U.S. patent application number 10/799342 was filed with the patent office on 2005-09-15 for adjustable decorative surround for a fireplace.
Invention is credited to Hanel, Jeffrey Paul, Lyons, David Charles.
Application Number | 20050198914 10/799342 |
Document ID | / |
Family ID | 34377791 |
Filed Date | 2005-09-15 |
United States Patent
Application |
20050198914 |
Kind Code |
A1 |
Lyons, David Charles ; et
al. |
September 15, 2005 |
Adjustable decorative surround for a fireplace
Abstract
An adjustable surround for use with a fireplace. The surround
includes first and second top members arranged end to end in a
generally horizontal orientation to define a width of the surround.
The first and second top members are movable relative to each other
to alter the width of the surround. The surround also includes
first and second side members that extend generally vertically on
opposing sides of a combustion chamber enclosure of the fireplace,
and first and second overlap members configured to be coupled to
respective first and second side members. Relative movement between
the first and second side members and respective first and second
overlap member adjusts a height of the surround.
Inventors: |
Lyons, David Charles; (Red
Wing, MN) ; Hanel, Jeffrey Paul; (Savage,
MN) |
Correspondence
Address: |
Merchant & Gould P.C.
P.O. Box 2903
Minneapolis
MN
55402-0903
US
|
Family ID: |
34377791 |
Appl. No.: |
10/799342 |
Filed: |
March 11, 2004 |
Current U.S.
Class: |
52/36.3 |
Current CPC
Class: |
F24B 1/198 20130101 |
Class at
Publication: |
052/036.3 |
International
Class: |
F24B 001/198; F24B
001/189 |
Claims
We claim:
1. An adjustable surround for use with a fireplace, the surround
comprising: a first member having first and second ends; and a
second member having first and second ends, the first and second
members being oriented generally horizontally in alignment with the
first ends facing each other, a distance between the second ends of
the first and second members defining a width of the surround;
wherein the first and second members are movable relative to each
other to vary the width of the surround.
2. The surround of claim 1, further comprising a first overlap
member configured to cover a spacing between the first ends of the
first and second members.
3. The surround of claim 2, wherein the first overlap member has a
width and a maximum spacing between the first ends of the first and
second members is no greater than the width of the first overlap
member.
4. The surround of claim 1, further comprising first and second
side members extending generally vertically from the second ends of
respective first and second horizontal members.
5. The surround of claim 4, wherein the first and second side
members each include first and second ends and a length, the second
ends of the first and second side members being coupled to the
second end of respective first and second members, the length of
the first and second side members defining a portion of a height of
the surround.
6. The surround of claim 4, further comprising second and third
overlap members coupled to respective first and second side
members, and relative movement between the second and third overlap
members and respective first and second side members adjusts a
height of the surround.
7. The surround of claim 1, further comprising a retaining bracket
configured for mounting the surround to an exterior portion of the
fireplace or a wall structure adjacent tot eh fireplace, wherein
the retaining bracket supports the first and second members in
predetermined positions relative to each other.
8. The surround of claim 7, wherein the retaining bracket includes
first and second retaining members configured to support respective
first and second members.
9. The surround of claim 2, wherein the first overlap member
includes a keystone shape.
10. The surround of claim 2, wherein the first overlap member
includes a front decorative surface and a rear surface, the rear
surface including a track structure configured to engage a front
decorative surface of the first and second members to couple the
first overlap member to the first and second horizontal
members.
11. The surround of claim 6, wherein the second and third overlap
members each include a front decorative surface and a rear surface,
the rear surface including a track structure configured to engage a
front decorative surface of respective first and second side
members to couple the second and third overlap member to respective
first and second side members.
12. The surround of claim 6, wherein the second and third overlap
members are coupled to the first ends of respective first and
second side members.
13. The surround of claim 1, wherein the first and second members
are oriented generally horizontally.
14. The surround of claim 6, wherein the second and third overlap
members are coupled respectively to the second ends of the first
and second members and to the first ends of the first and second
side members.
15. A width adjustment surround for a fireplace, the surround
comprising: first and second top members arranged end to end in a
generally horizontal orientation and defining a width of the
surround, wherein the first and second top members are movable
relative to each other to alter the width of the surround.
