iron ion 95' now held by the metal-ion sequestering
agent 95. By using the metal-ion sequestering agents 95 to
significantly reduce the amount of "free" iron ions 85 in the
beverage 8, the growth of the micro-organism 80 is eliminated or
severely reduced.
[0060] In the embodiment shown in FIGS. 5, 6, and 7 the metal-ion
sequestering agent 95 is contained in the bottle cap 100 instead of
on the inside surface of the bottle 12. An inner portion 105 of the
cap 100, which is in intimate contact with the beverage 8, is made
of a hydrophilic polymer 110 containing the metal-ion sequestering
agent 95 such as EDTA as described above. In some situations, the
bottle 8 may need to be placed in the inverted position in order
for the sequestrant to come in contact with the contained nutrient.
The cap 100 may also have the barrier layer 70 to further prevent
the micro-organisms 80 from reaching the sequestered "free" iron
ion 95'. In another embodiment (not shown) the cap sealing material
could be an open cell foamed structure whose cell walls are coated
with the sequestering material.
[0061] In another embodiment of the present invention, the
sequestering agent 95 may be in a hydrophilic polymeric insert 115
that is placed in the bottle 12 as illustrated in FIG. 5. The
insert 115 may be instead of or in addition to the sequestrant in
the cap 100 or interior of the bottle. The insert 115 is placed in
the bottle 12 but unfolds making it too large to exit the bottle
12. In another version, the insert 115 is molded into the bottom of
the bottle 12.
[0062] Referring to FIGS. 8 and 9, there is illustrated yet another
embodiment of a bottle 12 made in accordance with the present
invention. In this embodiment, the metal-ion sequestering agent 95
is applied to the interior surface 120 of the bottle 12 by spraying
a metal-ion sequestering agent 95, for example EDTA, on to the
interior surface 120 of the bottle 12, through a supply tube 125
using a spherical shaped nozzle assembly 130. The nozzle assembly
130 is moved up and down in the direction of the arrow 135 while
the metal-ion sequestering agent 95 is sprayed as indicated by the
arrows 140. It is to be understood that any method of applying
coatings to glass, metal or plastic containers may be used as is
well known to those skilled in the art of applying such coating.
FIG. 9 illustrates an enlarged partial cross sectional view of the
portion of the bottle of FIG. 8 where the spray coating 150 of the
metal-ion sequestering agent 95 has been applied. As previously
discussed in FIG. 4, like numerals indicate like parts and
operations. It is of course understood that the inner layer
containing the sequestrant may be applied or formed on the inside
surface of the container in any appropriate manner. The bottle 12
in this embodiment may be made of any appropriate plastic or glass
material. While in the embodiment illustrated substantially the
entire interior surface 120 is coated with the metal-ion
sequestering agent 95, the present invention is not so limited.
Only that portion of the interior surface need be coated as
necessary for requesting the desired free metal-ion and any
appropriate pattern.
[0063] By using the metal-ion sequestering agents 95 to remove
"free" iron 85 as the method for eliminating the micro-organisms 80
that enter the bottles 12 between the filling station 25 and the
capper 30, the "hot fill" portion 40 of the process shown in FIG. 1
is no longer necessary. The use of bottles 200, bags, stand up
pouches, juice boxes, cans, etc containing metal-ion sequestering
agents 95 as described in FIGS. 4 through 9, the process 205 shown
in FIG. 10 may be used for bottling the types of beverages and
foodstuffs requiring the "hot fill" process. The process of FIG. 10
is similar to that of FIG. 1, like numbers indicate like parts and
operations as previously discussed, except that the heating tunnel
40 where the beverage is heated and the cooling tunnel 45 for
cooling of the heated bottles are eliminated as they are not needed
or is significantly reduced. By removing and/or significantly
reducing the "hot fill" portion 40 (shown in FIG. 1) of the process
205, the amount of energy required for both heating and cooling the
bottles during the filling process is greatly reduced while
increasing the options in both bottle design and materials to be
used in the bottling process. Depending on the liquid being bottled
and the iron-sequestering agent and/or antimicrobial agent being
utilized, some heating and cooling may be required, but at
significantly reduced level whereby a direct a significantly
economic benefit will be realized. For example, a saving as little
as about one cent ($0.01) may be realized, this would be very
significant as a typically bottling plant will fill millions of
bottles per year. It is of course understood that the certain
processes of FIG. 10 may be further modified or eliminated
depending on the type of container being used. For example, where a
drink box, drink bag, can, is used, a different type of filler or
capping/closure device may be utilized as required.
