U.S. patent application number 10/669244 was filed with the patent office on 2005-03-31 for building cladding panel.
Invention is credited to McDonald, Mike.
Application Number | 20050066619 10/669244 |
Document ID | / |
Family ID | 34375873 |
Filed Date | 2005-03-31 |
United States Patent
Application |
20050066619 |
Kind Code |
A1 |
McDonald, Mike |
March 31, 2005 |
Building cladding panel
Abstract
An improved building construction panel used to protect the
outside surfaces of a building from all forms of weather related
damage is formed from two layers of corrugated members bonded to
either side of an intermediate insulative sheet. The subject panel
is treated to be moisture proof, weather resistant, fire resistant,
not attractive to insets, fungus and/or mold and uses only
environmentally friendly materials. The construction of the subject
panel promotes the rebounding of objects striking its outer surface
without damage to the panel.
Inventors: |
McDonald, Mike; (Lubbock,
TX) |
Correspondence
Address: |
Russell J. Egan
Suite 120
908 Town & Country Blvd.
Houston
TX
77024-2221
US
|
Family ID: |
34375873 |
Appl. No.: |
10/669244 |
Filed: |
September 25, 2003 |
Current U.S.
Class: |
52/782.1 |
Current CPC
Class: |
B32B 27/16 20130101;
E04C 2/20 20130101; B32B 2307/3065 20130101; B32B 2307/712
20130101; B32B 2607/00 20130101; E04C 2002/345 20130101; E04C
2/3405 20130101; E04F 2203/04 20130101; B32B 3/28 20130101; E04F
13/00 20130101; B32B 27/06 20130101 |
Class at
Publication: |
052/782.1 |
International
Class: |
E04C 002/00 |
Claims
I claim:
1. An improved building structural panel comprising: a first member
of stiff corrugated material; an intermediate sheet of insulative
material; and a second member of stiff corrugated material, said
corrugated members being bonded to opposite sides of said
intermediate sheet.
2. An improved building structural panel according to claim 1
wherein said corrugated members are formed from plastics
material.
3. An improved building construction panel according to claim 1
wherein: said corrugated members are formed from wood pulp
product.
4. An improved building construction panel according to claim 1
wherein said corrugated members are bonded to said intermediate
sheet with the corrugations running normal to each other.
5. An improved building construction panel according to claim 1
wherein said corrugated members are bonded to said intermediate
sheet with the corrugations running parallel to each other.
6. An improved building construction panel according to claim 1
wherein said corrugated members are coated with a fungicide.
7. An improved building construction panel according to claim 1
wherein said corrugated members are coated with a fire retardant
material.
8. An improved building construction panel according to claim 1
wherein said corrugated members are coated with a mold defeating
material.
9. An improved building construction panel according to claim 1
wherein said corrugated members are coated with a resilient
material to promote rebounding of object striking said panel
10. An improved building construction panel according to claim
further comprising: a layer of resilient material spanning the
outer side of the outer corrugated member.
11. An improved building construction panel according to claim 10
wherein said resilient material is in the form of a fiber
coating.
12. An improved building construction panel according to claim 1
wherein said resilient material closely adheres to the shape of the
corrugated member.
13. An improved building construction panel according to claim 1
wherein said resilient material spans the peaks of the corrugated
member.
Description
BACKGROUND OF THE INVENTION
[0001] 1. The Field of the Invention
[0002] The present invention pertains to an improved building
cladding panel for use on roofs and/or walls of buildings to
provide an outer surface substantially impervious to any form of
weather related damage, including rain, sleet, snow, and hail.
[0003] 2. The Prior Art
[0004] There has been a long-standing problem in the roofing
industry of providing roofing materials which not only have a
substantial life time, but which will be resistant to damage from
all forms of weather, such as hail. The annual damage to roofs by
hail storms is significant and costs the insurance industry a great
amount of money in roof repairs and/or replacements. What is needed
is a building panel which not only provides the required water
resistance, but which will also provide protection for the roof,
and other external surfaces of the building, from damage from other
weather causes, such as hail and wind blown debris.
