U.S. patent application number 10/677947 was filed with the patent office on 2005-04-07 for implantable prosthetic valve with non-laminar flow.
Invention is credited to Rowe, Stanton J..
Application Number | 20050075725 10/677947 |
Document ID | / |
Family ID | 34393839 |
Filed Date | 2005-04-07 |
United States Patent
Application |
20050075725 |
Kind Code |
A1 |
Rowe, Stanton J. |
April 7, 2005 |
Implantable prosthetic valve with non-laminar flow
Abstract
A valve prosthesis device is disclosed suitable for implantation
in body ducts. The device comprises a support stent, comprised of a
deployable construction adapted to be initially crimped in a narrow
configuration suitable for catheterization through the body duct to
a target location and adapted to be deployed by exerting
substantially radial forces from within by means of a deployment
device to a deployed state in the target location, and a valve
assembly comprising a flexible conduit having an inlet end and an
outlet, made of pliant material attached to the support beams
providing collapsible slack portions of the conduit at the outlet.
The support stent is provided with a plurality of longitudinally
rigid support beams of fixed length. When flow is allowed to pass
through the valve prosthesis device from the inlet to the outlet,
the valve assembly is kept in an open position, whereas a reverse
flow is prevented as the collapsible slack portions of the valve
assembly collapse inwardly providing blockage to the reverse flow.
The device is configured so that retrograde flow will be altered
from laminar flow and directed towards the leaflets to effect
closing.
Inventors: |
Rowe, Stanton J.;
(Englewood, NJ) |
Correspondence
Address: |
William H. Dippert
Reed Smith LLP
29th Floor
599 Lexington Avenue
New York
NY
10022-7650
US
|
Family ID: |
34393839 |
Appl. No.: |
10/677947 |
Filed: |
October 2, 2003 |
Current U.S.
Class: |
623/2.14 ;
623/1.26; 623/2.15 |
Current CPC
Class: |
A61F 2/2433 20130101;
Y10S 623/904 20130101; A61F 2/2412 20130101; A61F 2220/0041
20130101; A61F 2/2427 20130101; A61F 2/2475 20130101; A61F
2250/0039 20130101; A61F 2210/0014 20130101; A61F 2/844 20130101;
A61F 2/2418 20130101; A61F 2220/0075 20130101 |
Class at
Publication: |
623/002.14 ;
623/002.15; 623/001.26 |
International
Class: |
A61F 002/24; A61F
002/06 |
Claims
1. A valve prosthesis device suitable for implantation in corporeal
ducts, the device comprising: a support stent, and a valve assembly
comprising a flexible conduit having an inlet end and an outlet
end, wherein when flow is allowed to pass through the valve
prosthesis device from the inlet to the outlet, the valve assembly
is kept in an open position; wherein a reverse flow is prevented as
the collapsible slack portions of the valve assembly collapse
inwardly providing blockage to the reverse flow; and where the
device is configured so that retrograde flow will be altered from
laminar flow and directed towards the leaflets to effect
closing.
2. The valve prosthesis device of claim 1, wherein the support
stent comprises a deployable construction adapted to be initially
crimped in a narrow configuration suitable for catheterization
through the body duct to a target location and adapted to be
deployed by exerting substantially radial forces from within by
means of a deployment device to a deployed state in the target
location
3. The valve prosthesis device of claim 1, wherein the support
stent is provided with a plurality of longitudinally rigid support
beams of fixed length.
4. The valve prosthesis device of claim 1, wherein the valve
assembly comprises pliant material attached to the support beams
and provides collapsible slack portions of the conduit at the
outlet.
5. The valve prosthesis of claim 1, wherein the device is
configured so that an artificial sinus is formed adjacent to the
valve assembly.
6. The valve prosthesis of claim 1, wherein the retrograde flow
will be substantially non-laminar.
7. A valve prosthesis device suitable for implantation in corporeal
ducts, the device comprising: a support stent, comprised of a
deployable construction adapted to be initially crimped in a narrow
configuration suitable for catheterization through the body duct to
a target location and adapted to be deployed by exerting
substantially radial forces from within by means of a deployment
device to a deployed state in the target location, the support
stent provided with a plurality of longitudinally rigid support
beams of fixed length; and a valve assembly comprising a flexible
conduit having an inlet end and an outlet, made of pliant material
attached to the support beams providing collapsible slack portions
of the conduit at the outlet, wherein when flow is allowed to pass
through the valve prosthesis device from the inlet to the outlet,
the valve assembly is kept in an open position, wherein a reverse
flow is prevented as the collapsible slack portions of the valve
assembly collapse inwardly providing blockage to the reverse flow,
and wherein the device is configured so that retrograde flow will
be altered from laminar flow and directed towards the leaflets to
effect closing.
8. The valve prosthesis device of claim 7, wherein the support
stent comprises an annular frame.
9. The valve prosthesis device of claim 7, wherein said valve
assembly has a tricuspid configuration.
10. The valve prosthesis device of claim 7, wherein said valve
assembly is made from biocompatible material.
11. The valve prosthesis device of claim 10, wherein the valve
assembly is made from pericardial tissue, or other biological
tissue.
12. The valve prosthesis device of claim 7, wherein said valve
assembly is made from biocompatible polymers.
13. The valve prosthesis device of claim 12, wherein the valve
assembly is made from materials selected from polyurethane and
polyethylene terephthalate.
14. The valve prosthesis device of claim 13, wherein said valve
assembly comprises a main body made from polyethylene terephthalate
and leaflets made from polyurethane.
