U.S. patent application number 10/830439 was filed with the patent office on 2005-04-28 for carrying method of crude oil and naphtha by dirty/crude oil carrier, and transfer method of the crude oil and naphtha from the carrier.
This patent application is currently assigned to Idemitsu Petrochemical Co., Ltd.. Invention is credited to Enomoto, Kunio, Fujito, Makoto, Shinohara, Yasushi, Tashiro, Yasuhiko.
Application Number | 20050087254 10/830439 |
Document ID | / |
Family ID | 19129174 |
Filed Date | 2005-04-28 |
United States Patent
Application |
20050087254 |
Kind Code |
A1 |
Tashiro, Yasuhiko ; et
al. |
April 28, 2005 |
Carrying method of crude oil and naphtha by dirty/crude oil
carrier, and transfer method of the crude oil and naphtha from the
carrier
Abstract
To provide a transfer method of crude oil and naphtha, in which
one piping is used to transfer the naphtha and crude oil to a
storage tank from a carrying tank in batches. To use a piping 53 to
transfer a naphtha 3 to tanks 6 for the naphtha from inboard tanks
11, a method comprises: connecting the piping 53 to the tanks 4 for
the crude oil; calculating the amount of the crude oil 2 remaining
in the piping 53 beforehand; discharging the naphtha 3 from the
inboard tanks 11; measuring the discharge amount; and stopping the
discharge of the naphtha 3, changing to the tanks 4 for the crude
oil, and restarting the discharge of the naphtha 3 based on a flow
analysis of a mixed fluid 7 including the crude oil 2 and naphtha 3
in the piping 53, when the discharge amount of the naphtha 3 is
substantially the same as the pre-calculated amount of the
remaining crude oil 2.
Inventors: |
Tashiro, Yasuhiko;
(Sumida-ku, JP) ; Enomoto, Kunio; (Ichihara-shi,
JP) ; Shinohara, Yasushi; (Ichihara-shi, JP) ;
Fujito, Makoto; (Shinjuku-ku, JP) |
Correspondence
Address: |
PARKHURST & WENDEL, L.L.P.
1421 PRINCE STREET
SUITE 210
ALEXANDRIA
VA
22314-2805
US
|
Assignee: |
Idemitsu Petrochemical Co.,
Ltd.
Sumida-ku
JP
Idemitsu Kosan Co., Ltd.
Chiyoda-ku
JP
Idemitsu Tanker Co., Ltd.
Shinjuku-ku
JP
|
Family ID: |
19129174 |
Appl. No.: |
10/830439 |
Filed: |
April 23, 2004 |
Current U.S.
Class: |
141/85 |
Current CPC
Class: |
B63B 57/02 20130101;
B63B 27/24 20130101 |
Class at
Publication: |
141/085 |
International
Class: |
B65B 001/04 |
Foreign Application Data
Date |
Code |
Application Number |
Oct 5, 2001 |
JP |
2001-310149 |
Oct 4, 2002 |
KR |
2002-0060440 |
Sep 27, 2002 |
SG |
200205860-0 |
Sep 29, 2002 |
CN |
02144221.5 |
May 1, 2003 |
NL |
1021571 |
Oct 5, 2002 |
GC |
GCC/P/2002/2248 |
Sep 24, 2002 |
TW |
91121893 |
Claims
1. A carrying method of naphtha using a carrier which carrying
crude oil, comprising the steps of: designating at least some of a
plurality of carrying tanks disposed in said carrier as tanks for
carrying the naphtha; washing the inside of said carrying tank for
carrying the naphtha before loading the naphtha; and draining the
crude oil from at least a piping on said carrier during loading or
unloading of the naphtha to load or unload said naphtha.
2. The carrying method of the naphtha by the carrier according to
claim 1, wherein said step of washing the inside of said carrying
tank for carrying said naphtha includes steps of washing it with
the crude oil.
3. The carrying method of the naphtha by the carrier according to
claim 1 wherein said carrier is a crude oil supertanker exceeding
100,000 deadweight tons.
4. The carrying method of the naphtha by the carrier according to
claim 1, wherein the steps of designating carrying tanks include
steps of avoiding said carrying tank connected to a drain for
draining the crude oil in said piping to designate the carrying
tank for carrying the naphtha.
5. The carrying method of the naphtha by the carrier according to
claim 1 wherein said step of loading the naphtha includes the steps
of slowly loading said naphtha at a speed at which a crude oil
residue sometimes remaining in a bottom of said carrying tank is
not stirred at an early stage immediately after starting the
loading.
6. The carrying method of the naphtha by the carrier according to
claim 1 wherein said step of unloading the naphtha includes the
steps of unloading said naphtha at a speed at which the crude oil
residue sometimes remaining in the bottom of said carrying tank is
not stirred.
7. The carrying method of the naphtha by the carrier according to
claim 1, further comprising the steps of: determining the number of
said carrying tanks for use in accordance with a load capacity of
said naphtha; and designating said carrying tank for carrying said
naphtha so as to inhibit a center of gravity of said carrier from
moving because of a difference in density or specific gravity
between the crude oil and naphtha.
8. A method of carrying crude oil and naphtha with a common carrier
and transferring the crude oil and naphtha to a storage tank from a
carrying tank by one piping, comprising the steps of: (1) using
said piping to discharge the naphtha or crude oil to said storage
tank from said carrying tank, while said piping is connected to a
tank for the crude oil or naphtha; (2) calculating an amount of the
crude oil or naphtha remaining in said piping via which said
carrying tank is connected to the storage tank beforehand; (3)
discharging the naphtha or crude oil from said carrying tank, and
measuring a discharge amount; (4) stopping the discharging of the
naphtha or crude oil from said carrying tank and changing a
receiver tank to the tank for the naphtha or crude oil from the
tank for the crude oil or naphtha, when the discharge amount of the
naphtha or crude oil from said carrying tank is substantially the
same as the pre-calculated amount of the crude oil or naphtha
remaining in said piping; and (5) restarting the discharging of the
naphtha or crude oil from said carrying tank after changing said
tank, and storing naphtha or the crude oil into the tank for
naphtha or the crude oil.
9. The transfer method of the crude oil and naphtha according to
claim 8, further comprising the steps of: analyzing a flow of the
crude oil, the naphtha, and a mixed fluid including the crude oil
and naphtha in said piping; and using the flow analysis result to
determine a timing at which the discharging of the naphtha or crude
oil from said carrying tank is stopped.
10. The transfer method of the crude oil and naphtha according to
claim 8 wherein the step of calculating the amount of the crude oil
or naphtha remaining in said piping beforehand includes the steps
of using at least a temperature, density, or specific gravity of
the remaining crude oil or naphtha as a correction element.
11. The transfer method of the crude oil and naphtha according to
claim 8, further comprising the steps of: using a fixed scale of
said receiver tank to measure the discharge amount of the naphtha
or crude oil from said carrying tank.
12. The transfer method of the crude oil and naphtha according to
claim 8, further comprising the steps of: changing the discharge
speed of the naphtha or crude oil based on said flow analysis
result, when pushing out the crude oil or naphtha remaining in said
piping into the tank.
13. The transfer method of the crude oil and naphtha according to
claim 12, further comprising the steps of: changing the discharge
speed of said naphtha or crude oil immediately after starting the
discharging of said naphtha or crude oil and immediately before
stopping the discharging.
14. The transfer method of the crude oil and naphtha according to
claim 13, further comprising the steps of: rapidly raising the
discharge speed of said naphtha or crude oil immediately after
starting the discharging of said naphtha or crude oil up to a
predetermined discharge speed.