16. The surround of claim 15, wherein the first and second top
members each include a first end, the first ends facing each other,
and movement of the first and second top members adjusts a spacing
between the first ends.
17. The surround of claim 16, further comprising a first overlap
member configured to overlap the first ends of the first and second
top members to cover the spacing between the first ends.
18. A height adjustment surround for a fireplace, the surround
comprising: first and second side members extending generally
vertically on opposing sides of a combustion chamber enclosure of
the fireplace; and first and second overlap members configured to
be coupled to respective first and second side members; wherein
relative movement between the first and second side members and
respective first and second overlap member adjusts a height of the
surround.
19. The surround of claim 18, wherein the first and second side
members include first ends oriented generally downward facing, and
the first and second overlap members are configured to be coupled
to the first end of respective first and second side members.
20. A method of adjusting a size of a decorative surround for a
fireplace, the surround having a height, a width, a top member
oriented generally horizontally and having a width in a vertical
direction and a length in the horizontal direct, and first and
second side members extending generally vertically and being
coupled to the top member, the method comprising the step of moving
the first and second side members across the width of the top
member to adjust the height of the surround.
21. The method of claim 20, further comprising the step of moving
the first and second side members along a length of the top member
to adjust a width of the surround.
22. The method of claim 20, further comprising the step of mounting
the surround to an exterior portion of the fireplace or a wall
structure adjacent the fireplace with a retaining bracket.
23. The method of claim 20, wherein the surround further includes
first and second overlap members configured to overlap respective
first and second ends of the top member and first ends of the side
members.
24. A method of adjusting a size of a decorative surround for a
fireplace, the surround having a width and including first and
second horizontal members oriented generally horizontally and being
aligned end to end, the method comprising the step of moving the
first and second horizontal members relative to each other to
adjust the width of the surround.
25. The method of claim 24, wherein the surround further includes
an overlap member having a width and being configured to overlap
ends of the first and second horizontal members that are facing
each other, and the moving step includes moving the first and
second horizontal members relative to each other within the width
of the overlap member.
26. A method of adjusting a size of a decorative surround for a
fireplace, the surround having a height and including first and
second side members extending generally vertically along opposing
sides of a combustion chamber enclosure of the fireplace, and
including first and second overlap members coupled to the first and
second side members, the method comprising the step of moving the
first and second side members relative to respective first and
second overlap members to adjust the height of the surround.
27. The method of claim 26, wherein the first and second side
members include first and second ends, the first ends being
oriented in a vertically downward facing direction, the method
further comprising the step of coupling the first and second
overlap members to the first ends of respective first and second
side members.
28. The method of claim 27, wherein the first and second side
members include first and second ends, the second ends facing
upward, and the surround further including a top member extending
between the first and second side members, the method further
comprising the step of coupling the first and second overlap
members to the second ends of respective first and second side
members and to opposing ends of the top member.
29. An adjustable size decorative surround for a fireplace, the
surround comprising: a top member oriented generally horizontally;
first and second side members oriented generally vertically;
wherein vertical movement of the first and second side members
relative to the top member adjusts the size of the surround.
30. The surround of claim 29, wherein the surround includes a
height, and relative movement between the top member and the first
and second side members adjust the height of the surround.
31. The surround of claim 29, wherein the surround includes a
width, and relative movement between the top member and the first
and second side members adjust the width of the surround.
32. The surround of claim 29, wherein the surround further includes
first and second overlap members configured to cover an
intersecting point between the top member and respective first and
second side members.
33. The surround of claim 1, further comprising a mantle shelf
configured for mounting on top of the top member.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention generally relates to decorative
surrounds, and more particularly relates to a decorative surround
for a fireplace that is adjustable in size.
[0003] 2. Related Art
[0004] Decorative surrounds for use with a fireplace are commonly
used to enhance the look and feel of a fireplace and also function
to cover otherwise unsightly features of the fireplace such as
fireplace vents or the unfinished interface between the fireplace
and the surrounding wall structure. Such surrounds typically
include one top member that extends horizontally above the
fireplace, and two side members that extend vertically along
opposing sides of the fireplace. The horizontal and side members
are often secured together as a single assembled piece that is
mounted to the wall structure surrounding the fireplace. In other
applications, the separate members may be individually mounted to
the wall structure surrounding the fireplace.