Examples and Comparison Examples
[0064] Materials:
[0065] Colloidal dispersions of silica particles were obtained from
ONDEO Nalco Chemical Company. NALCO.RTM. 1130 had a median particle
size of 8 nm, a pH of 10.0, a specific gravity of 1.21 g/ml, a
surface area of about 375 m.sup.2/g, and a solids content of 30
weight. N-(trimethoxysilylpropylethylenediamine triacetic acid,
trisodium salt was purchased from Gelest Inc., 45% by weight in
water.
[0066] Preparation of derivatized nanoparticles. To 600.00 g of
silica NALCO.RTM. 1130 (30% solids) was added 400.00 g of distilled
water and the contents mixed thoroughly using a mechanical mixer.
To this suspension, was added 49.4 g of
N-(trimethoxysilyl)propylethylenediamine triacetic acid, trisodium
salt in 49.4 g distilled water with constant stirring at a rate of
5.00 ml/min. At the end of the addition the pH was adjusted to 7.1
with the slow addition of 13.8 g of concentrated nitric acid, and
the contents stirred for an hour at room temperature. Particle size
analysis indicated an average particle size of 15 nm. The percent
solids of the final dispersion was 18.0%.
[0067] Preparation of the immobilized metal-ion
sequestrant/antimicrobial: 200.0 g of the above derivatized
nanoparticles were washed with distilled water via dialysis using a
6,000-8,000 molecular weight cutoff filter. The final ionic
strength of the solution was less than 0.1 millisemens. To the
washed suspension was then added with stirring 4.54 ml of 1.5 M
AgNO.sub.3 solution, to form the immobilized metal-ion
sequestrant/antimicrobial.
[0068] Preparation of Polymeric Layers of Immobilized Metal-Ion
Sequestrants and Sequestrant/Antimicrobials.
[0069] Coating 1 (comparison). A coating solution was prepared as
follows: 8.8 g of a 40% solution of the polyurethane Permax 220
(Noveon Chemicals) was combined with to 90.2 grams of pure
distilled water and 1.0 g of a 10% solution of the surfactant OLIN
10G was added as a coating aid. The mixture was then stirred and
blade-coated onto a polymeric support using a 150 micron doctor
blade. The coating was then dried at 40-50.degree. C., to produce a
film having 5.4 g/m.sup.2 of polyurethane.
[0070] Coating 2. A coating solution was prepared as follows: 171.2
grams of the derivatized nanoparticles prepared as described above
were combined with 64.8 grams of pure distilled water and 62.5 g of
a 40% solution of the polyurethane Permax 220 (Noveon Chemicals).
1.5 g of a 10% solution of the surfactant OLIN 10G was added as a
coating aid. The mixture was then stirred and blade-coated onto a
polymeric support using a 150 micron doctor blade. The coating was
then dried at 40-50.degree. C., to produce a film having 5.4
g/m.sup.2 of the derivatized nanoparticles and 5.4 g/m.sup.2 of
polyurethane.
[0071] Coating 3. A coating solution was prepared as follows: 171.2
grams of the derivatized nanoparticles prepared as described above
were combined with 33.5 grams of pure distilled water and 93.8 g of
a 40% solution of the polyurethane Permax 220 (Noveon Chemicals).
1.5 g of a 10% solution of the surfactant OLIN 10G was added as a
coating aid. The mixture was then stirred and blade-coated onto a
polymeric support using a 150 micron doctor blade. The coating was
then dried at 40-50.degree. C., to produce a film having 5.4
g/m.sup.2 of the derivatized nanoparticles and 8.1 g/m.sup.2 of
polyurethane.
[0072] Coating 4. A coating solution was prepared as follows: 138.9
grams of the derivatized nanoparticles prepared as described above
were combined with 97.1 grams of pure distilled water and 62.5 g of
a 40% solution of the polyurethane Permax 220 (Noveon Chemicals).