Description
TECHNICAL FIELD
[0001] The present invention relates to a method of using a
dirty/crude Oil carrier such as a crude oil tanker to carrying
crude oil and naphtha separately and a method of transferring crude
oil and naphtha to a land storage tank from the carrier.
BACKGROUND ART
[0002] As a carrier for use in carrying oil, in general, a tanker
has been used which can carrying a large amount of oil at once.
Moreover, the tanker includes: a dirty oil tanker (carrier) for
carrying the crude oil produced from an oil field and fuel oil; and
a clean oil tanker for carrying clean products (white oil) such as
naphtha, kerosene, and light oil, that is, other clean refined
products such as gas oil.
[0003] For the crude oil tanker for carrying the crude oil, a very
large crude carrier (VLCC) is a mainly used, and it is high in
carry efficiency and carries 200,000 tons or more.
[0004] Unless a big terminal is provided as a rare case, it is
difficult for crude oil supertankers such as the VLCC to come
alongside the pier in general ports and harbors. Therefore,
usually, the tanker is brought alongside a terminal for cargo
handling called a sea berth and installed in the sea, and the crude
oil is unloaded. Alternatively, while the tanker is moored onto a
sea buoy in the vicinity of the harbor, the crude oil is unloaded.
Moreover, after the crude oil tanker arrives at the sea berth of a
destination, a piping is used to transfer the crude oil to a crude
oil tank on land from a tank of the crude oil tanker.
[0005] On the other hand, in general, the clean oil products is
carried by a clean oil products carrier. When the clean oil tanker
arrives at the sea berth of the destination, a piping for the clean
oil products is used to transfer the clean oil products to a land
clean oil products tank from a tank of the clean oil products
carrier.
[0006] However, the clean oil tanker exclusive for the clean oil
products has a maximum load capacity of 70,000 to 100,000 tons, and
a carrying amount in one sailing is small. Moreover, a carrying
cost is expensive as compared with the crude oil tanker. Therefore,
when the clean oil tanker exclusive for the clean oil products is
used, a ratio of a carrying cost in a clean oil products price is
high. This results in a problem that one of prime cost cannot be
reduced.
[0007] Moreover, in some case, the crude oil tanker having reached
the sea berth is connected to the land tank built apart from the
tanker usually by several kilometers only by the piping for the
crude oil, and the exclusive piping for transferring clean oil
products (such as naphtha) is not installed. In this case, there
has been a demand for the transfer of clean oil products to the
tank on land via the piping for the crude oil.
[0008] The clean oil products is one of refined materials obtained
in a process of oil refining, and further distilled, or used as
such, when it is not necessary to perform a distillation treatment.
The clean oil products is used as raw material clean oil products
of an ethylene manufacturing plants (thermal decomposition plants)
or an aromatic series manufacturing plants.
[0009] Moreover, the material clean oil products is requested not
to contain more than a given ratio of heavy compounds.
[0010] Furthermore, the "given ratio" means the ratio of heavy
compounds contained in the clean oil products, which is determined
by a treatment capability in the ethylene manufacturing plants
(thermal decomposition plants) or aromatic series manufacturing
plants with respect to the heavy compounds.
[0011] Contrary to the above-described request, however, when one
piping is used to transfer the clean oil products and crude oil in
batches, the crude oil is mixed in the clean oil products. As a
result, the clean oil products contains heavy compounds such as the
crude oil in a certain ratio or a higher ratio, and cannot be used
as the material clean oil products unless the distillation
treatment is performed.
[0012] Therefore, there has been a demand for a technique for
transferring the crude oil and clean oil products without mixing
the crude oil with the clean oil products, or with a minimized
mixed amount of the crude oil.
[0013] From this viewpoint, there have been proposed several
techniques for transferring the crude oil and the clean oil
products with one piping.
[0014] For example, a technique of a method of carrying the clean
oil products with a pipeline for crude oil has been proposed in
Japanese Patent Application Laid-Open No. 2001-108200.
[0015] This technique comprises: carrying the lot of clean oil
products held between two lots of condensate including head and
tail lots of condensate via the pipeline for crude oil; and
recovering the lot of clean oil products at an outlet of the
pipeline, when passing through a boundary surface of head
condensate/clean oil products or before substantially completely
passing through the boundary surface, and when a boundary surface
region of clean oil products/tail condensate appears or after the
region substantially appears.
[0016] Moreover, in this technique, to use the pipeline whose total
length extends about several hundreds of kilometers to transfer the
crude oil and clean oil products, a timing to recover the lot of
clean oil products is determined by colorimetry or specific gravity
measurement of a transfer fluid.
[0017] However, when the technique described in the Japanese Patent
Application Laid-Open No. 2001-108200 is used to transfer the crude
oil and clean oil products, the condensate is used as a special
partition agent, therefore a transfer step becomes complicated, and
further it is necessary to newly dispose a recovery apparatus of
condensates. This increases the cost and results in a problem that
the technique is not practical.
[0018] Moreover, in this technique, since the boundary of the crude
oil and clean oil products is determined by the colorimetry or
specific gravity measurement of the transfer fluid, it is
impossible to precisely obtain the timing to change the receiver
tank. This results in a problem that the crude oil amount to be
mixed in the clean oil products cannot be minimized. This problem
becomes remarkable as the pipeline (piping distance) lengthens.
[0019] Additionally, it is also assumed that solutions (such as
water) described in Japanese Patent Publication No. 1981-21960 are
used as the special partition agent for separating the clean oil
products and crude oil to transfer the clean oil products (such as
naphtha) with the piping for the crude oil. However, also in this
case, a problem is that the transfer step is complicated.
[0020] The present invention has been developed in consideration of
the above-described problems, and a first object thereof is to
provide a carrying method of clean oil products in which a carrying
cost of the clean oil products can largely be reduced and it is
easy to reduce a prime cost of the clean oil products.
[0021] Moreover, a second object is to provide a transfer method of
crude oil and clean oil products in which one piping can be used to
transfer the clean oil products and crude oil to a storage tank
from a carrying tank in batches without using any special partition
agent for separating the crude oil.
DISCLOSURE OF INVENTION
[0022] To achieve the first object, the inventor of the present
invention has noted that a carrying cost of a crude oil tanker is
far inexpensive as compared with a carrying cost of a clean oil
tanker for exclusively carrying the naphtha.
[0023] Moreover, the naphtha is further distilled for use as a raw
material in other petrochemical products, and is therefore
requested not to contain a given ratio of or more heavy compounds.
The inventor of the present invention has noted that a mixed ratio
of the heavy compounds can be set to be smaller than a given value
and then the naphtha can maintain given or more properties, and has
thought up the present invention in which the naphtha is loaded
into an inboard tank of the crude oil tanker and carried.
[0024] Concretely, in the invention according to claim 1, there is
provided a carrying method of the naphtha using a carrier which
carrying crude oil, comprising the steps of: designating at least
some of a plurality of carrying tanks disposed in the carrier as
tanks for carrying the naphtha; washing the inside of the carrying
tank for carrying the naphtha before loading the naphtha; and
draining the crude oil from at least a piping on the carrier during
loading or unloading of the naphtha to load or unload the
naphtha.
[0025] In this case, according to claim 2, the carrying tank for
carrying the naphtha may be washed by the crude oil.
[0026] Since the carrying tank is washed beforehand, much of the
crude oil and sludge remaining in the carrying tank can be removed.
A detergent for exclusive use and seawater may also be used.
However, when the inside of the carrying tank is washed with the
crude oil, the remaining crude oil sticks to the inner wall and
bottom of the carrying tank. However, the amount of the remaining
crude oil is remarkably small as compared with the amount of the
naphtha loaded in the carrying tank, and a mixed ratio of the crude
oil can be set to be sufficiently smaller than an allowable
value.