[0005] Known decorative fireplace surrounds are typically sized for
a single set of fireplace dimensions. For example, one surround may
be sized for a fireplace having a width and height dimensions of
40.times.32 in., while another surround may be sized for a
fireplace having dimensions of 44.times.36 in. Since a different
surround is required for each different fireplace size, maintaining
an inventory of fireplace surrounds for all customer needs can be
costly and require large amounts of space. Furthermore, fireplaces
with unique, non-standard sizes may require a custom made surround
to properly fit the fireplace.
SUMMARY OF THE INVENTION
[0006] The present invention relates to decorative surrounds for
use with a heating source such as a fireplace. The surrounds are
adjustable in size to fit a range of fireplace heights and widths.
The surrounds may be adjustable in either or both of the width and
height of the surround using a variety of different adjustment
configurations. In general, surrounds of the present invention
include at least one horizontal member that extends across a top
portion of a fireplace, and two vertical side member that extend
along opposing sides of the fireplace. The height of the surround
may be adjusted in several different ways. For example, the side
members may be movable relative to the horizontal member to adjust
the height of the surround, or the surround may include overlap
members coupled to the side members wherein movement of the side
members relative to the overlap members adjusts a height of the
surround. Further, sections of the side members may be
interchangeable with longer or shorter side member pieces to adjust
the surround height. The width of the surround may also be adjusted
in several ways. For example, the location along the horizontal
member where the side members are coupled to the horizontal member
when the surround is assembled may adjust the width of the
surround. Further, the surround may include two horizontal members,
and relative movement of the two horizontal members to each other
adjusts the surround width. Another overlap member may be useful
for such a width adjustment configuration to cover the spacing
between the separated horizontal members.
[0007] On aspect of the invention relates to an adjustable surround
for use with a fireplace that includes a first member having first
and second ends, and a second member having first and second ends.
The first and second members are oriented generally horizontally
with the first ends facing each other, and a distance between the
second ends of the first and second members defines a width of the
surround. The first and second members are movable relative to each
other to vary the width of the surround.
[0008] Another aspect of the invention relates to a width
adjustment surround for a fireplace that includes first and second
top members arranged end to end in a generally horizontal
orientation and defining a width of the surround. The first and
second top members are movable relative to each other to alter the
width of the surround.
[0009] A further aspect of the invention relates to a height
adjustment surround for a fireplace that includes first and second
side members that extend generally vertically on opposing sides of
a combustion chamber enclosure of the fireplace, and first and
second overlap members configured to be coupled to respective first
and second side members. Relative movement between the first and
second side members and respective first and second overlap member
adjusts a height of the surround.
[0010] Another aspect of the invention relates to a method of
adjusting a size of a decorative surround for a fireplace. The
surround has a height and a width and includes a top member
oriented generally horizontally and having a width in a vertical
direction and a length in the horizontal direction, and first and
second side members extending generally vertically and being
coupled to the top member. The method includes the step of moving
the first and second side members across the width of the top
member to adjust the height of the surround.
[0011] Another method of the present invention relates to a method
of adjusting a size of a decorative surround for a fireplace. The
surround has a width and includes first and second horizontal
members that are oriented generally horizontally and are aligned
end to end. The method includes the step of moving the first and
second horizontal members relative to each other to adjust the
width of the surround.
[0012] Another aspect of the invention relates to a method of
adjusting a size of a decorative surround for a fireplace. The
surround has a height and includes first and second side members
that extend generally vertically along opposing sides of a
combustion chamber enclosure of the fireplace, and first and second
overlap members coupled to the first and second side members. The
method includes the step of moving the first and second side
members relative to respective first and second overlap members to
adjust the height of the surround.
[0013] A further aspect of the invention relates to an adjustable
size decorative surround for a fireplace that includes a top member
oriented generally horizontally, and first and second side members
extending generally vertically. Vertical movement of the first and
second side members relative to the top member adjusts the size of
the surround. The surround may further include overlap members that
cover portions of the top member and the first and second side
members.
[0014] The above summary of the present invention is not intended
to describe each disclosed embodiment or every implementation of
the present invention. Figures in the detailed description that
follow more particularly exemplify embodiments of the invention.