15. The valve prosthesis device of claim 7, wherein said support
stent is made from nickel titanium.
16. The valve prosthesis device of claim 7, wherein the support
beams are substantially equidistant and substantially parallel so
as to provide anchorage for the valve assembly.
17. The valve prosthesis device of claim 7, wherein the support
beams are provided with bores so as to allow stitching or tying of
the valve assembly to the beams.
18. The valve prosthesis device of claim 7, wherein the support
beams are chemically adhered to the support stent.
19. The valve prosthesis device of claim 7, wherein said valve
assembly is riveted to the support beams.
20. The valve prosthesis device of claim 7, wherein said valve
assembly is stitched to the support beams.
21. The valve prosthesis device of claim 7, wherein said beams are
manufactured by injection using a mold, or by machining.
22. The valve prosthesis device of claim 7, wherein said valve
assembly is rolled over the support stent at the inlet.
23. The valve prosthesis device of claim 7, wherein said valve
device is manufactured using forging or dipping techniques.
24. The valve prosthesis device of claim 7, wherein said valve
assembly leaflets are longer than needed to exactly close the
outlet, thus when they are in the collapsed state substantial
portions of the leaflets fall on each other creating better
sealing.
25. The valve prosthesis device of claim 7, wherein said valve
assembly is made from a coiled polymer, coated by a coating layer
of the same polymer.
26. The valve prosthesis device of claim 25, wherein said polymer
is polyurethane.
27. The valve prosthesis device of claim 7, wherein the support
stent is provided with heavy metal markers so as to enable tracking
and determining the valve device position and orientation.
28. The valve prosthesis device of claim 27, wherein the heavy
metal markers are selected from the group consisting of gold,
platinum-iridium, and tantalum.
29. The valve prosthesis device of claim 7, wherein the valve
assembly leaflets are provided with radio-opaque material at the
outlet, so as to help tracking the valve device operation in
vivo.
30. The valve prosthesis device of claim 29, wherein said
radio-opaque material comprises gold thread.
31. The valve prosthesis device of claim 7, wherein the diameter of
said support stent, when fully deployed is in the range of from
about 19 to about 26 mm.
32. The valve prosthesis device of claim 7, wherein the diameter of
said support stent may be expanded from about 4 to about 26 mm.
33. The valve prosthesis device of claim 7, wherein the support
beams are provided with bores and wherein the valve assembly is
attached to the support beams by means of U-shaped rigid members
that are fastened to the valve assembly and that are provided with
extruding portions that fit into matching bores on the support
beams.
34. The valve prosthesis device of claim 7, wherein the support
beams comprise rigid support beams in the form of frame
construction, and the valve assembly pliant material is inserted
through a gap in the frame and a fastening rod is inserted through
a pocket formed between the pliant material and the frame and holds
the valve in position.
35. The valve prosthesis device of claim 7, wherein the main body
of the valve assembly is made from coiled wire coated with a
coating material.
36. The valve prosthesis device of claim 35, wherein the coiled
wire and the coating material is made from polyurethane.
37. The valve prosthesis device of claim 7, wherein a strengthening
wire is interlaced in the valve assembly at the outlet of the
conduit so as to define a fault line about which the collapsible
slack portion of the valve assembly may flap.
38. The valve prosthesis device of claim 37, wherein the
strengthening-wire is made from nickel titanium alloy.
39. A valve prosthesis device suitable for implantation in
corporeal ducts, the device comprising a main conduit body having
an inlet and an outlet and pliant leaflets attached at the outlet
so that when flow passes through the conduit from the inlet to the
outlet the leaflets are in an open position allowing the flow to
exit the outlet, and when the flow is reversed the leaflets
collapse so as to block the outlet, wherein the main body is made
from polyethylene terephtalate and collapsible leaflets are made
form polyurethane and wherein the device is configured so that
retrograde flow will be altered from laminar flow and directed
towards the leaflets to effect closing.
40. The valve prosthesis device of claim 39, wherein support beams
made from polyurethane are provided on the main body and wherein
the leaflets are attached to the main body at the support
beams.
41. The valve prosthesis device of claim 39, wherein said support
beams are chemically adhered to the main body.
42. A valve prosthesis device suitable for implantation in
corporeal ducts, the device comprising: a support stent, comprised
of a deployable construction adapted to be initially crimped in a
narrow configuration suitable for catheterization through the body
duct to a target location and adapted to be deployed by exerting
substantially radial forces from within by means of a deployment
device to a deployed state in the target location, the support
stent provided with a plurality of longitudinally rigid support
beams of fixed length; a valve assembly comprising a flexible
conduit having an inlet end and an outlet, made of pliant material
attached to the support beams providing collapsible slack portions
of the conduit at the outlet; and substantially equidistant rigid
support beams interlaced or attached to the slack portion of the
valve assembly material, arranged longitudinally, wherein the
device is configured so that retrograde flow will be altered from
laminar flow and directed towards the leaflets to effect
closing.
43. A valve prosthesis device suitable for implantation in
corporeal ducts, the device comprising: an expandable support
frame, the support frame provided with a plurality of
longitudinally rigid support beams of fixed length; and a valve
assembly comprising a flexible conduit having an inlet end and an
outlet, made of pliant material attached to the support beams
providing collapsible slack portions of the conduit at the outlet,
wherein when flow is allowed to pass through the valve prosthesis
device from the inlet to the outlet, the valve assembly is kept in
an open position, wherein a reverse flow is prevented as the
collapsible slack portions of the valve assembly collapse inwardly
providing blockage to the reverse flow, and wherein the device is
configured so that retrograde flow will be altered from laminar
flow and directed towards the leaflets to effect closing.