[0027] In the invention according to claim 3, the carrier is a
crude oil supertanker exceeding 150,000 deadweight tons in the
method.
[0028] The crude oil supertankers such as a very large crude
carrier (VLCC) and ultra large crude carrier (ULCC) can carrying a
large amount of the crude oil and naphtha at once, further a
carrying cost is inexpensive as compared with the tanker exclusive
for the naphtha, and it is therefore possible to largely reduce the
carrying cost of the naphtha.
[0029] In the invention according to claim 4, the carrying tank
connected to a drain for draining the crude oil from the piping is
avoided, and the carrying tank for carrying the naphtha is
designated in the method.
[0030] In this manner, since the naphtha is prevented from being
mixed with the crude oil in the piping during the draining of the
crude oil in the piping, the amount of the crude oil mixed with the
naphtha can be reduced.
[0031] In the invention according to claim 5, to load the naphtha,
the method comprises: slowly loading the naphtha at a speed at
which a crude oil residue sometimes remaining in a bottom of the
carrying tank is not stirred at an early stage immediately after
starting the loading.
[0032] Moreover, in the invention according to claim 6, to unload
the naphtha, the method comprises: unloading the naphtha at a speed
at which the crude oil residue sometimes remaining in the bottom of
the carrying tank is not stirred.
[0033] In this manner, the amount of the crude oil mixed in the
naphtha can be reduced as much as possible.
[0034] In the invention according to claim 7, the method further
comprises: determining the number of the carrying tanks for use in
accordance with a load capacity of the naphtha; and designating the
carrying tank for carrying the naphtha so as to inhibit a center of
gravity of the crude oil tanker from moving because of a difference
in density or specific gravity between the crude oil and
naphtha.
[0035] In the mixed loading of the crude oil and naphtha, the
movement of the center of gravity of the crude oil tanker by the
difference in density or specific gravity between the crude oil and
naphtha has to be taken into consideration. When the carrying tank
is designated as in the invention according to claim 7, the center
of gravity can be inhibited from moving. Even in the mixed loading
of the crude oil and naphtha, stable sailing can be secured.
[0036] To achieve the second object, as a result of intensive
researches, the inventors of the present invention have carried out
a flow analysis (sometimes hereinafter referred to as "fluid
analysis") of crude oil, naphtha, and mixed fluid including the
crude oil and naphtha in the piping in a time when a piping for the
crude oil is used to alternately transfer the naphtha and crude oil
to the storage tank from the carrying tank. The inventor has found
that a transfer method can be used based on the flow analysis to
transfer the naphtha in a state for inhibiting the naphtha from
being contaminated with the crude oil without using any special
partition agent, and has completed the present invention.
[0037] Thereby, even when there is only the piping for the crude
oil between the crude oil tanker and the tank on land, and there is
not the exclusive-use piping for transferring the naphtha, it is
possible to carrying the naphtha together with the crude oil with a
large-scaled crude oil tanker. As compared with the carrying with a
conventional naphtha ship, the carrying cost can largely be
reduced.
[0038] Concretely, for a transfer method of the crude oil and
naphtha of the present invention, according to claim 8, there is
provided a method of transferring the crude oil and naphtha with
one piping to a storage tank from a carrying tank, the method
comprising:
[0039] (1) using the piping to discharge the naphtha or crude oil
to the storage tank from the carrying tank, while the piping is
connected to a tank for the crude oil or naphtha;
[0040] (2) calculating an amount of the crude oil or naphtha
remaining in the piping via which the carrying tank is connected to
the storage tank beforehand;
[0041] (3) discharging the naphtha or crude oil from the carrying
tank, and measuring a discharge amount;
[0042] (4) stopping the discharging of the naphtha or crude oil
from the carrying tank and changing a receiver tank to the tank for
the naphtha or crude oil from the tank for the crude oil or
naphtha, when the discharge amount of the naphtha or crude oil from
the carrying tank is substantially the same as the pre-calculated
amount of the crude oil or naphtha remaining in the piping; and
[0043] (5) restarting the discharging of the naphtha or crude oil
from the carrying tank after changing the tank, and storing the
naphtha or crude oil into the tank for the naphtha or crude
oil.
[0044] In this case, when the crude oil or naphtha remaining in the
piping is discharged, the crude oil or naphtha can be pushed out
into the tank for the crude oil or naphtha by a pumping action, and
the amount of the crude oil mixed into the naphtha can effectively
be reduced.
[0045] Moreover, since the special partition agent for separating
the naphtha and crude oil does not have to be used, the transfer
step can be simplified.
[0046] In the invention according to claim 9, the method comprises:
analyzing a flow of the crude oil, the naphtha, and a mixed fluid
including the crude oil and naphtha in the piping; and using the
flow analysis result to determine a timing at which the discharging
of the naphtha or crude oil from the carrying tank is stopped.
[0047] In this manner, the mixed amount of the crude oil in the
naphtha can be controlled with good precision, and it is possible
to prevent disadvantages that a fixed ratio of or more heavy
compounds are mixed in the naphtha, so that the naphtha is
contaminated with the heavy compounds.
[0048] In the invention according to claim 10, when the amount of
the crude oil or naphtha remaining in the piping is calculated
beforehand, at least a temperature, density, or specific gravity of
the remaining crude oil or naphtha is used as a correction element
in the method.
[0049] In this case, the flow analysis can be performed with good
precision. For example, when the discharge amount of the naphtha or
crude oil from the carrying tank is measured based on the amount of
the crude oil or naphtha pushed out into the receiver tank, the
discharge amount of the naphtha or crude oil can be measured with
good precision.
[0050] Moreover, in the invention according to claim 11, a fixed
scale of the receiver tank is used to measure the discharge amount
of the naphtha or crude oil from the carrying tank in the
method.
[0051] In this case, the discharge amount of the naphtha or crude
oil from the carrying tank can simply and securely be measured, and
the timing to change the receiver tank to the tank for the naphtha
or crude oil from the tank for the crude oil or naphtha can be
obtained with good precision.
[0052] In the invention according to claim 12, the method further
comprises: changing the discharge speed of the naphtha or crude oil
based on the flow analysis result, when pushing out the crude oil
or naphtha remaining in the piping into the tank.
[0053] In this case, the crude oil or naphtha can be transferred,
while the mixing of the crude oil with the naphtha is
minimized.
[0054] Moreover, in the invention according to claim 13, the method
further comprises: changing the discharge speed of the naphtha or
crude oil immediately after starting the discharging of the naphtha
or crude oil and immediately before stopping the discharging.
[0055] When the discharge speed of the naphtha or crude oil is
changed immediately after starting the discharging in this manner,
the length of the mixed fluid of the naphtha and crude oil in the
piping can be shortened, and the mixing of the naphtha and crude
oil in the piping can be minimized. Moreover, when the discharge
speed of the naphtha or crude oil is changed immediately before
stopping the discharging, the timing to change the receiver tank to
the tank for the naphtha or crude oil from the tank for the crude
oil or naphtha can be obtained with good precision.
[0056] Moreover, in the invention according to claim 14, the
discharge speed of the naphtha or crude oil immediately after
starting the discharging of the naphtha or crude oil is rapidly
raised up to a predetermined discharge speed in the method.
[0057] In this case, the mixed fluid with the crude oil and naphtha
mixed therein can be formed in a short time, that is, the length of
the mixed fluid of the naphtha and crude oil in the piping can be
shortened.
BRIEF DESCRIPTION OF THE DRAWINGS
[0058] FIG. 1 is a flowchart showing a procedure of a carrying
method of the present invention.
[0059] FIG. 2 is a schematic constitution diagram showing one
example of a judgment apparatus which automatically judges and
determines a crude oil tanker to be designated and the amount of
naphtha loaded into the crude oil tanker.