While certain embodiments will be illustrated and described, the
invention is not limited to use in such embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The invention may be more completely understood in
consideration of the following detailed description of various
embodiments of the invention in connection with the accompanying
drawings, in which:
[0016] FIG. 1 is a front perspective view of an example surround
for a fireplace according to principles of the present
invention;
[0017] FIG. 2 is an exploded front perspective view of the surround
shown in FIG. 1;
[0018] FIG. 3 is a front view of the surround shown in FIG. 1;
[0019] FIG. 4 is a top view of the surround shown in FIG. 1;
[0020] FIG. 5 is a side view of the surround shown in FIG. 1;
[0021] FIG. 6 is a bottom view of the surround shown in FIG. 1;
[0022] FIG. 7 is a rear view of the surround shown in FIG. 1;
[0023] FIG. 8 is an end view of one of the primary surround members
shown in FIG. 1;
[0024] FIG. 9 is a front perspective view of the keystone shaped
overlap member shown in FIG. 1;
[0025] FIG. 10 is a side view of the keystone member shown in FIG.
9;
[0026] FIG. 11 is a rear view of the keystone member shown in FIG.
9;
[0027] FIG. 12 is a bottom rear perspective view of the keystone
member shown in FIG. 9;
[0028] FIG. 13 is a top rear perspective view of the keystone
member shown in FIG. 9;
[0029] FIG. 14 is a front perspective view of a side overlap member
shown in FIG. 1;
[0030] 5 FIG. 15 is a top view of the side overlap member shown in
FIG. 1;
[0031] FIG. 16 is a rear perspective view of the side overlap
member shown in FIG. 1;
[0032] FIG. 17 is a rear view of a surround retaining bracket
configured to be secured to one of the horizontal members shown in
FIG. 1;
[0033] FIG. 18 is a side view of the retaining bracket shown in
FIG. 17;
[0034] FIG. 19 is a rear perspective view of wall mounting bracket
configured to support the surround retaining bracket shown in FIG.
17;
[0035] FIG. 20 is a rear view of the wall mounting bracket shown in
FIG. 19;
[0036] FIG. 21 is a side view of the wall mounting bracket shown in
FIG. 19;
[0037] FIG. 22 is a front perspective view of the surround shown in
FIG. 1 being mounted to a wall structure surrounding a
fireplace;
[0038] FIG. 23 is a partial perspective view of the surround shown
in FIG. 1 with a mantle shelf mounted on top of the surround;
[0039] FIG. 24 is a front view of another example surround for a
fireplace according to principles of the present invention;
[0040] FIG. 25 is a partial exploded perspective view of the
horizontal and side members of the surround shown in FIG. 24;
[0041] FIG. 26 is a front view of another example surround for a
fireplace according to principles of the present invention;
[0042] FIG. 27 is a rear view of the surround shown in FIG. 26;
[0043] FIG. 28 is a front view of another example surround for a
fireplace according to principles of the present invention; and
[0044] FIG. 29 is a rear view of the surround shown in FIG. 28.
[0045] While the invention is amenable to various modifications and
alternant forms, specifics thereof have been shown by way of
example and the drawings and will be described in detail. It should
be understood, however, that the intention is not to limit the
invention to the particular embodiments described. On the contrary,
the intention is to cover all modifications, equivalents, and
alternatives falling within the spirit and scope of the
invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0046] The present invention generally relates to decorative
surrounds for use with a heating source such as a fireplace. The
surrounds are adjustable in size to fit a range of fireplace
heights and widths. The surrounds may be adjustable in either or
both of the width and height of the surround using a variety of
different adjustment mechanisms and configurations. For example,
the surround may include first and second horizontal members that
are aligned end-to-end, and relative movement between the first and
second horizontal members adjusts a width of the surround. A
separate overlap member may be used to cover the ends of the first
and second horizontal members that are facing each other so as to
cover the spacing between the horizontal members. The surround may
also include first and second vertically oriented side members that
extend along opposing sides of a fireplace opening, and first and
second overlap members coupled to respective first and second side
members, wherein movement of the side members relative to the
overlap members adjust the height of the surround.