44. The valve prosthetic device of claim 43, wherein the expandable
support frame comprises a deployable construction adapted to be
initially crimped in a narrow configuration suitable for
catheterization through the corporeal duct to a target location and
adapted to be deployed by exerting substantially radial forces from
within by means of a deployment device to a deployed state in the
target location.
45. The valve prosthetic device of claim 43, wherein the support
beams have a U-shaped cross section.
46. The valve prosthetic device of claim 45, wherein a holder is
used to secure the pliant material to the support beams.
47. The valve prosthetic device of claim 43, wherein the support
frame comprises three segments that form a circular assembly when
assembled.
48. The valve prosthetic device of claim 43, wherein the support
beams point inwardly with respect to a central longitudinal axis of
the device.
49. The valve prosthetic device of claim 47, wherein the support
beams point outwardly with respect to a central longitudinal axis
of the device.
50. The valve prosthetic device of claim 43, further provided with
a restricting tapered housing, for housing it in a crimped
state
51. The valve prosthetic device of claim 43, wherein hooks are
provided to secure the device in position after it is deployed.
52. The valve prosthetic device of claim 43, wherein the support
beams comprise longitudinal bars having a narrow slit used as the
commissural attachment so that extensions the pliant material are
tightly inserted through it.
53. The valve prosthetic device of claim 52, wherein the extensions
of the pliant material are wrapped about rigid bars serving as
anchorage means.
54. The valve prosthetic device of claim 53, wherein extensions of
the pliant material are sutured to each other at the rigid
bars.
55. The valve prosthetic device of claim 54, wherein a bottom
portion of the pliant material is attached to the inlet.
56. The valve prosthetic device of claim 43, wherein the support
beams are each provided with a rounded pole, forming a loop through
which the pliant material is inserted.
57. The valve prosthetic device of claim 43, wherein the pliant
material is provided with longitudinal bars attached to the pliant
material at positions assigned for attachment to the support frame,
in order to prevent localized stress from forming.
58. The valve prosthetic device of claim 43, further provided with
longitudinal bars having protrusions that are inserted in bores in
the pliant material, a sheet of PET and through bores provided on
the support beams.
59. The valve prosthetic device of claim 43, wherein the pliant
material is sutured leaving the slack portions free of sutures.
60. The valve prosthetic device of claim 43, wherein a connecting
member with a split portion is used to connect leaflets of the
pliant material to the support beams, the split connecting member
compressing the pliant material in position.
61. The valve prosthetic device of claim 60, wherein a portion of
the connecting member is perpendicular to the split portion.
62. The valve prosthetic device of claim 43, wherein the support
frame is provided with metallic members coupled to the stent and
rigid members are positioned on two opposite sides of the metallic
member and held against each other, holding a portion of the pliant
material between them, sutured, the metallic members wrapped with
PET.
63. The valve prosthetic device of claim 3, wherein the device is
further provided with spring to reduce wear of the pliant
material.
64. The valve prosthetic device of claim 63, wherein the spring is
provided with a spiral.
65. The valve prosthetic device of claim 63, wherein the spring is
made from stainless steel.
66. The valve prosthetic device of claim 63, wherein the spring is
attached to slots provided on the support frame.
67. The valve prosthetic device of claim 43, wherein the pliant
material is sutured to the support frame forming pockets.
68. The valve prosthetic device of claim 67, wherein attachment
bars are provided on the stent support at a portion of the stent
close to the outlet, on which the pliant material is coupled to,
and wherein the pliant material is attached circumferentially to
the inlet, leaving slack pliant material.
69. The valve prosthetic device of claim 43, wherein the outlet is
tapered with respect to the inlet.
70. The valve prosthetic device of claim 69, wherein the support
frame at the outlet is wider in diameter than the pliant material
forming the outlet.
71. The valve prosthetic device of claim 43, wherein the pliant
material is reinforced using PET.
72. The valve prosthetic device of claim 43, wherein the support
frame is a tube having an inner wall, having sinusoidal fold lines,
wherein the pliant material is sutured to the inner wall of the
tube along suture lines.
73. The valve prosthetic device of claim 72, wherein additional
piece of PET is added below the suture lines.
74. The valve prosthetic device of claim 43, wherein the device is
incorporated with an angioplasty balloon.
75. The valve prosthetic device of claim 74, wherein the balloon
has a central longitudinal axis that runs along a flow path through
the device, and a perimeter, the balloon comprising four inflatable
portions, one portion located along a central axis and the other
three located on the perimeter, the pliant material in the form of
leaflets is distributed about the perimeter.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to implantable prosthetic
valves. More particularly, the invention relates to a valve
prosthesis for cardiac implantation or for implantation in other
body ducts where the prosthesis has improved flow
characteristics.
BACKGROUND OF THE INVENTION
[0002] Several prosthetic valves are known. See, for example, U.S.
Pat. No. 5,411,552 (Andersen et al.), entitled VALVE PROSTHESIS FOR
IMPLANTATION IN THE BODY AND CATHETER FOR IMPLANTING SUCH VALVE
PROSTHESIS, which discloses a valve prosthesis comprising a stent
made from an expandable cylinder-shaped thread structure comprising
several spaced apices. See, also, U.S. Pat. No. 6,168,614 (Andersen
et al.), entitled VALVE PROSTHESIS FOR IMPLANTATION IN THE BODY,
U.S. Pat. No. 5,840,081 (Andersen et al.), entitled SYSTEM AND
METHOD FOR IMPLANTING CARDIAC VALVES, and PCT Application No.