[0060] FIG. 3 is a plan view of a crude oil supertanker for a mixed
loading of the naphtha and crude oil.
[0061] FIG. 4 is a schematic block diagram showing transfer
situations in an embodiment of a transfer method of the crude oil
and naphtha according to the present invention.
[0062] FIG. 5 is a schematic flowchart in the embodiment of the
transfer method of the crude oil and naphtha according to the
present invention.
[0063] FIG. 6 shows schematic diagrams of a mixed fluid in a piping
in the embodiment of the present invention, (a) shows a sectional
view of a state in which the naphtha is discharged into the piping
with the crude oil remaining therein, and (b) shows a sectional
view of a state in which the crude oil is discharged into the
piping with the naphtha remaining therein.
[0064] FIG. 7 shows a continuity equation (1), momentum equation
(2), turbulence model equation (3), and diffusion equation (4) for
analyzing a flow state of the present embodiment.
[0065] FIG. 8 shows schematic diagrams of an analysis example of
the flow state of the present embodiment, (a) shows an analysis
model diagram, and (b) shows a graph indicating a change of a
discharge speed (flow rate).
[0066] FIG. 9 is a graph showing the transfer state of the crude
oil and naphtha and indicating a transfer amount to a transfer time
in the analysis example of the present embodiment.
[0067] FIG. 10 is a graph of a concentration curve showing a
naphtha concentration distribution of a piping length direction in
the analysis example of the present embodiment.
BEST MODE FOR CARRYING OUT THE INVENTION
[0068] Preferred embodiments of the present invention will be
described hereinafter in detail with reference to the drawings.
[0069] [Description of Carrying Method]
[0070] FIG. 1 is a flowchart of a carrying method of the present
invention.
[0071] First, a crude oil tanker for a mixed loading of the naphtha
and crude oil is designated based on an amount of the naphtha or
crude oil to be carried and a destination port of the crude oil
tanker (step S1). In this case, a combination of the naphtha and
crude oil by which a carrying cost is most inexpensive is selected
from a plurality of combinations, so that the crude oil tanker may
be designated and the amount of the naphtha to be loaded may be
determined. Additionally, for the crude oil tanker having a
possibility of the mixed loading of the naphtha and crude oil, to
prevent early corrosion of components such as a tank and/or a
packing because of a difference in properties between the crude oil
and naphtha, these components may be replaced with components which
do not quickly or easily corrode by the naphtha and crude oil.
[0072] The designation of the crude oil tanker and the
determination of the amount of the naphtha to be loaded in the
crude oil tanker can be automated using judgment apparatuses such
as a computer.
[0073] FIG. 2 is a schematic constitution diagram showing one
example of a judgment apparatus which automatically judges and
determines a crude oil tanker to be designated and the amount of
the naphtha to be loaded in the crude oil tanker.
[0074] A judgment apparatus 21 includes: an input means 22 such as
a keyboard for inputting a carrying plan of the crude oil and
naphtha; a sailing situation monitor means 24 to monitor sailing
situations of possessed crude and clean oil tankers; a read/write
means 23 to write or read the carrying plan inputted from the input
means 22 and the sailing situations of the crude and clean oil
tankers with respect to a database 25; a processing means 26 to
judge and determine the crude oil tanker to be designated and the
amount of the naphtha to be loaded from the carrying plan and
sailing situations of the crude and clean oil tankers; and an
output means 27 such as a printer and display to output a
processing result of the processing means 26.
[0075] The sailing situation monitor means 24 successively
transmits the sailing situation telegraphed from the sailing crude
and clean oil tankers to the read/write means 23, and writes the
situations in the database 25.
[0076] The database 25 stores types and names of the possessed
crude and clean oil tankers, loading capabilities of the crude and
clean oil tankers, the current sailing situations (current
position, destination, port of call, estimated time of arrival, and
the like) of the crude and clean oil tankers inputted from the
sailing situation monitor means 24, schedule of periodic
inspections, and further the next carrying plan inputted from the
input means 22 (carrying tons of the crude oil and naphtha, port of
call (supplier of the crude oil and naphtha), destination, carrying
date, and the like).
[0077] The processing means 26 determines the crude and clean oil
tankers by which the carrying is possible in accordance with the
carrying plan based on the sailing situations stored in the
database 25. Moreover, the processing means obtains the amount of
the naphtha which can be loaded from the carrying capability of the
determined crude oil tanker and the amount of the crude oil to be
carried by the carrying plan.
[0078] Subsequently, the processing means 26 considers the supplier
(port of call) of the crude oil and naphtha indicated in the
carrying plan, calculates/obtains a total carrying cost of the
crude oil and naphtha in the carrying plan, increases/decreases the
amount of the naphtha to be loaded if necessary, and determines the
crude oil tanker and the load amount of the naphtha so that the
total carrying cost is most inexpensive.
[0079] The crude oil tanker for also carrying the naphtha is
determined in this manner, further the port of call and time
schedule of the crude oil tanker and clean oil tanker are
determined, and these are outputted to the output means 27 such as
the display.
[0080] When the crude oil tanker for also carrying the naphtha is
determined in the above-described procedure, an inboard tank to be
loaded with the naphtha is next designated from a plurality of
inboard tanks disposed in the crude oil tanker based on the amount
of the naphtha to be loaded (step S2).
[0081] FIG. 3 is a schematic plan view of a crude oil supertanker
such as VLCC for also carrying the naphtha.
[0082] A crude oil tanker 1 includes a plurality of inboard tanks
11. A naphtha 3 is different from crude oil 2 in density (or
specific gravity, described as the density in the following).
Therefore, when the naphtha 3 and crude oil 2 are both loaded and
carried, it is necessary to load the naphtha 3 with good balance
not to cause a trouble in the sailing of the crude oil tanker
1.
[0083] FIG. 3 shows that the naphtha is loaded into five of the
plurality of inboard tanks 11. In the drawing, the inboard tanks 11
for carrying the naphtha are denoted with code N, and the inboard
tanks 11 for carrying the crude oil are denoted with O. Moreover,
WBT denotes a ballast tank.
[0084] As shown, the inboard tanks 11 for carrying the naphtha and
the inboard tanks 11 for carrying the crude oil are designated with
good balance from side to side and back and forth with respect to a
traveling direction of the crude oil tanker 1 so that a gravity
center position of the crude oil tanker 1 is as immobile as
possible. Additionally, for the inboard tank having a possibility
that the tank is designated to carry the naphtha, a packing may be
replaced with another packing such as NBR (Nitrile Butadiene
Rubber) which corrodes little by the naphtha.
[0085] Moreover, to load the naphtha, it is necessary to drain the
crude oil remaining in the piping of the crude oil tanker 1 on
board via a drain. The inboard tanks 11 connected to the drain are
to be used exclusively for the crude oil, and excluded beforehand
from the designation of the inboard tanks 11 for carrying the
naphtha.
[0086] When the inboard tanks for carrying the naphtha are
designated, in consideration of the difference in density between
the naphtha and crude oil, a level gauge disposed in each inboard
tank is adjusted (step S3).
[0087] Moreover, the inside of the inboard tank for carrying the
naphtha is washed, and the remaining crude oil or sludge is removed
from the inboard tank as much as possible (step S4).
[0088] The inside of the inboard tank may be washed using an
exclusive-use detergent or seawater, or may also be washed using
the crude oil carried in the previous sailing. The remaining crude
oil sticks to the inner wall surface of the inboard tank, but the
amount is slight with respect to the amount of the naphtha to be
loaded in the inboard tank, and the amount of the crude oil mixed
with the naphtha (material naphtha) can be set to be sufficiently
not more than an allowable value. Moreover, when the remaining
crude oil is drained before the loading of the naphtha, the amount
of the crude oil mixed in the naphtha can be reduced.