1.5 g of a 10% solution of the surfactant OLIN 10G was added as a
coating aid. The mixture was then stirred and blade-coated onto a
polymeric support using a 150 micron doctor blade. The coating was
then dried at 40-50.degree. C., to produce a film having 4.4
g/m.sup.2 of the derivatized nanoparticles and 5.4 g/m.sup.2 of
polyurethane.
[0073] Coating 5. A coating solution was prepared as follows: 12.8
grams of the immobilized metal-ion sequestrant/antimicrobial
suspension prepared as described above was combined with to 77.4
grams of pure distilled water and 8.8 g of a 40% solution of the
polyurethane Permax 220 (Noveon Chemicals). 1.0 g of a 10% solution
of the surfactant OLIN 10G was added as a coating aid. The mixture
was then stirred and blade-coated onto a polymeric support using a
150 micron doctor blade. The coating was then dried at
40-50.degree. C., to produce a film having 2.7 g/m.sup.2 of the
immobilized metal-ion sequestrant/antimicrobial, 0.06 g/m.sup.2
silver-ion and 5.4 g/m.sup.2 of polyurethane.
Testing Methodology
[0074] A test similar to ASTM E 2108-01 was conducted where a piece
of a coating of known surface area was contacted with a solution
inoculated with micro-organisms. In particular, a piece of coating
1.times.1 cm was dipped in 2 ml of growth medium (Trypcase Soy Agar
1/10), inoculated with 2000 CFU of Candida albicans (ATCC-1023) per
ml. Special attention was made to all reagents to avoid iron
contamination with the final solution having an iron concentration
of 80 ppb before contact with the coating.
[0075] Micro-organism numbers in the solution were measured daily
by the standard heterotrophic plate count method.
[0076] BAR GRAPH 1 demonstrates the effectiveness of the inventive
examples. The yeast population which was exposed to the comparison
coating 1 (which contained no derivatized nanoparticles) showed a
growth factor of one thousand during 48 hours (a 1000-fold increase
in population). The yeast population which was exposed to the
example coatings 2-4 (containing derivatized nanoparticles) showed
growth factors of only 1-4. This is indicative of a fungostatic
effect in which the population of organisms is kept at a constant
or near constant level, even in the presence of a medium containing
adequate nutrient level. The yeast population which was exposed to
the example coating 5 (derivatized nanoparticles that had been ion
exchanged with silver ion--a known antimicrobial) showed a
fungicidal effect (the yeast were completely eliminated). The low
level of silver when coated by itself without the nanoparticles
would not be expected to exhibit this complete fungicidal effect,
and there appears to be a synergistic effect between the iron
sequestration and the release of antimicrobial silver.
[0077] As can be seen from BAR GRAPH 1, significant improved
results may be obtained when a metal-ion sequestering agent is used
in conjunction with an antimicrobial agent. The combined agents
reduced the level of microbes to lower level than when first
introduced and then maintained the reduced level of microbes in the
liquid nutrient.
[0078] The invention has been described in detail with particular
reference to certain preferred embodiments thereof, but it will be
understood that variations and modifications can be effected within
the scope of the invention, the present invention being defined by
the claim set forth herein.
Parts List
[0079] 5 process
[0080] 8 beverage
[0081] 10 tank
[0082] 12 container/bottle
[0083] 15 pump
[0084] 20 pasteurizer
[0085] 25 filler station
[0086] 26 line
[0087] 27 processing path
[0088] 30 barrier layer
[0089] 35 capper
[0090] 40 heating tunnel
[0091] 45 cooling tunnel
[0092] 50 packing station
[0093] 55 shipping station
[0094] 60 inner polymer material
[0095] 65 outer polymer material
[0096] 70 barrier layer
[0097] 80 micro-organism
[0098] 85 "free" iron ion
[0099] 90 inner polymer
[0100] 95 metal-ion sequestering agent
[0101] 95' sequestered metal-ion
[0102] 100 cap
[0103] 105 inner portion
[0104] 110 hydrophilic layer
[0105] 115 insert
[0106] 120 inside surface
[0107] 125 supply tube
[0108] 130 nozzle assembly
[0109] 135 arrow
[0110] 140 arrow
[0111] 150 spray coating
[0112] 200 process
[0113] 205 bottle
* * * * *