PCT/EP97/07337 (Letac, Cribier et al.), published as WO 98/29057,
entitled VALVE. PROSTHESIS FOR IMPLANTATION IN BODY CHANNELS, all
of which are incorporated herein by reference.
[0003] In the development of stented valves, a highly desirable,
and often preferred design utilizes a cylindrical stent platform of
either balloon expandable or self-expanding metal designs. Usually
these stents follow the cellular designs which tend to have higher
radial strength and less foreshortening than wire-wound
platforms.
[0004] Such cylindrical stents offer a stable and reproducible
expansion platform for attaching valves and may be manufactured
from a variety of biocompatible metals including stainless steels,
titanium alloys, platinum-iridium, nickel-titanium alloys, chromium
alloys, or tantalum.
[0005] Polymeric, bovine venous, pericardial, and porcine valve
constructs have lead the early development efforts of stent-valve
designs. All of the early designs have utilized either bicuspid or
tricuspid valve designs.
[0006] One of the key factors that determines the long term
functionality of stented valves is the retrograde flow
characteristics. The retrograde flow characteristics, along with
the stiffness characteristics of the valve material, will determine
leakage and closing pressure requirements. The retrograde flow
characteristics are most important in low flow/low pressure systems
where the valve leaflets may thrombose in the presence of poor
retrograde laminar flow.
[0007] Stented valves are passive devices. The valves function as a
result of changes in pressure and flow. An aortic stented valve
opens passively when the pressure in the left ventricle exceeds the
pressure in the aorta (plus any resistance required to open the
valve). The valve closes when the pressure in the left ventricle is
less than the pressure in the aorta. However, the flow
characteristics are critical to effect the closing of the aortic
valve, otherwise regurgitation will ensue.
[0008] Laminar flow is the normal condition found in most of the
circulatory system. It is characterized by concentric layers of
blood moving in parallel down the length of the blood vessel. The
highest velocity is found in the middle of the blood vessel while
the lowest is found along the wall. The flow is parabolic in a long
straight vessel under steady flow conditions.
[0009] Non-laminar, or turbulent, flow is useful to the circulatory
system. For example, the aortic valve opens into the sinus of
Valsalva at the inferior aspect of the ascending aorta. This sinus
has two key functions: First, it maximizes the flow characteristics
so that the aortic valve closes during diastole. And second, it
optimizes coronary sinus flow and perfusion.
[0010] Laminar flow makes the retrograde flow characteristics of
valves mounted in cylindrical stents problematic as the flow along
the wall is least, which is central to the closing of a valve. Such
laminar flow with its attendant drawbacks is a characteristic of
known stented valves. There is a need to have stented valves where
the retrograde flow characteristics will be non-laminar, which will
be advantageous with regard to valve closing.
SUMMARY OF THE INVENTION
[0011] According to the invention, a valve prosthesis device
suitable for implantation in body ducts comprises:
[0012] a support stent having support beams; and
[0013] a valve assembly comprising a flexible conduit having an
inlet end and an outlet end, made of pliant material attached to
the support beams,
[0014] wherein when flow is allowed to pass through the valve
prosthesis device from the inlet end to the outlet end, the valve
assembly is kept in an open position; wherein a reverse flow is
prevented as portions of the valve assembly collapse inwardly
providing blockage to the reverse flow; and wherein the device is
configured so that retrograde flow will be altered from laminar
flow and directed towards the leaflets to effect closing.
[0015] In accordance with a preferred embodiment of the present
invention, a valve prosthesis device suitable for implantation in
body ducts comprises:
[0016] a support stent, comprised of a deployable construction
adapted to be initially crimped in a narrow configuration suitable
for catheterization through the body duct to a target location and
adapted to be deployed by exerting substantially radial forces from
within by means of a deployment device to a deployed state in the
target location, the support stent provided with a plurality of
longitudinally generally rigid support beams of fixed length;
and
[0017] a valve assembly comprising a flexible conduit having an
inlet and an outlet, made of pliant material attached to the
support beams providing collapsible slack portions of the conduit
at the outlet,
[0018] wherein when flow is allowed to pass through the valve
prosthesis device from the inlet to the outlet, the valve assembly
is kept in an open position; wherein a reverse flow is prevented as
the collapsible slack portions of the valve assembly collapse
inwardly providing blockage to the reverse flow; and wherein the
device is configured so that retrograde flow will be altered from
laminar flow and directed towards the leaflets to effect
closing.
[0019] Furthermore, in accordance with another preferred embodiment
of the present invention, the support stent comprises an annular
frame.
[0020] Furthermore, in accordance with another preferred embodiment
of the present invention, the expanded prosthesis comprises a sinus
area adjacent the valve assembly.
[0021] Furthermore, in accordance with another preferred embodiment
of the invention, the support stent comprises an annular frame
wherein the middle portion of the expanded annular frame extends
radially to create a sinus adjacent the valve assembly.
[0022] Furthermore, in accordance with another preferred embodiment
of the present invention, the support stent comprises an annular
frame with a valve assembly arranged therein to redirect flow
towards the valve assembly.
[0023] Furthermore, in accordance with another preferred embodiment
of the present invention, said valve assembly has a tricuspid
configuration.