[0089] The naphtha may be loaded after or before the loading of the
crude oil. Before loading the naphtha, the crude oil and sludge
remaining in the bottom of the inboard tank are preferably drained
again (step S5). In this case, the amount of the crude oil mixed in
the naphtha can further be reduced.
[0090] In order to prevent the mixing of the crude oil in the
naphtha wherever possible, when the naphtha is loaded, the crude
oil remaining in the piping of the crude oil tanker on board is
drained into the inboard tank to be loaded with the crude oil (or
already loaded) using the drain (step S5).
[0091] By the above-described procedure, the preparation for the
loading of the naphtha is completed, and thereafter the loading of
the naphtha into the designated inboard tank is started (step
S6).
[0092] Additionally, in this case, in order to further reduce the
amount of the crude oil mixed in the naphtha, the naphtha is loaded
at a relatively low speed in an early stage after starting the
loading of the naphtha, so that the crude oil or sludge remaining
in the bottom of the inboard tank is not stirred.
[0093] Moreover, when the naphtha is loaded slowly in the early
stage after the start of the loading in this manner, generation of
static electricity by friction of the naphtha and inboard tank can
be inhibited as much as possible, and this is also advantageous in
a safety aspect.
[0094] The loading of the naphtha is completed in the
above-described procedure. After the completion of the loading of
the naphtha, the naphtha remaining in the piping is discharged into
the inboard tank loaded with the naphtha, and loss is preferably
prevented wherever possible.
[0095] The naphtha and crude oil loaded in the above-described
procedure are carried to the destination by a common crude oil
tanker (step S7). Furthermore, when a pressure in the inboard tank
rises during the sailing, water may be spread over a deck to cool
the inboard tank. This can prevent the loss of the naphtha by
vaporization.
[0096] Moreover, a valve for adjusting the pressure of the inboard
tank may be prepared.
[0097] In the destination, either of the naphtha or crude oil may
first be unloaded. If the naphtha is loaded after the crude oil
during the loading, the naphtha may preferably be first unloaded.
In this case, an operation of removing the crude oil from the
piping on board can be omitted, and the amount of the crude oil
mixed in the naphtha can also be reduced. When the naphtha is
unloaded, an eductor apparatus of this ship is used to completely
drain the naphtha from the inboard tank.
[0098] Moreover, if the crude oil is loaded after the naphtha
during the loading, the may first be unloaded. Subsequently,
similarly as described above the crude oil in the piping is drained
(step S8). After the piping is filled with the naphtha, the
unloading of the naphtha is started (step S9).
[0099] Furthermore, also during the unloading, the naphtha may
slowly be unloaded in the vicinity of the bottom of the inboard
tank, so that crude oil or sludge remaining in the inboard tank is
not stirred. Additionally, after the naphtha is unloaded, a rust
proofing treatment of the inboard tank such as the washing of the
inboard tank with the crude oil is preferably carried out.
[0100] When a land piping (the piping disposed on land, including a
piping portion extending to the sea berth from the land on the sea)
connected to a ship piping is distinguished for the naphtha and
crude oil, the land piping for the naphtha may be used to unload
the naphtha, and the land piping for the crude oil may be used to
unload the crude oil.
[0101] According to the present invention, it is possible to
carrying the naphtha using the crude oil tanker whose carrying cost
is inexpensive, and therefore an effect is produced that the
carrying cost of the naphtha can largely be reduced.
[0102] A concrete effect of the present invention is shown in the
following table.
[0103] This table shows the reduction of the carrying cost in the
mixed loading and carrying of 50,000 tons of the naphtha with the
crude oil in a VLCC as the crude oil supertanker. In 2001, the
carrying cost per ton was about $20 for the crude oil tanker, and
about $31 for the clean oil tanker oil tanker for the naphtha.
1 TABLE Carrying unit Carrying Carrying cost $/t tonnage cost VLCC
$20 50,000 t $1,000,000 Clean oil tanker $31 50,000 t $1,550,000
Difference $11 $550,000
[0104] As shown above, according to the present invention, the
carrying cost can be reduced by about $550,000 (71,500,000 yen in
terms of conversion of $1=130 yen) in one carrying. This indicates
that the carrying cost of the naphtha can be reduced to about 2/3
of the conventional cost. Therefore, according to the present
invention, the cost reduction of the material naphtha, which has
heretofore been difficult, can easily and largely be achieved.
[0105] Moreover, when the properties of the unloaded material or
product the naphtha were checked, a slight color change was
recognized, but the mixed amount of the crude oil was very small,
aid was sufficiently below the allowable value prescribed by laws
such as a law regulating the operation of the apparatus.
[0106] [Description of Transfer Method]
[0107] Additionally, when the land piping is not distinguished for
the naphtha and crude oil, the land piping for the crude oil can be
used to unload the naphtha.
[0108] In this case, known techniques of Japanese Patent
Application Laid-Open Nos. 2001-108200 and 1995-83399, and
Publication No. 1982-25760 may be used to transfer the naphtha
3.
[0109] In the present embodiment, according to the following method
described with reference to FIGS. 4 to 10, while the mixed amount
of the crude oil is minimized, the common land piping is used to
transfer the crude oil and naphtha.
[0110] FIG. 4 is a schematic block diagram showing transfer
situations in the embodiment of a transfer method of the crude oil
and naphtha according to the present invention.
[0111] Additionally, a bypass piping, and the like are omitted from
FIG. 4 for ease of understanding.
[0112] In FIG. 4, the large-sized tanker 1 includes a plurality of
inboard tanks 11 as carrying tanks, the crude oil 2 and naphtha 3
are loaded in the inboard tanks 11 different from each other so
that the crude oil and naphtha are not mixed with each other, and
the tanker is moored in the sea berth as the carrying
destination.
[0113] Moreover, the large-sized tanker 1 usually includes a pump
12 for transferring the loaded crude oil 2 into tanks for the crude
oil 4 on land. In the sea berth, a valve 51, pressure gauge 52, and
piping 53 for transferring the crude oil 2 fed from the pump 12 are
disposed. Furthermore, a densimeter 54 is disposed if
necessary.
[0114] Furthermore, as storage tanks, a plurality of tanks 4 for
the crude oil and tanks 6 for the naphtha are disposed on land, and
connected to the tip end of the piping 53 extended in the vicinity
of the tanks 4, 6 via valves 61.
[0115] Additionally, FIG. 5 shows a schematic flowchart in one
embodiment of the transfer method of the crude oil and naphtha
according to the present invention. Concretely, an example in which
the crude oil is transferred after the naphtha is shown.
[0116] According to the transfer method of the crude oil and
naphtha in the present embodiment, the crude oil 2 and naphtha 3
are transferred via one piping 53. When the crude oil 2 is
transferred to the respective tanks 4, 6 on land from the inboard
tanks 11, first the piping 53 is connected to the tanks for the
crude oil 4 (step S11).
[0117] In this case, the crude oil 2 remains in the piping 53.
Therefore, first, when the naphtha 3 is transferred into the tanks
6 for the naphtha, it is necessary to discharge the naphtha 3 via
the piping 53 and push the crude oil 2 in the piping 53 into the
tanks for the crude oil 4 by this pumping action.
[0118] Subsequently, the amount of the crude oil 2 remaining in the
piping 53 which connects the inboard tanks 11 to the respective
tanks 4, 6 is calculated beforehand (step S12).
[0119] Here, usually the piping 53 having the closed valves 51, 61
is substantially filled with the crude oil 2. In this case, a
capacity in the piping 53 can be calculated as the volume (amount)
of the crude oil 2.