[0047] As used herein, the term "surround" means any exposed
structural surface that covers a portion of the front surface of a
fireplace and/or the wall structure surrounding the fireplace, and
provides a transition from the combustible material surrounding the
fireplace (such as, for example, an interior wall) to the fireplace
front surface. The "surround" may function as a door or similar
structure that provides access to otherwise covered features of the
fireplace. The "surround" may also function as a fireplace front
that covers portions of the fireplace, for example, the fireplace
viewing surface (e.g., glass), frame or louvers.
[0048] The phrase "viewing surface" is any surface through which at
least a portion of an interior of a fireplace may be viewed. For
example, a viewing surface may consist of a pane of translucent
tempered or ceramic glass or high-temperature plastic positioned to
cover at least a portion of an opening into the combustion chamber
enclosure of a fireplace. The phrase "combustion chamber enclosure"
may include any enclosure in which flames and/or heat are generated
or simulated. The term "fastener" includes, for example, magnets,
clamps, brackets, bolts, screws, and similar structures that secure
together two or more members. The term "horizontal orientation" or
a similar term as used with reference to orienting a device or
structure is defined as aligning the longer side or length of the
device or structure along a generally horizontal plane or axis. The
term "vertical orientation" or a similar term as used with
reference to orienting a device or structure is defined as aligning
the longer side or length of the device or structure along a
generally vertical plane or axis.
[0049] In general, reference to the height and width of the
surround refers to the size of an inner opening defined by the
surround that is intended to be aligned along the top and opposing
sides of the fireplace. Typically, the height and width defined by
the outer periphery of the surround has little relevance to proper
sizing of the surround for a given fireplace. Although the
surrounds shown in the figures of the application may be well
suited for use with a fireplace, the principles of the invention
may be applicable to surrounds for other heat generating units such
as stoves or furnaces.
[0050] An example fireplace surround assembly 10 is shown and
described with reference to FIGS. 1-21. Surround assembly 10
includes first and second horizontal members 12, 14, first and
second side members 16, 18, first, second and third overlap members
20, 22, 24, first and second retaining brackets 26, 28, and a wall
mounting bracket 30. The surround assembly 10 defines an inner
opening 32 having a width W1 and a height H1 (see FIG. 3).
[0051] Referring now to FIGS. 2 and 6, the first and second
horizontal members each include first and second ends 40, 42, a
front face 44, a top side 46, and a bottom side 48. The first and
second horizontal members 12, 14 are aligned generally horizontally
with the first ends 40 facing each other. Relative horizontal
movement between the first ends 40 adjusts the width W1 of surround
assembly 10. The first overlap member 20 (described in further
detail below) may be used to cover the spacing between the first
ends 40 to provide an aesthetically pleasing look. A maximum width
adjustment of surround assembly 10, which is defined by the spacing
between first ends 40, is defined to be no greater than the
smallest width W4 (see FIG. 11) of the first overlap member 20. In
one embodiment, the range of width adjustment for surround assembly
10 is about 4 to 18 inches, and more preferably about 5 to 12
inches, with a preferred width adjustment of about 7 inches. Other
embodiments may have any number of different width adjustment
ranges for any range of fireplace sizes.
[0052] The first and second side members 16, 18 include first and
second ends 60, 62, a front face 64, an outer side 66, and an inner
side 68. The first ends 60 are oriented generally downward facing
and the second ends 62 are coupled to the second ends 42 of the
first and second horizontal members 12, 14. The relative spacing
between the inner sides 68 within inner opening 15 defines the
width W1. In the example surround assembly 10 shown in FIGS. 1-21,
the range of maximum to minimum width W1 is about 37 to about 45
inches.
[0053] The first and second horizontal members 12, 14 and first and
second side members 16, 18 may have the same design (e.g., shown in
FIG. 16), or may have different designs in different embodiments.
Likewise, the members 12, 14, 16, 18 may be sized and shaped
differently than shown in FIGS. 1-16 while providing the same or
similar functions and advantages described herein.
[0054] The first and second side members 16, 18 may be coupled to
the first and second horizontal members in a variety of different
ways. For example, the side and horizontal members may be secured
together with fasteners preferably at a back side of the fireplace
surround to avoid viewing at the front surface. Depending on the
materials of surround assembly 10, the side and horizontal members
may be welded or secured together with adhesives, or they may be
molded together as a single piece or molded as separate pieces
using a moldable material such as a ceramic or other heat-resistant
fiber with a binder that is compression or vacuum molded or caste.