[0024] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly is made from
biocompatible material.
[0025] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly is made from
pericardial tissue, or other biological tissue.
[0026] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly is made from
biocompatible polymers.
[0027] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly is made from materials
selected from the group consisting of polyurethane and polyethylene
terephthalate (PET).
[0028] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly comprises a main body
made from PET (polyethylene terephthalate) and leaflets made from
polyurethane.
[0029] Furthermore, in accordance with another preferred embodiment
of the present invention, the support stent is made from nickel
titanium.
[0030] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams are substantially
equidistant and substantially parallel so as to provide anchorage
for the valve assembly.
[0031] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams are provided with bores
so as to allow stitching or tying of the valve assembly to the
beams.
[0032] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams are chemically adhered
to the support stent.
[0033] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly is riveted to the
support beams.
[0034] Furthermore, in accordance with another preferred embodiment
of the present invention, said valve assembly is sutured to the
support beams.
[0035] Furthermore, in accordance with another preferred embodiment
of the present invention, the beams are manufactured by injection
using a mold, or by machining.
[0036] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly is rolled over the
support stent at the inlet.
[0037] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve device is manufactured using
forging or dipping techniques.
[0038] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly leaflets are longer
than needed to exactly close the outlet, thus when they are in the
collapsed state substantial portions of the leaflets fall on each
other creating better sealing.
[0039] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly is made from coils of
a polymer, coated by a coating layer of same polymer.
[0040] Furthermore, in accordance with another preferred embodiment
of the present invention, the polymer is polyurethane.
[0041] Furthermore, in accordance with another preferred embodiment
of the present invention, the support stent is provided with heavy
metal markers to enable tracking and determining the valve device
position and orientation.
[0042] Furthermore, in accordance with another preferred embodiment
of the present invention, the heavy metal markers are selected from
the group consisting of gold, platinum-iridium, and tantalum.
[0043] Furthermore, in accordance with another preferred embodiment
of the present invention, the valve assembly leaflets are provided
with radio-opaque material at the outlet, to help tracking the
valve device operation in vivo.
[0044] Furthermore, in accordance with another preferred embodiment
of the present invention, the radio-opaque material comprises gold
thread.
[0045] Furthermore, in accordance with another preferred embodiment
of the present invention, the diameter of the support stent, when
fully deployed, is in the range of from about 19 to about 26
mm.
[0046] Furthermore, in accordance with another preferred embodiment
of the present invention, the diameter of the support stent may be
expanded from about 4 to about 25 mm.
[0047] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams are provided with bores
and wherein the valve assembly is attached to the support beams by
means of U-shaped rigid members that are fastened to the valve
assembly and that are provided with extruding portions that fit
into matching bores on the support beams.
[0048] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams comprise rigid support
beams in the form of frame construction, and the valve assembly
pliant material is inserted through a gap in the frame and a
fastening rod is inserted through a pocket formed between the
pliant material and the frame and holds the valve in position.
[0049] Furthermore, in accordance with another preferred embodiment
of the present invention, the main body of the valve assembly is
made from coiled wire coated with coating material.
[0050] Furthermore, in accordance with another preferred embodiment
of the present invention, the coiled wire and the coating material
is made from polyurethane.
[0051] Furthermore, in accordance with another preferred embodiment
of the present invention, a strengthening wire is interlaced in the
valve assembly at the outlet of the conduit so as to define a fault
line about which the collapsible slack portion of the valve
assembly may flap.
[0052] Furthermore, in accordance with another preferred embodiment
of the present invention, the strengthening wire is made from
nickel titanium alloy.
[0053] Furthermore, in accordance with another preferred embodiment
of the present invention, there is provided a valve prosthesis
device suitable for implantation in body ducts, the device
comprising a main conduit body having an inlet and an outlet and
pliant leaflets attached at the outlet so that when a flow passes
through the conduit from the inlet to the outlet the leaflets are
in an open position allowing the flow to exit the outlet, and when
the flow is reversed the leaflets collapse so as to block the
outlet, wherein the main body is made from PET and collapsible
leaflets are made from polyurethane.
[0054] Furthermore, in accordance with another preferred embodiment
of the present invention, support beams made from polyurethane are
provided on the main body and wherein the leaflets are attached to
the main body at the support beams.
[0055] Furthermore, in accordance with another preferred embodiment
of the present invention, said support beams are chemically adhered
to the main body.
[0056] Furthermore, in accordance with another preferred embodiment
of the present invention, there is provided a valve prosthesis
device suitable for implantation in body ducts, the device
comprising:
[0057] a support stent, comprised of a deployable construction
adapted to be initially crimped in a narrow configuration suitable
for catheterization through the body duct to a target location and
adapted to be deployed by exerting substantially radial forces from
within by means of a deployment device to a deployed state in the
target location, the support stent provided with a plurality of
longitudinally rigid support beams of fixed length;
[0058] a valve assembly comprising a flexible conduit having an
inlet end and an outlet, made of pliant material attached to the
support beams providing collapsible slack portions of the conduit
at the outlet; and
[0059] substantially equidistant rigid support beams interlaced or
attached to the slack portion of the valve assembly material,
arranged longitudinally,
[0060] wherein the device is configured so that retrograde flow
will be altered from laminar flow and directed towards the leaflets
to effect closing.