[0120] Subsequently, to start the discharge, the valves 51, 61 are
opened, the naphtha 3 is discharged from the inboard tanks 11, and
the discharge amount of the naphtha 3 is measured (step S13).
[0121] The amount can be measured, for example, using a flowmeter
connected to the piping 53, measuring the height of a solution
surface of the inboard tank 11, or measuring the height of the
solution surface of the receiver tank 4.
[0122] Subsequently, when the discharge amount of the naphtha 3
from the inboard tanks 11 is substantially the same as the
pre-calculated amount of the remaining crude oil 2, the discharge
of the naphtha 3 from the inboard tanks 11 is stopped, and the
receiver tank is changed to the tank for the crude oil 6 from the
tank for the crude oil 4 (step S14).
[0123] Additionally, substantially the same amount is described
above. This is because the allowable mixed amount of the crude oil
2 into the naphtha 3 changes with the ratio of heavy compounds
contained in the crude oil 2 and the total transfer amount of the
naphtha 3.
[0124] Subsequently, after the receiver tank is changed to the tank
6 for the naphtha from tank for the crude oil 4, the discharge of
the naphtha 3 from the inboard tanks 11 is restarted, and the
naphtha 3 is stored in the tank 6 for the naphtha (step S15).
[0125] Additionally, when the transfer of the naphtha 3 from the
inboard tanks 11 ends, the pump 12 of the large-sized tanker 1
stops.
[0126] As described above, according to the transfer method of the
crude oil and naphtha in the present embodiment, when the naphtha 3
is discharged, the crude oil 2 remaining in the piping 53 can be
pushed out into the tanks for the crude oil 4 by the pumping
action, and therefore the mixed amount of the crude oil 2 into the
naphtha 3 can effectively be reduced.
[0127] Moreover, since the special partition agent for separating
the naphtha 3 and crude oil 2 from each other does not have to be
used, the transfer step can be simplified.
[0128] Subsequently, the crude oil 2 of the inboard tanks 11 of the
large-sized tanker 1 is transferred into the tanks 4 for the crude
oil.
[0129] In this case, since the naphtha 3 remains in the piping 53,
it is necessary to push out the naphtha 3 in the piping 53 into the
tanks 6 for the naphtha.
[0130] Therefore, the piping 53 is left to be connected to the
tanks 6 for the naphtha (step S16).
[0131] Subsequently, the amount of the naphtha 3 remaining in the
piping 53 which connects the inboard tanks 11 to the respective
tanks 4, 6 is calculated beforehand (step S17).
[0132] Next, the crude oil 2 is discharged from the inboard tanks
11, and the discharge amount of the crude oil 2 is measured (step
S18). When the discharge amount of the crude oil 2 from the inboard
tanks 11 is substantially the same as the pre-calculated amount of
the remaining naphtha 3, the discharge of the crude oil 2 from the
inboard tanks 11 is stopped, and the receiver tank is changed to
the tank 4 for the crude oil from the tank 6 for the naphtha (step
S19).
[0133] After the receiver tank is changed to the tank 4 for the
crude oil from the tank 6 for the naphtha, the discharge of the
crude oil 2 from the inboard tanks 11 is restarted, and the crude
oil 2 is stored in the tanks 4 for the crude oil (step S20).
[0134] Additionally, when the transfer of the crude oil 2 from the
inboard tanks 11 ends, the pump 12 is stopped, and the valves 51,
61 are closed. Therefore, the crude oil 2 remains in the piping
53.
[0135] In this case, when the crude oil 2 is discharged, the
naphtha 3 remaining in the piping 53 can be pushed out into the
tanks 6 for the naphtha by the pumping action, and the mixed amount
of the naphtha 3 into the crude oil 2 can effectively be
reduced.
[0136] Additionally, the present embodiment is assumed to relate to
the transfer method of the crude oil and naphtha in a case in which
first the naphtha 3 is discharged from the large-sized tanker 1 and
subsequently the crude oil 2 is discharged. However, the order of
the discharge is not especially limited, and the discharge may also
be performed in the opposite order (after discharging the crude
oil, naphtha is discharged). This order is determined in
consideration of the loading situation (only the crude oil, or
crude oil/naphtha) of the tanker to be unloaded.
[0137] In the transfer method of the crude oil and naphtha
according to the present embodiment, for example, when the amount
of the crude oil 2 remaining in the piping 53 is calculated
beforehand (step S12), at least a temperature or density of the
remaining crude oil 2 is preferably used as a correction
element.
[0138] In this case, when the discharge amount of the naphtha 3
from the inboard tanks 11 is obtained from the amount of the crude
oil 2 measured using a fixed scale 42 of the tank 4 for the crude
oil of a receiver, it is possible to correct a measurement error by
temperature and density differences from the crude oil 2 already
stored in the tanks 4 for the crude oil. Therefore, the timing to
change the tank 4 for the crude oil to the tank 6 for the naphtha
can be obtained with good precision.
[0139] In the present embodiment, the density can be measured by
the densimeter 54 attached to the piping 53 on a pump 12 side.
[0140] Moreover, similarly as described above, also when the amount
of the naphtha 3 remaining in the piping 53 is calculated
beforehand (step S17), the temperature or density of the naphtha 3
may of course be used as the correction element.
[0141] Furthermore, when the discharge amount of the naphtha 3 is
measured (step S13), the discharge amount of the naphtha 3 from the
inboard tanks 11 may also be measured using the fixed scale 42 of
the tank 4 for the crude oil of the receiver. In this case, the
discharge amount of the naphtha 3 from the inboard tanks 11 can
simply and securely be measured, and the timing to change the
receiver tank to the tank 6 for the naphtha from the tank 4 for the
crude oil can be obtained with good precision.
[0142] Similarly, when the discharge amount of the crude oil 2 is
measured (step S18), the discharge amount of the crude oil 2 from
the inboard tanks 11 may of course be measured using a fixed scale
62 of the tank 6 for the naphtha of the receiver.
[0143] Additionally, since the special partition agent for
separating the naphtha 3 and crude oil 2 from each other is not
used in the present invention, a boundary of the naphtha 3 and
crude oil 2 corresponds to a mixed fluid 7 with the naphtha 3 and
crude oil 2 mixed therein.
[0144] This mixed fluid 7 is formed in the piping 53 by a distance
determined by various conditions. Therefore, when the mixing of the
crude oil 2 into the naphtha 3 is prevented, or the mixed amount of
the crude oil 2 into the naphtha 3 is controlled, it is necessary
to know the state of the mixed fluid 7 in accordance with the
discharge amount of the naphtha 3 or crude oil 2.
[0145] FIG. 6 shows schematic diagrams of the mixed fluid in the
piping in the embodiment of the present invention, (a) shows a
sectional view of a state in which the naphtha is discharged into
the piping with the crude oil remaining therein, and (b) shows a
sectional view of a state in which the crude oil is discharged into
the piping with the naphtha remaining therein.
[0146] In the drawing (a), when the naphtha 3 is discharged into
the piping 53 with the crude oil 2 remaining therein, the mixed
fluid 7 having a distance L1 is formed in the piping 53, and the
distance L1 of the mixed fluid 7 depends on the length of the
piping (see FIG. 10).
[0147] Moreover, a concentration curve indicates a ratio of the
naphtha 3 to the crude oil 2 in a section of the piping 53, the
naphtha ratio increases toward the tip end of the mixed fluid 7,
and the naphtha ratio drops toward a rear end.
[0148] Furthermore, in the drawing (b), when the crude oil 2 is
discharged into the piping 53 with the naphtha 3 remaining therein,
the mixed fluid 7 having a distance L2 is formed in the piping 53,
and the distance L2 of the mixed fluid 7 similarly depends on the
length of the piping.