The overlap members of surround assembly 10 may likewise be molded
from a moldable material. The use of ceramic molded materials in a
fireplace surround is discussed in further detail in U.S. Published
Patent Application No. 2003-0049575-A1 filed on Feb. 8, 2001 and
entitled COMPRESSION MOLDED INORGANIC FIBER ARTICLES, AND METHODS
AND COMPOSITION USED IN MOLDING SAME, which application is
incorporated herein by reference in its entirety.
[0055] Surfaces of the surround assembly 10 may be painted or
stained to match the surrounding decor of the room or fireplace
structure. Staining a ceramic molded material typically provides a
marbleized look. Features of surround assembly 10 can also be
manipulated in other ways. For example, patterns, designs,
initials, or other decorative modifications can be made to the
side, horizontal and overlap members of surround assembly 10 prior
to or after installation. Functional modifications can also be
made. For example, holes or openings can be created in the side,
horizontal and overlap members of surround assembly 10 to allow for
air passage around the fireplace.
[0056] Referring to FIG. 22, coupling of the surround assembly 10
to a front panel 3 of a fireplace 2 can cover any gaps (e.g., gap
6) between an existing structure 7 (e.g., a wall or masonry) and
the fireplace 2. In other embodiments, surround assembly 10 can
been sized to fit within an opening in a structure 7 defined by an
edge 8 surrounding the fireplace. In still further embodiments,
surround assembly 10 may be positioned over a vent 4 of an air
plenum system of the fireplace 2 in some embodiments. Holes or
openings formed in the surround assembly 10 may permit air passage
out of the air plenum system.
[0057] The height H1 of the inner opening 15 is defined by the
distance from bottom side 48 of the first and second horizontal
members 12, 14 to a floor structure in front of the fireplace. In
some embodiments, the surround assembly includes a separate
horizontal cross member (not shown) that extends between side
members 16, 18 near the bottom of the fireplace. When such a
separate horizontal cross member is present, the height of the
inner opening may be defined by the distance between the bottom
side 48 of the first and second horizontal members 12, 14 and a top
side of the separate horizontal member.
[0058] In one embodiment, the range of height adjustment for
surround assembly 10 is about 2 to 8 inches, and more preferably
about 4 to 6 inches, with a preferred width adjustment of about 6
inches. In the example surround assembly 10 shown in FIGS. 1-21,
the range of maximum to minimum height H1 is about 30 to about 36
inches. Other embodiments may have any number of different height
adjustment ranges for any range of fireplace sizes.
[0059] The front faces 44 and 64 of the horizontal and side members
12, 14, 16, 18 may include a decorative design having a
cross-section as shown in FIGS. 6 and 8. The design pattern shown
in FIGS. 1-8 is just one of any number of designs that could be
formed in the horizontal and side members. One possible advantage
of using a molding process to form the horizontal and side members
of surround assembly 10 is that ornate and complex designs may be
molded into the surround at a relatively low cost as compared to
using traditional materials and methods of forming such
designs.
[0060] Referring now to FIG. 9-13, the first overlap member 20
includes first and second sides 80, 82, top and bottom sides 84,
86, an inner contoured or track surface 88, a front face 90, and a
minimum width W4 (see FIG. 11). First overlap member 20 defines a
"keystone" style configuration in which an upper portion of the
overlap member has a greater width than a lower portion (where W4
is measured). Further, as shown in FIG. 10, the front face 64 is
slanted between the top and bottom sides 84, 86 from the front
towards the back of the overlap member 20. Although first overlap
member 20 has a specific design with certain slanted surfaces and
varying widths, other embodiments may include a first overlap
member with a more simple design such as a square or rectangular
shape, or may include a more ornate and complex design than the
embodiment shown in FIGS. 9-13.
[0061] The inner contoured surfaces 88 of first and second sides
80, 82 match at least the contours formed in the front face 44 of
the first and second horizontal members 12, 14. Matching of the
contoured surfaces 88 with the contours of front faces 44 provide a
seamless appearance and ease of movement between the overlap member
20 and the first and second horizontal members 12, 44 (shown in
FIG. 1), while improving the ability of the members 12, 14, 20 to
maintain engagement with each other even though relative movement
is possible between members 12, 14, 20.