[0061] Furthermore, in accordance with another preferred embodiment
of the present invention, there is provided a crimping device for
crimping the valve device described above or in the claims below,
the crimping device comprising a plurality of adjustable plates
that resemble a typical SLR (Single Lens Reflex) camera variable
restrictor, each provided with a blade, that are equally dispersed
in a radial symmetry but each plate moves along a line passing off
an opening in the center, all plates equidistant from that center
opening.
[0062] Furthermore, in accordance with another preferred embodiment
of the present invention, the multiple plates are adapted to move
simultaneously by means of a lever and transmission.
[0063] Furthermore, in accordance with another preferred embodiment
of the present invention, there is provided a method for deploying
an implantable prosthetic valve device from the retrograde approach
(approaching the aortic valve from the descending aorta) or from
the antegrade approach (approaching the aortic valve from the left
ventricle after performing a trans-septal puncture) at the natural
aortic valve position at the entrance to the left ventricle of a
myocardium of a patient. This method is described in co-pending,
commonly assigned U.S. patent applications Ser. No. 09/975,750,
filed Oct. 11, 2001, and Ser. No. 10,139,741, filed May 2, 2002,
each of which is incorporated herein by reference in its
entirety.
[0064] Furthermore, in accordance with another preferred embodiment
of the present invention, a valve prosthesis device suitable for
implantation in body ducts comprises:
[0065] an expandable support frame, the support frame provided with
a plurality of longitudinally rigid support beams of fixed length;
and
[0066] a valve assembly comprising a flexible conduit having an
inlet end and an outlet, made of pliant material attached to the
support beams providing collapsible slack portions of the conduit
at the outlet,
[0067] wherein when flow is allowed to pass through the valve
prosthesis device from the inlet to the outlet, the valve assembly
is kept in an open position; wherein a reverse flow is prevented as
the collapsible slack portions of the valve assembly collapse
inwardly providing blockage to the reverse flow; and wherein the
device is configured so that retrograde flow will be altered from
laminar flow and directed towards the leaflets to effect
closing.
[0068] Furthermore, in accordance with another preferred embodiment
of the present invention, the support frame comprises a deployable
construction adapted to be initially crimped in a narrow
configuration suitable for catheterization through the body duct to
a target location and adapted to be deployed by exerting
substantially radial forces from within by means of a deployment
device to a deployed state in the target location.
[0069] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams have a U-shaped cross
section.
[0070] Furthermore, in accordance with another preferred embodiment
of the present invention, a holder is used to secure the plaint
material to the support beams.
[0071] Furthermore, in accordance with another preferred embodiment
of the present invention, the support frame comprises three
segments that form a circular assembly when assembled.
[0072] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams point inwardly with
respect to a central longitudinal axis of the device.
[0073] Furthermore, in accordance with another preferred embodiment
of the present invention, the device is further provided with a
restricting tapered housing, for housing it in a crimped state.
[0074] Furthermore, in accordance with another preferred embodiment
of the present invention, hooks are provided to secure the device
in position after it is deployed.
[0075] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams comprise longitudinal
bars having a narrow slit used as the commissural attachment so
that extensions the pliant material are tightly inserted through
it.
[0076] Furthermore, in accordance with another preferred embodiment
of the present invention, the extensions of the pliant material are
wrapped about rigid bars serving as anchorage means.
[0077] Furthermore, in accordance with another preferred embodiment
of the present invention, extensions of the pliant material are
sutured to each other at the rigid bars.
[0078] Furthermore, in accordance with another preferred embodiment
of the present invention, a bottom portion of the pliant material
is attached to the inlet.
[0079] Furthermore, in accordance with another preferred embodiment
of the present invention, the support beams are each provided with
a rounded pole, forming a loop through which the pliant material is
inserted.
[0080] Furthermore, in accordance with another preferred embodiment
of the present invention, the pliant material is provided with
longitudinal bars attached to the pliant material at positions
assigned for attachment to the support frame, in order to prevent
localized stress from forming.
[0081] Furthermore, in accordance with another preferred embodiment
of the present invention, the device is further provided with
longitudinal bars having protrusions that are inserted in bores in
the pliant material, a sheet of PET and through bores provided on
the support beams.
[0082] Furthermore, in accordance with another preferred embodiment
of the present invention, pliant material is sutured leaving the
slack portions free of sutures.
[0083] Furthermore, in accordance with another preferred embodiment
of the present invention, a connecting member with a split portion
is used to connect leaflets of the pliant material to the support
beams, the split connecting member compressing the pliant material
in position.
[0084] Furthermore, in accordance with another preferred embodiment
of the present invention, a portion of the connecting member is
perpendicular to the split portion.
[0085] Furthermore, in accordance with another preferred embodiment
of the present invention, the support frame is provided with
metallic members coupled to the stent and rigid members are
positioned on two opposite sides of the metallic member and held
against each other holding portion of the pliant material between
them, sutured, the metallic members wrapped with PET.
[0086] Furthermore, in accordance with another preferred embodiment
of the present invention, the device is further provided with
spring in order to reduce wear of the pliant material.
[0087] Furthermore, in accordance with another preferred embodiment
of the present invention, the spring is provided with a spiral.
[0088] Furthermore, in accordance with another preferred embodiment
of the present invention, the spring is made from stainless
steel.
[0089] Furthermore, in accordance with another preferred embodiment
of the present invention, the spring is attached to slots provided
on the support frames.
[0090] Furthermore, in accordance with another preferred embodiment
of the present invention, the pliant material is sutured to the
support frame forming pockets.