[0149] Additionally, the concentration curve indicates the ratio of
the crude oil 2 to the naphtha 3 in the section of the piping 53,
the crude oil ratio decreases toward the tip end of the mixed fluid
7, and the crude oil ratio increases toward the rear end.
[0150] Here, in order to minimize the mixture of the crude oil 2
and naphtha 3, it is necessary to execute a flow rate control of
the naphtha 3 or crude oil 2 to discharge and a changeover control
of the storage tank with good precision.
[0151] That is, when the flow rate control (control of the
discharge speed) of the naphtha 3 or crude oil 2 to discharge is
executed, with the shorter distance of the mixed fluid 7 in the
piping 53, the mixed amount of the naphtha 3 and crude oil 2 can be
reduced.
[0152] Moreover, in the changeover control of the storage tank,
that is, in a control of the timing to stop the discharge of the
naphtha 3 or crude oil 2, the state of the mixed fluid 7 being
transferred cannot directly be observed, therefore flow states of
the crude oil 2, naphtha 3, and mixed fluid 7 in the piping 53 are
analyzed, and this flow analysis result is preferably used. In this
case, it is possible to control the mixed amount of the crude oil 2
into the naphtha 3 with good precision, and it is also possible to
prevent disadvantages that a given ratio of or more heavy compounds
are mixed in the naphtha 3 and the naphtha 3 is contaminated by the
heavy compounds.
[0153] In the fluid analysis, the flow states of the crude oil 2,
naphtha 3, and mixed fluid 7 with respect to the discharge flow
rate are analyzed from a continuity equation (1), momentum equation
(2), turbulence model equation (3), and diffusion equation (4)
shown in FIG. 7.
[0154] In the drawing, a concentration distribution in the piping
53 can be calculated from the continuity equation (1), momentum
equation (2), and diffusion equation (4).
[0155] Subsequently, the flow state of the mixed fluid 7 is
analyzed, the flow analysis result is used, and the timing to stop
the discharge of the naphtha 3 or crude oil 2 from the inboard
tanks 11 is determined. In this case, the naphtha or crude oil
ratio in an arbitrary position of the piping 53 can be obtained.
Therefore, for example, even when a part of the mixed fluid 7 is
pushed out into the tanks 4, 6, the crude oil or naphtha amount of
the mixed fluid 7 in the piping 53 can be calculated with good
precision.
[0156] Moreover, when the crude oil 2 or naphtha 3 remaining in the
piping 53 is discharged into the tanks 4 for the crude oil or tanks
6 for the naphtha, the discharge speed of the naphtha 3 or crude
oil 2 is changed, and the flow state of the mixed fluid 7 is
simulated. Thereby, it is possible to select the discharge speed of
the naphtha 3 or crude oil 2 so that the distances L1, L2 of the
mixed fluid 7 can be reduced. The crude oil or naphtha can be
transferred, while the mixing of the crude oil 2 into the naphtha 3
is minimized.
[0157] An analysis example will next be described with reference to
the drawings in which the transfer method of the crude oil and
naphtha according to the present embodiment, and the piping 53
filled with the crude oil 2 are used to transfer the crude oil 2
and naphtha 3 to the tanks 4 for the crude oil and tanks 6 for the
naphtha on land from the inboard tanks 11.
[0158] (Analysis Example)
[0159] FIG. 8 shows schematic diagrams of the analysis example of
the flow state of the present embodiment, (a) shows an analysis
model diagram, and (b) shows a graph indicating a change of a
discharge speed (flow rate).
[0160] In the drawing (a), the piping 53 has an inner diameter of
about 1.2 m and a length of about 9 km, the crude oil 2 remains in
the piping, and the naphtha 3 is discharged from the pump 12 of the
large-sized tanker 1 (not shown).
[0161] Moreover, in the drawing (b), for the discharge speed of the
naphtha 3, the flow rate is usually increased in proportion to
time. As shown by a usual discharge curve, with a predetermined
discharge speed (e.g., about 4800 kl/hr), the transfer is continued
at the predetermined discharge speed. Before stopping the transfer,
the flow rate is reduced similarly and substantially in proportion
to time, and the transfer is stopped.
[0162] On the other hand, in the transfer method of the crude oil
and naphtha according to the present invention, the discharge speed
of the naphtha 3 immediately after the discharge start is rapidly
raised up to the predetermined discharge speed.
[0163] When the discharge speed is rapidly increased immediately
after the discharge start of the naphtha 3 in this manner, and a
turbulent state is obtained as quickly as possible, the distance of
the mixed fluid 7 can be minimized.
[0164] That is, when the flow state of the mixed fluid 7 is
simulated, and the discharge speed of the naphtha 3 or crude oil 2
is changed immediately after the discharge start, the length of the
mixed fluid 7 of the naphtha 3 and crude oil 2 in the piping 53 can
be shortened, and the mixing of the naphtha 3 and crude oil 2 in
the piping 53 can be minimized.
[0165] Additionally, the method of changing the discharge speed of
the naphtha 3 or crude oil 2 based on the flow analysis of the
naphtha 3, crude oil 2, and mixed fluid 7 including the crude oil 2
and naphtha 3 in the piping 53 in pushing out the crude oil 2 or
naphtha 3 remaining in the piping 53 into the tanks 4, 6 is not
limited by the change of the discharge speed, and differs, for
example, with disposing conditions of the piping.
[0166] Moreover, the discharge speed of the naphtha 3 or crude oil
2 may be changed immediately before the discharge stop. In this
case, it is possible to obtain the timing to change the receiver
tank to the tank 6 for the naphtha or the tank 4 for the crude oil
from the tank 4 for the crude oil or the tank 6 for the naphtha
with good precision, and the crude oil 2 can more securely be
prevented from being mixed in the naphtha 3.
[0167] FIG. 9 is a graph showing the transfer state of the crude
oil and naphtha and indicating a transfer amount to a transfer time
in the analysis example of the present embodiment.
[0168] First, the situation of the present analysis example will be
described with reference to the flowchart shown in FIG. 5.
[0169] The large-sized tanker 1 is a 300,000 ton class tanker, and
carries about 230,000 KL of the crude oil and about 70,000 KL of
the naphtha in a plurality of inboard tanks 11 so that the crude
oil is not mixed with the naphtha.
[0170] Moreover, the crude oil 2 remains in the piping 53 before
the transfer start.
[0171] When the piping 53 with the crude oil 2 remaining therein is
used to transfer the naphtha 3 into the tanks 6 for the naphtha
from the inboard tanks 11, the piping 53 is connected to the tanks
4 for the crude oil (step S1).
[0172] Subsequently, the amount of the crude oil 2 remaining in the
piping 53 which connects the inboard tanks 11 to the tanks 4 for
the crude oil is calculated beforehand (step S12).
[0173] For the large-sized tanker 1 moored at the sea berth, the
inboard tanks 11 loaded with the naphtha 3 are connected to the
pump 12 disposed in the large-sized tanker 1, and the pump 12
pushes out the crude oil 2 remaining in the piping 53 into the
tanks 4 for the crude oil, so that the naphtha 3 is discharged into
the piping 53 from the inboard tanks 11. Subsequently, the
discharge amount of the crude oil 2 is measured using the fixed
scale 42 of each tank 4 for the crude oil (step S13).
[0174] Here, the naphtha 3 is discharged in a discharge curve shown
in FIG. 8(b) based on the analysis result.
[0175] FIG. 10 is a graph of a concentration curve showing a
naphtha concentration distribution of a piping length direction in
the analysis example of the present embodiment.
[0176] In the drawing, concentration curves A, B, C are naphtha
concentration curves in piping lengths. For example, the
concentration curve A shows the concentration curve of the naphtha
of the mixed fluid 7 extending in a piping length of about 2350 m
to 2650 m about 0.6 hour after the discharge start.