[0062] Referring now to FIGS. 14-16, the second and third overlap
members 22, 24 include inner and outer sides 100, 102, top and
bottom sides 104, 106, inner contoured or track surfaces 108, and a
front face 110. The bottom side 106 is typically aligned adjacent a
floor structure in front of the fireplace. Preferably, the bottom
side 106 contacts the floor structure to give the appearance that
the second and third overlap members support the weight of the
remaining features of the surround assembly 10. The top side 104 is
adjacent the second end 60 of the first and second side members 16,
18. The inner contoured surfaces 108 match the contours of the
front face 64 of the first and second side members 16, 18, thereby
providing a seamless appearance between the side members 16, 18 and
the second and third overlap members 22, 24.
[0063] Although the second and third overlap members 22, 24 have a
relatively simple design and appearance, these overlap members may
include alternative designs that are more simple or more ornate and
complex than those shown in FIG. 14-16.
[0064] The first, second and third overlap members 20, 22, 24 may
be made of any material suitable for use around a fireplace, such
as, for example, wood, metal, composites, or a moldable material
such as a ceramic or other heat-resistant fiber and a binder that
is compression or vacuum molded as discussed above. Furthermore,
the first, second and third overlap members 20, 22, 24 may include
retaining features such as a snap fit connection, a bracket, a
latch, or a fastener that temporarily or permanently secures the
overlap member to the respective horizontal or side member 12, 14,
16, 18 once the surround assembly has been adjusted into its final
width and height.
[0065] Referring now to FIGS. 2, 17 and 18, first and second
retaining brackets 26, 28 include a surround mount portion 120 and
a wall engagement portion 122. The surround mount portion 120 is
secured to the first and second horizontal members 12, 14 as shown
in FIG. 7. The wall engagement portion 122 extends outwardly away
from the first and second horizontal members to engage the wall
mounting bracket 30 or other structure that is coupled to the front
surface of the fireplace or the wall structure adjacent the
fireplace.
[0066] Referring now to FIGS. 19-22, an example wall mounting
bracket 30 is shown including a wall mount portion 130 and a
surround engagement portion 132. The wall mount portion 130 is
configured to engage and be secured to the front surface 3 of the
fireplace 2 or the wall structure 7 adjacent to the fireplace 2,
and the surround engagement portion 132 extends outward and upward
from the wall structure to engage the wall engagement portion 122
of the first and second retaining brackets 26, 28. Thus, when the
surround assembly 10 is completely assembled and the retaining
brackets 26, 28 are engaging the wall mounting bracket 30, the
surround assembly 10 hangs on the wall. As a result, the weight of
the surround assembly 10 is not supported on the floor structure in
front of the fireplace and the second and third overlap members 22,
24 carry little to no weight of the surround assembly components.
In other embodiments, the weight of the surround assembly 10 may be
supported on the floor structure via the side members 16, 18 or the
overlap members 22, 24. If the surround assembly is supported by
the floor structure, the retaining brackets 26, 28, 30 may be used
to hold the surround assembly 10 against the wall structure 7 or
may carry little to no weight of the surround assembly 10.
[0067] Referring now to FIG. 23, a separate mantle shelf 2 may be
mounted to the top side 46 of the first and second horizontal
members 12, 14 to provide an enhanced mantle appearance for the
surround assembly 10. The design of mantle shelf 2 shown in FIG. 23
is merely exemplary. Other mantle embodiments may include, for
example, a combined overlap member and mantle structure as a single
piece (not shown).
[0068] Referring now to FIGS. 24 and 25, an alternative fireplace
surround assembly 200 is shown including a first horizontal member
212, and first and second side members 216, 218 that define an
opening having a width W2 and a height H2 sized for a fireplace
210. The first horizontal member includes first, second and third
engagement recesses 202, 204, 206 and the first and second side
members 216, 218 include an engagement member 208. Adjusting the
engagement member 208 into different engagement recesses 202, 204,
206 adjusts the width W2 of the surround 200. With the
configuration shown in FIG. 25, the horizontal member 212 may have
predetermined fixed positions into which the first and second side
members 216, 218 are adjustable to vary the width of the surround
assembly. Different embodiments may include fewer or more
engagement recesses and different engagement member designs while
adhering to principles illustrated in FIGS. 24 and 25.