[0091] Furthermore, in accordance with another preferred embodiment
of the present invention, attachment bars are provided on the stent
support at a portion of the stent close to the outlet, onto which
the pliant material is coupled, and wherein the pliant material is
attached circumferentially to the inlet, leaving slack pliant
material.
[0092] Furthermore, in accordance with another preferred embodiment
of the present invention, the outlet is tapered with respect to the
inlet.
[0093] Furthermore, in accordance with another preferred embodiment
of the present invention, the support frame at the outlet is wider
in diameter than the pliant material forming the outlet.
[0094] Furthermore, in accordance with another preferred embodiment
of the present invention, the pliant material is reinforced using
PET.
[0095] Furthermore, in accordance with another preferred embodiment
of the present invention, the support frame is a tube having an
inner wall, having sinusoidal fold lines, wherein the pliant
material is sutured to the inner wall of the tube along suture
lines.
[0096] Furthermore, in accordance with another preferred embodiment
of the present invention, additional piece of PET is added below
the suture lines.
[0097] Furthermore, in accordance with another preferred embodiment
of the present invention, the device is incorporated with an
angioplasty balloon.
[0098] Finally, in accordance with another preferred embodiment of
the present invention, balloon has a central longitudinal axis that
runs along a flow path through the device, and a perimeter, the
balloon comprising four inflatable portions, one portion located
along a central axis and the other three located on the perimeter,
the pliant material in the form of leaflets is distributed about
the perimeter.
BRIEF DESCRIPTION OF THE FIGURES
[0099] To better understand the present invention and appreciate
its practical applications, the following Figures are provided and
referenced hereafter. It should be noted that the Figures are given
as examples only and in no way limit the scope of the invention as
defined in the appended claims.
[0100] FIG. 1 represents an oblique view of an embodiment of the
invention:
[0101] FIG. 2 represents a cross-sectional view across line 2-2 of
the embodiment shown in FIG. 1;
[0102] FIG. 3 represents an oblique, partly cross-sectional view of
another embodiment of the invention; and
[0103] FIG. 4 represents a cross-sectional view across line 4-4 of
the embodiment shown in FIG. 3.
DETAILED DESCRIPTION OF THE INVENTION
[0104] A main aspect of the present invention is the introduction
of several novel designs for an implantable prosthetic valve.
Another aspect of the present invention is the disclosure of
several manufacturing methods for implantable prosthetic valves in
accordance with the present invention. A further aspect of the
present invention is the provision of novel deployment and
positioning techniques suitable for the valve of the present
invention.
[0105] Basically the implantable prosthetic valve of the present
invention comprises a leaflet-valve assembly, preferably tricuspid
but not limited to tricuspid valves only, consisting of a conduit
having an inlet end and an outlet, made of pliant material arranged
so as to present collapsible walls at the outlet. The valve
assembly is mounted on a support structure or frame such as a stent
adapted to be positioned at a target location within the body duct
and deploy the valve assembly by the use of deploying means, such
as a balloon catheter or similar devices. In embodiments suitable
for safe and convenient percutaneous positioning and deployment the
annular frame is able to be posed in two positions, a crimped
position where the conduit passage cross-section presented is small
so as to permit advancing the device towards its target location,
and a deployed position where the frame is radial extended by
forces exerted from within (by deploying means) so as to provide
support against the body duct wall, secure the valve in position
and open itself so as to allow flow through the conduit.
[0106] The valve assembly can be made from biological matter, such
as a natural tissue, pericardial tissue or other biological tissue.
Alternatively, the valve assembly may be made form biocompatible
polymers or similar materials. Homograph biological valves need
occasional replacement (usually within 5 to 14 years), and this is
a consideration the surgeon must take into account when selecting
the proper valve implant according to the patient type. Mechanical
valves, which have better durability qualities, carry the
associated risk of long-term anticoagulation treatment.
[0107] The frame can be made from shape memory alloys such as
nickel titanium (nickel titanium shape memory alloys, or NiTi, as
marketed, for example, under the brand name Nitinol), or other
biocompatible metals. The percutaneously implantable embodiment of
the implantable valve of the present invention has to be suitable
for crimping into a narrow configuration for positioning and
expandable to a wider, deployed configuration so as to anchor in
position in the desired target location.
[0108] The support stent is preferably annular, but may be provided
in other shapes too, depending on the cross-section shape of the
desired target location passage.
[0109] Manufacturing of the implantable prosthetic valve of the
present invention can be done in various methods, by using
pericardium or, for example, by using artificial materials made by
dipping, injection, electrospinning, rotation, ironing, or
pressing.
[0110] The attachment of the valve assembly to the support stent
can be accomplished in several ways, such as by sewing it to
several anchoring points on the support frame or stent, or riveting
it, pinning it, adhering it, or welding it, to provide a valve
assembly that is cast or molded over the support frame or stent, or
use any other suitable way of attachment.
[0111] To prevent leakage from the inlet it is optionally possible
to roll up some slack wall of the inlet over the edge of the frame
so as to present rolled-up sleeve-like portion at the inlet.
[0112] Furthermore, floating supports may be added to enhance the
stability of the device and prevent it from turning inside out.
[0113] An important aspect of certain embodiments of the present
invention is the provision of rigid support beams incorporated with
the support stent that retains its longitudinal dimension while the
entire support stent may be longitudinally or laterally
extended.