[0005] U.S. Pat. No. 2,091,918 to Finck show alternate layers of
corrugated paper or cardboard separated by metal foil to form a
roof insulating material. The outer surfaces of the thus
constructed roofing panel are metal foil and would be subject to
damage by hail, wind blown debris, and the like.
[0006] U.S. Pat. No. 2,029,679 to Seving et al shown, in FIG. 7, an
embodiment of insulation comprising layers of corrugated material
separated by foil sheets. The outer layers are formed of a
transparent material loaded with metal particles and air
bubbles.
[0007] U.S. Pat. No. 3,041,219 to Steck shows, in FIG. 11, an
arrangement somewhat similar to that of Seving et al in that it is
clad with metal sheets.
[0008] U.S. Pat. No. 4,507,347 to Lupton shows the combination of a
foil sheet and a corrugated sheet formed as a laminate for roofing.
This invention employs corrugated PVC sheeting as the intermediate
member.
[0009] U.S. Pat. No. 5,561,959 to Alderman et al describes an
apparatus for forming insulated roofing similar to that described
in the above noted patents.
[0010] U.S. Patent Application Publication No. 2002/0108349 and PCT
Publication WO 99/04966 both show insulative panel arrangements
using honeycombs rather than corrugations.
SUMMARY OF THE INVENTION
[0011] The subject invention relates to an improved building
construction panel used to protect the outside surfaces of a
building from all forms of weather related damage. The subject
panel is treated to be moisture proof, weather resistant, fire
resistant, not attractive to insets, fungus and/or mold and uses
only environmentally friendly materials. The construction of the
subject panel promotes the rebounding of objects striking its outer
surface without damage to the panel.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention will now be described with reference
to the accompanying drawings, in which:
[0013] FIG. 1 is a section through the building panel of the
present invention;
[0014] FIG. 2 is a perspective view of a building panel formed in
accordance with the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0015] Referring now to the drawings, FIG. 1 is a section through a
building panel 10 constructed in accordance with the principles of
the present invention. The panel is formed as a laminate by a first
corrugated member 12, an intermediate foil layer 14, a second
corrugated member 16, and outer foil layers 18, 20. The corrugated
members 12 and 16 are formed of preferably double walled
composition material, paper, or plastics material treated to have
water repelling characteristics, fire retardant characteristics,
anti-fungal and anti-mold characteristics. Most importantly for the
present invention, the outer foils provide rebound characteristics
for objects striking the panel.
[0016] Preferably the subject panel 10 will be made with one member
12 or 16 of test "B" fluting (corrugations 1/8" apart, or 8 per
inch) and the other member 12 or 16 of test "C" fluting
(corrugations {fraction (5/32)}" apart or 5 per inch). Each of
these members would have a bursting strength of approximately 200
pounds. When laminated together, they are approximately {fraction
(5/16)}" thick and have a bursting strength of more than 350
pounds. With the intermediate foil layer 14 between the members 12,
16, and the outer foils applied, the resulting panel has superior
rebounding characteristics, sound proofing, and insulative
qualities.
[0017] The outer facing side of the panel 10 can also be coated
with a nylon webbing or waterproof latex coating (neither of which
has been shown). The addition of the webbing or coating will
increase the strength of the panel as well as improve the
rebounding characteristics.
[0018] The rebounding characteristic is import to the invention in
that one surface foil of the panel is constructed in such manner as
to cause anything striking the panel, such as hail and/or small
wind blown debris, to rebound from the surface of the panel without
causing denting and/or any other damage to the surface. Thus the
panel will be able to withstand, for example, a hail storm without
sustaining permanent and unsightly damage to the panel.
[0019] Preferably the subject panel is treated to be water proof
fungus and mold resistant, as well as fire retardant.
[0020] It should further be noted that the subject invention
provides a roofing panel which has improved insulating
characteristics as well as sound dampening characteristics.
[0021] The present invention may be subject to many modifications
and changes without departing from the spirit or essential
characteristics thereof. The present embodiment should therefor be
considered in all respects as illustrative and not restrictive of
the scope of the subject invention as defined by the appended
claims.
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