[0069] Referring now to FIGS. 26 and 27, another example fireplace
surround assembly 300 is shown including first and second
horizontal members 312, 314, first and second side members 316,
318, a first overlap member 320, and engagement member 308, and
first, second and third engagement recesses 302, 304, 306. The
horizontal and side members 312, 314, 316, 318 define an inner
opening having a width W3 and a height H3 that are adjustable. The
first and second horizontal members 312, 314 may be movable
relative to each other similar to the embodiment shown in FIGS.
1-16 within a range of relative movement defined by a minimum width
W5 of the first overlap member 320.
[0070] A height of the surround assembly 300 may be adjusted by
moving the side members 316, 318 relative to the horizontal members
312, 314. Securing the side members in a fixed position relative to
the horizontal members may be accomplished using any number of
fastening and attachment mechanisms such as the engagement member
308 and engagement recesses 302, 304, 306 shown in FIG. 26. The
engagement member 308 may be supported by brackets 330, 332 and
extend through one of the recesses 302, 304, 306 of the side
members 316, 318. A range of height adjustment of height H3 may be
defined by a height H5 of the first and second horizontal members
312, 314 and the position and number of recesses 302, 304, 306.
[0071] Referring now to FIGS. 28 and 29, another example fireplace
surround assembly 400 is shown including a horizontal members 412,
first and second side members 416, 418, first and second overlap
members 420, 422, and a mounting bracket 428. The horizontal and
side members 412, 416, 418 define an inner opening having a width
W4 and a height H4 that are adjustable. The horizontal member 412
may be movable relative to the first and second overlap members
420, 422 to adjust the width W4 within a range of relative movement
defined by at least a portion of the combined widths W6 of the
first and second overlap members 420, 422. The side members 416,
418 may be movable relative to the first and second overlap members
420, 422 to adjust the height H4 within a range of relative
movement defined by at least a portion of the height H6 of the
first and second overlap members 420, 422.
[0072] The adjustment features of FIGS. 1-29 may be used alone or
in combination with each other or other adjustment features
suitable for adjusting a height and width of the surround inner
opening.
[0073] The example decorative surrounds described above and shown
in FIG. 1-29 may also include at least one line of perforated
markings (not shown) at ends of the top horizontal members and the
vertical side members. These perforated markings may be used to
reduce the length of the top or side members by a predetermined
amount defined by the position of the perforations. Such
perforations may be formed in a rear facing surface of the member
so as to be hidden from view when the surround is properly mounted.
Removing some of the length of the top and side members may
increase the range of adjustment sizes of the surround.
[0074] A method of adjusting a size of a decorative surround for a
fireplace may relate to an adjustable surround that defines an
opening having a height and a width. The surround includes first
and second horizontal members arranged generally horizontally
end-to-end, first and second side members extending generally
vertically and being coupled to respective first and second
horizontal members, and first and second overlap members coupled to
the first and second side members. The method may include the steps
of moving the first and second horizontal members relative to each
other to adjust the width of the surround, and moving the first and
second side members relative to respective first and second overlap
members to adjust the height of the surround.
[0075] Another method of adjusting a size of a decorative surround
for a fireplace relates to an adjustable surround having a height
and a width, and including first and second side members extending
generally vertically along opposing sides of a combustion chamber
enclosure of the fireplace, and first and second overlap members
coupled to the first and second side members. The method includes
the step of moving the first and second side members relative to
respective first and second overlap members to adjust the height of
the surround. The adjustable surround may also include a top member
the extends generally horizontally, and the method may further
include the step of moving the top member relative to the first and
second overlap members to adjust the width of the surround.
[0076] The above described methods may further include the step of
mounting the adjustable surround to a fireplace or a wall structure
adjacent a fireplace. The mounting step may occur before or after
the moving steps required to adjust the height and width of the
surround. The methods may further include the step of fixing the
positions of the side and horizontal (top) members relative to each
other either before or after the mounting step.
[0077] The present invention should not be considered limited to
the particular examples or materials described above, but rather
should be understood to cover all aspecta of the invention as
fairly set out in the attached claims. Various modifications,
equivalent processes, as well as numerous structures to which the
present invention may be applicable will be readily apparent to
those of skill in the art to which the present invention is
directed upon review of the instant specification.
* * * * *