[0114] The aforementioned embodiments as well as other embodiments,
manufacturing methods, different designs and different types of
devices are discussed and explained below with reference to the
accompanying drawings. Note that the drawings are only given for
the purpose of understanding the present invention and presenting
some preferred embodiments of the present invention, but this does
in no way limit the scope of the present invention as defined in
the appended claims.
[0115] FIGS. 1 and 2 illustrate a general tricuspid implantable
prosthetic valve 10 in accordance with a preferred embodiment of
the present invention, suitable for percutaneous deployment using
an expandable stent or similar deploying means, shown in its
deployed position. Valve 10 comprises a valve assembly 20 having an
inlet 22 and an outlet 24, the outlet walls consisting of
collapsible pliant leaflet material 26 that is arranged to collapse
in a tricuspid arrangement. Valve assembly 20 is attached to an
annular support stent 32, the one in this figure being a net-like
frame designed to be adapted to crimp evenly so as to present a
narrow configuration and be radially deployable so as to extend to
occupy the passage at the target location for implantation in a
body duct. Support beams 34 are provided on annular support stent
32 to provide anchorage to valve assembly 20. Support beams 34 are
optionally provided with bores 36 to allow stitching of valve
assembly 20 to support beams 34 by thread, wire, or other
attachment means.
[0116] The proximal portion 38 of support stent 32 is snuggly fit
or fastened to the proximal portion of valve assembly 20 so that
any flow is only into inlet 22. Optionally the radial sections of
each leaflet 26 is closed by stitching, gluing or other means to
narrow outlet 24. The distal portion 42 of support stent 32 is
narrower than proximal portion 38. The combination of the effect on
flow characteristics due to the narrowing of support stent 32 and
the narrowing of outlet 24 is sufficient to engender the desired
effect or flow characteristics, namely, non-laminar retrograde flow
that will assist in the closing of leaflets 26.
[0117] Another embodiment of the invention is shown in FIGS. 3 and
4. A prosthetic valve 50 comprises a valve assembly 52 positioned
within a support stent 54. The proximal 56 and distal 58 portions
of support stent 54 are narrow as compared to the mid-portion 60 of
support stent 54, where valve assembly 52 is positioned. Within
support stent mid-portion 60 valve assembly 52 is preferably
positioned co-axially and at a small distance, for example, from
0.5 to 3 cm, from the interior surface 64 of support stent 54.
Valve assembly 52 is attached by connecting membrane 66 to stent
supports 68, which optimally have holes or projections 70 to anchor
said membranes 66. Any annular space between interior surface 64
and valve assembly 54 is filled with appropriate material to
prevent flow around valve assembly 54. Valve leaflets are shown in
closed 72 and open 74 positions.
[0118] Valve assembly 54 is shown in a closed position wherein
leaflets 70 inhibit flow.
[0119] The effective cross-sectional area of valve assembly 54 will
preferably be from about 40 to 80% of the cross-sectional area
across support stent midsection 60.
[0120] The preferred embodiments representing an implantable
prosthetic valve in accordance with the present invention are
relatively easy to manufacture as they are generally flat
throughout most of the production process and only at the final
stage of mounting the other elements of the valve assembly on the
support frame, a three dimensional form is established.
[0121] A typical size of an aortic prosthetic valve is from about
19 to about 26 mm in diameter. A maximal size of a catheter
inserted into the femoral artery should be no more than 9 mm in
diameter. The present invention introduces a device, which has the
ability to change its diameter from about 4 mm to about 26 mm.
Artificial valves are not new; however, artificial valves in
accordance with the present invention posses the ability to change
shape and size for the purpose of delivery and as such are novel.
These newly designed valves require new manufacturing methods and
technical inventions and improvements, some of which were described
herein.
[0122] As mentioned earlier, the material of which the valve is
made from can be either biological or artificial. In any case new
technologies are needed to create such a valve.
[0123] To attach the valve to the body, the blood vessels determine
the size during delivery, and the requirements for it to work
efficiently, there is a need to mount it on a collapsible
construction which can be crimped to a small size, be expanded to a
larger size, and be strong enough to act as a support for the valve
function. This construction, which is in somewhat similar to a
large "stent", can be made of different materials such as Nitinol,
biocompatible stainless steel, polymeric material or a combination
of all. Special requirement for the stent are a subject of some of
the embodiments discussed herein.
[0124] The mounting of the valve onto a collapsible stent is a new
field of problems. New solutions to this problem are described
herein.
[0125] Another major aspect of the design of the valve of the
present invention is the attachment to the body.
[0126] In the traditional procedure the valve is sutured in place
by a complicated suturing procedure. In the case of the
percutaneous procedure there is no direct access to the
implantation site therefore different attachment techniques are
needed.
[0127] Another new problem that is dealt herein is the delivery
procedure, which is new and unique. Positioning of the device in
the body in an accurate location and orientation requires special
marking and measuring methods of the device and surgical site as
was disclosed herein.
[0128] Artificial polymer valves require special treatment and
special conditions when kept on a shelf, as well as a special
sterilization procedure. One of the consequences of the shelf
treatment is the need to crimp the valve during the implantation
procedure. A series of devices and inventions to allow the crimping
procedure are disclosed herein.
[0129] It should be clear that the description of the embodiments
and attached Figures set forth in this specification serves only
for a better understanding of the invention, without limiting its
scope as covered by the following claims.
[0130] It should also be clear that a person skilled in the art,
after reading the present specification could make adjustments or
amendments to the attached Figures and above described embodiments
that would still be covered by the following claims.
* * * * *