[0177] That is, when the naphtha 3 is discharged in the discharge
curve, only the crude oil 2 exists in the piping 53 after the
piping length of about 2650 m, the crude oil 2 and naphtha 3 exist
in the piping 53 extending in a piping length of about 2650 m to
2350 m in accordance with the concentration curve A, and only the
naphtha 3 exists in the piping 53 before the piping length of about
2350 m.
[0178] Moreover, the mixed fluid 7 has a length of about 300 m in
the piping 53, and a naphtha ratio in a middle portion (i.e., a
position of the piping length of about 2500 m) is about 40 vol
%.
[0179] In this case, a reason why the naphtha ratio in the middle
portion of the mixed fluid 7 is not about 50 vol % is that the
density of the naphtha 3 is smaller than that of the crude oil 2.
When the densities of the crude oil 2 and naphtha 3 are measured
with good precision, the flow analysis in the piping 53 can be
carried out with good precision.
[0180] Moreover, the mixed fluid 7 lengthens when transferred in
the piping 53. For example, about 1.2 hours after the discharge
start, as shown by the concentration curve B, when the tip end of
the mixed fluid 7 is in about 5225 m, the rear end is in about 4775
m, and the mixed fluid 7 has a length of about 450 m in the piping
53.
[0181] Further with the transfer, for example, about 2.4 hours
after the discharge start, as shown by the concentration curve C,
when the tip end of the mixed fluid 7 is in the position of about
9365 m, the rear end is in about 8635 m, and the mixed fluid 7 has
a length of about 730 m in the piping 53.
[0182] When the concentration curve is calculated with the tip end
of the mixed fluid 7 reaching the end of the piping 53 in this
manner, the crude oil amount in the mixed fluid 7 can be calculated
with good precision. Therefore, the crude oil amount obtained by
subtracting the crude oil amount in the mixed fluid 7 from the
crude oil amount remaining in the piping 53 is pushed out into the
tanks 4 for the crude oil, and it can then be known that the tip
end of the mixed fluid 7 reaches the end of the piping 53.
[0183] That is, it can be known that the tip end of the mixed fluid
7 has reached the end of the piping 53, or will reach the end
several seconds after. Moreover, even when the tip end of the mixed
fluid 7 is pushed out into the tanks 4 for the crude oil, the
length and concentration curve of the mixed fluid 7 remaining in
the piping 53 can be obtained from the flow analysis result, and
the mixed crude oil amount can be calculated with good precision.
Therefore, while the crude oil amount mixed in the naphtha 3 is
controlled with remarkably good precision, the crude oil 2
remaining in the piping 53 can be pushed out.
[0184] Additionally, to minimize the naphtha 3 to be transferred
into the tanks 4 for the crude oil without substantially mixing the
crude oil 2 in the naphtha 3 of the tanks 6 for the naphtha, when
the rear end of the mixed fluid 7 passes through the piping 53, the
discharge of the naphtha 3 may be stopped.
[0185] Moreover, the crude oil amount which can be mixed in the
naphtha 3 is set. In this case, since the discharge stop position
of the mixed fluid 7 can be calculated from the concentration curve
in accordance with the mixed crude oil amount, the mixed amount of
the crude oil 2 into the naphtha 3 can be controlled with good
precision.
[0186] Subsequently, when the discharge amount of the naphtha 3
from the inboard tanks 11 is substantially the same as the
pre-calculated amount of the remaining crude oil 2, the discharge
of the naphtha 3 from the inboard tanks 11 is stopped, and the
receiver tank is changed to the tank 6 for the naphtha from the
tank 4 for the crude oil (step S14).
[0187] Moreover, after the receiver tank is changed to the tank 6
for the naphtha from tank 4 for the crude oil, the discharge of the
naphtha 3 from the inboard tanks 11 is restarted, and the naphtha 3
is stored in the tank 6 for the naphtha (step S15).
[0188] Next, the crude oil 2 needs to be transferred. However, in
this stage, the naphtha 3 remains in the piping 53.
[0189] Therefore, in the same manner as in pushing out the crude
oil 2 remaining in the piping 53 by the naphtha 3, this time the
naphtha 3 remaining in the piping 53 is pushed out into the tanks 6
for the naphtha by the crude oil 2.
[0190] Additionally, the subsequent steps can be carried out
similarly as described above.
[0191] That is, to maximize the naphtha 3 to be transferred into
the tanks 6 for the naphtha without mixing the crude oil 2 in the
naphtha 3 of the tanks 6 for the naphtha, when the tip end of the
mixed fluid 7 reaches the end of the piping 53, the discharge of
the crude oil 2 may be stopped. Moreover, the crude oil amount
which can be mixed in the naphtha 3 is set. In this case, the
discharge stop position of the mixed fluid 7 is calculated from the
concentration curve in accordance with the mixed crude oil amount,
and the discharge of the crude oil 2 may be stopped so that the
mixed fluid 7 stops in the stop position.
[0192] In the present invention, the calculation of the crude oil
remaining in the piping, the comparison of the calculated remaining
crude oil amount with the measured crude oil amount, the flow
analysis of the mixed fluid, and the like are performed by a
control apparatus (not shown).
[0193] Additionally, the control apparatus may also use the flow
analysis result to automatically control the opening/closing the
pump 12 and valves 51, 61. In this case, the mixed amount of the
crude oil 2 into the naphtha 3 can be controlled with good
precision.
[0194] When the valves 51, 61 are of a manual type, an operator
opens/closes the valves based on an instruction of the control
apparatus.
[0195] Moreover, when the amount of the pushed-out crude oil 2 or
naphtha 3 is measured by the fixed scale 42 or 62, and the amount
of the naphtha 3 or crude oil 2 discharged from the inboard tanks
11 is calculated from the measurement result, the measurement
result is inputted into the control apparatus every predetermined
time, and the flow state of the mixed fluid 7 can then be
known.
[0196] Here, for the timing to input the measurement result into
the control apparatus, for example, every time the amount increases
by about 1000 kl from about 5000 kl of a quantity indicated by the
fixed scale, the measurement result is inputted into the control
apparatus. Furthermore, every time the amount increases by about
200 kl from about 1000 kl of the quantity indicated by the fixed
scale, the measurement result may be inputted into the control
apparatus. In this case, the flow state of the mixed fluid 7 can be
known with good precision.
[0197] The preferred embodiment of the present invention has been
described, but the present invention is not limited to the
above-described embodiment.
[0198] For example, the present invention can also be applied not
only to the VLCC but also to a ULCC as a crude oil tanker much
larger than the VLCC or a crude oil tanker smaller than the
VLCC.
[0199] According to a carrying method of naphtha of the present
invention, since a crude oil tanker having an inexpensive carrying
cost can be used to carrying the naphtha, the carrying cost of the
naphtha can largely be reduced, and a prime cost of the naphtha can
be lowered.
[0200] According to a transfer method of the crude oil and naphtha
of the present invention, the crude oil tanker is loaded with both
a crude oil lot and naphtha lot, and a sea berth to piping
exclusive for the crude oil are used in common. While the mixing of
the crude oil and naphtha is minimized, the crude oil and naphtha
can separately be contained in tanks.
[0201] That is, even when the naphtha is transferred to a land tank
from the crude oil tanker having carried the naphtha via the piping
for the crude oil, the mixing of the crude oil into the naphtha
(contamination of the naphtha) can be suppressed to be not more
than a level usable as material naphtha.
Industrial Applicability
[0202] The present invention can also be applied, for example, to a
railroad car with a tanker, car, airplane, and the like, in
addition to the tanker (ship).
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